Technical Field
[0001] The present invention relates to an asphalt finisher and a construction assistance
system for an asphalt finisher.
Background Art
[0002] In the related art, an asphalt finisher is known which includes a tractor, a hopper
installed on a front side of the tractor to receive a paving material, a conveyor
that feeds the paving material inside the hopper to a rear side of the tractor, a
screw that lays and spreads the paving material fed by the conveyor on the rear side
of the tractor, and a screed that lays and levels the paving material laid and spread
by the screw on a rear side of the screw.
[0003] When the asphalt finisher carries out construction, a transport vehicle (for example,
a dump truck) that transports the paving material exists in front of the asphalt finisher.
Then, the paving material is supplied to the asphalt finisher from the transport vehicle.
The asphalt finisher needs to continuously carry out the construction. Therefore,
after the transport vehicle reaches a position where the paving material can be supplied
to the asphalt finisher, the transport vehicle needs to move forward together with
the asphalt finisher so that the asphalt finisher continuously carries out the construction.
Citation List
Patent Literature
[0004] [PTL 1] International Publication No.
2017/010541
Summary of Invention
Technical Problem
[0005] Usually, an operator of the asphalt finisher sounds a horn to notify a driver of
the transport vehicle of a start timing of the asphalt finisher. The driver of the
transport vehicle controls starting and stopping of the transport vehicle while listening
to the horn and confirming a movement of the asphalt finisher.
[0006] While the asphalt finisher carries out the construction, when a load of the transport
vehicle on the asphalt finisher (load applied to the asphalt finisher when the transport
vehicle in contact with a front end of the asphalt finisher is pushed forward) fluctuates,
there is a possibility that quality of a road surface of a constructed road may be
degraded. Therefore, it is preferable to control the transport vehicle so that the
asphalt finisher and the transport vehicle do not come into contact with each other.
[0007] In view of the above-described circumstances, it is desirable to provide an asphalt
finisher which can appropriately control a transport vehicle in accordance with a
situation of the asphalt finisher.
Solution to Problem
[0008] According to an aspect of the present invention, there is provided an asphalt finisher
including a tractor, a hopper installed on a front side of the tractor, a conveyor
that conveys a paving material inside the hopper to a rear side of the tractor, a
screw that lays and spreads the paving material conveyed by the conveyor and scattered
on a road surface in a vehicle width direction, and a screed device that lays and
levels the paving material laid and spread by the screw on a rear side of the screw.
An operation of a transport vehicle is synchronized to correspond to an operation
of the asphalt finisher.
Advantageous Effects of Invention
[0009] According to the aspect of the present invention, the asphalt finisher can prevent
quality degradation of a pavement surface by synchronizing the operation of the transport
vehicle to correspond to the operation of the asphalt finisher.
Brief Description of Drawings
[0010]
Fig. 1A is a left side view illustrating an asphalt finisher and a dump truck which
are examples of a road paving machine according to a first embodiment.
Fig. 1B is a top view illustrating the asphalt finisher and the dump truck which are
the examples of the road paving machine according to the first embodiment.
Fig. 2 is a block diagram illustrating a configuration of the asphalt finisher and
the dump truck according to the first embodiment.
Fig. 3 is a view illustrating a process procedure performed by the asphalt finisher
according to the first embodiment.
Fig. 4 is a top view of a construction site, illustrating a first movement path and
a second movement path which are generated by a path generation unit for constructing
a curved part of a road.
Fig. 5A is a view illustrating a case where each inter-vehicle component distance
between a rear wheel of the dump truck and a roller of the asphalt finisher according
to the first embodiment is a distance "0".
Fig. 5B is a view illustrating a case where each inter-vehicle component distance
between the rear wheel of the dump truck and the roller of the asphalt finisher according
to the first embodiment is a predetermined distance "A".
Fig. 5C is a conceptual diagram illustrating a case where each inter-vehicle component
distance between the rear wheel of the dump truck and the roller of the asphalt finisher
according to the first embodiment is a reference distance "A/2".
Description of Embodiments
[0011] Hereinafter, embodiments of the present invention will be described with reference
to the drawings. In each drawing, the same reference numerals will be assigned to
the same or corresponding configurations, and description thereof may be omitted.
(First Embodiment)
[0012] Figs. 1A and 1B are views illustrating an asphalt finisher 100 and a dump truck 200,
which are examples of a road paving machine according to a first embodiment. Specifically,
Fig. 1A is a left side view, and Fig. 1B is a top view. Figs. 1A and 1B illustrate
an example in which the dump truck 200 approaches the asphalt finisher 100 while moving
rearward.
[0013] The asphalt finisher 100 is configured to mainly include a tractor 1, a hopper 2,
and a screed device 3.
[0014] The screed device 3 is a mechanism for laying and leveling a paving material. In
the present embodiment, the screed device 3 is a floating screed device towed by the
tractor 1, and is connected to the tractor 1 via a leveling arm 3a.
[0015] The hopper 2 is provided on a front side of the tractor 1 as a mechanism for receiving
the paving material. The hopper 2 of the present embodiment has a mechanism that can
be opened and closed in a vehicle width direction by a hopper cylinder 2a while movable
mechanism portions 81a and 81b serve as axes. Then, when the asphalt finisher 100
is about to run out of the paving material (for example, an asphalt mixture) inside
the hopper 2, the asphalt finisher 100 can bring the hopper 2 into a fully opened
state, and can receive the paving material (for example, the asphalt mixture) from
a loading platform 201 of the dump truck 200 serving as a paving material transport
vehicle. Then, in a state where the dump truck 200 is in contact with the asphalt
finisher 100, the paving material is supplied to the hopper 2 from the loading platform
201 of the dump truck 200.
[0016] In addition, even when the paving material is received from the loading platform
201 of the dump truck 200, the asphalt finisher 100 continues traveling (construction)
while advancing in a traveling direction together with the dump truck 200. Specifically,
a conveyor conveys the paving material received inside the hopper 2 to a rear side
of the tractor 1. A screw lays and spreads the paving material conveyed by the conveyor
and scattered on a road surface in the vehicle width direction. The screed device
3 lays and levels the paving material laid and spread by the screw on a rear side
of the screw.
[0017] After the paving material is received from the loading platform 201 of the dump truck
200, an operator of the asphalt finisher 100 can put the paving material supplied
to the hopper 2 on the conveyor by gradually closing the hopper 2. Thereafter, when
the paving material supplied to the hopper 2 is conveyed rearward and the paving material
inside the hopper 2 substantially runs out, the operator opens the hopper 2. Then,
in a stage where the hopper 2 is in the fully opened state again, the hopper 2 can
receive the paving material from the dump truck 200. Therefore, it is preferable that
a driver of the dump truck 200 brings the dump truck 200 close to the asphalt finisher
100 after confirming that the hopper 2 is in the fully opened state.
[0018] Furthermore, the asphalt finisher 100 includes a roller 2b. The roller 2b is installed
in front of the hopper 2. The roller 2b is configured to be capable of coming into
contact with a rear wheel 202 of the dump truck 200, and when the rear wheel 202 of
the dump truck 200 is in contact with the roller 2b, the roller 2b can rotate together
with the rear wheel 202.
[0019] The tractor 1 is a mechanism for causing the asphalt finisher 100 to travel. In the
present embodiment, the tractor 1 moves the asphalt finisher 100 in such a manner
that a traveling hydraulic motor is used to rotate front wheels and rear wheels. The
traveling hydraulic motor rotates by receiving hydraulic oil supply from a hydraulic
source. The tractor 1 may include a crawler instead of the wheels.
[0020] In addition, the tractor 1 is equipped with a controller 30, a wireless communication
device 40, a GPS module 50, a main monitor 60, a driving seat 61, an imaging device
62, and an audio output device 63. Specifically, a cab including the main monitor
60 and the driving seat 61 is installed on an upper surface of the tractor 1. The
imaging device 62 and the audio output device 63 are installed at the center of the
front end of the upper surface of the tractor 1.
[0021] The wireless communication device 40 directly performs short-range wireless communication
with a device existing around the asphalt finisher 100, for example, such as a dump
truck 200. In the present embodiment, for example, it is conceivable to use Wi-Fi
(registered trademark) as a wireless communication standard of the wireless communication
device 40. The wireless communication of the present embodiment is not limited to
a method using the Wi-Fi (registered trademark), and wireless LAN or Bluetooth (registered
trademark) may be used.
