[0001] The present invention relates to a method for balancing the load of linen in a linen
treatment machine, in particular a washing machine or tumble dryer.
[0002] It is known that machines for washing and/or drying linen can include, when performing
an operating program thereof, one or more spinning steps, i.e., steps of rotating
the drum at a much higher speed than that normally provided during the washing or
drying steps. In some linen washing or drying machines, the speed reachable by the
drum during the spinning steps can be much higher than 1000 rpm, for example.
[0003] If, during the spinning steps, the linen load is unbalanced, i.e., arranged inside
the linen drum in a non-even manner, for example concentrated in some areas and not
present in other areas, during the rotation of the drum at high speeds, the load unbalancing
could cause significant vibrations, which cannot be tolerated in a domestic environment
and are harmful to the appliance itself.
[0004] For this reason, known washing machines or tumble dryers with a spin function implement
a linen balancing method in the drum, comprising the steps of:
- before carrying out a spinning step, checking the balance of the linen load, i.e.,
checking whether the mass of linen is evenly distributed with respect to the rotation
axis of the linen drum,
- in the case of a balanced load, enabling the performance of the spinning step,
- in the case of an unbalanced load, not enabling the spinning step and
- performing a linen load balancing step, by a predetermined sequence of movements of
the drum and,
- at the end of the balancing step, checking the balance of the linen load again,
until, from the balancing check, the linen load is balanced.
[0005] It is known to carry out the linen load balancing check step by comparing the detected
current values of the motor which drives the linen drum with a reference current value.
[0006] It is also known to perform the linen load balancing check step by comparing the
detected values of the rotational speed of the linen drum or motor which drives the
linen drum with a reference speed value.
[0007] It is also known to perform the linen load balancing check step by comparing the
detected values of acceleration of the linen drum with a reference acceleration value.
[0008] Methods and systems are also known for determining the mass of linen or the mass
of the combination of linen and linen drum in washing machines or tumble dryers, for
example by detecting the weight of the linen drum, or for example by detecting a braking
time of the linen drum under predetermined motion conditions, or for example depending
on detected electrical quantities of the drive motor, indicative of the electrical
power absorbed by the electric motor to accelerate the rotating linen drum.
[0009] However, known linen balancing methods and systems have some drawbacks, which (according
to the inventors) can be especially attributed to the fact that the linen load balancing
step consists of a single and unique predetermined drum movement sequence which is
repeated without any variation until the linen load is distributed evenly enough.
[0010] The known linen balancing strategy does not take into account the fact that the reasons
for the unbalancing of the linen in the washing machine drum can be different, for
example rolled-up linen items of different sizes and weights, multiple linen items
intertwined or rolled up together, a large single linen item, such as a sweatshirt,
a bathrobe, a sheet, etc.
[0011] Furthermore, the known linen balancing strategy does not take into account the degree
of linen load unbalancing which can instead vary considerably, for example between
an unbalancing just above an acceptable threshold value and an unbalancing much higher
than the acceptable threshold value. In concrete physical terms, the center of the
overall mass of the drum with the linen can be slightly or very distant from the rotation
axis of the drum.
[0012] Since a single, unique, and predetermined sequence of drum balancing movements will
not be optimal for all possible linen unbalancing scenarios and reasons, the (repeated)
linen balancing steps of the prior art are undesirably time-consuming and expensive
in terms of electricity.
[0013] In particular, in the presence of single items (for example a bathrobe), the best
strategy for an even distribution of the linen load cannot be that of separating and
distributing single (rolled up) items about the rotation axis of the linen drum. On
the contrary, in this case is it more convenient to try and open and stretch out the
individual large linen item and spread it along the circumference of the linen drum.
[0014] It is thus the object of the present invention to provide an improved method for
balancing the linen load in a washing machine or tumble dryer, and an improved washing
machine or tumble dryer having features such as to overcome at least partially the
drawbacks mentioned with reference to the prior art.
[0015] A particular object of the present invention is to provide a linen balancing method
and a linen treatment machine, in particular a linen washing machine or a tumble dryer,
having characteristics such as to reduce the time, and possibly the expenditure of
electrical energy, required to balance the load of linen in the drum of the machine,
in preparation for a drum rotation step at high rotational speed, in particular a
spinning step.
