Field of the invention
[0001] The present invention relates to a method of operating a hydraulic apparatus to control
operation of one or more electronically actuated valves and to a controller of a hydraulic
apparatus configured to control operation of one or more electronically actuated valves.
Background to the invention
[0002] The flow of hydraulic fluid through a hydraulic machine to cause pumping and/or motoring
relies upon electronically controlled valves which must open or close to controllably
permit or prevent flow of hydraulic fluid into or out of chambers of the hydraulic
machine. The electromagnetic valves are actuated using valve control signals from
a controller. The signals are received by the electromagnetic valves, typically solenoid
valves. However, there are many reasons why a controller may fail to send valve control
signals to the valves at the optimum times for ensuring the hydraulic machine is operated
efficiently. For example, there may be a loss of power, loss of encoder signal or
other signal or a software glitch. In some applications that use electronically controlled
valves, it is suitable for the hydraulic machine to stop producing flow in case of
a failure or fault. However, in other applications that use electronically controlled
valves, it is important to maintain production of flow in the hydraulic machine for
safety and/or reliability purposes.
[0003] It is in this context that the present disclosure has been devised.
Summary of the invention
[0004] An aspect of the invention provides a method of operating a hydraulic apparatus,
the hydraulic apparatus comprising: a hydraulic machine having a rotatable shaft in
driven engagement with a prime mover and comprising at least one working chamber having
a volume which varies cyclically with rotation of the rotatable shaft. The at least
one working chamber comprises one or more electronically actuated valves which regulate
the flow of hydraulic fluid between the working chamber and a manifold. The hydraulic
machine further comprises a controller configured to control operation of the one
or more electronically actuated valves of the hydraulic machine. The hydraulic machine
further comprises one or more components of a first sensor assembly, the one or more
components configured to output a phase signal indicative of phase information of
the rotatable shaft to the controller. The method comprising receiving the phase signal
from the first sensor assembly. The method further comprising in a first mode of operation
of the hydraulic machine, outputting a first valve control signal depending on the
phase signal. The first valve control signal configured to cause at least one of the
one or more electronically actuated valves to operate in accordance with the first
mode. The method further comprising determining that the at least one of the one or
more electronically actuated valves should be operated in a second mode of operation
of the hydraulic machine depending on a trigger. The method further comprising, in
response to determining that the at least one of the one or more electronically actuated
valves should be operated in the second mode of operation, in the second mode of operation,
outputting a second valve control signal independently of the phase signal. The second
valve control signal to cause the at least one of the one or more electronically actuated
valves to operate in accordance with the second mode.
[0005] Another aspect of the invention provides a hydraulic apparatus comprising: a hydraulic
machine having a rotatable shaft in driven engagement with a prime mover and comprising
at least one working chamber having a volume which varies cyclically with rotation
of the rotatable shaft. The at least one working chamber comprising one or more electronically
actuated valves which regulate the flow of hydraulic fluid between the working chamber
and a manifold. The hydraulic machine further comprises a controller configured to
control operation of at least one of the one or more electronically actuated valves
of the hydraulic machine. The hydraulic machine further comprises one or more components
of a first sensor assembly, the one or more components configured to output a phase
signal indicative of phase information of the rotatable shaft to the controller. The
controller being further configured to receive the phase signal from the first sensor
assembly. The controller being further configured to, in a first mode of operation
of the hydraulic machine, output a first valve control signal depending on the phase
signal. The first valve control signal configured to cause the at least one of the
one or more electronically actuated valves to operate in accordance with the first
mode. The controller being further configured to determine that the at least one of
the one or more electronically actuated valves should be operated in a second mode
of operation of the hydraulic machine depending on a trigger. The controller being
further configured to, in response to determination that the at least one of the one
or more electronically actuated valves should be operated in the second mode of operation,
in the second mode of operation, output a second valve control signal independently
of the phase signal. The second valve control signal to cause the at least one of
the one or more electronically actuated valves to operate in accordance with the second
mode.
[0006] A further aspect of the invention provides a controller configured to control operation
of at least one of one or more electronically actuated valves of a hydraulic machine.
The controller being further configured to receive a phase signal from a first sensor
assembly of the hydraulic machine. The controller being further configured to in a
first mode of operation, output a first valve control signal depending on the phase
signal. The first valve control signal configured to cause the at least one of the
one or more electronically actuated valves to operate in accordance with the first
mode. The controller being further configured to determine that the at least one of
the one or more electronically actuated valves should be operated in a second mode
of operation of the hydraulic machine depending on a trigger. The controller being
further configured to, in response to determination that the at least one of the one
or more electronically actuated valves should be operated in the second mode of operation,
in the second mode of operation, output a second valve control signal independently
of the phase signal. The second valve control signal to cause the at least one of
the one or more electronically actuated valves to operate in accordance with the second
mode.
[0007] Advantageously, the hydraulic machine is able to continue operating at least one
of the one or more electronically actuated valves even when the phase signal is unable
to be used to output the first valve control signal. This results in continued controllable
displacement of hydraulic working fluid. This is particularly advantageous in applications
of hydraulic machines in which it is important to maintain flow and pressure in the
circuit at all times, e.g. pumping in cooling fans or hydraulic steering of a vehicle.
[0008] Typically, the controller and the one or more electronically actuated valves are
for use in hydraulic apparatus, for example in a hydraulic circuit, and/or in a hydraulic
machine in a hydraulic circuit. The hydraulic machine may be a pump and/or a motor
and/or a pump-motor. It may be that at least one of the one or more electronically
actuated valves is a high-pressure valve used to control flow into or out of working
chambers of the hydraulic machine to/from a high-pressure manifold. It may be that
at least one of the one or more electronically actuated valves is a low-pressure valve
used to control flow into or out of working chambers of the hydraulic machine from
a low-pressure manifold. The at least one working chamber may be a chamber of the
hydraulic machine which has a cyclically-varying volume during operation of the hydraulic
machine, as is known in the field of hydraulic machines. It will be understood that
typically a hydraulic machine also comprises a rotatable shaft mechanically coupled
to a working surface of the working chamber. Cyclic variation of the volume of the
working chamber is achieved by movement of a working surface within a cylinder, each
working surface partially defining the working chamber. Rotation of the rotatable
shaft causes or is caused by relative movement of the working surfaces. The hydraulic
machine may be electronically controlled. The hydraulic machine may be synthetically
commutated. The hydraulic machine may be a variable displacement hydraulic machine.
The hydraulic machine may be a digital displacement hydraulic machine.
[0009] The invention may relate particularly to electronically commutated hydraulic machines
which intersperse, in a first mode of operation, active cycles of working chamber
volume, where there is a net displacement of hydraulic working fluid, with inactive
cycles of working chamber volume, where there is no net displacement of hydraulic
working fluid between the working chamber and the hydraulic circuit. Typically, the
majority or all of the active cycles are full stroke cycles, in which the working
chambers displace a predetermined maximum displacement with the high pressure manifold
of working fluid by suitable control of the timing of valve control signals. It is
also known to regulate the one or more low- and optionally high-pressure valves of
the at least one working chamber to regulate the fraction of maximum displacement
made during an active cycle by operating so-called part stroke cycles. However, such
machines typically intersperse active and inactive cycles, with the active cycles
being full stroke cycles, with the fraction of cycles which are active cycles (the
active cycle fraction) varied to achieve a demanded fractional displacement, instead
of relying on part stroke cycles to provide some fraction of maximum hydraulic machine
displacement.
[0010] The controller is typically configured (e.g. programmed) to control the one or more
electronically actuated valves (e.g. the low-pressure valve) of the at least one working
chambers to cause each working chamber to carry out either an active or an inactive
cycle of working chamber volume during each cycle of working chamber volume. The controller
may control at least one of the one or more electronically actuated valves using a
valve control signal. The valve control signal may control actuation of at least one
of the one or more electronically actuated valves. It may be that the controller (and
optionally a further controller) is configured to control the one or more electronically
actuated valves in phased relationship with cycles of working chamber volume.
[0011] Typically, the one or more electronically actuated valves may be at least one low-pressure
valve and/or at least one high-pressure valve. The one or more electronically actuated
valves may each comprise a valve member operable to move between a first position
corresponding to a first valve state of said valve (e.g. an open position corresponding
to an open state) and a second position corresponding to a second valve state of said
valve (e.g. a closed position corresponding to a closed state). An operation of the
one or more electronically actuated valves may correspond to a configuration of the
valve member into the first position or the second position or any position therebetween.
The one or more electronically actuated valves are actuated to trigger displacement
to/from the cylinders, thereby leading to torque being applied to the rotatable shaft.
[0012] In the first state, the valve member may restrict or seal a channel from a manifold
to the working chamber the valve is associated with, to restrict or prevent fluid
flow between the channel and the working chamber. The valve member may move into the
first state depending on a valve control signal and/or an underlying bias (such as
a mechanical bias) and/or fluid flow forces from the transmission of fluid through
the valve. In the second state, the valve member may move into the second state depending
on a valve control signal and/or a mechanical bias and/or fluid flow forces from the
transmission of fluid through the valve. It may be that the valve member is actively
controlled by the controller into the first position during an exhaust stroke. It
may be that the valve member is positioned into the second position during an intake
stroke depending on a mechanical bias which acts to move said valve.
[0013] The electronically actuated valve may be an electromagnetic valve. Thus, a valve
control signal causes excitation of an electromagnet (e.g. by directly or indirectly
causing current to flow through a coil). The excitation of the electromagnet causes
a force to be applied to an armature of a solenoid, formed of the electromagnet and
the armature. The force is arranged to urge the armature towards a central region
of the coil. Typically, one of the movable components of the solenoid (e.g. the armature)
is mechanically connected to the valve member. In this way, it can be seen that when
a valve member of an electromagnetic valve moves into the first state or the second
state depending on the valve control signal being applied to the electromagnetic valve,
the valve control signal causes an electromagnetic force to be exerted by an electromagnet
of the electromagnetic valve.
