[0001] This invention relates to a layered building board having a supporting structure,
one or more outer lining boards, one or more inner lining boards, and a thermal-insulation
material filling the space between the outer lining and inner boards, and mounting
means necessary for stable attachment of individual components of the layered building
board. Also, the subject matter of the invention is a method for producing said layered
building board.
[0002] In the construction industry, building boards are known to be prefabricated, suitably
prepared building elements that may facilitate and/or accelerate the erecting process
of final building constructions.
[0003] Construction building boards comprise suitable supporting structures of increased
strength, like supporting frames made from profiles, making it possible to use such
boards as primary and sole structure components of buildings' walls.
[0004] Layered building boards consist of at least a core in the form of an inner filling
layer having thermal-insulation properties and two layers constituting an inner layer
and an external layer.
[0005] For example, a technology of layered boards is known, the boards comprising a filling
with a thermal-insulation foam or expanded polystyrene having, as the inner and outer
layers, metal surfaces with anti-corrosive protection. More preferable, however, are
techniques referring to traditional mason buildings, i.e., having cement-based boards
on the outer side and gypsum boards on the inner side. Such boards have better thermal
insulation properties, are more robust, stiffer, and more weather resistant.
[0006] From US Publication No
US2007245640A1, a support wall design is known that has frame-less, modular wall panels, each of
which has spaced apart layers of a fiber reinforced cement sheet, separated with a
core made from expanded high-density polyurethane foam bound to the inner surfaces
of the separated layers. Also, each of the panels has a recessed channel on the vertical
edges that creates, together with the recessed channel of an adjacent wall panel,
a hollow opening extending between the upper surface and the lower surface of the
adjoining wall panels. Also, a channel element is envisaged retaining the lower edge
of the board, the element being possible to fasten to the support base of the building.
[0007] From
DE1908610A1, one knows a prefabricated wall panel in the form of hollow, wood-structure wallboard,
with an external gypsum board lining, with a space between the lining boards. The
space between the inner and outer panels is filled with rigid polyurethane foam to
increase the strength of the building when using it and to provide better insulation.
[0008] From International Publication
WO2013023117A1, one knows an insulating board with a non-porous laminate and a rigid foam core covered
or shielded with a reflective polymer or plastic lining. The insulating board provides
a thermal barrier for transferring, convection, and radiating thermal energy. The
insulating board comprises a coating that reflects the outside-originated and the
internal thermal energy to maintain comfortable interior temperatures at minimal expenses
and energy costs for heating up or cooling down.
[0009] The aim of the present invention is to provide an improved design of a prefabricated
layered building board with appropriate strength and insulation parameters. The layered
building board comprises internal installations and window and door openings that
simplify the final building assembly process. Obtaining a uniform layered board constituting
a ready-to-use construction component to be used for erecting a building's walls makes
it possible to build in all weathers, this, in turn, making it possible to eliminate
the dead winter season. Also, the invention aims to minimize the time needed for obtaining
a uniform layered board as a ready-to-use construction component.
[0010] A particular aim of the invention is to provide improved thermal and acoustic insulation
obtained using layered boards by eliminating thermal bridges between the outer and
inner layers and the supporting structure. Also, the invention eliminates secondary
losses of the insulating filling occurring due to making internal installations if
they are created only after setting the building's walls.
[0011] The subject matter of the invention is a layered building board having a supporting
structure, outer lining board/boards, inner lining board/boards, and a thermal-insulation
material filling the space between the internal and outer lining board/boards, and
mounting means, the board is characterized in that between the inner lining board/boards
and the supporting structure there are located spacer elements of a first type, and
between the outer lining board/boards and the supporting structure there are located
spacer elements of a second type, and the spacer elements of the first type and the
second type are made from thermal-insulation material, and, moreover, in the space
between the inner lining board/boards and the outer lining board/boards there are
placed elements of internal installations, and the thermal-insulation material filling
the empty spaces between the inner lining board/boards and the outer lining board/boards
is building foam with closed pores.
[0012] Preferably, the supporting structure comprises a supporting frame made from profiles
and, optionally: supporting poles, reinforcing crossbars, and reinforcement elements.
