CROSS REFERENCE TO RELATED APPLICATION
BACKGROUND OF THE INVENTION
Field of the Invention
[0002] An embodiment of the present disclosure relates to an air knife system including
an air knife and an apparatus adjusting a vertical angle of the air knife.
Description of the Related Art
[0003] Generally, an air knife may jet gas at a high pressure so as to control the plating
amount (plating thickness) of a zinc plated steel sheet, and an angle of the air knife
may be adjusted in a vertical direction according to working conditions and working
processes.
[0004] In a conventional technology, there is a structural problem that the angle of the
air knife cannot be smoothly adjusted since a mounting position of the air knife is
narrow and interference between the air knife and surrounding equipment occurs. In
addition, a vertical angle of the air knife cannot be accurately measured during the
working processes, so that production efficiency may be reduced.
Document of Related Art
SUMMARY OF THE INVENTION
[0006] Accordingly, the present disclosure has been made keeping in mind the above problems
occurring in the related art, and an objective of an embodiment of the present disclosure
is to smoothly adjust a vertical angle of an air knife. In addition, another objective
of an embodiment of the present disclosure is to accurately measure an angle of the
air knife.
[0007] The technical problems to be solved by the present disclosure are not limited to
the above-mentioned problems and other problems which are not mentioned will be clearly
understood by those skilled in the art from the following description.
[0008] According to an embodiment of the present disclosure, there is provided an air knife
system including: an air knife jetting gas to a plated steel sheet; a first gas supply
pipe and a second gas supply pipe which respectively extend along left and right directions
from corresponding positions of both side surfaces of the air knife and which respectively
protrude to left and right sides of the air knife; a body mounted above the air knife
and provided with a first bracket and a second bracket which respectively support
the first gas supply pipe and the second gas supply pipe such that the first gas supply
pipe and the second gas supply pipe are capable of being rotated around a pipe center;
and an angle adjusting apparatus configured to adjust a vertical angle of the air
knife with respect to the plated steel sheet by rotating the first gas supply pipe
so that the air knife is rotated around the pipe center, wherein the angle adjusting
apparatus may include: a fixing body provided on the first bracket, the fixing body
being positioned at a front side or a rear side of the first gas supply pipe; a screw
shaft provided at the fixing body such that the screw shaft is capable of being rotated
around an axis of a vertical direction, the screw shaft being configured to be rotated
by a shaft driving unit; a moving body that is screw coupled to the screw shaft, the
moving body being capable of moving in the vertical direction according to a rotation
direction of the screw shaft; an angle adjusting lever provided with a first end portion
coupled to the first gas supply pipe, the angle adjusting lever being provided with
a second end portion connected to the moving body through a power transmission unit,
wherein the power transmission unit may be configured to rotate the angle adjusting
lever by transmitting a moving force of the moving body to the angle adjusting lever.
[0009] The power transmission unit may include: a shaft member provided on the moving body
such that the shaft member is capable of being rotated around an axis of the left
and right directions; a rotating body provided on the shaft member and configured
to be rotated together with the shaft member; and a slider provided on the rotating
body such that the slider is capable of being moved along a radial direction of the
pipe center, the slider being coupled to the second end portion of the angle adjusting
lever.
[0010] The air knife system may further include a first angle measurement apparatus. The
first angle measurement apparatus may include: a first gear member provided on the
angle adjusting lever and provided with a gear teeth of a pinion provided along an
outer circumference with respect to the pipe center, the first gear member having
the gear teeth disposed at the front side or the rear side of the first gas supply
pipe; a second gear member that extends in the vertical direction such that an upper
end portion of the second gear member is positioned at a side of the body, the second
gear member having a lower end portion provided with a gear teeth of a rack engaged
with the gear teeth of the first gear member; a guide module connected to the fixing
body and configured to support the second gear member such that the second gear member
is capable of being moved in the vertical direction; a scale body provided on the
body such that the scale body is positioned at a side of an upper end portion of the
second gear member, the scale body being provided with a scale for indicating a rotation
angle of the air knife; and a scale indicator provided on the upper end portion of
the second gear member, the scale indicator being configured to be moved in the vertical
direction according to a rotation of the angle adjusting lever, thereby indicating
the scale.