[0022] The GPS module 50 is an example of a Global Navigation Satellite System (GNSS) module,
and receives position information indicating a result of two-dimensional positioning
obtained by a Global Positioning System (GPS). The position information includes information
representing a position of the asphalt finisher 100 in latitude and longitude. In
the present embodiment, although an example will be described in which the GPS is
used as a position information acquisition method, the present invention is not limited
to the position information acquisition method, and other well-known methods may be
used.
[0023] The main monitor 60 is a device that displays various information to the operator
of the asphalt finisher 100. In the present embodiment, the main monitor 60 is a liquid
crystal display, and can display various information in accordance with a command
from the controller 30. In addition, the main monitor 60 includes an input device
60a that receives an operation input of the operator of the asphalt finisher 100.
[0024] The imaging device 62 is a device that acquires an image of a space in front of the
asphalt finisher 100. In the present embodiment, the imaging device 62 is a camera,
and outputs the acquired image to the controller 30. The imaging device 62 may be
a range image camera, an infrared camera, or a stereo camera. In the present embodiment,
an example in which the imaging device 62 is used as an example of a device capable
of recognizing a space will be described. However, in the present embodiment, the
space recognition device is not limited to the imaging device 62. That is, any space
recognition device may be used as long as the space can be recognized based on the
asphalt finisher 100, and for example, a laser sensor may be used.
[0025] The imaging device 62 (example of a detection device) according to the present embodiment
images a space inside an imaging region RA1 (example of a detection range) existing
in front of the asphalt finisher 100 and illustrated by a one-dot chain line in Figs.
1A and 1B. Then, the imaging device 62 outputs image information (example of detection
information) relating to the captured image to the controller 30. In examples illustrated
in Figs. 1A and 1B, the imaging device 62 can image the dump truck 200 existing inside
the imaging region RA1.
[0026] The audio output device 63 is a device that outputs audio toward a periphery of the
asphalt finisher 100. In the present embodiment, the audio output device 63 is a speaker
that outputs audio forward of the asphalt finisher 100, and can output an alarm in
accordance with a command from the controller 30. The audio output device 63 may output
an audio message.
[0027] The controller 30 is a control device that controls the asphalt finisher 100. For
example, the controller 30 is configured to include, a computer, and has a CPU, an
internal memory, and a storage medium. The controller 30 performs various types of
control by causing the CPU to execute a program stored in the storage medium.
[0028] The controller 30 can assist a driving operation of the asphalt finisher 100 by using
Advanced driver-assistance systems (ADAS), based on image information received from
the imaging device 62 and detection signals received from various detection sensors
(not illustrated). A driving operation assistance system used by the controller 30
according to the present embodiment is not limited to a driving operation system using
the ADAS, and may be another driving operation assistance system. For example, the
controller 30 may use Autonomous Driving (AD). Furthermore, the controller 30 may
use any system as long as the system can perform movement control of the asphalt finisher
100 along a movement path generated in advance.
[0029] The dump truck 200 is configured to include the loading platform 201, a hoist cylinder
(not illustrated), a first imaging device 261, a second imaging device 262, a controller
230, and a wireless communication device 240. The loading platform 201 can be equipped
with the paving material to be supplied to the hopper 2 of the asphalt finisher 100.
The hoist cylinder is a mechanism that tilts the loading platform 201 rearward, and
expands and contracts in accordance with a command from the controller 230. In this
manner, the hoist cylinder switches between a tilted state where the loading platform
201 is tilted rearward and a horizontal state where the loading platform 201 is on
a horizontal level.
[0030] For example, the first imaging device 261 is a device provided in the vicinity of
an emblem of the dump truck 200 to acquire an image of a space in front of the dump
truck 200. The second imaging device 262 is a device that acquires the image of the
space behind the dump truck 200. The first imaging device 261 and the second imaging
device 262 according to the present embodiment are cameras, and output the acquired
image to the controller 230. The first imaging device 261 and the second imaging device
262 may be range image cameras, infrared cameras, or stereo cameras. In the present
embodiment, an example in which the first imaging device 261 and the second imaging
device 262 are used as examples of devices capable of recognizing the space will be
described. However, in the present embodiment, the space recognition device is not
limited to the first imaging device 261 and the second imaging device 262. That is,
any space recognition device may be used as long as the space can be recognized based
on the dump truck 200, and for example, a laser sensor may be used.
[0031] The first imaging device 261 according to the present embodiment images a space inside
an imaging region RT1 existing in front of the dump truck 200 and illustrated by a
two-dot chain line in Figs. 1A and 1B. The first imaging device 261 outputs image
information relating to the captured image to the controller 230.
[0032] The second imaging device 262 according to the present embodiment images a space
inside an imaging region RT2 existing behind the dump truck 200 and illustrated by
a two-dot chain line in Figs. 1A and 1B. The second imaging device 262 outputs image
information relating to the captured image to the controller 230.
[0033] The wireless communication device 240 performs wireless communication with a device
existing around the dump truck 200, for example, such as the wireless communication
device 40 of the asphalt finisher 100. In the present embodiment, for example, it
is conceivable to use Wi-Fi (registered trademark) as the wireless communication standard
of the wireless communication device 240. The wireless communication of the present
embodiment is not limited to a method using the Wi-Fi (registered trademark), and
wireless LAN or Bluetooth (registered trademark) may be used.
[0034] The controller 230 is a control device that controls the dump truck 200. For example,
the controller 230 is configured to include a computer, and has a CPU, an internal
memory, and a storage medium. The controller 230 performs various types of control
by causing the CPU to execute a program stored in the storage medium.
[0035] The controller 230 according to the present embodiment can assist a driving operation
of the dump truck 200 by using the ADAS, based on image information received from
the first imaging device 261, image information received from the second imaging device
262, and detection signals received from various detection sensors (not illustrated).
The driving operation assistance system used by the controller 230 according to the
present embodiment is not limited to the driving operation system using the ADAS,
and may be another driving operation assistance system. For example, AD may be used
as the controller 230. Furthermore, the controller 230 may use any system as long
as the system can perform movement control in accordance with a movement path or various
control commands. The control command of the present embodiment is information indicating
an instruction for performing the movement control of the vehicle (for example, the
asphalt finisher 100 or the dump truck 200).
[0036] For example, the controller 230 according to the present embodiment realizes control
for stopping the dump truck 200 in the vicinity of the hopper 2 of the asphalt finisher
100 by using parking assistance of the ADAS. In this case, the controller 230 of the
present embodiment may receive a control command from the asphalt finisher 100 via
the wireless communication device 240, and may perform drive control of the dump truck
200, based on the received control command.
[0037] When the dump truck 200 is positioned in the vicinity of the hopper 2 of the asphalt
finisher 100, the asphalt finisher 100 is usually under construction. Therefore, after
the dump truck 200 is positioned in the vicinity of the hopper 2 of the asphalt finisher
100, while the dump truck 200 supplies the paving material to the hopper 2 from the
loading platform 201, the dump truck 200 needs to travel together with the asphalt
finisher 100.
[0038] Therefore, the controller 30 of the asphalt finisher 100 according to the present
embodiment controls to synchronize the operation of the dump truck 200 to correspond
to the operation of the asphalt finisher 100.
[0039] In the present embodiment, the controller 30 of the asphalt finisher 100 generates
a first movement path for the asphalt finisher 100 for moving the asphalt finisher
100 to pave a construction target region, based on a construction plan drawing. Then,
the controller 30 controls the asphalt finisher 100 to move along the first movement
path.
[0040] The construction plan drawing that can be stored in the storage medium of the controller
30 includes information indicating the construction target region of the asphalt finisher
100 in a reference coordinate system.
[0041] For example, the reference coordinate system used in the construction plan drawing
is a world geodetic system. The world geodetic system is a three-dimensional orthogonal
XYZ-coordinate system in which an origin is set at the center of gravity of the earth,
an axis passing through an intersection point between the Greenwich meridian and the
equator and the origin is set as a latitude (X-axis), an axis passing through an intersection
point between the 90th meridian east and the equator and the origin is set as a longitude
(Y-axis), and an axis passing through the north pole and the origin is set as a Z-axis.