[0013] Preferably, the building foam with closed pores is polyurethane foam, the outer lining
board is a cement/nonwoven board, and the inner lining board is gypsum board.
[0014] Preferably, the elements of internal installations are elements of installations
selected from a group of electrical installations, telecommunications installations,
plumbing systems, heating installations, ventilation installations, and gas installations.
[0015] Preferably, the layered building board comprises mounting means selected from a group
of mechanical mounting means and mounting adhesives.
[0016] Preferably, the layered building board comprises window and/or door openings.
[0017] Also, the subject matter of the invention is a method for manufacturing a layered
building board, as described above, comprising a supporting structure, an outer lining
board/boards, an inner lining board/boards, and a thermal-insulation material filling
the space between the internal and outer lining board/boards, and mounting means,
characterized in that at least one inner lining board is placed onto a leveled mounting
surface, a supporting structure is provided onto which spacer elements of a first
type, made from thermal-insulation material, are fastened on the side of the inner
lining board, then so prepared supporting structure is positioned and attached horizontally
onto at least one inner lining board with its side provided with the spacer elements
of the first type, then spacer elements of a second type made from thermal-insulation
material are mounted onto the supporting structure on the side of the outer lining
boards, and then elements of internal installations are mounted in the internal space
of the layered building board, and empty voids are filled with a thermal-insulation
material of building foam with closed pores, and then, onto the supporting structure
on the side of the spacer elements of the second type, at least one outer lining board
is applied onto which, optionally, a demountable element is fastened that stiffens
this outer lining board.
[0018] Preferably, the spacer elements of the first type and the second type are fastened
to the supporting structure, the building foam with closed pores, as used, is polyurethane
foam, a cement/nonwoven board is used as the outer lining board, and gypsum board
is used as the inner lining board.
[0019] Preferably, the outer lining board and/or the inner lining board are mounted to the
supporting structure using mechanical mounting means.
[0020] Preferably, in the layered building board, elements of internal building installations
are mounted that are elements of installations selected from a group of electrical
installation, telecommunications installation, plumbing system, heating installation,
ventilation installation, and gas installation.
[0021] Preferably, in the layered building board, window and/or door openings are made.
[0022] Preferably, a supporting structure is provided with a length and/or width being a
multiplicity of the length and/or the width of the inner lining board and the outer
lining board.
[0023] The invention is illustrated in the drawings, in which:
Fig. 1 shows a general perspective view of the layered building board with individual
layers exposed (not changing the building foam),
Fig. 2 shows a cross-section of the layered building board in a place where two opposite
elements of the supporting frame are present, to which spacer elements of a first
type and a second type are fastened,
Fig. 3 shows an exemplary view of a supporting structure with supporting poles and
reinforcing crossbars,
Fig. 4 shows a plan view of the layered building board during the manufacturing process
thereof in a step when the inner lining board is located below the supporting structure,
then spacer elements of a first type (invisible), and spacer elements of a second
type are deposited onto the supporting structure, but no building foam has been applied
yet,
Fig. 5 shows a plan view of the layered board shown in Fig. 4 during the manufacturing
process thereof, in a subsequent step, relative to Fig. 4, when empty spaces within
the layered board, delimited by spacer elements of the first type (invisible) and
the spacer elements of the second type, are fulfilled with a building foam,
Fig. 6 shows a side view of the layered building board, i.e., a view of its end surface
that is transverse to the lining boards.
[0024] A layered building board having a supporting structure, one or more outer lining
boards, one or more inner lining boards, and a thermal-insulation material filling
the space between said outer and inner lining boards, and various mounting means,
according to the invention, is characterized in that, subsequently, starting from
the inner side of this layered board, i.e., from that side which will be the inner
side of the building's wall, it comprises one or more inner lining boards 2, then,
between the inner lining board or boards 2 and the supporting structure 4, longitudinal
spacer elements 3 of a first type are seated and fastened to the supporting structure
4 and to adjacent thereto inner lining boards 2, that are located around all the external
edges of the layered building board 1, so as they surround, encircle, or ring the
external borders of the layered board 1, and are the elements located farthest outside
on the length and width of the layered board 1, and are visible from the side of those
end surfaces of the layered board 1 that are transverse to the inner and outer lining
boards 2, 6.