[0016] It is a further particular object of the invention to provide a linen balancing method
and a linen treatment machine, having features such as to balance the linen in a more
targeted manner for the two distinct situations of a full load with lots of small
and medium sized items and a low load with medium or large sized individual items
(for example a bathrobe or a sweatshirt).
[0017] These and other objects are achieved by a linen balancing method according to claim
1 and by a washing machine or tumble dryer according to claim 12.
[0018] The dependent claims relate to advantageous and preferred embodiments.
[0019] According to an aspect of the invention, a linen treatment machine comprises:
- a housing,
- a linen drum for containing the linen to be washed, pivotally supported about a rotation
axis, where the linen drum delimits a loading opening, closable by means of a door
connected to the housing, for the loading and unloading of the linen to be washed,
- an electric motor functionally connected to the linen drum to rotate the linen drum
about the rotation axis,
- a linen treatment system configured to perform, on the linen inside the linen drum,
one or more treatment steps which are different from the rotation of the linen drum,
said treatment steps comprising one or more of:
- washing the linen by means of soaking in water and detergent,
- drying the linen by means of forced ventilation,
- an electronic control system in signal connection with the electric motor, with the
treatment system, and with a user interface for the selection of a treatment program
from a plurality of treatment programs,
where the electronic control system is configured to control the electric motor and
the treatment system depending on the treatment program selected by means of the user
interface,
where the electronic control system comprises a balancing check module for the linen
in the linen drum,
where the user interface is configured to allow the selection and start of a treatment
program which comprises a spinning step,
where the electronic control system is configured to carry out, in response to the
start of the treatment program which comprises the spinning step, before performing
the spinning step, a balancing check of the load of linen, and:
- in the case of a balanced load, enable the performance of the spinning step,
- in the case of an unbalanced load, not enable the spinning step and perform a step
of balancing the load of linen, through a sequence of movements of the drum at lower
speeds than the rotation speed of the linen drum during the spinning step and, after
the balancing step, repeat the balancing check on the load of linen, until, as a result
of the balancing check step, the load of linen is considered balanced,
characterized in that the electronic control system comprises a module for determining the mass of linen
contained in the linen drum and is configured to carry out, in response to the start
of the treatment program which comprises the spinning step, before performing the
spinning step, a determination of the mass of linen contained in the linen drum, and:
- in the case of an unbalanced load, before performing the balancing step of the load
of linen, compare the determined mass of linen with a reference mass value indicative
of a low load of linen, and:
- if the determined mass of linen is greater than the reference mass value, perform
the step of balancing the load of linen through a first sequence of movements of the
drum,
- if the determined mass of linen is less than the reference mass value, perform the
step of balancing the load of linen through a second sequence of movements of the
drum different from the first sequence of movements.
[0020] This allows balancing the linen in a more targeted manner for the two distinct situations
of full load with lots of small and medium sized items and low load with medium or
large sized individual items (for example a bathrobe or a sweatshirt).
[0021] Due to the differentiated balancing strategy with different and targeted balancing
drum movement sequences for different load situations, it is possible to reduce the
time, and thus the expenditure of electricity, required to balance the load of linen
before the spinning step.
[0022] Likewise, according to a further aspect of the invention, a method for balancing
the load of linen in a linen drum in a washing machine or tumble dryer, comprises:
starting a linen treatment program which includes a spinning step,
before performing the spinning step, carrying out a balancing check of the load of
linen, and:
- in the case of a balanced load, performing the spinning step,
- in the case of an unbalanced load, not enabling the spinning step and performing a
step of balancing the load of linen, through a sequence of movements of the drum at
lower speeds than the rotation speed of the linen drum during the spinning step and,
after the balancing step, repeating the balancing check on the load of linen, until,
as a result of the balancing check step, the load of linen is considered balanced,
characterized by carrying out, before the spinning step, a determination of the mass of linen contained
in the linen drum, and:
- in the case of an unbalanced load, before performing the balancing step of the load
of linen, compare the determined mass of linen with a reference mass value indicative
of a low load of linen, and:
- if the determined mass of linen is greater than the reference mass value, perform
the step of balancing the load of linen through a first sequence of movements of the
drum,
- if the determined mass of linen is less than the reference mass value, perform the
step of balancing the load of linen through a second sequence of movements of the
drum different from the first sequence of movements.
