TECHNICAL FIELD
[0001] The present invention relates to an apparatus and method for splitting up articles
of tobacco industry.
BACKGROUND
[0002] The value of the tobacco or processed tobacco material needed to make a smoking article
accounts for a large portion of the manufacturing cost of a cigarette, and therefore
the recovery of tobacco, and now also other materials from defective articles, is
a significant problem in the tobacco industry. Initially, mass-produced cigarettes
did not have a mouthpiece, and the recovery of tobacco from cigarettes consisted only
of tearing the wrapper, which was cut, for example, along the length of the cigarette.
The mouthpieces attached to the tobacco portion of the cigarette were originally torn
off manually.
[0003] The manual tear-off process has been mechanized, known in the art is a device for
tearing off mouthpieces as disclosed in
US2815029(A). Many devices are known in which cigarettes are cut transversely between the tobacco
part and the mouthpiece by means of circular knives, such a device is disclosed, inter
alia, in the document
DE102004024433 (A1). Recovering tobacco from double cigarettes is disclosed in, inter alia
US3233613(A),
US3345991(A),
US3382874(A). The disadvantage of devices using circular knives is the inadvertent cutting of
thin slices of the filter material from the mouthpiece, and cutting off narrow strips
of metal or producing metal filings in the case of cutting an article having a segment
provided with a plate for induction heating of the tobacco material. The above problems
result from the inaccurate positioning of the cigarette during cutting and the tolerance
of the length of the mouthpieces and tobacco parts. In addition, a disadvantage of
such devices is the production of paper and tobacco dust.
SUMMARY OF THE INVENTION
[0004] It would be therefore desirable to develop novel solutions for splitting up of tobacco
industry articles which overcome at least some of the drawbacks of the prior art solutions
discussed above.
[0005] The device according to the invention is intended for splitting up articles of the
tobacco industry, which enables the recovery of materials from individual parts of
the article independently of one another. There is presently a need to recover both
the filler material and the elements within the filler material that need to be separated
from the filler material. Due to the variety of materials being used, it is necessary
that to each part of the article it is possible to apply a recovery technology suitable
to the particular type of the material, usually the technologies for the various materials
differ so much that they cannot be effectively applied without splitting up the parts
of the article. The separation of the parts is particularly important for a part of
the article consisting of several components, for example a part in which the filling
material has at least one flavor capsule, a plate or any other insert. The solution
according to the invention is suitable for splitting up various types of rod-like
articles of the tobacco industry, for example tobacco filled cigarettes, tobacco filled
cigarettes having a mouthpiece and smoking articles having a filter portion and a
tobacco flavor-producing material portion by heating or otherwise, for example, by
crushing a capsule filled with a liquid aromatic substance. In the case of separated
segments containing tobacco material with a metal plate located inside the material,
a further process of recovering the tobacco material includes, for example, cutting
the wrapper and removing the plates with a magnet positioned, for example, over a
vibrating conveyor transporting a mixture of tobacco material, the wrapper and the
plates. The next step is to separate the tobacco material from the wrapper by means
of a vibrating sieve.
[0006] The advantage of the device according to the invention is that the material of the
individual parts of the article is not disturbed, no particles of filling material
or components of the parts of the article are produced that are difficult to separate
from the material of an adjacent article part.
[0007] In particular, the invention relates to an apparatus for splitting up articles of
tobacco industry into fragments, wherein the rod-like article comprises a filling
material wrapped in a wrapper. The apparatus comprises: a carrying unit with recesses
arranged to receive the rod-like articles, a holding unit arranged to hold the rod-like
article in the recess of the carrying unit, a splitting unit comprising a pressing
surface, wherein the pressing surface is positioned adjacently to the carrying unit,
wherein the distance between the pressing surface and the bottom of the recess decreases
during movement of the carrying element, which causes dislocation of a fragment of
the rod-like article that is outside the recess and creates a breaking stress in the
wrapper material at a boundary between the fragment located in the recess and the
fragment located outside the recess.
[0008] The splitting unit may be a stationary unit. The pressing surface of the splitting
unit may be arcuate or may be flat.
[0009] The splitting unit may by a rotary unit. The pressing surface may move in the same
direction as the movement of the recess of the carrying unit or may move in the direction
opposite to the movement of the recess of the carrying unit. The pressing surface
may have a form of a recess in the splitting unit. The pressing surface may be a cylindrical
surface.
[0010] The carrying unit may be a rotary unit. The apparatus may comprise a rotary supporting
unit with supporting recesses, wherein the supporting recesses of the supporting unit
may coincide with the recesses of the rotary carrying unit in an axial view, such
that a pair of recesses comprising the recess in the rotary carrying unit and the
supporting recess in the rotary supporting unit is arranged to receive the rod-like
article.