[0025] Then, in the layered building board 1 there is a supporting structure 4 only comprising,
in its simplest variant, a supporting frame 9 made from profiles, preferably steel
profiles, while in a more complex variant, the supporting structure 4 is provided
also with at least one supporting pole 10 and/or at least one reinforcing crossbar
11 and/or at least one reinforcement element such as reinforcing wire, reinforcing
reeded rods, reinforcing lattices, meshes and the like.
[0026] Between the supporting structure 4 and the outer lining board or boards 6, spacer
elements of a second type 5 are seated and fastened to this supporting structure 4,
the spacer elements being located analogically to elements 3 of the first type, i.e.,
so as they surround, encircle, or ring the external borders of the layered board 1,
and they are the elements located farthest outside on the length and width of the
layered board 1 and are visible from the side of those end surfaces of the layered
board 1 that are transverse to the inner and outer lining boards 2, 6.
[0027] The spacer elements of the first type and the second type 3, 5 are made from a stiff
or elastic thermal-insulation material, and, moreover, in the space between the inner
lining board/boards 2 and the outer lining board/boards 6 there are placed typical
elements of internal installations (not shown in the drawings) used in the building
industry.
[0028] The layered board 1 is filled, between the inner lining board/boards 2 and the outer
lining board/boards 6, in all empty voids, with a thermal-insulation material that
is a building foam with closed pores 8, for example, polyurethane foam or another
analogical material, that simultaneously is a bonding agent binding and stabilizing
all the components of the layered board 1, and that particularly binds the inner and
outer lining boards 2, 6, that are shifted apart from the supporting structure 4 by
some distance defined by the spacer elements of the first type and the second type
3, 5.
[0029] A method for manufacturing a layered building board comprising a supporting structure,
outer lining board/boards, inner lining board/boards, and a thermal-insulation material
filling the space between the internal and outer lining board/boards, and mounting
means, as described above, according to the invention, is characterized in that onto
a leveled, stable mounting surface, for example, a mounting table, one places horizontally
and, optionally, fastens and stabilizes to the mounting surface, at least one inner
lining board 2 in the form of a gypsum board, then a supporting structure 4 is provided
as shown in an embodiment in the form of a reinforcing lattice in Fig. 3 or in another
embodiment, as in Fig 4, containing a square supporting frame 9 with a single supporting
pole 10, and spacer elements 3 of a first type, made from a thermal-insulation material,
are fastened to the supporting structure 4 using an assembly adhesive, e.g., polyurethane
adhesive, along all edge elements of the supporting structure 4, in a position pushed
close to the end edge of the supporting structure 4, such that continuous longitudinal
spacer elements 3 of the first type constitute a frame surrounding the section of
the layered board that is dedicated to be filled with building foam, and so prepared
supporting structure 4 is layered horizontally with the side containing the spacer
elements 3 of the first type onto one or more inner lining boards 2, and the spacer
elements 3 of the first type are mounted to the inner lining board 2 using an assembly
adhesive or mechanical means such as screws.
[0030] In another embodiment, the supporting structure 4 may be equipped with a window and/or
door opening, the borders of which, in the supporting structure 4, are defined by
corresponding supporting poles 10 and reinforcing crossbars 11. A window or door frame
is installed into the window or door opening in a later step. In such a case, the
spacer elements 3 of the first type are also mounted along the elements of the supporting
structure 4 that define the window/door openings. For an expert, it will be obvious
that the spacer elements of the first/second type 3, 5 define borders of spreading
the building foam with closed pores 8, and that they are mounted in such as they correspond
to the shape of the target layered board. In another embodiment, it is possible to
produce the layered board 1 in a solid form and then to cut out the window or door
openings at the end of the technological process after binding all the layers of the
building board.
