[0001] The present invention relates to the field of heat exchangers, in particular for
absorbing thermal energy, e.g. absorbing thermal energy with a liquid, e.g. thermal
energy provided by a gas or the sun.
[0002] Heat exchanger systems for gas-liquid heat exchange are known. Often, the liquid
is flowing through a plurality of parallel flow elements from an inlet to an outlet,
and the gas is flowing around the flow elements.
[0003] Systems for absorbing thermal energy from the sun, or thermal energy, are also known.
Often, a parabolic concentrator is used to concentrate the solar radiation on a flow
element in which water or another liquid is arranged. The flow element can be arranged
in a vacuum tube The thermal energy converts the water into steam, which can be used
for various applications.
[0004] The inventors have found that prior art systems are not optimal in view of efficiency
and/or controllability.
[0005] It is an object of the invention to improve the controllability and/or efficiency
of heat absorbing, or at least provide an alternative to the prior art.
[0006] This object is achieved with a heat exchange element, comprising
- an outer flow element,
- an inner flow element arranged within the outer flow element,
- an element flow path comprising forward flow path and a return flow path, wherein
- the forward flow path is arranged between the outer flow element and the inner flow
element,
- the return flow path is arranged within the inner flow element,
- the element flow path is configured to guide a working fluid from the forward flow
path to the return flow path,
- a pressure control element, arranged fluidically between the forward flow path and
the return flow path.
[0007] The invention thus relates to a heat exchange element. The heat exchange element
can e.g. be a heat absorption element, e.g. configured to absorb thermal energy. The
heat exchange element can e.g. be a heat expelling element, e.g. configured to expel
thermal energy.
[0008] The heat exchange element comprises an outer flow element and an inner flow element.
The inner and outer flow element can be any element configured to allow a fluid (gas
or liquid) to flow, for example a tube, pipe, duct, conduit, or the like. The inner
and outer flow element can be made of any material suitable for the intended application
in terms of chemical resistance, pressure, and temperature. The outer flow element
can for example have a diameter between DN15-DN150, e.g. between DN25-DN80. The inner
flow element can e.g. have a diameter that is 5-50 mm smaller, e.g. 8-25 mm smaller
than the outer flow element. The outer flow element can for example be configured
to withstand a pressure difference of at least 50 bar, e.g. at least 100 bar, e.g.
at least 200 bar. The inner flow element can generally be embodied with lower wall
thickness because the pressure difference between both sides of the inner flow element
are smaller. The inner and outer flow element can be configured to be used up to at
least 400 degrees Celsius, e.g. at least 650 degrees Celsius. For example, the temperature
in the forward flow path may be 110-180 degrees Celsius. For example, the inner and/or
outer can be made of steel. The inner flow element and the outer flow element may
e.g. be tubular elements.
[0009] An element flow path is configured to guide a working fluid. The working fluid may
e.g. be water, ammonia, acetone, an organic media suitable for an organic Rankine
cycle, a thermal oil, an (inorganic) salt, or an organic paraffin. It is also possible
to use a product commercialized under the trademark Downtherm, which include several
synthetic organic fluids with thermal stability which can be used at advantageous
pressure ranges. Also hydrofluorocarbon such as the R245fa or other similar media
are suitable to be used in advantageous flexible ranges of pressure and/or temperature.
The heat exchange element is configured the absorb or expel thermal energy by means
of the working fluid. The heat exchange element is configured for contactless heat
exchange. That is, the working fluid within the heat exchange element does not come
into direct contact with a fluid or radiation outside the heat exchange element which
provides or absorbs the thermal energy. The thermal energy can e.g. be provided by
a fluid arranged outside of the heat exchange element, for example a hot gas, which
may e.g. include steam, hot air, or be an exhaust gas. Optionally the thermal energy
can be provided by a gas or heat rejection steam from a process, e.g. an exhaust gas
e.g. being created as waste product in an industrial process. The thermal energy can
e.g. be provided by a hot liquid and/or a high viscosity liquid arranged outside the
heat exchange element. The thermal energy can e.g. be provided a buffer material,
e.g. an inorganic salt, an (organic) paraffin, a glycol, a thermal oil, metal spheres,
or stones. The thermal energy can e.g. be provided by the sun, e.g. by solar radiation
that is e.g. reflected towards the heat exchange element, e.g. by a parabolic concentrator.
The thermal energy can e.g. be absorbed by a fluid arranged outside of the heat exchange
element. The invention can e.g. be used in a metallurgical process, a dryer, the oil
and gas sector, the energy sector, etc.
[0010] The element flow path comprises at least a forward flow path and a return flow path,
and the working fluid is guided from the forward flow path to the return flow path.
At least a part of the forward flow path is further defined between the outer flow
element and the inner flow element, and at least a part of the return flow path within
the inner flow element. For example, the element flow path is configured to guide
the flow in a forward direction in the forward flow path and in a return direction
in the return flow path, wherein the forward direction is opposite of the return direction.
For example, the element flow path is configured to guide the working fluid through
the forward flow path from a proximate end to a distal end of the outer flow element,
and then in the return flow path from a distal end of the inner flow element to a
proximate end of the inner flow element. For example, the proximal end of the outer
flow element may be an inlet of the heat exchange element and the proximal end of
the inner flow element may be an outlet of the heat exchange element. For example,
the outer flow element may at its proximal end be fluidly connected to an inlet pipe
and the inner flow element may at its proximal end be fluidly connected to an outlet
pipe. Optionally, when the heat exchange element is a heat absorption element, the
working fluid is in a liquid state in the forward flow path and at least partially
in a gaseous state in the return flow path.
[0011] The arrangement of the inner flow element being arranged within the outer flow element
is advantageous, because reduces the cross section and volume of the forward flow
path. This allows to maintain a high (linear) flow speed (e.g. measured in m/s) in
the forward flow path, while keeping the flow rate (e.g. measured in kg/s) relatively
low. The high flow speed is advantageous for heat transfer, while the low flow rate
is advantageous because it allows the pumps etc. to be dimensioned smaller, as well
as common inlet or outlet lines when multiple heat exchange elements are provided.
[0012] In embodiments, optionally a pressure control element is arranged fluidically between
the forward flow path and the return flow path. For example, the pressure control
element can be arranged at the distal end of the inner flow element. When the heat
exchange element is a heat absorption element, the pressure control element can be
configured to reduce the pressure of the working fluid as it flows from the outer
flow element into the inner flow element. This allows to control the pressure of the
working fluid both in the inner flow element as in the outer flow element. This improves
the controllability of the heat absorbing on the one hand, and allows to improve efficiency
on the other hand. The pressure control element can for example be controlled by a
control unit or can e.g. be self-acting element, for example comprising one or more
springs.
[0013] In embodiments wherein the heat exchange element is a heat absorption element, the
pressure control element may be a flashing element configured to cause the working
fluid to flash. For example, the flashing element may be configured to convert at
least a part of the working fluid into a gaseous state when entering the return flow
path. The return flow path within the inner flow element may be a flashing segment
in this embodiment. Due to the flashing, the temperature of the working fluid is reduced
in the return flow path. Working fluid that is still in the liquid state, may be further
vaporized by absorbing thermal energy from the working fluid in the forward flow path.
