TECHNICAL FIELD
[0001] The present invention relates to a flavor inhaler.
BACKGROUND ART
[0002] Conventionally, there have been known flavor inhalers for inhaling a flavor or the
like without burning a material. The flavor inhalers include, for example, a chamber
that contains a flavor generation article, and a heater that heats the flavor generation
article contained in the chamber. Further, such a flavor inhaler has been known to
include an opening for inserting a consumable (a tobacco stick or the like) containing
the flavor generation article into the chamber and an opening/closing mechanism for
preventing entry of dust and the like from outside on this opening (refer to PTL 1).
CITATION LIST
PATENT LITERATURE
SUMMARY OF INVENTION
TECHNICAL PROBLEM
[0004] In the case where the flavor inhaler includes such an opening and an opening/closing
mechanism, a foreign object such as dust may enter inside the flavor inhaler, more
specifically, inside the chamber where the flavor generation article is heated via
the opening from a space between the housing of the flavor inhaler and the opening/closing
mechanism (a cover). Further, the presence of a relatively large space between such
a housing and an opening/closing mechanism, if any, may cause the opening/closing
mechanism to largely rattle.
[0005] One of objects of the present invention is to further block the entry of a foreign
object into an opening in which a consumable of a flavor inhaler is inserted. Further,
one of objects of the present invention is to further restrain the rattling of a cover
that opens/closes the opening in which the consumable of the flavor inhaler is inserted.
SOLUTION TO PROBLEM
[0006] According to a first aspect, a flavor inhaler capable of heating a consumable is
provided. This flavor inhaler includes a main body including an opening portion in
which the consumable is inserted, a cover unit movable between a closing position,
at which the cover unit closes the opening portion, and an opening position, at which
the cover unit opens the opening portion, and a protrusion portion provided between
the cover unit located at the closing position and the main body. The protrusion portion
is provided on the cover unit or the main body. A space is formed between the protrusion
portion and the cover unit or the main body on which the protrusion portion is not
provided.
[0007] According to the first aspect, due to the presence of the protrusion portion between
the cover unit located at the closing position and the main body, a space between
the cover unit located at the closing position and the main body can be narrowed.
As a result, the entry of a foreign object into the opening portion and the large
rattling of the cover unit can be blocked. Further, since the space is formed between
the protrusion portion and the cover unit or the main body on which the protrusion
portion is not provided, the interference of the protrusion portion and the cover
unit or the main body with each other can be prevented. More specifically, when the
cover unit is opened/closed, the sliding movement between the protrusion portion and
the cover unit or the main body can be prevented, and therefore a user can smoothly
operate the cover unit.
[0008] According to a second aspect, in the first aspect, the protrusion portion is out
of contact with the cover unit or the main body on which the protrusion portion is
not provided when the cover unit is moved between the closing position and the opening
position.
[0009] According to the second aspect, when the cover unit is opened/closed, the protrusion
portion and the cover unit or the main body do not slide on each other, and therefore
the user can smoothly operate the cover unit.
[0010] According to a third aspect, in the first or second aspect, the cover unit is movable
between the opening position and the closing position in a first direction. The protrusion
portion is provided between at least one of both end portions of the cover unit located
at the closing position in the first direction and the main body.
[0011] If the cover unit rattles with the protrusion portion ever provided between the central
portion of the cover unit and the main body, the cover unit may further rattle with
the protrusion portion serving as a pivot point. According to the third aspect, even
when the cover unit rattles, the rattling of the cover unit can be efficiently restrained
with the aid of the protrusion portion between the at least one end portion of the
cover unit and the main body. Further, since the protrusion portion is present between
the at least one end portion of the cover unit and the main body, the entry of a foreign
object into between the cover unit and the main body can be blocked.
[0012] According to a fourth aspect, in any of the first to third aspects, the protrusion
portion is provided on the main body. The cover unit includes a recessed portion at
a position that faces the protrusion portion in a state of being located at the closing
position.
[0013] According to the fourth aspect, the cover unit includes the recessed portion, and
therefore the sliding movement of the protrusion portion provided on the main body
on the cover unit can be further prevented when the cover unit is moved from the closing
position to the opening position, and therefore the user can smoothly operate the
cover unit.
