TECHNICAL FIELD
[0001] The present disclosure relates to an improved panel system or panelling system and
an improved method for assembling or installing such a panel system or panelling system.
Panelling systems are used in flooring or decking or fencing arrangements. The disclosure
relates to a panelling or flooring or decking surface, comprising a plurality of panels
or planks or slats or tiles or flooring surface elements, each of them being securely,
but removably, attached to supports or beams or supports or elements or elements,
below or behind the panels or planks or slats or tiles or flooring elements.
[0002] In particular, the disclosure relates primarily to an arrangement and method for
secure, but flexible and reversible, attachment of the panels, planks, slats, tiles
or flooring surface elements, to the supports or beams or supports or support elements.
The panelling surfaces, thus assembled or installed, may be in a horizontal plane
or vertical plane or inclined plane. The arrangement and method disclosed herein is
simple and convenient for the user or operator or installer to use. The supports or
supports or elements are generally rigid components which are themselves firmly secured
directly or indirectly to a base or floor of a building or external terrain: the supports
or supports or elements may be aligned parallel to the base or floor of a building
or external terrain, where for example the final panelling surface is intended to
be aligned in horizontal plane, but may also be aligned perpendicular or obliquely
to the a base or floor of a building or external terrain, where for example the assembled
panelling surface is intended to be aligned in a vertical plane. In view of the attachment
to the supports or supports beneath or behind it, the surface formed by the panels
is displaced or raised with respect to the base or floor of a building or external
terrain to which the supports or supports are attached. In the case of horizontal
panelling surfaces, the flooring or decking surface is raised or elevated above the
true floor level and effectively forms a new floor level.
[0003] More specifically, the present disclosure relates to an improved panelling system
in which the panels, planks, slats, tiles or flooring surface elements, are attached
to the supports or beams or supports or support elements via connecting elements or
connectors, which may be positioned or located in accordance with the dimensions of
the panelling surface elements. The system will accommodate a vast range of panel
dimensions and materials according to user needs and preferences.
[0004] In the interests of brevity, this document hereinafter refers to panels or planks
or slats or tiles or surface elements etc, which, after installation, are configured
to form an outer external surface or a floor surface, as appropriate, as "
panel(s)", and refers to the beams or supports or supports or elements or underfloor components,
which are generally elongate and form the structure to which the panels are attached
(by means of connectors), as "
support(s)". The reader will understand that such terms are applied generally and are not limiting.
BACKGROUND OF THE INVENTION
[0005] In general, conventional panelling systems rely on complex structures to attach panels
to supports. Intermediate components by which the panels are fixed to the supports
are difficult and expensive to manufacture, as well as inconvenient to use. The intermediate
components in such conventional systems are designed for panels of specific predetermined
dimensions and shapes and are not sufficiently flexible to accommodate any other dimensions
and shapes.
[0006] Moreover, in conventional systems both the supports and the panels are generally
elongate in format, and, using the intermediate components of conventional systems,
the panels must be aligned perpendicular to the supports in order to attach them to
the supports. This is a considerable disadvantage: the alignment of the panels is
determined by the alignment of the supports and if, for whatever reasons, the alignment
of the supports is constrained by the floor surface (or the building itself) to which
the supports are fixed, the alignment of the panels is correspondingly constrained.
[0007] In view of their complexity, conventional panelling systems are difficult, time-consuming
and inconvenient to install.
OBJECTIVE TECHNICAL PROBLEM
[0008] It is an objective of the present disclosure to provide a panelling system and method
of installation which eliminates the shortcomings set out above.
[0009] An objective of the apparatus and method disclosed herein is to provide a system
and installation method which accommodates all dimensions and shapes of panel. A yet
further objective of the apparatus and method of the current disclosure is to provide
a system and process which facilitates alignment of the panels in any direction.
[0010] It is an objective of the system and method disclosed herein to provide a novel and
inventive panelling system which provides panelling which is firm and stable, but
may be installed easily and conveniently by an untrained installer.
BRIEF DESCRIPTION OF THE FIGURES
[0011] Reference is now made to certain embodiments of the apparatus and method according
to the invention, one or more examples of which are illustrated among the accompanying
drawings.
Figures 1A and 1B are perspective views of an embodiment of the invention.
Figure 2 is a cross-sectional view of a support according to an embodiment of the
invention.
In Figures 3A, 3B and 3C perspective views and side views are provided of a connector
according to an embodiment of the invention.
Figure 4 is a cross-section of a connector in accordance with an embodiment of the
invention.
Figure 5A is cross-section of two adjacent panels according to an embodiment of the
invention and Figure 5B is the same cross-section of the panels but with the connector
inserted between the two panels.
Figures 6A provides a perspective view of a connector inserted into a support in accordance
with an embodiment of the invention, while Figures 6B and 6C provide cross-sectional
views of the same.
In Figures 7A, 7B and 7C perspective views and side views of a connector with a rotary
joint according to an embodiment of the invention are provided.
Figure 8A is an exploded view of a connector with a rotary joint, according to an
embodiment of the invention; Figure 8B is the same exploded view in cross-section
and Figure 8C shows the same components rotatably attached.
Figures 9A and 9B are perspective views of an embodiment of the invention including
endpieces and edgepieces at the termination of supports; Figures 9C and 9D show cross-sectional
views of the same arrangement as in Figures 9A and 9B, before the attachment of the
edgepiece and after the attachment of the edgepiece.
Figures 10A is a perspective view of an embodiment of the invention including endpieces
and edgepieces at the termination of panels; Figures 10B and 10C show cross-sectional
views of the same arrangement as in Figures 10A, before the attachment of the edgepiece
and after the attachment of the edgepiece.
STATEMENT OF THE INVENTION
[0012] This disclosure relates to a novel and inventive connector for connecting a planar
panel to an elongate support in a planar panelling arrangement. In an embodiment of
the invention the panel comprising, at each side, a side groove, a face of the support
comprising a central elongate channel with an elongate channel aperture, the channel
and channel aperture being aligned parallel to the longitudinal axis of the support,
wherein the connector comprises a first portion and a second portion, the first portion
being configured to clip securely into the central channel, the second portion comprising
at least one lateral flange configured to be removably inserted into the side groove.
[0013] In an embodiment of a connector according to the invention the first portion of the
connector comprises at least one clip arrangement, each clip arrangement being positioned
on a longitudinal surface of the first portion and being configured to clip the first
portion into the central channel of the support.
[0014] In an embodiment of a connector disclosed herein the at least one clip arrangement
comprises at least one clip projection.
[0015] In an exemplary aspect of a connector the channel aperture is narrower than the width
of the inner walls of the channel, wherein the at least one clip projection is made
of a resilient material capable of flexure during insertion into a longitudinal aperture
of the central channel.
[0016] In an embodiment of the invention at least one clip projection is aligned at an angle
to the first portion.
[0017] In a connector according to an embodiment of the invention each clip arrangement
comprises two clip projections arranged in a V-formation about the longitudinal axis
of the first portion.