This transfer of thermal energy happens via the wall of the inner flow element that
is physically arranged between the forward flow path and the return flow path. This
way, the working fluid in the return flow path can become saturated and/or superheated
vapor (steam in the case of water). This allows for a large energy flow with a relatively
low (mass) flow rate.
[0014] In embodiments wherein the heat exchange element is a heat absorption element, the
pressure control element is configured to reduce the pressure of the working fluid
for converting at least a part of the working fluid from a liquid to a gaseous state.
For example, the pressure in the return flow path may be about 1-5 bar less than in
the forward flow path, e.g. 2.5-3.5 bar less. For example, when water is used as working
fluid, the working fluid in the return flow path may be a partial steam flow, or saturated
steam, or (low) overheated steam.
[0015] In a liquid state the working fluid may be able to absorb thermal energy better.
Therefore, it may be desired that the working fluid is in the liquid state in the
forward flow path. In the gaseous state, however, it may be more efficient to transport
the working fluid. By converting the working fluid with the pressure control element,
heat absorption and transportation of the thermal energy can be improved. In addition,
during the conversion to the gaseous state, the temperature of the working fluid may
decrease. However, because the return flow path is arranged within the forward flow
path, the working fluid in the return flow path further absorbs thermal energy from
the working fluid in the forward flow path, further increasing efficiency.
[0016] In embodiments wherein the heat exchange element is a heat absorption element, the
pressure control element is configured to maintain the pressure in the forward flow
path at a pressure at which the working fluid is in the liquid state. While the working
fluid is absorbing thermal energy in the forward flow path, it could occur at some
pressures that part of the working fluid is converted to a gaseous state. However,
the thermal conductivity of gasses is generally lower than that of liquids, resulting
in a lower efficiency of heat absorption. The pressure control element can be configured
to maintain a sufficient high pressure in the forward flow path, thereby maintaining
the liquid state and increasing the efficiency of the absorption of thermal energy.
For example, the pressure in the forward flow path may be up to 200 bar, e.g. 25-200
bar, e.g. 50-100 bar.
[0017] In embodiments, the pressure control element is configured to prevent working fluid
from backflowing from the return flow path into the forward flow path. Thus, the pressure
control element is configured to only allow flow of the working fluid in one direction.
This further improves the controllability and efficiency.
[0018] In embodiments, the pressure control element has at least a first position having
a first fluid return opening and second position having a second fluid return opening,
wherein the second fluid return opening is greater than the first fluid return opening.
The first and second fluid return opening define a passage for the working fluid to
flow through. The larger the fluid return opening, the more fluid can flow through
it, and the smaller the pressure drop over the pressure control element. By controlling
the position of the pressure control unit, the flow rate and/or the pressure in forward
flow path and/or the return flow path can be controlled. Optionally, the pressure
control element is closed in the first position, such that no working fluid can flow
into the return flow path. Optionally, the pressure control element has a third position
having a third fluid return opening, a fourth position having a fourth fluid return
opening. Optionally, the pressure control element can be arranged in a plurality of
positions between a minimal position and a maximal position, e.g. in predetermined
increments or continuously.
[0019] In embodiments, the pressure control element is configured to be arranged in the
first or the second position (or third position) by a pressure difference between
the working fluid in the forward flow path and the working fluid in the return flow
path. For example, as the pressure in the forward flow path increases relative to
the pressure in the return flow path, the fluid return opening may be increased, e.g.
by arranging the pressure control element in the second position. For example, the
pressure control element may comprise a moveable element configured to be moved by
the working fluid.
[0020] In embodiments, the heat exchange element further comprises a control unit configured
to control the pressure control element. The control unit can e.g. be configured to
control the position of the pressure control element, e.g. between the first and second
position (and third position). The control unit can e.g. receive process information
based on which the control unit is configured to control the pressure control element.
Said process information can e.g. relates to a pressure, temperature, or flow rate,
e.g. in the forward flow path, the return flow path, an inlet pipe, and/or an outlet
pipe, or of a fluid other than the thermal working fluid. When a system comprises
multiple heat exchange elements, it is possible that the control unit is configured
to control multiple pressure control elements.
[0021] In embodiments, the pressure control element is a self-acting element. For example,
the pressure control element may comprise at least one spring configured to exert
a spring force onto a moveable element of the pressure control element. The moveable
element may further be configured to be moved by the working fluid, wherein the working
fluid exerts a fluid force onto the moveable element. Said fluid force being dependent
of the pressure of the working fluid, e.g. on the forward flow path side of the pressure
control element. The position of the moveable element depends on the difference between
the spring force and the fluid force. The moveable element may further define, at
least partially, a fluid return opening of the pressure control element. The fluid
return opening thus depends on the pressure of the working fluid.
[0022] In embodiments, the pressure control element is a self-acting element. For example,
the pressure control element may comprise at least one diaphragm configured to receive
a pneumatic force and configured to exert a diaphragm force onto a moveable element
of the pressure control element. The moveable element may further be configured to
be moved by the working fluid, wherein the working fluid exerts a fluid force onto
the moveable element. The diaphragm force is dependent on the pneumatic force. Optionally,
the pneumatic force is controllable, e.g. by an operator. As such, the pressure control
element (in particular the relation between fluid return opening and pressure of the
working fluid) can be adapted.
[0023] In embodiments, the pressure control element is a check valve. The check valve may
e.g. comprise a spring e.g. for providing a minimal pressure drop. The check valve
may e.g. be a ball type check valve. In embodiments, the pressure control element
is a pressure regulation valve, e.g. having a spring and/or having an annular close
gap. In embodiments, the pressure control element is ball type pressure sustain valve.
In embodiments, the pressure control element is a diaphragm type pressure regulation
configuration, e.g. with gas or spring operation, which may e.g. be an upstream regulation
mode.
[0024] In embodiments, the pressure control element is a pressure control valve. Optionally,
the pressure control valve is controlled by a control unit. The pressure control valve
is configured to be arranged in a plurality of positions having different fluid return
openings. Advantageously, the pressure control valve allows precise control of the
pressure. The pressure control valve can e.g. be a globe valve, a butterfly valve,
a gate valve, a plug valve, or a ball valve.
[0025] In embodiments, the pressure control element is a pressure sustaining valve. Optionally,
the pressure sustaining valve is controlled by a control unit. Optionally, the pressure
control element further comprises a diaphragm pressure control which is controlled
with analogue pressure and arranged upstream of the pressure sustaining valve.
[0026] In embodiments, the pressure control element can be pipe section with a small pipe
diameter. For example, the pipe section can be a capillary section. For example, the
pipe section can have a nozzle, spray, jet, or similar. For example, the pipe section
can have a small orifice. For example, the small pipe diameter can be less than 20%
of a diameter of the outer flow element, e.g. less than 10%, e.g. less than 5%, e.g.
less than 2%.. For example, the small pipe diameter can be less than 20% of a diameter
of the inner flow element, e.g. less than 10%, e.g. less than 5%, e.g. less than 2%.
For example, the small pipe diameter can be 10 mm or smaller, e.g. 5 mm or smaller,
e.g. 2 mm or smaller. The pipe section with small pipe diameter will cause a pressure
drop.
