FIELD OF THE INVENTION AND PRIOR ART
[0001] The present invention relates to a wire binding machine according to the preamble
of claim 1.
[0002] Automatic wire binding machines for applying a wire in one or more loops around an
object or a bundle of objects, drawing the wire tightly around the object/bundle and
thereafter tying partly overlapping wire portions together in order to secure the
wire around the object/bundle are known in many different configurations.
[0003] A wire binding machine according to the preamble of claim 1 is previously known from
EP 2 578 498 B1. The wire binding machine disclosed in
EP 2 578 498 B1 comprises a rotatable twisting head provided with two gripping members, which are
individually moveable from a retracted wire releasing position to an advanced wire
gripping position against the action of a spring force from a respective spring member.
The actuators for moving the gripping members from the wire releasing position to
the wire gripping position are not described in closer detail in
EP 2 578 498 B1, but a hydraulic or pneumatic actuation of the gripping members is suggested in
EP 2 578 498 B1. When implementing a wire binding machine of the type disclosed in
EP 2 578 498 B1, the obvious choice for a person skilled in the art would therefore be to provide
each gripping member with its own actuator in the form of a hydraulic or pneumatic
cylinder mounted in the rotatable twisting head.
OBJECT OF THE INVENTION
[0004] The object of the present invention is to achieve a further development of a wire
binding machine of the type described above in order to provide a wire binding machine
with a configuration which in at least some aspect offers an advantage as compared
to this previously known wire binding machine.
SUMMARY OF THE INVENTION
[0005] According to the invention, this object is achieved by means of a wire binding machine
having the features defined in claim 1.
[0006] The wire binding machine according to the present invention comprises:
- a wire guide track arrangement, by means of which a wire is guidable in one or more
loops around a space configured for receiving one or more objects to be bound;
- a twisting device, which comprises a housing, a twisting head rotatably mounted in
the housing so as to be rotatable in relation to the housing about an axis of rotation
and a first electric motor for rotating the twisting head in relation to the housing,
the twisting head being rotatable by the first electric motor to bind portions of
said wire together by twisting to thereby secure the wire around said one or more
objects, wherein the twisting head is provided with:
- a first wire guide channel that extends through the twisting head at a front end thereof,
- a second wire guide channel that extends through the twisting head at the front end
thereof,
- a first gripping member for gripping and locking a wire portion received in the first
wire guide channel, and
- a second gripping member for gripping and locking a wire portion received in the second
wire guide channel, wherein the first and second gripping members are individually
moveable in the twisting head from a wire releasing position to a wire gripping position;
and
- a feeding device for feeding the wire through the first wire guide channel in the
twisting head, into the wire guide track arrangement, along the wire guide track arrangement
around said space in one or more loops and into the second wire guide channel in the
twisting head and subsequently retracting the wire to draw it tightly around one or
more objects received in said space.
[0007] The twisting device of the wire binding machine further comprises:
- a first drive member, which is non-rotatably fixed to the twisting head and which
is configured to be rotated by the first electric motor in order to rotate the twisting
head;
- a first transmission mechanism for transmitting torque from the first electric motor
to the first drive member;
- a second drive member, which is rotatably mounted in the housing so as to be rotatable
in relation to the housing about said axis of rotation, wherein the second drive member
is rotatable in relation to the twisting head from a rotary starting position to a
rotary end position;
- a second electric motor for rotating the second drive member in relation to the twisting
head from said rotary starting position to said rotary end position;
- a second transmission mechanism for transmitting torque from the second electric motor
to the second drive member; and
- a motion transferring mechanism, which is configured to transfer a rotary movement
of the second drive member in relation to the twisting head from said rotary starting
position to said rotary end position into sequential movements of the second gripping
member and the first gripping member from its wire releasing position to its wire
gripping position.
[0008] The above-mentioned sequential movements of the second gripping member and the first
gripping member implies that the second gripping member is moved from its wire releasing
position to its wire gripping position in a first step, when the wire is to be retracted
and drawn tightly around the objects to be bound, whereupon the first gripping member
is moved from its wire releasing position to its wire gripping position in a subsequent
second step, when the twisting head is to be rotated in order to achieve a twisting
together of the wire portions received in the first and second wire guide channels
in the twisting head.
[0009] When a gripping member is in its wire releasing position, the wire is free to pass
through the wire guide channel associated with the gripping member and may be released
from this wire guide channel. When a gripping member is in its wire gripping position,
the wire is retained in the wire guide channel associated with the gripping member
and prevented from being released from this wire guide channel. In the wire binding
machine of the present invention, the prevailing position of each individual gripping
member, i.e. whether the gripping member is in the wire releasing position or in the
wire gripping position, is determined by the rotary position of the second drive member
in relation to the twisting head, wherein the movement of the second drive member
between its different rotary positions in relation to the twisting head is controlled
by the second electric motor. Thus, no hydraulic or pneumatic cylinder needs to be
arranged in the twisting head in order to control the movement of the gripping members
from the wire releasing position to the wire gripping position, which facilitates
the construction of the interface between the twisting head and the surrounding housing
since no rotary fluid seals will be required at this interface when no hydraulic or
pneumatic cylinder is arranged in the rotatable twisting head.
[0010] In this description and the subsequent claims, the "front end" of the twisting head
refers to the end of the twisting head that faces the space configured for receiving
one or more objects to be bound.
[0011] According to an embodiment of the invention, the first gripping member and the second
gripping member are both configured to be in its wire releasing position when the
second drive member is in the rotary starting position in relation to the twisting
head, wherein the motion transferring mechanism is configured:
- to move the second gripping member from its wire releasing position to its wire gripping
position and allow the first gripping member to remain its wire releasing position
when the second drive member is rotated in relation to the twisting head by the second
electric motor from said rotary starting position to an intermediate rotary position
between the rotary starting position and said rotary end position, and
- to move the first gripping member from its wire releasing position to its wire gripping
position and keep the second gripping member in its wire gripping position when the
second drive member is rotated in relation to the twisting head by the second electric
motor from said intermediate rotary position to said rotary end position.