[0018] In a further aspect of a connector according to the invention the at least one clip
arrangement is dimensioned to be wider than the width of the channel aperture and
to flex inwardly when inserted into the channel aperture.
[0019] In a connector according to an embodiment of the invention the second portion of
the connector comprises a base and two laterally extending flanges, the flanges and
the base collectively arranged in a T-formation.
[0020] In an exemplary aspect of the apparatus herein disclosed the base and flanges of
the second portion of each of the plurality of connectors are configured to support
each of the plurality of panels at an equal distance from the support.
[0021] In an embodiment of the connector herein disclosed the first and second portions
of the connector are fixedly attached to each other.
[0022] In an embodiment of the current disclosure the fixed attachment of the first and
second portions of the connector are fixedly aligned to the first and second portions
at right angles to each other.
[0023] In an aspect of a connector according to the invention the first and second portions
of the connector are rotatably attached to each other and are configured to allow
relative rotational displacement between the first and second portions.
[0024] In an embodiment of a connector according to the current disclosure the rotatably
attachment of the first and second portions of the connector comprises a cylindrical
column extending from the second portion and a cylindrical well in the second portion,
the well comprising a first aperture and a second aperture at the respective ends
of the well, the column being configured to be inserted into the first aperture of
the well and to rotate freely within the well.
[0025] In a version of the apparatus herein disclosed the cylindrical column comprises a
plurality of elongate column projections interspaced by spaces, the column projections
being arcuate in cross-section, the cross-sections of the column projections and the
inter-projection spaces being arranged to form an annulus.
[0026] In an embodiment of the connector according to the invention each of the plurality
of column projections is configured to be flexed inwards by the inner walls of the
well when the column is inserted into the well, each column projection further comprising,
at a distal end of an outer surface of the column projection, a column flange, each
column flange being configured to clip onto the second aperture of the well and rotatably
attach the column to the well.
[0027] In a further exemplary aspect of the invention a planar panel is foreseen for connection
by a connector to a planar panel to an elongate support in a planar panelling arrangement,
the planar panel comprising, at each side thereof, a side groove, the support comprising,
at one face thereof, a central elongate channel with an elongate channel aperture,
the channel and channel aperture being aligned parallel to the longitudinal axis of
the support, the connector comprising a first portion and a second portion, the first
portion being configured to clip securely into the central channel, the second portion
comprising at least one lateral flange configured to be removably inserted into the
side groove.
[0028] An embodiment of the invention relates to an elongate support for connection by a
connector to a planar panel in a planar panelling arrangement, the support comprising,
at one face thereof, a central elongate channel with an elongate channel aperture,
the channel and channel aperture being aligned parallel to the longitudinal axis of
the support, the planar panel comprising, at each side thereof, a side groove, the
connector comprising a first portion and a second portion, the first portion being
configured to clip securely into the central channel, the second portion comprising
at least one lateral flange configured to be removably inserted into the side groove.
[0029] An embodiment of the invention relates to planar panelling arrangement comprising
a plurality of elongate supports aligned in parallel with each other, each support
being a single integral component comprising, on one face of the support, a central
channel aligned parallel to the longitudinal axis of the support, the central channel
having a longitudinal aperture which is narrower than the width of the inner walls
of the channel; a plurality of connectors, each connector comprising a first portion
and a second portion; a plurality of panels configured to be arranged to collectively
form a planar surface, the sides of each panel comprising a side groove; wherein the
first portion of the connector is configured to clip securely into the channel of
the support, the second portion of the connector comprises at least one lateral flange
configured to be inserted into the side groove of a panel.
[0030] In a further embodiment of the invention a panelling arrangement comprises at least
one support endpiece configured to attach to the end of at least one support and a
support edgepiece configured to attach to the at least one support endpiece.
[0031] In an exemplary aspect of a panelling arrangement according to the invention, the
panelling arrangement further comprising at least one panel endpiece configured to
attach to the end of at least one panel and a panel edgepiece configured to attach
to the at least one panel endpiece.
[0032] In an embodiment of the invention the planar panelling arrangement forms a horizontally
aligned flooring surface of a flooring system, the supports being secured to a horizontal
surface.
[0033] In an embodiment of the panelling arrangement herein disclosed the planar panelling
arrangement is aligned vertically, the supports being vertically aligned posts.
[0034] This disclosure also relates to a novel and inventive method for connecting a planar
panel to an elongate support in a planar panelling arrangement, wherein the panel
comprises, at each side, a side groove, the method comprising providing a support
comprising a central elongate channel with an elongate channel aperture, the channel
and channel aperture being aligned parallel to the longitudinal axis of the support,
and providing a connector comprising a first portion and a second portion, the first
portion being configured to clip securely into the central channel, the second portion
comprising at least one lateral flange configured to be removably inserted into the
side groove.
DETAILED DESCRIPTION OF THE FIGURES AND EMBODIMENTS
[0035] The description makes use of certain numerical and letter references as appropriate
to refer to features in the drawings. The same or similar references in the drawings
and description have been used to indicate the same or similar parts of the apparatus.
[0036] Unless indicated otherwise by the context, any use of terms such as "first", "second",
"third", "next", "successive", "last", as well as "highest", "higher", "upper", "top",
"lowest" and "lower" are adopted to distinguish one component from another, and are
not intended to define any position, physical location, alignment, structure or actual
order, or importance of the components specified, or to limit the alignment or structure
of the embodiments described herein.. The singular forms "a", "an", and "the" include
plural references, unless, based on the context, this is clearly not the case.
[0037] The figures illustrate panelling arrangements formed in a horizontal plane, as in
a flooring surface, but it is not envisaged that the panelling arrangements according
to the invention be limited to formations of panels in a horizontal plane. Although
not illustrated in the figures, the panels and panelling arrangements are also envisaged
to be formed in a vertical plane, or in planes oriented between the horizontal or
the vertical. The secure fixing of the supports may occur in a horizontal plane, being
aligned parallel to the base or floor of a building or external terrain, or the supports
may be erected vertically, in a manner analogous to posts of a fence, being aligned
perpendicular or obliquely to the base or floor of a building or external terrain
to which they are attached or in which they are inserted. All orientations of the
plane of the assembled panelling arrangements are envisaged.
[0038] Reference will be made in detail to examples and embodiments of a frame assembly,
one or more of which are illustrated in the drawings. The embodiments and examples
are provided for the purpose of explanation and not to limit the invention in any
way. It will be apparent to those skilled in the art that various modifications and
variations may be made in the present invention within the scope of the invention
which is defined in the claims. Features illustrated or described as present in any
one embodiment may also be used with another embodiment, thereby providing a yet further
embodiment. The present invention covers any variations, amendments and modifications
which fall within the scope of the accompanying claims and their equivalents.
[0039] Various embodiments, aspects and implementations of the present invention, as well
as technical objectives and advantages will be apparent to those skilled in the art,
upon consideration of the description herein, in combination with the drawings.