In other words, the construction plan drawing includes information indicating a construction
target region in the three-dimensional orthogonal XYZ-coordinate system (world geodetic
system).
[0042] In addition, the construction plan drawing may include various information relating
to the construction target region. For example, the construction plan drawing may
include information indicating a position of an obstacle existing in the construction
target region. For example, as the obstacle, there is step difference information
existing on the road surface. For example, the step difference information is information
relating to a manhole existing on the road surface.
[0043] The asphalt finisher 100 acquires position information indicating the position of
the asphalt finisher 100 in the latitude and the longitude via the GPS module 50.
Therefore, the controller 30 of the asphalt finisher 100 can identify the position
indicated by the position information acquired by the GPS module 50 on the construction
plan drawing.
[0044] Based on the construction plan drawing, the controller 30 generates a second movement
path for the dump truck 200 so that the dump truck 200 travels in a state where the
loading platform 201 of the dump truck 200 and the hopper 2 of the asphalt finisher
100 are maintained in an overlapping state (in other words, in a synchronized state).
Then, the controller 30 generates a control command instructing a steering angle and
a speed of the dump truck 200 so that the dump truck 200 travels along the second
movement path. Then, the controller 30 transmits the generated control command to
the wireless communication device 240 of the dump truck 200 via the wireless communication
device 40. In this manner, the controller 30 synchronizes the operation of the dump
truck 200 to correspond to the operation of the asphalt finisher 100.
[0045] Fig. 2 is a block diagram illustrating a configuration of the asphalt finisher 100
and the dump truck 200 according to the present embodiment. As illustrated in Fig.
2, the dump truck 200 includes a first imaging device 261, a second imaging device
262, an input device 263, a controller 230, a wireless communication device 240, and
a drive system controller 250. That is, the present embodiment adopts the following
example. In the construction assistance system for the asphalt finisher including
the asphalt finisher 100 and the dump truck 200, the controller 30 controls the operation
of the dump truck 200 and the operation of the asphalt finisher 100 to be synchronized
with each other.
[0046] The controller 230 generates a control command relating to drive control, based on
image information from the first imaging device 261 (for example, provided in the
vicinity of the emblem on the front surface of the dump truck 200), image information
from the second imaging device 262 (for example, provided in a rear end part of the
dump truck 200), and a control signal from a detection sensor (not illustrated). Then,
the controller 230 outputs the generated control command to the drive system controller
250. In this manner, the controller 230 realizes the driving operation assistance
using the ADAS. The drive system controller 250 controls a drive system and an engine
of the dump truck 200 in accordance with a control command.
[0047] In addition, the controller 230 performs various types of control by receiving an
operation from a driver via the input device 263.
[0048] When the control command is received from the asphalt finisher 100 via the wireless
communication device 240, the controller 230 outputs the received control command
to the drive system controller 250. In this manner, the dump truck 200 realizes the
driving operation assistance using the ADAS in accordance with a request from the
asphalt finisher 100.
[0049] In addition, the controller 230 may transmit the image information captured by the
first imaging device 261 and the image information captured by the second imaging
device 262 to the asphalt finisher 100 via the wireless communication device 240.
[0050] The asphalt finisher 100 includes the imaging device 62, the input device 60a, the
controller 30, the drive system controller 55, and the wireless communication device
40. The drive system controller 55 controls the tractor 1 in accordance with the control
command.
[0051] The controller 30 according to the present embodiment can perform the driving operation
assistance using the Advanced driver-assistance systems (ADAS), based on the image
information received from the imaging device 62 and the detection signals received
from various detection sensors (not illustrated). In addition, the controller 30 according
to the present embodiment is not limited to the driving operation assistance using
the ADAS, and another driving operation assistance may be used. For example, the controller
30 may use Autonomous Driving (AD).
[0052] The controller 30 of the present embodiment receives an input of the construction
plan drawing via a connection I/F (not illustrated) or the wireless communication
device 40.
[0053] Then, the controller 30 performs various types of control so that the asphalt finisher
100 and the dump truck 200 move in the construction target region, based on the construction
plan drawing.
[0054] Each functional block included in the controller 30 illustrated in Fig. 2 is conceptual,
and does not necessarily have to be physically configured as illustrated. All or a
part of each functional block may be functionally or physically distributed or integrated
in any unit. All or any part of each processing function performed in each functional
block is realized by a program executed by the CPU. Alternatively, each functional
block may be realized as hardware using a wired logic. As illustrated in Fig. 2, the
controller 30 includes a dump truck identification information storage unit 31, an
acquisition unit 32, a path generation unit 33, a detection unit 34, a determination
unit 35, a command generation unit 36, and a communication control unit 37.
[0055] The dump truck identification information storage unit 31 is provided on a storage
medium inside the controller 30. The dump truck identification information storage
unit 31 stores information for the asphalt finisher 100 to identify the dump truck
200 serving as a communication target. For example, the dump truck identification
information storage unit 31 stores number plate information of the dump truck 200
and identification information (for example, SSID) of the wireless communication device
240 mounted on the dump truck 200 in association with each other. In this manner,
the controller 30 can identify the wireless communication device 240 serving as the
communication target, based on the imaged number plate when the imaging device 62
images a rear part of the dump truck 200.
[0056] The acquisition unit 32 acquires image information captured by the imaging device
62. In addition, the acquisition unit 32 acquires operation information from the operator
via the input device 60a.
[0057] In addition, the acquisition unit 32 acquires the construction plan drawing. For
example, the acquisition unit 32 may acquire the construction plan drawing from a
non-volatile storage medium connected via a connection I/F (for example, a USB I/F)
(not illustrated). Furthermore, the acquisition unit 32 may acquire the construction
plan drawing received by the communication control unit 37 from an external device
via the wireless communication device 40.
[0058] The path generation unit 33 generates the movement paths of the asphalt finisher
100 and the dump truck 200, based on the construction plan drawing acquired by the
acquisition unit 32. In the present embodiment, the movement path is generated after
the construction plan drawing is acquired and before the asphalt finisher 100 starts
the construction. In this manner, the path generation unit 33 can generate the movement
path including a construction start position of the asphalt finisher 100.
[0059] The path generation unit 33 of the present embodiment generates the first movement
path of the asphalt finisher 100 so that the whole construction target region indicated
in the construction plan drawing can be constructed. Furthermore, the path generation
unit 33 generates the second movement path of the dump truck 200 when the dump truck
200 travels in a state of being in contact with the asphalt finisher 100 traveling
along the first movement path.
[0060] When a region having a step difference such as a manhole is included in the construction
target region indicated in the construction plan drawing, the path generation unit
33 generates the first movement path and the second movement path so that the wheels
of the asphalt finisher 100 and the dump truck 200 do not pass through the region
having the step difference.
[0061] After the asphalt finisher 100 starts the construction, the detection unit 34 detects
a transport vehicle such as the dump truck 200 existing in a front space of the asphalt
finisher 100, based on the image information acquired from the imaging device 62.
A technique for detecting the transport vehicle such as the dump truck 200 from an
image indicated by the image information may be any technique including a known image
processing technique. The detection unit 34 may detect other objects when detecting
the transport vehicle from the image. For example, the other objects may include a
load cone, a person (worker), and a small machine (rammer or tamper). In addition,
the determination unit 35 may be configured to recognize (detect) an object existing
around the asphalt finisher 100 (example of a work machine), based on the image information
(output value) of the imaging device 62 serving as one type of the space recognition
device. For example, the object serving as a recognition target includes the dump
truck 200, a terrain shape (inclination or hole), an electric wire, an electric pole,
a person, an animal, a vehicle, a construction machine, a building, a wall, a helmet,
a safety vest, work clothes, or a predetermined mark on the helmet. In this way, the
determination unit 35 may be configured to be capable of identifying at least one
of a type, a position, and a shape of the object. For example, the determination unit
35 may be configured to be capable of distinguishing between the dump truck 200 and
an object other than the dump truck.
[0062] The determination unit 35 determines various types of information, based on the image
information (example of detection information) from the imaging device 62 (example
of the detection device).
[0063] For example, the determination unit 35 determines the number plate information of
the dump truck 200 existing in front of the asphalt finisher 100, based on the image
information from the imaging device 62. In this manner, the determination unit 35
can identify the number plate information of the dump truck 200 serving as a control
target.