[0027] In embodiments, the forward flow path has an annular cross section and the return
flow path as a circular cross section. The forward flow path surrounds the return
flow path. Advantageously, while the working fluid is in the return flow path, it
is further heated by the working fluid in the forward flow path. In addition, the
forward flow path has a relatively large surface to volume ratio, improving the heating
of the working fluid flowing therein on the one hand, and allowing a relatively high
linear speed of the working fluid in the forward flow path at relatively small flow
rate. The design of the heat exchange element is further compact.
[0028] In embodiments, the outer flow element and the inner flow element are coaxial. This
allows for a practical and compact design. In addition, this embodiment is advantageous
in view of thermal expansion of the inner and outer flow element, which occurs in
similar direction with relatively little thermal stresses.
[0029] In embodiments, the outer flow element can have a diameter between DN15-DN150, e.g.
between DN25-DN80. The inner flow element can e.g. have a diameter that is 5-50 mm
smaller, e.g. 8-25 mm smaller than the diameter of the outer flow element.
[0030] In embodiments, the length of heat exchange element can advantageously be very long,
e.g. 2 m or more, e.g. 5 m or more, e.g. 10 m or more, e.g. 30 m or more. Because
the outer and inner flow element can be annular, and the heat exchange element only
has mechanical connection at the proximate end of the inner and outer flow elements,
thermal expansion is not a limitation for the length of the heat exchange element.
Also for this reason, it is possible that the heat exchange element does not comprise
expansion joints.
[0031] The invention further relates to a modular heat exchange element, comprising a heat
exchange element according to any of the embodiments described herein, wherein the
inner flow element has an inner flow element diameter. The modular heat exchange element
further comprises at least one further inner flow element having a further inner flow
element diameter which is different from the inner flow element diameter. The modular
heat absorbing is configured for arranging either one of the inner flow element and
the further inner flow element modularly inside the outer flow element. This allows
e.g. to modify the forward flow path and the return flow path.
[0032] The modular heat exchange element thus relates to a system having at least two, optionally
more than two, inner flow elements with different inner flow element diameters. The
diameter of the inner flow element determines the cross section of the return flow
path (arranged within the inner flow element) and the cross section of the forward
flow path (arranged between the inner flow element and the outer flow element). For
a given flow rate, also the velocity and the pressure in the forward and return flow
path are therefore dependent on the inner flow element diameter. Depending on the
application, the most appropriate inner flow element can be selected and arranged
within the outer flow element. The modular heat exchange element thus provides a modular
system that can be applied for a wide variety of applications. Moreover, an existing
heat exchange element can easily be adapted to another application without requiring
a complete redesign and maintaining the same spatial footprint.
[0033] The invention further relates to a system for exchanging thermal energy, e.g. for
absorbing or expelling thermal energy, comprising: an inlet pipe, optionally configured
to receive a working fluid in liquid state; an outlet pipe, optionally configured
to guide the working fluid in an at least partially gaseous state; and a plurality
of heat exchange elements according to any embodiments described herein, wherein optionally
the heat exchange elements are arranged fluidically in parallel between the inlet
pipe and the outlet pipe.
[0034] It is noted that the term "pipe" can be any element configured to allow a fluid (gas
or liquid) to flow, and is considered equivalent to for example a tube, duct, conduit,
or the like
[0035] The system for exchanging thermal energy can thus comprise a plurality of heat exchange
elements fluidically arranged in parallel. Each of the heat exchange elements may
e.g. be connected to the inlet pipe with a proximate end of the outer flow element
and be connecter to the outlet pipe with a proximate end of the inner flow element.
By providing a plurality of heat exchange elements, more thermal energy can be absorbed.
The arrangement with the inner and outer flow element is particularly advantageous,
because it allows for a relatively high flow speed in the outer flow element at relatively
low flow rate. The inlet pipe can therefore be relatively small while allowing sufficient
working fluid to flow for all heat exchange elements, and pumps for causing the flow
of working fluid need not be large.
[0036] In embodiments, the plurality of heat exchange elements are arranged physically parallel
to each other. For example, each heat exchange element may have a longitudinal axis,
wherein the longitudinal axes of the plurality of heat exchange elements are parallel.
[0037] In embodiments, the inlet pipe and/or the outlet pipe extend perpendicular to the
heat exchange elements. For example, the longitudinal axes of the plurality of heat
exchange elements can extend perpendicular to a longitudinal axis of the inlet pipe
and/or a longitudinal axis of the outlet pipe. Optionally, the inlet pipe and outlet
pipe extend parallel to each other.
[0038] In embodiments, the system further comprises: a further inlet pipe configured to
receive the working fluid or a further working fluid in liquid state; a further outlet
pipe configured to guide the working fluid or the further working fluid, respectively,
in an at least partially gaseous state; and; and a plurality of further heat exchange
elements according to any embodiments described herein, wherein the further heat exchange
elements are arranged fluidically in parallel between the inlet pipe and the outlet
pipe. For example, the further inlet pipe may be fluidically connected to the inlet
pipe, and the further outlet pipe may be fluidically connected to the further outlet
pipe. Optionally, the heat exchange elements and the further heat exchange elements
extend in opposite directions, are arranged physically parallel to each other, and
are arranged in an alternating arrangement. For example, the longitudinal axes of
the heat exchange elements and the longitudinal axes of the further heat exchange
elements may extend parallel to each other, but the forward flow paths of the heat
exchange elements may be configured to guide the working fluid in an opposite direction
compared to forward flow paths of the further heat exchange elements. Being arranged
in an alternating arrangement means that when seen in a given direction, first a heat
exchange element is provided, then a further heat exchange element, then again a heat
exchange element, again a further heat exchange element, and so on. This allows for
a compact arrangement. This may in particular be advantageous when the thermal energy
is provided by a gas that is provided to be in contact with the outer flow elements.
[0039] Optionally, the system comprises an inlet pipe manifold to which a plurality of inlet
pipes are connected, a further inlet pipe manifold to which a plurality of further
inlet pipes are connected, an outlet pipe manifold to which a plurality of outlet
pipe manifolds are connected, and a further outlet pipe manifold to which a plurality
of further outlet pipes are connected. This allows to arrange heat exchange elements
and further heat exchange elements to be arranged in alternating direction when seen
in both a first direction and in a second direction, wherein the first and second
direction extend perpendicular to each other, and both extend perpendicular to the
longitudinal axes of the heat exchange elements and the further heat exchange elements.
[0040] The invention further relates to a thermal buffer system, e.g. a molten salt buffer
system, comprising a housing configured to receive a buffer material, e.g. an inorganic
salt, and a system for absorbing thermal energy according to any of the embodiments
described herein, wherein the heat exchange elements are arranged in the housing.
The thermal buffer system further comprises a system for expelling thermal energy,
comprising a plurality of heat expelling elements, which optionally are according
to any of the embodiments described herein. The thermal buffer system is configured
to provide thermal energy to the buffer material with the system for expelling thermal
energy, and absorb thermal energy from the buffer material with the system for absorbing
thermal energy. The thermal buffer system may e.g. be a molten salt buffer system,
wherein the buffer material is an inorganic salt. Other possible buffer materials
include (organic) paraffins, glycols, thermal oils (which can e.g. be used without
phase transition), metal spheres, or stones.