[0040] Figs 1A and 1B provide a general overview of system according to an embodiment of
the invention, illustrating the relative positions of supports (101), connectors (102)
and panels (103). The plurality of panels (103) collectively form an external surface,
for example an upper surface or platform or floor. The supports (101) in flooring
scenarios are beneath the panels (103), as illustrated (but may be adjacent the panels
(103), as appropriate, in other scenarios). In the embodiment illustrated there is
a plurality of elongate supports (101), each with a central longitudinal channel (104),
and a plurality of panels (103) above the supports (101), the panels (103) being attached
to the supports (101) by means of a plurality of connectors (102).
[0041] Each panel (103) is attached to at least one of the supports (101) and each support
(101) is attached to at least one panel (103). In an embodiment of the invention,
it is envisaged that at each location where a side (105) of a panel (103) traverses
the central longitudinal channel (104) of a support (101), the panel (103) is attached
to that support (101) by a connector (102). In other words, at each such location
there is an attachment between a panel (103) and the support channel (104).
[0042] In the overview of Figs 1A and 1B there are a plurality of such panel//support attachments.
In the embodiment illustrated in Fig 1A it is envisaged that, for each panel (103),
a pair of connectors (102,102) attach the panel (103) to a particular support (101).
In the perspective of Fig 1A only a first connector (102) (on the leftmost panel)
of each pair (102,102) of connectors is visible, the other (102b) being obscured behind
the panel (103). In Fig 1B the second connector (102b) of each pair (102,102), on
the other side of the panel (103) to the first connector (102) of the pair (102,102),
is also visible (between the leftmost panel (103) and the adjacent panel (103)).
[0043] As explained in a later passage, in accordance with an embodiment of the invention,
the connectors (102) are configured to insert into side grooves (106) in the side
(105) of the panels (103), such that two connectors (102) are configured to together
clamp a panel (103) on either side of the panel (103), each of the two connectors
(102) being attached to a single support (101). In other words, each support (101)
is attached at two points on the support (101), using two connectors (102), to a panel
(103).
[0044] Two connectors (102, 102) are located at two points on the support (101), the separation
between the two connectors (102, 102) on the support (101) being arranged by the installer
to the substantially match the width of the panel (103), such that the two connectors
(102) together engage with the side grooves (106) on opposite sides (105) of the panel
(103) in order to effectively clamp the panel (103), as mentioned above.
[0045] In another embodiment of the invention a panel (103), not illustrated herewith, may
be attached to a particular support (101) just by connectors (102) located on only
one side (105) of the panel (103), rather than on both sides (105).
[0046] Figs 2 provides a perspective view of a support (101) in accordance with the invention,
before the attachment of any connectors (102) or panels (103). Each support (101)
is elongate and linear in form and is a single integral unit composed of a suitable
rigid material. As stated previously, the support (101) comprises a central longitudinal
channel (104). The central longitudinal channel (104) of each support (101) is open
on one side with a longitudinal opening, the central longitudinal aperture (107).
The channel (104) and the aperture (107) are configured to receive a portion of a
connector (102), with both the channel (104) and its aperture (107) extending longitudinally
along the entire length of the support (101). The channel (104) may have the form
of a rectangular well in cross-section, its inner walls (108) and base (109) being
planar in form, the walls (108) being perpendicular to the base (109), although any
suitable geometry may be envisaged, as long the connector (102) is attachable to the
channel (104), by clipping into the channel, as described later. The cross-section
of the support (101) (including its channel (104) and channel aperture (107)) is constant,
such that a portion of the connector (102) may be inserted into the aperture (107)
and received in the channel (104) at any point along the length of the support (101).
Once inserted and locked (see below) within the channel (104), the connector (102)
is held securely by the channel (104), but is nevertheless displaceable in a longitudinal
direction along the length of the channel (104), at the convenience of the installer.
In order to save material and costs the supports (101) are generally hollow, with
at least one support cavity (108) extending in a direction parallel to the longitudinal
axis of the support (101) along the entire length of the support (101).
[0047] The width of the aperture (107) is defined by longitudinal abutments (110) which,
at the level of the aperture (107), protrude perpendicular to, and inwardly from,
each of the inner walls (108) of the central longitudinal channel (104) and serve
to reduce the width of the aperture (107), as shown in Fig 2. The longitudinal abutments
(110) each extend parallel to the central longitudinal channel (104) along the aperture
(107) and accordingly, along the entire length of the support (101), the width of
the upper aperture (107) is narrower than the width (between the inner walls (108))
of the central longitudinal channel (104). Each longitudinal abutment (110) has a
leading planar surface (111), a planar inner surface (112) and a planar trailing surface
(113), the inner surfaces (112) of the two longitudinal abutments (110) facing each
other, serving as surfaces against which the clip projections (see later) of a first
portion (114) of the connector (102) abut, as described below. The planes of the inner
surfaces (112) are parallel to each other and parallel to the inner walls (108) of
the channel (104). The depth of the abutments (ie how far the inner surfaces (112)
extend into the aperture(107)) is sufficient to cause flexure of the clip projections
(described later) during insertion of the connector (102) into the channel (104) and
to permit reversal of that flexure (such that the clip projection springs back to
its original pre-flexure shape) once the first portion (114) of the connector (102)
has been fully inserted into the channel (104).
[0048] Each leading surface (111) and each trailing surface (113) of each longitudinal abutment
(110) is planar and extends longitudinally along the length of the support (101).
The leading surfaces (111) are bevelled, ie inclined with respect to the inner surface
(112), such that the planes of the two leading surfaces (111) of each support together
form a V-shape, as shown in Fig 2. The plane of the trailing surface (113) of each
longitudinal abutment is perpendicular to the inner surface (112) and to the channel
inner walls (108), as illustrated.
[0049] Before consideration of the attachment of a connector (102) to a support (101), the
structure of a connector (102) will be discussed. Figs 3A, 3B and 3C show various
views of a connector (102), configured to attach to the support (101) and the panel
(103) according to an embodiment of the invention. Fig 3A is a perspective drawing
of a connector (102), Fig 3B is an end view of a connector (102) and Fig 3C is a side
view of a connector (102). The connector (102) has a first portion (114) and a second
portion (115). In the embodiment illustrated in Figs 3A, 3B and 3C the longitudinal
axes of the first portion (114) and second portion (115) are aligned broadly perpendicular
to each other (although other relative orientations are also envisaged (see below)).
[0050] The first portion (114) of the connector (102) is configured to engage with the central
longitudinal channel (104) of the support (101). The first portion (114) comprises
a body (116), which may be substantially cuboid in form, although any suitable shape
may be envisaged, and a clip arrangement (117), the clip arrangement (117) comprising
at least one clip projection (118). In embodiments where the body (116) is cuboid,
the body comprises (in the perspective of Fig 3) a lower surface (116a), an upper
surface (116b), two major side surfaces (116c) and two end surfaces (116e). Each clip
projection (118) is made of a resilient material and is shaped and dimensioned to
permit elastic deformation, ie flexure, of the clip projection (118) during insertion
into the central longitudinal channel (104) of the support (101): as the connector
(102) is lowered onto the support (101), the first portion (114) of the connector
(102) enters the aperture (107) of the longitudinal central channel (104).