[0011] The carrying unit may be a linear carrying unit and may move partially in linear
motion. The apparatus may comprise a linear supporting unit with recesses, wherein
the linear supporting unit moves at least partially in linear motion, and the recesses
of the linear supporting unit coincide with the recesses of the linear carrying unit
such that a pair of the recesses comprising a recess in the linear carrying unit and
a recess in the linear supporting unit is arranged to receive the rod-like article.
[0012] The distance between the pressing surface and the bottom of the recess may decrease
to zero during movement of the carrying unit.
[0013] The present invention also relates to a method for splitting articles of tobacco
industry into fragments, wherein the rod-like article comprises a filling material
wrapped in a wrapper, comprising the steps of: placing a rod-like article in the recess
of the carrying unit, holding the rod-like article in the recess of the carrying unit,
pressing the rod-like article by means of the pressing surface of the splitting unit
located adjacent to the carrying unit, decreasing the distance between the pressing
surface of the pressing unit and the bottom of the recess during the movement of the
carrying unit, which causes dislocation of a fragment of the rod-like article that
is outside the recess and creates a breaking stress in the wrapper material at a boundary
between the fragment located in the recess and the fragment located outside the recess.
BRIEF DESCRIPTION OF DRAWINGS
[0014] An apparatus according to the invention is described in more detail with reference
to the embodiment shown in the drawing, in which:
Fig. 1 shows an exemplary multi-segment rod-like article,
Fig. 1a shows a doubled rod-like article from fig. 1,
Figs. 2, 2a, 2b show an apparatus in a first embodiment,
Figs. 3, 3a, 3b show the apparatus in a second embodiment,
Figs. 4, 4a show the apparatus in a third embodiment,
Figs. 5, 5a, 5b show the apparatus in a fourth embodiment,
Fig. 6 shows the apparatus in a fifth embodiment,
Fig. 7 shows the apparatus in a sixth embodiment,
Fig. 8 shows the apparatus in a seventh embodiment,
Fig. 9 shows the apparatus in an eighth embodiment,
Fig. 10 shows the apparatus in a ninth embodiment,
Fig. 11 shows the apparatus in a tenth embodiment,
Figs. 12 and 13 show cross-sections across pressing surface.
DETAILED DESCRIPTION
[0015] Fig. 1 shows an exemplary rod-like article 1 in a form of a filter rod comprising
a filling material in a form of segments A, B, C and D, wherein the segments are wrapped
in a wrapper material W. Thus the presented rod-like article 1 is a multi-segment
rod, in which the segments A, B, C, D are wrapped by a common wrapper material W.
1A denotes a part of the filter rod 1 comprising the segment A, the parts 1B, 1C,
1D comprise the segments B, C and D respectively. Fig. 1a shows a multi-segment rod
2 of a double length with respect to the single multi-segment rod 1, wherein the multi-segment
rod comprises two multi-segment rods 1 which are connected to each other. Cutting
apart the multi-segment rod 2 in a production process results in two multi-segment
rods 1, wherein the cutting is performed in the middle of the double multi-segment
rod 2D.
[0016] Fig. 2 shows a first embodiment of the apparatus for splitting up rod-like articles,
comprising a carrying unit 3, a holding unit 4 and a splitting unit 5. The carrying
unit 3 is made as a rotary unit and has a form of a drum with an axis of rotation
k. The rotary carrying unit 3 rotates in a direction T. The rotary carrying unit 3
comprises recesses 6. In the presented embodiment the recesses 6 have a form of cylindrical
grooves arranged on the peripheral surface of the carrying unit 3, wherein an axis
t of the groove 6 is in parallel to the axis of rotation k of the carrying unit 3.
The holding unit 4 has a form of a section of a cylinder and is arranged coaxially
with the rotary carrying unit 3. The holding unit 4 is distanced from the peripheral
surface 3A of the carrying unit 3 such, that the holding unit 4 slidably holds or
presses the rod-like article 1 located in the recess 6, i.e. the distance between
the holding surface 4A of the holding unit 4 and the peripheral surface 3A is close
to the length of the radius of the recess 6 or it is close to the radius of the rod-like
article 1 (Fig. 2a). The splitting unit 5 may be of any shape, in the presented example
it has the form of an arcuate plate when viewed in a direction parallel to the axis
k. The splitting unit 5 is stationary. The splitting unit 5 has a pressing surface
5A, which intersects the path of movement of the rod-like article 1. In the presented
embodiment the pressing surface 5A is concave, and has a form of a section of the
cylinder, wherein the pressing surface 5A may have other concave shape, for example
the cross-section of the pressing surface may be a portion of an ellipse or a spiral.