[0014] It will be understood that the underlying bias is typically any bias which causes
the valve member to be urged in a given direction (in the absence of any further biases)
caused without the use of an electrically generated magnetic field. The mechanical
bias is typically any underlying bias caused by a resiliently deformable mechanical
component. Typically, the mechanical bias is caused by a spring. In other words, when
a valve member of a valve, such as an electromagnetic valve, moves into the first
state or the second state depending on the mechanical bias, the mechanical bias may
be caused by a force exerted by a resiliently deformable member (e.g. a spring).
[0015] It may be that groups of the at least one working chambers are dynamically allocated
to respective groups of one or more hydraulic components in the hydraulic circuit
to thereby change which one or more working chambers are connected to (e.g. a group
of) hydraulic components, for example by opening or closing at least one of the electronically
actuated valves (e.g. high-pressure valves and low-pressure valves, described herein),
e.g. under the control of a controller. Groups of (e.g. one or more) the at least
one working chamber may be dynamically allocated to (respective) groups of (e.g. one
or more) hydraulic components to thereby change which working chambers of the machine
are coupled to which hydraulic components, for example by opening and/or closing at
least one of the electronically actuated valves, e.g. under the control of the or
a further controller. Groups of one or more working chambers are typically connected
to a respective group of one or more said hydraulic components through a said manifold.
[0016] It may be that the rate of flow of hydraulic fluid accepted by, or output by, each
working chamber is independently controllable. It may be that the flow of hydraulic
fluid accepted by, or produced by, each working chamber can be independently controlled
by selecting the net displacement of hydraulic fluid by each working chamber on each
cycle of working chamber volume. This selection is typically carried out by the controller.
[0017] It may be that the first sensor assembly is an assembly of one or more components
configured to output a phase signal to the controller. Typically, the first sensor
assembly comprises one or more components. The one or more components may comprise
one or more sensors. For example, the one or more sensors may comprise one or more
of: a shaft position sensor to detect the position of the rotatable shaft and a speed
sensor configured to detect the speed of rotation of the rotatable shaft. The one
or more sensors may comprise a rotary encoder to covert the position and or speed
of the rotatable shaft to a digital signal. The one or more components may comprise
one or more communication interfaces. For example, the one or more communication interfaces
may comprise a controller area network (CAN). The one or more component may comprise
a control assembly comprising the one or more sensors and the one or more communication
interfaces. The one or more components may comprise at least one of: one or more interface
circuits, one or more microcontrollers, cabling and software. The one or more interface
circuits may convert a detected signal to a signal readable by the controller. The
one or more microcontrollers may at least partially control operation of other components
of the first sensor assembly. The cabling may be used to transmit signals between
the first assembly and other components of the hydraulic apparatus (e.g. the controller).
The software may be executable on the controller of the hydraulic apparatus and/or
one or microcontrollers of the first sensor assembly. The one or more components of
the first sensor assembly may comprise a rotating component coupled to the rotatable
shaft. The phase signal may be indicative of phase information of the rotatable shaft.
It may be that the phase signal is indirectly indicative of phase information of the
rotatable shaft. That is, the phase signal may be associated with a rotating component
coupled to the rotatable shaft. It may be that the phase signal is directly indicative
of phase information of the rotatable shaft (i.e. the one or more sensors measure
the position of the rotatable shaft directly).
[0018] The phase signal may comprise data indicative of information associated with the
phase of the rotatable shaft. The phase signal may comprise data from which information
regarding the phase of the rotatable shaft can be determined. The phase information
may comprise data indicative of a position of the rotatable shaft within the hydraulic
machine. The phase information may be indicative of a position and/or speed of the
rotatable shaft within the hydraulic machine.
[0019] Typically, the controller may receive the phase signal from the first sensor assembly.
The phase signal may be transmitted through the cabling of the first sensor assembly.
The controller may be configured to determine the phase information from the phase
signal. It may be that the method comprises determining the phase information from
the phase signal. For example, the controller may calculate or extract the phase information
from the phase signal. The method may comprise determining the phase information from
the phase signal.
[0020] Advantageously, determining phase information from the phase signal enables the controller
to calculate the position of the rotatable shaft. The controller may then output the
valve control signals depending on the position of the shaft. In this way, the controller
is able to determine the appropriate timing to output the valve control signals to
open and/or close the valves to control the flow output of the hydraulic machine.
[0021] It may be that the controller is configured to determine the content of the valve
control signal. For example, the content of the valve control signal may be indicative
of instructions to configure (i.e. operate by moving or maintaining the position)
at least one of the one or more electronically actuated valves into the open or the
closed position. Typically, the valve control signal may be indicative of electrical
energy to be supplied to the one or more electronically actuated valves. The electrical
energy may be supplied by electric current and electric potential (e.g. voltage).
As such, typically, the valve control signal may be indicative of a current (i.e.
electric current) signal and/or a voltage signal. The current signal may be output
by the controller or by another component of the hydraulic apparatus (e.g. a second
controller). The current signal may be indicative of a current to be applied to the
at least one of the one or more electronically actuated valves. The at least one of
the one or more electronically actuated valves may be actuated in accordance with
the applied current.
[0022] The method may comprise operating the hydraulic machine in a first mode of operation.
It may be that "operation" of the hydraulic machine refers to displacement of flow
with either a high-pressure valve or low-pressure valve. The first mode of operation
may correspond to a "normal" mode of operation of the hydraulic machine. The "normal"
mode of operation may be when the hydraulic apparatus is operating without any faults
or failure in any component of the hydraulic apparatus. In the first mode of operation,
the method may comprise outputting the first valve control signal depending on the
phase signal. The first mode of operation may be a mode of operation of the hydraulic
machine in which the controller uses the phase signal to determine the first valve
control signal to be output by the controller. For example, the phase signal may be
indicative of phase information representing that the rotatable shaft is in a phase
position corresponding to bottom dead centre (BDC). Depending on the phase position
corresponding to BDC, the controller may determine not to output a valve control signal
such that the at least one of the one or more electronically actuated valves may be
configured into the open position depending on a mechanical bias. In some examples,
depending on the phase position corresponding to BDC, the controller may determine
to output a valve control signal to configure (i.e. operate by moving or maintaining
the position) at least one of the one or more electronically actuated valves into
the open position. In another example, the phase signal may be indicative of phase
information representing that the rotatable shaft is in a phase position corresponding
to top dead centre (TDC). Depending on the phase position corresponding to TDC, the
controller may determine to output a valve control signal to configure the at least
one of the one or more electronically actuated valves into the closed position. In
some examples, depending on the phase position corresponding to TDC, the controller
may determine not to output a valve control signal such that the at least one of the
one or more electronically actuated valves may be configured into the closed position
depending on a mechanical bias. The controller may determine to output a valve control
signal to configure the at least one of the one or more electronically actuated valves
into the closed position depending on the phase signal being indicative of phase information
representing that the rotatable shaft is in a phase position corresponding a position
between TDC and BDC in the exhaust stroke. When the at least one of the one or more
electronically actuated valves are mechanically biased into the open position in the
absence of a valve control signal, the controller may determine, when the phase signal
is indicative of phase information representing that the rotatable shaft is in a phase
position corresponding a position between BDC and TDC in the intake stroke, not to
output a valve control signal that would cause the valve to close. As a result, the
valve may be configured in the open position. In this case, the valve may be configured
into the open position depending on the phase signal being indicative of phase information
representing that the rotatable shaft is in a phase position corresponding a position
between BDC and TDC in the intake stroke. In this way, the valve control signal causes
at least one of the one or more electronically actuated valves to operate in accordance
with the first mode of operation of the hydraulic machine in that said valve is actuated
in response to the first control signal output by the controller operating in the
first mode of operation.
[0023] It may be that at least one of the one or more electronically actuated valves (e.g.
a low-pressure inlet valve) exhibits a positional bias (e.g. a first positional bias)
towards a first position (e.g. open position) depending on a mechanical bias. The
at least one of the one or more electronically actuated valves may exhibit the positional
bias towards the first position in the absence of a valve control signal (e.g. the
first or second valve control signal). The at least one of the one or more electronically
actuated valves may exhibit a positional bias (e.g. a second positional bias) towards
a second position (e.g. closed position) depending on (e.g. application of) a valve
control signal (e.g. the first or second valve control signal).
[0024] It will be understood that a positional bias of a valve corresponds to a position
towards which the movable valve member is urged by at least one of: mechanical; magnetic;
and electromagnetic forces, but can also be understood to relate to a substantially
unbiased configuration in which the movable valve member is not significantly urged
by mechanical, magnetic or electromagnetic forces into any position. In such a case,
the positional bias of the valve would be understood to be an unbiased positional
bias.
[0025] The controller may determine that the at least one of the one or more electronically
actuated valves should be operating in a second mode of operation of the hydraulic
machine. The method may comprise operating in the hydraulic machine in a second mode
of operation, for example pumping or motoring. The second mode of operation may correspond
to a mode of operation in which the hydraulic apparatus is operating with one or more
faults or failures in one or more components of the hydraulic apparatus. In the second
mode of operation, the method may comprise outputting the second valve control signal
independently of the phase signal. The second mode of operation may be a mode of operation
of the hydraulic machine in which the controller, after having determined to operate
in the second mode of operation, does not use the phase signal to determine the second
valve control signal to be output by the controller. For example, the controller may
output the second valve control signal to configure (i.e. operate by moving or maintaining
the position) the at least one of the one or more electronically actuated valves into
the closed position (or the open position) without consideration of the phase position
of the rotatable shaft to determine the second control signal or the type of stroke
(e.g. intake stroke or exhaust stroke).