[0064] Furthermore, the determination unit 35 may determine a distance between the dump
truck 200 and the asphalt finisher 100. The determination unit 35 according to the
present embodiment has a correspondence relationship between a size of the dump truck
200 captured in the image and a distance between the rear wheel 202 of the dump truck
200 and the roller 2b of the asphalt finisher 100. In this manner, the determination
unit 35 can identify the distance between the rear wheel 202 of the dump truck 200
and the roller 2b of the asphalt finisher 100 from the image information acquired
by the acquisition unit 32.
[0065] For example, the determination unit 35 determines whether or not the loading platform
201 of the dump truck 200 can be positioned at a designated position after the dump
truck 200 is detected from the image captured by the imaging device 62. The designated
position is a position of the loading platform 201 suitable for moving the paving
material on the loading platform 201 into the hopper 2, and is a position partially
overlapping the position of the hopper 2 of the asphalt finisher 100 in the vertical
direction. In addition, the designated position is a position where the dump truck
200 moves in accordance with the movement of the asphalt finisher 100. Information
relating to the designated position is typically stored in advance in the storage
medium of the controller 30. In the present embodiment, the information relating to
the designated position is information relating to a rectangular region having substantially
the same size (area) as that of the loading platform 201 in a top view. In other words,
the information relating to the designated position is information relating to a rectangular
parallelepiped space having substantially the same size (volume) as that of the loading
platform 201. Therefore, for example, "positioning the loading platform 201 of the
dump truck 200 at the designated position" means causing the rectangular region corresponding
to the actual loading platform 201 to coincide with the rectangular region corresponding
to the designated position. A rectangular region ZN illustrated by a dotted line in
Fig. 1B is an example of the rectangular region corresponding to the designated position.
[0066] The command generation unit 36 generates a control command for causing the asphalt
finisher 100 to travel along the first movement path. Specifically, the command generation
unit 36 of the present embodiment generates an acceleration command or a deceleration
command of the asphalt finisher 100 for continuing the construction. In addition,
the command generation unit 36 generates a control command relating to steering for
moving along the first movement path, based on the first movement path, the acceleration
command or the deceleration command, and the position information of the asphalt finisher
100 which is received from the GPS module 50. Furthermore, the command generation
unit 36 may generate a control command for performing braking when necessary. Then,
the command generation unit 36 outputs the generated control command to the drive
system controller 55.
[0067] The command generation unit 36 of the present embodiment generates a control command
for the asphalt finisher 100 so that the operation of the dump truck 200 and the operation
of the asphalt finisher 100 are synchronized with each other. Specifically, a control
command is generated so that both travel at a constant speed along the first movement
path. In this manner, the operation of the dump truck 200 is easily synchronized with
the operation of the asphalt finisher 100.
[0068] For example, the control command generated by the command generation unit 36 of the
present embodiment includes a control command for steering so that the loading platform
201 of the dump truck 200 is positioned at the designated position. For example, other
control commands include a control command for instructing the dump truck 200 to move
rearward or stop so that the rear wheel 202 of the dump truck 200 is stopped in the
vicinity of the roller 2b.
[0069] Furthermore, the command generation unit 36 generates a control command for causing
the transport vehicle (for example, the dump truck 200) to travel along the second
movement path after performing steering so that the loading platform 201 of the dump
truck 200 is positioned at the designated position. Then, the command generation unit
36 outputs the generated control command to the communication control unit 37. For
example, the control command for traveling along the second movement path is a steering
command in a rightward direction or a leftward direction, a command to set a predetermined
speed, an acceleration command, a deceleration command, or a braking command.
[0070] Specifically, the command generation unit 36 generates a control command to cause
the dump truck 200 to travel at a speed determined, based on a speed of the asphalt
finisher 100, after performing the steering so that the loading platform 201 of the
dump truck 200 is positioned at the designated position. For example, as the speed
determined based on the speed of the asphalt finisher 100, it is conceivable to adopt
a speed substantially the same as a speed of the asphalt finisher 100. That is, since
the dump truck 200 is caused to travel at substantially the same speed as that of
the asphalt finisher 100, it is possible to maintain a state where the hopper 2 of
the asphalt finisher 100 and the loading platform 201 of the dump truck 200 overlap
each other in the vertical direction. However, even when both are instructed to travel
at substantially the same speed, the command generation unit 36 may cause a position
deviation due to a difference between the path followed by the hopper 2 of the asphalt
finisher 100 and the path followed by the dump truck 200, or a speed deviation.
[0071] Therefore, the command generation unit 36 of the present embodiment generates a control
command for acceleration or deceleration of the dump truck 200 to maintain the state
where the hopper 2 of the asphalt finisher 100 and the loading platform 201 of the
dump truck 200 overlap each other in the vertical direction.
[0072] In order to maintain the state where the hopper 2 of the asphalt finisher 100 and
the loading platform 201 of the dump truck 200 overlap each other in the vertical
direction, the command generation unit 36 according to the present embodiment performs
control based on a relative position relationship between the asphalt finisher 100
and the dump truck 200.
[0073] Furthermore, the command generation unit 36 generates a control command for dumping
up the loading platform 201 of the dump truck 200 by controlling a hoist cylinder.
The command generation unit 36 generates the control command for dumping up the loading
platform 201 of the dump truck 200 after the loading platform 201 of the dump truck
200 is positioned at the designated position. In the present embodiment, the determination
unit 35 may determine whether or not the loading platform 201 of the dump truck 200
is positioned at the designated position, based on the image information. Then, the
command generation unit 36 generates the control command for dumping up the loading
platform 201 of the dump truck 200 in accordance with a determination result. Furthermore,
when an operation for dumping up the loading platform 201 of the dump truck 200 is
received from the operator of the asphalt finisher 100 via the input device 60a, the
command generation unit 36 may generate the control command for dumping up the loading
platform 201 of the dump truck 200.
[0074] Furthermore, the command generation unit 36 generates the control command for dumping
down the loading platform 201 of the dump truck 200 by controlling the hoist cylinder.
In the present embodiment, after the paving material loaded on the loading platform
201 is completely supplied to the hopper 2, the command generation unit 36 generates
the control command for dumping down the loading platform 201 of the dump truck 200.
In the present embodiment, based on the image information, the determination unit
35 may determine whether or not the paving material loaded on the loading platform
201 of the dump truck 200 is emptied, in other words, whether or not the paving material
is completely supplied. Then, the command generation unit 36 generates the control
command for dumping down the loading platform 201 of the dump truck 200 in accordance
with a determination result. Furthermore, when an operation for dumping down the loading
platform 201 of the dump truck 200 is received from the operator of the asphalt finisher
100 via the input device 60a, the command generation unit 36 may generate the control
command for dumping down the loading platform 201 of the dump truck 200.
[0075] The determination unit 35 identifies an inter-vehicle component distance, which is
a distance between the rear wheel 202 of the dump truck 200 and the roller 2b of the
asphalt finisher 100, from the image information acquired by the acquisition unit
32. Then, the command generation unit 36 of the present embodiment generates a control
command for acceleration or deceleration of the dump truck 200 so that the inter-vehicle
component distance falls within a range of a predetermined distance "A" from a distance
"0". The predetermined distance "A" is a distance between the rear wheel 202 and the
roller 2b in a situation where a rear end part of the loading platform 201 of the
dump truck 200 and a tip part of the hopper 2 overlap each other in the vertical direction.
[0076] In other words, when the controller 30 can control the speed or the acceleration
of the dump truck 200 so that the distance identified by the determination unit 35
falls within the range of the predetermined distance "A" from the distance "0", the
controller 30 can maintain a state where the hopper 2 and the loading platform 201
overlap each other in the vertical direction. A specific control method will be described
later.
[0077] In the present embodiment, an example in which the inter-vehicle component distance
is controlled to fall within the range of the predetermined distance "A" from the
distance "0" will be described. However, a control method used in the present embodiment
is not limited to the above-described control method. That is, the controller 30 may
use any control method as long as the command generation unit 36 generates the control
command for controlling the speed or the acceleration of the dump truck 200, based
on the inter-vehicle component distance so that the state where the hopper 2 and the
loading platform 201 of the dump truck 200 overlap each other in the vertical direction
can be maintained.