[0011] The guide module may include: an auxiliary body connected to the fixing body; a supporting
member supporting the second gear member such that the second gear member is capable
of being moved in the vertical direction; and at least one elastic member providing
elastic force toward the first gear member to the supporting member from between the
auxiliary body and the supporting member.
[0012] The air knife system according to an embodiment of the present disclosure may further
include a second angle measurement apparatus. The second angle measurement apparatus
may include: a measurement jig provided on the second gas supply pipe and provided
with a first gear teeth along an outer circumference with respect to the pipe center;
a measurement module provided with a rotation element having an outer circumference
provided with a second gear teeth that is engaged with the first gear teeth, the measurement
module being configured to detect a rotation amount of the rotation element; a module
holder having the measurement module, the module holder being provided such that the
module holder is capable of being rotated around a hinge shaft that is parallel to
the pipe center, and the module holder being configured to space the rotation element
apart from or approach the measurement jig according to a rotation direction; a mounting
block provided on the second bracket, the mounting block having the hinge shaft and
being disposed such that the module holder is positioned between the mounting block
and the measurement jig; and at least one elastic member providing elastic force toward
the measurement jig to the module holder from between the module holder and the mounting
block.
[0013] The technical solutions will be more specifically and clearly described with reference
to the embodiments to be described below and the drawings. In addition to the above-mentioned
technical solutions, various technical solutions will be additionally provided.
[0014] According to an embodiment of the present disclosure, the angle of the air knife
may be smoothly adjusted in a vertical direction. In addition, a rotation angle of
the air knife may be accurately measured.
[0015] The effects of the present disclosure are not limited to the above-mentioned effects,
and other effects which are not mentioned above may be clearly understood by those
skilled in the art from the present specification and the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The above and other objectives, features, and other advantages of the present disclosure
will be more clearly understood from the following detailed description when taken
in conjunction with the accompanying drawings, in which:
FIG. 1 is a front view illustrating an air knife system according to an embodiment
of the present disclosure;
FIG. 2 is a cross-sectional view taken along line A-A in FIG. 1;
FIG. 3 is a cross-sectional view taken along line B-B in FIG. 2;
FIGS. 4 and 5 are conceptual views illustrating an operation of an angle adjusting
apparatus in the air knife system according to an embodiment of the present disclosure;
FIG. 6 is a cross-sectional view taken along line C-C in FIG. 1; and
FIG. 7 is a cross-sectional view taken along line D-D in FIG. 1.
DETAILED DESCRIPTION OF THE INVENTION
[0017] Hereinafter, an embodiment of the present disclosure will be described with reference
to the accompanying drawings.
[0018] An air knife system according to an embodiment of the present disclosure is illustrated
in FIGS. 1 to 7. The air knife system according to an embodiment of the present disclosure
may include an angle adjusting apparatus 110, a first angle measurement apparatus
120, and a second angle measurement apparatus 130. FIG. 1 illustrates an entire configuration
of the air knife system according to an embodiment of the present disclosure. FIGS.
2 and 3 mainly illustrate a configuration of the angle adjusting apparatus 110. FIGS.
4 and 5 conceptually illustrate an operation of the angle adjusting apparatus 110
on the basis of FIG. 2. FIG. 6 mainly illustrates the first angle measurement apparatus
120, and FIG. 7 mainly illustrates the second angle measurement apparatus 130.
[0019] Referring to FIG. 1, the air knife system according to an embodiment of the present
disclosure may include: an air knife 10 jetting gas (for example, air) to a plated
steel sheet (not illustrated); a first gas supply pipe 15A and a second gas supply
pipe 15B which respectively extend along left and right directions from corresponding
positions of both side surfaces of the air knife 10 and which respectively protrude
to left and right sides of the air knife 10; a body 20 mounted above the air knife
10 and provided with a first bracket 21A and a second bracket 21B which respectively
support the first gas supply pipe 15A and the second gas supply pipe 15B such that
the first gas supply pipe 15A and the second gas supply pipe 15B are capable of being
rotated around a pipe center 15c; and the angle adjusting apparatus 110 configured
to adjust a vertical angle (that is, a gas jetting angle) of the air knife 10 with
respect to the plated steel sheet by rotating the first gas supply pipe 15A so that
the air knife 10 is rotated around the pipe center 15c.