[0026] It may be that, in the second mode of operation, the hydraulic machine is configured
to transfer energy between the rotatable shaft and the hydraulic fluid by movement
of the rotatable shaft and a working surface of at least one of the at least one working
chambers. That is, in the second mode of operation, the controller is configured to
control the at least one of the one or more electronically actuated valves to at least
partially approximate at least some aspects of the first mode of operation of the
hydraulic machine. In this way, the hydraulic machine is able to perform at least
part of one or more active cycles of working chamber volume, even without the phase
signal, thereby causing a net displacement of hydraulic working fluid. Again, this
is particularly advantageous in hydraulic machine applications where it is important
(e.g. for safety) to continue at least partial operation with at least some net displacement
of fluid.
[0027] Typically, the trigger used to determine that the at least one of the one or more
electronically actuated valves should be operated in the second mode of operation
of the hydraulic machine may be associated with the hydraulic apparatus. The trigger
may be associated with a fault or failure of the hydraulic apparatus which prevents
the hydraulic machine from being able to operate in the first mode of operation. For
example, the trigger may comprise at least one of: loss of power to a component of
the hydraulic apparatus, loss of encoder signal (e.g. a signal from a rotary encoder)
of the first sensor assembly, loss of signal from at least one of the one or more
sensors (e.g. a pressure sensor) of the first sensor assembly or from a sensor other
than the one or more sensors of the first sensor assembly, and a software glitch of
the hydraulic apparatus. Alternatively, the trigger may be associated with a device
external to the hydraulic apparatus. In some examples, the trigger may be associated
with a request to operate the hydraulic machine in the second mode of operation from
a component external to the first sensor assembly.
[0028] It may be that the failure corresponds to at least one of: a failure of the first
sensor assembly, a failure of the controller, and a failure of a component other than
the controller and the first sensor assembly. The failure of the first sensor assembly
may comprise at least one of: damage to the rotating component coupled to the rotating
shaft, failure of or damage to the shaft speed and/or shaft position sensor (e.g.
physical problem with the sensor and/or related wiring, or a software malfunction)
and damage to the cabling. The failure of the controller may comprise at least one
of: failure of or damage to a sensor interface circuit, failure of or damage to one
or microcontrollers, failure of or damage to the valve output circuit, software fault(s),
and overheating of the controller. The failure of the component other than the controller
and the first assembly may comprise at least one of: failure of other components of
the hydraulic apparatus, loss of power to the hydraulic apparatus and loss of signals
separate to those associated with the first sensor assembly).
[0029] Advantageously, the hydraulic machine is able to continue operation despite failure
of the first sensor assembly, failure of the controller and failure of a component
other than the controller and the first sensor assembly. In this way, the hydraulic
machine is able to operate in the second mode of operation in response to a failure
from a wide variety of components of the hydraulic apparatus.
[0030] It may be that the trigger corresponds to a failure associated with the phase signal.
Typically, the trigger corresponds to a full or partial loss of the phase signal.
The failure of the phase signal may be a failure to receive the phase signal from
the first sensor assembly such that there is a full (i.e. complete) loss of the phase
signal. The failure of the phase signal may be a failure to receive a complete phase
signal from the first sensor assembly such that there is a partial loss of the phase
signal. The failure of the phase signal may be a failure to receive an accurate phase
signal from the first sensor assembly. The failure of the phase signal may be a failure
to identify whether a received phase signal is an accurate phase signal.
[0031] It may be that the trigger corresponds to a full or partial loss of the phase information.
That is, the controller may receive at least part of the phase signal from the first
sensor assembly but may not be able to determine all or part of the phase information
from the phase signal. It may be that the trigger corresponds to a full or partial
loss of reliable phase information from the phase signal. That is, the controller
may receive at least part of phase signal from the first sensor assembly but may not
be able to determine all or part of the reliable phase information from the phase
signal.
[0032] It may be that the controller is configured to detect (i.e. identify) the trigger.
For example, the controller may detect (i.e. identify) the failure of the phase signal
and/or the failure of at least one of: a failure of the first sensor assembly, a failure
of the controller and a failure of a component other than the controller and the first
sensor assembly. It may be that the method comprises detecting (i.e. identifying)
the trigger. For example, the method may comprise detecting (i.e. identifying) the
failure of the phase signal and/or the failure of at least one of: a failure of the
first sensor assembly, a failure of the controller and a failure of a component other
than the controller and the first sensor assembly. The controller may detect (i.e.
identify) the trigger by comparing measured input(s) (e.g. the phase signal, one or
more inputs from the first sensor assembly and/or one or more inputs from the component
other than the controller and the first sensor assembly) to an expected value. The
measured input(s) may correspond to the absence of the input(s). The controller may
detect (i.e. identify) the trigger by monitoring operation of the controller itself
to determine whether the controller is experiencing a fault or failure.
[0033] It may be that the method comprises outputting, as the second valve control signal,
a current signal to the at least one of the one or more electronically actuated valves.
The current signal typically being out of phased relation with the rotatable shaft.
It may be that the controller is further configured to output, as the second valve
control signal, a current signal to the at least one of the one or more electronically
actuated valves. The current signal typically being out of phased relation with the
rotatable shaft.
[0034] The current signal (as the second valve control signal) may be out of phased relation
with the rotatable shaft in that the current signal may not have an intentional relationship
or correspondence with the phase of the rotatable shaft. The rotatable shaft may rotate
with a cycle having a first period. The second valve control signal may be out of
phased relation with the first period. In this way, the second valve control signal
is outputted by the controller independently of the cycle of the rotatable shaft.
The controller may determine to output the second valve control signal with a timing
independent of the cycle of the rotatable shaft. The second valve control signal may
be output at a rate determined independently of the rate of rotation of the rotatable
shaft. The rate at which to output the second valve control signal may be predetermined
(e.g. pre-programmed onto the controller during manufacture).
[0035] It may be that the current signal is substantially out of phased relation with the
rotatable shaft. It may be that the current signal is out of phased relation with
the rotatable shaft more than 50%, such as more than 70%, or even more than 90% of
the time.
[0036] Typically, the method may comprise outputting, as the first valve control signal,
a current signal to the at least one of the one or more electronically actuated valves.
In contrast to the second valve control signal, the current signal of the first valve
control signal may typically be in phased relation with the rotatable shaft. It may
be that the controller is further configured to output, as the first valve control
signal, a current signal to the at least one of the one or more electronically actuated
valves. The current signal typically being in phased relation with the rotatable shaft.
The current signal output as the first valve control signal may be in phased relation
with the rotatable shaft in that the current signal may have an intentional relationship
or correspondence with the phase of the rotatable shaft.
[0037] As mentioned previously, the current signal may be indicative of a current to be
applied to the at least one of the one or more electronically actuated valves. In
response to the applied current, the valve may be configured into a valve state, which
may correspond to a position of the valve member. The applied current may cause a
force to be generated by a component of the valve (e.g. an electromagnet). The force
generated may be an electromagnetic force. The force may be exerted on another component
of the valve, for example an armature. The armature may be connected to the valve
member. The armature may be moveable in response to the exerted force caused by the
current. As a result, the force caused by the applied current may cause the valve
to exhibit a positional bias. In this way, the one or more electronically actuated
valves may each be associated with a positional bias.
[0038] It may be that the second valve control signal is configured to change a positional
bias of the at least one of the one or more electronically actuated valves. When the
second valve control signal is applied to a valve, a force is generated which causes
the position of the valve to change position from the position of the valve when no
current is applied to the valve (e.g. a positional bias caused by a mechanical bias).
The positional bias may refer to a preference for a particular valve state (i.e. a
particular position of the valve member) compared to other valve states (i.e. other
positions of the valve member). When the current is not applied to the valve, the
valve may be configured into the first position. Typically, the valve may be configured
into the second position depending on a current being applied to the valve. For example,
the valve may be configured in the second position or a position between the first
position and the second position. It may be that when no current is applied to the
valve, the valve is not biased into any position and is freely moveable in response
to fluid flow forces acting on the valve.
[0039] Advantageously, the second valve control signal changing the positional bias of the
valve means that the valve can be moved between the open and closed positions. As
a result, the hydraulic apparatus is able to produce flow without requiring use of
the phase signal to output the valve control signals. By configuring the valve in
the open or closed position during the correct part of the cycle (i.e. exhaust stroke
or intake stroke), the valves are able to allow for the new displacement of hydraulic
fluid.
[0040] In some examples, the positional bias of the valve may be influenced (i.e. caused)
by a mechanical component causing a mechanical bias (e.g. a resiliently deformable
member such as a spring). For example, a resiliently deformable member may exert a
spring force on the armature thereby causing the valve to exhibit a positional bias.
The positional bias may be influenced (i.e. caused) by a combination of the force
generated by the current and the mechanical component.
[0041] It may be that the second valve control signal is configured to reduce or remove
the positional bias of the at least one of the one or more electronically actuated
valves for one or more complete working chamber cycles. Typically, the second valve
control signal may be indicative of a current with an average magnitude. Typically,
a flow output of the hydraulic machine is proportional to the average magnitude of
the second valve control signal. The second valve control signal configured to reduce
or remove the positional bias of the at least one of the one or more electronically
actuated valves for one or more complete working chamber cycles may be referred to
as a first variant of the second valve control signal. That is, the first variant
of the second valve control signal may be such that the positional bias on the valve
is at least partially overcome for all of the one or more complete working chamber
cycles. When the first variant of the second valve control is applied, the valve may
be positioned between the open position and the closed position.
[0042] Advantageously, it is possible to increase the average magnitude of the current of
the first variant of the second valve control signal to increase the flow output of
the hydraulic apparatus even without use of the phase signal to determine the appropriate
valve control signal. By removing or reducing the positional bias, it is possible
to at least partially overcome a positional bias of the valve exhibited when no current
is applied to the valve.