[0041] Advantageously, the thermal energy can be provided to the buffer material when there
is an excess of (thermal) energy, which can e.g. cause the buffer material to convert
from a solid state to a liquid state, depending on the buffer material. Generally,
the buffer material is suitable for long-term accumulation of thermal energy. The
buffer material is maintained in the liquid state as long as this energy is not required.
When desired, the thermal energy can be extracted by the system for absorbing thermal
energy. As such, the thermal buffer system can store thermal energy and can function
as a thermal battery. By using a system for absorbing thermal energy according to
the invention, there is a large contact surface between the buffer material and the
heat absorption elements, and the thermal energy can efficiently be absorbed.
[0042] The housing may e.g. by cylindrical. The housing may e.g. be insulated. The housing
may e.g. comprise one or more buffer material inlets. The housing may comprise one
or more buffer material outlets.
[0043] In embodiments, the system for absorbing thermal energy comprises a plurality of
inlet pipes each with an associated outlet pipe, and a plurality of heat absorption
elements fluidically in parallel between each inlet pipe and the associated outlet
pipe, wherein the heat absorption elements extend in parallel to each other. Optionally,
the system for expelling thermal energy comprises a plurality of heat expelling inlet
pipes each with an associated heat expelling outlet pipe, and a plurality of heat
expelling elements fluidically in parallel between each heat expelling inlet pipe
and the associated heat expelling outlet pipe, wherein the heat expelling elements
extend in parallel to each other. The heat absorption elements and heat expelling
elements may extend in opposite directions, are arranged physically parallel to each
other within the housing, and are arranged in an alternating arrangement. Advantageously,
this allows for a compact configuration with a large contact surface to the buffer
material.
[0044] In embodiments, the system comprises a heat absorption flange being physically connected
to the heat absorption elements, and configured to be attached to the housing. In
embodiments, the system comprises a heat expelling flange being physically connected
to the heat expelling elements, and configured to be attached to the housing.
[0045] The invention further relates to a system for generating electricity, comprising
the system for absorbing thermal energy according to any of the embodiments described
herein. The system further comprises a gas turbine fluidly connected to the outlet
pipe and configured to be convert thermal energy from the working fluid in gaseous
state into electric energy. Advantageously, the efficient heat absorption is used
to power the gas turbine and generate electricity. Using the pressure control element
can further allow to convert the working fluid to the gaseous state, which allows
to efficiently transport the working fluid over relatively long distances. The system
may e.g. be used in an organic Rankine cycle. Optionally, the system further comprises
an evaporator, and/or a condenser, and/or a recompression system (e.g. including a
pump).
[0046] In embodiments, the heat exchange elements are configured to receive solar heat,
e.g. solar radiation. Advantageously, renewable solar energy is used to heat the working
fluid. For example, the system may comprise parabolic concentrator configured to reflect
solar radiation onto the heat exchange element. For example, each heat absorption
element may have a longitudinal length of at least 15m, e.g. at least 20m, e.g. at
least 30m, e.g. at least 50m, e.g. at least 100m. Advantageously, the system allows
to only have mechanical connections an the proximate ends of the inner and outer flow
elements, such that the risk of leakages is limited to a small area in comparison
to the length of the heat absorption elements. In addition, the effects of thermal
expansion are less harmful, such that longer heat absorption elements can be provided.
[0047] The invention further relates to several methods. Although the methods can be performed
with the heat exchange element and/or a system according to the invention; neither
the heat exchange element and/or the systems, nor the methods are limited thereto.
Features explained herein with reference to the heat exchange elements and/or the
systems have the same meaning with respect to the methods unless explicitly defined
otherwise. Features explained with reference to the heat exchange element and/or the
system can be applied mutatis mutandis to the method to achieve the similar advantages.
[0048] The object of the invention can e.g. be achieved with a method for absorbing thermal
energy, comprising a step of using a heat exchange element or a system according to
any to any embodiments described herein. For example, a fluid, e.g. water, can be
arranged to flow in the heat exchange element and absorb thermal energy.
[0049] The object of the invention can e.g. be achieved with a method for expelling thermal
energy, comprising a step of using a heat exchange element or a system according to
any to any embodiments described herein. For example, a fluid, e.g. water, can be
arranged to flow in the heat exchange element and expel thermal energy.
[0050] The object of the invention can e.g. be achieved with a method for exchanging thermal
energy between a gas and a liquid, comprising a step of using a heat exchange element
or a system according to any to any embodiments described herein. For example, the
liquid can flow through the heat exchange element while the gas is provided outside
of the heat exchange element. It is noted that although liquid is mentioned, it is
envisaged that possibly during and/or because of the exchanging of thermal energy,
at least a part of the liquid may undergo a state change to the gas state.
[0051] The object of the invention can e.g. be achieved with a method for exchanging thermal
energy between a first gas and a second gas, comprising a step of using a heat exchange
element or a system according to any to any embodiments described herein. For example,
a fist gas can flow through the heat exchange element while the gas is provided outside
of the heat exchange element. It is noted that although gas is mentioned, it is envisaged
that possibly during and/or because of the exchanging of thermal energy, at least
a part of the gas may undergo a state change to the liquid state.
[0052] The object of the invention can e.g. be achieved with a method for generating electricity,
comprising a step of using a heat exchange element or a system according to any to
any embodiments described herein, for example the system for generating electricity.
For example, the heat exchange element may be used for absorbing thermal energy and/or
generating a gas, e.g. steam, wherein said thermal energy, e.g. the gas, may be used
to rotate a generator.
[0053] The object of the invention can e.g. be achieved with a method for buffering thermal
energy, comprising a step of using a heat exchange element or a system according to
any to any embodiments described herein, for example the molten salt buffer system.
[0054] The object of the invention can e.g. be achieved with a method for absorbing thermal
energy, comprising the following steps: guiding a working fluid in liquid state through
a forward flow path, wherein the forward flow path is arranged between an outer flow
element and an inner flow element of a heat exchange element; and guiding the working
fluid through a return flow path, wherein the return flow path is arranged within
the inner flow element, wherein the working fluid flows through a pressure control
element before flowing into the return flow path.
[0055] In embodiments, the method comprises a step of reducing the pressure of working fluid
when the working fluid flows through the pressure control element, optionally thereby
converting at least a part of the working fluid from a liquid to a gaseous state.
[0056] In embodiments, the method comprises maintaining the pressure in the forward flow
path at a pressure at which the working fluid is in the liquid state, e.g. by means
of the pressure control element.
[0057] In embodiments, the method comprises preventing working fluid from backflowing from
the return flow path into the forward flow path, e.g. by means of the pressure control
element.
