Technical Field
[0001] The present invention relates to a coolant for a non-combustion-heating-type tobacco,
a non-combustion-heating-type tobacco, and an electric heating tobacco product.
Background Art
[0002] Non-combustion-heating-type tobaccos which are inserted into an electric heating
device when used have been developed as an alternative to cigarettes (paper-wrapped
tobaccos) (Patent Document 1). Non-combustion-heating-type tobaccos commonly include
a tobacco rod portion formed by a composition including an inhaling flavor component,
such as a shredded tobacco, an aerosol-source material, and the like being wrapped
with a wrapping paper, a mouthpiece portion used for inhaling components generated
from the tobacco rod portion by heating, and a tipping paper with which the above
members are wrapped. When a non-combustion-heating-type tobacco is used, the non-combustion-heating-type
tobacco is inserted into or placed in the electric heating device. As a result of
at least a part of the tobacco rod portion being heated with the heat source included
in the electric heating device instead of combustion, volatile substances are generated
from the composition included in the tobacco rod portion. While the volatile substances
are delivered from the tobacco rod portion-side to the mouthpiece portion-side by
the inhalation of the user, they are cooled in the cooling segment included in the
mouthpiece portion to form an aerosol.
[0003] For example, Patent Document 1 discloses an aerosol-cooling element that includes
a plurality of channels extending in the longitudinal direction, the aerosol-cooling
element having a porosity of 50% to 90% in the longitudinal direction.
Citation List
Patent Documents
Summary of Invention
Technical Problem
[0005] The temperature of smoke generated by a cigarette (paper-wrapped tobacco) may reach
800°C or more. At such high temperatures, the moisture content in smoke is considerably
low and it may be difficult for the user to perceive that the smoke has a high temperature.
[0006] In contrast, the aerosol generated by a non-combustion-heating-type tobacco contains
a relatively large amount of moisture. Therefore, it is easy for the user to perceive
the temperature of the aerosol compared with cigarettes, although the aerosol has
a low temperature than cigarettes.
[0007] For reducing the temperature of the aerosol, for example, a method of reducing the
temperature at which heating during use and a method of increasing the length of the
path along which the aerosol flows have been conventionally used.
[0008] The method for reducing the temperature of the aerosol is required to have the following
characteristics: the method enables the cooling to be performed in an efficient and
safe manner, the method is consistent throughout the period of time from the production
of the non-combustion-heating-type tobacco to the termination of use of the non-combustion-heating-type
tobacco by the user, the method does not adversely affect the flavor of the aerosol;
and the impacts of the method on the production costs are limited. However, it has
been difficult to achieve all the above characteristics by the methods known in the
related art. There has been room for the improvement of the method.
[0009] Accordingly, it is an object of the present invention to provide a coolant for a
non-combustion-heating-type tobacco which is excellent in terms of efficiency, safety,
and stability and which reduces the temperature of the aerosol without adversely affecting
the flavor of the aerosol nor increasing the production costs, and a non-combustion-heating-type
tobacco and an electric heating tobacco product that include the coolant.
Solution to Problem
[0010] The inventors of the present invention conducted extensive studies, consequently
found that the above object may be achieved by using a granular base material impregnated
with a polyhydric alcohol, and conceived the present invention. The summary of the
present invention is as follows.
[0011]
- [1] A coolant for a non-combustion-heating-type tobacco,
wherein the coolant includes a polyhydric alcohol and a porous granular base material,
the granular base material being impregnated with the polyhydric alcohol.
- [2] The coolant for a non-combustion-heating-type tobacco according to [1], wherein
a content of the polyhydric alcohol in the coolant for a non-combustion-heating-type
tobacco is 3% by weight or more and 39% by weight or less.
- [3] The coolant for a non-combustion-heating-type tobacco according to [1] or [2],
wherein the porous granular base material is one or more selected from the group consisting
of charcoal, calcium carbonate, cellulose, acetate, sugar, starch, and chitin.
- [4] The coolant for a non-combustion-heating-type tobacco according to any one of
[1] to [3], wherein a volume of pores included in the porous granular base material
is 0.3 mL/g or more and 0.8 mL/g or less.
- [5] The coolant for a non-combustion-heating-type tobacco according to any one of
[1] to [4], wherein the coolant has an average particle size of 212 µm or more and
600 µm or less.
- [6] The coolant for a non-combustion-heating-type tobacco according to any one of
[1] to [5], wherein the coolant has a bulk density of 0.55 g/cm3 or more and 0.80 g/cm3 or less.
- [7] A non-combustion-heating-type tobacco including a mouthpiece member including
the coolant for a non-combustion-heating-type tobacco according to any one of [1]
to [6].
- [8] The non-combustion-heating-type tobacco according to [7], wherein the mouthpiece
portion includes a cooling segment, and at least the cooling segment includes the
coolant for a non-combustion-heating-type tobacco.
- [9] An electric heating tobacco product including an electric heating device including
a heater member, a battery unit serving as a power source for the heater member, and
a control unit for controlling the heater member, and the non-combustion-heating-type
tobacco according to [7] or [8], the non-combustion-heating-type tobacco being inserted
in the electric heating device so as to come into contact with the heater member
- [10] A method for producing a coolant for a non-combustion-heating-type tobacco, the
method including:
a step A of spraying a solution including a polyhydric alcohol to a porous granular
base material or adding the solution dropwise to the porous granular base material
to prepare granules; and
a step B of drying the granules.
- [11] The method for producing a coolant for a non-combustion-heating-type tobacco
according to [10], wherein, in the step A, the solution is sprayed or added dropwise
to the porous granular base material to prepare granules while the porous granular
base material is caused to flow.
Advantageous Effects of Invention
[0012] According to the present invention, a coolant for a non-combustion-heating-type tobacco
which is excellent in terms of efficiency, safety, and stability and which reduces
the temperature of the aerosol without adversely affecting the flavor of the aerosol
nor increasing the production costs, and a non-combustion-heating-type tobacco and
an electric heating tobacco product that include the coolant can be provided.
Brief Description of Drawings
[0013]
[Fig. 1] Fig. 1 is a schematic diagram illustrating a non-combustion-heating-type
tobacco according to an embodiment of the present invention.
[Fig. 2] Fig. 2 is a schematic diagram illustrating an electric heating tobacco product
according to an embodiment of the present invention.
[Fig. 3] Fig. 3 is a schematic diagram illustrating an electric heating tobacco product
according to an embodiment of the present invention.
[Fig. 4] Fig. 4 is a diagram illustrating an inhalation port-side end of a region
of a cooling segment which is in contact with an electric heating device.
[Fig. 5] Fig. 5 is a diagram illustrating an inhalation port-side end of a region
of a cooling segment which is in contact with an electric heating device.
[Fig. 6] Fig. 6 is a schematic diagram illustrating a system used for evaluating the
cooling effect in Examples.
[Fig. 7] Fig. 7 is a graph illustrating the results of evaluation of the cooling effect
in Examples.
Description of Embodiments
[0014] Details of embodiments of the present invention are described below. Note that the
following description is merely an example (typical example) of the embodiments of
the present invention and the present invention is not limited by the contents thereof
without departing from the summary thereof.
[0015] In the present specification, in the case where a range is expressed using "to" and
values or physical properties described before and after "to", it is considered that
the range includes the values described before and after "to".
[0016] In the present specification, the term "a plurality of" refers to "two or more" unless
otherwise specified.
<Coolant for Non-Combustion-Heating-Type Tobacco>
[0017] A coolant for a non-combustion-heating-type tobacco according to an embodiment of
the present invention is a coolant for a non-combustion-heating-type tobacco which
includes a polyhydric alcohol and a porous granular base material, the granular base
material being impregnated with the polyhydric alcohol (hereinafter, this coolant
is also referred to simply as "coolant").
[0018] A polyhydric alcohol, which is included in the coolant, is a material usually used
as a cooling medium for brine freezers in the food manufacture industry. The reasons
for which a polyhydric alcohol is used as a cooling medium are that polyhydric alcohols
are capable of efficient cooling and excellent in terms of safety because they are
substances the toxicity of which is markedly low. Furthermore, polyhydric alcohols
have low melting points and commonly exist, in a stable manner, as a liquid consistently
at the temperatures at which heating is performed during the use of a non-combustion-heating-type
tobacco. Accordingly, the polyhydric alcohol can be held in a stable state throughout
the period of time from the production of the non-combustion-heating-type tobacco
to the termination of use of the non-combustion-heating-type tobacco by the user.
Moreover, since polyhydric alcohols have been used as a humectant for a non-combustion-heating-type
tobacco, they do not adversely affect flavor and are not particularly expensive materials.
In addition, while a mouthpiece member of the non-combustion-heating-type tobacco
which partially includes a hollow cavity or a PLA sheet is likely to have insufficient
hardness, the addition of the polyhydric alcohol to the granular base material addresses
the hardness issue and consequently improves the feeling of holding the tobacco with
which the tobacco is handled during smoking. In addition to the above advantages,
in the case where the polyhydric alcohol is added to the granular base material, the
methods and facilities for handling granules, such as granular active carbon, which
have been nurtured in the development of the non-combustion-heating-type tobacco in
the related art can be directly used. This limits an increase in the production costs.
[0019] In the method known in the related art in which the temperature at which heating
is performed during use is reduced, the consistency with which an aerosol is generated
is highly likely to be reduced. In another method known in the related art in which
ventilation air is taken in, an inhaling flavor may become weak. In contrast, in the
above-described method in which a coolant is used, the above issues do not occur.
Thus, the method in which a coolant is used is excellent in terms of cooling efficiency
and stability also in this regard. In the method known in the related art in which
the length of the path along which the aerosol flows is increased, the costs of production
of the non-combustion-heating-type tobacco are increased. In addition, the freedom
of design of the non-combustion-heating-type tobacco may be limited disadvantageously.
In contrast, in the method in which a coolant is used, the above issues do not occur.
Thus, the method in which a coolant is used can limit an increase in the production
costs also in this regard.
[0020] The coolant includes a polyhydric alcohol and a porous granular base material. The
polyhydric alcohol is not limited and may be any alcohol having two or more hydroxyl
groups. Any polyhydric alcohols that can be used as a safe food additive may be used.
Polyhydric alcohols that do not adversely affect the flavor of the non-combustion-heating-type
tobacco are preferable. Specific examples of such polyhydric alcohols include propylene
glycol and glycerine.