[0031] In the next step of the method according to the invention, spacer elements of a second
type 5, made from thermal-insulation material, are mounted onto the supporting structure
4, on the side of normally placed outer lining board/boards 6, using an assembly adhesive,
and then elements of internal installations are mounted in the internal space of the
layered building board 1, and the target infrastructure is created using wiring, piping,
and the like. Also, it is possible to first mount the internal installations and then
insert the spacer elements of the second type 5. These steps are independent, and
their order is arbitrary.
[0032] Then, empty spaces within the layered board 1 are filled with a liquid or semiliquid
thermal-insulation material in the form of a building foam with closed pores 8. The
dosing time (dosing rate) of the building foam is technologically adjusted to the
time of filling subsequent board segments. Within the layered board 1, a layer of
a thermal insulation core is defined as made from the building foam with closed pores
8, of width from 100 mm to 200 mm, for example, 120, 140, 150, 160 mm. After filling
up the empty voids with the building foam with closed pores 8, at least one cement/nonwoven
based outer lining board 6 is applied onto the supporting structure 4 equipped with
spacer elements of the second type 5, and the board 6 is fastened to the supporting
structure 4 or to the spacer elements of the second type 5 by using mechanical mounting
means such as screws. Optionally, in the method according to the invention, after
the step of dosing the foam and mounting the outer lining board 6, a demountable element
that stiffens this outer lining board 6 is fastened on the outside of this lining
board (i.e., outside the whole layered board), by which the binding process of the
building foam with closed pores 8 becomes more stable. During the whole binding step
of the building foam with closed pores 8, a constant distance between the inner and
outer lining boards, 2, 6, is assured in the whole space of the layered board 1, thanks
to precise leveling of the outer lining board 6 by demountable stiffening elements
that, moreover, may be fastened to the mounting table, while the used mounting means
(clips, tie-rods, vises) may also embrace the supporting structure 4 and/or inner
lining boards 2.
[0033] All steps of the method according to the invention are conducted in a horizontal
position of the layered building board, whereas all components of the layered board
are applied, subsequently, in a horizontal position.
[0034] Fig. 4 shows an exemplary embodiment of the invention wherein a supporting structure
4 is used that comprises a square supporting frame 9 and one supporting pole 10. In
this way, two sections of the layered board (a right-hand side portion and a lefthand
side portion in Fig. 4) are created, and each of these sections has dimensions adjusted
to the sizes of commercially available inner and outer lining boards, 2, 6. Also,
it is possible to adjust the size of the whole supporting structure 4 to the sizes
of single inner and outer lining boards 2, 6. Then, depending on the selected variant,
it is possible to fill the whole space of the supporting structure 4 of Fig. 4 with
a building foam with closed pores 8 in a single step and to close this space with
a single outer lining board 6, or, in another variant, it is possible to fill the
first section (e.g., the left one in Fig. 4) of the space of the supporting structure
4 with a building foam with closed pores 8, and to close this space of the first section
with a single outer lining board 6, and then to repeat these operations, i.e., filling
the second section (e.g., the right one in Fig. 4) of the space of the supporting
structure 4 with a building foam with closed pores 8, and to close this space of the
second section with a second outer lining board 6. In a variant of the method according
to the invention, the step of filling the supporting structure 4 with a building foam
with closed pores 8 is carried out subsequently by sections, the sections having dimensions
adjusted to the dimensions of lining boards being used. So, in terms of the length
and the width, the whole layered building board 1, as well as the supporting frame
included therein, is a multiplicity of the dimensions of the lining boards.
[0035] Fig. 5 shows the first variant of the above-described ones when the step of dosing
a building foam with closed pores 8 is carried out within the whole space of the supporting
structure in a single step. After the step of dosing the building foam, one cannot
see the internal supporting structure because it is covered with the thermal insulation
filling of the building foam with closed pores 8, whereas the spacer elements of the
second type 5, as seen in Fig. 5, constitute the frame surrounding the board from
the side of external edges.
[0036] The layered building board, according to the invention, is a cuboid of a height that
is, preferably, the target height of the erected building wall and a width that is
the side dimension of the building in total or a half, or one-third of this dimension.
The thickness of the layered building board is a dimension defined by adding the thicknesses
of the spacer elements of the first and second types to the thickness of the supporting
frame and by adding the thicknesses of the outer lining board and inner lining board.