[0017] The rod-like article 1 is placed in the recess 6. During rotation of the carrying
unit 3, the rod-like article 1 is carried in the recess 6 and is guided by the holding
unit 4, such that the rod-like article 1 is held, pressed and guided by the holding
unit 4, owing to this the rod-like article 1 abuts the recess 6. A fragment of the
rod-like article 1 is outside the recess 6, namely the part 1A, while the remaining
fragment is in the recess 6, namely the parts 1B, 1C, 1D. During rotation of the carrying
unit 3, the end 1A of the rod-like article 1 is approached to the pressing surface
5A of the splitting unit 5. After approaching, during further movement, the end 1A
is deformed under producing shear, bending and torsion stresses which are destructive
to the wrapper material W, whereby the wrapper material W is torn at the boundary
between the fragment located in the recess and the fragment located outside the recess.
For simplification, in a drawing the torn end 1A has the wrapper material presented
as cylindrical with a circular splitting line, however in reality the splitting line
has a random irregular shape such as after tearing the wrapper. The distance e between
the concave pressing surface 5A and the bottom of the recess 6 decreases during rotation
of the carrying unit 3.
[0018] Fig. 2a shows distances e1, e2, e3, e4 between the concave pressing surface 5A and
the bottom of the recess 6 for consecutive recesses 6, wherein e1 >e2>e3, whereas
the distance e4 reflects the situation when the pressing surface 5A lowers below the
bottom of the recess 6, i.e. the distance between the surface 5A and the bottom of
the recess 6 decreases to 0, and subsequently increases in an opposite direction.
During the rotary movement of the carrying unit 3 the surface 5A causes the part 1A
to be detached from the rest of the rod-like article 1, wherein the front surface
of the segment B is shown in Fig. 2a
[0019] The splitting unit 15 presented in the second embodiment in Fig. 2b has a form of
a flat plate and may be used in place of the splitting unit 5. The splitting unit
15 has a flat pressing surface 15A, wherein the distance c between the pressing surface
15A and the bottom of the recess 6 decreases. Fig. 2b shows the distances c1, c2,
c3 between the pressing surface 15A and the bottom of the recess 6 for subsequent
recesses 6, wherein c1 <c2<c3. It is possible to locate the splitting unit 15 such,
that the distance c between the pressing surface 15A and the bottom of the recess
6 decreases to zero.
[0020] The apparatus for splitting up the rod-like article in the second embodiment as presented
in fig. 3 is build analogously as the apparatus presented in Fig. 2, wherein the splitting
unit 5 tears off the part 1A of the rod-like article 1 outside the carrying unit,
and moreover the pressing surface 5A of the splitting unit 5 is convex. Fig. 3a shows
distances d1, d2, d3, d4 between the pressing surface 5B and the bottom of the recess
6 for subsequent recesses 6, wherein d1>d2. The dimensions d3, d4 are measured in
opposite direction. Fig. 3b shows distances D1, D2, D3, D4 between the pressing surface
5B and the holding surface 4A for consecutive positions of the rod-like article 1,
wherein the distances decrease i.e. D1<D2<D3<D4.
[0021] The apparatus for splitting up rod-like articles in a third embodiment shown in Fig.
4 comprises, analogously as in previous embodiments, the rotary carrying unit 3 and
the holding unit 4, and furthermore it comprises a rotary splitting unit 7. The rotary
splitting unit 7 has a form of a wheel with an axis of rotation m. A peripheral surface
7A of the splitting unit 7 constitutes the pressing surface. Fig. 4a shows the steps
of splitting up the rod-like article 1, wherein the distances f1, f2, f3 between the
pressing surface 7A and the bottom of the recess 6 for consecutive recesses 6 are
presented, wherein f1>f2. The distance f3 corresponds to the situation, when the pressing
surface 7A decreases below the bottom of the recess 6, i.e. the distance between the
surface 7A and the bottom of the recess 6 decreased to zero and next it increased
in the opposite direction.
[0022] As presented in fig. 4, the rotary carrying unit 3 and the rotary splitting unit
7 rotate concurrently as indicated by arrows T and S. In concurrent synchronization
of the units 3 and 7, the rod-like article is separated (split up) by shear and bending
stresses. It is possible to rotate the rotary splitting unit 7 in opposite direction
with respect to the rotation of the carrying unit 3, then the rod-like article will
be additionally split up by torsion stresses.
[0023] The apparatus for splitting up rod-like articles in a fourth embodiment shown in
Fig. 5 comprises, analogously as in previous embodiments, the rotary carrying unit
3 and the holding unit 4, and furthermore the rotary splitting unit 8. The rotary
splitting unit 8 has a form of a cylinder, wherein the recesses 9 having pressing
surfaces 9A are distributed on the side surface 8A of the cylinder.