[0021] The boiling point of the polyhydric alcohol is usually, but not limited to, 100°C
or more, is preferably 130°C or more, and is more preferably 160°C or more at atmospheric
pressure, because the polyhydric alcohol is preferably liquid at 20°C and atmospheric
pressure. The above boiling point is usually 340°C or less, is preferably 290°C or
less, and is more preferably 240°C or less.
[0022] The content of the polyhydric alcohol in the coolant is usually, but not limited
to, 3% by weight or more, is preferably 8% by weight or more, is more preferably 13%
by weight or more, and is further preferably 18% by weight or more. The above content
is usually 39% by weight or less, is preferably 34% by weight or less, is more preferably
31% by weight or less, and is further preferably 29% by weight or less.
[0023] Bringing the aerosol into contact with the coolant reduces the temperature of the
aerosol inhaled by the user by, for example, 4°C or more. In another aspect, the above
temperature can be reduced by 9°C or more.
[0024] Moreover, the inhaling flavor may be improved as a result of some of the components
included in the aerosol being adsorbed thereon.
[0025] Examples of the porous granular base material include charcoal, calcium carbonate,
cellulose, acetate, sugar, starch, and chitin. Charcoal is particularly preferable.
Active carbon is further preferable.
[0026] Examples of the active carbon include active carbon materials produced from wood,
bamboo, coconut shell, walnut shell, coal, or the like.
[0027] The BET specific surface area of the porous granular base material is usually, but
not limited to, 1100 m
2/g or more and 1600 m
2/g or less, is preferably 1200 m
2/g or more and 1500 m
2/g or less, and is further preferably 1250 m
2/g or more and 1380 m
2/g or less. The above BET specific surface area can be determined by a nitrogen adsorption
method (multipoint BET method).
[0028] The pore volume of the porous granular base material is usually, but not limited
to, 0.3 mL/g or more and 0.8 mL/g or less, is more preferably 0.5 mL/g or more and
0.75 mL/g or less, and is further preferably 0.6 mL/g or more and 0.7 mL/g or less.
When the pore volume of the porous granular base material falls within the above range,
the intended cooling effect may be readily produced. The above pore volume can be
calculated on the basis of the maximum amount of adsorption which is determined by
a nitrogen adsorption method.
[0029] The average particle size of the porous granular base material is usually, but not
limited to, 200 µm or more and 600 µm or less, is preferably 212 µm or more and 600
µm or less, is more preferably 250 µm or more and 600 µm or less, is further preferably
250 µm or more and 500 µm or less, and is particularly preferably 300 µm or more and
450 µm or less in order to readily produce the intended cooling effect. In the present
specification, average particle size is determined by dry sieving (JIS Z 8815-1994).
In the present specification, the term "average particle size" refers to the particle
size (D50) at which a cumulative volume reaches 50% in a particle size distribution
unless otherwise specified.
[0030] The bulk density of the porous granular base material is usually, but not limited
to, 0.30 g/cm
3 or more and 0.35 g/cm
3 or less, is preferably 0.40 g/cm
3 or more and 0.70 g/cm
3 or less, and is more preferably 0.65 g/cm
3 or less and 0.60 g/cm
3 or less in order to readily produce the intended cooling effect. The above bulk density
can be determined using a powder characteristics tester (e.g., Powder Tester PT-X
produced by Hosokawa Micron Corporation).
[0031] The tap density of the porous granular base material is usually, but not limited
to, 0.35 g/cm
3 or more, 0.40 g/cm
3 or more, or 0.45 g/cm
3 or more. The above tap density is preferably 0.75 g/cm
3 or less and is more preferably 0.70 g/cm
3 or less or 0.65 g/cm
3 or less in order to readily produce the intended cooling effect. The above tap density
can be determined using a powder characteristics tester (e.g., Powder Tester PT-X
produced by Hosokawa Micron Corporation).
[0032] The compression rate of the porous granular base material is usually, but not limited
to, 1.0% or more and 10.0% or less, is preferably 2.0% or more and 9.0% or less, and
is more preferably 3.0% or more and 8.0% or less in order to maintain the intended
stability. The above compression rate can be determined using a powder characteristics
tester (e.g., Powder Tester PT-X produced by Hosokawa Micron Corporation).
[0033] The angle of repose of the porous granular base material is usually, but not limited
to, 20.0° or more and 50.0° or less, is preferably 25.0° or more and 45.0° or less,
and is more preferably 30.0° or more and 40.0° or less in order to maintain the intended
stability. The above angle of repose can be determined in conformity with the method
described in JIS 9301-2-2 using a sample stored at a temperature of 22°C and a relative
humidity of 60% for 12 to 24 hours with a repose angle tester (e.g., Powder Tester
PT-X produced by Hosokawa Micron Corporation).
[0034] The angle of rupture of the porous granular base material is usually, but not limited
to, 5.0° or more and 30.0° or less, is preferably 8.0° or more and 28.0° or less,
and is more preferably 10.0° or more and 25.0° or less in order to maintain the intended
stability. The above angle of rupture can be determined using a powder characteristics
tester (e.g., Powder Tester PT-X produced by Hosokawa Micron Corporation) under the
same conditions as in the measurement of the angle of repose.
[0035] The angle of difference of the porous granular base material is usually, but not
limited to, 8.0° or more and 30.0° or less, is preferably 10.0° or more and 28.0°
or less, and is more preferably 12.0° or more and 25.0° or less in order to maintain
the intended stability. The angle of difference can be calculated by subtracting the
angle of rupture from the angle of repose.
[0036] The angle of spatula of the porous granular base material is usually, but not limited
to, 25.0° or more and 50.0° or less, is preferably 28.0° or more and 48.0° or less,
and is more preferably 30.0° or more and 45.0° or less in order to maintain the intended
stability. The angle of spatula can be determined using a powder characteristics tester
(e.g., Powder Tester PT-X produced by Hosokawa Micron Corporation).
[0037] The uniformity of the porous granular base material is usually, but not limited to,
1.0 or more and 2.0 or less, is preferably 1.1 or more and 1.9 or less, and is more
preferably 1.2 or more and 1.8 or less in order to maintain the intended stability.
The above uniformity can be determined using a powder characteristics tester (e.g.,
Powder Tester PT-X produced by Hosokawa Micron Corporation).
[0038] The airflowability index of the porous granular base material is usually, but not
limited to, 75.0 or more and 98.0 or less, is preferably 78.0 or more and 95.0 or
less, and is more preferably 80.0 or more and 93.0 or less in order to maintain the
intended airflow resistance. The above airflowability index can be determined using
a powder characteristics tester (e.g., Powder Tester PT-X produced by Hosokawa Micron
Corporation).
[0039] The dispersibility of the porous granular base material is usually, but not limited
to, 13.0% or more and 30.0% or less, is preferably 15.0% or more and 28.0% or less,
and is more preferably 18.0% or more and 25.0% or less in order to maintain the intended
stability. The above dispersibility can be determined using a powder characteristics
tester (e.g., Powder Tester PT-X produced by Hosokawa Micron Corporation).
[0040] The floodability index of the porous granular base material is usually, but not limited
to, 65.0 or more and 95.0 or less, is preferably 70.0 or more and 90.0 or less, and
is more preferably 75.0 or more and 85.0 or less in order to maintain the intended
stability. The above floodability index can be determined using a powder characteristics
tester (e.g., Powder Tester PT-X produced by Hosokawa Micron Corporation).
[0041] The hardness of the porous granular base material is usually, but not limited to,
95.0% or more and 100.0% or less and is preferably 97.0% or more and 100.0% or less
in order to maintain the intended stability. The above hardness can be determined
by performing shaking using a shaker (e.g., a rotating and tapping shaker produced
by Kyoeisha Chemical Co., Ltd.) in conformity with the method described in JIS K 1474
7.6, with the upper and lower limits of the sieves being 0.500 and 0.250, respectively.
[0042] The coolant may further include water and the like in addition to the polyhydric
alcohol and the porous granular base material. The moisture content in the coolant
is usually, but not limited to, 18% by weight or less, is preferably 15% by weight
or less, and is more preferably 12% by weight or less. It is not necessary to set
the lower limit for the above moisture content; the above moisture content may be
0% by weight or more or 0.5% by weight or more.
[0043] The average particle size of the coolant is usually, but not limited to, 200 µm or
more and 600 µm or less, is preferably 212 µm or more and 600 µm or less, is more
preferably 250 µm or more and 600 µm or less, is further preferably 250 µm or more
and 500 µm or less, and is particularly preferably 300 µm or more and 450 µm or less
in order to readily produce the intended cooling effect. The average particle size
of the coolant can be measured as in the measurement of the average particle size
of the porous granular base material.
[0044] The bulk density of the coolant is usually, but not limited to, 0.55 g/cm
3 or more and 0.80 g/cm
3 or less, is preferably 0.62 g/cm
3 or more and 0.78 g/cm
3 or less, and is further preferably 0.7 g/cm
3 or more and 0.76 g/cm
3 or less in order to readily produce the intended cooling effect. The bulk density
of the coolant can be measured as in the measurement of that of the porous granular
base material.
[0045] The tap density of the coolant is usually, but not limited to, 0.65 g/cm
3 or more and 0.88 g/cm
3 or less, is preferably 0.70 g/cm
3 or more and 0.85 g/cm
3 or less, and is more preferably 0.73 g/cm
3 or more and 0.82 g/cm
3 or less in order to readily produce the intended cooling effect. The tap density
of the coolant can be measured as in the measurement of that of the porous granular
base material.
[0046] The compression rate of the coolant is usually, but not limited to, 1.0% or more
and 10.0% or less, is preferably 2.0% or more and 9.0% or less, and is more preferably
3.0% or more and 8.0% or less in order to maintain the intended stability. The compression
rate of the coolant can be measured as in the measurement of that of the porous granular
base material.
[0047] The angle of repose of the coolant is usually, but not limited to, 20.0° or more
and 50.0° or less, is preferably 25.0° or more and 45.0° or less, and is more preferably
30.0° or more and 40.0° or less in order to maintain the intended stability. The angle
of repose of the coolant can be measured as in the measurement of that of the porous
granular base material.
[0048] The angle of rupture of the coolant is usually, but not limited to, 10.0° or more
and 35.0° or less, is preferably 13.0° or more and 33.0° or less, and is more preferably
15.0° or more and 30.0° or less in order to maintain the intended stability. The angle
of rupture of the coolant can be measured as in the measurement of that of the porous
granular base material.
[0049] The angle of difference of the coolant is usually, but not limited to, 8.0° or more
and 55.0° or less, is preferably 10.0° or more and 53.0° or less, and is more preferably
12.0° or more and 50.0° or less in order to maintain the intended stability. The angle
of difference of the coolant can be measured as in the measurement of that of the
porous granular base material.