[0014] According to a fifth aspect, in any of the first to fourth aspects, the main body
includes an outer housing and an inner member contained in the outer housing. The
protrusion portion is constituted by a part of the inner member exposed from the outer
housing to outside.
[0015] According to the fifth aspect, the protrusion portion is constituted by a part of
the inner member different from the outer housing, which makes it possible to, for
example, make the outer housing from metal and make the protrusion portion and the
inner member from relatively easily workable resin or the like.
[0016] According to a sixth aspect, in any of the first to fifth aspects, the flavor inhaler
further includes a slider coupled with the cover unit, and a spring configured to
bias the slider to thus bias the cover unit to the opening position or the closing
position.
[0017] According to a seventh aspect, in the sixth aspect, the flavor inhaler further includes
a magnet provided to the slider, and a Hall sensor configured to detect a magnetic
field of the magnet when the cover unit is located at the opening position or the
closing position.
[0018] According to the seventh aspect, the opening/closing state of the cover unit can
be detected using the Hall sensor.
[0019] According to an eighth aspect, in the sixth or seventh aspect, the spring is made
from a non-magnetic material.
[0020] According to the eighth aspect, the spring is made from the non-magnetic material,
and therefore the magnetization of the spring by the magnet is avoided and the Hall
sensor can be prevented from detecting a magnetic field of the magnetized spring in
the case where the flavor inhaler includes the magnet and the Hall sensor. As a result,
the occurrence of erroneous detection of the opening/closing state of the cover unit
can be reduced.
[0021] According to a ninth aspect, in any of the first to eighth aspects, the main body
includes a guide member configured to guide the insertion of the consumable. The cover
unit located at the opening position covers at least a part of the guide member.
[0022] According to the ninth aspect, the flavor inhale prevents the guide member from being
completely exposed even when the cover unit is located at the opening position, thereby
being able to discourage the user from accessing inside the main body, thereby deterring,
for example, the component members of the main body such as the guide member from
being disassembled or the main body from being altered.
[0023] According to a tenth aspect, in any of the first to ninth aspects, the cover unit
is slidable relative to the main body in the first direction. The protrusion portion
is an elongated protrusion portion extending in a second direction perpendicular to
the first direction.
[0024] According to the tenth aspect, the protrusion portion extends in the second direction,
and therefore the rattling can be restrained at the both end portions of the cover
unit in the second direction.
[0025] According to an eleventh aspect, in any of the first to tenth aspects, the protrusion
portion is provided on the main body. The cover unit includes a first portion that
faces the protrusion portion in the state of being located at the closing position,
and a second portion that faces the protrusion portion in a state of being located
at the opening position. A distance between the first portion and the protrusion portion
in the state that the cover unit is located at the closing position is shorter than
a distance between the second portion and the protrusion portion in the state that
the cover unit is located at the opening position.
[0026] According to the eleventh aspect, in the state that the cover unit is located at
the closing position, the space between the cover unit (the first portion) and the
protrusion portion is relatively small, and therefore the large rattling of the cover
unit can be restrained. On the other hand, in the state that the cover unit is located
at the opening position, the space between the cover unit
[0027] (the second portion) and the protrusion portion is relatively large, and therefore
the interference of the cover unit and the protrusion portion with each other can
be prevented and the friction can be reduced between the cover unit and the protrusion
portion when the cover unit is moved from the closing position to the opening position.
[0028] According to a twelfth aspect, in any of the first to eleventh aspects, the cover
unit overlaps the protrusion portion as viewed from an insertion direction of the
consumable when the cover unit is located at the opening position or the closing position.
[0029] According to the twelfth aspect, the protrusion portion is covered with the cover
unit, and can be less visible from outside. Therefore, the designability of the flavor
inhaler can remain hardly affected by the protrusion portion.