[0024] Fig. 5 shows an embodiment of the recesses 9, which have a form of cylindrical grooves
with a diameter such as the diameter of the recesses 6 on the rotary carrying unit
3. The distance g between the pressing surface 9A and the bottom of the recess 6 decreases
during rotation of the carrying unit 3. Fig. 5a shows distances g1, g2, g3 between
the pressing surface 9 and the bottom of the recess 6 for consecutive recesses 6,
wherein g1>g2>g3. Analogously Fig. 5b shows the distances g between the pressing surface
9A and the bottom of the recess 6, wherein the diameter of the recess 9 in Fig. 5b
is larger than the diameter of the recess 9 in Fig. 5a.
[0025] The apparatus for splitting up rod-like articles in a fifth embodiment shown in Fig.
6 comprises, analogously as in previous embodiments, the rotary carrying unit 3, the
holding unit 4, the splitting unit 5 and furthermore comprises a rotary supporting
unit 10 and a second holding unit 11. The rotary carrying unit 3 and the rotary supporting
unit 10 are arranged coaxially, i.e. on a common axis of rotation k and rotate synchronously
with the same angular velocity, such that the recesses 6 in the rotary carrying unit
3 and the supporting recesses 12 in the rotary supporting unit 10 are arranged coaxially
such, that the recess 6 and the supporting recess 12 together receive the rod-like
article 1. Common axis p of the recess 6 and the supporting recess 12 is parallel
to the axis of rotation k. In the fifth embodiment of the apparatus for splitting
up the rod-like articles 1, the splitting unit as presented in figs. 2a, 2b, 3a, 3b
may be implemented.
[0026] The holding unit 4 holds and presses the parts 1C, 1D of the rod-like article 1 comprising
the segments C and D, the second holding unit 11 holds and presses the part 1A of
the rod-like article 1 comprising the segment A, wherein the part 1B is pressed by
the splitting unit 5 during the rotation of the rotary carrying unit 3 and the rotary
supporting unit 10. The fragment of the rod-like article comprising the part 1B is
located outside the recess 6 and outside the supporting recess 12, namely it is located
between these recesses, the fragment comprising the parts 1C, 1D is located in the
recess 6 whereas the fragment comprising the part 1A is located in the supporting
recess 12. During the movement of the apparatus, the part 1B is being deformed under
resulting shear, bending and torsion stresses which are destructive to the wrapper
material W, whereby the wrapper material W is torn at the boundary between the fragment
located in the recess 6 and in the supporting recess 12 and the fragment located between
the recesses. As a result of pressing the part 1B of the rod-like article 1 is separated
from the part 1A and part 1C. The width of the splitting unit 5 is close to the length
of the segment B, and at the same time to the length of the part 1B. The apparatus
for splitting up rod-like articles correctly separates the part 1B also when the splitting
unit 5 is wider or narrower than the length of the segment B.
[0027] The apparatus for splitting up rod-like articles in a sixth embodiment shown in Fig.
7 comprises, similarly as in previous embodiment, the rotary carrying unit 3, the
holding unit 4, the splitting unit 5, the rotary supporting unit 10 and the second
holding unit 11. The holding unit 4 is arranged coaxially with the rotary carrying
unit 3 and the second holding unit 11 is arranged coaxially with the rotary supporting
unit 10. The rotary carrying unit 3 and the rotary supporting unit 10 are arranged
coaxially, wherein the recess 6 and the supporting recess 12 move synchronously and
together receive the rod-like article 1. In the sixth embodiment the splitting unit
7 has a form of a cylinder, as in the third embodiment.
[0028] As presented in fig. 7, the rotary carrying unit 3, the rotary supporting unit 10
and the rotary splitting unit 7 rotate concurrently as indicated by the arrows T and
S. By the concurrent synchronization of the units 3, 10 and 7, the rod-like article
is separated mainly by shear stresses. It is possible to rotate the rotary splitting
unit 7 in opposite direction with respect to the rotation carrying unit 3 and the
rotary supporting unit 10, then the rod-like article is separated mainly by means
of torsion stresses.
[0029] The apparatus for splitting up rod-like articles in a seventh embodiment shown in
Fig. 7 is built analogously to the apparatus from the sixth embodiment, wherein it
comprises the rotary splitting unit 8 as in the fourth embodiment shown in fig. 5.
Both in case of concurrent synchronization and opposite direction synchronization
of the units 3, 10 and 8, the rod-like article is separated mainly as a result of
shear stresses.