[0020] In a hot-dip plating process, the air knife 10 may be positioned at a rear end of
a plating bath (not illustrated). When a steel sheet (not illustrated) is deposited
in molten metal (for example, zinc (Zn) and so on) in the plating bath, the steel
sheet may become the plated steel sheet on which the molten metal is attached to a
surface thereof. The air knife 10 may adjust the amount of molten metal (the plating
amount) attached to the plated steel sheet by jetting the gas at a high pressure to
the plated steel sheet that has passed through the plating bath.
[0021] The first gas supply pipe 15A and the second gas supply pipe 15B may have rectilinear
shapes, and may be respectively coupled to the both side surfaces of the air knife
10 and may be rotated together with the air knife 10. A center of the first gas supply
pipe 15A and a center of the second gas supply pipe 15B coincide with each other when
the first and second gas supply pipes 15A and 15B are viewed from a side direction
thereof, so that the pipe center 15c is capable of being provided.
[0022] The body 20 may include a flow path for transferring the gas, and the flow path may
be connected to a high pressure gas providing source (not illustrated) that provides
the gas. The body 20 may include a frame having a duct structure providing the flow
path. A position of the frame having the duct structure may be fixed by a mounting
frame (not illustrated).
[0023] In FIG. 1, the reference numeral 30 is a gas transferring pipe. The gas transferring
pipe 30 connects the first gas supply pipe 15A and the second gas supply pipe 15B
to the flow path, so that the gas provided to the flow path from the high pressure
gas providing source may be introduced into the gas transferring pipe and may be discharged
to the first gas supply pipe 15A and the second gas supply pipe 15B. The gas is introduced
into the air knife 10 through the first gas supply pipe 15A and the second gas supply
pipe 15B, and the gas is capable of being jetted to the plated steel sheet through
the air knife 10.
[0024] The gas transferring pipe 30 is a pipe connected to an end of the first gas supply
pipe 15A and an end of the second gas supply pipe 15B, and may include an elbow. The
end of the first gas supply pipe 15A and the end of the second gas supply pipe 15B
may be fitted and coupled to the elbow such that the first gas supply pipe 15A and
the second gas supply pipe 15B are capable of being rotated around the pipe center
15c.
[0025] Referring to FIGS. 2 to 5, the angle adjusting apparatus 110 may include: a fixing
body 111 provided on a first surface (otherwise, a second surface at a right side
facing the air knife 10) at a left side among both side surfaces of the first bracket
21A, the fixing body 111 being positioned at a front side (otherwise, a rear side)
of the first gas supply pipe 15A; a screw shaft 112 provided at the fixing body 111
such that the screw shaft 112 is capable of being rotated around an axis A1 of a vertical
direction, the screw shaft 112 having an outer circumference provided with an external
thread 112t; a moving body 113 provided with an internal thread 113t that corresponds
to the external thread 112t of the screw shaft 112, the moving body 113 being screw
coupled to the screw shaft 112 and being capable of moving in the vertical direction
according to a rotation direction of the screw shaft 112; a shaft driving unit 114
configured to rotate the screw shaft 112 in frontward and rearward; a shaft member
115 provided at a left side portion of the moving body 113 such that the shaft member
115 is capable of being rotated around an axis A2 of the left and right directions;
a rotating body 116 provided on the shaft member 115 and configured to be rotated
together with the shaft member 115; a movable rail (a slider) 117 having a rectilinear
shape, the movable rail 117 being provided on the rotating body 116 such that the
movable rail 117 is capable of being moved along a radial direction of the pipe center
15c; and an angle adjusting lever 118 having both sides thereof provided with a first
end portion 118a and a second end portion 118b that are respectively coupled to the
first gas supply pipe 15A and the movable rail 117.