[0051] The embodiments illustrated in Figs 3A, 3B and 3C each clip projection (118) is elongate
and substantially rectangular, with the axis of each clip projection (118) aligned
parallel to the longitudinal axis of the body (116). However, other geometries which
are not rectangular may also be envisaged. Each clip projection (118) has a proximal
end (118a) (or proximal edge, as appropriate, if the clip projection is elongate and
extends parallel to the body's longitudinal axis) at which the clip projection (118)
is joined to the body (116), as well as a distal end (118b) (or distal edge, as appropriate).
For brevity, references in this document to "proximal end(s)" and "distal end(s)"
of clip projections (118) shall include also "proximal edge(s)" and "distal edge(s)",
as appropriate, where the clip projection (118) is elongate.
[0052] In relation to the first portion (114) of the connector (102) in some embodiments
of the invention, as illustrated herein, the surface of the body (116) comprising
the at least one clip arrangement (117) and the surface of the body (116) facing or
attaching or fixed to the second portion (115) are at opposite surfaces of the body
(116), such that, while the first portion (114) is configured to clip into the longitudinal
channel (104) of the support (101), the second portion (115) is proud of (above) the
support (101) and is free to engage with the panels (103), as described herein.
[0053] In an embodiment of the invention, the connector shown in Figs 3A, 3B and 3C comprises
two clip arrangements (117), each with two such clip projections (118), but it is
envisaged that the body (116) can have any suitable number of clip arrangements (117).
The clip arrangements (117) are spaced apart from each other, in a line parallel to
the longitudinal axis of the body (114): they may be located at opposing ends of the
major side surfaces (116c) of the body(116), as shown in Figs 3A, 3B and 3C, to ensure
stability and a good clip functionality, but it is envisaged that may be located at
any suitable positions on the body (116). It is envisaged that the body (116) can
have any suitable length which provides stability once inserted in the longitudinal
channel (104) of the support (101), as discussed later.
[0054] In an embodiment of the invention, as depicted in Figs 3A, 3B and 3C, the clip projections
(118) are arranged in pairs symmetrically on either side of the longitudinal axis
of the first portion (114) of the connector (102). Thus, in this embodiment each clip
arrangement (117) comprises a pair of clip projections (118), both clip projections
(118) extending from the bottom of the body (116) of the connector (102). In the example
illustrated the body (116) is cuboid, and the clip projections (118) are rectangular
and broadly planar in shape, extending from the proximal edge (118a), joined to the
body (116), to the distal edge (118b).
[0055] Fig 4 provides a cross-section of the connector (102) in the embodiment of Figs 3A,
3B and 3C. As shown in Fig 4, a clip arrangement (117) according to this embodiment
comprises two clip projections (118) each of which extends obliquely from the bottom
of the body (116) (substantially at the interfaces of the major side surfaces (116c)
and the lower surface (116e)). In other words, the two clip projections (118) are
each oriented in one of the planes XX at an angle
θ to the major side surfaces (116c) of the body (116c), thereby forming a V-formation
symmetrical about a plane YY parallel to, and located at the mid-point between, the
major side surfaces (116c) of the body (116). As shown previously in relation to this
embodiment (in Figs 3A, 3B and 3C), this clip arrangement (117) is duplicated at each
end of the body (116), such that there four clip projections (118) in total.
[0056] In other embodiments (not illustrated), instead of a pairs of clip projections (118),
a clip arrangement (117) may comprise just a single clip projection (118) located
on one side of the body (116). The reader will understand that, although, for such
embodiments, the operation of the clip arrangement (116), as discussed below, is analogous
to that of clip arrangement variants with two clip projections (118): in variants
with clip arrangements (117) having just a single clip projection the clip projections
(118) are correspondingly dimensioned to ensure flexure of the clip projection (118)
during insertion of the connector (102) into the channel (104) and a reversal of the
flexure as the clip projection (108) passes the longitudinal abutment (110).
[0057] The second portion (115) and first portion (114) may together form a single integral
unit, fabricated in a single fabrication process, eg by injection moulding, and there
is no relative movement between the second and first portions (114, 115) of the connector.
In such embodiments, the whole connector (102) is a single integral unit.
[0058] Alternatively, the entire first portion (114) (body (116) and clip arrangement (117))
of the connector (102) may be a single integral unit, fabricated by a single fabrication
process, eg injection moulding, and the entire second portion (115) may be a single
integral unit, fabricated in a single fabrication process, eg injection moulding.
[0059] The second portion (115) may, in some embodiments, be permanently fixed to the first
portion (114) by fixing means, such as adhesive, welding, heat treatment or other
suitable means: in such variants, the upper surface (116b) of the body (116) may be
extended to provide a greater common surface by which the lower and second portions
(114, 115) can be joined to each other, thereby providing greater mechanical strength
and stability. In some embodiments the second portion (115) may be attachable, permanently
or reversibly, to the first portion, and in some embodiments (see later) the attachment
may be configured to permit movement between the upper and first portions (114, 115)
(eg by means of a joint attaching the second and first portion (114, 115) as described
later herein).
[0060] As stated previously herein, the first (114) and second portion (115) of the connector
(102) including various clip arrangements described herein, whether fabricated individually
or fabricated together the connector (102) as a single integral component, is made
of a resilient flexible material by which the clip arrangements are capable of elastic
deformation or flexing or bending under an external force but springing back when
the force is removed. This material composition may be a standard plastic material,
such as any of the following: polyoxymethylene (POM), polypropylene, acetylene butanol
styrene (ABS) or another thermoplastic, or a hard polymer, or a composite material
such as polyamide with glass fibre. In short, any material exhibiting the described
elastic deformation characteristics may be suitable for making the connector.
[0061] For brevity, the second portion (115) is illustrated herein, eg in Figs 3A, 3B, 3C
and 4, as being oriented perpendicular to the orientation of the first portion (114),
but the relative orientation of the second portion (115) and first portion (114) is
not limited to a right angle. Although, in some embodiments the relative orientation
of the second portion and first portions (115,114) is fixed, any suitable angular
difference between their orientations may be envisaged, and in other embodiments,
as described later, the relative orientation of the second and first portions (115,
114) may be variable by means of a rotary joint.
[0062] As shown in Figs 3A, 3B and 3C, the second portion (115) of each connector (102)
comprises one or two laterally extending flanges (120) mounted on a base (121), each
flange (120) being configured to insert into a side groove (106) of the panel (103),
the side groove (106) extending longitudinally along each side (105) of the panel
(103), as shown at Fig 5A, a cross-section of two adjacent panels (103). There is
a small gap (122) between the adjacent panels, which therefore do not directly interface
with each other: this gap (122) in the next drawing, Fig 5B, is occupied by the second
portions (115) of the connectors (102). In order to save material and costs, the panels
(103) are generally hollow, with at least one panel cavity (123) extending in a direction
parallel to the longitudinal axis of the panel (103) along the entire length of the
panel (103). The side grooves (106) on the side (105) of each panel represent open,
or exposed, versions of panel cavities (123), as shown in Figs 5A and 5B, with the
same height as the panel cavities (123), as if a panel cavity (123) had been bisected
in a longitudinal direction. Each flange (120) of the second portion (115) of the
connector (102) is dimensioned and shaped to fit into, and be securely accommodated
by, a side groove (106) of the panel, as visible in Fig 5B: a flange (120), once inserted
into the side groove (106), fits tightly, but reversibly, therein. Fig 5B shows the
flanges (120) and the side grooves (106) of the panel (103), into which the flanges
(120) are insertable, are both cuboid in form, but any suitable geometry may be envisaged,
as long as the flange (120) can fit tightly in the side groove (106).