[0030] The apparatus for splitting up rod-like articles in an eight embodiment is adapted
to split up the rod 2 presented in Fig. 1a. The apparatus comprises a rotary carrying
unit 3, the holding unit 4, two rotary splitting units 8, two rotary supporting units
10 and two second holding units 11. The holding unit 4 is arranged coaxially with
the rotary carrying unit 3, and the second holding unit 11 is arranged coaxially with
the rotary supporting unit 10. The rotary carrying unit 3 and both rotary supporting
units 10 are arranged coaxially, wherein the recess 6 in the carrying unit 3 and the
supporting recesses 12 in the rotary supporting units 10 move synchronously and together
receive the rod-like article 2.
[0031] The apparatus for splitting up rod-like articles in the eight embodiment is doubled
apparatus for splitting up rod-like articles from the seventh embodiment. The wrapper
W is torn at the boundaries between the fragments located in the recesses 6 and the
fragments located outside the recesses, wherein the wrapper is torn at four locations
on the rod-like article 2. The apparatuses from the first to the sixth embodiment
may also be doubled to split up the parts of the rod-like article 2.
[0032] The rotary carrying unit 3 with the rotary supporting units 10 may rotate concurrently
or in the opposite direction with respect to the rotary splitting units 8. The apparatus
splits up the rod-like article 2 such, that the parts 1B and the parts 1A are separated
from each other and from the central part of the rod-like article 2, namely they are
separated from the parts 1C, 1D, 1C which are connected to each other.
[0033] The apparatus for splitting up rod-like articles in a nineth embodiment shown in
fig. 10 comprises a linear carrying unit 13, a linear holding unit 14 and a splitting
unit 15. The linear carrying unit 13 may have a form of a belt or a chain with recesses
16. The chain may have chain links made of plastic or made of metal with snap-on elements
having recesses. The splitting unit 15 has a form of a flat plate, the splitting unit
15 may be arc-shaped. For the linear carrying unit 13 the rotary splitting unit as
presented in Fig. 4 may be used.
[0034] The apparatus for splitting up rod-like articles in a nineth embodiment shown in
Fig. 11 comprises the rotary splitting unit 8, wherein Fig. 11 presents the distances
n1, n2, n3 between the pressing surface 9A and the bottom of the recess 16 for consecutive
recesses 16, wherein n1>n2. The distance n3 relates to a situation when the pressing
surface 9A lowers below the bottom of the recess 16, i.e. the distance between the
pressing surface 9A and the bottom of the recess 16 decreases to zero and subsequently
increases in the opposite direction.
[0035] The pressing surface 5A of the splitting unit 5 may be arc-shaped as presented in
a cross-section E-E in Fig. 12 and depicted in Fig. 2a. Such shape increases the stresses
in the wrapper material W. The pressing surface 7A is also similarly arc-shaped as
presented in the cross-section F-F depicted in Fig. 4a.
1. An apparatus for splitting up articles of tobacco industry into fragments, wherein
a rod-like article (1, 2) comprises a filling material (A, B, C, D) wrapped in a wrapper
(W), and wherein the apparatus comprises:
- a carrying unit (3, 13) with recesses (6, 16) arranged to receive the rod-like articles
(1, 2),
- a holding unit (4, 14) arranged to hold the rod-like article (1, 2) in the recess
(6, 16) of the carrying unit (3, 13), and
- a splitting unit (5, 7, 8, 15) comprising a pressing surface (5A, 5B, 7A, 9B, 15A),
wherein the pressing surface (5A, 5B, 7A, 9B, 15A) is positioned adjacently to the
carrying unit (3, 13), wherein the distance (e, c, d, f, h, n) between the pressing
surface (5A, 5B, 7A, 9B, 15A) and the bottom of the recess (6, 16) decreases during
movement of the carrying element (3, 13), which causes dislocation of a fragment of
the rod-like article (1, 2) that is outside the recess (6, 16) and creates a breaking
stress in the wrapper material (W) at a boundary between the fragment located in the
recess (6, 16) and the fragment located outside the recess (6, 16).
2. The apparatus according to claim 1, wherein the splitting unit (5, 15) is a stationary
unit.
3. The apparatus according to claim 2, wherein the pressing surface (5A, 5B) of the splitting
unit (5) is arc-shaped.
4. The apparatus according to claim 2, wherein the pressing surface (5A, 5B) of the splitting
unit (5) is flat.
5. The apparatus according to claim 1, wherein the splitting unit (5, 15) is a rotary
unit.
6. The apparatus according to claim 5, wherein the pressing surface (7A, 9B) moves in
the same direction as the recess (6) of the carrying unit (3).
7. The apparatus according to claim 5, wherein the pressing surface (7A, 9A) moves in
the opposite direction with respect to the direction of movement of the recess (6)
of the carrying unit (3).
8. The apparatus according to any of claims 5-7, wherein the pressing surface (9A) has
a form of a recess in the splitting unit (8).