[0026] Referring to FIG. 3, the fixing body 111 may be formed such that a size of the fixing
body 111 in the vertical direction is similar to a length of the screw shaft 112.
An upper end portion of the fixing body 111 may be provided with a rotation supporting
element 111b such as a bearing that supports an upper head of the screw shaft 112
such that the upper head of the screw shaft 112 is capable of being rotated.
[0027] A lower body of the screw shaft 112 may have the external thread 112t, and the moving
body 113 may have a thread hole which penetrates in the vertical direction and in
which the internal thread 113t is formed. The moving body 113 may be formed in a shape
in which a rotation of the moving body 113 performed together with the screw shaft
112 is limited by being in contact with the fixing body 111 and so on.
[0028] Referring to FIG. 1, FIG. 2, and so on, the shaft driving unit 114 may include: a
driving motor 114a configured to provide a rotation force; a decelerator 114b configured
to decelerate and output a rotation speed of the driving motor 114; and a power transmission
shaft 114c configured to transmit a rotational force output from the decelerator 114b
to the screw shaft 112.
[0029] For example, the driving motor 114a may be mounted on the frame of the body 20, the
frame having the duct structure. The decelerator 114b may be provided with an input
shaft connected to the driving motor 114a and an output shaft connected to the power
transmission shaft 114c, and may be provided with a plurality of gears provided between
the input shaft and the output shaft so as to decelerate the rotation speed of the
driving motor 114a. According to a positional relationship between the decelerator
114b and the screw shaft 112, the power transmission shaft 114c may include a universal
joint.
[0030] In such a shaft driving unit 114, the driving motor 114a and the decelerator 114b
may be controlled by a clutch and so on, and a handle for performing a manual operation
may be connected to the input shaft of the decelerator 114b. Therefore, if necessary,
after a power transmission between the driving motor 114a and the decelerator 114b
is blocked, the screw shaft 112 may be rotated by using the handle.
[0031] Referring to FIG. 3, the shaft member 115, the rotating body 116, and the movable
rail 117 constitute a power transmission unit. That is, the shaft member 115, the
rotating body 116, and the movable rail 117 connect the movable body 113 to the second
end portion 118b of the angle adjusting lever 118 from between the moving body 113
and the angle adjusting lever 118, and may rotate the angle adjusting lever 118 by
transmitting a moving force in the vertical direction of the moving body 113 to the
angle adjusting lever 118. Referring to FIG. 1, FIG. 4, and so on, in the angle adjusting
lever 118, among a first surface at a left side of the second end portion 118b and
a second surface at a right side of the second end portion 118b, the second surface
at the right side of the second end portion 118b (otherwise, the first surface at
the left side) may be connected to the movable rail 117.
[0032] The movable rail 117 may have a base portion and a rail portion on the base portion.
The base portion of the movable rail 117 may be coupled to the second end portion
118b of the angle adjusting lever 118, and the rail portion of the movable rail 117
may be coupled to the rotating body 116 such that the movable rail 117 is capable
of being slidably moved. The rotating body 116 may have a sliding groove 116g (see
FIG. 5) to which the rail portion of the movable rail 117 is coupled such that the
movable rail 117 is capable of being slidably moved. Referring to FIGS. 4 and 5, the
sliding groove 116g of the rotating body 116 may be formed to be orthogonal to the
axis A2 of the left and right directions.
[0033] As illustrated in FIGS. 4 and 5, the angle adjusting lever 118 may be rotated together
with the first gas supply pipe 15A while the first end portion 118a is fitted and
fixed to an outer circumference of the first gas supply pipe 15A. An insertion hole
118h (see FIG. 6) which penetrates the first end portion 118a in the left and right
directions and to which the first gas supply pipe 15A is fitted may be formed in the
angle adjusting lever 118.