[0023] Further advantageous aspects of the invention will become apparent from the following
description of some embodiments thereof, given by way of non-limiting example, with
reference to the accompanying drawings, in which:
- figure 1 is a diagrammatic section view of a washing machine, tumble dryer or washer-dryer
according to an embodiment of the invention;
- figures 2 and 3 show diagrams of examples of methods with linen balancing check steps
and with linen balancing steps for washing machines or tumble dryers of the prior
art, described in EP0732437A1, where the ordinate indicates the rotational speed of a linen drum, the abscissa
the time, and the continuous curve indicates predetermined sequences of movement of
the drum during balancing check steps and during linen rebalancing steps, while the
broken line curved branches indicate the start of a spinning step following the determination
that the linen load is sufficiently balanced.
Figure 4 shows a further exemplary diagram of a method with linen balancing check
steps and linen balancing steps for washing machines or tumble dryers,
Figure 5 shows a block diagram of the linen load balancing method according to an
embodiment of the invention,
Figure 6.1 shows a rotational speed diagram of a linen drum according to a first drum
movement sequence of a linen drum balancing step (ordinate = rotational speed of the
linen drum, abscissa = time), according to an embodiment,
Figure 6.2 shows a rotational speed diagram of a linen drum according to a second
drum movement sequence of a linen drum balancing step (ordinate = rotational speed
of the linen drum, abscissa = time), according to an embodiment.
[0024] With reference to the drawings, a washing machine 1 or washer-dryer comprises a supporting
and housing structure 2, in which a washing tank 3 is housed, provided with a (frontal
or peripheral) opening closable by a door 4, e.g., a porthole door, hinged frontally
to or on top of housing 2. A linen drum 5 to accommodate the linen to be washed is
housed inside the washing tub 3 in a rotatable manner about a rotation axis R-R, e.g.,
horizontal or inclined. The linen drum 5 can also delimit a front opening positioned
at the opening of the washing tub 3 or a peripheral closable opening, in order to
load and unload the linen.
[0025] The washing machine comprises a linen treatment system 3, 6, 7, 8, 9, 12, 13, 18,
20, 21 configured to perform one or more treatment steps on the linen inside the linen
drum 5, in particular linen washing steps by soaking in water and detergent and/or
linen drying steps by forced ventilation.
[0026] The washing tank 3 is adapted to contain the washing liquid during the linen washing
steps.
[0027] A washing water filling system 6 connectable to the water mains is provided to allow
filling the washing tank 3 with mains water. The filling system 6 can comprise a plurality
of ducts which extend from, for example, one or more, e.g., two, supply solenoid valves
7, 8, directly or through detergent compartments of a detergent tray 9, to the washing
tank 3.
[0028] A drainage duct 11 with associated drainage pump 12 which removes the washing liquid
from tank 3 and which, together with the supply solenoid valves 7, 8, controls the
level of liquid inside tank 3, is connected to the bottom 10 of the washing tank 3.
[0029] An electrical resistor 13 arranged inside the tank 3, in particular at the tank bottom
10, in the gap between the wall of the tank 3 and the linen drum 5, can be provided
to heat the washing liquid contained in the tank 3.
[0030] The washing machine 1 can further comprise a dispensing system 18 of the "multiple
dose" type for dispensing substances for treating the linen.
[0031] In addition or alternatively to the detergent tray 9, the dispensing system 18 comprises,
for example, a plurality of reservoirs 19 for containing the treatment substances,
e.g., detergent for resistant white items, detergent for delicate colored items, detergent
for wool, perfuming substances, enzymes, fixing substances and/or fabric softener.
The plurality of reservoirs 19 can be positioned, for example, in the porthole door
4, in the detergent tray 9, or in the housing 2, and the individual reservoirs 19
are dimensioned to each contain a sufficient volume of the treatment substance for
a plurality of washing cycles.
[0032] The washing machine 1 can further comprise a system 20 for recirculating the washing
liquid from the bottom of the tank 10 to the linen drum 5.
[0033] The washing machine 1 can further comprise a drying system 21, e.g., a drying air
circuit 22 having conveying means 23, air heating means 24, and moisture condensing
means 25 of the conveyed air.
[0034] For agitating and remixing the linen with the washing liquid, the linen drum 5 can
be driven in rotation by an electric motor 14 and a transmission 15, e.g., a belt
transmission.