[0078] Furthermore, the command generation unit 36 generates a control command relating
to steering for moving along the second movement path, based on the second movement
path, the acceleration command or the deceleration command of the dump truck 200,
and the position information of the dump truck 200. The position information of the
dump truck 200 is calculated by the command generation unit 36 from the position information
of the asphalt finisher 100 which is acquired from the GPS module 50 and the relative
position relationship between the asphalt finisher 100 and the dump truck 200. The
relative position relationship is obtained from the image information captured by
the imaging device 62. Furthermore, the command generation unit 36 may generate a
control command for braking the dump truck 200 when necessary. Then, the command generation
unit 36 outputs the generated control command of the dump truck 200 to the wireless
communication device 40.
[0079] The present embodiment is configured to calculate the position information of the
dump truck 200 from the position information of the asphalt finisher 100 which is
acquired from the GPS module 50 and the relative position relationship between the
asphalt finisher 100 and the dump truck 200. However, in the present embodiment, an
acquisition method of the position information of the dump truck 200 is not limited
to the above-described method. For example, the dump truck 200 may include a GPS module.
Then, the controller 30 of the asphalt finisher 100 may acquire the position information
acquired from the GPS module provided in the dump truck 200 by wireless communication
between the asphalt finisher 100 and the dump truck 200.
[0080] The control command generated by the command generation unit 36 is not limited to
the above-described command, and may be various other control commands. For example,
when the control command generated by the command generation unit 36 may be a command
that can be executed by the ADAS of the asphalt finisher 100, such as turning on/off
the headlight of the asphalt finisher 100 or warning the operator of the asphalt finisher
100. Similarly, the control command generated by the command generation unit 36 may
include a command that can be executed by the ADAS of the dump truck 200, such as
turning on/off the headlight of the dump truck 200 or warning the driver of the dump
truck 200.
[0081] The communication control unit 37 performs communication control with the transport
vehicle such as the dump truck 200 via the wireless communication device 240. For
example, the communication control unit 37 controls communication with the wireless
communication device 240 indicated by identification information associated with the
number plate information determined by the command generation unit 36. In this manner,
the controller 30 can transmit the control command generated for the dump truck 200
to the dump truck 200. For example, the communication control unit 37 transmits a
control command for moving the dump truck 200 along the second movement path generated
by the command generation unit 36, to the wireless communication device 240.
[0082] Furthermore, the communication control unit 37 receives the image information relating
to the image captured by the first imaging device 261 of the dump truck 200 via the
wireless communication device 240.
[0083] The operator of the asphalt finisher 100 is less likely to visually confirm the traveling
direction, when the dump truck 200 exists in front of the asphalt finisher 100. Therefore,
the communication control unit 37 according to the present embodiment receives the
image information relating to the image captured in front of the dump truck 200, which
is captured by the first imaging device 261 of the dump truck 200. The communication
control unit 37 outputs the received image information to the main monitor 60. In
this manner, the operator of the asphalt finisher 100 can understand a situation in
front of the dump truck 200.
[0084] Then, the determination unit 35 determines whether or not an obstacle exists on the
movement path of the dump truck 200 and the asphalt finisher 100, based on the received
image information. The obstacle to be determined may be any object. For example, the
obstacle serving as a determination target is a scoop or a pylon.
[0085] Then, when the determination unit 35 determines that an obstacle exists, the audio
output device 63 outputs warning information indicating that the obstacle exists,
in accordance with an instruction from the determination unit 35. In this manner,
the operator can recognize the presence or absence of the obstacle in the movement
path. Furthermore, the operator can recognize a situation of the movement path by
visually confirming the image information.
[0086] Fig. 3 is a view illustrating a process procedure performed by the asphalt finisher
100 according to the present embodiment. In the process procedure illustrated in Fig.
3, S301 and S302 are typically performed before the asphalt finisher 100 carries out
the construction. The dump truck 200 may be driven by the driver, or may be automatically
steered by the ADAS.
[0087] The acquisition unit 32 acquires the construction plan drawing (S301).
[0088] The path generation unit 33 generates the first movement path of the asphalt finisher
100 and the second movement path of the dump truck 200, based on the construction
plan drawing acquired by the acquisition unit 32 (S302).
[0089] Then, the controller 30 starts movement control to move along the first movement
path of the asphalt finisher 100 (S303).
[0090] The acquisition unit 32 acquires the image information indicating the image captured
by the imaging device 62 (S304) .
[0091] Then, the detection unit 34 determines whether or not the dump truck 200 exists in
front of the asphalt finisher 100, based on the image information (S305). When the
detection unit 34 determines that the dump truck 200 does not exist (S305: No), the
controller 30 performs a process in S305 again after a predetermined time.
[0092] When the detection unit 34 determines that the dump truck 200 exists (S305: Yes),
the communication control unit 37 identifies the identification information of the
wireless communication device 240 from the number plate information of the dump truck
200. Then, the communication control unit 37 starts communication with the dump truck
200 equipped with the wireless communication device 240 indicated by the identified
identification information (S306). In this manner, the controller 30 starts automatic
control for the dump truck 200.
[0093] The communication control unit 37 transmits the control command generated by the
command generation unit 36 to steer the dump truck 200 to position the loading platform
201 of the dump truck 200 at the designated position, to the wireless communication
device 240 of the dump truck 200. (S307). In this manner, the dump truck 200 moves
to a position where the loading platform 201 of the dump truck 200 overlaps the hopper
2 of the asphalt finisher 100 in the vertical direction. Thereafter, the dump truck
200 is movable together with the asphalt finisher 100.
[0094] The command generation unit 36 generates a speed control command of the dump truck
200, based on the speed of the asphalt finisher 100 (S308). For example, as the speed
of the dump truck 200, it is conceivable to adopt the same speed as the speed of the
asphalt finisher 100. That is, the controller 30 controls the dump truck 200 so that
the speed of the dump truck 200 and the speed of the asphalt finisher 100 coincide
with each other. In this manner, even when the distance between the dump truck 200
and the asphalt finisher 100 is changed, both can travel at the same speed.
[0095] The communication control unit 37 transmits the speed control command to the wireless
communication device 240 of the dump truck 200 (S309).
[0096] The acquisition unit 32 acquires the image information indicating the image captured
by the imaging device 62 (S310). The acquisition unit 32 identifies the relative position
information between the rear wheel 202 of the dump truck 200 and the roller 2b of
the asphalt finisher 100 from the image information acquired in S310.
[0097] Furthermore, the acquisition unit 32 acquires the position information from the GPS
module 50 (S311). In this manner, the controller 30 recognizes the position information
(for example, in the world geodetic system) of the asphalt finisher 100. Furthermore,
the acquisition unit 32 recognizes the position information (for example, in the world
geodetic system) of the dump truck 200, from the position information (for example,
in the world geodetic system) of the asphalt finisher 100 and the relative position
information between the rear wheel 202 of the dump truck 200 and the roller 2b of
the asphalt finisher 100.
[0098] Based on the above-described relative position information, the command generation
unit 36 generates the control command relating to the speed of the dump truck 200
to maintain the overlapping state between the dump truck 200 and the asphalt finisher
100 (state where the loading platform 201 of the dump truck 200 overlaps the hopper
2 of the asphalt finisher 100 in the vertical direction) (S312). For example, the
control command relating to the speed is a control command for causing the dump truck
200 to accelerate, decelerate, or maintain the speed. The control command relating
to the speed of the present embodiment will be described later.
[0099] Furthermore, the command generation unit 36 generates a steering control command
for moving the dump truck 200 along the second movement path, based on the position
information of the dump truck 200, the second movement path of the dump truck 200,
a current speed of the dump truck 200, and a control command relating to acceleration
or deceleration of the dump truck 200 (S313).
[0100] Then, the communication control unit 37 transmits the steering control command and
the control command relating to the speed to the wireless communication device 240
of the dump truck 200 via the wireless communication device 40 (S314).
[0101] The command generation unit 36 generates a steering control command of the asphalt
finisher 100 to move the asphalt finisher 100 along the first movement path, based
on the first movement path and the position information of the asphalt finisher 100.
Then, the drive system controller 55 performs steering control in accordance with
the control command (S315).
[0102] Next, the control command generated by the command generation unit 36 will be described.