The layered building board, according to the invention, in regions where the spacer
elements of the first type and second types are fastened, is a five-layer board and
consists of layers constituting the outer and inner lining boards and of adjacent
thereto spacer elements of the first and the second types, and the supporting structure
placed therebetween. In other regions, the layered board may have only three layers:
a layer of building foam and the layers of the outer and inner lining boards. In other
regions, it may comprise five layers, but it consists of the outer and inner lining
layers, the supporting structure, and a material of the building foam that is located
between the supporting structure and the outer and inner lining boards in the regions
where there are no spacer elements, but the formed space is intended to be filled
with building foam. Such a situation occurs in internal regions of the layered building
board.
[0037] The supporting structure comprises a frame or a reinforcing lattice made from profiles
and, optionally, further supporting poles, reinforcing crossbars, and reinforcement
elements. The supporting frame may have the form of a lattice or a simpler rectangular
or square shape composed of four elements. All the components of the supporting structure
or only some of them are made from steel profiles of a closed or open cross-section,
for example, angle irons, T-bars, channel bars or poles of a square or rectangular
cross-section, and the like. Such structures of a relevant carrying capacity are known
to the skilled ones. Also, it is possible to use materials such as wood or plastics.
In particular, additional elements such as supporting poles or reinforcing crossbars
may be made from wood or plastics. Preferably, the shape/contour and dimensions of
a said supporting frame correspond to the outer dimensions of the layered building
board in terms of its height and width, and the outer edges or planes of the supporting
frame or the supporting structure are or define the end sidewalls (perpendicular to
the lining boards) of the layered building board. In such arrangement, the supporting
frame/structure also constitutes the border delimiting the space of dosing a building
foam.
[0038] In another variant, the supporting structure may have a somewhat smaller height and
width than the intended dimension of the layered building board. In this way, one
may predict a space for mounting adjacent subsequent layered building boards or mounting
them in an overlapping manner. The space between the two types of lining boards is
always filled with thermal-insulation foam.
[0039] The outer lining board is a board based on cement or known cement mixtures. For example,
it is a cement/nonwoven board, wherein the reinforcing fibers may be cellulose fibers,
glass fibers, plastic fibers, or metal fibers. Also, the outer lining boards may be
specially reinforced either by stiffening or by adding chemical modifiers or such
elements as reinforcing meshes, plastic meshes, and the like. Such boards are known
to the skilled in the art.
[0040] The inner lining board is a gypsum board of any type also known to experts in the
field.
[0041] Preferably, the thermal-insulation material is in a form that may be dosed, in the
method according to the invention, in semi-liquid or liquid form in order to precisely
fill empty voids defined by the supporting frame, and the additional elements such
as supporting poles, reinforcing crossbars, reinforcement elements, and, for example,
installations to be installed. The insulating material of this type is, additionally,
a binding agent that stabilizes individual elements of the building board. The insulating
material is a building foam with closed pores such as polyurethane foam.
[0042] The spacer elements of the first and the second types are made from insulating materials
or materials of a low heat transfer coefficient. These may be wooden, xyloid or wood-based
elements from polyurethane foam, expanded polystyrene, plastics, and the like. The
spacer elements of the first and the second types may be identical or different both
in terms of raw material as well as the shape and size, especially the thickness.
The thickness of the spacer elements is for example from 10 to 50 mm, for example,
20, 30, and 40 mm. It is recommended to use the spacer elements of the second type
bigger (of a higher cross-section), particularly thicker and creating a bigger distance
between the supporting structure and the outer lining board, than the spacer elements
of the first type that are used on the inside of the building, i.e., on the side of
the inner lining boards. The spacer elements of the second type (used on the outer
side of the building) also may be made from materials of better insulating properties
than the spacer elements of the first type (used on the inside of the building). Preferably,
for the purpose of the invention, a continuous spacer element is created, for example,
in the form of a lath/tape, that may be seated onto the supporting frame as a continuous
frame of a closed shape determined by the dimensions and the shape of the supporting
structure. If the supporting structure is divided into sections, i.e., regions covered
by subsequent lining boards, then the spacer elements may be conducted around the
supporting structure, separately for every segment, or they may surround the layered
board only along the supporting frame that defines the shape of the layered board
and that is conducted on all of the four edges of the layered board.