[0043] When the first variant of the second valve control signal is applied to a valve,
a force is generated which causes reduction or removal (e.g. through overcoming) of
the biasing force which causes the positional bias of the valve when no current is
applied to the valve (i.e. due the force causing the mechanical bias).
[0044] This occurs for one or more complete working chamber cycles because the first variant
of the second valve control signal is applied continuously (typically, over a prolonged
period corresponding to a plurality of complete working chamber cycles). As a result,
the positional bias of the valve, that would otherwise be exhibited when no current
is applied to the valve, is reduced or removed for the entire cycle (i.e. the strength
of the force, such as a spring force, causing the positional bias when the no current
is applied to the valve, is at least partially overcome by another force generated
by the current, such as a magnetic force).
[0045] For example, at least one of the one or more electronically actuated valves may comprise
an armature coupled to the valve member and a resiliently deformable member (e.g.
a spring) arranged to exert a spring force on the armature. When no current is applied
to the valve, the spring force may cause the armature, and therefore the valve member,
to exhibit a positional bias (i.e. a preference) towards (e.g. in to) the first position.
The first position may correspond to an open position of the valve. When the first
variant of the second valve control signal is applied to the valve, a resulting magnetic
force may be exerted on the armature. The resulting magnetic force may oppose the
spring force. In response, the valve (e.g. valve member) may be moved away from the
first position, towards the second position. As a result, the positional bias exhibited
by the valve when no current is present may be reduced, or removed entirely such that
the valve is no longer biased towards the open position when the first variant of
the second valve control signal is applied.
[0046] The average magnitude of the second valve control signal may be the average magnitude
of current applied over a time period. The time period may be less than 10 seconds,
less than 30 seconds or less than 60 seconds or less than 5, less than 10 or less
than 50 revolution(s) of the rotatable shaft. The second valve control signal may
be indicative of a current with an average magnitude in that a constant current is
applied, in which case the magnitude of the current is the same for all time periods
and the magnitude of the constant current is the same as the average magnitude. The
second valve control signal may be indicative of a current with an average magnitude
in that a Pulse Width Modulation (PWM) signal is applied having a current with an
average magnitude applied across the period of the PWM signal. For example, an average
magnitude of the first variant of the second valve control signal may be greater than
200mA, 500mA, 1A, 2A or 5A. For example, the average magnitude of the second variant
(defined further below) of the second valve control signal may be less than 1A, 2A,
5A, 8A or 10A.
[0047] The flow output of the hydraulic machine may refer to a volume displaced per unit
of time. The flow output may depend on the speed of rotation of the rotatable shaft.
For example, the flow output may be measured in litres per minute at a given rpm (e.g.
a maximum flow output may be 144 L/min at 1500 rpm or 173 L/min at 1800 rpm). The
displacement may be measured in volume per revolution.
[0048] Typically, a flow output of the hydraulic machine is proportional to the average
magnitude of the second valve control signal. In this way, when the average magnitude
of the second valve control signal is increased, the flow output of the hydraulic
machine may also increase. Similarly, when the average magnitude of the second valve
control signal is decreased, the flow output of the hydraulic machine may also decrease.
The proportionality relationship between the average magnitude of the second valve
control signal and the flow output of the hydraulic machine may be linear or non-linear.
[0049] It may be that the second valve control signal is indicative of a current with an
average magnitude within a threshold magnitude range. The threshold magnitude range
typically having a lower bound greater than zero and an upper bound less than a current
at which a force, generated by the current and causing the positional bias of the
at least one of the one or more electronically actuated valves, overcomes a fluid
flow force acting on the at least one of the one or more electronically actuated valves
for all of the one or more complete working chamber cycles.
[0050] Advantageously, provision of an average magnitude within the threshold magnitude
range allows for the valve member to be forced closed at some point during each exhaust
stroke. However, the valve member can still open to admit oil in each intake stroke.
This means that the valve position is able to be influenced by flow forces of the
fluid. Therefore, the selected cylinders will achieve net pumping. If the average
magnitude of the current is too low, the valve may not close reliably during the exhaust
stroke. If the average magnitude of the current is too high, filling of the cylinder
may be inhibited during the intake stroke.
[0051] The threshold magnitude range may refer to a range of values for an appropriate magnitude
of the average current. By providing the first variant of the second valve control
signal at an appropriate average magnitude, the valve (i.e. an inlet valve) will be
forced closed during each exhaust stroke. This will occur as the flow of fluid moving
out of the cylinder forces the valve into the closed position. By providing the first
variant of the second valve control signal at an appropriate average magnitude, the
valve (i.e. inlet valve) will be able to open during each intake stroke. This will
occur as the flow of fluid (e.g. oil) moving into the cylinder forces the valve into
the open position to admit oil into the cylinder. In a hydraulic pump, this is particularly
advantageous as it allows pumping to occur even if the phase signal is not used to
control the valves. The fluid flow force may be caused by the flow of fluid into/out
of the cylinder and may be exerted on the valve member.
[0052] Therefore, the appropriate current magnitude may be a magnitude at which the force
generated by the current is sufficiently low (e.g. at the lower bound) to allow fluid
intake to the cylinder in the intake stroke (i.e. the spring force and fluid flow
force of fluid into the valve is able to overcome the force caused by the current)
during at least part of the one or more complete working chamber cycles. In addition,
the appropriate current magnitude may be a magnitude at which the force generated
by the current is sufficiently high (e.g. at the upper bound) to force fluid to leave
the cylinder via the high pressure manifold during the exhaust stroke by closing the
channel to the low pressure manifold (i.e. the force generated by the current and
the fluid flow force of fluid out of the cylinder is able to overcome the spring force)
during at least part of the one or more complete working chamber cycles. The threshold
magnitude range may comprise a lower bound greater than 500mA, 1A, 2A or 4A. The threshold
magnitude range may comprise an upper bound less than 5A, 8A or 10A.
[0053] If the average magnitude of the current is too low, the low pressure valve will not
close reliably during the exhaust stroke to force fluid to exit the cylinder via the
high pressure manifold. The force generated by the applied current will be insufficient
to overcome the spring force and the fluid flow force acting on the valve (from fluid
exiting the cylinder). As a result, the valve may be unable to close during the exhaust
stroke to force fluid to leave the cylinder via the high pressure manifold (rather
than via the low pressure valve to the low pressure manifold). The lower bound of
the threshold magnitude range may be an average magnitude greater than zero.
[0054] If the average magnitude of the current is too high, the force generated by the applied
current will be too large, such that the fluid flow force acting on the valve (from
fluid entering the cylinder) and the spring force will be unable to overcome the force
caused by the applied current. As a result, the valve may be unable to open during
the intake stroke to admit fluid into the cylinder from the low pressure manifold.
In addition, in this situation, electrical power usage will be high, causing heating
of the valve, which may lead to inefficiency or even failure of the valve.
[0055] The first variant of the second valve control signal may be indicative of a constant
current (i.e. a current having a constant magnitude). For example, the current signal
may cause a constant current to be applied to the at least one of the one or more
electronically actuated valves from a secondary power source (e.g. a battery connected
to the valve).
[0056] The first variant of the second valve control signal may be associated with a Pulse
Width Modulation (PWM) signal applied to the one or more electronically actuated valves.
The PWM signal may have a fixed voltage. In other words, the maximum magnitude of
the PWM signal may be fixed. For example, the current signal may cause a PWM signal
to be applied to the at least one of the one or more electronically actuated valves
by a driver circuit, of the controller, for the valve. The driver circuit may comprise
at least one of: one or more MOSFETs, one or more flyback diodes and one or more H-bridges.
The driver circuit may be controlled by a microcontroller or a FPGA.
[0057] It may be that the hydraulic apparatus comprises a second valve control signal circuit.
The second valve control signal circuit may include using a relay switch to enable
and disable the second valve control signal. The relay switch may be controlled depending
on data external to the controller. For example, the relay switch may be controlled
depending on a control signal from a sensor (e.g. a pressure sensor) and/or an operational
status of the controller (e.g. monitoring a 'heartbeat' signal of the controller)
and/or data from other systems (e.g. engine data). It may be that the second valve
control signal circuit comprises one or more resistors to regulate the current to
each valve. It may be that the second valve control signal circuit comprises one or
more diodes to reduce reverse current flow in case the driver circuit was activated
whilst the relay was closed.
[0058] It may be that the second valve control signal is configured to cause the positional
bias to the at least one of the one or more electronically actuated valves for only
part of a complete working chamber cycle. The second valve control signal configured
to cause the positional bias to the at least one of the one or more electronically
actuated valves for only part of a complete working chamber cycle may be referred
to as a second variant of the second valve control signal of the second mode of operation.
That is, a positional bias of the at least one of the one or more electronically actuated
valves is caused by the second variant of the second valve control signal for only
part of a complete working chamber cycle. When the second variant of the second valve
control is applied, the valve may be positioned in the open position or the closed
position.
[0059] Advantageously, the second valve control signal causing the positional bias means
that the current signal is sufficient to fully close the valve. If this happens during
the exhaust stroke, some pumping will occur. Between pulses the valve is able to open
to admit hydraulic fluid during the intake stroke.
[0060] When the second variant of the second valve control signal is applied to a valve,
a force is generated which causes a positional bias of the valve. That is, the second
variant of the second valve control signal may provide sufficient energy to overcome
the spring force which causes the positional bias when no current is applied to the
valve. As a result, the fluid flow forces are unable to influence the position of
the valve because they are unable to overcome the force generated by the applied current
of the second variant of the second valve control signal. The positional bias of the
valve caused by the applied current may be different to the positional bias of the
valve when no current is applied to the valve. The positional bias of the valve when
no current is applied to the valve may be a first positional bias. The positional
bias of the valve caused by the applied current may be a second positional bias. The
first positional bias (e.g. open position) may be the opposite of the second positional
bias (e.g. closed position).