Fig. 4 is a top view of a construction site, illustrating the first movement path
and the second movement path which are generated by the path generation unit 33 for
constructing a curved part (left curved part) of a road. In an example illustrated
in Fig. 4, the asphalt finisher 100 paves a region between a left side boundary line
LP and a right side boundary line RP with an asphalt mixture. Therefore, the asphalt
finisher 100 spreads the screed device 3 until the screed device 3 reaches each of
the left side boundary line LP and the right side boundary line RP.
[0103] The path generation unit 33 generates a first movement path AFL so that the asphalt
finisher 100 can lay the asphalt mixture in the region between the left side boundary
line LP and the right side boundary line RP. That is, the first movement path AFL
indicates a movement path for the asphalt finisher 100 to pave a construction target
region with the asphalt mixture, in accordance with the construction plan drawing.
[0104] In the present embodiment, the path generation unit 33 generates a second movement
path DTL with reference to the first movement path AFL of the asphalt finisher 100.
The second movement path DTL is a movement path of the dump truck 200. The dump truck
200 moves along the second movement path DTL. In this manner, while the asphalt finisher
100 moves along the first movement path AFL, the overlapping state between the loading
platform 201 of the dump truck 200 and the hopper 2 of the asphalt finisher 100 in
the vertical direction is maintained. Therefore, the dump truck 200 can realize stable
supply of the paving material from the dump truck 200 to the asphalt finisher 100.
In this way, in the present embodiment, a part of the dump truck 200 and the asphalt
finisher 100 overlap each other. Therefore, the distance between the dump truck 200
and the asphalt finisher 100 disappears.
[0105] The second movement path DTL is a movement path used for control after the loading
platform 201 of the dump truck 200 is positioned at the designated position. In other
words, the controller 30 controls the dump truck 200 to position the loading platform
201 of the dump truck 200 at the designated position, and thereafter, performs automatic
control along the second movement path DTL.
[0106] Then, after the paving material is completely supplied from the dump truck 200 to
the asphalt finisher 100, the controller 30 completes the control of the dump truck
200 moving along the second movement path DTL. Thereafter, the dump truck 200 travels
in accordance with the control on the dump truck 200 side (for example, the operation
control of the driver or the driving assistance control using the ADAS on the dump
truck 200 side). In this way, the controller 30 of the present embodiment controls
the dump truck 200 by using the second movement path DTL only while the loading platform
201 of the dump truck 200 is positioned at the designated position. In this manner,
the controller 30 can control a plurality of the dump trucks 200 along the second
movement path DTL.
[0107] The first movement path AFL and the second movement path DTL are indicated by using
a reference coordinate system. For example, the reference coordinate system is the
world geodetic system. The reference coordinate system is not limited to the world
geodetic system, and may be any coordinate system as long as the coordinate system
can express a correspondence relationship between the position information received
by the asphalt finisher 100 and the position information included in the construction
plan drawing.
[0108] A point AP1 indicates a position of a front end of the asphalt finisher 100 at a
first time point at which the construction starts. A point AP2 indicates the position
of the front end of the asphalt finisher 100 at a second time point after the asphalt
finisher 100 moves forward along the first movement path AFL for a predetermined time
from the first time point. A point AP3 indicates the position of the front end of
the asphalt finisher 100 at a third time point after the asphalt finisher 100 moves
forward along the first movement path AFL for a predetermined time from the second
time point.
[0109] The command generation unit 36 generates a control command for operating the asphalt
finisher 100 so that an actual position coordinate indicated by the position (for
example, the point AP1, the point AP2, or the point AP3) of the front end of the asphalt
finisher 100 coincides with one of the position coordinates forming the first movement
path AFL.
[0110] Specifically, the command generation unit 36 calculates position information indicating
the position of the front end of the asphalt finisher 100 (for example, the point
AP1, the point AP2, or the point AP3), based on the position information from the
GPS module 50. Then, when steering in the rightward direction or in the leftward direction
is needed to move along the first movement path AFL in the calculated position information,
the command generation unit 36 generates a control command for steering in the rightward
direction or in the leftward direction. In addition, the command generation unit 36
calculates a steering angle for moving along the first movement path AFL in accordance
with the current speed, the acceleration, or the deceleration of the asphalt finisher
100. The calculated steering angle is included in the control command.
[0111] A point DP1 indicates the position of the front end of the dump truck 200 at the
first time point at which the construction starts. A point DP2 indicates the position
of the front end of the dump truck 200 at the second time point after the dump truck
200 moves forward along the second movement path DTL for a predetermined time from
the first time point. A point DP3 indicates the position of the front end of the dump
truck 200 at the third time point after the dump truck 200 moves forward along the
second movement path DTL for a predetermined time from the second time point.
[0112] The command generation unit 36 generates a control command for operating the dump
truck 200 so that the actual position coordinate indicated by the position of the
front end of the dump truck 200 (for example, the point DP1, the point DP2, or the
point DP3) coincides with one of the position coordinates forming the second movement
path DTL. Furthermore, the command generation unit 36 generates a control command
for maintaining the state where the hopper 2 of the asphalt finisher 100 and the loading
platform 201 of the dump truck 200 overlap each other in the vertical direction.
[0113] Specifically, the command generation unit 36 generates a control command relating
to the speed of the dump truck 200, based on the speed, the acceleration, or the deceleration
of the asphalt finisher 100. Furthermore, the command generation unit 36 calculates
the position information indicating the position of the front end of the dump truck
200 (for example, the point DP1, the point DP2, or the point DP3), based on the position
information from the GPS module 50. Then, when steering in the rightward direction
or in the leftward direction is needed to move along the second movement path in the
calculated position information, the command generation unit 36 generates a control
command for steering in the rightward direction or in the leftward direction. In addition,
the command generation unit 36 calculates a steering angle for moving along the second
movement path, in accordance with the current speed of the dump truck 200 and the
acceleration or the deceleration indicated by the control command relating to the
speed. The calculated steering angle is included in the control command. Then, the
communication control unit 37 transmits the control command for the dump truck 200
to the wireless communication device 240 of the dump truck 200 via the wireless communication
device 40.
[0114] Referring back to Fig. 3, the controller 30 determines whether or not the paving
material is completely supplied from the dump truck 200 (S316). A method for determining
whether or not the paving material is completely supplied may be any method, and for
example, may be a notification from the dump truck 200. When it is determined that
the paving material is not completely supplied (S316: No), the controller 30 performs
process subsequent to S310.
[0115] When the controller 30 determines that the paving material is completely supplied
(S315: No), the communication control unit 37 transmits the control command generated
by the command generation unit 36 to separate the dump truck 200 from the asphalt
finisher 100, to the wireless communication device 240 of the dump truck 200 (S316).
[0116] Thereafter, the controller 30 determines whether or not the construction along the
first movement path is completed (S317). When it is determined that the construction
is not completed (S317: No), the controller 30 performs the processes subsequent to
S305 again.
[0117] On the other hand, when it is determined that the construction is completed (S317:
No), the controller 30 completes the process.
[0118] The asphalt finisher 100 of the present embodiment can pave the construction target
region with the asphalt mixture by performing the above-described process.
[0119] The controller 30 of the above-described embodiment generates the second movement
path of the transport vehicle such as the dump truck 200 so that the overlapping state
can be maintained when the asphalt finisher 100 travels along the first movement path.
In this manner, the controller 30 can synchronize the steering of the asphalt finisher
100 and the steering of the dump truck 200 with each other. The determination unit
35 of the controller 30 according to the present embodiment can determine whether
or not the overlapping state between the hopper 2 and the loading platform 201 is
maintained, based on the position relationship between the rear wheel of the dump
truck 20 and the roller 2b of the asphalt finisher 100 (position relationship between
components of respective vehicles). However, in the present embodiment, it is not
always necessary to use the rear wheel of the dump truck 20 or the roller 2b of the
asphalt finisher 100 in determining whether or not the overlapping state is maintained.
For example, it may be determined whether or not the hopper 2 maintains the overlapping
state with the loading platform 201, based on the position relationship between a
front end of the hopper 2 and a rear end of the loading platform 201. In other words,
the controller 30 according to the present embodiment may perform control to maintain
the overlapping state, based on the position relationship between the front end of
the hopper 2 and the rear end of the loading platform 201.