[0034] Referring to FIG. 4 and so on, in order for the angle adjusting lever 118 to be easily
coupled to the first gas supply pipe 15A, the angle adjusting lever 118 is divided
into a first unit body 118-1 and a second unit body 1182 on the basis of a center
(see the pipe center 15c) of the insertion hole 118h, the first unit body 118-1 including
a part of the first end portion 118a and the second unit body 118-2 including a remaining
part of the first end portion 118a and the second end portion 118b. Furthermore, the
first unit body 118-1 and the second unit body 118-2 may be assembled with each other
by a bolt 118-3 (see FIG. 6) such that the first unit body 118-1 and the second unit
body 118-2 provide the insertion hole 118h. The first unit body 118-1 and the second
unit body 118-2 may press the first gas supply pipe 15A by tightening the bolt 118-3,
the first gas supply pipe 15A being fitted into the insertion hole 118h. As illustrated
in FIG. 6, in order to increase a coupling force with the first gas supply pipe 15A,
the angle adjusting lever 118 may have at least one fixing protrusion 118p that protrudes
from an inner circumference of the insertion hole 118h.
[0035] When the screw shaft 112 is rotated around the axis A1 of the vertical direction
by the shaft driving unit 114, the moving body 113 may be moved upward or downward
according to the axis of the vertical direction. Furthermore, the angle adjusting
lever 118 may be rotated upward or downward on the basis of the pipe center 15c by
receiving a moving force of the moving body 113 through the shaft member 115, the
rotating body 116, and the movable rail 117. During this process, in the power transmission
unit interposed between the moving body 113 capable of being rectilinearly moved and
the angle adjusting lever 118 capable of being rotated, the shaft member 115 and the
rotating body 116 are rotated around the axis A2 in the left and right directions.
In addition, the movable rail 117 is moved along the radial direction of the pipe
center 15c, and changes a connection position of the second end portion 118b with
respect to the rotating body 116, so that a rotation according to a rotation radius
of the angle adjusting lever 118 may be realized.
[0036] Specifically, when the moving body 113 is moved upward or downward, the shaft member
115 and the rotating body 116 may be rotated upward or downward around the axis A2
in the left and right directions while being moved together with the moving body 113.
Furthermore, while the movable rail 117 is moved together with the moving body 113
and is moved together with the rotating body 116 (that is, the movable rail 117 is
rotated such that a length direction thereof corresponds to the radial direction of
the pipe center 15c according to a vertical position change), the movable rail 117
may be moved along the radial direction of the pipe center 15c such that the movable
rail 117 is spaced apart from or close to the pipe center 15c (see FIGS. 4 and 5)
. At this time, as the angle adjusting lever 118 is rotated upward or downward with
respect to the pipe center 15c, the angle adjusting lever 118 rotates the first gas
supply pipe 15A upward or downward with respect to the pipe center 15c, so that the
air knife 10 is capable of being rotated upward or downward with respect to the pipe
center 15c. Accordingly, in the air knife system according to an embodiment of the
present disclosure, a vertical angle of the air knife 10 with respect to the plated
steel sheet is capable of being changed to a desired angle.
[0037] In FIG. 4, as the moving member 113 is moved downward, the shaft member 115 and the
rotating body 116 are rotated downward, and the movable rail 117 is moved in a direction
approaching the pipe center 15c, a state in which the first gas supply pipe 15A is
rotated downward with respect to the pipe center 15c and an angle of the air knife
10 with respect to the plated steel sheet is adjusted downward is illustrated. Conversely,
in FIG. 5, as the moving member 113 is moved upward, the shaft member 115 and the
rotating body 116 are rotated upward, and the movable rail 117 is moved in a direction
spaced apart from the pipe center 15c, a state in which the first gas supply pipe
15A is rotated upward with respect to the pipe center 15c and an angle of the air
knife 10 with respect to the plated steel sheet is adjusted upward is illustrated.
[0038] The first angle measurement apparatus 120 may display a rotation angle of the air
knife 10 so that a worker and so on are capable of checking the rotation angle, in
which the rotation angle is adjusted by the angle adjusting apparatus 110.