[0030] According to a thirteenth aspect, a flavor inhaler capable of heating a consumable
is provided. The flavor inhaler includes an opening portion in which the consumable
is inserted, a cover unit movable between a closing position, at which the cover unit
closes the opening portion, and an opening position, at which the cover unit opens
the opening portion, a slider coupled with the cover unit, and a spring configured
to bias the slider to thus bias the cover unit to the opening position or the closing
position. The slider includes a slider main body, a first coupling portion extending
from the slider main body, and a first flange portion provided on a part of an outer
peripheral surface of the first coupling portion. The spring includes a coil portion,
a first arm extending from the coil portion, and a first wound portion formed on one
end of the first arm and wound around the first coupling portion. The first arm overlaps
the first flange portion as viewed from an extension direction of the first coupling
portion when the cover unit is located at the opening position or the closing position.
[0031] According to the thirteenth aspect, the first flange portion is provided on a part
of the outer peripheral surface of the first coupling portion, and therefore the first
wound portion can be easily engaged with the first coupling portion compared to a
configuration in which the flange portion is provided over the entire circumference
of the outer peripheral surface of the first coupling portion. Further, the first
arm of the coil portion constantly overlaps the first flange portion, and this can
make it difficult for the spring to be detached from the first coupling portion when
the cover unit is moved between the opening position and the closing position.
[0032] According to a fourteenth aspect, in the thirteenth aspect, the spring includes a
second arm extending from the coil portion and a second wound portion formed at one
end of the second arm. The flavor inhaler includes a second coupling portion around
which the second wound portion is wound, and a second flange portion provided on a
part of an outer peripheral surface of the second coupling portion. The second arm
overlaps the second flange portion as viewed from an extension direction of the second
coupling portion when the cover unit is located at the opening position or the closing
position.
[0033] According to the fourteenth aspect, the second flange portion is provided on a part
of the outer peripheral surface of the second coupling portion, and therefore the
second wound portion can be easily engaged with the second coupling portion compared
to a configuration in which the flange portion is provided over the entire circumference
of the outer peripheral surface of the second coupling portion. Further, the second
arm of the coil portion constantly overlaps the second flange portion, and this can
make it difficult for the spring to be detached from the second coupling portion when
the cover unit is moved between the opening position and the closing position.
[0034] According to a fifteenth aspect, in the fourteenth aspect, the first flange portion
and the second flange portion are provided on the first coupling portion and the second
coupling portion, respectively, in such a manner that the first flange portion and
the second flange portion face each other when the cover unit is located at an intermediate
position between the opening position and the closing position.
[0035] According to the fifteenth aspect, this configuration causes the first arm and the
second arm to be located between the first coupling portion and the second coupling
portion. In this case, when the cover unit is moved between the closing position and
the opening position, the first arm and the second arm can apply a stress to the first
coupling portion and the second coupling portion. This leads to application of almost
no force derived from the spring from the first coupling portion and the second coupling
portion to the first wound portion and the second wound portion, thereby being able
to make it unlikely for the first wound portion and the second wound portion to be
broken and for the spring to be detached from the first coupling portion and the second
coupling pin portion.
BRIEF DESCRIPTION OF DRAWINGS
[0036]
Fig. 1A is a schematic front view of a flavor inhaler according to a present embodiment.
Fig. 1B is a schematic top view of the flavor inhaler according to the present embodiment.
Fig. 1C is a schematic bottom view of the flavor inhaler according to the present
embodiment.
Fig. 2 is a schematic side cross-sectional view of a consumable.
Fig. 3 is a cross-sectional view of the flavor inhaler as viewed from arrows 3-3 illustrated
in Fig. 1B.
Fig. 4 is an external view of the flavor inhaler near a protrusion portion.
Fig. 5 is an external view of the flavor inhaler near the protrusion portion as viewed
from an X-axis negative direction.
Fig. 6 is an external perspective view of the flavor inhaler with a slide cover removed
therefrom.
Fig. 7A is an enlarged view near the slide cover of the flavor inhaler illustrated
in Fig. 3.
Fig. 7B is an enlarged view near the slide cover located at an opening position of
the flavor inhaler.
Fig. 8 is a perspective view of a slider as viewed from inside a main body.
Fig. 9 is a schematic view illustrating how a spring is attached.
Fig. 10 is an enlarged cross-sectional perspective view of the slider.