[0058] Exemplary embodiments of the invention are described using the figures. It is to
be understood that these figures merely serve as example of how the invention can
be implemented and are in no way intended to be construed as limiting for the scope
of the invention and the claims. Like features are indicated by like reference numerals
along the figures. In the figures:
Fig 1a: schematically illustrates a heat exchange element;
Fig. 1b-1c: schematically illustrate cross-sections of heat exchange elements;
Fig. 2a: schematically illustrate an embodiment of a pressure control element comprising
a spring;
Fig. 2b: schematically illustrate an embodiment of a pressure control element comprising
a spring;
Fig. 2c: schematically illustrate an embodiment of a pressure control element being
controlled by a control unit;
Fig. 2d-2e: schematically illustrate an embodiment of a pressure control element comprising
a diaphragm;
Fig. 3a-3c: schematically illustrate a system for exchanging thermal energy comprising
a plurality of heat exchange elements;
Fig. 4a-4b: schematically illustrate a system comprising a plurality of heat exchange
elements and a plurality of further heat exchange elements, being arranged in alternating
arrangement;
Fig. 5a-5c: schematically illustrate a molten salt buffer;
Fig. 6a-6c: schematically illustrate a system for generating electricity.
[0059] Fig. 1a schematically illustrates a heat exchange element 1, which comprises an outer
flow element 4 and an inner flow element 5. The outer flow element 4 is at a proximate
end 4a connected to an inlet pipe 2. A working fluid, e.g. water, is arranged to flow
through the inlet pipe 2 and into the heat exchange element 1. The inlet pipe 2 may
upstream be fluidly connected (not shown) to a working fluid reservoir and a pump
for pumping the working fluid to the heat exchange element 1.
[0060] The inner flow element 5 is arranged withing the outer flow element 4, wherein said
arrangement defines an element flow path. Said element flow path comprises a forward
flow path 11 between the outer flow element 4 and the inner flow element 5 and a return
flow path 12 within the inner flow element 5. The cross-section illustrated in fig.
1b shows that in this example, the outer flow element 4 and the inner flow element
5 are both circular, such that the forward flow path 11 has an annular cross-section
and the return flow path 12 has a circular cross-section. In addition, the outer flow
element 4 and the inner flow element 5 are coaxial, having a coinciding longitudinal
axis 13.
[0061] The inner flow element 5 is at a proximate end 5a fluidly connected to an outlet
pipe 3. The element flow path is as such configured to guide the working fluid from
the inlet pipe 2 into the forward flow path 12. At a distal end 4c of the outer flow
element 4 the working fluid is reversed in a flow reverse path 13 as indicated by
arrows 21, and guided towards the return flow path 12. In the return flow path 12
the working fluid flows in a direction as indicated by arrows 22, which is in an opposite
direction compared to the forward flow path 11. The working fluid is guided towards
the outlet pipe 3. The outlet pipe 3 may further be connected to any suitable component.
[0062] The heat exchange element 1 can be used for absorbing thermal energy. In particular,
the working fluid can absorb said thermal energy. The thermal energy may be provided
to the working fluid via the outer flow element 4. For example, a hot gas such as
an exhaust gas from an industrial process or chemical reaction may be provided around
outer flow element 4. For example, solar radiation can be concentrated onto the outer
flow element 4. The heat transfer is performed contactless, as the working fluid does
not come into direct contact with the gas or the solar radiation.
[0063] The arrangement of the outer flow element 4 and inner flow element 5 has several
advantages. Firstly, the fact that that the return flow path is arranged within the
forward flow path, reduces the volume of the return flow path. This increases the
contact surface (by means of the outer flow element) to volume ratio of the forward
flow path, which makes the heating of the working fluid more efficient. In addition,
the flow speed of the working fluid is increased, which improves heat transfer, and
this is achieved without requiring larger pumps, as the flow rate can remain relatively
low. Another advantage is of the heat exchange element 1 is that it only requires
physical connections on one side, in fig. 1a being the left-hand side. This is advantageous
in view of thermal expansion.
[0064] It may be preferred that the working fluid is a liquid state when absorbing the thermal
energy, because this improves the heat transfer. Therefore, the inlet pipe 2 may provide
the working fluid in the liquid state when entering the forward flow path 11.
[0065] The heat exchange element 1 further comprises a pressure control element 30, which
is arranged at a distal end 5c of the inner flow element 5. The pressure control element
30 is arranged fluidically between the forward flow path 11 and the return flow path
12, such that the working fluid has to pass the pressure control element 30 before
entering the return flow path 12. The pressure control element 30 subjects the working
fluid to a pressure drop when flowing therethrough, which can be implemented to achieve
several advantages. Firstly, the pressure in the forward flow path 11 can be maintained
relatively high. Advantageously, this allows to maintain the working fluid in a liquid
state, thereby improving the heat transfer. Secondly, as the pressure downstream of
the pressure control element 30 is reduced, at least a part of the working fluid can
be converted to a gaseous state. In said the gaseous state it may be more efficient
to transfer the thermal energy, and in some cases, it may even be the objective of
the heat absorption to convert the working fluid to a gaseous state.
[0066] Fig. 1a further illustrates that the forward flow path 11 partially encompasses the
return flow path 12, at least in the region of a middle section 4b of the outer flow
element 4 and a middle section 5b of the inner flow element 5. Advantageously, the
working fluid the forward flow path 11 may provide thermal energy to the working fluid
in the return flow path 12. During the flashing to the gaseous state, the temperature
of the working fluid within the inner flow element 5 may decrease, and become lower
than the temperature of the working fluid withing the forward flow path 11. Advantageously,
a further heat transfer can occur between the working fluid at different location,
further heating the working fluid withing the return flow path 12. This may e.g. cause
working fluid that is still in the liquid state to convert to a gaseous state.
[0067] In the example shown in fig. 1a, the pressure control element 30 is self-acting.
A moveable member 32 is biased to a first position by a resilient member 33, comprising
a plurality of springs. In the first position, which is shown in fig. 1a, the pressure
control element has a first fluid return opening, which in this example is closed.
That is, no working fluid can flow through the pressure control element 30 in the
closed position. The pressure control element 30 has an inlet opening 31 in which
the working fluid can accumulate. The working fluid arranged in said inlet opening
31 exerts a force onto the moveable member 32. Said force is dependent on the pressure
difference between both sides of the moveable member 32, and thus the pressure difference
between the forward flow path 11 and the return flow path 12. As the pressure of the
working fluid in the inlet opening 31 builds up, said force increases. When said force
exceeds the biasing force provided by the resilient member 33, the moveable member
32 is moved towards a second position. In said second opinion the pressure control
element 30 has a second fluid return opening, which is greater than the first fluid
return opening. Working fluid can now flow via a fluid outlet 34 of the pressure control
element 30 into the return flow path 12.
[0068] It will be understood that for the shown example, in practice the movable member
31 can be arranged in a plurality of positions. At any time the exact position where
the moveable member 31 is arranged depends on the pressure difference between the
forward flow path 11 and the return flow path 12 on the one hand, and the biasing
force provided by the resilient member 33 on the other hand. Optionally, said biasing
force is adjustable, e.g. manually by an operator.
[0069] The pressure control element 30 as illustrated in fig. 1a also prevents the working
fluid from backflowing from the return flow path 12 in the forward flow path 11. This
is achieved by the fact that the moveable member 31 would be arranged in the first
position wherein the fluid return opening is closed, when the pressure in the return
flow path 12 exceeds the pressure in the forward flow path 11.