[0035] The operation of the washing machine 1 is controlled by an electronic control system
16 in signal connection with the electric motor 14, with the treatment system 3, 6,
7, 8, 9, 12, 13, 18, 20, 21 and with a user interface 17 for the selection of a treatment
program from a plurality of treatment programs.
[0036] The user interface 17 can be positioned at an outer wall or door 4 of housing 2,
or at an electronic device separate from housing 2. In response to the selections
made by the user by means of the user interface 17, the control unit 16 drives the
various components of the washing machine 1 to automatically wash and/or dry the linen.
[0037] The electronic control system 16 is configured to control the electric motor 14 and
the treatment system 3, 6, 7, 8, 9, 12, 13, 18, 20, 21 depending on the treatment
program selected by means of the user interface.
[0038] The electronic control system 16 comprises a balancing check module 26 for the linen
in the linen drum 5,
[0039] The user interface 17 is configured to allow the selection and start of a treatment
program comprising a spinning step 27, where the linen drum 5 is rotated at a spin
speed greater than 200 rpm, or at a spin speed in the range of 200 rpm to 1200 or
1600 rpm.
[0040] The electronic control system 16 is configured to carry out, in response to the start
of the treatment program which comprises the spinning step 27, before performing the
spinning step 27, a balancing check 28 of the load of linen, and:
- in the case of a balanced load, enable and perform the spinning step 27,
- in the case of an unbalanced load, not enable the spinning step 27 and perform a linen
load balancing step 29, through a sequence of movements of the linen drum 5 at lower
speeds than the rotation speed of the linen drum 5 during the spinning step 27 and,
after the balancing step 29, repeat the balancing check 28 of the load of linen until
the load of linen is considered balanced by balancing check step 28.
[0041] The electronic control system 16 comprises a module 30 for determining the mass of
linen contained in the linen drum 5 and is configured to carry out, in response to
the start of the treatment program which includes the spinning step 27, before performing
the spinning step 27, a determination 31 of the mass of linen contained in the linen
drum 5, and:
- in the case of an unbalanced load, before performing the step 29 of balancing the
load of linen, compare (in a mass comparison step 32) the mass of linen determined
with an indicative reference mass value for a low load of linen, and:
- if the determined mass of linen is greater than the reference mass value, perform
the step 29 of balancing the load of linen through a first sequence 29' of movements
of the linen drum 5,
- if the mass of linen determined is less than the reference mass value, perform the
step 29 of balancing the load of linen through a second sequence 29" of movements
of the linen drum 5 different from the first sequence 29' of movements.
Description of the balancing check step 28
[0042] Methods and systems for checking the balancing of the load of linen in washing machines
or tumble dryers are well known to those skilled in the art, therefore they are not
described in detail herein. Such known systems and methods can also be used in the
washing machine or tumble dryer according to the invention, as well as in the method
according to the invention.
[0043] According to an embodiment, the balancing check step 28 comprises:
- a detection of electric current absorbed by the electric motor 14 which drives the
linen drum 5,
- a calculation of a variation of the electric current absorbed depending on the electric
current detected, and
- a comparison of the variation of electric current absorbed with a reference current
variation value,
where:
- when the calculated electric current variation is greater than the reference current
variation value, the load of linen is determined as unbalanced, and
- when the calculated electric current variation is less than the reference current
variation value, the load of linen is determined as balanced.
[0044] According to a further embodiment, the balancing check step 28 comprises:
- a detection of a rotational speed of the linen drum 5 or of the electric motor 14
which drives the linen drum 5,
- a calculation of a rotary speed variation depending on the detected rotary speed,
and
- a comparison of the calculated variation of rotary speed with a reference speed variation
value,
where:
- when the calculated rotary speed variation is greater than the reference speed variation
value, the load of linen is determined as unbalanced, and
- when the calculated rotary speed variation is less than the reference speed variation
value, the load of linen is determined as balanced.
[0045] According to a further embodiment, the balancing check step 28 comprises:
- a detection of an acceleration or vibration of the linen drum 5 and
- a comparison of the acceleration or vibration of the linen drum with a reference acceleration
or vibration value,
where:
- when the detected acceleration or vibration is greater than the reference acceleration
or vibration value, the load of linen is determined as unbalanced, and
- when the detected acceleration or vibration is less than the reference acceleration
or vibration value, the load of linen is determined as unbalanced.