[0012] Another embodiment of the invention, is characterized in:
- that the first wire guide channel in the twisting head has an inlet opening that is
connected to an outlet opening of a wire inlet channel in the housing;
- that at least one cutting edge is provided at an interface between the outlet opening
of the wire inlet channel and the inlet opening of the first wire guide channel, wherein
the at least one cutting edge is configured to cut off the wire at this interface
when the twisting head is rotated in relation to the housing; and
- that the twisting device comprises a third transmission mechanism capable of transmitting
torque from the second drive member to the twisting head when the second drive member
is in said rotary end position in relation to the twisting head, wherein the second
electric motor, via the second transmission mechanism, the second drive member and
the third transmission mechanism, is configured to assist the first electric motor
in rotating the twisting head at an initial phase of a rotation of the twisting head
in relation to the housing.
[0013] Thus, the first and second electric motors jointly rotate the twisting head during
the initial phase of the rotary movement of the twisting head when the cutting of
the wire is effected at the interface between the outlet opening of the wire inlet
channel in the housing and the inlet opening of the first wire guide channel in the
twisting head. During this initial phase of the rotary movement, a comparatively high
torque is required for rotating the twisting head. When the wire has been cut at said
interface, a much lower torque is required for rotating the twisting head in order
to achieve the desired twisting together of the wire portions received in the first
and second wire guide channels in the twisting head, which implies that this phase
of the rotation of the twisting head in relation to the housing can be effected by
the first electric motor without any further assistance of the second electric motor.
By taking assistance of the second electric motor during the initial phase of the
rotation of the twisting head in relation to the housing, the requirements on the
power output of the first electric motor is reduced, which implies that the size and
cost of the first electric motor can be reduced as compared to the case when the entire
rotation of the twisting head in relation to the housing is effected only by the first
electric motor.
[0014] According to another embodiment of the invention, the third transmission mechanism
comprises a first torque transmitting member that is fixed to the second drive member
and an associated second torque transmitting member that is fixed to the twisting
head or to the first drive member, wherein the first torque transmitting member is
configured to be in torque transmitting contact with the second torque transmitting
member only when the second drive member is in said rotary end position in relation
to the twisting head. Hereby, torque for assisting in rotating the twisting head may
only be transmitted from the second drive member to the twisting head via the third
transmission mechanism when the second drive member is in the above-mentioned rotary
end position in relation to the twisting head, i.e. when the first and second gripping
members have both been moved to the wire gripping position.
[0015] According to another embodiment of the invention, one of the first and second torque
transmitting members is formed by a shoulder at an end of a track in the first or
second drive member or in the twisting head, wherein the other one of the first and
second torque transmitting members comprises a projection that is received in and
moveable along said track. The design of the third transmission mechanism is hereby
simplified, at the same time as it will be capable of transmitting torque from the
second drive member to the twisting head in an efficient and reliable manner when
the second drive member is in the above-mentioned rotary end position in relation
to the twisting head. However, the third transmission mechanism may as an alternative
be designed in any other suitable manner.
[0016] As an alternative to a cutting of the wire by rotation of the twisting head in the
manner described above, the cutting of the wire could be effected by a cutting member
that is moveably mounted to the housing of the twisting device and actuated, for instance
by means of an electric or hydraulic actuator, to cut the wire before the first electric
motor is actuated to rotate the twisting head. In this case, the wire is consequently
cut when the twisting head is standing still, which implies that no assistance from
the second electric motor in the rotation of the twisting head is needed in this case.
[0017] The first gripping member is preferable moveable from its wire releasing position
to its wire gripping position against the action of a spring force from a first spring
member that is arranged in the twisting head, wherein the second gripping member in
a corresponding manner is moveable from its wire releasing position to its wire gripping
position against the action of a spring force from a second spring member that is
arranged in the twisting head. Hereby, the force required for returning a gripping
member from its wire gripping position to its wire releasing position can be provided
in a simple manner by the spring member associated with the gripping member.
[0018] Furthermore, each one of the first and second gripping members is preferably linearly
moveable between its wire releasing position and its wire gripping position in the
axial direction of the twisting head, wherein the gripping member is in a retracted
position in the twisting head in its wire releasing position and in an advanced position
in the twisting head in its wire gripping position. In this case, the motion transferring
mechanism is configured to transfer the rotary movement of the second drive member
in relation to the twisting head into sequential translatory movements of the gripping
members in a direction in parallel with the longitudinal axis of the twisting head
and in parallel with the above-mentioned axis of rotation.
[0019] However, each one of the first and second gripping members may as an alternative
be rotatably moveable in the twisting head between its wire releasing position and
its wire gripping position, wherein the gripping member is in a first rotary position
in the twisting head in its wire releasing position and in a second rotary position
in the twisting head in its wire gripping position. In this case, the motion transferring
mechanism is configured to transfer the rotary movement of the second drive member
in relation to the twisting head into sequential rotary movements of the gripping
members in the twisting head.
[0020] According to another embodiment of the invention, the motion transferring mechanism
comprises:
- a cam member, which is non-rotatably fixed to the second drive member;
- a first cam follower, which bears against a first guide surface on the cam member
and which is mounted to the twisting head and connected to the first gripping member,
wherein the first gripping member is moveable from its wire releasing position to
its wire gripping position under the effect of the cam member and the first cam follower;
and
- a second cam follower, which bears against a second guide surface on the cam member
and which is mounted to the twisting head and connected to the second gripping member,
wherein the second gripping member is moveable from its wire releasing position to
its wire gripping position under the effect of the cam member and the second cam follower.
[0021] Another embodiment of the invention, in which the first and second gripping members
are linearly moveable between the wire releasing position and the wire gripping position
in the axial direction of the twisting head, is characterized in:
- that the first cam follower is moveable in relation to the first gripping member in
the axial direction of the twisting head;
- that the motion transferring mechanism comprises a first compression spring acting
between the first cam follower and the first gripping member, wherein the first cam
follower is configured to push the first gripping member from its wire releasing position
to its wire gripping position via the first compression spring when the second drive
member is moved by the second electric motor from said intermediate rotary position
to said rotary end position;
- that the second cam follower is moveable in relation to the second gripping member
in the axial direction of the twisting head; and
- that the motion transferring mechanism comprises a second compression spring acting
between the second cam follower and the second gripping member, wherein the second
cam follower is configured to push the second gripping member from its wire releasing
position to its wire gripping position via the second compression spring when the
second drive member is moved by the second electric motor from said rotary starting
position to said intermediate rotary position.