[0070] The heat exchange element 1 can be (part of) a modular heat exchange element 1, as
schematically illustrated by fig. 1b and fig. 1c. In particular, a further inner flow
element 5a is provided, having a further inner flow element diameter D2 being smaller
than an inner flow element diameter D1 of the inner flow element 5. The inner flow
element 5 and the further inner flow element 5a are modularly interchangeable. This
allows to adapt the heat exchange element based on the application, as the flow speed
and pressure in the forward flow path 11 and the return flow path 12 can be adapted.
The modularity advantageously only requires changing the inner flow element 5, requiring
relatively few components while being suitable for many applications. Moreover, since
the outer flow element 4 need not be replaced, the spatial footprint of the system
remains the same, which provides the flexibility to easily adapt existing installations.
For example, the inner flow element diameter D1 can be DN65, the further inner flow
element diameter D2 can be DN50, and an outer flow element diameter D3 can be DN80.
[0071] The pressure control element can be implemented in various embodiments. For example,
fig. 2a shows an embodiment of a pressure control element 300 that is self-acting,
having a moveable member 302 and a resilient member 303. In this example, the resilient
member 303 biases the moveable member 302 towards an outer end of the inner flow element
5 for the first position. In said first position, the fluid return opening is closed.
As the pressure of working fluid in the forward flow path 11 increases, a pressure
force is exerted on the moveable element 302 to move it towards what in fig. 2a is
the right-hand side. This positions the moveable element 302 in a second position,
allowing working fluid to flow into the return flow path 12.
[0072] Fig. 2b shows an embodiment of a pressure control element 310 that is self-acting,
having a moveable member 312 and a resilient member 313. In this example, the moveable
member 312 is a ball-shaped element that is biased by the resilient member 313 to
close a fluid opening 314 for the first position. In said first position, the fluid
return opening is closed. As the pressure of working fluid in the flow reverse path
13 increases, a pressure force is exerted on the moveable element 312 to move it towards
what in fig. 2b is the left-hand side. This positions the moveable element 312 in
a second position, allowing working fluid to flow into the return flow path 12.
[0073] The pressure control element can also be implemented as a valve, as is e.g. schematically
illustrated in fig. 2c. In this example a pressure control element 320 comprises a
pressure control valve 321. An actuator 322 is configured to arrange the pressure
control valve 321 in a plurality of positions, thereby controlling the pressure drop
over the pressure control valve 321. The pressure control valve 321 can be any type
of suitable valve, e.g. a globe valve, a butterfly valve, a gate valve, a plug valve,
or a ball valve. The actuator 322 can be any type of actuator, e.g. electric, pneumatic,
or hydraulic.
[0074] A control unit 323 controls the actuator 322, e.g. with a control signal 322a that
is emitted via a communication terminal 323.1. The control unit 323 may be configured
to control a plurality of actuators 322 of a plurality of pressure control valves
321 arranged in plurality of heat exchange elements, e.g. arranged in the same system.
The control unit 323 may e.g. be operatively connected to or be part of a control
unit for controlling a process system in which the heat exchange element is incorporated.
The control unit 323 may e.g. be configured to receive one or more sensor signals
and control the actuator based on said one or more sensor signals. Said sensor signals
may e.g. be generated by temperature and/or pressure sensors measuring properties
of the working fluid, e.g. arranged in the inlet pipe, outlet pipe, forward flow path,
return flow path. It is also possible that the sensor signals are generated by e.g.
temperature sensors measuring properties related to a secondary fluid, e.g. a hot
gas arranged outside the heat exchange element and configured to provide thermal energy
to the working fluid.
[0075] It is also possible that the pressure control element is embodied as a self-acting
valve, e.g. a check valve.
[0076] Fig. 2d and fig. 2e illustrate an embodiment wherein the pressure control element
330 is embodied as an element comprising a diaphragm 333 that is subjected to a pneumatic
force, wherein said pneumatic force is adaptable by an operator. The pressure control
element 330 comprises a moveable member 332 which is connected to the diaphragm 333.
A pressure chamber 334 is provided with a pressurized gas which exerts a pressure
force onto the diaphragm 333. An operator can modify the pressure in the pressure
chamber 334 by means of a valve 335.
[0077] In this example the outer flow element 4 diverges at the distal end 4c. This increases
the cross section of the forward flow path 11 at distal end 11c, to increase the surface
of the diaphragm 333 with which the working fluid can come into contact. Fig. 2d illustrates
a situation wherein the pressure control element 330 is in a first position having
a first fluid return opening 336 which is closed.
[0078] As the pressure of the working fluid in the distal end 11c of the forward flow path
11 increases, it will become larger than the pressure in the pressure chamber 334.
This will cause the diaphragm 333 to deform, which decreases the size of the pressure
chamber 334, until the pressure in the pressure chamber 334 is equal to the pressure
in the distal end 11c of the forward flow path 11. Since the moveable member 334 is
attached to the diaphragm 333, the deformation of the diaphragm 333 will cause the
moveable member 333 to move to the second position as illustrated in fig. 2e. In this
second position has a second fluid return opening 336, which is larger and allows
fluid to flow into return flow path 12.
[0079] Fig. 3a-3c schematically illustrate a system 100 for absorbing thermal energy, wherein
fig. 3a shows a front view; fig. 3b shows an enlarged view of the encircled part of
fig. 3a; and fig. 3c shows an isometric view. It can be seen that the system 1 comprises
the inlet pipe 2, the outlet pipe 3, and a plurality of heat exchange elements 1 (it
will be appreciated that only a few are indicated with reference numeral 1 in fig.
3a and 3c to enhance the clarity of these figures). Although not visible in fig. 3a-3c,
each of the heat exchange elements 1 can comprise a pressure control element according
to any of the embodiments described herein.
[0080] The heat exchange elements 1 are arranged fluidically in parallel to each other.
This is schematically illustrated in fig. 3b, which shows that the proximate end 5a
of the inner flow element 5 of each heat exchange element 1 is connected to the outlet
pipe 3. In addition, the outer flow element 4 of each heat exchange element 1 is connected
to the inlet pipe 3. The working fluid flow towards the system 100 in the inlet pipe
2, and is then divided between the forward flow paths of the plurality of heat exchange
elements 1. Then, the working fluid is returned via the return flow paths of the plurality
of heat exchange elements 1 to the outlet pipe 3.
[0081] Although not shown, it will be appreciated that the inlet pipe 2 may at a first end
2a be connected to an inlet piping circuit, e.g. including a pump and e.g. being connected
to a working fluid reservoir. The outlet pipe 3 is closed at a first end 3a. At its
second end 2b the inlet pipe 2 is closed, while the outlet pipe 3 is at its second
end 3b connected to an outlet piping circuit.
[0082] The heat exchange elements 1 are also physically arranged in parallel to each other.
That is, their respective longitudinal axes extend parallel to each other. The shown
arrangement allows for an efficient system having a large heat exchange surface while
maintaining a relatively small spatial footprint.