[0050] The angle of spatula of the coolant is usually, but not limited to, 25.0° or more
and 65.0° or less, is preferably 28.0° or more and 60.0° or less, and is more preferably
30.0° or more and 55.0° or less in order to maintain the intended stability. The angle
of spatula of the coolant can be measured as in the measurement of that of the porous
granular base material.
[0051] The uniformity of the coolant is usually, but not limited to, 1.0 or more and 2.0
or less, is preferably 1.1 or more and 1.9 or less, and is more preferably 1.2 or
more and 1.8 or less in order to maintain the intended stability. The uniformity of
the coolant can be measured as in the measurement of that of the porous granular base
material.
[0052] The airflowability index of the coolant is usually, but not limited to, 75.0 or more
and 98.0 or less, is preferably 78.0 or more and 95.0 or less, and is more preferably
80.0 or more and 93.0 or less in order to maintain the intended airflow resistance.
The airflowability index of the coolant can be measured as in the measurement of that
of the porous granular base material.
[0053] The dispersibility of the coolant is usually, but not limited to, 13.0% or more and
30.0% or less, is preferably 15.0% or more and 28.0% or less, and is more preferably
18.0% or more and 25.0% or less in order to maintain the intended stability. The dispersibility
of the coolant can be measured as in the measurement of that of the porous granular
base material.
[0054] The floodability index of the coolant is usually, but not limited to, 65.0 or more
and 95.0 or less, is preferably 70.0 or more and 90.0 or less, and is more preferably
73.0 or more and 83.0 or less in order to maintain the intended stability. The floodability
index of the coolant can be measured as in the measurement of that of the porous granular
base material.
[0055] The hardness of the coolant is usually, but not limited to, 95.0% or more and 100.0%
or less and is preferably 97.0% or more and 100.0% or less in order to maintain the
intended stability. The hardness of the coolant can be measured as in the measurement
of that of the porous granular base material.
[0056] In this embodiment, the granular base material is impregnated with the polyhydric
alcohol. In the present specification, the term "impregnate" means that at least part
of the polyhydric alcohol is held in pores formed in the porous granular base material.
The pores of the porous granular base material, which hold the polyhydric alcohol,
may be exposed at the surface of the base material or may be present inside the base
material.
[0057] A method for producing the coolant is not limited and may be a production method
including a step A of spraying a solution including the above-described polyhydric
alcohol to a porous granular base material or adding the solution dropwise to a porous
granular base material to prepare granules and a step B of drying the granules. While
the steps A and B may be conducted successively, it is preferable to alternately conduct
the step A and the drying step a plurality of times so as to prevent the moisture
content in the granules from being increased to an excessive degree. The number of
times the steps A and B are conducted is not limited; the steps A and B may be conducted
only once and may be repeated until the content of the polyhydric alcohol in the granules
reaches an intended value. The method for producing the coolant may further include
a production step other than the step A or B.
[0058] It is preferable that, in the step A, the above solution be sprayed or added dropwise
to the porous granular base material to prepare granules while the porous granular
base material is caused to flow. A coolant produced by immersing the porous granular
base material in the solution and subsequently removing the solution may disadvantageously
include lumps having a large particle size. On the other hand, a coolant produced
by the above-described steps is unlikely to include lumps having a large particle
size, and a coolant the average particle size of which falls within the above range
is likely to be produced.
[0059] The content of the polyhydric alcohol in the solution used in the step A is preferably
25% by weight or more and is more preferably 40% by weight or more; and is usually
75% by weight or less and is preferably 60% by weight or less. The above solution
may further include another solvent. Examples of the other solvent include water.
[0060] The viscosity of the solution is usually, but not limited to, 1.0 mPa·s or more and
9.0 mPa·s or less, is preferably 1.5 mPa·s or more and 6.0 mPa·s or less, and is more
preferably 2.5 mPa·s or more and 4.0 mPa·s or less. The viscosity of the solution
can be adjusted to fall within the above range by diluting the polyhydric alcohol
with the solvent in accordance with the temperature and pressure at which the step
A is conducted.
[0061] The temperature at which the step A is conducted is, for example, room temperature
of about 20°C. The above temperature is not limited to this; the step A may be conducted
at temperatures at which the polyhydric alcohol and the solvent do not solidify or
evaporate. As for pressure, the step A may be conducted at atmospheric pressure. The
pressure is not limited to this; the step A may be conducted at pressures at which
the polyhydric alcohol and the solvent do not solidify or evaporate.
[0062] A method for performing drying in the step B is not limited. Examples of the drying
method include vacuum drying and hot-air drying. In the case where hot-air drying
is prepared, for example, hot air may be blown on the granules prepared in the step
A until the moisture content in the granules falls within the above-described range
of the moisture content in the coolant.
[0063] The temperature at which the drying is performed is usually, but not limited to,
30°C or more, is preferably 35°C or more, and is more preferably 40°C or more; and
is usually 90°C or less, is preferably 80°C or less, and is more preferably 70°C or
less. When the drying is performed, it is preferable to remove the solvent (water)
while keeping the polyhydric alcohol in consideration of production consistency. The
conditions under which the drying is performed are set appropriately in accordance
with the type of the polyhydric alcohol.
[0064] The drying step is preferably conducted while the granules are caused to flow, in
order to perform the drying treatment homogeneously among the granules and all over
the surfaces of the granules. In particular, in the case where the steps A and B are
alternately conducted, it is preferable to cause the granules to continuously flow
while these steps are repeated.
<Non-Combustion-Heating-Type Tobacco>
[0065] Another embodiment of the present invention relates to a non-combustion-heating-type
tobacco that includes a mouthpiece portion including the above-described coolant for
a non-combustion-heating-type tobacco.
[0066] Fig. 1 illustrates an example of the non-combustion-heating-type tobacco according
to the embodiment. The non-combustion-heating-type tobacco is described below with
reference to Fig. 1.
[0067] The non-combustion-heating-type tobacco 10 illustrated in Fig. 1 is a rod-shaped
non-combustion-heating-type tobacco that includes a tobacco rod portion 11, a mouthpiece
portion 14, and a tipping paper 15 wrapped around the above members. The mouthpiece
portion 14 includes a cooling segment 12 and a filter segment 13 including a filter
element. At least one of the cooling segment 12 and the filter segment 13 includes
the coolant according to an embodiment of the present invention. The cooling segment
12 is arranged adjacent to the tobacco rod portion 11 and the filter segment 13 and
sandwiched therebetween in the axial direction (also referred to as "longitudinal
direction") of the non-combustion-heating-type tobacco 10. Perforations V may be formed
concentrically in the cooling segment 12 in the circumferential direction.
[0068] The perforations V, which are formed in the cooling segment 12 of the non-combustion-heating-type
tobacco 10 illustrated in Fig. 1, are usually perforations that facilitate the entry
of outside air by the inhalation of the user. The entry of air reduces the temperature
of the components and air taken in from the tobacco rod portion 11.
[0069] The perforations V, which may be formed in this embodiment, are present at, for example,
a position 4 mm or more from the boundary between the cooling segment 12 and the filter
segment 13 toward the cooling segment. In such a case, the cooling capacity with which
the temperature of the components generated by heating and the air is reduced can
be enhanced. In addition, the retention of the above components and the air in the
cooling segment can be reduced and, consequently, the amount of the components delivered
can be increased.
[0070] Examples of the components generated by heating include a flavor component derived
from a flavoring agent, nicotine and tar derived from tobacco leaves, and an aerosol
component derived from an aerosol-source material.
[0071] The rod-shaped non-combustion-heating-type tobacco 10 preferably has a pillar-like
shape that is a shape having an aspect ratio of 1 or more, the aspect ratio being
defined as described below.

where w represents the width of the bottom of the pillar-shaped body (in the present
specification, the width of the tobacco rod portion-side bottom), and h represents
the height of the pillar-shaped body. It is preferable that h ≥ w. In the present
specification, the longitudinal direction is defined as the direction represented
by h. Thus, even if w ≥ h, the direction represented by h is referred to as "longitudinal
direction" for the sake of simplicity. The shape of the bottom may be, but not limited
to, a polygonal shape, a polygonal shape having rounded corners, a circular shape,
an oval shape, or the like. When the bottom has a circular shape, the width w is the
diameter of the circle. When the bottom has an oval shape, the width w is the major-axis
length of the oval. When the bottom has a polygonal shape or a polygonal shape having
rounded corners, the width w is the diameter of the circle circumscribing the polygon
or the major-axis length of the oval circumscribing the polygon.
[0072] The length h of the non-combustion-heating-type tobacco 10 in the longitudinal direction
is not limited. The length h is, for example, usually 40 mm or more, is preferably
45 mm or more, and is more preferably 50 mm or more. The length h is usually 100 mm
or less, is preferably 90 mm or less, and is more preferably 80 mm or less.
[0073] The width w of the bottom of the pillar-shaped body of the non-combustion-heating-type
tobacco 10 is not limited. The width w is, for example, usually 5 mm or more and is
preferably 5.5 mm or more. The width w is usually 10 mm or less, is preferably 9 mm
or less, and is more preferably 8 mm or less.
[0074] The airflow resistance of the non-combustion-heating-type tobacco 10 per stick in
the longitudinal direction is not limited. In consideration of ease of smoking, the
above airflow resistance is usually 8 mmH
2O or more, is preferably 10 mmH
2O or more, and is more preferably 12 mmH
2O or more, and is usually 100 mmH
2O or less, is preferably 80 mmH
2O or less, and is more preferably 60 mmH
2O or less.
[0075] The above airflow resistance is measured in conformity with an ISO standard method
(ISO6565:2015) using, for example, a filter airflow resistance gage produced by Cerulean.
The airflow resistance is the difference in the air pressure between one of the edge
surfaces (first edge surface) of the non-combustion-heating-type tobacco 10 and the
other edge surface (second edge surface) which occurs when air is passed through the
non-combustion-heating-type tobacco 10 in the direction from the first to second edge
surface at a predetermined air flow rate (17.5 cc/min) while the permeation of air
through the side surfaces of the non-combustion-heating-type tobacco 10 is blocked.
The airflow resistance is commonly expressed in units of mmH
2O. It is known that the airflow resistance is proportional to the length of the non-combustion-heating-type
tobacco when the length of the non-combustion-heating-type tobacco falls within a
common range (length: 5 to 200 mm); if the length of the non-combustion-heating-type
tobacco doubles, the airflow resistance of the non-combustion-heating-type tobacco
doubles.