Description of the linen mass determination step 30
[0046] Methods and systems for determining the mass of linen in washing machines or tumble
dryers are well known to those skilled in the art, therefore they are not described
in detail herein. Such known systems and methods can also be used in the washing machine
or tumble dryer according to the invention, as well as in the method according to
the invention. In the context of the present description, the term "mass of linen"
denotes the mass or weight or a parameter indicative of the mass or weight of both
the linen alone (i.e., the linen without the linen drum 5) and the assembly of the
linen drum 5 and the linen contained therein. Those skilled in the art know that it
can be easier to detect or determine the mass of the assembly of drum 5 and linen,
rather than the mass of linen alone, but those skilled in the art also know that the
former is indicative of the latter and that the mass or weight of the drum is however
known.
[0047] According to an embodiment, the linen mass determination step 30 comprises:
- a step of detecting the weight of the linen drum 5 containing the linen, or
- a step of detecting a braking time of the linen drum 5 under predetermined motion
conditions and a step of comparing the detected braking time with one or more predetermined
braking time values (or curves) indicative of corresponding linen mass values, or
a step of detecting one or more electric magnitudes of the drive motor 14 of the linen
drum 5, for example the absorbed electric current, indicative of the electric power
absorbed by the electric motor 14 to accelerate the rotating linen drum 5, and a step
of comparing the detected electrical magnitude values, or of values calculated depending
on them, with reference values indicative of the mass of linen.
Description of the mass comparison step 32
[0048] According to an embodiment, the mass reference value (threshold_mass in figure 5)
can be a predetermined value, for example constant, specific for the washing machine
1 or the tumble dryer, lower than a maximum mass of linen provided for the washing
machine or tumble dryer, for example a value corresponding to 1/5 or 1/4 of a maximum
mass of linen provided for the washing machine or tumble dryer.
[0049] According to an embodiment, the mass reference value is less than a maximum linen
mass provided for the washing machine or tumble dryer and is determined according
to a calculated linen unbalancing level, e.g., by the balancing check module 26.
[0050] The linen unbalancing level is, for example, the difference between an unbalancing
value (for example the aforementioned speed variation value, or current variation
absorbed by the electric motor 14, or in the amplitude of vibrations or acceleration
of the linen drum 5) and an admissible unbalancing reference value.
[0051] According to an embodiment, for a lower unbalancing level range, the system and method
use a lower mass reference value, and for a higher unbalancing level range, greater
than the lower unbalancing range, the system and method use a higher mass reference
value greater than the lower mass reference value. It is thus possible to take into
account the fact that in the presence of high unbalancing levels, the mass threshold
between a high mass situation and a low mass situation also shifts upwards.
Description of the first drum movement sequence 29' and the second balancing drum
movement sequence 29"
[0052] According to an embodiment, the first drum movement sequence 29' comprises an acceleration
value R_Smart of the linen drum 5 with an acceleration value less than a corresponding
acceleration value of an acceleration step R_Smart of the linen drum (5) of the second
drum movement sequence 29". Higher acceleration has proven to be advantageous for
opening and stretching out individual linen items and spreading them along the circumference
of the linen drum 5, under conditions in which the linen drum 5 is not very full of
linen. On the contrary, lower acceleration has proven to be advantageous for separating
and distributing a plurality of linen items in the condition in which the linen drum
5 is very full.
[0053] With further advantage, the first drum movement sequence 29' comprises a step at
constant rotation speed S_Reverse, before the aforesaid acceleration step R_Smart,
lasting less time than a corresponding step at constant rotation speed S_Reverse,
before the aforesaid acceleration step R_Smart, of the second sequence 29" of drum
movement (figures 6.1, 6.2).
[0054] Both the first 29' and second 29" drum movement sequences can comprise one or more
steps of inverting the rotation direction of the linen drum 5. This has proven to
be advantageous in the case of high unbalancing values.
[0055] On the contrary, if the system or method determines a low unbalancing value, both
the first 29' and second 29" drum movement sequences can be free from rotation direction
inversion of the linen drum 5.
[0056] The distinction between a high unbalancing value and a low unbalancing value takes
place by comparing the unbalancing value with a predetermined higher threshold value.