[0083] Fig. 4a and fig. 4b illustrate another system 200 for exchanging (e.g. absorbing)
thermal energy, again comprising a plurality of heat exchange elements 1 fluidically
arranged in parallel between the inlet pipe 2, the outlet pipe 3. In addition, the
system 200 comprises a further inlet pipe 202 which is fluidically connected to the
inlet pipe 2 by means of an inlet pipe connector 212. The system 200 also comprises
a further outlet pipe 203 which is fluidically connected to the outlet pipe 3 by a
further outlet pipe connector 213. A plurality of further heat exchange elements 201
are arranged fluidically in parallel between the further inlet pipe 202 and the further
outlet pipe 203.
[0084] In the shown example, the inlet pipe 2 and outlet pipe 3 are arranged below the heat
exchange elements 1, such that the heat exchange elements 1 extend upwards. The further
inlet pipe 202 and the further outlet pipe 203 are arranged above the further heat
exchange elements 201, such that the further heat exchange elements 201 extend downwards.
The longitudinal axes of the heat exchange elements 1 and the longitudinal axes of
the further heat exchange elements 201 extend parallel to each other, but the forward
flow paths of the heat exchange elements 1 are configured to guide the working fluid
in an opposite direction compared to forward flow paths of the further heat exchange
elements 201.
[0085] The heat exchange elements 1 and the further heat exchange elements 201 are further
arranged physically parallel of each other. Moreover, the heat exchange elements 1
and the further heat exchange elements 201 are arranged in an alternating arrangement.
For example, when seen in fig. 4a from left to right, a heat exchange element 1 is
first arranged, then a further heat exchange element 201, then again a heat exchange
element 1, then again a further heat exchange element, and so on. This allows for
a compact arrangement, which is in particular advantageous for gas/liquid heat exchanges,
wherein the gas can be provided to flow between the heat exchange elements 1, 201.
[0086] Fig. 4b further illustrates that the heat exchange elements 1 and further heat exchange
elements 201 are not only arranged in an alternating arrangement in a first direction
from left to right, but also in a second direction from front to back. Both said first
and second direction extend perpendicular to the longitudinal axes of the heat exchange
elements 1 and the further heat exchange elements 201.
[0087] To achieve this, the system 200 comprises a plurality of inlet pipes 2 and a plurality
of outlet pipes 3, and between each associated inlet pipe 2 and outlet pipe 3 a plurality
of heat exchange elements 1. Similarly the system 200 comprises a plurality of further
inlet pipes 202 and a plurality of further outlet pipes 203, and between each associated
further inlet pipe 202 and further outlet pipe 203 a plurality of further heat exchange
elements 201. The inlet pipes 2 can be connected to each other via a manifold, and
similarly the outlet pipes 3, further inlet pipes 202, and further outlet pipes 203
as well.
[0088] Fig. 5a-5c schematically illustrate a thermal buffer system 500, which can e.g. be
used as a molten salt buffer system. Fig. 5a shows a partially exploded view, fig.
5b shows a see-through top view, fig. 5c shows a cross section.
[0089] Fig. 5a illustrates that the system 500 comprises a housing 510, in this case a cylinder.
The housing 510 comprises three inlets 511, 512, 513, and one outlet 514. A system
520 for expelling thermal energy and a system 530 for absorbing thermal energy each
comprise a plurality of inlet pipes (not shown), a plurality of heat expelling outlet
pipes 523 or outlet pipes 533, and a plurality of heat expelling elements 521 or heat
absorbing elements 531. The heat expelling elements 521 can be embodied as described
herein, although this is not required. For example, they may merely have a forward
flow path and a return flow path without a pressure control element being arranged
fluidically between them. The heat absorbing elements 531 can be embodied as shown
in fig. 1a-2c, or according to any other embodiment described herein.
[0090] The heat expelling elements 521 can be arranged into the housing 510 via a cylinder
opening 517. A heat expelling flange 529 is connected to the heat expelling elements
521 and can be connected to a cylinder connection flange 518 for providing a fixed
connection and closing the cylinder opening 517. Similarly, the heat absorbing elements
531 can be arranged into the housing 510 via a further cylinder opening 515. A heat
absorption flange 539 is connected to the heat absorption elements 531 and can be
connected to a further cylinder connection flange 516.
[0091] Fig. 5b illustrates that when arranged in the housing 510, the heat expelling elements
521 and the heat absorbing elements 531 extend in opposite directions. In addition,
the heat expelling elements 521 and the heat absorbing elements 531 are arranged physically
in parallel to each other and in an alternating arrangement. The alternating arrangement
is also visible in fig. 5c, when seen from the left to the right.
[0092] The thermal buffer system 500 functions as a thermal battery. A buffer material,
such as an inorganic salt, can be arranged in the housing 510 via the inlets 511,
512, 513 after the systems 520, 530 are provided therein. After installation and providing
of the buffer material, the housing 510 can remain closed for multiple cycles.
[0093] When an excess of thermal energy occurs, e.g. when the supply of thermal energy is
larger than the demand, said thermal energy can be provided to the buffer material
by means of the system 520 for expelling thermal energy. It can e.g. also be the case
that electricity or other energy, e.g. renewable energy, is produced in excess and
converted to thermal energy for this purpose. The thermal energy that is provided
to the buffer material may convert the buffer material from a solid state to a liquid
state. When the thermal energy is required, e.g. when the demand is smaller than the
supply the system 530 for absorbing thermal energy can be used to extract the thermal
energy from the buffer material, which may again be converted to a solid state.
[0094] The arrangement as shown in fig. 5a-5c is particularly advantageous for this applications.
The heat exchange can be achieved efficiently due to the pressure control element.
In addition, the physical arrangement of the heat expelling elements 521 and heat
absorption elements 531 efficiently provides a larges contact surface with relatively
little open space for the buffer material.
[0095] Fig. 6a and 6b schematically illustrate a system 400 for absorbing solar heat. The
system 400 comprises the inlet pipe 2 and the outlet pipe 3, and a plurality of heat
exchange elements 1, in this case heat absorption elements 1. The system 400 further
comprises a plurality of parabolic concentrators 410 which direct solar radiation
towards the heat absorption elements 1. The solar radiation radiates directly on the
outer flow element of the heat absorption elements 1; that is, the heat absorption
elements 1 are not arranged in a vacuum tube or the like. In the shown example, three
parabolic concentrators 410 are provided for each heat absorption element 1; however,
it will be understood that this can be implemented in various ways.
[0096] The heat exchange elements according to the present invention are particularly advantageous
for the system 400 for receiving solar heat. Firstly, the arrangement of the forward
flow path and the return flow path allow to provide the inlet pipe 2 and outlet pipe
3 centrally while covering a wide area with the heat exchange elements. This has practical
advantages with respect to installation and maintenance, e.g. because the main connections
are provided centrally at the inlet pipe 2 and outlet pipe 3, and relatively few mechanical
connections are required. The length of the heat absorption elements 1 can e.g. be
30m.
[0097] Another advantage is provided by the pressure control element. This allows on the
one hand to maintain the fluid in liquid state in the forward flow path, thereby improving
heat transfer. On the other hand, the fluid is converted to gas in the return flow
path, making it more efficient to transport the thermal energy over long distances.