[0039] Referring to FIGS. 1 to 6, the first angle measurement apparatus 120 may include:
a first gear member 122 provided on the angle adjusting lever 118 and provided with
a gear teeth of a pinion that is provided along the outer circumference with respect
to the pipe center 15c, the first gear member 122 having the gear teeth disposed at
a front side or a rear side of the first gas supply pipe 15A; a second gear member
123 that extends in the vertical direction such that an upper end portion of the second
gear member 123 is positioned adjacent to the body 20, the second gear member 123
having a lower end portion provided with a gear teeth of a rack engaged with the gear
teeth of the first gear member 122; a guide module (see reference numerals 121, 126,
and 127) connected to the fixing body 111 and configured to support the second gear
member 123 such that the second gear member 123 is capable of being moved in the vertical
direction; a scale body 125 provided on the body 20 and disposed adjacent to the upper
end portion of the second gear member 123, the scale body 125 being provided with
a scale for indicating a rotation angle of the air knife 10; and a scale indicator
124 provided on the upper end portion of the second gear member 123 and being configured
to be moved in the vertical direction according to a rotation of the angle adjusting
lever 118, thereby indicating the scale that corresponds to a rotation angle of the
air knife 10.
[0040] According to the first angle measurement apparatus 120, when the angle adjusting
apparatus 110 is operated and the angle adjusting lever 118 is rotated so as to adjust
an angle of the air knife 10, the first gear member 122 is rotated together with the
angle adjusting lever 118 with respect to the pipe center 15c, and the second gear
member 123 is moved upward or downward. Furthermore, since the scale indicator 124
is moved together with the second gear member 123 and the scale corresponding to the
rotation angle of the air knife 10 is indicated, the worker and so on are capable
of checking the rotation angle of the air knife 10 through the scale indicated by
the scale indicator 124.
[0041] The first gear member 122 may be disposed on the first surface at the left side (otherwise,
the second surface at the right side) of the angle adjusting lever 118, and may be
rotated together with the angle adjusting lever 118.
[0042] The guide module may be positioned at an opposite side of the fixing body 111 on
the basis of the angle adjusting lever 118. Accordingly, the angle adjusting lever
118 may be positioned between the fixing body 111 and the guide module.
[0043] Referring to FIG. 6, the guide module may include: an auxiliary body 121 connected
to the fixing body 111 such that a position of the auxiliary body 121 is fixed; a
supporting member 126 provided with a guide hole that supports the second gear member
123 such that the second gear member 123 is capable of being moved in the vertical
direction; and at least one elastic member 127 providing elastic force toward the
first gear member 122 to the supporting member 126 from between the auxiliary body
121 and the supporting member 126, thereby bringing the gear teeth of the first gear
member 122 into close contact with the gear teeth of the second gear member 123.
[0044] The elastic member 127 may be a spring. The elastic member 127 elastically pushes
the second gear member 123 toward the first gear member 122 by using the support member
126, thereby being capable of preventing a backlash that may occur between the gear
teeth of the first gear member 122 and the gear teeth of the second gear member 123.
Accordingly, a measurement of a rotation angle of the air knife 10 that uses the first
gear member 122 and the second gear member 123 may be more accurately performed.
[0045] Meanwhile, as illustrated in FIG. 6, an insertion groove 123a may be formed in the
second gear member 123 in the vertical direction, and an insertion protrusion 126a
inserted into the insertion groove 123a such that the insertion protrusion 126a is
capable of being slidably moved along the insertion groove 123a may be formed on the
guide hole of the supporting member 126. The insertion groove 123a and the insertion
protrusion 126a may guide the second gear member 123 to be more stably moved in the
vertical direction without shaking.
[0046] The second angle adjusting apparatus 130 may measure a rotation angle of the air
knife 10 and may provide a measured result to an operation room, in which the rotation
angle is adjusted by the angle adjusting apparatus 110.