[0057] According to embodiments (figures 6.1, 6.2), the first drum movement sequence 29'
and the second drum movement sequence 29" both comprise, in the order (figures 6.1
and 6.2, from left to right):
an initial deceleration ramp parameter R_REVERSE_DEC from a check drum speed S_UNB
to a stop of the linen drum 5 (this is an acceleration parameter),
a duration parameter of the drum stop at zero speed (this is a duration parameter),
a reverse acceleration ramp parameter RAMP R_REVERSE_INV after the drum has stopped
at zero speed in the opposite direction to the direction of the check drum speed S_UNB,
until a maximum reverse balancing speed is reached S_REVERSE (this is an acceleration
parameter),
a drum rotation duration parameter T_REVERSE at the maximum reverse balancing speed
S_REVERSE (this is a duration parameter),
a reverse balancing maximum speed parameter S_REVERSE (this is a speed parameter),
a deceleration ramp parameter R_REVERSE_DEC from the reverse balancing maximum speed
S_REVERSE to a further stop of the linen drum 5 (this is an acceleration parameter),
a duration parameter of the further drum stop at zero speed (this is a duration parameter),
a second acceleration ramp parameter RAMP R_REVERSE_INV after the further drum stop
at zero speed in the direction of the check drum speed S_UNB, until an intermediate
balancing speed is reached S_REVERSE (this is an acceleration parameter),
a drum rotation duration parameter at the intermediate balancing speed S_REVERSE (this
is a duration parameter),
a balancing intermediate speed parameter S_REVERSE (this is a speed parameter),
a third acceleration ramp parameter RAMP R_Smart, after the drum rotation step at
the intermediate balancing speed S_REVERSE, in the direction of the check drum speed
S_UNB, until the check drum speed S_UNB or a second intermediate balancing speed is
reached (not shown), this is an acceleration parameter.
[0058] The check drum speed S_UNB during the balancing check step 28 is preferably invariable.
[0059] According to an embodiment, the sequence of movements of the linen drum 5 during
the balancing step 29 is characterized by one or more drum motion parameters selected
from the group of:
- rotational acceleration value in a first rotation direction,
- maximum speed value in the first rotation direction,
- value of time spent at maximum speed in the first rotation direction,
- rotational acceleration value in a second rotation direction,
- maximum speed value in the second rotation direction,
- value of time spent at maximum speed in the second rotation direction,
- value of intermediate time spent by the drum at intermediate rotary speed levels (including
possible zero speed)
- intermediate speed value of the drum.
[0060] The drum motion parameters of the first drum movement sequence 29' are different
from the motion parameters of the second drum movement sequence 29".
Description of the linen balancing method
[0061] According to an aspect of the invention, a method for balancing the load of linen
in a linen drum 5 in a washing machine 1 or tumble dryer, comprises:
starting a linen treatment program comprising a spinning step 27, where the linen
drum 5 is rotated at a spin speed greater than 200 rpm, or at a spin speed in the
range of 200 rpm to 1600 rpm,
before performing the spinning step 27, carrying out a balancing check step 29 of
the load of linen, and:
- in the case of a balanced load, performing the spinning step 27,
- in the case of an unbalanced load, not enabling the spinning step 27 and performing
a linen load balancing step 29, through a sequence of movements of the linen drum
5 at lower speeds than the rotation speed of the linen drum 5 during the spinning
step 27 and, after the balancing step 29, repeating the linen load balancing check
step 28 until, as a result of the balancing check step 28, the load of linen is considered
balanced,
- before the spinning step 27, carrying out a step 31 of determining the mass of linen
contained in the linen drum 5, and:
- in the case of an unbalanced load, before performing the linen load balancing step
29, comparing (32) the determined mass of linen with a reference mass value indicative
of a low load of linen, and:
- if the determined mass of linen is greater than the reference mass value, performing
the linen load balancing step 29 through a first sequence 29' of movements of the
drum,
- if the determined mass of linen is less than the reference mass value, performing
the linen load balancing step 29 through a second sequence 29" of movements of the
drum different from the first sequence 29' of movements.
[0062] The further steps of the method and embodiments of the method are the same as described
above with reference to the washing machine 1 or tumble dryer, but with the understanding
that not all embodiments require the specific hardware (electronic control system
16, user interface 17, balancing check module 26, linen mass determination module
30), which is thus optional, described in relation to the washing machine 1 and tumble
dryer.