[0120] Next, generating the control command relating to the speed in the command generation
unit 36 in S311 will be specifically described. In the present embodiment, the determination
unit 35 identifies the inter-vehicle component distance between the rear wheel 202
of the dump truck 200 and the roller 2b of the asphalt finisher 100 from the image
information acquired by the acquisition unit 32. Then, the command generation unit
36 of the present embodiment generates a control command for acceleration or deceleration
of the dump truck 200 so that the inter-vehicle component distance falls within a
range of a predetermined distance "A" from a distance "0". In this way, the speed
of the dump truck 200 is controlled so that the distance between the component forming
the dump truck 200 and the component constituting the asphalt finisher 100 falls within
a predetermined range.
[0121] Figs. 5A to 5C are conceptual diagrams illustrating a position relationship between
the rear wheel 202 of the dump truck 200 and the roller 2b of the asphalt finisher
100 according to the present embodiment. Fig. 5A is a view illustrating a case where
the inter-vehicle component distance between the rear wheel 202 of the dump truck
200 and the roller 2b of the asphalt finisher 100 is a distance "0".
[0122] Fig. 5B is a view illustrating a case where the inter-vehicle component distance
between the rear wheel 202 of the dump truck 200 and the roller 2b of the asphalt
finisher 100 is a predetermined distance "A". In an example illustrated in Fig. 5B,
the rear end part of the loading platform 201 of the dump truck 200 and the tip part
of the hopper 2 of the asphalt finisher 100 overlap each other in the vertical direction.
In other words, when the inter-vehicle component distance between the rear wheel 202
of the dump truck 200 and the roller 2b of the asphalt finisher 100 exceeds the predetermined
distance "A", the hopper 2 and the loading platform 201 of the dump truck 200 do not
overlap each other in the vertical direction. In this case, when the loading platform
201 is dumped up, there is a possibility that the paving material may fall to a road
surface without being supplied to the hopper 2 from the loading platform 201.
[0123] The command generation unit 36 of the controller 30 of the present embodiment generates
the control command relating to the speed so that the inter-vehicle component distance
between the rear wheel 202 (example of the component of the dump truck 200) of the
dump truck 200 and the roller 2b (example of the component of the asphalt finisher
100) of the asphalt finisher 100 falls within a predetermined range ("0" ≤ inter-vehicle
component distance ≤ "A"). In the present embodiment, the control is switched depending
on whether or not the inter-vehicle component distance is shorter than a reference
distance. The reference distance according to the present embodiment is defined as
an intermediate distance "A/2" between the distance "0" which is the inter-vehicle
component distance in Fig. 5A and the predetermined distance "A" which is the inter-vehicle
component distance in Fig. 5B. In the present embodiment, an example in which the
distance between the rear wheel 202 serving as the component of the dump truck 200
and the roller 20b serving as the component of the asphalt finisher 100 is used as
a determination reference will be described. However, in the present embodiment, the
components used for the distance determination reference are not limited to the rear
wheel 202 and the roller 20b, and other components may be used.
[0124] Fig. 5C is a view illustrating a case where the inter-vehicle component distance
between the rear wheel 202 of the dump truck 200 and the roller 2b of the asphalt
finisher 100 is a reference distance "A/2". Then, the controller 30 switches the control
(for example, acceleration or deceleration) relating to the speed of the dump truck
200 depending on whether or not the inter-vehicle component distance is shorter than
the reference distance "A/2". The acceleration or the deceleration with respect to
the dump truck 200 is set in advance. In addition, the acceleration or the deceleration
with respect to the dump truck 200 may be changed depending on the inter-vehicle component
distance. Next, a specific process of S311 in Fig. 3 in the controller 30 according
to the present embodiment will be described.
[0125] Specifically, after the determination unit 35 recognizes the position information
of the asphalt finisher 100 and the position information of the dump truck 200 in
S310, the determination unit 35 determines whether or not the inter-vehicle component
distance between the rear wheel 202 of the dump truck 200 and the roller 2b of the
asphalt finisher 100 is shorter than the reference distance "A/2".
[0126] When the determination unit 35 determines that the inter-vehicle component distance
is shorter than the reference distance "A/2", the command generation unit 36 generates
a control command for accelerating the dump truck 200. For example, the acceleration
indicated by the control command increases as the inter-vehicle component distance
is shorter than the reference distance "A/2".
[0127] On the other hand, when the determination unit 35 determines that the inter-vehicle
component distance is not shorter than the reference distance "A/2", the command generation
unit 36 determines whether or not the inter-vehicle component distance is longer than
the reference distance "A/2". When the determination unit 35 determines that the inter-vehicle
component distance is long, the command generation unit 36 generates a control command
for decelerating the dump truck 200. For example, the deceleration indicated by the
control command increases as the inter-vehicle component distance is longer than the
reference distance "A/2".
[0128] On the other hand, when the determination unit 35 determines that the inter-vehicle
component distance is not longer than the reference distance "A/2", in other words,
the inter-vehicle component distance is equal to the reference distance "A/2", the
command generation unit 36 generates a control command for causing the dump truck
200 to maintain the current speed. In this way, the controller 30 performs control
for increasing or decreasing the speed of the dump truck 200 with respect to the asphalt
finisher 100.
[0129] The command generation unit 36 of the present embodiment generates the above-described
control command for accelerating, the above-described control command for decelerating,
or the above-described control command for maintaining the speed, as the control command
relating to the speed. After the command generation unit 36 generates these control
commands, processes subsequent to S312 are performed.
[0130] In this way, the controller 30 of the present embodiment generates the control command
relating to the speed of the dump truck 200 in accordance with the position relationship
between the dump truck 200 and the asphalt finisher 100. In this manner, the controller
30 can synchronize the speed of the asphalt finisher 100 and the speed of the dump
truck 200 with each other.
(Second Embodiment)
[0131] As a method for generating the control command relating to the speed of the dump
truck 200, the first embodiment adopts a method for switching control relating to
the speed, depending on the inter-vehicle component distance between the rear wheel
202 of the dump truck 200 and the roller 2b of the asphalt finisher 100. However,
the above-described embodiment is not limited to the method in which the controller
30 of the asphalt finisher 100 switches the generation of the control command relating
to the speed of the dump truck 200, depending on the inter-vehicle component distance.
Therefore, hereinafter, a second embodiment in which the control command relating
to the speed is generated by using a method different from that of the first embodiment
will be described. The asphalt finisher 100 and the dump truck 200 of the second embodiment
have the same configurations as those of the first embodiment, and thus, description
thereof will be omitted.
[0132] In S312, the controller 30 of the second embodiment calculates a difference between
the speed of the control command transmitted in S309 and the actual speed of the dump
truck 200, and controls the speed of the dump truck 200, based on the calculated difference.
When the dump truck 200 travels at a speed indicated by the control command transmitted
in S309, it is possible to maintain the state where the hopper 2 of the asphalt finisher
100 and the loading platform 201 of the dump truck 200 overlap each other in the vertical
direction.
[0133] However, actually, a deviation occurs between the speed of the control command and
the actual speed due to air resistance of the dump truck 200 or a loss caused by mechanical
control. When the deviation occurs in this way, it becomes difficult to maintain the
state where the hopper 2 of the asphalt finisher 100 and the loading platform 201
of the dump truck 200 overlap each other in the vertical direction. Therefore, in
the second embodiment, the controller 30 performs feedback control of the speed of
the dump truck 200.
[0134] Specifically, the acquisition unit 32 acquires information on the actual speed of
the dump truck 200. For example, as an acquisition method, the acquisition unit 32
may acquire information on the actual speed received from the dump truck 200 via the
communication control unit 37. As another example, the acquisition unit 32 may estimate
the actual speed of the dump truck 200, based on the image of the dump truck 200 in
the image information captured by the imaging device 62.
[0135] Then, the determination unit 35 calculates a difference between the speed indicated
by the control command transmitted to the dump truck 200 in S309 and the actual speed
of the dump truck 200.
[0136] Then, the command generation unit 36 generates a control command for performing
feedback control to travel at the speed indicated by the speed control command, based
on the difference between the speed indicated by the control command and the actual
speed of the dump truck 200. For example, as the feedback control method, a well-known
method such as PID control may be used.
[0137] In the second embodiment, the command generation unit 36 generates the control command
based on the above-described feedback control, as the control command relating to
the speed. Then, after the command generation unit 36 generates the control command,
the communication control unit 37 transmits the control command to the dump truck
200 via the wireless communication device 40. In this way, the controller 30 performs
the processes subsequent to S312 in Fig. 3. That is, when receiving the control command,
the controller 230 of the dump truck 200 performs the feedback control to reduce the
difference between the speed indicated by the control command transmitted in S309
and the actual speed of the dump truck 200. In this manner, the controller 230 can
bring the actual speed of the dump truck 200 close to the speed indicated by the speed
control command.