[0043] The spacer elements are seated onto the supporting structure on surfaces facing (parallel)
the lining boards, preferably they are placed flush with the outer edges of the supporting
structure such that the spacer elements create, together with the elements of the
supporting structure, planes (edges) constituting the ends of the building board -
the planes perpendicular to the lining boards in the obtained layered building board.
In other words, the end planes of the building board, located in the plane perpendicular
to the lining boards (the outer and inner ones), are created by the end planes of
the supporting structure and the end planes of the spacer elements, and the end planes
of the lining boards. Together they define the thickness of the layered building board.
All these end planes of the individual layers of the building board are fitted into
a single common plane.
[0044] The elements of the internal installations (not shown in the drawings) are known
to the skilled in the art and may belong to any installations, for example, they are
elements of electrical installations, telecommunications installations, plumbing systems,
heating installations, ventilation installations, and gas installations, i.e., installations
that are conducted using, for example, ducts, cables, and pipes. It is possible to
use any set of these installations, for example, the electrical installation alone.
[0045] In the layered building board, mounting means are used that should be understood
broadly, for example, these are selected from a group of mechanical mounting means
and binding mounting means - adhesives, for example mounting adhesives. Mechanical
mounting means may be of any type, i.e., it may be bolts, screws, and the like. They
are used, je for example, to join elements of the supporting structure together, or
to mount the outer and inner lining boards to the supporting structure. Preferably,
the spacer elements of the first and second types are mounted to the supporting structure
by means of mounting adhesives. Preferably, such an adhesive is applied on the whole
connection surface of the spacer elements to the supporting structure. For a skilled
in the art, it is obvious that it is also possible, in the supporting structure, to
use welded joints, soldered joints, rivets, and the like.
[0046] The window and/or door openings present in the layered building board may be of different
types and they have, usually, standard dimensions. It is possible to use building
boards in various variants, for example, with one window and one door, with two windows
and without the door, and the like.
[0047] The supporting frame has a length and/or a width being a multiplicity of the length
and/or the width of the inner lining board and the outer lining board. Preferably,
one does not trim the lining boards (excluding the window and door openings). For
example, the dimensions of the gypsum boards may be 1200 mm in the width and 2600
mm in height, then, the height of the supporting structure is also 2600 mm and the
width is at least 1200 mm, and, preferably, a multiplicity. for example, double, triple,
quadruplicity, etc. For example, dimensions of 1200 mm, 2400 mm, 3600 mm, 4800 mm,
and the like.
[0048] The supporting frame may be divided into segments corresponding in terms of the dimensions
to the dimension of the lining boards, such that the manufacture of the layered building
board is carried out in steps, by filling subsequent segments of the supporting structure
with foam and applying outer lining boards that correspond, in terms of the dimensions,
to subsequent segments, thus closing the space of the subsequent segments.
[0049] The layered building board and the method for manufacturing thereof, according to
the invention, makes it possible to shorten the building process by comprehensive
manufacturing of the wall as a whole in one place, with suitably designed window and/or
door openings, internal installations and supporting elements for transferring loads.
Modular, replicable prefabricated elements having universal, mutually matched dimensions,
are delivered to a building site. By using the supporting structure comprising a supporting
frame, it is possible to use layered boards in multistory buildings and in buildings
of a more complex shape. The technology according to the invention allows for producing
ready-to-use boards of any size, thus eliminating the necessity of joining smaller
elements into a whole not until on the building site.
[0050] In the process of manufacturing the building board according to the invention, thermal
bridges are eliminated that occur in typical solutions at the contact between the
outer/inner lining boards and elements of the supporting structure.
[0051] According to the invention, spacer elements are used made from a material of a low
thermal transfer coefficient, effectively eliminating heat transfer at the contacts
of the lining boards with a surface of elements of the supporting structure, this
being particularly important in the case of steel elements. The spacer elements create
a distance between the steel elements and the material of the lining boards.