[0022] Thus, in order to move a gripping member from its wire releasing position to its
wire gripping position, the cam follower associated with the gripping member is in
this case configured to push the gripping member via the intermediate compression
spring, which implies that it will be possible for the gripping member to assume different
end positions in its wire gripping position in dependence on the diameter of the wire
presently used. Hereby, wires of different diameters can be used in the wire binding
machine without requiring any adjustment of the gripping members.
[0023] As an alternative to cam mechanisms of the type described above, the motion transferring
mechanism may comprise any other suitable type of mechanisms, such as for instance
gear mechanisms, for transferring the rotary movement of the second drive member in
relation to the twisting head into the desired movements of the first and second gripping
members.
[0024] Other favourable features of the wire binding machine according to the invention
will appear from the dependent claims and the description following below.
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] With reference to the appended drawings, a specific description of embodiments of
the invention cited as examples follows below.
[0026] In the drawings:
- Fig 1
- is a perspective view of a wire binding machine according to an embodiment of the
present invention,
- Fig 2
- is a perspective view of a twisting device included in the wire binding machine of
Fig 1,
- Fig 3
- is an exploded view of the twisting device of Fig 2,
- Fig 4
- is an exploded view from another direction of the twisting device of Fig 2,
- Fig 5
- is a perspective view of the twisting device of Fig 2, as seen with a part of the
housing removed,
- Fig 6
- is a perspective view from another direction of the twisting device of Fig 2, as seen
with another part of the housing removed,
- Fig 7
- is a front view of the twisting device of Fig 2,
- Fig 8
- is a perspective view of the twisting device of Fig 2, as seen with a wire feed through
the wire guiding channels in the twisting head included in the twisting device,
- Fig 9
- is a partly cut perspective view corresponding to Fig 8,
- Fig 10
- is a longitudinal cut through the twisting device of Fig 2,
- Fig 11
- is a longitudinal cut through a first gripping member and a first cam follower included
in the twisting device of Fig 2,
- Fig 12
- is a longitudinal cut through a second gripping member and a second cam follower included
in the twisting device of Fig 2,
- Fig 13
- is a partly cut perspective view of parts included in the twisting device of Fig 2,
- Fig 14
- is a perspective view of a cam member included in the twisting device of Fig 2,
- Fig 15
- is a perspective view of a front part of the twisting head included in the twisting
device of Fig 2,
- Fig 16
- is a perspective view of a part of the housing included in the twisting device of
Fig 2,
- Fig 17
- is a perspective view of a drive member included in the twisting device of Fig 2,
and
- Figs 18a-18c
- are schematic illustrations of a transmission mechanism included in the twisting device
of Fig 2, as seen in different positions.
DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
[0027] A wire binding machine 1 according to an embodiment of the present invention is illustrated
in Fig 1. The wire binding machine 1 comprises a wire guide track arrangement 10,
by means of which a wire 2 (see Figs 8 and 9) may be guided in one loop or two continuous
loops around a space 3 configured for receiving one or more objects (not shown) to
be bound. The guide track arrangement 10 is of the type described in closer detail
in
EP 2 578 498 B1, the content of which being incorporated herein by reference. The guide track arrangement
10 comprises a guide plate 11, which extends in a curve around said space 3. Plate-shaped
and curved first guide elements 12 are mounted to the guide plate 11 on a first side
thereof and corresponding plate-shaped and curved second guide elements (not shown)
are mounted to the guide plate 11 on the opposite side thereof. A curved first guide
track 14 is formed between the guide plate 11 and the first guide elements 12 on one
side of the guide plate 11 for guiding the wire 2 in a first loop around said space
3, and a curved second guide track (not shown) is formed between the guide plate 11
and the second guide elements on the other side of the guide plate 11 for guiding
the wire 2 in a subsequent second loop around said space 3. Guide rollers 15 are rotatably
mounted between the guide plate 11 and each guide element 12. These guide rollers
15 are distributed along each guide track 14.
[0028] The wire binding machine 1 may as an alternative be provided with a guide track arrangement
configured to guide a wire in only one loop around a space 3 configured for receiving
one or more objects to be bound.
[0029] In the illustrated embodiment, retainer units 16 are mounted to the guide plate 11
in order to retain and subsequently release the wire during the tightening of the
wire 2 around one or more objects. The design and functioning of these retainer units
16 is described in closer detail in
EP 2 535 278 B1.
[0030] A twisting device 20 is located between the ends of the guide plate 11. This twisting
device 20 comprises a housing 21 and a twisting head 22 rotatably mounted in the housing,
wherein the twisting head 22 is rotatable in relation to the housing 21 about an axis
of rotation 23. The twisting head 22 is rotatable by means of a first electric motor
24 in order to bind partly overlapping wire portions of the wire 2 together by twisting
to thereby secure the wire in one or two loops around one or more objects received
in the above-mentioned space 3.
[0031] The twisting head 22 is provided with:
- a fist wire guide channel 26a (see Fig 7), which extends through the twisting head
at the front end thereof;
- a second wire guide channel 26b, which extends through the twisting head at the front
end thereof alongside of at least a part of the first wire guide channel 26a;
- a first gripping member 27a for gripping and locking a wire portion received in the
first wire guide channel 26a; and
- a second gripping member 27b for gripping and locking a wire portion received in the
second wire guide channel 26b.
[0032] In the illustrated embodiment, the twisting head 22 is also provided with a third
wire guide channel 26c, which extends across the twisting head at the front end thereof
alongside of at least a part of the first and second wire guide channels 26a, 26b
and in the area between them. The third wire guide channel 26c in the twisting head
22 may of course be omitted if the wire binding machine 1 is designed for securing
a wire in one single loop around one or more objects to be bound.
[0033] The first and second gripping members 27a, 27b are individually moveable in the twisting
head 22 between a wire releasing position, in which the wire 2 is free to pass through
the associated wire guide channel 26a, 26b and may be released from it, and a wire
gripping position, in which the wire 2 is retained in the associated wire guide channel
26a, 26b by clamping and prevented from being released from it. In the illustrated
embodiment, each gripping member 27a, 27b is linearly moveable between its wire releasing
position and its wire gripping position in the axial direction of the twisting head
22, wherein the gripping member 27a, 27b is in a retracted position in the twisting
head 22 in its wire releasing position and in an advanced position in the twisting
head 22 in its wire gripping position. Thus, in this case, each gripping member 27a,
27b is moveable from its wire releasing position to its wire gripping position by
a movement towards the front end of the twisting head 22 in parallel with the above-mentioned
axis of rotation 23.