[0061] This occurs for only part of a complete working chamber cycle because the second
variant of the second valve control signal is not applied continuously. That is, the
second variant of the second valve control signal is applied at intervals, which may
be regular or irregular intervals. As a result, the positional bias of the valve changes
between the first positional bias (e.g. the positional bias that would be exhibited
when no current is applied to the valve) and the second positional bias (e.g. the
positional bias caused by the force generated by the current signal of the second
valve control signal) throughout each complete working chamber cycle.
[0062] Typically, in use in a hydraulic pump, the second variant of the second valve control
signal is output during the exhaust stroke. As a result, the valve (i.e. inlet valve)
exhibits the second positional bias (i.e. in the closed position) so that fluid is
unable to return to the low-pressure manifold and will instead be forced out of a
high-pressure valve in fluid communication with the cylinder. Advantageously, some
pumping will occur to allow the hydraulic pump to operate, at least partially, as
intended, to cause pumping. Between pulses the valve is influenced by the spring force
and/or the fluid flow forces to open, which is particularly advantageous to admit
fluid into the cylinder during the intake stroke.
[0063] It may be that the average magnitude of the second variant of the second valve control
signal is typically greater than the average magnitude of the first variant of the
second valve control signal.
[0064] Since the valve is configurable in the first positional bias or the second positional
bias, the valve is able to either fully open or fully close when the second variant
of the second valve control signal is applied. However, when the first variant of
the second valve control signal is applied, the valve is urged towards the first or
second positional bias with less force than the second variant of the second valve
control signal. As a result, the flow output of the first variant of the second valve
control signal may be less than the flow output of the second variant of the second
valve control signal because the valves are neither fully open nor fully closed when
the first variant of the second valve control signal is applied.
[0065] It may be that the method comprises outputting the second valve control signal as
a plurality of pulses, at least some of adjacent pulses of the plurality of pulses
spaced apart in time by an interval different to a cycle period of at least one of
the working chambers. It may be that the second valve control signal has a pulse waveform
equal to a pulse waveform of the first valve control signal. It may be that the method
further comprises adjusting a rate of the plurality of pulses to alter a flow output
of the hydraulic machine. It may be that the controller is configured to output the
second valve control signal as a plurality of pulses, at least some of adjacent pulses
of the plurality of pulses spaced apart in time by an interval different to a cycle
period of at least one of the working chambers. It may be that the second valve control
signal has a pulse waveform equal to a pulse waveform of the first valve control signal.
It may be that the controller is further configured to adjust a rate of the plurality
of pulses to alter a flow output of the hydraulic machine.
[0066] Advantageously, when a time interval of the pulses is different to a cycle period
of the working chamber, the possibility of no flow output occurring in the second
mode of operation is reduced. If the pulses were spaced apart with an interval corresponding
to the cycle period of the working chamber to be output in phased relation with the
shaft, it may be that no flow output occurs in the second mode of operation. For example,
if a pulse configuring a low-pressure valve into a closed position were to be output
at the beginning of the intake stroke, there would be no flow output.
[0067] The pulses may be sufficient in magnitude and duration to cause the bias towards
the second positional bias (e.g. the closed position). The pulse may comprise a first
portion which is applied at a sufficiently high magnitude for a sufficient duration
to cause the valve to move into the second positional (overcoming a first positional
bias). The pulse may further comprise a second (i.e. latching) portion to maintain
the second positional bias. The latching portion may be applied for a shorter duration
and at lower magnitude than the first portion.
[0068] It may be that the second variant of the second valve control signal (e.g. controlling
the low-pressure valve to close) affects flow through the manifold (e.g. the high-pressure
manifold) by changing the (low-pressure) valve state only when output during a particular
stoke (e.g. the exhaust stroke). When output during the alternative stroke (e.g. the
intake stroke), the second variant of the second valve control signal may have no
effect on the flow through the (high-pressure) manifold because it does not change
the (low-pressure) valve state. The second variant of the second valve control signal
may not change the valve state because the actuation force caused by the second valve
control signal may be insufficient to overcome the flow forces of fluid entering the
working chamber through the manifold.
[0069] It may be that the second variant of the second valve control signal (e.g. controlling
the low-pressure valve to close) does not affect flow through the manifold (e.g. the
high-pressure manifold) because the valve state has already been changed during the
same stroke. For example, the first pulse of the second variant of the second control
signal output during the exhaust stroke may close the LPV. This may cause displacement
through the high-pressure manifold. A subsequent pulse within the same exhaust stroke
will not close the LPV as the LPV is already closed.
[0070] It may be that the second variant of the second valve control signal comprises a
current signal with a plurality of pulses. The interval between the adjacent pulses
may be regular (i.e. each pulse is separated by the same amount of time) or irregular
(i.e. each pulse is separated by a different amount of time). The interval between
adjacent pulses may be random, such that the interval between a pair of adjacent pulses
may be the same or different to another pair of adjacent pulses. The interval between
adjacent pulses may be pseudorandom.
[0071] It may be that the interval is different to a cycle period of at least one of the
working chambers. That is, the rate of pulses of the second valve control signal may
be different to the rate of the rotatable shaft (and working chamber cycle). At least
some of the intervals between adjacent pulses may be greater than the cycle period,
greater than 50% of the cycle period, greater than 25% of the cycle period, greater
than 10% of the cycle period or greater than 5% of the cycle period. It may be that
each of the intervals between adjacent pulses is greater than the cycle period, greater
than 50% of the cycle period, greater than 25% of the cycle period, greater than 10%
of the cycle period or greater than 5% of the cycle period.
[0072] Typically, the waveform of the pulse of the second valve control signal may be the
same the waveform of the first valve control signal. This may allow the valves to
replicate the operation of the first mode of operation in the second mode of operation.
[0073] When the second variant of the second valve control signal is applied randomly, around
50% of the randomly timed pumping cycles may occur in the exhaust stroke. This is
a result of the exhaust stroke making up 50% of the working chamber cycle, with the
intake stroke making up the remaining 50%. When the second variant of the second valve
control signal is applied during the exhaust stroke, the valve exhibits a positional
bias towards the closed position (i.e. of a low-pressure valve) so the fluid is forced
out of the cylinder (i.e. through a high-pressure valve) as the piston compresses
the working surface, resulting in pumping.
[0074] The controller may be configured to determine an average (e.g. random) firing frequency
of the second valve control signal. The method may comprise determining an input indicative
of an average (e.g. random) firing frequency of the second valve control signal. The
average firing frequency may be associated with a rate of random pulses to be output
as the second valve control signal. The average firing frequency may be calculated
depending on an input to the controller. The average firing frequency (i.e. the average
rate of pulses) can be adjusted to affect the output flow. That is, by increasing
the rate of pulses, the chance that the valve will be closed, for some portion of
the exhaust stroke, is increased. Therefore, the expected volume pumped will increase.
[0075] The controller may be configured to determine one or more suitable working chambers
from the at least one working chamber to control with the second variant of the second
valve control signal. The method may comprise determining one or more suitable working
chambers from the at least one working chamber to control with the second variant
of the second valve control signal. For example, the controller may determine the
one or more suitable working chambers depending on a service connected to the working
chamber or a reliability of each working chamber. The service may be an input or output
connected to the hydraulic circuit, such as an accumulator for storing hydraulic fluid,
a hydraulic motor for causing propulsion or movement and/or a hydraulic ram for causing
movement. The one or more suitable working chambers may be determined depending on
a phase (e.g., an equally spaced set of 6 or 12 working chambers) or orientation (e.g.
lower cylinders are more likely to be filled with fluid) of each working chamber.
[0076] Typically, the controller may be configured to calculate a random delay based on
the selected average firing frequency. Typically, the method may comprise calculating
a random delay based on the selected average firing frequency. After this delay elapses,
the controller may select one of the one or more suitable working chambers and output
the second valve control signal to the one of the one or more suitable working chambers.
The method may comprise selecting one of the one or more suitable working chambers
and outputting the second valve control signal to the one of the one or more suitable
working chambers.
[0077] It may be that the controller records a time of firing for each working chamber.
If the selected working chamber was fired previously within a predetermined time period,
the controller may select another one of the one or more suitable working chambers.
It may be that the method comprises recording a time of firing for each working chamber.
If the selected working chamber was fired previously within a predetermined time period,
the method may comprise selecting another one of the one or more suitable working
chambers. Advantageously, this reduces the chance of the same valve being fired multiple
times in quick succession which could cause undesirable heating of the coil, wiring,
fuse or driver circuit. The predetermined time period may be greater than one quarter
of a cycle period. The predetermined time period may be greater than 0.5 seconds.
[0078] It may be that the method comprises determining whether to output the first variant
or the second variant of the second valve control signal. It may be that the controller
is configured to determine whether to output the first variant or the second variant
of the second valve control signal. Typically, the determination of whether to output
the first variant or the second variant of the second valve control signal may depend
on fault information. The fault information may be the trigger discussed above, including
the failure of the phase signal.
[0079] That is, the controller may selectively choose to enable the first variant or the
second variant of the second valve control signal. The controller may use data from
sensors, information from other control units and information about faults which are
currently active to choose which variant of the second valve control signal to output.
However, with either variant of the second valve control signal, output flow is produced,
without requiring phase information of the rotatable shaft, by sending a current signal
to the valves which does not vary in phased relation to the rotatable shaft.
[0080] Advantageously, the provision to select the first variant or second variant of the
second valve control signal is advantageous because some valve designs will be more
suitable for one variant over the other. Typically, the suitability of a valve to
a particular variant may depend on properties including: magnetic circuit design,
spring rate and/or flow forces on the valve member. Typically, providing the first
variant of the second valve control signal is more straightforward than the second
variant of the second valve control signal.