9. The apparatus according to any of claims 5-7, wherein the pressing surface (7A, 9A)
is a cylindrical surface.
10. The apparatus according to any of claims 1-9, wherein the carrying unit (3) is a rotary
unit.
11. The apparatus according to claim 10, wherein it comprises a rotary supporting unit
(10) with supporting recesses (12), wherein the supporting recesses (12) of the rotary
supporting unit (10) coincide with the recesses (6) of the rotary carrying unit (3)
is an axial view, such that a pair of recesses comprising the recess (6) in the rotary
carrying unit (3) and the supporting recess (12) in the rotary supporting unit (10)
is arranged to receive the rod-like article (1, 2).
12. The apparatus according to any of claims 1-9, wherein the carrying unit (3) is a linear
carrying unit and partially moves in linear motion.
13. The apparatus according to claim 12, wherein the apparatus comprises a linear supporting
unit with recesses, wherein the linear supporting unit moves at least partially in
a linear motion and the recesses of the linear supporting unit coincide with the recesses
of the carrying unit such that a pair of recesses comprising the recess in the linear
carrying unit and the recess in the linear supporting unit is configured to receive
the rod-like article.
14. The apparatus according to any of claims 1-13, wherein a distance (e, c, d, f, h,
n) between the pressing surface (5A, 7A, 9A) and the bottom of the recess (6, 16)
decreases during the movement of the carrying unit (3, 13) to zero.
15. A method for splitting up articles of tobacco industry into fragments, wherein the
rod-like article (1, 2) comprises a filling material (A, B, C, D) wrapped in a wrapper
(W), comprising the steps of:
- placing the rod-like article (1, 2) in a recess (6, 16) of a carrying unit (3, 13),
- holding the rod-like article (1, 2) in the recess (6, 16) of the carrying unit (3,
13),
- pressing the rod-like article (1, 2) by a pressing surface (5A, 7A, 9A, 15A) of
a splitting unit (5, 7, 8, 15) located adjacent to the carrying unit (3, 13), and
- decreasing a distance (e, c, d, f, h, n) between the pressing surface (5A, 7A, 9A,
15A) of the splitting unit (5, 7, 8, 15) and the bottom of the recess (6, 16) during
movement of the carrying unit (3, 13), causing dislocation of the fragment of the
rod-like article (1, 2) located outside the recess (6, 16) and creating breaking stress
in the wrapper material (W) at a boundary between the fragment located in the recess
(6, 16) and the fragment located outside the recess (6, 16).
1. Gerät zum Aufspalten von Artikeln der tabakverarbeitenden Industrie in Stücke, wobei
ein stabförmiger Artikel (1, 2) ein Füllmaterial (A, B, C, D) umfasst, das in eine
Hülle (W) eingehüllt ist, und wobei das Gerät Folgendes umfasst:
- eine Trageeinheit (3, 13) mit Aussparungen (6, 16), die zum Aufnehmen der stabförmigen
Artikel (1, 2) angeordnet sind,
- eine Halteeinheit (4, 14), die zum Halten des stabförmigen Artikels (1, 2) in der
Aussparung (6, 16) der Trageeinheit (3, 13) angeordnet ist, und
- eine Spalteinheit (5, 7, 8, 15), die eine Pressoberfläche (5A, 5B, 7A, 9B, 15A)
umfasst, wobei die Pressoberfläche (5A, 5B, 7A, 9B, 15A) benachbart zu der Trageeinheit
(3, 13) positioniert ist, wobei der Abstand (e, c, d, f, h, n) zwischen der Pressoberfläche
(5A, 5B, 7A, 9B, 15A) und dem Boden der Aussparung (6, 16) während der Bewegung des
Trageelements (3, 13) abnimmt, was eine Verlagerung eines Stücks des stabförmigen
Artikels (1, 2) verursacht, das sich außerhalb der Aussparung (6, 16) befindet, und
eine Bruchspannung in dem Hüllenmaterial (W) an einer Grenze zwischen dem Stück, das
sich in der Aussparung (6, 16) befindet, und dem Stück, das sich außerhalb der Aussparung
(6, 16) befindet, erzeugt.
2. Gerät nach Anspruch 1, wobei die Spalteinheit (5, 15) eine feststehende Einheit ist.
3. Gerät nach Anspruch 2, wobei die Pressoberfläche (5A, 5B) der Spalteinheit (5) bogenförmig
ist.
4. Gerät nach Anspruch 2, wobei die Pressoberfläche (5A, 5B) der Spalteinheit (5) flach
ist.
5. Gerät nach Anspruch 1, wobei die Spalteinheit (5, 15) eine rotierende Einheit ist.
6. Gerät nach Anspruch 5, wobei sich die Pressoberfläche (7A, 9B) in die gleiche Richtung
wie die Aussparung (6) der Trageeinheit (3) bewegt.