[0063] In accordance with an embodiment of the invention, the second portion (115) of the
connector (103) is illustrated herein, eg in Figs 3A, 3B, 3C, 4 and 5B, as having
two laterally extending flanges (120) mounted on a base (121). In this embodiment
the second portion (115), with its two laterally extending flanges (120) on the base
(121), is broadly T-shaped in cross-section, the two flanges (120) extending laterally
and symmetrically from the longitudinal axis of the second portion (115). The second
portion (115) may be generally hollow, as shown in Figs 3A, 3B and 5B to save material
and costs. The reader will understand that in this T-shape the two flanges (120) of
the same (second portion (115) of a) connector (102) may be fitted into the side grooves
(106) of two adjacent panels (103): the T-shape is configured to bridge the small
gap (121) between the adjacent panels (103) and connect to each of them, thereby effectively
connecting the adjacent panels (103) to each other. This attachment of a connector
(102) to two adjacent panels (103) is repeated along the sides (105) of the panels
(at each cross-over with a support (101)), as shown in Figs 1A and 1B.
[0064] As shown in Fig 5B the base (121) is dimensioned and shaped to facilitate the full
insertion of the flanges (120) into the side grooves (106) of the panels (103) and
to facilitate not only support of the panel (103) by the inserted flange(s) (120),
but also additional support of the panel (103) by the body of the connector (102),
by direct loading of the lower side of the panel (103) on the upper surface (116b)
of the body (116).
[0065] For brevity, in accordance with an embodiment of the invention, the second portion
(115) of the connector (103) is illustrated herein, eg in Figs 3A, 3B, 3C, 4 and 5B,
as having two laterally extending flanges (120). However, the second portion (115)
may comprise just one laterally extending flange (120) whereby the second portion
(115) only to the groove (106) of one panel (103)
[0066] Figs 3A, 3B, 3C, 4, 5B, 7A, 7B and 7C also illustrate a number of flexible ridges
(124) on the external surfaces of each laterally extending flange (120), which are
configured to enhance the friction and engagement of the flange (120) with interior
of the side grooves (106) of the panel (103) when inserted, thereby improving the
security of the fit therein. Any suitable number of such ridges (124) may be envisaged.
The ridges are not restricted in size and form to just upper and lower surfaces of
the laterally extending flanges (120) but may also "wrap" around the edge and cover
also the sides of the flanges (120) (as shown in 7A, 7B and 7C), as appropriate. Although
certain embodiments of the invention are illustrated here with a greater or lesser
numbers of such ridges and different forms of ridges (124), all variants disclosed
herein are unrestricted as to their number, form and location on any external surface
of the flange (120).
[0067] The operation of the clip arrangement(s) (117) on the first portion (114) of a connector
(102) is now described in more detail.
[0068] Figs 6A, 6B and 6C each provide views of a connector (102) attached to a support
(101): Fig 6A provides a general perspective, while Figs 6B and 6C provide cross-sectional
views (perpendicular to the longitudinal axis of the support (101)) of the connector
(102) and support (101). The clip arrangement (117) on the first portion (114) of
the connector (103) is configured to clip the first portion (114) onto the support
(101). In particular, the clip arrangement (117) is configured to enter the central
longitudinal channel (104) of the support (101) and, once full inserted into the channel
(104), to clip on to the interior of the channel (104), such that the first portion
(114) is securely held within the channel (104).
[0069] For embodiments in which each clip arrangement (117) comprises two clip projections
(118) (eg in the V-formation, described above) the clip projections (118) are dimensioned
such that the width of the V-formation clip arrangement, ie the distance between the
two distal ends (118b) of the two clip projections (118), effectively the "wing-span"
of the V-formation clip arrangement (117), in the absence any flexure, is slightly
greater than the width of the channel aperture (107) (the longitudinal abutments (111)
at the channel aperture (107)). To install a connector (102) on the support (101),
the first portion (114) of the connector (102) (in particular the lower surface (116a)
of the body (116)) is aligned with the central longitudinal axis of the channel (104).
As the body (116) and clip arrangement(s) (117) are displaced into the channel aperture
(107), the outer surfaces of the two clip projections (118) impinge first on the bevelled
leading edges (111) of the two longitudinal abutments (110) at the channel aperture.
Each of the clip projections (118) of the V-formation are inclined with respect to
body (116) and with respect to the respective longitudinal abutment (110). As a result
of the displacement, the bevelled leading edges (111), and the two longitudinal abutments
(110) in general, apply an inward pressure on the clip projections (118): further
displacement of the first portion (114) into the channel (104) causes an elastic deformation
of the clip projections (118), the V-formation clip projections (118) flexing (bending)
inwards, away from the planes XX (of Fig 4), inclined at
θ°, and toward the plane YY.
[0070] As stated above the total width of the clip arrangement (117) (the distance between
the distal ends (118b) of its two clip projections (118)) pre-flexure, is greater
than the separation of the inner surfaces (112) of the longitudinal abutments (110),
and further displacement of the V-formation into the channel (104) increases the inward
flexure of the clip projections (118). The inward flexure of the clip projections
(118) entails a reduction in the separation of the two distal (118b) ends of the clip
projections (118), ie the two distal ends (118b) approach each other (ie the "wing-span"
of the V-formation clip arrangement (117) is in effect narrowed), until the distal
ends (118b) are able to enter the channel aperture (107), thereby allowing further
displacement of the body (114) into the channel (104).
[0071] Under continued displacement of the connector (102) into the channel (104), the inward
flexure of the clip projections (118) facilitates the further insertion of the clip
arrangement (117) through the channel aperture (107), the distal ends (118b) of the
clip projections (118) passing along the inner surfaces (112) of the longitudinal
abutments (111) during the flexure. As the distal ends (118b) move beyond the bottom
(in the perspective of Figs 6A, 6B and 6C) of the inner surfaces (112) of the longitudinal
abutments (110), the clip projections (118) cease to be constrained by the inner walls
(112) and the resilience of the clip projections (118) permits them to spring back
to their original pre-flexure form, the separation of the two distal ends/edges (118b)
of the clip projections (118) resuming (increasing back to) its pre-flexure size.