[Mouthpiece Portion]
[0076] The structure of the mouthpiece portion 14 is not limited and may be any structure
that includes the filter segment 13 including a filter element. The mouthpiece portion
14 may be composed only of the filter segment 13. The mouthpiece portion 14 may include
the cooling segment 12 and the filter segment 13 including a filter element such that
the cooling segment 12 is arranged adjacent to the tobacco rod portion 11 and the
filter segment 13 and sandwiched therebetween in the axial direction of the non-combustion-heating-type
tobacco 10. In the case where the mouthpiece portion 14 is constituted only by the
filter segment 13, the coolant is included in the filter segment 13. In the case where
the mouthpiece portion 14 is constituted by the filter segment 13 and the cooling
segment 12, the coolant may be included at lest one of the filter segment 13 and the
cooling segment 12. In particular, in order to enhance the cooling effect, it is preferable
that the mouthpiece portion 14 include the cooling segment 12 and at least the cooling
segment 12 include the coolant, and it is more preferable that both filter segment
13 and cooling segment 12 include the coolant.
[0077] The proportions of the lengths of the cooling segment 12 and the filter segment 13
to the length of the mouthpiece portion 14 in the longitudinal direction (cooling
segment filter segment) are usually, but not limited to, 0.60 to 1.40:0.60 to 1.40,
are preferably 0.80 to 1.20:0.80 to 1.20, are more preferably 0.85 to 1.15:0.85 to
1.15, are further preferably 0.90 to 1.10:0.90 to 1.10, and are particularly preferably
0.95 to 1.05:0.95 to 1.05 in consideration of the amount of the flavoring agent delivered
and an adequate aerosol concentration. In particular, when the length of the cooling
segment 12 is increased, the formation of aerosol particles and the like is facilitated
and, consequently, a suitable flavor can be achieved. However, if the length of the
cooling segment 12 is excessively increased, the substance that passes therethrough
may adhere on the inner wall disadvantageously.
[0078] When the above ratio between the lengths of the cooling segment 12 and the filter
segment 13 falls within the above range, the cooling effect, the effect of reducing
loss due to the adhesion of the generated vapor and aerosol on the inner wall of the
cooling segment 12, and the function of the filter to adjust the amounts of air and
flavor can be all achieved in a balanced manner and a suitable flavor can be achieved.
[0079] Details of the filter segment and the cooling segment are described below.
(Filter Segment)
[0080] The filter segment 13 is not limited and may be any filter segment that has common
filter functions. For example, a tow formed of synthetic fibers (also referred to
simply as "tow") and a material such as paper which is formed in a cylindrical shape
can be used. Examples of the common filter functions include a function of adjusting
the amount of air that enters upon the inhalation of an aerosol or the like, a function
of reducing a flavor, and a function of reducing nicotine and tar. However, the filter
segment does not necessarily have all of the above functions. Furthermore, for electric
heating tobacco products, which generate a smaller amount of components than paper-wrapped
tobacco products and the filling ratio of a tobacco filler is low compared with paper-wrapped
tobacco products, a function of suppressing the filtration function and preventing
detachment of the tobacco filler is one of the important functions.
[0081] In this embodiment, the filter segment may include the coolant according to an embodiment
of the present invention.
[0082] The proportion of the coolant in the entire filter segment is usually, but not limited
to, 5% by volume or more, is preferably 10% by volume or more, and is more preferably
15% by volume or more; and is usually 100% by volume or less and is preferably 90%
by volume or less.
[0083] A method for adding the cooling material according to an embodiment of the present
invention to the filter segment 13 is not limited. For example, the coolant may be
dispersed in the material, such as tow or paper made of a synthetic fiber, before
the material is formed into a cylindrical body. Alternatively, subsequent to the treatment
in which the material is formed into a cylindrical body and prior to the wrapping
treatment, the coolant may be added to the inside of the cylinder composed of tow,
paper, or the like. In another case, the coolant may be held inside the cylinder.
[0084] The shape of the filter segment 13 is not limited; publicly known shapes may be used.
The filter segment 13 usually has a cylindrical shape. The filter segment 13 may have
the following structure.
[0085] The filter segment 13 may have a section in which a cavity (e.g., center hole) is
formed such that a cross section of the filter segment 13 which is taken in the circumferential
direction is hollow or in which a recess or the like is formed.
[0086] The shape of cross section of the filter segment 13 which is taken in the circumferential
direction is substantially circular. The diameter of the circle can be changed appropriately
in accordance with the size of the product. The diameter of the circle is usually
4.0 mm or more and 9.0 mm or less, is preferably 4.5 mm or more and 8.5 mm or less,
and is more preferably 5.0 mm or more and 8.0 mm or less. In the case where the above
cross section is not circular, the above diameter is the diameter of a virtual circle
having the same area as the cross section.
[0087] The perimeter of the shape of a cross section of the filter segment 13 which is taken
in the circumferential direction can be changed appropriately in accordance with the
size of the product. The above perimeter is usually 14.0 mm or more and 27.0 mm or
less, is preferably 15.0 mm or more and 26.0 mm or less, and is more preferably 16.0
mm or more and 25.0 mm or less.
[0088] The length of the filter segment 13 in the axial direction can be changed appropriately
in accordance with the size of the product. The above length is usually 15 mm or more
and 35 mm or less, is preferably 17.5 mm or more and 32.5 mm or less, and is more
preferably 20.0 mm or more and 30.0 mm or less.
[0089] The airflow resistance of the filter segment 13 in the axial direction per length
of 120 mm is not limited. The above airflow resistance is usually 40 mmH
2O or more and 300 mmH
2O or less, is preferably 70 mmH
2O or more and 280 mmH
2O or less, and is more preferably 90 mmH
2O or more and 260 mmH
2O or less.
[0090] The above airflow resistance is measured in conformity with an ISO standard method
(ISO6565) using, for example, a filter airflow resistance gage produced by Cerulean.
The airflow resistance of the filter segment 13 is the difference in the air pressure
between one of the edge surfaces (first edge surface) of the filter segment 13 and
the other edge surface (second edge surface) which occurs when air is passed through
the filter segment 13 in the direction from the first to second edge surface at a
predetermined air flow rate (17.5 cc/min) while the permeation of air through the
side surfaces of the filter segment 13 is blocked. The airflow resistance is commonly
expressed in units of mmH
2O. It is known that the airflow resistance of the filter segment 13 is proportional
to the length of the filter segment 13 when the length of the filter segment 13 falls
within a common range (length: 5 to 200 mm); if the length of the filter segment 13
doubles, the airflow resistance of the filter segment 13 doubles.
[0091] The structure of the filter segment 13 is not limited. The filter segment 13 may
be, for example, a plain filter including a single filter segment or a multi-segment
filter including a plurality of filter segments, such as a dual filter or a triple
filter. In the case where the filter segment 13 is a multi-segment filter, the filter
segment 13 may include a filter segment that includes the coolant according to an
embodiment of the present invention and a filter segment that does not include the
coolant. In such a case, the filter segment including the coolant may be interposed
between the filter segment that does not include the coolant and the cooling segment.
Alternatively, the filter segment that does not include the coolant may be interposed
between the filter segment including the coolant and the cooling segment. It is preferable
that the filter segment including the coolant be interposed between the filter segment
that does not include the coolant and the cooling segment in order to readily adjust
the cooling effect of the coolant.
[0092] The density of the filter element constituting the filter segment 13 is usually,
but not limited to, 0.10 g/cm
3 or more and 0.25 g/cm
3 or less, is preferably 0.11 g/cm
3 or more and 0.24 g/cm
3 or less, and is more preferably 0.12 g/cm
3 or more and 0.23 g/cm
3 or less.
[0093] The filter element included in the filter segment 13 is not limited; publicly known
filter elements may be used. Examples thereof include a filter element produced by
forming cellulose acetate tow into a cylindrical shape. The filament denier and total
denier of the cellulose acetate tow are not limited. In the case where the mouthpiece
member has a perimeter of 22 mm, it is preferable that the filament denier be 5 g/9000
m or more and 12 g/9000 m or less and the total denier be 12000 g/9000 m or more and
35000 g/9000 m or less. Examples of the cross-sectional shape of fibers of the cellulose
acetate tow include circular, oval, Y-shaped, 1-shaped, and R-shaped. In the case
where the filter is filled with cellulose acetate tow, triacetin may be added to the
filter in an amount that is 5% by weight or more and 10% by weight or less of the
weight of the cellulose acetate tow, in order to increase the hardness of the filter.
Instead of the above acetate filter, a paper filter filled with sheet-like pulp paper
may also be used.
[0094] The filter segment 13 can be produced by a publicly known method. For example, in
the case where a synthetic fiber, such as cellulose acetate tow, is used as a material
for the filter element, the filter segment 13 can be produced by spinning a polymer
solution including a polymer and a solvent into thread and crimping the thread. Examples
of the above method include the method described in International Publication No.
2013/067511.
[0095] The filter element may include a crushable additive release container (e.g., a capsule)
that includes a crushable shell composed of gelatin or the like. The capsule (also
referred to as "additive release container" in the technical field) is not limited;
publicly known capsules may be employed. For example, the capsule may be a crushable
additive release container that includes a crushable shell composed of gelatin or
the like. In such a case, when the capsule is broken before, while, or after the user
uses the tobacco product, the capsule releases a liquid or substance (usually, a flavor
agent) included in the capsule. The liquid or substance is transferred to tobacco
smoke during the use of the tobacco product and then transferred to the ambient environment
after the use.
[0096] The form of the capsule is not limited. The capsule may be, for example, an easy-to-crush
capsule. The shape of the capsule is preferably spherical. The capsule may include
the optional additives described above and particularly preferably include a flavor
agent and active carbon. One or more materials that assist the filtration of smoke
may be used as an additive. The form of the additive is usually, but not limited to,
liquid or solid Note that the use of a capsule including an additive is known in the
technical field. An easy-to-crush capsule and the method for producing such a capsule
are known in the technical field.
[0097] Examples of the flavor agent include menthol, spearmint, peppermint, fenugreek, clove,
and medium-chain triglyceride (MCT). The flavor agent is menthol or may be menthol
or the like or a combination thereof.
[0098] In order to increase strength and structural stiffness, the filter segment 13 may
include a filter wrapper (filter plug wrapper) with which the above-described materials
constituting the filter are wrapped. The filter wrapper is not limited and may include
one or more seams including an adhesive. The adhesive may include a hot-melt adhesive.
The hot-melt adhesive may include polyvinyl alcohol. In the case where the filter
is constituted by two or more segments, it is preferable that the two or more segments
be collectively wrapped with the filter wrapper.