[0034] In the illustrated embodiment, each gripping member 27a, 27b is moveable from the
retracted wire releasing position to the advanced wire gripping position against the
action of the spring force from a spring member 28a, 28b and moveable in the opposite
direction from the advanced wire gripping position to the retracted wire releasing
position by the spring force from this spring member 28a, 28b. Thus, the spring member
28a, 28b constitutes a return spring for the associated gripping member 27a, 27b.
[0035] The first wire guide channel 26a has an inlet opening 29a at a first end and an outlet
opening 29b at the other end. The inlet opening 29a is provided in an outer peripheral
surface of the twisting head 22 and connected to an outlet opening 31 of a wire inlet
channel 30 that extends through a part of the housing 21. At least one cutting edge
32a, 32b is provided at the interface between the outlet opening 31 of the wire inlet
channel 30 and the inlet opening 29a of the first wire guide channel 26a and configured
to cut off the wire 2 at this interface when the twisting head 22 is rotated in relation
to the housing 21. If only one such cutting edge is used, this cutting edge may be
provided in the twisting head 22 at the inlet opening 29a of the first wire guide
channel 26a or in the housing 21 at the outlet opening 31 of the wire inlet channel
30. However, there are with advantage two cooperating cutting edges 32a, 32b at this
interface. In the illustrated embodiment, a first cutting edge 32a is formed in the
twisting head 22 at the inlet opening 29a of the first wire guide channel 26a and
a second cutting edge 32b is formed in the housing 21 at the outlet opening 31 of
the wire inlet channel 30. When the twisting head 22 is rotated in relation to the
housing 21, the first cutting edge 32a is moved towards the stationary second cutting
edge 32b to thereby cut through the part of the wire 2 located between these cutting
edges 32a, 32b and cut off the wire at the interface between the first wire guide
channel 26a and the wire inlet channel 30.
[0036] The part of the first wire guide channel 26a closest to the inlet opening 29a is
covered by a structural part 34a which forms a counter member for the first gripping
member 27a. The remaining part of the first wire guide channel 26a is not covered
and consequently open towards the front end of the twisting head 22. The outlet opening
29b of the first wire guide channel 26a is connected to a guide groove 35 provided
in the housing 21. Through this guide groove 35, the leading end of the wire 2 is
directed from the first wire guide channel 26a towards the first guide track 14 of
the guide track arrangement 10.
[0037] The second wire guide channel 26b has an inlet opening 36a at a first end. A stop
surface (not shown) is provided at the other end of the second wire guide channel
26b. In the illustrated embodiment, the second wire guide channel 26b is provided
with an outlet opening 36b (see Fig 4) in an outer peripheral surface of the twisting
head 22, wherein said stop surface is provided on a part of the housing 21 facing
said outlet opening 36b. As an alternative, the stop surface could be integrated in
the twisting head 22 and form an end surface in the second wire guide channel 26b.
In the latter case, the second wire guide channel 26b would lack said outlet opening
36b. The part of the second wire guide channel 26b closest to the stop surface is
covered by a structural part 34b which forms a counter member for the second gripping
member 27b. The remaining part of the second wire guide channel 27b is not covered
and consequently open towards the front end of the twisting head 22. The inlet opening
36a of the second wire guide channel is connected to a guide groove 37 provided in
the housing 21. Through this guide groove 37, the leading end of the wire 2 is directed
into the second wire guide channel 26b.
[0038] The third wire guide channel 26c has an inlet opening 38a at a first end and an outlet
opening 38b at the other end, as illustrated in Fig 7. The third wire guide channel
26c is not covered and consequently open along its entire length towards the front
end of the twisting head 22. The inlet opening 38a of the third wire guide channel
is connected to a guide groove 39a provided in the housing 21. Through this guide
groove 39a, the leading end of the wire 2 is directed into the third wire guide channel
26c. The outlet opening 38b of the third wire guide channel is connected to another
guide groove 39b provided in the housing 21. Through this guide groove 39b, the leading
end of the wire 2 is directed from the third wire guide channel 26c towards the second
guide track of the guide track arrangement 10.
[0039] The wire binding machine 1 also comprises a feeding device 5 (see Fig 1) for feeding
the wire 2 into said wire guide track arrangement 10 and along the wire guide track
arrangement in one or two loops around said space 3 and subsequently retracting the
wire to draw it tightly around one or more objects received in said space 3. The feeding
device 5 is with advantage provided with an electric or hydraulic motor 6 for feeding
and pulling the wire. At the beginning and at the end of each loop, the leading end
of the wire 2 is guided into one of the wire guide channels 26a, 26b, 26c of the twisting
head 22.
[0040] The guide track arrangement 10 comprises a guiding device 17, by means of which the
leading end of the wire 2 is guidable into the third wire guide channel 26c of the
twisting head when the wire has been guided by the guide track arrangement 10 in a
first loop around the above-mentioned space 3 and into the second wire guide channel
26b of the twisting head when the wire has been guided by the guide track arrangement
in a subsequent second loop around said space 3. The design and functioning of this
guiding device 17 is described in closer detail in
EP 2 578 498 B1.
[0041] The twisting device 20 comprises a first drive member 41, which is non-rotatably
fixed to the twisting head 22 and which is configured to be rotated by the first electric
motor 24 in order to rotate the twisting head 22. Driving torque for rotating the
first drive member 41 in relation to the housing 21 is transmitted from the first
electric motor 24 to the first drive member 41 through a first transmission mechanism
40a.
[0042] The twisting device 20 further comprises a second drive member 42, which is rotatably
mounted in the housing 21 so as to be rotatable in relation to the housing about the
axis of rotation 23, wherein the second drive member 42 is rotatable in relation to
the twisting head 22 about the axis of rotation 23 from a rotary starting position
to a rotary end position by means of a second electric motor 44. Driving torque for
rotating the second drive member 42 in relation to the twisting head 22 is transmitted
from the second electric motor 44 to the second drive member 42 through a second transmission
mechanism 40b.