[0072] This separation of the two distal ends/edges (118b) is wider than the separation
of the inner surfaces (112) of the longitudinal abutments, such that the clip projections
(118) now prevent any reversal of the displacement of the connector (102) as described
above, ie the clip projections (118) thus serve to lock the first portion (114) within
the longitudinal channel (104). The first portion (114) of the connector (102) is
securely retained in the longitudinal channel (104) of the support (101), due to the
clip arrangement(s) (118) of the first portion (114), as shown in Figs 6A, 6B and
6C.
[0073] Although the first portion (114) of the connector (102) has been thus securely attached
to the support (101), the connector (102) may nevertheless be slidably displaced parallel
to the longitudinal axis of support (101) within the channel (104). As the reader
will understand from Fig 6A and the cross-sectional views in Figs 6B and 6C, there
is no impediment to any such longitudinal displacement of the connector (102), which
may therefore be displaced to any location on the support (101) as selected by the
user. The connector (102) comprises a plurality of clip arrangements (117) in the
first portion (114): the length of the body (116) as well the number and/or coverage
of the length of the body (116) by the plurality of clip arrangements (117) may be
envisaged in order to provide additional stability and mechanical security during
the displacement of the connector's first portion (114) within the longitudinal channel
(104) of the support (101). It is also envisaged that a connector may be removed from
channel at the open ends of the channel (104), by sliding the connector (102) to the
ends of the support (101). As discussed in a later passage, the open ends of the support
(101) and the longitudinal channel (104) may be reversibly closed/covered to protect
the support end and/or to provide a more aesthetic support end, by means of endpieces.
[0074] Any suitable number of clip arrangements (117) and/or any suitable coverage of the
body's length may be envisaged. The flexibility as to the positioning of the connector
(102) along the length of the supports (101), provides the advantage that a connector
(102) , once inserted into the channel (104), as described, may be displaced up or
down the length of the longitudinal channel (104) of the support (102) at the convenience
of the installer, who therewith controls the position of each connector (102) on the
support (101), as well the relative separation of neighbouring connectors (101), facilitating
the use of panels (103) of different widths without any adjustment in the positions
of the supports (101), ie panels may be easily replaced without any change to the
supports (101).
[0075] As stated previously, in an embodiment of the invention, rather than the clip arrangements
(117) comprising two clip projections (118) in V-formation as described above, the
clip arrangements (117) may have just a single clip projection (118) (not illustrated).
The single clip projection (118) in this embodiment extends from the bottom of the
body (116) at an angle
θ tο one the major side surfaces of the body, as described previously in respect of
the V-formation variant and has the same resilience and propensity to flex. The operation
of this embodiment is analogous to the operation of the V-formation embodiment, as
previously described. The main difference between this embodiment and other embodiments
is that the clip arrangement, having just a single clip projection (118), is dimensioned
appropriately to nevertheless provide the same clip function as other variants: the
width of the clip arrangement, ie the distance of the distal end (118b) of the clip
projection (118) from the opposite major side surface of the body (116), is dimensioned
to be slightly large than the channel aperture (107). Insertion of the first portion
(114) into the channel (104) causes flexure of the clip projection (118) in a manner
analogous to that previously described for other embodiments and full insertion in
the channel (104) allows the clip projection (118) to bounce back and clip onto the
trailing surface (113) of the longitudinal abutment (110), as previously described,
thereby locking the first portion (114) in the longitudinal channel (104).
[0076] In an embodiment of the invention illustrated at Figs 7A, 7B, 7C, 8A, 8B and 8C the
connector (102) further comprises a rotary joint (125) between the second portion
(115) and the first portion (114). The rotatable joint (125) is configured to rotatably
attach the second portion (115) to the first portion (114), such that the second portion
and the first portion (115, 114) are rotatable with respect to each other. The second
portion (115) and first portion (114) of the connector (102) do not form a single
integral unit and are fabricated separately. This embodiment differs from other embodiments
disclosed herein in that the orientation of the second portion (115) is not fixed
in relation to the orientation of the first portion (114), but in other respects it
is the same as embodiments previously described.
[0077] As the orientation of the second portion (115) of the connector (102) is not limited
to being perpendicular to the first portion (114), the orientation of the second portion
(115) relative to the first portion (114) may differ from connector to connector:
for each connector (102) deployed in a particular panelling or flooring, the installer
may accordingly choose a different relative orientation of the second portion (115)
and the first portion (114). As the relative orientation of second and first portions
(115, 114) may be chosen for each individual connector (102), this relative orientation
may be chosen according to the orientation of the side groove (106) of the relevant
panel. Thus, the sides of the panels (103) need not necessarily be perpendicular to
the orientation of the supports (101) below. The ability to determine the relative
orientation on a connector-by-connector basis, has two significant implications.
[0078] Firstly, for elongate rectangular panels this allows the panels to be aligned at
almost any angle to the alignment of the supports (101). Panels (103) can still be
installed in parallel and side-by-side, but the alignment of the panels (103) can
be at any angle of the installer's choice. This may be particularly useful, for example,
where a particular orientation of the panels (103) is desirable, but, for whatever
reason, it is inconvenient or impossible to install the supports (101) perpendicular
to this specific orientation. Awkward or relatively inaccessible corners of an underfloor
or terrain may render a perpendicular relative alignment of panels (103) and supports
(101) difficult to achieve, and the rotatable variant will save time and effort.
[0079] Secondly, it also means that the panels (103) need not be rectangular or elongate
in shape: as the second portion (115) of each connector (102) can be rotated the sides
of the panels (103) can be envisaged with non-parallel, or even in non-linear, sides
(105). Whatever the shape of the panel (103), no matter how irregular, the second
portion (115) of the connector (103) can be rotated so that the lateral flanges (120)
of the second portions (115) directly faces the lateral groove (106) on the side (105)
of the panel (103). The ability to re-align the second portion (115) in accordance
with the orientation of the panel's side (105) facilitates the installation of panels
(103) of any size or shape, as the second portion (115) can always be accordingly
aligned to facilitate insertion of the flange(s) (120) into the lateral grooves (106)
in the sides (105) of the panel (103).
[0080] The following passage describes the rotary joint (125) in more detail. Figs 7A, 7B
and 7C provide perspective views of an embodiment of the connector, as assembled and
ready for operation: the embodiment comprises a rotary joint (125), which, because
it is arranged between the second portion and first portion of the connector, is not
easily visible in these figures: from an external perspective the rotary variant looks
largely similar to the non-rotary variants previously described. However, in the exploded
perspective view in Figs 8A and 8B, and the cross-section of Fig 8C, the rotary joint
(125) is apparent: these illustrate a variant of a connector (102), comprising a rotary
joint (125), with the second portion (115) shown separate to the first portion (114),
the rotary joint (125) comprising, at the base (121) of the second portion (115),
a central elongate column (126) configured to be inserted in a well (127) comprised
in the first portion, at the upper surface (116b) of the body (116). The column (126)
is perpendicular to both the longitudinal axes of the second and first portions (115,
114) of the connector (102). The well (127) is cylindrical in form and is open at
both ends, and comprises a first aperture (128) and a second aperture (129) at the
respective ends of the well (127).