[0099] The material constituting the filter wrapper is not limited; publicly known materials
may be used. The filter wrapper may include a filler, such as calcium carbonate.
[0100] The thickness of the filter wrapper is usually, but not limited to, 20 µm or more
and 140 µm or less, is preferably 30 µm or more and 130 µm or less, and is more preferably
30 µm or more and 120 µm or less.
[0101] The basis weight of the filter wrapper is usually, but not limited to, 20 gsm or
more and 100 gsm or less, is preferably 22 gsm or more and 95 gsm or less, and is
more preferably 23 gsm or more and 90 gsm or less.
[0102] The filter wrapper may be coated and is not necessarily coated. In order to impart
functions other than strength or structural stiffness, it is preferable to coat the
filter wrapper with an intended material.
[0103] The filter segment 13 may further include a center hole segment having one or a plurality
of hollow portions. The center hole segment is usually arranged closer to the cooling
segment than the filter element and is preferably arranged adjacent to the cooling
segment.
[0104] The center hole segment is constituted by a packed layer having one or a plurality
of hollow portions and an inner plug wrapper (inner wrapping paper) wrapped around
the packed layer. For example, the center hole segment is constituted by a packed
layer having a hollow portion and an inner plug wrapper wrapped around the packed
layer. The center hole segment increases the strength of the mouthpiece portion. The
packed layer is, for example, a rod having an inside diameter φ of 1.0 mm or more
and 5.0 mm or less which is filled with cellulose acetate fibers at a high density
and cured with a plasticizer including triacetin, the plasticizer being added in an
amount that is 6% by mass or more and 20% by mass or less of the mass of the cellulose
acetate. Since the pack density of fibers in the packed layer is high, during inhalation,
air and aerosols flow only through the hollow portion and hardly flow inside the packed
layer. Since the packed layer present inside the center hole segment is a fiber-packed
layer, the user seldom feel a sense of incongruity when touching the outside of the
product during use. The center hole segment does not necessarily include the inner
plug wrapper. In such a case, the shape of the product may be maintained by thermoforming.
[0105] The center hole segment and the filter element may be connected to each other with
an outer plug wrapper (outer wrapping paper) or the like. The outer plug wrapper can
be, for example, a cylindrical paper. The tobacco rod portion 11, the cooling segment
12, and the center hole segment and the filter element connected to each other may
be connected to one another with, for example, a mouthpiece lining paper The above
connection can be achieved by, for example, applying a vinyl acetate-based paste or
the like onto the inner surface of the mouthpiece lining paper, placing the tobacco
rod portion 11, the cooling segment 12, and the center hole segment and the filter
element connected to each other on the mouthpiece lining paper, and rolling the mouthpiece
lining paper Note that the above members may be connected to one another using a plurality
of lining papers in a plurality of stages.
(Cooling Segment)
[0106] The cooling segment 12 is arranged adjacent to the tobacco rod portion and the filter
segment and sandwiched therebetween. The cooling segment 12 is typically a rod-shaped
member having a cavity formed therein such that a cross section taken in the circumferential
direction is hollow, such as a cylinder.
[0107] The cooling segment according to this embodiment may be a cooling segment that includes
the coolant according to an embodiment of the present invention which is charged in
the cavity.
[0108] In this embodiment, the method for charging the coolant into the cooling segment
is not limited. For example, the coolant formed into the intended shape may be directly
used as a cooling segment. In another case, the coolant wrapped with a filter wrapper
or the like that can be used for filter segments may be used as a cooling segment.
The coolant according to an embodiment of the present invention may be present homogeneously
all over the entire cooling segment or accumulated at a part of the cooling segment.
Specific examples of the mode in which the coolant is accumulated at a part of the
cooling segment include a mode in which the coolant is accumulated at the tobacco
rod portion-side or filter segment-side part of the cooling segment and a mode in
which the coolant is accumulated at a peripheral part of a cross section of the cooling
segment which is perpendicular to the longitudinal direction. It is preferable that
no gap be present between the coolant and the other material, such as a filter wrapper,
in the cross section of the cooling segment which is perpendicular to the longitudinal
direction.
[0109] The proportion of the coolant in the entire cooling segment is usually, but not limited
to, 5% by volume or more, is preferably 10% by volume or more, and is more preferably
15% by volume or more in order to enhance the cooling efficiency. The above proportion
is usually 100% by volume or less and is preferably 90% by volume or less.
[0110] The cooling segment 12 may have perforations V (in the technical field, also referred
to as "ventilation filter (Vf)") formed concentrically therein in the circumferential
direction as illustrated in Fig. 1. The number of the perforations V may be, for example,
but not limited to, eight. The perforations may be present at a position 4 mm or more
from the boundary between the cooling segment and the filter segment toward the cooling
segment.
[0111] The presence of the perforations V allows outside air to enter the inside of the
cooling portion during use and thereby reduces the temperature of components and air
that enter from the tobacco rod portion. Furthermore, arranging the cooling segment
at a position 4 mm or more from the boundary between the cooling segment and the filter
segment toward the cooling segment enhances the cooling capacity and also reduces
the likelihood of the components generated by heating being retained inside the cooling
segment.
This increases the amount of the components delivered
[0112] In the case where the tobacco rod portion includes an aerosol-source material, a
vapor containing an aerosol-source material and a tobacco flavor component which are
generated upon heating of the tobacco rod portion comes into contact with outside
air and the temperature of the vapor is reduced. Thus, the vapor becomes liquefied
and the generation of aerosol can be facilitated.
[0113] In the case where the perforations V arranged concentrically are considered as one
perforation group, the number of the perforation groups may be one or two or more.
In the case where two or more perforation groups are present, it is preferable that
the perforation groups be not arranged at a position less than 4 mm from the boundary
between the cooling segment and the filter segment toward the cooling segment in order
to increase the amount of the delivered components generated by heating.
[0114] In the case where the non-combustion-heating-type tobacco 10 includes the tobacco
rod portion 11, the cooling segment 12, the filter segment 13, and the tipping paper
15 wrapped around the above members, it is preferable that the tipping paper 15 have
perforations formed therein at positions directly above the perforations V formed
in the cooling segment 12. In the case where such a non-combustion-heating-type tobacco
10 is prepared, wrapping may be performed using a tipping paper 15 having perforations
arranged to overlap the perforations V However, in consideration of ease of production,
it is preferable to form perforations that penetrate both cooling segment 12 and tipping
paper 15 after the non-combustion-heating-type tobacco 10 has been prepared using
a cooling segment 12 that does not have the perforations V
[0115] The region in which the perforations V are present is not limited. In order to enhance
the delivery of the components generated by heating, the perforations V are formed
at a position 2 mm or more from the boundary between the cooling segment 12 and the
filter segment 13 toward the cooling segment. In order to further enhance the delivery
of the above components, the above distance is preferably 3 mm or more, is preferably
4 mm or more, is more preferably 5 mm or more, and is further preferably 5.5 mm or
more. In order to maintain the cooling function, the above distance is preferably
15 mm or less, is more preferably 10 mm or less, and is further preferably 6 mm or
less.
[0116] In order to enhance the delivery of the components generated by heating, the perforations
V are preferably present at a position 22 mm or more from the inhalation end of the
non-combustion-heating-type tobacco toward the cooling segment. The above distance
is preferably 23 mm or more, is preferably 24 mm or more, is more preferably 25 mm
or more, and is further preferably 25.5 mm or more. In order to maintain the cooling
function, the above distance is preferably 35 mm or less, is more preferably 30 mm
or less, and is further preferably 26 mm or less.
[0117] When the boundary between the cooling segment 12 and the tobacco rod portion 11 is
used as a reference, in the case where the length of the cooling segment 12 in the
axial direction is 20 mm or more, in order to maintain the cooling function, the perforations
V are preferably present at a position 2 mm or more from the boundary between the
cooling segment 12 and the tobacco rod portion 11 toward the cooling segment. The
above distance is more preferably 5 mm or more, is further preferably 10 mm or more,
and is particularly preferably 14.5 mm or more. In order to enhance the delivery of
the components generated by heating, the above distance is preferably 18 mm or less,
is more preferably 16 mm or less, and is further preferably 14.5 mm or less.
[0118] The diameter of the perforations V is preferably, but not limited to, 100 µm or more
and 1000 µm or less and is more preferably 300 µm or more and 800 µm or less. The
perforations are preferably substantially circular or substantially oval. In the case
where the perforations are substantially oval, the major-axis length of the perforations
is considered as diameter of the perforations.
[0119] The length of the cooling segment in the longitudinal direction may be changed appropriately
in accordance with the size of the product. The above length is usually 4 mm or more,
is preferably 5 mm or more, and is more preferably 26 mm or more. The above length
is usually 31 mm or less, is preferably 26 mm or less, and is more preferably 21 mm
or less. Setting the length of the cooling segment in the longitudinal direction to
be equal to or more than the above lower limit enables a sufficiently high cooling
effect to be maintained and allows a suitable flavor to be produced. Setting the above
length to be equal to or less than the above upper limit reduces the loss of the generated
vapor and aerosol which may be caused as a result of the vapor and aerosol adhering
on the inner wall of the cooling segment.
[Tobacco Rod Portion]
[0120] The structure of the tobacco rod portion 11 is not limited and may be any publicly
known structure. The tobacco rod portion 11 usually includes a tobacco filler and
a wrapping paper with which the tobacco filler is wrapped. The tobacco filler is not
limited; publicly known tobacco fillers, such as shredded tobacco and reconstructed
tobacco sheets, may be used. The tobacco filler may include an aerosol-source material.
An aerosol-source material is a material that generates an aerosol upon being heated.
Examples of the aerosol-source material include glycerine, propylene glycol, triacetin,
1,3-butanediol, and mixtures thereof.
[0121] The content of the aerosol-source material in the tobacco filler is not limited.
In order to generate aerosol in a sufficient manner and impart a good flavor, the
above content is usually 5% by weight or more and is preferably 10% by weight or more;
and is usually 50% by weight or less and is preferably 15% by weight or more and 25%
by weight or less of the total amount of the tobacco filler.
[0122] The tobacco rod portion 11 may have a fitting portion to which, for example, a heater
member used for heating the non-combustion-heating-type tobacco can be fit.
[0123] The tobacco rod portion 11, which includes a tobacco filler and a wrapping paper
with which the tobacco filler is wrapped, preferably has a pillar-like shape. In this
case, the aspect ratio that is the ratio of the height of the tobacco rod portion
11 in the longitudinal direction to the width of the bottom of the tobacco rod portion
11 is preferably 1 or more.