[0081] It may be that the controller is pre-programmed to output the first variant of the
second valve control signal (e.g. during manufacture or during installation). It may
be that the controller is pre-programmed to output the second variant of the second
valve control signal (e.g. during manufacture or during installation).
[0082] It may be that the method comprises determining that the one or more electronically
actuated valves should be operated in the second mode of operation depending on measured
data from one or more components of a second sensor assembly. It may be that the hydraulic
apparatus comprises the second sensor assembly. It may be that the controller is configured
to determine that the one or more electronically actuated valves should be operated
in the second mode of operation depending on measured data from one or more components
of a second sensor assembly. It may be that the hydraulic apparatus comprises the
second sensor assembly.
[0083] Advantageously, this provides a form of monitoring the operation of the hydraulic
apparatus to determine whether to operate in the second mode. This is particularly
advantageous as it allows the machine to determine when to operate in the second mode
of operation without the need for human monitoring.
[0084] It may be that the controller determines that the one or more electronically actuated
valves should be operated in the second mode of operation. It may that a supervisory
controller determines that the one or more electronically actuated valves should be
operated in the second mode of operation and transmits a signal to the controller
to operate in the second mode of operation. In either case, the determination that
the one or more electronically actuated valves should be operated in the second mode
of operation by the controller or supervisory controller typically depends on information
from other sources, such as the measured data from one or more components of the second
sensor assembly. The determination that the one or more electronically actuated valves
should be operated in the second mode of operation may comprise determining if the
controller can actuate the at least one of the one or more electronically actuated
valves in the usual way (i.e. operate the valves in accordance with the first mode
of operation). For example, the controller or supervisory controller may compare a
speed measurement or determination of the rotatable shaft from the controller (e.g.
from the first sensor assembly) with a speed measurement from a connected second speed
sensor or device (e.g. a second sensor assembly), such as an electronic control unit
of an engine. The controller or supervisory controller may determine whether there
is a significant difference between the measurement from the first sensor assembly
and the measurement from the second sensor assembly. If it is determined that there
is a significant difference, a fault could be identified and it may be determined
that the at least one or more electronically actuated valves should be operated in
accordance with the second mode of operation.
[0085] For the second variant of the second valve control signal, the average firing frequency
may be selected based on an expected flow required by a load of the hydraulic machine.
The average firing frequency and/or the pulse waveform of the second valve control
signal may be selected based on the measurement from the second sensor assembly in
order to achieve the desired average flow.
[0086] The controller may be configured to perform any steps of the methods described herein.
The controller for the hydraulic apparatus may comprise one or more processors. The
controller may comprise a non-transitory computer readable memory storing instructions.
The instructions, when executed by the one or more processors may cause the controller
to operate the hydraulic apparatus as described herein. The one or more processors
may be located in a single unit. In other examples, where the one or more processors
is a plurality of processors, the controller may be distributed, which is to say that
at least one of the plurality of processors may be located separated from at least
one other of the plurality of processors. The controller may be configured to receive
at least one input from the one or more components of the first sensor assembly. The
controller may be configured to transmit at least on output to at least one of the
one or more electronically actuated valves. Typically, the hydraulic apparatus comprises
the controller, but in other examples, the controller may be provided separate from
the hydraulic apparatus and in wireless data communication therewith. The controller
may be a 'main controller' with additional controllers (e.g. secondary controllers
or microcontrollers) also included in the hydraulic apparatus.
[0087] In some control systems for a hydraulic apparatus, a main microcontroller interfaces
to one or more secondary controllers (e.g. field-programmable gate arrays (FPGAs)
or complex programmable logic devices (CPLDs)). The one or more secondary controller
may provide low-level control signals for the valve power electronics. As a result,
the second valve control signal may be implemented in the one or more secondary controllers
as a "back-up" in the event of a fault with the main microcontroller. For example,
the one or more secondary controllers may monitor a 'heartbeat signal' from the main
microcontroller. If the 'heartbeat signal' fails, the one or more secondary controllers
may determine that the at least one of the one or more electronically actuated valves
should be operated in the second mode of operation.
Description of the Drawings
[0088] An example embodiment of the present invention will now be illustrated with reference
to the following Figures in which:
Figure 1 is a flow diagram illustrating a method of operating a hydraulic apparatus
in accordance with an aspect of the present invention;
Figure 2 is a schematic illustration of a controller in accordance with an aspect
of the present invention;
Figure 3 is a schematic illustration of states of components of the hydraulic apparatus
in accordance with an aspect of the present invention;
Figure 4 is a representation of different valve control signals according to an aspect
of the present invention;
Figure 5 is a schematic diagram of part of the hydraulic apparatus in accordance with
an aspect of the present invention; and
Figure 6 is a representation of a valve control signal in accordance with an aspect
of the present invention.
Detailed Description of an Example Embodiment
[0089] Figure 1 shows a method 100 of operating a hydraulic apparatus. The hydraulic apparatus
comprises a hydraulic machine having a rotatable shaft in driven engagement with a
prime mover. The hydraulic machine comprises at least one working chamber having a
volume which varies cyclically with rotation of the rotatable shaft. The at least
one working chamber comprising one or more electronically actuated valves which regulate
the flow of hydraulic fluid between the working chamber and a manifold. The hydraulic
apparatus further comprises a controller configured to control operation of the one
or more electronically actuated valves of the hydraulic machine.
[0090] The method 100 comprises receiving 110 the phase signal. The phase signal is received
from the first sensor assembly. The first sensor assembly comprises one or more components
configured to output a phase signal indicative of phase information of the rotatable
shaft to the controller.
[0091] The method 100 comprises operating the hydraulic machine in a first mode of operation.
In the first mode of operation, the method 100 comprises outputting 120 a first valve
control signal depending on the phase signal. In other words, the phase signal is
used to determine the first valve control signal. The first valve control signal causes
at least one of the one or more electronically actuated valves to operate in accordance
with the first mode of operation of the hydraulic machine.
[0092] The method 100 further comprises determining 130 that the at least one of the one
or more electronically actuated valves should be operated in a second mode of operation
of the hydraulic machine. The determination is made depending on a trigger. Typically,
the trigger is associated with a failure associated with an inaccuracy or absence
of the phase signal.
[0093] The method 100 comprises operating in a second mode of operation of the hydraulic
machine. The method comprises, in response to determining that the at least one of
the one or more electronically actuated valves should be operated in the second mode
of operation, in the second mode of operation, outputting 140 a second valve control
signal independently of the phase signal. In other words, the second valve control
signal is determined without making use of the phase signal. The second valve control
signal causes the at least one of the one or more electronically actuated valves to
operate in accordance with the second mode of operation of the hydraulic machine.
[0094] Figure 2 is a schematic illustration of a controller in accordance with an aspect
of the present invention. The controller 210 comprises one or more processors 220
and a non-transitory computer readable memory 230. The non-transitory computer readable
memory 230 stores instructions which, when executed by the one or more processors
220, causes operation of the methods described herein. The controller 210 is part
of the hydraulic apparatus 200. The controller 210 exchanges and/or transmits data
and/or control signals 225 with other components 240 of the hydraulic apparatus 200.
In this example, the controller 210 transmits the first valve control signal and the
second valve control signal to one or more electronically actuated valves, being among
the other components 240 of the hydraulic apparatus 200. The controller 210 causes
the operation of the one or more electronically actuated valves in both the first
mode of operation and the second mode of operation. Alternatively, the controller
210 may be separate to the hydraulic apparatus 200 or distributed between the hydraulic
apparatus 200 and a device external to the hydraulic apparatus 200. The controller
210 may exchange and/or transmit data and/or control signals with components external
to the hydraulic apparatus 200.
[0095] Figure 3 is a schematic illustration of states of components of the hydraulic machine
providing a series of snapshots of the positions of those components, when operating
the machine in a first mode of operation. The '...a' row of images in Figure 3 illustrates
transient stages (310a, 320a, 330a, 340a) of progression of a working chamber through
a single working chamber cycle comprising an exhaust stroke 360 and an intake stroke
370.The working chamber comprises cylinder 314 which is defined by the interior surfaces
of the cylinders and a piston 312 with working surface 316. The cylinder 314 is in
fluid communication with a high-pressure valve 318a (an outlet valve) and a low-pressure
valve 318b (an inlet valve). In the exhaust stroke 360, the flow of fluid is through
the high-pressure valve 318a. In the intake stroke 370, the flow of fluid is through
the low-pressure valve 318b. The '...b' row of images in Figure 3 illustrates positions
(310b, 320b, 330b, 340b) of the piston corresponding to stages of the cycle of a rotatable
shaft, said stages having a direct implication for the operating positions of the
valves. The mark 'x' refers to the position of the rotatable shaft, and a corresponding
eccentric, relative to the TDC and BDC points with exhaust stroke 360 and the intake
stroke 370. Intake occurs during motion from TDC to BDC, and exhaust during motion
from BDC to TDC. The '...c' row of images in Figure 3 illustrates valve positions
(310c, 320c 330c, 340c) of the low-pressure valve 318b. The low-pressure valve 318b
comprises valve member 380 which is moveable to open and close the valve to prevent
fluid flow through the low-pressure valve 318b.
[0096] In stage 310a which represents both the start and end point in a working chamber
cycle, the piston 312 is positioned at bottom dead centre (BDC), as shown in position
310b. The inlet valve 318b is closed as shown in valve position 310c. When the phase
signal indicates that the piston 312 is at BDC (or at a point just before BDC, i.e.
at the beginning of the exhaust stroke 360), the controller may determine to send
a first valve control signal to position the low-pressure valve 318b in the closed
position. The high pressure valve 318a is open when the inlet valve 318b is closed
in stage 310a.