[0081] In order for the column (126) to be inserted into the well (127) the orientation
of the column (126) and the orientation of the well (127) are aligned coaxially. When
the column (126) is inserted into the well (127), the column (126) and the well (127)
are constrained to remain coaxial. The cross-sections of the column (126) and the
well (127) are both circular, the diameter of the column (126) being slightly less
than that of the well (127), the column (126) and the well (127) being dimensioned
to facilitate both the insertion of the column (126) into the well (127), and, once
inserted, to provide a good fit for the column (126) in the well (127) and to facilitate
rotation of the column (126) within the well (127).
[0082] The column (126) comprises a plurality of column clip arrangements each serving to
clip the column (126) to the well (127) when the column (126) is fully inserted into
the well (127), such that, in its clipped state, the column (126) is free to rotate
within the well 127). In the embodiment shown in Figs 8A, 8B and 8C each column clip
arrangement is a column projection (130), elongate in form and oriented in parallel
to the longitudinal axis of the column (127). The column projections (130) comprise
a proximal end (130a), by which the clip projection (130) is attached to the base
(121) of the second portion (115) of the connector (102) and a distal end (130b).
Each column projection (130) comprises an inner surface ((130c) not visible in illustrations)
and an outer surface (130d), both the inner surface (130c) and the outer surface (130d)
having arcuate cross-sections which are concentric with the longitudinal axis of the
column (126), such that the cross-sections of the column projections (130) collectively
form an annulus about the longitudinal axis of the column (126), the annulus being
broken by spaces (131) between each adjacent pair of column projections (130), the
spaces (131) extending the entire length of, and parallel to, the column projections
(130).
[0083] Each column projection (130) also comprises on its outer surface (130d), at its distal
end (130b), a column flange (132). Each column flange (132) is arcuate in form, its
length extending in a circumferential direction along the outer surface (130d) of
each column projection (130), the curvature of each column flange (132) being concentric
with the longitudinal axis of the column (126). In its transverse dimension each column
flange (132) extends radially out from the outer surface (130d). The column flange
(132) has two surfaces: a leading surface (132a), which interfaces with the distal
end (130b) of the column projection (130) and a trailing surface (132b), which is
planar and perpendicular to the longitudinal axis of the column projection (130).
The leading surface (132a) of each column flange (132) is bevelled or inclined with
respect to the outer surface (130d) of the column projection (130).
[0084] As stated above, in assembling the rotary joint (125), the second portion (115) and
first portion (114) of the connector (102) may be positioned so that the column (126)
is facing, and coaxial with, the well (127). Due to further relative displacement
of the second and first portions (115, 114), the second and first portions (115,114)
are made to approach each other, such that the distal ends (130b) of the column projections
enter the first aperture (128) of the well (127). The leading surfaces (132a) of the
column flanges (132) impinge on the circumference of the first aperture (128) and
further displacement in a coaxial direction forces the column projections (130) to
undergo an elastic deformation and to flex inwardly toward the central longitudinal
axis of the column (126). The spaces (131) between the column projections (130) permit
this inward flexure of the column projections (130): the column projections (128)
approach each other such that the diameter of the circular formation formed by the
distal ends (130b) of the column projections (130) decreases as a result of the inward
flexure.
[0085] Further displacement causes this diameter to fall below that of the circumference
of the first aperture (128), thereby allowing the column projections (130) to penetrate
further into the well (126). As the relative displacement of second and first portions
(115,114) continues and the column (126) is inserted further into the well (127),
the column projections (130) being inwardly flexed during this time, until the column
flanges (132) reach the second aperture (129) of the well (127) and pierce through
it to the lower surface of the base (121) of the second portion (115). When the trailing
surface (132b) of the column flanges (132) passes the second aperture (129) the column
projections (130) are no longer constrained in a flexed position and, under their
own resilience, resumes their pre-flexure form, as shown in Fig 8C. After the column
projections (130) resume their original form, parallel to the longitudinal axis of
the column (126), the circular formation formed by the distal ends (130b) of the column
projections (130) extends slightly beyond the circumference of the second aperture
(129) and the trailing edge (132b) interfaces with the lower surface of the body (116)
of the first portion (114). In this position the column projections (130) effectively
lock the column (126) in the well (127): the column (126) is securely but rotatably
held within the well (127)
[0086] Apart from the rotary function, facilitating relative angular movement between the
first portion and second portion (115,114) of the connector (102), variants having
the rotatory function, as described above, operate in the same way as non-rotary variants.
All variants of the connector (102) comprise a first portion (114) with body (116)
having at least one clip arrangement (117), configured to attach the connector (102)
to a support (101), and an second portion (115) with at least one laterally extending
flange (120) configured to attach the connector (102) to a panel (103) in a floor
or other surface.
[0087] In order to protect exposed ends of the supports (101), it is envisaged that a support
endpiece (133) may be mounted on a support end, as shown in Figs 9A, 9B, 9C and 9D.
The support endpiece (133) has a support facing side and an externally facing side.
On the support facing side, the support endpiece (133) comprises at least one protrusion
(133a) configured to fit into an end opening of the at least one longitudinal support
cavity (108) at an end of a support (101). The support facing side of the support
endpiece (133) also comprises a laterally extending flange (133b) configured to fit
into the side groove (106) on the side of a panel (103) (in the manner already explained
in relation to flanges (120) on the second portion (115) of a connector (102)). The
ends of the supports (101) are arranged to be colinear with a side (105) of a suitable
panel (103), ie the support ends coincide with the side (105), for example, by cutting
the support lengths accordingly, as depicted in Fig 9A, 9B, 9C and 9D. The flange
(133b) of the support endpiece (133), when attached to the end of the support (101),
may be inserted into the side groove (106) of the panel (103), thereby providing additional
stability and security to the panel (103) and flooring/panelling surface. Support
endpieces (133) may be attached to each or any support ends. The externally facing
side of the endpiece comprises a plurality of endpiece clip arrangements (134). The
system may further comprise an elongate support edgepiece (135) which serves as an
aesthetic cover over a plurality of support ends (support endpieces (133)) and is
configured to engage with endpiece clip arrangements (134): the edgepiece (135) has
an outer surface (135a) and an inner surface (135b) configured to engage with support
endpiece clip arrangements (134). The inner surface (135b) comprises at least one
longitudinal groove (135c) configured to clip onto the corresponding clip arrangement
(134) in at least one of the plurality of support endpieces (133), the support edgepiece
(135) thereby being securely attached to the support endpieces (133) and providing
aesthetic cover and mechanical protecton to the ends of the supports (101) and the
corresponding panel (103). Fig 9C shows a support edgepiece (135) before attachment
to the support endpieces (133), while Fig 9D shows a support edgepiece (135) after
attachment to the support endpieces (133).