[0043] Each drive member 41, 42 preferably has the form of an externally toothed wheel or
ring, wherein the transmission mechanism 40a, 40b associated with the drive member
comprises a toothed drive belt or a gear 43a, 43b that is in driving engagement with
the drive member. In the illustrated embodiment, each drive member 41, 42 has the
form of an externally toothed wheel, which is in engagement with a gear 43a, 43b included
in the associated transmission mechanism 40a, 40b. The gears 43a, 43b are non-rotatably
fixed to a respective shaft 45a, 45b, which in its turn is rotatably mounted to the
housing 21 and rotatable by the associated electric motor 24, 44.
[0044] In the illustrated embodiment, the first drive member 41 is arranged at the rear
end of the twisting head 22 and the second drive member 42 is arranged between the
first drive member 41 and a rear wall 46 of the housing 21, as illustrated in Fig
10. In this case, the first and second drive members 41 ,42 are arranged side by side
with a rear face 41b of the first drive member 41 facing a front face 42a of the second
drive member 42. In the illustrated example, the second drive member 42 is rotatably
mounted to a shaft 47, which is fixed to the first drive member 41 and extends rearwardly
from the rear face 41b thereof. The second drive member 42 could as an alternative
be rotatably connected to the twisting head 22 in any other suitable manner, for instance
by being mounted to a shaft that forms part of the twisting head 22.
[0045] In the illustrated embodiment, the unit formed by the twisting head 22 and the two
drive members 41, 42 is rotatably mounted to the housing 21 by means of a first rolling
bearing 48a, for instance in the form of a ball bearing, provided at the front end
of the twisting head 22 and a second rolling bearing 48b, for instance in the form
of a ball bearing, provided between the rear wall 46 of the housing 21 and a shaft
49 that is fixed to the second drive member 42 and extends rearwardly from the rear
face 42b thereof.
[0046] A motion transferring mechanism is configured to transfer a rotary movement of the
second drive member 42 in relation to the twisting head 22 from the above-mentioned
rotary starting position to above-mentioned rotary end position into sequential movements
of the second gripping member 27b and the first gripping member 27a from its wire
releasing position to its wire gripping position. The first and second gripping members
27a, 27b are both configured to be in the wire releasing position when the second
drive member 42 is in the rotary starting position in relation to the twisting head
22, wherein the motion transferring mechanism is configured:
- to move the second gripping member 27b from its wire releasing position to its wire
gripping position and allow the first gripping member 27a to remain its wire releasing
position when the second drive member 42 is rotated in relation to the twisting head
22 by the second electric motor 44 from said rotary starting position to an intermediate
rotary position between the rotary starting position and said rotary end position,
and
- to move the first gripping member 27a from its wire releasing position to its wire
gripping position and keep the second gripping member 27b in its wire gripping position
when the second drive member 42 is rotated in relation to the twisting head 22 by
the second electric motor 44 from said intermediate rotary position to said rotary
end position.
[0047] In the illustrated embodiment, the motion transferring mechanism comprises:
- a cam member 50, which is non-rotatably fixed to the second drive member 42;
- a first cam follower 51a, which bears against a first guide surface 53a on the cam
member 50 and which is mounted to the twisting head 22 and connected to the first
gripping member 27a; and
- a second cam follower 51b, which bears against a second guide surface 53b on the cam
member 50 and which is mounted to the twisting head 22 and connected to the second
gripping member 27b.
[0048] The first gripping member 27a is moveable from its wire releasing position to its
wire gripping position under the effect of the cam member 50 and the first cam follower
51a, and the second gripping member 27b is moveable from its wire releasing position
to its wire gripping position under the effect of the cam member 50 and the second
cam follower 51b.
[0049] Each cam follower 51a, 51b is configured to rotate together with the twisting head
22 but is moveably mounted to the twisting head 22 such that it is moveable in relation
to the twisting head under the effect of the cam member 50. In the illustrated embodiment,
the cam followers 51a, 51b extend through a respective though hole in the first drive
member 41 and are partly received in a respective bore in the twisting head 22.
[0050] The illustrated cam member 50 has the form of a ring, wherein the above-mentioned
first and second guide surfaces 53a, 53b are provided on a front face of the ring-shaped
cam member 50 facing the rear end of the twisting head 22. The cam member 50 may of
course also have any other suitable design. In the illustrated example, a first slide
bearing 54a in the form of a cylindrical bushing is provided between an outer peripheral
surface of the shaft 47 on the first drive member 41 and the inner peripheral surface
of the ring-shaped cam member 50 and a second slide bearing 54b in the form of a cylindrical
bushing is provided between an outer peripheral surface of the shaft 47 on the first
drive member 41 and an inner peripheral surface of the shaft 49 on the second drive
member 42.
[0051] Each cam follower 51a, 51b is with advantage provided with a rotatably mounted roller
52, through which the cam follower 51a, 51b is in contact with the associated guide
surface 53a, 53b on the cam member and which is configured to roll along this guide
surface when the cam member 50 is rotated in relation to the twisting head 22 together
with the second drive member 42.
[0052] In the illustrated embodiment, each cam follower 51a, 51b is moveable in relation
to the associated gripping member 27a, 27b in the axial direction of the twisting
head 22, wherein the motion transferring mechanism comprises a first compression spring
55a acting between the first cam follower 51a and the first gripping member 27a and
a second compression spring 55b acting between the second cam follower 51b and the
second gripping member 27b. The second cam follower 51b is configured to exert a pushing
force on the second gripping member 27b via the second compression spring 55b when
the second drive member 42 is moved by the second electric motor 44 from said rotary
starting position to said intermediate rotary position. Thus, the second cam follower
51b will push the second gripping member 27b from its wire releasing position to its
wire gripping position via the second compression spring 55b. In a corresponding manner,
the first cam follower 51a is configured to exert a pushing force on the first gripping
member 27a via the first compression spring 55a when the second drive member 42 is
moved by the second electric motor 44 from said intermediate rotary position to said
rotary end position. Thus, the first cam follower 51a will push the first gripping
member 27a from its wire releasing position to its wire gripping position via the
first compression spring 55a.