[0124] The shape of the bottom may be, but not limited to, a polygonal shape, a polygonal
shape having rounded corners, a circular shape, or an oval shape. When the bottom
has a circular shape, the above width is the diameter of the circle. When the bottom
has an oval shape, the width is the major-axis length of the oval. When the bottom
has a polygonal shape or a polygonal shape having rounded corners, the width is the
diameter of the circle circumscribing the polygon or the major-axis length of the
oval circumscribing the polygon. The height of the tobacco filler constituting the
tobacco rod portion 11 is preferably about 10 to 70 mm. The width of the tobacco filler
is preferably about 4 to 9 mm.
[0125] The length of the tobacco rod portion 11 in the longitudinal direction may be changed
appropriately in accordance with the size of the product. The above length is usually
10 mm or more, is preferably 12 mm or more, is more preferably 15 mm or more, and
is further preferably 18 mm or more. The above length is usually 70 mm or less, is
preferably 50 mm or less, is more preferably 30 mm or less, and is further preferably
25 mm or less. In consideration of the balance between the amount of delivery and
aerosol temperature, the proportion of the length of the tobacco rod portion 11 to
the length h of the non-combustion-heating-type tobacco 10 in the longitudinal direction
is usually 10% or more, is preferably 20% or more, is more preferably 25% or more,
and is further preferably 30% or more. The above proportion is usually 60% or less,
is preferably 50% or less, is more preferably 45% or less, and is further preferably
40% or less.
(Wrapping Paper)
[0126] The wrapping paper is not limited, and a common wrapping paper may be employed. Examples
of the wrapping paper include a wrapping paper that includes pulp as a principal component.
The wrapping paper may be a wrapping paper made of a wood pulp, such as a conifer
wood pulp or a broadleaf wood pulp, or a wrapping paper made of pulp mixture further
including a nonwood pulp commonly used for producing wrapping paper for tobacco products,
such as a flax pulp, a cannabis pulp, a sisal hemp pulp, or an esparto pulp.
[0127] Examples of the pulp that can be used include a chemical pulp, a ground pulp, a chemiground
pulp, or a thermomechanical pulp, which are produced by kraft cooking, acidic, neutral,
or alkaline sulfite cooking, sodium salt cooking, or the like.
[0128] A wrapping paper is produced with a fourdrinier paper machine, a cylinder paper machine,
a cylinder-tanmo hybrid paper machine, or the like using the pulp. In the papermaking
step, the formation is arranged and homogenization is performed. As needed, a wet
strength agent may be added to impart water resistance to the wrapping paper. In another
case, a sizing agent may be added to adjust the manner in which printing is performed
on the wrapping paper. Furthermore, aluminum sulfate, various anionic, cationic, nonionic,
and zwitterionic internal agents for papermaking, such as a yield improver, a freeness
improver, and a strength agent, and papermaking additives, such as a dye, a pH-controlling
agent, an antifoaming agent, a pitch-controlling agent, and a slime-controlling agent,
can also be added.
[0129] The basis weight of the base paper for the wrapping paper is, for example, usually
20 gsm or more and is preferably 25 gsm or more. The above basis weight is usually
65 gsm or less, is preferably 50 gsm or less, and is further preferably 45 gsm or
less.
[0130] The thickness of the wrapping paper having the above properties is not limited. In
consideration of stiffness, air permeability, and ease of control during papermaking,
the above thickness is usually 10 µm or more, is preferably 20 µm or more, and is
more preferably 30 µm or more. The above thickness is usually 100 µm or less, is preferably
75 µm or less, and is more preferably 50 µm or less.
[0131] Examples of the shape of the wrapping paper included in the non-combustion-heating-type
tobacco include square and rectangular.
[0132] In the case where the wrapping paper is used for wrapping the tobacco filler (for
preparing the tobacco rod portion), the length of a side of the wrapping paper is,
for example, about 12 to 70 mm. The length of the other side is, for example, 15 to
28 mm, is preferably 22 to 24 mm, and is further preferably about 23 mm. When the
tobacco filler is wrapped with the wrapping paper to form a pillar-shaped body, for
example, an edge portion of the wrapping paper which extends about 2 mm from one of
the edges of the wrapping paper in the w-direction is bonded to the other edge portion
with a glue such that they overlap each other. As a result, the wrapping paper is
formed into a pillar-shaped paper tube, in which the tobacco filler is filled. The
size of the rectangular wrapping paper can be determined in accordance with the size
of the final tobacco rod portion 11.
[0133] In the case where the wrapping paper is wrapped around the tobacco rod portion 11
and another member arranged adjacent to the tobacco rod portion 11 such that they
are connected to each other like a tipping paper, the length of a side of the wrapping
paper is, for example, 20 to 60 mm. The length of the other side is, for example,
15 to 28 mm.
[0134] The wrapping paper may include a filler in addition to the above pulp. The content
of the filler is, for example, 10% by weight or more and less than 60% by weight and
is preferably 15% by weight or more and 45% by weight or less of the total weight
of the wrapping paper.
[0135] The content of the filler in the wrapping paper is preferably 15% by weight or more
and 45% by weight or less when the basis weight falls within the preferable range
(25 gsm or more and 45 gsm or less).
[0136] When the basis weight is 25 gsm or more and 35 gsm or less, the above filler content
is preferably 15% by weight or more and 45% by weight or less. When the basis weight
is more than 35 gsm and 45 gsm or less, the above filler content is preferably 25%
by weight or more and 45% by weight or less.
[0137] Examples of the filler include calcium carbonate, titanium dioxide, and kaolin. For
example, in order to enhance a flavor and brightness, calcium carbonate is preferably
used.
[0138] Various agents may be added to the wrapping paper in addition to the base paper and
the filler. For example, a water resistance improver may be added in order to enhance
water resistance. Examples of the water resistance improver include a wet strength
agent (WS agent) and a sizing agent. Examples of the wet strength agent include a
urea formaldehyde resin, a melamine formaldehyde resin, and polyamide epichlorohydrin
(PAE). Examples of the sizing agent include a rosin soap, alkyl ketene dimer (AKD),
alkenylsuccinic anhydride (ASA), and highly saponified polyvinyl alcohol having a
degree of saponification of 90% or more.
[0139] A strength agent may be added as an agent. Examples of the strength agent include
polyacrylamide, a cationic starch, an oxidized starch, CMC, a polyamide epichlorohydrin
resin, and polyvinyl alcohol. In particular, it is known that the use of a trace amount
of oxidized starch enhances air permeability (
Japanese Unexamined Patent Application Publication No. 2017-218699).
[0140] The wrapping paper may be coated as needed.
[0141] A coating agent may be applied onto at least one of the two surfaces, that is, the
front and rear surfaces, of the wrapping paper. The coating agent is not limited.
It is preferable to use a coating agent capable of forming a film on the surface of
the paper and thereby reducing the permeability of the paper to liquids. Examples
thereof include alginic acid and salts thereof (e.g., sodium salt), polysaccharides,
such as pectin, cellulose derivatives, such as ethyl cellulose, methyl cellulose,
carboxymethyl cellulose, and nitro cellulose, and starch and derivatives thereof (e.g.,
ether derivatives, such as a carboxymethyl starch, a hydroxyalkyl starch, and a cationic
starch, and ester derivatives, such as starch acetate, starch phosphate, and starch
octenylsuccinate).
[Tipping Paper]
[0142] The tipping paper 15 is not limited and may be a common one, such as paper including
pulp as a principal component. The paper may be paper made of a wood pulp, such as
a conifer wood pulp or a broadleaf wood pulp, or paper made of pulp mixture further
including nonwood pulp commonly used for producing wrapping paper for tobacco items,
such as a flax pulp, a cannabis pulp, a sisal hemp pulp, or an esparto pulp. The above
pulp materials may be used alone. Alternatively, a plurality of types of pulp materials
may be used in combination at any ratio.
[0143] The tipping paper 15 may be constituted by one sheet or a plurality of sheets.
[0144] Examples of the pulp materials that can be used include a chemical pulp, a ground
pulp, a chemiground pulp, and a thermomechanical pulp, which are produced by kraft
cooking, acidic, neutral, or alkaline sulfite cooking, sodium salt cooking, or the
like.
[0145] The tipping paper 15 may be either a tipping paper produced by the production method
described below or a commercial tipping paper.
[0146] The shape of the tipping paper 15 is not limited. The tipping paper 15 may be, for
example, square or rectangle.
[0147] The basis weight of the tipping paper 15 is usually, but not limited to, 32 gsm or
more and 40 gsm or less, is preferably 33 gsm or more and 39 gsm or less, and is more
preferably 34 gsm or more and 38 gsm or less.
[0148] The thickness of the tipping paper 15 is usually, but not limited to, 20 µm or more
and 140 µm or less, is preferably 30 µm or more and 130 µm or less, and is more preferably
30 µm or more and 120 µm or less.
[0149] The air permeability of the tipping paper 15 is usually, but not limited to, 0 CORESTA
unit or more and 30000 CORESTA unit or less and is preferably more than 0 CORESTA
unit and 10000 CORESTA unit or less. In the present specification, the term "air permeability"
refers to a value measured in conformity with ISO 2965:2009. Air permeability is expressed
as an amount (cm
3) of gas that passes through an area of 1 cm
2 per minute when a pressure difference between the surfaces of the paper is 1 kPa.
Note that 1 CORESTA unit (1 C.U.) is cm
3/(min·cm
2) at 1 kPa.
[0150] The tipping paper 15 may contain a filler in addition to the above pulp. Examples
thereof include metal carbonates, such as calcium carbonate and magnesium carbonate,
metal oxides, such as titanium oxide, titanium dioxide, and aluminum oxide, metal
sulfates, such as barium sulfate and calcium sulfate, metal sulfides, such as zinc
sulfide, quartz, kaolin, talc, diatomaceous earth, and gypsum. In order to enhance
brightness and opacity and increase heating rate, it is particularly preferable that
tipping paper 15 include calcium carbonate. The above fillers may be used alone or
in combination of two or more.
[0151] Various agents may be added to the tipping paper 15 in addition to the above pulp
and the above filler. For example, the tipping paper 15 may include a water resistance
improver in order to enhance. Examples of the water resistance improver include a
wet strength agent (WS agent) and a sizing agent. Examples of the wet strength agent
include a urea formaldehyde resin, a melamine formaldehyde resin, and polyamide epichlorohydrin
(PAE). Examples of the sizing agent include a rosin soap, an alkyl ketene dimer (AKD),
alkenylsuccinic anhydride (ASA), and highly saponified polyvinyl alcohol having a
degree of saponification of 90% or more.