[0097] In stage 320a, the piston is mid-stroke (positioned as shown in 320b) and fluid is
being expelled from the cylinder through the high-pressure valve 318a during the exhaust
stroke. The inlet valve 318b remains closed, at least whilst fluid is expelled via
the open high-pressure valve 318a. In stage 330a, the piston 312 is positioned at
top dead centre (TDC) as shown in position 330b. The inlet valve 318b is open as shown
in valve position 330c. When the phase signal indicates that the piston 312 is at
TDC (or at a point just before TDC, i.e. at the beginning of the intake stroke 370),
the controller may determine to send a first valve control signal to position the
inlet valve 318b in the open position. The high pressure valve 318a is closed when
the inlet valve 318b is open in stage 330a. In stage 340a, the piston is mid-stroke
(positioned as shown in 340b) as fluid is being admitted to the cylinder through the
low-pressure valve 318b during the intake stroke. The inlet valve 318b remains open
as shown in valve position 340c and the high-pressure valve 318a is closed in stage
340a.
[0098] Figure 4 is a representation of valve control signals according to another aspect
of the present invention. Graph 410 represents a first variant of the second valve
control signal in which a constant current 450 is applied. The graph 410 includes
time on the x axis and current on the y axis. Graph 420 represents a first variant
of the second valve control signal in which a PWM signal 425 is applied. The PWM signal
425 shown in graph 420 has a 50% duty cycle. However the graphs in this Figure are
exemplary, and other duty cycles will be envisaged. The average magnitude of the signal
425 is shown by dashed line 426. The graph 430 represents a second variant of the
second valve control signal 435. The second variant of the second valve control signal
435 comprise a pulse 436 with the illustrated waveform. The graph 430 represents four
pulses 436 output at irregular (e.g. pseudorandom) intervals. The interval between
the first and second pulse is shown by arrow 437a. The interval between the second
and third pulse is shown by arrow 437b. The interval between the third and fourth
pulse is shown by arrow 437c. The intervals 437a, 437b and 437c are different periods
from one another. Over a sufficiently long time period, because the actuations are
independent of the shaft phase, at least some of the resulting cycles will cause pumping.
The pulse 436 comprises a first portion 436a which causes movement of the valve member.
The pulse 436 comprises a latching portion 436b, applied at a lower magnitude and
for a shorter duration than the first portion, which maintains the position of the
valve caused by the movement during application of the first portion of the second
valve control signal.
[0099] When a current is applied to the valve, for example the pulse 436, the valve may
be configured into the closed position. In this way, the second valve control signal
configures the valve into the closed position such that the valve exhibits a positional
bias towards the closed position. When a current is applied to the valve, for example
the constant current 450 or the current corresponding to the PWM signal 425, the valve
may be configured into a position between the open position and the closed position.
In this way, the second valve control signal reduces or removes an existing positional
bias of the valve (e.g. to the open position or the closed position).
[0100] Figure 5 is a schematic diagram of part of the hydraulic apparatus shown in Figures
1 and 2, and shows a single group of working chambers currently connected to one or
more hydraulic components (e.g. an actuator) through a high pressure manifold 554.
Figure 5 provides detail on the first group 500, said group comprises a plurality
of working chambers (8 are shown) having cylinders 524 which have working volumes
526 defined by the interior surfaces of the cylinders and pistons 528 (providing working
surfaces 528) which are driven from a rotatable shaft 530 by an eccentric cam 532
and which reciprocate within the cylinders to cyclically vary the working volume of
the cylinders. The rotatable shaft is firmly connected to and rotates with a drive
shaft. A shaft position and speed sensor 534 sends electrical signals through a signal
line 536 to a controller 550, which thus enables the controller to determine the instantaneous
angular position and speed of rotation of the shaft, and to determine the instantaneous
phase of the cycles of each cylinder.
[0101] The working chambers are each associated with Low Pressure Valves (LPVs) in the form
of electronically actuated face-sealing poppet valves 552, which have an associated
working chamber and are operable to selectively seal off a channel extending from
the working chamber to a low-pressure hydraulic fluid manifold 554, which may connect
one or several working chambers, or indeed all as is shown here, to the low-pressure
hydraulic fluid manifold hydraulic circuit. The LPVs are normally open solenoid actuated
valves which open passively when the pressure within the working chamber is less than
or equal to the pressure within the low-pressure hydraulic fluid manifold, i.e. during
an intake stroke, to bring the working chamber into fluid communication with the low-pressure
hydraulic fluid manifold but are selectively closable under the active control of
the controller via LPV control lines 556 to bring the working chamber out of fluid
communication with the low-pressure hydraulic fluid manifold. The valves may alternatively
be normally closed valves. As well as force arising from the pressure difference across
the valve, flow forces from the passage of fluid across the valve, also influence
the net force on the moving valve member.
[0102] The working chambers are each further associated with a respective High-Pressure
Valve (HPV) 564 each in the form of a pressure actuated delivery valve. The HPVs open
outwards from their respective working chambers and are each operable to seal off
a respective channel extending from the working chamber through a valve block to a
high-pressure hydraulic fluid manifold 558, which may connect one or several working
chambers, or indeed all as is shown in Figure 5. The HPVs function as normally-closed
pressure-opening check valves which open passively when the pressure within the working
chamber exceeds the pressure within the high-pressure hydraulic fluid manifold. The
HPVs also function as normally-closed solenoid actuated check valves which the controller
may selectively hold open via HPV control lines 562 once that HPV is opened by pressure
within the associated working chamber. Typically, the HPV is not openable by the controller
against pressure in the high pressure hydraulic fluid manifold. The HPV may additionally
be openable under the control of the controller when there is pressure in the high-pressure
hydraulic fluid manifold but not in the working chamber, or may be partially openable.
[0103] In a pumping mode, the controller selects the net rate of displacement of hydraulic
fluid from the working chamber to the high-pressure hydraulic fluid manifold by the
hydraulic motor by actively closing one or more of the LPVs typically near the point
of maximum volume in the associated working chamber's cycle, closing the path to the
low-pressure hydraulic fluid manifold and thereby directing hydraulic fluid out through
the associated HPV on the subsequent contraction stroke (but does not actively hold
open the HPV). The controller selects the number and sequence of LPV closures and
HPV openings to produce a flow or create a shaft torque or power to satisfy a selected
net rate of displacement.
[0104] In a motoring mode of operation, the controller selects the net rate of displacement
of hydraulic fluid, displaced via the high-pressure hydraulic fluid manifold, actively
closing one or more of the LPVs shortly before the point of minimum volume in the
associated working chamber's cycle, closing the path to the low-pressure hydraulic
fluid manifold which causes the hydraulic fluid in the working chamber to be compressed
by the remainder of the contraction stroke. The associated HPV opens when the pressure
across it equalises and a small amount of hydraulic fluid is directed out through
the associated HPV, which is held open by the controller. The controller then actively
holds open the associated HPV, typically until near the maximum volume in the associated
working chamber's cycle, admitting hydraulic fluid from the high-pressure hydraulic
fluid manifold to the working chamber and applying a torque to the rotatable shaft.
[0105] As well as determining whether or not to close or hold open the LPVs on a cycle by
cycle basis, the controller is operable to vary the precise phasing of the closure
of the HPVs with respect to the varying working chamber volume and thereby to select
the net rate of displacement of hydraulic fluid from the high-pressure to the low-pressure
hydraulic fluid manifold or vice versa.
[0106] Arrows on the low pressure fluid connection 506, and the high-pressure fluid connection
521 indicate hydraulic fluid flow in the motoring mode; in the pumping mode the flow
is reversed. A pressure relief valve 566 may protect the first group from damage.
[0107] In normal operation, the active and inactive cycles of working chamber volume are
interspersed to meet the demand indicated by the hydraulic machine control signal.
[0108] Figure 6 is a representation 600 of a valve control signal in accordance with an
aspect of the present invention. In particular, Figure 6 represents an exemplary output
of the second variant of the second valve control signal. The first row 601 illustrates
the position of the rotatable shaft. The upwards portion of the curve from BDC to
TDC represents the exhaust stroke and the downwards portion of the curve from TDC
to BDC represents the intake stroke. The second row 602 represents the output of a
valve control signal to control (in particular, to close) the LPV, also referred to
as 'firing' of the LPV. First firings 610, 640 of the LPV are identified by their
occurrence at any point during the exhaust stroke, and they will cause flow through
the high-pressure manifold for the remaining duration of the exhaust stroke when the
LPV is closed. The first firing 610, occurs at substantially BDC, and therefore at
the beginning of an exhaust stroke. The first firing 640 occurs part way through an
exhaust stroke. As a result of the first firings 610, 640, the LPV closes, and thus
pressure rises in the working chamber at the beginning of the exhaust stroke, causing
the high pressure valve member to open, and fluid from the working chamber flows through
the high-pressure manifold as represented in row 603, thereby doing work. Further
firings 620 within the same exhaust stroke have no effect on the already closed LPV
and thus no effect on the flow through the high-pressure manifold. The LPV remains
closed throughout the rest of the exhaust stroke following the first firing 610. Firings
630 of the LPV are identified by their occurrence at any point during the intake stroke,
and they have no effect on flow through the high-pressure manifold because no fluid
flows through the high-pressure manifold during the intake stroke during this conventional
pumping cycle. Row 604 represents the cumulative displacement out of the high-pressure
manifold. The cumulative displacement of the high-pressure manifold remains constant,
until the LPV valve is open during the exhaust stroke, during which the cumulative
displacement of the high-pressure manifold increases.
[0109] In general, the present invention relates to a method of operating a hydraulic apparatus,
the hydraulic apparatus comprising: a hydraulic machine having a rotatable shaft (530)
in driven engagement with a prime mover and comprising at least one working chamber
(524) having a volume which varies cyclically with rotation of the rotatable shaft.