[0098] In addition, the gas generated in the system 400 can be used to generate renewable
electricity, as e.g. schematically illustrated in fig. 6c showing a system 499 for
generating electricity. In this example, an organic Rankine cycle is applied, wherein
the generated gas is provided to a generator 451 for converting the thermal energy
to electricity 452. The generator 451 may e.g. be a (steam) turbine having blades
that are put into rotation by the gas. The generator 451 functions as expander. The
working fluid is then provided to a regenerator 453, configured to exchange thermal
energy between a hot side 453a and a cold side 453b. The working fluid is then converted
to the liquid state by flowing through a hot side of a condenser 454a, further having
a hot side 454b for recovering some of the thermal energy with a cooling fluid 460.
A pump 455 increases the pressure of the working fluid, which is preheated in the
regenerator before being provided to the system 400. In the system 400, the working
fluid is converted to gas by the solar energy.
[0099] As required, detailed embodiments of the present invention are described herein;
however, it is to be understood that the disclosed embodiments are merely examples
of the invention, which may be embodied in various ways. Therefore, specific structural
and functional details disclosed herein are not to be construed as limiting, but merely
as a basis for the claims and as a representative basis for teaching those skilled
in the art to practice the present invention in various ways in virtually any suitable
detailed structure. Not all of the objectives described need be achieved with particular
embodiments.
[0100] Furthermore, the terms and expressions used herein are not intended to limit the
invention, but to provide an understandable description of the invention. The words
"a", "an", or "one" used herein mean one or more than one, unless otherwise indicated.
The terms "a multiple of", "a plurality" or "several" mean two or more than two. The
words "comprise", "include", "contain" and "have" have an open meaning and do not
exclude the presence of additional elements. Reference numerals in the claims should
not be construed as limiting the invention.
[0101] The mere fact that certain technical features are described in different dependent
claims still allows the possibility that a combination of these technical measures
can be used advantageously.
[0102] A single processor or other unit can perform the functions of various components
mentioned in the description and claims, e.g. of processing units or control units,
or the functionality of a single processing unit or control unit described herein
can in practice be distributed over multiple components, optionally physically separated
of each other. Any communication between components can be wired or wireless by known
methods.
[0103] The actions performed by the control unit can be implemented as a program, for example
computer program, software application, or the like. The program can be executed using
computer readable instructions. The program may include a subroutine, a function,
a procedure, an object method, an object implementation, an executable application,
a source code, an object code, a shared library / dynamic load library and / or other
set of instructions designed for execution on a computer system.
[0104] A computer program or computer-readable instructions can be stored and / or distributed
on a suitable medium, such as an optical storage medium or a solidstate medium supplied
with or as part of other hardware, but can also be distributed in other forms, such
as via internet or other wired or wireless telecommunication systems.
1. A heat exchange element, comprising
• an outer flow element,
• an inner flow element arranged within the outer flow element,
• an element flow path comprising forward flow path and a return flow path, wherein
• the forward flow path is arranged between the outer flow element and the inner flow
element,
• the return flow path is arranged within the inner flow element,
• the element flow path is configured to guide a working fluid from the forward flow
path to the return flow path,
• a pressure control element, arranged fluidically between the forward flow path and
the return flow path.
2. The heat exchange element according to claim 1, wherein the heat exchange element
is a heat absorption element, wherein the pressure control element is configured to
reduce the pressure of the working fluid for converting at least a part of the working
fluid from a liquid to a gaseous state, wherein the pressure control element is configured
to maintain the pressure in the forward flow path at a pressure at which the working
fluid is in the liquid state.
3. The heat exchange element according to any of the preceding claims, wherein the pressure
control element has at least a first position having a first fluid return opening
and second position having a second fluid return opening, wherein the second fluid
return opening is greater than the first fluid return opening.
4. The heat exchange element according to claim 3, wherein the pressure control element
is configured to be arranged in the first or the second position by a pressure difference
between the working fluid in the forward flow path and the working fluid in the return
flow path.
5. The heat exchange element according to any of the preceding claims, further comprising
a control unit configured to control the pressure control element.
6. The heat exchange element according to claim 1 or claim 2, wherein the pressure control
element is a pipe section with a small pipe diameter, for example having a capillary
section or a pipe section having a small orifice.
7. The heat exchange element according to any of the preceding claims, wherein the forward
flow path has an annular cross section and the return flow path as a circular cross
section.
8. The heat exchange element according to any of the preceding claims, wherein the pressure
control element is arranged at a distal outer end of the inner flow element.
9. A modular heat exchange element, comprising a heat exchange element according to any
of the previous claims, wherein the inner flow element has an inner flow element diameter,
further comprising at least one further inner flow element having a further inner
flow element diameterwhich is different from the inner flow element diameter, wherein
modular heat absorbing is configured for arranging either one of the inner flow element
and the further inner flow element modularly inside the outer flow element, thereby
allowing to modify the forward flow path and the return flow path.
10. A system for exchanging thermal energy, comprising
• an inlet pipe configured to receive a working fluid in liquid state;
• an outlet pipe configured to guide the working fluid in an at least partially gaseous
state; and
• a plurality of heat exchange elements according to any of the preceding claims,
wherein the heat exchange elements are arranged fluidically in parallel between the
inlet pipe and the outlet pipe.
11. The system according to claim 10, comprising
• a further inlet pipe configured to receive the working fluid or a further working
fluid in liquid state;
• a further outlet pipe configured to guide the working fluid or the further working
fluid, respectively, in an at least partially gaseous state; and
• a plurality of further heat exchange elements according to any of the claims 1-8,
wherein the further heat exchange elements are arranged fluidically in parallel between
the further inlet pipe and the further outlet pipe;
wherein the heat exchange elements and the further heat exchange elements extend in
opposite directions, are arranged physically parallel to each other, and are arranged
in an alternating arrangement.
12. A thermal buffer system, e.g. a molten salt buffer system, comprising
• a housing configured to receive a buffer material, e.g. an inorganic salt,
• a system for absorbing thermal energy according to claim 10 or claim 11, wherein
the heat exchange elements are arranged in the housing,
• a system for expelling thermal energy, comprising a plurality of heat expelling
elements,
wherein the thermal buffer system is configured to provide thermal energy to the buffer
material with the system for expelling thermal energy, and absorb thermal energy from
the buffer material with the system for absorbing thermal energy.
13. A system for generating electricity, comprising the system according to claim 10 or
claim 11, wherein the heat exchange elements are configured to receive solar heat,
further comprising a gas turbine fluidly connected to the outlet pipe and configured
to be convert thermal energy from the working fluid in gaseous state into electric
energy..
14. A method for absorbing or expelling thermal energy, and/or for exchanging thermal
energy between a gas and a liquid, and/or for buffering thermal energy, and/or for
generating electricity, wherein the method comprises a step of using a heat exchange
element or a system according to any of the preceding claims.
15. A method for absorbing thermal energy, comprising the following steps:
• guiding a working fluid in liquid state through a forward flow path, wherein the
forward flow path is arranged between an outer flow element and an inner flow element
of a heat exchange element;
• guiding the working fluid through a return flow path, wherein the return flow path
is arranged within the inner flow element, wherein the working fluid flows through
a pressure control element before flowing into the return flow path,
further comprising a step of reducing the pressure of working fluid when the working
fluid flows through the pressure control element, thereby converting at least a part
of the working fluid from a liquid to a gaseous state.