[0138] In addition, as in the first embodiment, the command generation unit 36 of the second
embodiment may generate the control command for accelerating, decelerating, or maintaining
the speed of the dump truck 200, based on the inter-vehicle component distance.
[0139] Furthermore, the command generation unit 36 of the second embodiment may generate
the speed control command, depending on whether or not the inter-vehicle component
distance between the roller 2b of the asphalt finisher and the rear wheel 202 of the
dump truck 200 is shorter than the reference distance "A/2".
[0140] For example, when the determination unit 35 determines that the inter-vehicle component
distance is shorter than the reference distance "A/2", the command generation unit
36 generates a control command for traveling at a speed higher than the current speed
of the asphalt finisher. For example, as another example, when the determination unit
35 determines that the inter-vehicle component distance is longer than the reference
distance "A/2", the command generation unit 36 generates a control command for traveling
at a speed lower than the current speed of the asphalt finisher.
[0141] Furthermore, when a disturbance (for example, an inclination of a road surface or
an obstacle) exists in front of the dump truck 200, before the asphalt finisher 100
and the dump truck 200 receive an influence of the disturbance, the command generation
unit 36 may generate a control command for suppressing the influence.
[0142] For example, the communication control unit 37 of the asphalt finisher 100 may receive
the image information captured by the first imaging device 261 of the dump truck 200
via the wireless communication device 40, and the command generation unit 36 may correct
the control command relating to the speed, based on a situation indicated by the image
information. For example, when the determination unit 35 determines that the traveling
direction of the dump truck 200 is an uphill slope, based on the image information,
the command generation unit 36 performs feed-forward control for increasing an acceleration
degree in advance with respect to the generated control command. The command generation
unit 36 of the second embodiment may generate a control command based on the control
in which the feed-forward control and the above-described feedback control are combined.
[0143] In the second embodiment, the controller 30 performs the above-described control
to synchronize the speed of the dump truck 200 and the speed of the asphalt finisher
100 with each other. In this manner, the controller 30 of the second embodiment maintains
a constant inter-vehicle component distance between the dump truck 200 and the asphalt
finisher 100, and maintains the state where the loading platform 201 of the dump truck
200 overlaps the hopper 2 of the asphalt finisher 100 in the vertical direction.
[0144] The controller 30 of the second embodiment generates a control command based on the
feedback control relating to the speed of the dump truck 200 in accordance with a
difference between the speed indicated by the control command of the dump truck 200
and the actual speed. In this manner, as in the first embodiment, the controller 30
can synchronize the speed of the asphalt finisher 100 and the speed of the dump truck
200 with each other.
[0145] The controller 30 of the above-described embodiment synchronizes the operation of
the transport vehicle such as the dump truck 200 and the operation of the asphalt
finisher 100 with each other by performing the above-described control. The operation
to be synchronized is not limited to the steering and the speed, and may be turning
on/off a headlight or a winker or outputting warning information.
[0146] In the above-described example, a case where the imaging device 62 images the space
existing in front of the asphalt finisher 100 has been described. Then, when the dump
truck 200 is detected in front of the asphalt finisher 100, the controller 30 controls
the dump truck 200. However, the present embodiment is not limited to a case where
the transport vehicle serving as a control target exists in front of the asphalt finisher
100. The controller 30 may control a transport vehicle existing around the asphalt
finisher 100 as the control target. For example, when the asphalt finisher 100 further
includes an imaging device capable of imaging in a rightward-leftward direction, the
controller 30 may control the dump truck detected by the imaging device as the control
target. In this case, for example, the controller 30 of the asphalt finisher 100 transmits
a control command to the detected dump truck to move rearward after moving forward.
The control subsequent thereto is the same as the control in the above-described embodiment.
In this way, the detection device such as the imaging device may have a detection
range as long as the range is located around the asphalt finisher 100. Then, the controller
30 may control the transport vehicle detected within the detection range.
[0147] In addition, in the above-described example, a case where the imaging device 62 detects
the transport vehicle such as the dump truck 200 has been described. However, in the
present embodiment, the detection device that detects the transport vehicle is not
limited to the imaging device. The detection device may be a sensor capable of detecting
the position of the dump truck 200. For example, the detection device may be a range
sensor such as Light Detection and Ranging, Laser Imaging Detection and Ranging (LIDAR)
or a millimeter-wave radar.
[0148] The steering information for steering the dump truck 200, which is transmitted to
the dump truck 200 by the asphalt finisher 100, is not limited to the steering control
command, and may be any information required for steering the dump truck 200. For
example, when the dump truck 200 receives the second movement path and can be steered
along the second movement path, the asphalt finisher 100 may transmit the second movement
path, as the steering information.
[0149] In the above-described embodiment, according to the above-described configuration,
the asphalt finisher 100 synchronizes the operation of the asphalt finisher 100 and
the operation of the dump truck 200 with each other. In this manner, it is possible
to reduce a manual steering burden on the driver of the dump truck 200.
[0150] Furthermore, the asphalt finisher 100 synchronizes the steering of the asphalt finisher
100 and the steering of the dump truck 200 with each other. In this manner, a deviation
in the position relationship between the loading platform 201 of the dump truck 200
and the hopper 2 of the asphalt finisher 100 can be prevented. Therefore, the paving
material can be stably supplied from the dump truck 200 to the asphalt finisher 100.
In this manner, the asphalt finisher 100 can prevent quality degradation of an asphalt
pavement surface after the construction.
(Modification Example)
[0151] In the above-described embodiment, an example of generating the first movement path
for the asphalt finisher 100 and the second movement path for the dump truck 200 in
the asphalt finisher 100 has been described. However, the above-described embodiment
is not limited to the case of generating the first movement path for the asphalt finisher
100 and the second movement path for the dump truck 200 in the asphalt finisher 100.
Therefore, in a modification example, the movement path is generated by an externally
provided information processing device. That is, in the present modification example,
in a construction assistance system for an asphalt finisher including the asphalt
finisher 100, the dump truck 200, and an information processing device, an example
will be described in which the information processing device generates the first movement
path for the asphalt finisher 100 and the second movement path for the dump truck
200 to synchronize the operation of the dump truck 200 and the operation of the asphalt
finisher 100 with each other.
[0152] The externally provided information processing device generates a first movement
path for the asphalt finisher 100 and a second movement path for the dump truck 200
after performing an input process of the construction plan drawing.
[0153] Then, the information processing device transmits the first movement path for the
asphalt finisher 100 and the second movement path for the dump truck 200 to the wireless
communication device 40 of the asphalt finisher 100. The process subsequent thereto
is the same as that in the above-described embodiment, and thus, description thereof
will be omitted. As in the present modification example, as long as a device is included
in the construction assistance system for the asphalt finisher, the control for synchronizing
the operation of the dump truck 200 and the operation of the asphalt finisher 100
with each other may be performed.
[0154] In the above-described embodiment and modification example, the transport vehicle
and the asphalt finisher are automatically controlled to move along the construction
target region in a road pavement site. Therefore, safety relating to the road pavement
is improved. Furthermore, in the above-described embodiment and modification example,
the operator of the asphalt finisher can confirm a surrounding situation, based on
the image information captured in front of the transport vehicle. Therefore, safety
of the operator and surrounding workers is improved.
[0155] Hitherto, the embodiment and the modification example of the asphalt finisher, the
dump truck (example of the transport vehicle), and the construction assistance system
for the asphalt finisher have been described. However, the present invention is not
limited to the above-described embodiment and modification example. Various changes,
corrections, substitutions, additions, deletions, and combinations can be made within
the scope described in the appended claims. As a matter of course, all of these also
belong to the technical scope of the present invention.
Reference Signs List
[0157]
- 100:
- Asphalt finisher
- 30:
- Controller
- 31:
- Dump truck identification information storage unit
- 32:
- Acquisition unit
- 33:
- Path generation unit
- 34:
- Detection unit
- 35:
- Determination unit
- 36:
- Command generation unit
- 37:
- Communication control unit
- 62:
- Imaging device