[0152] A coating agent may be added onto at least one of the front and rear surfaces of
the tipping paper 15. The coating agent is not limited and is preferably a coating
agent with which a film can be formed on the surface of the paper and which thereby
reduces liquid permeability.
[Method for Producing Non-Combustion-Heating-Type Tobacco]
[0153] The method for producing the above-described non-combustion-heating-type tobacco
is not limited; publicly known methods may be used. For example, the non-combustion-heating-type
tobacco can be produced by wrapping the tipping paper around the tobacco rod portion
and the mouthpiece portion.
<Electric Heating Tobacco Product>
[0154] An electric heating tobacco product according to another embodiment of the present
invention (also referred to simply as "electric heating tobacco product") is an electric
heating tobacco product constituted by an electric heating device including a heater
member, a battery unit that serves as a power source for the heater member, and a
control unit that controls the heater member and the above-described non-combustion-heating-type
tobacco inserted in the electric heating device so as to come into contact with the
heater member.
[0155] The electric heating tobacco product may be an electric heating tobacco product that
heats the outer circumferential surface of the non-combustion-heating-type tobacco
10 as illustrated in Fig. 2 or an electric heating tobacco product that heats the
inside of the tobacco rod portion 11 of the non-combustion-heating-type tobacco 10
as illustrated in Fig. 3. Note that, although air introduction holes are formed in
the electric heating devices 20 illustrated in Figs. 2 and 3, they are not illustrated
in the drawings. An electric heating tobacco product 30 is described below with reference
to Fig. 3. In the non-combustion-heating-type tobacco 10 illustrated in Figs. 2 and
3, reference numerals that denote the components illustrated in Fig. 1 are partially
omitted.
[0156] When an electric heating tobacco product 30 is used, the above-described non-combustion-heating-type
tobacco 10 is inserted into an electric heating device 20 so as to come into contact
with a heater member 21 disposed in the electric heating device 20.
[0157] The electric heating device 20 includes a body 24 formed of a resin or the like and
a battery unit 22 and a control unit 23 that are disposed inside the body 24.
[0158] When the non-combustion-heating-type tobacco 10 is inserted into the electric heating
device 20, the outer circumferential surface of the tobacco rod portion 11 is brought
into contact with the heater member 21 of the electric heating device 20 and, subsequently,
the entirety of the outer circumferential surface of the tobacco rod portion 11 and
a part of the outer circumferential surface of the tipping paper are brought into
contact with the heater member 21.
[0159] The heater member 21 of the electric heating device 20 produces heat due to the control
performed by the control unit 23. As a result of the heat transferring to the tobacco
rod portion 11 of the non-combustion-heating-type tobacco 10, the aerosol-source material,
flavor component, and the like included in the tobacco filler of the tobacco rod portion
11 become volatilized.
[0160] The heater member 21 may be, for example, a sheet-shaped heater, a tabular heater,
or a tubular heater. The sheet-shaped heater is a flexible, sheet-shaped heater. Examples
thereof include a heater including a film (thickness: about 20 to 225 µm) formed of
a heat-resistant polymer, such as polyimide. The tabular heater is a stiff, flat sheet-shaped
heater (thickness: about 200 to 500 µm). Examples thereof include a heater that includes,
for example, a flat-sheet substrate and a resistance circuit disposed on the substrate,
the resistance circuit serving as a heat-producing portion. The tubular heater is
a hollow or solid tube-shaped heater (thickness: about 200 to 500 µm). Examples thereof
include a heater that includes, for example, a cylinder made of a metal or the like
and a resistance circuit formed on the outer periphery of the cylinder, the resistance
circuit serving as a heat-producing portion. Examples of the tubular heater further
include rod-shaped and cone-shaped heaters made of a metal or the like which include
an internal resistance circuit that serves as a heat-producing portion. The cross-sectional
shape of the tubular heater may be, for example, a circular shape, an oval shape,
a polygonal shape, or the shape of a polygon with rounded corners.
[0161] In the case where the electric heating tobacco product is an electric heating tobacco
product that heats the outer circumferential surface of the non-combustion-heating-type
tobacco 10 as illustrated in Fig. 2, the sheet-shaped heater, the tabular heater,
and the tubular heater can be used. In the case where the electric heating tobacco
product is an electric heating tobacco product that heats the inside of the tobacco
rod portion 11 included in the non-combustion-heating-type tobacco 10 as illustrated
in Fig. 3, the tabular heater, the pillar-shaped heater, and the cone-shaped heater
can be used.
[0162] The length of the heater member 21 in the longitudinal direction may fall within
the range of L ± 5.0 mm, where L [mm] represents the length of the tobacco rod portion
11 in the longitudinal direction. In order to transfer heat to the tobacco rod portion
11 in a sufficient manner and cause the aerosol-source material, flavor component,
and the like included in the tobacco filler to volatilize to a sufficient degree,
that is, in consideration of aerosol delivery, the length of the heater member 21
in the longitudinal direction is preferably L mm or more. In order to reduce the generation
of components that adversely affect the flavor and the like, the above length is preferably
L + 0.5 mm or less, L + 1.0 mm or less, L + 1.5 mm or less, L + 2.0 mm or less, L
+ 2.5 mm or less, L + 3.0 mm or less, L + 3.5 mm or less, L + 4.0 mm or less, L +
4.5 mm or less, or L + 5.0 mm or less.
[0163] The heating intensity, such as the amount of heating time during which the heater
member 21 heats the non-combustion-heating-type tobacco 10 and the heating temperature
at which the heater member 21 heats the non-combustion-heating-type tobacco 10, can
be predetermined for each electric heating tobacco product 30. For example, the heating
intensity can be predetermined such that, after the non-combustion-heating-type tobacco
10 has been inserted into the electric heating device 20, preheating is performed
for a predetermined period of time to increase the temperature of the outer circumferential
surface of the portion of the non-combustion-heating-type tobacco 10 which is inserted
in the electric heating device 20 to X(°C) and the temperature is subsequently maintained
to be a certain temperature equal to or less than X(°C).
[0164] The temperature X(°C) is preferably 80°C or more and 400°C or less in consideration
of the amount of the delivered components generated by heating or the like. Specifically,
the temperature X(°C) can be 80°C, 90°C, 100°C, 110°C, 120°C, 130°C, 140°C, 150°C,
160°C, 170°C, 180°C, 190°C, 200°C, 210°C, 220°C, 230°C, 240°C, 250°C, 260°C, 270°C,
280°C, 290°C, 300°C, 310°C, 320°C, 330°C, 340°C, 350°C, 360°C, 370°C, 380°C, 390°C,
or400°C.
[0165] A vapor including components derived from the aerosol-source material, components
derived from the flavor component, etc. which are generated from the tobacco rod portion
11 as a result of heating performed by the heater member 21 is delivered into the
oral cavity of the user through the mouthpiece portion 14, which is constituted by
the cooling segment 12, the filter segment 13, etc.
[0166] In order to facilitate the entry of outside air and reduce the likelihood of the
components generated by heating and air being retained inside the cooling segment
12, the perforations V formed in the cooling segment 12 are preferably present at
a position closer to the inhalation port than the inhalation port-side end (the position
denoted by the arrow X in the drawing) of a region of the cooling segment 12 which
comes into contact with the electric heating device 20, as illustrated in Fig. 4.
The insertion opening of the electric heating device 20 through which the non-combustion-heating-type
tobacco 10 is inserted into the electric heating device 20 may be tapered as illustrated
in Fig. 5 in order to make it easy to insert the non-combustion-heating-type tobacco
10 into the electric heating device 20. In this case, the inhalation port-side end
of a region of the cooling segment 12 which comes into contact with the electric heating
device 20 is the position denoted by the arrow Y in the drawing. In the non-combustion-heating-type
tobacco 10 illustrated in Figs. 4 and 5, reference numerals that denote the components
illustrated in Figs. 1 to 3 are partially omitted.
EXAMPLES
[0167] The present invention is described further specifically with reference to Examples
below. The present invention is not limited by the following description of Examples
without departing from the summary thereof.
<Method for Evaluating Physical Properties>
[BET Specific Surface Area]
[0168] The BET specific surface area of granular active carbon was measured on the basis
of a nitrogen adsorption method (multipoint BET method) with a fully automatic gas
adsorption analyzer Autosorb-1-MP (produced by Quanta Chrome Co).
[Pore Volume]
[0169] The pore volume of granular active carbon was determined on the basis of the results
of the measurement of pore distribution by a nitrogen adsorption method (the measurement
conducted using the fully automatic gas adsorption analyzer Autosorb-1-MP (produced
by Quanta Chrome Co)). Specifically, the pore volume of granular active carbon was
calculated from the amount of gas adsorbed at P/PO = 0.998, on the assumption that
the pores were filled with liquid nitrogen.
[Median Diameter]
[0170] The average particle sizes (median diameters) of granular active carbon and a coolant
were measured by dry sieving in conformity with the method described in JIS Z 8815.
The particle sizes (D50, D10, and D60) at which a cumulative volume reaches 50%, 10%,
and 60% in the resulting particle size distribution were determined.
[Bulk Density]
[0171] The bulk densities of granular active carbon and a coolant were determined using
Powder Tester PT-X produced by Hosokawa Micron Corporation.
[Tap Density]
[0172] The tap densities of granular active carbon and a coolant were determined using Powder
Tester PT-X produced by Hosokawa Micron Corporation.
[Compression Rate]
[0173] The compression rates of granular active carbon and a coolant were determined using
Powder Tester PT-X produced by Hosokawa Micron Corporation.
[Angle of Repose]
[0174] The angles of repose of granular active carbon and a coolant were determined in conformity
with the method described in JIS 9301-2-2 using a sample stored at a temperature of
22°C and a relative humidity of 60% for 12 to 24 hours with Powder Tester PT-X produced
by Hosokawa Micron Corporation.
[Angle of Spatula]
[0175] The angles of spatula of granular active carbon and a coolant were determined using
Powder Tester PT-X produced by Hosokawa Micron Corporation.
[Uniformity]
[0176] The degrees of uniformity of granular active carbon and a coolant were determined
using Powder Tester PT-X produced by Hosokawa Micron Corporation.
[Airflowability Index]
[0177] The airflowability indices of granular active carbon and a coolant were determined
using Powder Tester PT-X produced by Hosokawa Micron Corporation.
[Angle of Rupture]
[0178] The angles of rupture of granular active carbon and a coolant were determined using
Powder Tester PT-X produced by Hosokawa Micron Corporation under the same conditions
as in the measurement of the angle of repose.