References
[0052]
- 1 - layered building board
- 2 - inner lining board
- 3 - spacer elements of a first type
- 4 -supporting structure
- 5 - spacer elements of a second type
- 6 - outer lining board
- 7 - mounting means
- 8 - building foam with closed pores
- 9 - supporting frame
- 10 - supporting pole
- 11 - reinforcing crossbar
1. A layered building board having a supporting structure, outer lining board/boards,
inner lining board/boards, and a thermal-insulation material filling the space between
the internal and outer lining board/boards, and mounting means, characterized in that between the inner lining board/boards (2) and the supporting structure (4) there
are located spacer elements of a first type (3), whereas between the outer lining
board/boards (6) and the supporting structure (4) there are located spacer elements
of a second type (5), and the spacer elements of the first and the second types (3,
5) are made from a thermal-insulation material, and, moreover, in the space between
the inner lining board/boards (2) and the outer lining board/boards (6) there are
placed elements of internal installations, and thermal-insulation material filling
the empty spaces between the inner lining board/boards (2) and the outer lining board/boards
(6) is building foam with closed pores (8).
2. The layered building board according to claim 1, characterized in that the supporting structure (4) comprises a supporting frame (9) made from profiles
and, optionally: supporting poles (10), reinforcing crossbars (11), and reinforcement
elements.
3. The layered building board according to claim 1 or 2, characterized in that the building foam with closed pores (8) is polyurethane foam.
4. The layered building board according to claim 1 or 2, or 3, characterized in that the outer lining board (6) is a cement/nonwoven board, and the inner lining board
(2) is a gypsum board.
5. The layered building board of any claims from 1 to 4, characterized in that the elements of internal installations are elements of installations selected from
a group of electrical installation, telecommunications installation, plumbing system,
heating installation, ventilation installation, and gas installation.
6. The layered building board of any claims from 1 to 5, characterized in that it comprises mounting means selected from a group of mechanical mounting means (7)
and mounting adhesives.
7. The layered building board of any claims from 1 to 6, characterized in that it comprises window and/or door openings.
8. A method for manufacturing a layered building board comprising a supporting structure,
outer lining board/boards, inner lining board/boards, and a thermal-insulation material
filling the space between the internal and outer lining board/boards, and mounting
means, characterized in that at least one inner lining board (2) is placed onto a leveled mounting surface, a
support structure (4) is provided onto which spacer elements of a first type (3),
made from thermal-insulation material, are fastened on the side of the inner lining
board (2), then so prepared supporting structure (4) is positioned and attached horizontally
onto at least one inner lining board (2) with its side provided with spacer elements
of the first type (3), then spacer elements of a second type (5) made from thermal-insulation
material are mounted onto the supporting structure, on the side of the outer lining
boards (6), and then elements of internal installations are mounted in the internal
space of the layered building board, and empty voids are filled with a thermal-insulation
material of building foam with closed pores (8), and then, onto the support structure
(4) on the side of the spacer elements of the second type (5), at least one outer
lining board (6) is applied onto which, optionally, a demountable element is fastened
that stiffens this outer lining board.
9. The method according to claim 8, characterized in that the spacer elements of the first and the second types (3, 5) are mounted to the supporting
structure (4) using an assembly adhesive.
10. The method according to claim 9, characterized in that the building foam with closed pores, as used, (8) is polyurethane foam.
11. The method according to claim 8 or 9, or 10, characterized in that a cement - nonwoven board is used as the outer lining board (6), whereas a gypsum
board is used as the inner lining board (2).
12. The method of any claims from 8 to 11, characterized in that the outer and/or inner lining board (6, 2) is fastened to the supporting structure
using mechanical mounting means (7).
13. The method of any claims from 8 to 12, characterized in that the elements of internal building installations are elements of installations selected
from a group of electrical installation, telecommunications installation, plumbing
system, heating installation, ventilation installation, and gas installation.
14. The method of any claims from 8 to 13, characterized in that window and/or door openings are made in the layered building board.
15. The method of any claims from 8 to 14, characterized in that a supporting structure is provided (4) that has a length and/or width being a multiplicity
of the length and/or the width of the inner lining board (2) and the outer lining
board (6).