[0053] In the illustrated example, the first and second gripping members 27a, 27a are identically
designed, wherein each gripping member 27a, 27b comprises an elongated shaft 56, a
first end piece 57 fixed to the shaft 56 at a front end thereof and a second end piece
58 fixed to the shaft 56 at a rear end thereof. The first end piece 57 is configured
to be pressed against the wire 2 in order to clamp the wire in the associated wire
guide channel 26a, 26b in the wire gripping position of the gripping member. The shaft
56 is slidably received in a tubular holder 59, which in its turn is fixed in a bore
in the twisting head 22. The spring member 28a, 28b associated with the gripping member
27a, 27b is clamped between a shoulder 60 on the holder 59 and an opposite shoulder
61 on the second end piece 58. Each cam follower 51a, 51b comprises an elongated shaft
62, which extends in a direction towards the gripping member 27a, 27b associated with
the cam follower. An end piece 63 is slidably mounted to the shaft 62 so as to be
slidable in the longitudinal direction thereof. The movement of the end piece 63 in
the direction towards the associated gripping member 27a, 27b is restricted by a stop
member 64, which is fixed the shaft 62 by means of a screw 65. The end piece 63 has
a first shoulder 66 on a first side and a second shoulder 67 on an opposite second
side, wherein the first shoulder 66 is facing the associated gripping member 27a,
27b and the second shoulder 67 is facing away from the associated gripping member
27a, 27b. The compression spring 55a, 55b associated with the cam follower 51a, 51b
surrounds the shaft 62 of the cam follower and is clamped between the second shoulder
67 on the end piece 63 and an opposite shoulder 68 on the cam follower. The second
end piece 58 of the gripping member 27a, 27b is urged against the first shoulder 66
on the end piece 63 by the spring force from the spring member 28a, 28b, whereas the
end piece 63 is urged against the second end piece 58 of the gripping member 27a,
27b by the spring force from the compression spring 55a, 55b.
[0054] In the illustrated embodiment, the first cam follower 51a is biased towards the first
guide surface 53a on the cam member 50 by the first spring member 28a, and the second
cam follower 51b is biased towards the second guide surface 53b on the cam member
50 by the second spring member 28b.
[0055] In the illustrated embodiment, the twisting device 20 comprises a third transmission
mechanism 70 capable of transmitting torque from the second drive member 42 to the
twisting head 22 when the second drive member 42 is in the above-mentioned rotary
end position in relation to the twisting head 22, wherein the second electric motor
44, via the second transmission mechanism 40b, the second drive member 42 and the
third transmission mechanism 70, is configured to assist the first electric motor
24 in rotating the twisting head 22 at an initial phase of a rotation of the twisting
head in relation to the housing 21. Thus, the first and second electric motors 24,
44 are configured to jointly rotate the twisting head 22 during the initial phase
of the rotary movement of the twisting head 22 when the cutting of the wire 2 is effected
at the interface between the outlet opening 31 of the wire inlet channel 30 in the
housing 21 and the inlet opening 29a of the first wire guide channel 26a in the twisting
head. When the wire 2 has been cut, the second drive member 42 is to rotate together
with the twisting head 22 without exerting any driving torque on the twisting head
22 via the third transmission mechanism 70. During this remaining rotation of the
twisting head 22, the second drive member 42 has to rotate together with the twisting
head in order to remain in the rotary end position in relation to the twisting head
22 and thereby keep the first and second gripping members 27a, 27b in the wire gripping
position. This continued rotation of the second drive member 42 together with the
twisting head 22 may for instance be achieved by controlling the second electric motor
44 to rotate the second drive member 42 in synchronization with the twisting head
22 or by disconnecting the second drive member 42 from the second electric motor 44.
[0056] The third transmission mechanism 70 comprises a first torque transmitting member
71 that is fixed to the second drive member 42 and an associated second torque transmitting
member 72 that is fixed to the twisting head 22 or to the first drive member 41, wherein
the first torque transmitting member 71 is configured to be in torque transmitting
contact with the second torque transmitting member 72 only when the second drive member
42 is in said rotary end position in relation to the twisting head 22. In the illustrated
embodiment, the first torque transmitting member 71 is formed by a shoulder at an
end of a track 73 in the second drive member 42, wherein the second torque transmitting
member 72 comprises a projection, for instance in the form of a roller or pin, which
is received in and moveable along said track 73 and which comes into contact with
said shoulder 71 at the end of the track, as illustrated in Fig 18c, when the second
drive member 42 reaches the rotary end position in relation to the twisting head 22.
In the illustrated example, the second torque transmitting member 72 is fixed to the
first drive member 41 so as to extend from the rear face 41b thereof, whereas the
track 73 is provided in the front face 42a of the second drive member 42. As an alternative,
the second torque transmitting member could be formed by a shoulder at an end of a
track in the rear face 41b of the first drive member 41, wherein the first torque
transmitting member comprises a projection, for instance in the form of a roller or
pin, which projects from the front face 42a of the second drive member 42 and is received
in and moveable along said track and which comes into contact with said shoulder at
the end of the track when the second drive member 42 reaches the rotary end position
in relation to the twisting head 22.
[0057] The operation of the first and second electric motors 24, 44 is controlled by means
of an electronic control device (not shown) included in the wire binding machine 1.
[0058] An operating sequence for securing a loop of metal wire 2 around an object by means
of the above-described wire binding machine 1 will be described in the following.