List of Reference numerals
[0063]
washing machine 1
supporting and housing structure 2
washing tank 3
door 4
rotation axis R-R
linen drum 5
treatment system 3, 6, 7, 8, 9, 12, 13, 18, 20, 21
water loading system 6
supply solenoid valves 7,8
detergent tray 9
tank bottom 10
discharge pipe 11
discharge pump 12
electrical resistor 13
electric motor 14
transmission 15
electronic control system 16
user interface 17
multiple-dose dispensing system 18
treatment substance reservoirs 19
washing liquid recirculation system 20
drying system 21
drying air circuit 22
conveying means 23
heating means 24
condensation means 25
balancing check module 26
spinning step 27
balancing check step 28
balancing step 29
first drum movement sequence 29'
second drum movement sequence 29"
linen mass determination module 30
linen mass determination step 31
mass comparison step 32
1. A method for balancing the load of linen in a linen drum (5) in a machine for treating
linen, in particular a washing machine (1) or tumble dryer, comprising:
- before performing a spinning step (27), carrying out a linen load balancing check
step (29), and:
- in the case of a balanced load, performing the spinning step (27),
- in the case of an unbalanced load, not enabling the spinning step (27) and performing
a linen load balancing step (29), through a sequence of movements of the linen drum
(5) at lower speeds than the rotation speed of the linen drum (5) during the spinning
step (27) and, after the balancing step (29), repeating the linen load balancing check
step (28) until, as a result of the balancing check step (28), the load of linen is
considered balanced,
characterized by the steps of:
- before the spinning step (27), carrying out a step (31) of determining the mass
of linen contained in the linen drum (5) and,
- in the case of an unbalanced load, before performing the linen load balancing step
(29), comparing (32) the determined mass of linen with a reference mass value indicative
of a low load of linen, and
- if the determined mass of linen is greater than the reference mass value, performing
the linen load balancing step (29) through a first drum movement sequence (29'),
- if the determined mass of linen is less than the reference mass value, performing
the linen load balancing step (29) through a second drum movement sequence (29") different
from the first movement sequence (29').
2. A method according to claim 1, wherein the reference mass value (threshold_mass) is
a predetermined constant value, specific for the washing machine (1) or tumble dryer,
wherein the reference mass value (threshold_mass) is less than a maximum allowable
mass of linen, or a value of 1/5 or 1/4 of the maximum allowable mass of linen.
3. A method according to claim 1 or 2, wherein the reference mass value (threshold_mass)
is less than a maximum allowable mass of linen and is determined according to a linen
balancing value calculated by the balancing check module (26).
4. A method according to any one of the preceding claims, wherein the first drum movement
sequence (29') comprises an acceleration value of the linen drum (5) less than a corresponding
acceleration value of the linen drum (5) of the second drum movement sequence (29").
5. A method according to any one of the preceding claims, wherein both the first (29')
and second (29") drum movement sequences comprise one or more steps of inverting the
rotation direction of the linen drum (5) when an unbalancing value of the load of
linen is determined as greater than an upper unbalancing threshold.
6. A method according to any one of the preceding claims, wherein both the first (29')
and second (29") drum movement sequences are free from rotation direction inversion
of the linen drum (5) when an unbalancing value of the load of linen is determined
as less than an upper unbalancing threshold and greater than an allowable unbalancing
reference value.
7. A method according to any one of the preceding claims, wherein the second drum movement
sequence (29") is performed with different speed and acceleration parameters and operating
times of the linen drum (5) with respect to the first drum movement sequence (29').
8. A method according to any one of the preceding claims, wherein the balancing check
step (28) comprises:
- a detection of electric current absorbed by the electric motor (14) which drives
the linen drum (5),
- a calculation of a variation of the electric current absorbed depending on the electric
current detected, and
- a comparison of the variation of electric current absorbed with a reference current
variation value,
where:
- when the calculated electric current variation is greater than the reference current
variation value, the load of linen is determined as unbalanced, and
- when the calculated electric current variation is less than the reference current
variation value, the load of linen is determined as balanced.