[0088] As well as the support endpieces (133) and support edgepieces (135) for the exposed
ends of supports (101), corresponding endpieces are also envisaged for the exposed
ends of panels (103), as shown in Figs 10A, 10B and 10C. The panel endpieces (136)
also comprise a panel facing side and an externally facing side. On the panel facing
side, the panel endpiece (136) comprises at least one protrusion (136a) for engagement
with the end of the cavity (123) at the end of the panel (103), the at least one protrusion
(136a) configured to be inserted into and securely attach to the cavity (123). Corresponding
to the support endpieces, the panel endpieces (136) also have at least one clip arrangement
(137) on the externally facing side, these serving to engage with an elongate panel
edgepiece (138). the panel edgepiece (138) having an outer surface (138a) and an inner
surface (138b) configured to engage the flooring endpieces (136). The inner surface
(138b) comprises at least one longitudinal groove (138c) configured to clip onto the
at least one clip arrangements (137) of a plurality of panel endpieces (136), the
panel edgepiece (138) thereby being securely attached to the panel endpieces (136)
and providing aesthetic cover and mechanical protection to the ends of the panels
(103). Fig 10B shows a panel edgepiece (138) before attachment to the panel endpieces
(136), while Fig 10C shows aa panel edgepiece (138) after attachment to the panel
endpieces (136).
[0089] Whereas this disclosure makes reference to several examples of the aspects and embodiments,
it will be readily understood that embodiments are not restricted to those which are
explicitly referenced: all aspects and embodiments may be modified to comprise any
number of amendments, alterations, variations or substitutions, including those not
specifically referenced herein. Furthermore, while various embodiments have been described,
it will be understood that certain features of the embodiments may relate to only
some of the described embodiments. Accordingly, the embodiments of the invention are
not to be understood as limited by the above written description, but are only limited
by the scope of the appended claims.
[0090] Where some features of various examples or embodiments appear in some examples, embodiments
or drawings and not in others, this is only for brevity and intelligibility. Accordingly,
any component or feature of any example, embodiment or figure may, in combination
with any component or feature of any other example, embodiment or figure, be referenced
or claimed. Components, features and structures of the aspects and embodiments disclosed
herein may be combined as appropriate. Even if such combinations are not illustrated
or explicitly referenced herein in relation to a particular aspect of an embodiment
this is merely for brevity of the description and should not be understood to mean
that such combinations are excluded or cannot occur: the different features and of
the various aspects and embodiments may be mixed and combined as appropriate and this
disclosure should be construed as covering all combinations and permutations of features
referenced herein.
1. A connector for connecting a planar panel to an elongate support in a planar panelling
arrangement,
- the panel comprising, at each side, a side groove,
- a face of the support comprising a central elongate channel with an elongate channel
aperture, the channel and channel aperture being aligned parallel to the longitudinal
axis of the support,
wherein the connector comprises a first portion and a second portion,
- the first portion being configured to clip securely into the central channel,
- the second portion comprising at least one lateral flange configured to be removably
inserted into the side groove.
2. A connector as in Claim 1 wherein the first portion of the connector comprises at
least one clip arrangement, each clip arrangement being positioned on a longitudinal
surface of the first portion and being configured to clip the first portion into the
central channel of the support.
3. A connector as in Claim 2, wherein the at least one clip arrangement comprises at
least one clip projection.
4. A connector as in Claim 3, the channel aperture being narrower than the width of the
inner walls of the channel, wherein the at least one clip projection is made of a
resilient material capable of flexure during insertion into a longitudinal aperture
of the central channel.
5. A connector as in any of Claims 3 to 4, wherein each clip arrangement comprises two
clip projections arranged in a V-formation about the longitudinal axis of the first
portion.
6. A connector as in any preceding claim, wherein the second portion of the connector
comprises a base and two laterally extending flanges, the flanges and the base collectively
arranged in a T-formation.
7. A connector as in Claim 6, wherein the base and flanges of the second portion of each
of the plurality of connectors are configured to support each of the plurality of
panels at an equal distance from the support.
8. A connector as in any preceding claim, wherein the first and second portions of the
connector are fixedly attached to each other.
9. A connector as in any of Claims 1 to 7, wherein the first and second portions of the
connector are rotatably attached to each other and are configured to allow relative
rotational displacement between the first and second portions.
10. A connector as in Claim 9, wherein the rotatably attachment of the first and second
portions of the connector comprises a cylindrical column extending from the second
portion and a cylindrical well in the second portion, the well comprising a first
aperture and a second aperture at the respective ends of the well, the column being
configured to be inserted into the first aperture of the well and to rotate freely
within the well.
11. A connector as in Claim 10, wherein the cylindrical column comprises a plurality of
elongate column projections interspaced by spaces, the column projections being arcuate
in cross-section, the cross-sections of the column projections and the inter-projection
spaces being arranged to form an annulus.
12. A connector as in Claim 11, wherein each of the plurality of column projections is
configured to be flexed inwards by the inner walls of the well when the column is
inserted into the well, each column projection further comprising, at a distal end
of an outer surface of the column projection, a column flange, each column flange
being configured to clip onto the second aperture of the well and rotatably attach
the column to the well.
13. A planar panel for connection by a connector to a planar panel to an elongate support
in a planar panelling arrangement, the planar panel comprising, at each side thereof,
a side groove,
- the support comprising, at one face thereof, a central elongate channel with an
elongate channel aperture, the channel and channel aperture being aligned parallel
to the longitudinal axis of the support,
- the connector comprising a first portion and a second portion, the first portion
being configured to clip securely into the central channel, the second portion comprising
at least one lateral flange configured to be removably inserted into the side groove.
14. An elongate support for connection by a connector to a planar panel in a planar panelling
arrangement, the support comprising, at one face thereof, a central elongate channel
with an elongate channel aperture, the channel and channel aperture being aligned
parallel to the longitudinal axis of the support,
- the planar panel comprising, at each side thereof, a side groove,
- the connector comprising a first portion and a second portion, the first portion
being configured to clip securely into the central channel, the second portion comprising
at least one lateral flange configured to be removably inserted into the side groove.
15. A planar panelling arrangement comprising:
- a plurality of elongate supports aligned in parallel with each other, each support
being a single integral component comprising, on one face of the support, a central
channel aligned parallel to the longitudinal axis of the support, the central channel
having a longitudinal aperture which is narrower than the width of the inner walls
of the channel;
- a plurality of connectors, each connector comprising a first portion and a second
portion;
- a plurality of panels configured to be arranged to collectively form a planar surface,
the sides of each panel comprising a side groove;
wherein the first portion of the connector is configured to clip securely into the
channel of the support, the second portion of the connector comprises at least one
lateral flange configured to be inserted into the side groove of a panel.
16. A panelling arrangement as in any previous claim further comprising at least one support
endpiece configured to attach to the end of at least one support and a support edgepiece
configured to attach to the at least one support endpiece.
17. A panelling arrangement as in any of Claims 1 to 15 further comprising at least one
panel endpiece configured to attach to the end of at least one panel and a panel edgepiece
configured to attach to the at least one panel endpiece.
18. A panelling arrangement as in any preceding claim, wherein the planar panelling arrangement
forms a horizontally aligned flooring surface of a flooring system, the supports being
secured to a horizontal surface.
19. A panelling arrangement as in any one of Claims 1 to 16, wherein the planar panelling
arrangement is aligned vertically, the supports being vertically aligned posts.