7. Gerät nach Anspruch 5, wobei sich die Pressoberfläche (7A, 9A) in die entgegengesetzte
Richtung in Bezug auf die Bewegungsrichtung der Aussparung (6) der Trageeinheit (3)
bewegt.
8. Gerät nach einem der Ansprüche 5-7, wobei die Pressoberfläche (9A) eine Form einer
Aussparung in der Spalteinheit (8) aufweist.
9. Gerät nach einem der Ansprüche 5-7, wobei die Pressoberfläche (7A, 9A) eine zylindrische
Oberfläche ist.
10. Gerät nach einem der Ansprüche 1-9, wobei die Trageeinheit (3) eine rotierende Einheit
ist.
11. Gerät nach Anspruch 10, wobei es eine rotierende Stützeinheit (10) mit Stützaussparungen
(12) umfasst, wobei die Stützaussparungen (12) der rotierenden Stützeinheit (10) in
einer axialen Ansicht mit den Aussparungen (6) der rotierenden Trageeinheit (3) zusammenfallen,
sodass ein Paar von Aussparungen, das die Aussparung (6) in der rotierenden Trageeinheit
(3) und die Stützaussparung (12) in der rotierenden Stützeinheit (10) umfasst, zum
Aufnehmen des stabförmigen Artikels (1, 2) angeordnet ist.
12. Gerät nach einem der Ansprüche 1-9, wobei die Trageeinheit (3) eine lineare Trageeinheit
ist und sich teilweise in linearer Bewegung bewegt.
13. Gerät nach Anspruch 12, wobei das Gerät eine lineare Stützeinheit mit Aussparungen
umfasst, wobei sich die lineare Stützeinheit mindestens teilweise in einer linearen
Bewegung bewegt und die Aussparungen der linearen Stützeinheit mit den Aussparungen
der Trageeinheit zusammenfallen, sodass ein Paar von Aussparungen, das die Aussparung
in der linearen Trageeinheit und die Aussparung in der linearen Stützeinheit umfasst,
zum Aufnehmen des stabförmigen Artikels konfiguriert ist.
14. Gerät nach einem der Ansprüche 1-13, wobei ein Abstand (e, c, d, f, h, n) zwischen
der Pressoberfläche (5A, 7A, 9A) und dem Boden der Aussparung (6, 16) während der
Bewegung der Trageeinheit (3, 13) bis Null abnimmt.
15. Verfahren zum Aufspalten von Artikeln der tabakverarbeitenden Industrie in Stücke,
wobei der stabförmige Artikel (1, 2) ein Füllmaterial (A, B, C, D) umfasst, das in
eine Hülle (W) eingehüllt ist, die folgenden Schritte umfassend:
- Platzieren des stabförmigen Artikels (1, 2) in einer Aussparung (6, 16) einer Trageeinheit
(3, 13),
- Halten des stabförmigen Artikels (1, 2) in der Aussparung (6, 16) der Trageeinheit
(3, 13),
- Pressen des stabförmigen Artikels (1, 2) durch eine Pressoberfläche (5A, 7A, 9A,
15A) einer Spalteinheit (5, 7, 8, 15), die sich benachbart zu der Trageeinheit (3,
13) befindet, und
- Verringern eines Abstands (e, c, d, f, h, n) zwischen der Pressoberfläche (5A, 7A,
9A, 15A) der Spalteinheit (5, 7, 8, 15) und dem Boden der Aussparung (6, 16) während
einer Bewegung der Trageeinheit (3, 13), was eine Verlagerung des Stücks des stabförmigen
Artikels (1, 2) verursacht, das sich außerhalb der Aussparung (6, 16) befindet, und
eine Bruchspannung in dem Hüllenmaterial (W) an einer Grenze zwischen dem Stück, das
sich in der Aussparung (6, 16) befindet, und dem Stück, das sich außerhalb der Aussparung
(6, 16) befindet, erzeugt.
1. Appareil de séparation d'articles de l'industrie du tabac en fragments, un article
en forme de tige (1, 2) comprenant un matériau de remplissage (A, B, C, D) enveloppé
dans une enveloppe (W), et ledit appareil comprenant :
- une unité de transport (3, 13) dotée d'évidements (6, 16) agencés pour recevoir
les articles en forme de tige (1, 2),
- une unité de maintien (4, 14) agencée pour maintenir l'article en forme de tige
(1, 2) dans l'évidement (6, 16) de l'unité de transport (3, 13), et
- une unité de séparation (5, 7, 8, 15) comprenant une surface de compression (5A,
5B, 7A, 9B, 15A), ladite surface de compression (5A, 5B, 7A, 9B, 15A) étant positionnée
de manière adjacente à l'unité de transport (3, 13), la distance (e, c, d, f, h, n)
entre la surface de compression (5A, 5B, 7A, 9B, 15A) et le fond de l'évidement (6,
16) diminuant lors du déplacement de l'élément de transport (3, 13), ce qui provoque
la dislocation d'un fragment de l'article en forme de tige (1, 2) qui se trouve à
l'extérieur de l'évidement (6, 16) et crée une contrainte de rupture dans le matériau
d'enveloppe (W) au niveau de la frontière entre le fragment situé dans l'évidement
(6, 16) et le fragment situé à l'extérieur de l'évidement (6, 16).