[0047] Referring to FIG. 7, the second angle measurement apparatus 130 may include: a measurement
jig 131 provided on the second gas supply pipe 15B and provided with a first gear
teeth 131a along the outer circumference with respect to the pipe center 15c; a measurement
module 132 provided with a rotation element having an outer circumference provided
with a second gear teeth 132a that is engaged with the first gear teeth 131a, the
measurement module 132 being configured to detect the rotation amount of the rotation
element so as to measure the rotation angle of the air knife 10 and being configured
to transmit a detected value to the operation room in a wired manner or a wireless
manner; a module holder 135 having the measurement module 132, the module holder 135
being provided such that the module holder 135 is capable of being rotated around
a hinge shaft 136 that is parallel to the pipe center 15c, and the module holder 135
being configured to space the rotation element apart from or approach the measurement
jig according to a rotation direction of the module holder 135; a mounting block 137
provided on the second bracket 21B, the mounting block 137 having the hinge shaft
136 and being disposed such that the module holder 135 is positioned between the mounting
block 137 and the measurement jig 131; and at least one elastic member 138 providing
elastic force toward the measurement jig 131 to the module holder 135 from between
the module holder 135 and the mounting block 137, thereby bringing the first gear
teeth 131a into close contact with the second gear teeth 132a.
[0048] The measurement jig 131 may be disposed at a right side (otherwise, a left side)
on the basis of the second bracket 21B. Accordingly, the mounting block 137 may be
coupled to a second surface at the right side (otherwise, a first surface at a left
side facing the air knife 10) among both side surfaces of the second bracket 21B.
[0049] The measurement module 132 may be provided with an encoder and so on so as to detect
the rotation amount of the rotation element. The rotation element of the measurement
module 132 may be a spur gear, so that the first gear teeth 131a may be a gear teeth
of a spur gear. The rotation element may have a rotation radius smaller than a rotation
radius of the measurement jig 131.
[0050] Meanwhile, the measurement jig 131 may be rotated together with the second gas supply
pipe 15B while being fitted and fixed to the outer circumference of the second gas
supply pipe 15B. In order for the measurement jig 131 to be easily coupled to the
second gas supply pipe 15B, the measurement jig 131 is divided into two parts with
respect to the pipe center 15c and the two parts are engaged with each other by a
bolt, and the second gas supply pipe 15B may be pressed by tightening the bolt.
[0051] The elastic member 138 of the second angle measurement apparatus 130 may be a spring.
The elastic member 138 elastically pushes the rotation element (spur gear) of the
measurement module 132 toward the first gear teeth 131a of the measurement jig 131
through the module holder 135, thereby being capable of preventing a backlash that
may occur between the first gear teeth 131a and the second gear teeth 132a. Accordingly,
a measurement of a rotation angle of the air knife which uses the measurement jig
131 having the first gear teeth 131a and which uses the measurement module 132 having
the second gear teeth 132a may be more accurately performed.
[0052] In FIG. 7, reference numerals 133, 134A, and 134B are a sensing module for sensing
an upper limit rotation angle and a lower limit rotation angle of the air knife 10.
The sensing module may be used for preventing the air knife 10 from being rotated
beyond an allowable range by the angle adjusting apparatus 110.
[0053] The reference numeral 133 is a reference member provided on the measurement jig 131,
and reference numerals 134A and 134B are a first sensor and a second sensor that are
respectively sensing whether the reference member 133 rotated together with the measurement
jig 131 is positioned at a position corresponding to the upper limit rotation angle
and the lower limit rotation angle of the air knife 10.
[0054] The first sensor 134A and the second sensor 134B may be contact type sensors such
as limit switches. Otherwise, the first sensor 134A and the second sensor 134B may
be non-contact type sensors such as optical sensors. For example, when the optical
sensors are used, the reference member 133 may be configured such that the reference
member 133 is capable of reflecting light from the first sensor 134A and the second
sensor 134B.
[0055] While the present disclosure has been described above, the present disclosure is
not limited to the disclosed embodiment and the accompanying drawings, and those skilled
in the art may variously modify the present disclosure without departing from the
technical features of the present disclosure.