[Angle of Difference]
[0179] The value obtained by subtracting the angle of rupture from the angle of repose was
used for evaluation.
[Dispersibility]
[0180] The degrees of dispersibility of granular active carbon and a coolant were determined
using Powder Tester PT-X produced by Hosokawa Micron Corporation.
[Floodability Index]
[0181] The floodability indices of granular active carbon and a coolant were determined
using Powder Tester PT-X produced by Hosokawa Micron Corporation.
[Hardness]
[0182] The degrees of hardness of granular active carbon and a coolant were determined by
performing shaking using a rotating and tapping shaker produced by Kyoeisha Chemical
Co., Ltd. in conformity with the method described in JIS K 1474 7.6, with the upper
and lower limits of the sieves being 0.500 and 0.250, respectively.
[Preparation of Coolant]
<Example 1>
[0183] Granular active carbon (Kuraraycoal GGS-N 28/70) was used as a porous granular base
material included in a coolant. The granular active carbon had a BET specific surface
area of 1169 m
2/g and a pore volume of 0.493 mL/g.
[0184] The granular active carbon was charged into SPIR-A-FLOW (produced by Freund Corporation).
While the rotor and agitator of the fluidized bed were rotated (rotational speed of
rotor: 200 rpm, rotational speed of agitator: 300 rpm, the agitator and rotor were
rotated in opposite directions to each other), hot air was fed to the device (air-feed
temperature: 80°C, air-feed rate: 4.5 to 6.0 m
3/min), and the air was exhausted from the device, centrifugal rolling, floating flow,
and swirling flow were performed.
[0185] While the active carbon was caused to flow, an aqueous propylene glycol solution
including water and propylene glycol at a ratio of water:propylene glycol = 50:50
was gradually added to the active carbon in the form of a mist at a spray rate of
380 mL/min.
[0186] The speed at which the solution was added to the active carbon, the temperature of
the hot air, and the air-feed rate were adjusted such that an increase in moisture
content due to the addition of the solution and a reduction in moisture content due
to the feeding of hot air was in balance in order to maintain a certain moisture content
at which the active carbon could flow.
[0187] After the whole amount of solution had been added to the active carbon, drying was
performed by the feeding of hot-air and exhausting of the air until the moisture content
in the granules reached about 3% to 9% by weight while the granules were caused to
flow.
[0188] The content of propylene glycol in the resulting coolant was 28.0% by weight.
[0189] Table 1 lists the physical properties of the granular active carbon and the coolant.
<Example 2>
[0190] A coolant was prepared as in Example 1, except that the granular active carbon was
changed from Kuraraycoal GGS-N 28/70 to Kuraraycoal GGS-T 28/70.
[0191] The active carbon (Kuraraycoal GGS-T 28/70) had a BET specific surface area of 728
m
2/g and a pore volume of 0.345 mL/g.
[0192] The content of propylene glycol in the resulting coolant was 19% by weight.
[0193] Table 1 lists the physical properties of the granular active carbon and the coolant.
[Table 1]
| |
Example 1 |
Example 2 |
| Granular active carbon |
Coolant |
Granular active carbon |
Coolant |
| Median diameter |
D50 (µm) |
356 |
362 |
356 |
379 |
| D10 (µm) |
258 |
265 |
260 |
273 |
| D60 (µm) |
376 |
380 |
378 |
399 |
| Bulk density |
(g/cm3) |
0520 |
0.747 |
0.544 |
0.722 |
| Tap density |
(g/cm3) |
0550 |
0.794 |
0.571 |
0.760 |
| Compression rate |
(%) |
5.5 |
5.9 |
4.8 |
5.1 |
| Angle of repose |
(° ) |
34.7 |
38.6 |
34.2 |
35.8 |
| Angle of spatula |
(° ) |
38.4 |
53.8 |
38.1 |
42.0 |
| Uniformity |
(-) |
1.5 |
1.4 |
1.5 |
1.5 |
| Airflowability index |
(-) |
86.0 |
82.0 |
89.0 |
85.5 |
| Angle of rupture |
(° ) |
16.7 |
21.9 |
17.8 |
19.7 |
| Angle of difference |
(° ) |
18.1 |
16.8 |
16.4 |
46.1 |
| Dispersibility |
(%) |
20.6 |
22.2 |
20.4 |
20.3 |
| Floodability index |
(-) |
82.0 |
78.0 |
80.0 |
78.5 |
| Hardness |
(%) |
99.9 |
99.9 |
99.7 |
99.4 |
<Evaluation of Cooling Effect>
[0194] A hot-air loading tester (Endo Science Kabushiki Kaisya), with which an evaluation
can be implemented using the evaluation system illustrated in Fig. 6, was used for
evaluating the cooling effect. Specifically, compressed air (dry) was fed to water
44 as denoted by the arrow A. The compressed air was fed such that a pressure gage
44 read 0.65 MPa. Pressure was controlled with a regulator 42 such that the pressure
reached 0.5 MPa. The flow rate of the compressed air was adjusted to 10 to 20 mL/min
with a thermal mass flow meter/controller 43 (MODEL 8500 produced by KOFLOC).
[0195] The air fed to the water 44 was then fed to a three-necked flask (50 mL) 52. The
water 44 was heated with a pipe heater 47 (produced by Hakko Electric Co., Ltd., 1
KW) while regulation was performed using a temperature regulator 45 (Finethermo DGN-100
produced by Hakko Electric Co., Ltd.) such that the temperature of the water measured
with a thermometer 46 was 50°C. The flow rate of the air and moisture content were
controlled. Furthermore, in order to control the temperature of the air inside the
three-necked flask (50 mL) 52, a temperature controller 48 (temperature controller
TR2-303 produced by TOHO Electronics Inc.), a small-volume fluid/gas heater 49 (produced
by Shinnetsu Co., Ltd.), a temperature controller 50 (temperature controller TR2-303
produced by TOHO Electronics Inc.), and a small-volume fluid/gas heater 51 (produced
by Shinnetsu Co., Ltd.) were used. Using the above-described devices, the temperature,
moisture content, and flow rate of the air fed to the three-necked flask (50 mL) 52
were controlled to 85.8°C, 82.8 g/m
3, and 2.59 L/min, respectively.
[0196] Subsequently, the air fed to the three-necked flask (50 mL) 52 was fed to a three-necked
flask (50 mL) 54 through a specimen container 53 and finally released as denoted with
the arrow B. The temperature inside the three-necked flask (50 mL) 52 which was measured
with a thermocouple 56 (produced by Hakko Electric Co., Ltd., type K) and the temperature
inside the three-necked flask (50 mL) 54 which was measured with a thermocouple 55
(produced by Hakko Electric Co., Ltd., type K) were recorded with a touch-type recorder
57 (produced by Keyence Corporation). The cooling effect was evaluated on the basis
of the difference between the above temperatures (in reality, the temperature inside
the three-necked flask (50 mL) 54 was used for evaluation since the temperature inside
the three-necked flask (50 mL) 52 was controlled to be constant). The amount of evaluation
time (measurement time) was set to about 300 seconds. The specimen container 53 used
was prepared by covering the upper and lower ends of a glass tube in the airflow direction,
which had an inside diameter of 7.0 mm and an outside diameter of 10.0 mm and was
capable of accommodating a specimen therein, with plain weave SUS mesh having an opening
of 198 µm and a wire diameter of 0.12 mm.
[0197] Fig. 7 illustrates the results of evaluations of the cooling effect produced in the
case where any material was not charged into the specimen container 53 illustrated
in Fig. 6 (blank case), the case where a PLA (polylactic acid) film filter (PLA sheet),
which is included in a commercial electric heating tobacco product "IQOS" (produced
by Philip Morris International Inc.) for cooling purpose, was charged into the specimen
container 53, the case where a hollow filter included in IQOS for cooling purpose
or reducing heat transfer to the outer circumference was charged into the specimen
container 53, the case where the coolant prepared in Example 1 was charged into the
specimen container 53, and the case where the coolant prepared in Example 2 was charged
into the specimen container 53. In Fig. 7, the horizontal axis represents measurement
time, and the vertical axis represents the temperature inside the three-necked flask
(50 ml) 54. As for the PLA sheet, a 18-mm rod portion removed from an iQOS including
a rod portion composed of a PLA sheet was directly charged into the specimen container
53 and then subjected to the measurement. As for the hollow filter, a 8-mm rod portion
removed from an iQOS including a rod portion composed of a hollow filter was cut to
a 6-mm piece. Three pieces were prepared in the above-described manner and stacked
on top of one another in the airflow direction. The resulting 18-mm piece was charged
into the specimen container 53 and subjected to a measurement. The volumes of the
coolants prepared in Examples 1 and 2 charged were 0.7 cc.
[0198] The results illustrated in Fig. 7 confirm that the cooling effect produced in the
case where the PLA sheet, the coolant prepared in Example 1, or the coolant prepared
in Example 2 was charged into the specimen container 53 was strong compared with the
case where any material was not charged into the specimen container 53 or the hollow
filter was charged into the specimen container 53; that Example 1 had a cooling effect
comparable to that of the PLA sheet; and that Example 2 had a stronger cooling effect
than any other sample.
[0199] This is presumably because the coolant particles have a high heat-removal capability
and the structure of the porous rod takes advantages of the heat-removal capability
of the coolant particles.
[0200] As described above, it was confirmed that, by using the coolant according to an embodiment
of the present invention, a coolant for a non-combustion-heating-type tobacco which
is excellent in terms of efficiency, safety, and stability and which reduces the temperature
of the aerosol without adversely affecting the flavor of the aerosol nor increasing
the production costs, and a non-combustion-heating-type tobacco and an electric heating
tobacco product that include the coolant can be provided.
Reference Signs List
[0201]
- 10
- non-combustion-heating-type tobacco
- 11
- tobacco rod portion
- 12
- cooling segment
- 13
- filter segment
- 14
- mouthpiece portion
- 15
- tipping paper
- V
- perforation
- 20
- electric heating device
- 21
- heater member
- 22
- battery unit
- 23
- control unit
- 24
- body
- 30
- electric heating tobacco product
- 41
- pressure gage
- 42
- regulator
- 43
- thermal mass flow meter/controller
- 44
- water
- 45
- temperature regulator
- 46
- thermometer
- 47
- pipe heater
- 48,50
- temperature controller
- 49,51
- small-volume fluid/gas heater
- 52,54
- three-necked flask
- 53
- specimen container
- 55,56
- thermocouple
- 57
- touch-type recorder