[0059] If the wire 2 is to be bound in a single loop around the object, a moveable guide
member (not shown) included in the above-mentioned guiding device 17 is positioned
in a first position. At the start of the operating sequence, the second drive member
42 is positioned in the above-mentioned rotary starting position in relation to the
twisting head 22, which implies that the first and second gripping members 27a, 27b
are in the retracted wire releasing position, wherein the second torque transmitting
member 72 is in the position in the track 73 illustrated in Fig 18a and consequently
out of contact with the first torque transmitting member 71. In a first step, the
motor 6 of the feeding device 5 is operated in a first direction in order to feed
a metal wire 2 forwards from a wire coil (not shown), through the first wire guide
channel 26a in the twisting head 22 and then further on through the guide groove 35
and into the first guide track 14 of the guide track arrangement 10. The wire 2 is
fed forwards in the first guide track 14 in a loop around the space 3. At the end
of the first guide track 14, the leading end of the wire 2 is directed by the guiding
device 17 into the guide groove 37 and then further on into the second wire guide
channel 26b of the twisting head 22, whereupon the leading end of the wire actuates
a stop member (not shown) and the motor 6 of the feeding device 5 is stopped. Thereafter,
the second electric motor 44 is operated to rotate the second drive member 42 in relation
to the twisting head 22 from the rotary starting position to the above-mentioned intermediate
rotary position, which implies that the second gripping member 27b is displaced towards
the counter member formed by the structural part 34b so that the portion of the wire
received in the second wire guide channel 26b is clamped between the second gripping
member 27b and this counter member. The leading end of the wire 2 is thereby locked
to the twisting head 22. The second torque transmitting member 72 has now assumed
the position in the track 73 illustrated in Fig 18b and is consequently still out
of contact with the first torque transmitting member 71. An object or a bundle of
objects is feed into the space 3, for instance by means of a conveyor (not shown).
Thereafter, the motor 6 of the feeding device 5 is reversed in order to pull the wire
2 backwards and thereby tighten the wire around the object. The retainer units 16
are arranged to release the wire 2 consecutively one by one during the tightening
of the wire around the object. When the wire 2 has been drawn tightly around the object,
the second electric motor 44 is operated to rotate the second drive member 42 in relation
to the twisting head 22 from the intermediate rotary position to the above-mentioned
rotary end position, which implies that the first gripping member 27a is displaced
towards the counter member formed by the structural part 34a so that the portion of
the wire received in the first wire guide channel 26a is clamped between the first
gripping member 27a and this counter member. The trailing end of the wire loop is
thereby locked to the twisting head 22. The second torque transmitting member 72 has
now assumed the position in the track 73 illustrated in Fig 18c and is consequently
in contact with the first torque transmitting member 71. The first and second electric
motors 24, 44 are then operated to jointly rotate the twisting head 22 and thereby
effect a cutting of the wire 2 by the cutting edges 32a, 32b at the interface between
the first wire guide channel 26a and the wire inlet channel 30. The twisting head
22 is thereafter rotated under the effect of the first electric motor 24, without
assistance of the second electric motor 44, in order to bind the wire portions received
in the first and second wire guide channels 26a, 26b of the twisting head together
by twisting and thereby secure the wire loop to the object. When the rotation of the
twisting head has been completed and the first electric motor 24 has been stopped,
the second electric motor 44 is operated in a reversed direction in order to rotate
the second drive member 42 in relation to the twisting head 22 from the rotary end
position to the rotary starting position and thereby allow the first and second gripping
members 27a, 27b to return to the wire releasing position, whereupon the wire loop
may be released from the twisting head 22.
[0060] The invention is of course not in any way restricted to the embodiments described
above. On the contrary, many possibilities to modifications thereof will be apparent
to a person with ordinary skill in the art without departing from the basic idea of
the invention such as defined in the appended claims.
1. A wire binding machine comprising:
- a wire guide track arrangement (10), by means of which a wire is guidable in one
or more loops around a space (3) configured for receiving one or more objects to be
bound;
- a twisting device (20), which comprises a housing (21), a twisting head (22) rotatably
mounted in the housing (21) so as to be rotatable in relation to the housing about
an axis of rotation (23) and a first electric motor (24) for rotating the twisting
head (22) in relation to the housing (21), the twisting head (22) being rotatable
by the first electric motor (24) to bind portions of said wire together by twisting
to thereby secure the wire around said one or more objects, wherein the twisting head
(22) is provided with:
• a first wire guide channel (26a) that extends through the twisting head at a front
end thereof,
• a second wire guide channel (26b) that extends through the twisting head at the
front end thereof,
• a first gripping member (27a) for gripping and locking a wire portion received in
the first wire guide channel (26a), and
• a second gripping member (27b) for gripping and locking a wire portion received
in the second wire guide channel (26b), wherein the first and second gripping members
(27a, 27b) are individually moveable in the twisting head (22) from a wire releasing
position to a wire gripping position; and
- a feeding device (5) for feeding the wire through the first wire guide channel (26a)
in the twisting head, into the wire guide track arrangement (10), along the wire guide
track arrangement around said space (3) in one or more loops and into the second wire
guide channel (26b) in the twisting head and subsequently retracting the wire to draw
it tightly around one or more objects received in said space (3),
characterized in that the twisting device (20) comprises:
- a first drive member (41), which is non-rotatably fixed to the twisting head (22)
and which is configured to be rotated by the first electric motor (24) in order to
rotate the twisting head (22);
- a first transmission mechanism (40a) for transmitting torque from the first electric
motor (24) to the first drive member (41);
- a second drive member (42), which is rotatably mounted in the housing (21) so as
to be rotatable in relation to the housing about said axis of rotation (23), wherein
the second drive member (42) is rotatable in relation to the twisting head (22) from
a rotary starting position to a rotary end position;
- a second electric motor (44) for rotating the second drive member (42) in relation
to the twisting head (22) from said rotary starting position to said rotary end position;
- a second transmission mechanism (40b) for transmitting torque from the second electric
motor (44) to the second drive member (42); and
- a motion transferring mechanism (50, 51a, 51b), which is configured to transfer
a rotary movement of the second drive member (42) in relation to the twisting head
(22) from said rotary starting position to said rotary end position into sequential
movements of the second gripping member (27b) and the first gripping member (27a)
from its wire releasing position to its wire gripping position.
2. A wire binding machine according to claim 1,
characterized in that the first gripping member (27a) and the second gripping member (27b) are both configured
to be in its wire releasing position when the second drive member (42) is in the rotary
starting position in relation to the twisting head (22), wherein the motion transferring
mechanism (50, 51a, 51b) is configured:
- to move the second gripping member (27b) from its wire releasing position to its
wire gripping position and allow the first gripping member (27a) to remain its wire
releasing position when the second drive member (42) is rotated in relation to the
twisting head (22) by the second electric motor (44) from said rotary starting position
to an intermediate rotary position between the rotary starting position and said rotary
end position, and
- to move the first gripping member (27a) from its wire releasing position to its
wire gripping position and keep the second gripping member (27b) in its wire gripping
position when the second drive member (42) is rotated in relation to the twisting
head (22) by the second electric motor (44) from said intermediate rotary position
to said rotary end position.