1. An air knife system comprising:
an air knife jetting gas to a plated steel sheet;
a first gas supply pipe and a second gas supply pipe which respectively extend along
left and right directions from corresponding positions of both side surfaces of the
air knife and which respectively protrude to left and right sides of the air knife;
a body mounted above the air knife and provided with a first bracket and a second
bracket which respectively support the first gas supply pipe and the second gas supply
pipe such that the first gas supply pipe and the second gas supply pipe are capable
of being rotated around a pipe center; and
an angle adjusting apparatus configured to adjust a vertical angle of the air knife
with respect to the plated steel sheet by rotating the first gas supply pipe so that
the air knife is rotated around the pipe center,
wherein the angle adjusting apparatus comprises:
a fixing body provided on the first bracket, the fixing body being positioned at a
front side or a rear side of the first gas supply pipe;
a screw shaft provided at the fixing body such that the screw shaft is capable of
being rotated around an axis of a vertical direction, the screw shaft being configured
to be rotated by a shaft driving unit;
a moving body that is screw coupled to the screw shaft, the moving body being capable
of moving in the vertical direction according to a rotation direction of the screw
shaft; and
an angle adjusting lever provided with a first end portion coupled to the first gas
supply pipe, the angle adjusting lever being provided with a second end portion connected
to the moving body through a power transmission unit,
wherein the power transmission unit is configured to rotate the angle adjusting lever
by transmitting a moving force of the moving body to the angle adjusting lever.
2. The air knife system of claim 1, wherein the power transmission unit comprises:
a shaft member provided on the moving body such that the shaft member is capable of
being rotated around an axis of the left and right directions;
a rotating body provided on the shaft member and configured to be rotated together
with the shaft member; and
a slider provided on the rotating body such that the slider is capable of being moved
along a radial direction of the pipe center, the slider being coupled to the second
end portion of the angle adjusting lever.
3. The air knife system of claim 1 or claim 2, wherein the shaft driving unit comprises:
a driving motor;
a decelerator configured to decelerate a rotation speed of the driving motor; and
a power transmission shaft configured to transmit a rotational force output from the
decelerator to the screw shaft.
4. The air knife system of claim 1 or claim 2, further comprising a first angle measurement
apparatus,
wherein the first angle measurement apparatus comprises:
a first gear member provided on the angle adjusting lever and provided with a gear
teeth of a pinion provided along an outer circumference with respect to the pipe center,
the first gear member having the gear teeth disposed at the front side or the rear
side of the first gas supply pipe;
a second gear member that extends in the vertical direction such that an upper end
portion of the second gear member is positioned at a side of the body, the second
gear member having a lower end portion provided with a gear teeth of a rack engaged
with the gear teeth of the first gear member;
a guide module connected to the fixing body and configured to support the second gear
member such that the second gear member is capable of being moved in the vertical
direction;
a scale body provided on the body such that the scale body is positioned at a side
of an upper end portion of the second gear member, the scale body being provided with
a scale for indicating a rotation angle of the air knife; and
a scale indicator provided on the upper end portion of the second gear member, the
scale indicator being configured to be moved in the vertical direction according to
a rotation of the angle adjusting lever, thereby indicating the scale.
5. The air knife system of claim 4, wherein the guide module comprises:
an auxiliary body connected to the fixing body;
a supporting member supporting the second gear member such that the second gear member
is capable of being moved in the vertical direction; and
at least one elastic member providing elastic force toward the first gear member to
the supporting member from between the auxiliary body and the supporting member.
6. The air knife system of claim 1 or claim 2, further comprising a second angle measurement
apparatus,
wherein the second angle measurement apparatus comprises:
a measurement jig provided on the second gas supply pipe and provided with a first
gear teeth along an outer circumference with respect to the pipe center;
a measurement module provided with a rotation element having an outer circumference
provided with a second gear teeth that is engaged with the first gear teeth, the measurement
module being configured to detect a rotation amount of the rotation element;
a module holder having the measurement module, the module holder being provided such
that the module holder is capable of being rotated around a hinge shaft that is parallel
to the pipe center, and the module holder being configured to space the rotation element
apart from or approach the measurement jig according to a rotation direction;
a mounting block provided on the second bracket, the mounting block having the hinge
shaft and being disposed such that the module holder is positioned between the mounting
block and the measurement jig; and
at least one elastic member providing elastic force toward the measurement jig to
the module holder from between the module holder and the mounting block.