9. A method according to any one of claims 1 to 7, wherein the balancing check step (28)
comprises:
- a detection of a rotational speed of the linen drum (5) or the electric motor (14)
which drives the linen drum (5),
- a calculation of a rotary speed variation depending on the detected rotary speed,
and
- a comparison of the calculated variation of rotary speed with a reference speed
variation value,
where:
- when the calculated rotary speed variation is greater than the reference speed variation
value, the load of linen is determined as unbalanced, and
- when the calculated rotary speed variation is less than the reference speed variation
value, the load of linen is determined as balanced.
10. A method according to any one of claims 1 to 7, wherein the balancing check step (28)
comprises:
- a detection of an acceleration or vibration of the linen drum (5), and
- a comparison of the acceleration or vibration of the linen drum with a reference
acceleration or vibration value,
where:
- when the detected acceleration or vibration is greater than the reference acceleration
or vibration value, the load of linen is determined as unbalanced, and
- when the detected acceleration or vibration is less than the reference acceleration
or vibration value, the load of linen is determined as unbalanced.
11. A method according to any one of the preceding claims, wherein the step (30) of determining
the mass of linen comprises:
- a step of detecting the weight of the linen drum (5) containing the linen, or
- a step of detecting a braking time of the linen drum (5) under predetermined motion
conditions and a step of comparing the detected braking time with one or more predetermined
braking time values (or curves) indicative of corresponding linen mass values, or
- a step of detecting the electric current absorbed by the electric motor (14) which
drives the linen drum (5) during an acceleration of the linen drum (5) in rotation,
and a step of comparing values calculated depending on the detected current with one
or more reference values indicative of the mass of linen.
12. A machine for treating linen, in particular a washing machine (1) or tumble dryer,
comprising:
- a housing (2),
- a linen drum (5) for containing the linen to be washed, pivotally supported about
a rotation axis (R-R), wherein the linen drum (5) delimits a loading opening, closable
by means of a door (4) connected to the housing (2), for loading and unloading the
linen to be washed,
- an electric motor (14) functionally connected to the linen drum (5) to rotate the
linen drum (5) about the rotation axis (R-R),
- a linen treatment system (3, 6, 7, 8, 9, 12, 13, 18, 20, 21) configured to perform,
on the linen inside the linen drum (5), one or more treatment steps which are different
from the rotation of the linen drum (5), comprising linen washing steps by means of
soaking in water and detergent and/or linen drying steps by means of ventilation,
- an electronic control system (16) in signal connection with the electric motor (14),
the treatment system (3, 6, 7, 8, 9, 12, 13, 18, 20, 21) and with a user interface
(17) for the selection of a treatment program from a plurality of treatment programs,
wherein the electronic control system (16) is configured to control the electric motor
(14) and the treatment system (3, 6, 7, 8, 9, 12, 13, 18, 20, 21) depending on the
treatment program selected by means of the user interface (17),
wherein the electronic control system (16) comprises a balancing check module (26)
for the linen in the linen drum (5),
wherein the user interface (17) is configured to allow the selection and start of
a treatment program which comprises a spinning step (27),
wherein the electronic control system (16) is configured to:
- carry out, in response to the start of the treatment program which comprises the
spinning step (27), before performing the spinning step (27), a balancing check (28)
of the load of linen, and:
- in the case of a balanced load, perform the spinning step (27),
- in the case of an unbalanced load, not enable the spinning step (27) and perform
a linen load balancing step (29), through a sequence of movements of the linen drum
(5) at lower speeds than the rotation speed of the linen drum (5) during the spinning
step (27) and, after the balancing step (29), repeat the balancing check (28), until,
as a result of the balancing check step (28), the load of linen is considered balanced,.
characterized in that the electronic control system (16) comprises a module (30) for determining the mass
of linen in the linen drum (5) and is configured to:
- before performing the spinning step (27), carry out a determination (31) of the
mass of linen contained in the linen drum (5),
- in case of an unbalanced load, before performing the step (29) of balancing the
load of linen, compare (32) the mass of linen determined with an indicative reference
mass value for a low load of linen, and
- if the determined mass of linen is greater than the reference mass value, perform
the step (29) of balancing the load of linen through a first movement sequence (29')
of the linen drum (5),
- if the mass of linen determined is less than the reference mass value, perform the
step (29) of balancing the load of linen through a second movement sequence (29")
of the linen drum (5) different from the first movement sequence (29').