3. A wire binding machine according to claim 2,
characterized in:
- that the first wire guide channel (26a) has an inlet opening (29a) that is connected to
an outlet opening (31) of a wire inlet channel (30) in the housing (21);
- that at least one cutting edge (32a, 32b) is provided at an interface between the outlet
opening (31) of the wire inlet channel (30) and the inlet opening (29a) of the first
wire guide channel (26a), wherein the at least one cutting edge (32a, 32b) is configured
to cut off the wire (2) at this interface when the twisting head (22) is rotated in
relation to the housing (21); and
- that the twisting device (20) comprises a third transmission mechanism (70) capable of
transmitting torque from the second drive member (42) to the twisting head (22) when
the second drive member (42) is in said rotary end position in relation to the twisting
head (22), wherein the second electric motor (44), via the second transmission mechanism
(40b), the second drive member (42) and the third transmission mechanism (70), is
configured to assist the first electric motor (24) in rotating the twisting head (22)
at an initial phase of a rotation of the twisting head (22) in relation to the housing
(21).
4. A wire binding machine according to claim 3, characterized in that the third transmission mechanism (70) comprises a first torque transmitting member
(71) that is fixed to the second drive member (42) and an associated second torque
transmitting member (72) that is fixed to the twisting head (22) or to the first drive
member (41), wherein the first torque transmitting member (71) is configured to be
in torque transmitting contact with the second torque transmitting member (72) only
when the second drive member (42) is in said rotary end position in relation to the
twisting head (22).
5. A wire binding machine according to claim 4, characterized in that the first torque transmitting member (71) is formed by a shoulder at an end of a
track (73) in the second drive member (42), wherein the second torque transmitting
member (72) comprises a projection that is received in and moveable along said track
(73).
6. A wire binding machine according to claim 4, characterized in that the second torque transmitting member (72) is formed by a shoulder at an end of a
track in the twisting head (22) or in first drive member (41), wherein the first torque
transmitting member (71) comprises a projection that is received in and moveable along
said track.
7. A wire binding machine according to any of claims 1-6,
characterized in:
- that the first gripping member (27a) is moveable from its wire releasing position to its
wire gripping position against the action of a spring force from a first spring member
(28a) that is arranged in the twisting head (22); and
- that the second gripping member (27b) is moveable from its wire releasing position to
its wire gripping position against the action of a spring force from a second spring
member (28b) that is arranged in the twisting head (22).
8. A wire binding machine according to any of claims 1-7,
characterized in:
- that the first gripping member (27a) is linearly moveable between its wire releasing position
and its wire gripping position in the axial direction of the twisting head (22), wherein
the first gripping member (27a) is in a retracted position in the twisting head (22)
in its wire releasing position and in an advanced position in the twisting head (22)
in its wire gripping position; and
- that the second gripping member (27b) is linearly moveable between its wire releasing
position and its wire gripping position in the axial direction of the twisting head
(22), wherein the second gripping member (27b) is in a retracted position in the twisting
head (22) in its wire releasing position and in an advanced position in the twisting
head (22) in its wire gripping position.
9. A wire binding machine according to any of claims 1-8,
characterized in that the motion transferring mechanism comprises:
- a cam member (50), which is non-rotatably fixed to the second drive member (42);
- a first cam follower (51a), which bears against a first guide surface (53a) on the
cam member (50) and which is mounted to the twisting head (22) and connected to the
first gripping member (27a), wherein the first gripping member (27a) is moveable from
its wire releasing position to its wire gripping position under the effect of the
cam member (50) and the first cam follower (51a); and
- a second cam follower (51b), which bears against a second guide surface (53b) on
the cam member (50) and which is mounted to the twisting head (22) and connected to
the second gripping member (27b), wherein the second gripping member (27b) is moveable
from its wire releasing position to its wire gripping position under the effect of
the cam member (50) and the second cam follower (51b).
10. A wire binding machine according to claim 9 in combination with claim 8,
characterized in:
- that the first cam follower (51a) is moveable in relation to the first gripping member
(27a) in the axial direction of the twisting head (22);
- that the motion transferring mechanism comprises a first compression spring (55a) acting
between the first cam follower (51a) and the first gripping member (27a), wherein
the first cam follower (51a) is configured to push the first gripping member (27a)
from its wire releasing position to its wire gripping position via the first compression
spring (55a) when the second drive member (42) is moved by the second electric motor
(44) from said intermediate rotary position to said rotary end position;
- that the second cam follower (51b) is moveable in relation to the second gripping member
(27b) in the axial direction of the twisting head (22); and
- that the motion transferring mechanism comprises a second compression spring (55b) acting
between the second cam follower (51b) and the second gripping member (27b), wherein
the second cam follower (51b) is configured to push the second gripping member (27b)
from its wire releasing position to its wire gripping position via the second compression
spring (55b) when the second drive member (42) is moved by the second electric motor
(44) from said rotary starting position to said intermediate rotary position.
11. A wire binding machine according to any of claims 1-10, characterized in that the first drive member (41) has the form of an externally toothed wheel or ring,
wherein the first transmission mechanism (40a) comprises a toothed drive belt or a
gear (43a) that is in driving engagement with the first drive member (41).
12. A wire binding machine according to any of claims 1-11, characterized in that the second drive member (42) has the form of an externally toothed wheel or ring,
wherein the second transmission mechanism (40b) comprises a toothed drive belt or
a gear (43b) that is in driving engagement with the second drive member (42).
13. A wire binding machine according to any of claims 1-12, characterized in that the second drive member (42) is arranged between a rear end of the twisting head
(22) and a rear wall (46) of the housing (21).
14. A wire binding machine according to claim 13, characterized in that the first drive member (41) is arranged at the rear end of the twisting head (22),
wherein the first and second drive members (41, 42) are arranged side by side with
a rear face (41b) of the first drive member (41) facing a front face (42a) of the
second drive member (42).
15. A wire binding machine according to claim 13 or 14, characterized in that the second drive member (42) is rotatably mounted to a shaft (47) that is fixed to
the twisting head (22) or the first drive member (41).