2. Appareil selon la revendication 1, ladite unité de séparation (5, 15) étant une unité
stationnaire.
3. Appareil selon la revendication 2, ladite surface de compression (5A, 5B) de l'unité
de séparation (5) étant en forme d'arc.
4. Appareil selon la revendication 2, ladite surface de compression (5A, 5B) de l'unité
de séparation (5) étant plate.
5. Appareil selon la revendication 1, ladite unité de séparation (5, 15) étant une unité
rotative.
6. Appareil selon la revendication 5, ladite surface de compression (7A, 9B) se déplaçant
dans le même sens que l'évidement (6) de l'unité de transport (3).
7. Appareil selon la revendication 5, ladite surface de compression (7A, 9A) se déplaçant
dans le sens opposée par rapport au sens de déplacement de l'évidement (6) de l'unité
de transport (3).
8. Appareil selon l'une quelconque des revendications 5 à 7, ladite surface de compression
(9A) comportant la forme d'un évidement dans l'unité de séparation (8).
9. Appareil selon l'une quelconque des revendications 5 à 7, ladite surface de compression
(7A, 9A) étant une surface cylindrique.
10. Appareil selon l'une quelconque des revendications 1 à 9, ladite unité de transport
(3) étant une unité rotative.
11. Appareil selon la revendication 10, celui-ci comprenant une unité de support rotative
(10) avec des évidements de support (12), lesdits évidements de support (12) de l'unité
de support rotative (10) coïncidant avec les évidements (6) de l'unité de transport
rotative (3) étant une vue axiale, de sorte qu'une paire d'évidements comprenant l'évidement
(6) dans l'unité de transport rotative (3) et l'évidement de support (12) dans l'unité
de support rotative (10) soit disposée pour recevoir l'article en forme de tige (1,2).
12. Appareil selon l'une quelconque des revendications 1 à 9, ladite unité de transport
(3) étant une unité de transport linéaire et se déplaçant en partie suivant un déplacement
linéaire.
13. Appareil selon la revendication 12, ledit appareil comprenant une unité de support
linéaire dotée d'évidements, ladite unité de support linéaire se déplaçant au moins
en partie suivant un déplacement linéaire et lesdits évidements de l'unité de support
linéaire coïncidant avec les évidements de l'unité de transport de sorte qu'une paire
d'évidements comprenant l'évidement dans l'unité de transport linéaire et l'évidement
dans l'unité de support linéaire soit conçue pour recevoir l'article en forme de tige.
14. Appareil selon l'une quelconque des revendications 1 à 13, la distance (e, c, d, f,
h, n) entre la surface de compression (5A, 7A, 9A) et le fond de l'évidement (6, 16)
diminuant lors du déplacement de l'unité de transport (3, 13) jusqu'à être nulle.
15. Procédé de séparation d'articles de l'industrie du tabac en fragments, ledit article
en forme de tige (1, 2) comprenant un matériau de remplissage (A, B, C, D) enveloppé
dans une enveloppe (W), comprenant les étapes de :
- placement de l'article en forme de tige (1, 2) dans un évidement (6, 16) d'une unité
de transport (3, 13),
- maintien de l'article en forme de tige (1, 2) dans l'évidement (6, 16) de l'unité
de transport (3, 13),
- compression de l'article en forme de tige (1, 2) par une surface de compression
(5A, 7A, 9A, 15A) d'une unité de séparation (5, 7, 8, 15) située à côté de l'unité
de transport (3, 13), et
- diminution de la distance (e, c, d, f, h, n) entre la surface de compression (5A,
7A, 9A, 15A) de l'unité de séparation (5, 7, 8, 15) et le fond de l'évidement (6,
16) lors du déplacement de l'unité de transport (3, 13), ce qui provoque la dislocation
du fragment de l'article en forme de tige (1, 2) situé à l'extérieur de l'évidement
(6, 16) et crée une contrainte de rupture dans le matériau d'enveloppe (W) au niveau
de la frontière entre le fragment situé dans l'évidement (6, 16) et le fragment situé
à l'extérieur de l'évidement (6, 16).