The at least one working chamber comprising one or more electronically actuated valves
(552, 564) which regulate the flow of hydraulic fluid between the working chamber
and a manifold (554, 558). The hydraulic apparatus comprises a controller (200) configured
to control operation of the one or more electronically actuated valves of the hydraulic
machine. The hydraulic apparatus further comprises one or more components (534) of
a first sensor assembly, the one or more components configured to output a phase signal
indicative of phase information of the rotatable shaft to the controller. The method
comprising: receiving (110) the phase signal from the first sensor assembly; in a
first mode of operation of the hydraulic machine, outputting (120) a first valve control
signal depending on the phase signal, the first valve control signal configured to
cause at least one of the one or more electronically actuated valves to operate in
accordance with the first mode; determining (130) that the at least one of the one
or more electronically actuated valves should be operated in a second mode of operation
of the hydraulic machine depending on a trigger associated with the first sensor assembly;
and in response to determining that the at least one of the one or more electronically
actuated valves should be operated in the second mode of operation, in the second
mode of operation, outputting (140) a second valve control signal independently of
the phase signal, the second valve control signal to cause the at least one of the
one or more electronically actuated valves to operate in accordance with the second
mode.
[0110] Throughout the description and claims of this specification, the words "comprise"
and "contain" and variations of them mean "including but not limited to", and they
are not intended to and do not exclude other components, integers, or steps. Throughout
the description and claims of this specification, the singular encompasses the plural
unless the context otherwise requires. In particular, where the indefinite article
is used, the specification is to be understood as contemplating plurality as well
as singularity, unless the context requires otherwise.
[0111] Features, integers, characteristics, or groups described in conjunction with a particular
aspect, embodiment, or example of the invention are to be understood to be applicable
to any other aspect, embodiment or example described herein unless incompatible therewith.
All of the features disclosed in this specification (including any accompanying claims,
abstract and drawings), and/or all of the steps of any method or process so disclosed,
may be combined in any combination, except combinations where at least some of such
features and/or steps are mutually exclusive. The invention is not restricted to the
details of any foregoing embodiments. The invention extends to any novel one, or any
novel combination, of the features disclosed in this specification (including any
accompanying claims, abstract and drawings), or to any novel one, or any novel combination,
of the steps of any method or process so disclosed.
1. A method of operating a hydraulic apparatus, the hydraulic apparatus comprising:
a hydraulic machine having a rotatable shaft in driven engagement with a prime mover
and comprising at least one working chamber having a volume which varies cyclically
with rotation of the rotatable shaft, the at least one working chamber comprising
one or more electronically actuated valves which regulate the flow of hydraulic fluid
between the working chamber and a manifold;
a controller configured to control operation of the one or more electronically actuated
valves of the hydraulic machine; and
one or more components of a first sensor assembly, the one or more components configured
to output a phase signal indicative of phase information of the rotatable shaft to
the controller, the method comprising:
receiving the phase signal from the first sensor assembly;
in a first mode of operation of the hydraulic machine, outputting a first valve control
signal depending on the phase signal, the first valve control signal configured to
cause at least one of the one or more electronically actuated valves to operate in
accordance with the first mode;
determining that the at least one of the one or more electronically actuated valves
should be operated in a second mode of operation of the hydraulic machine depending
on a trigger; and
in response to determining that the at least one of the one or more electronically
actuated valves should be operated in the second mode of operation, in the second
mode of operation, outputting a second valve control signal independently of the phase
signal, the second valve control signal to cause the at least one of the one or more
electronically actuated valves to operate in accordance with the second mode.
2. A hydraulic apparatus comprising:
a hydraulic machine having a rotatable shaft in driven engagement with a prime mover
and comprising at least one working chamber having a volume which varies cyclically
with rotation of the rotatable shaft, the at least one working chamber comprising
one or more electronically actuated valves which regulate the flow of hydraulic fluid
between the working chamber and a manifold;
a controller configured to control operation of at least one of the one or more electronically
actuated valves of the hydraulic machine; and
one or more components of a first sensor assembly, the one or more components configured
to output a phase signal indicative of phase information of the rotatable shaft to
the controller, the controller being further configured to:
receive the phase signal from the first sensor assembly;
in a first mode of operation of the hydraulic machine, output a first valve control
signal depending on the phase signal, the first valve control signal configured to
cause the at least one of the one or more electronically actuated valves to operate
in accordance with the first mode;
determine that the at least one of the one or more electronically actuated valves
should be operated in a second mode of operation of the hydraulic machine depending
on a trigger; and
in response to determination that the at least one of the one or more electronically
actuated valves should be operated in the second mode of operation, in the second
mode of operation, output a second valve control signal independently of the phase
signal, the second valve control signal to cause the at least one of the one or more
electronically actuated valves to operate in accordance with the second mode.
3. The method or the apparatus of any preceding claim, wherein, in the second mode of
operation, the hydraulic machine is configured to transfer energy between the rotatable
shaft and the hydraulic fluid by movement of the rotatable shaft and a working surface
of at least one of the at least one working chambers.
4. The method or the apparatus of any preceding claim, wherein the trigger corresponds
to a failure associated with the phase signal, and optionally wherein the trigger
corresponds to a full or partial loss of the phase signal.
5. The method or the apparatus of claim 4, wherein the failure corresponds to at least
one of: a failure of the first sensor assembly, a failure of the controller and a
failure of a component other than the controller and the first sensor assembly.
6. The method or the apparatus of any preceding claim, wherein either, the method comprises:
determining, the phase information from the phase signal, and optionally wherein the
trigger corresponds to a full or partial loss of the phase information or a full or
partial loss of reliable phase information from the phase signal; or
the controller is configured to:
determine the phase information from the phase signal, and optionally wherein the
trigger corresponds to a full or partial loss of the phase information or a full or
partial loss of reliable phase information from the phase signal.
7. The method or the apparatus of any preceding claim, wherein either the method comprises:
outputting, as the second valve control signal, a current signal to the at least one
of the one or more electronically actuated valves, the current signal being out of
phased relation with the rotatable shaft, or
the controller is further configured to:
output, as the second valve control signal, a current signal to the at least one of
the one or more electronically actuated valves, the current signal being typically
out of phased relation with the rotatable shaft.
8. The method or the apparatus of any preceding claim, wherein the second valve control
signal is configured to change a positional bias of the at least one of the one or
more electronically actuated valves.
9. The method or the apparatus of claim 8, wherein the second valve control signal is
configured to reduce or remove the positional bias of the at least one of the one
or more electronically actuated valves for one or more complete working chamber cycles,
optionally wherein the second valve control signal is indicative of a current with
an average magnitude and wherein a flow output of the hydraulic machine is proportional
to the average magnitude of the second valve control signal.
10. The method or the apparatus of claim 9, wherein the second valve control signal is
indicative of a current with an average magnitude within a threshold magnitude range
having a lower bound greater than zero and an upper bound less than a current at which
a force, generated by the current and causing the positional bias of the at least
one of the one or more electronically actuated valves, overcomes a fluid flow force
acting on the at least one of the one or more electronically actuated valves for all
of the one or more complete working chamber cycles.
11. The method or the apparatus of claim 8, wherein the second valve control signal is
configured to cause the positional bias to the at least one of the one or more electronically
actuated valves for only part of a complete working chamber cycle.
12. The method or the apparatus of claim 11, wherein either the method comprises:
outputting the second valve control signal as a plurality of pulses, at least some
of adjacent pulses of the plurality of pulses spaced apart in time by an interval
different to a cycle period of at least one of the working chambers, optionally wherein
the second valve control signal has a pulse waveform equal to a pulse waveform of
the first valve control signal further optionally wherein the method further comprises
adjusting a rate of the plurality of pulses to alter a flow output of the hydraulic
machine, or
the controller is configured to:
output the second valve control signal as a plurality of pulses, at least some of
adjacent pulses of the plurality of pulses spaced apart in time by an interval different
to a cycle period of at least one of the working chambers, and optionally, wherein
the second valve control signal has a pulse waveform equal to a pulse waveform of
the first valve control signal, further optionally wherein the controller is further
configured to adjust a rate of the plurality of pulses to alter a flow output of the
hydraulic machine.
13. The method or the apparatus of any claim dependent on claim 8, wherein either the
method comprises:
determining whether to:
output the second valve control signal of claim 9 or claim 10; or
output the second valve control signal of claim 11 or claim 12,
optionally depending on fault information, or
the controller is configured to:
determine whether to:
output the second valve control signal of claim 9 or claim 10; or
output the second valve control signal of claim 11 or claim 12, optionally depending
on fault information.
14. The method or apparatus of any preceding claim, wherein either the method comprises:
determining that the one or more electronically actuated valves should be operated
in the second mode of operation depending on measured data from one or more components
of a second sensor assembly, optionally wherein the hydraulic apparatus comprises
the second sensor assembly, or
the controller is configured to:
determine that the one or more electronically actuated valves should be operated in
the second mode of operation depending on measured data from one or more components
of a second sensor assembly, optionally wherein the hydraulic apparatus comprises
the second sensor assembly.
15. A controller configured to control operation of at least one of one or more electronically
actuated valves of a hydraulic machine; and
the controller being further configured to:
receive a phase signal from a first sensor assembly of the hydraulic machine;
in a first mode of operation, output a first valve control signal depending on the
phase signal, the first valve control signal configured to cause the at least one
of the one or more electronically actuated valves to operate in accordance with the
first mode;
determine that the at least one of the one or more electronically actuated valves
should be operated in a second mode of operation of the hydraulic machine depending
on a trigger; and
in response to determination that the at least one of the one or more electronically
actuated valves should be operated in the second mode of operation, in the second
mode of operation, output a second valve control signal independently of the phase
signal, the second valve control signal to cause the at least one of the one or more
electronically actuated valves to operate in accordance with the second mode.