DESCRIPTION OF EMBODIMENTS
[0037] In the following description, an embodiment of the present invention will be described
with reference to the drawings. In the drawings that will be described below, identical
or corresponding components will be indicated by the same reference numerals, and
redundant descriptions will be omitted.
[0038] Fig. 1A is a schematic front view of a flavor inhaler 100 according to the present
embodiment. Fig. 1B is a schematic top view of the flavor inhaler 100 according to
the present embodiment. Fig. 1C is a schematic bottom view of the flavor inhaler 100
according to the present embodiment. In the drawings that will be described in the
present specification, an X-Y-Z orthogonal coordinate system may be set for convenience
of the description. In this coordinate system, a Z axis extends vertically upward.
An X-Y plane is laid so as to cut across the flavor inhaler 100 horizontally. A Y
axis is disposed so as to extend from the front side to the back side of the flavor
inhaler 100. The Z axis can also be said to be an insertion direction of a consumable
contained in a chamber 50 of an atomization unit 30, which will be described below.
Further, the X-axis direction can also be said to be a device longitudinal direction
in a plane perpendicular to the insertion direction of the consumable or a direction
in which a heating unit and a power source unit are lined up. The Y-axis direction
can also be said to be a device lateral direction in the plane perpendicular to the
insertion direction of the consumable.
[0039] The flavor inhaler 100 according to the present embodiment is configured to, for
example, generate an aerosol that contains a flavor by heating a stick-type consumable
provided with a flavor source including an aerosol source.
[0040] As illustrated in Figs. 1A to 1C, the flavor inhaler 100 includes a slide cover 60
(corresponding to one example of a cover unit) and a main body 120. The main body
120 includes an outer housing 101 and a switch unit 103. The outer housing 101 constitutes
the outermost housing of the flavor inhaler 100, and is sized so as to be contained
inside a user's hand. When the user uses the flavor inhaler 100, the user can inhale
the aerosol while holding the main body 120 with his/her hand. The outer housing 101
may be constructed by assembling a plurality of members.
[0041] As illustrated in Fig. 1B, the outer housing 101 includes an opening portion 101a
in which the consumable is inserted. The slide cover 60 is slidably attached to the
outer housing 101 so as to close this opening portion 101a. More specifically, the
slide cover 60 is configured movably along the outer surface of the outer housing
101 between a closing position (the position illustrated in Fig. 1A), at which the
slide cover 60 closes the opening portion 101a of the outer housing 101, and an opening
position (the position illustrated in Fig. 1B), at which the slide cover 60 opens
the opening portion 101a. For example, the user can move the slide cover 60 to the
closing position and the opening position by operating the slide cover 60 manually.
As a result, the side cover 60 can permit or restrict access of the consumable to
inside the flavor inhaler 100.
[0042] The switch unit 103 is used to switch on and off the actuation of the flavor inhaler
100. For example, the user can cause power to be supplied from a not-illustrated power
source to the not-illustrated heating unit and the heating unit to heat the consumable
without burning it by operating the switch unit 103 in a state that the consumable
is inserted in the flavor inhaler 100. The switch unit 103 may include a switch provided
outside the outer housing 101 or may include a switch located inside the outer housing
101. In the case where the switch is located inside the outer housing 101, the switch
is indirectly pressed by pressing of the switch unit 103 on the surface of the outer
housing 101. The present embodiment will be described citing the example in which
the switch of the switch unit 103 is located inside the outer housing 101.
[0043] The flavor inhaler 100 may further include a not-illustrated terminal. The terminal
can be an interface that connects the flavor inhaler 100 to, for example, an external
power source. In a case where the power source provided to the flavor inhaler 100
is a rechargeable battery, a current can be supplied from the external power source
to the power source to recharge the power source by connecting the external power
source to the terminal. Further, the flavor inhaler 100 may be configured in such
a manner that data relating to the actuation of the flavor inhaler 100 can be transmitted
to an external apparatus by connecting a data transmission cable to the terminal.
[0044] Next, the consumable used in the flavor inhaler 100 according to the present embodiment
will be described. Fig. 2 is a schematic side cross-sectional view of the consumable
110. In the present embodiment, a smoking system can be constituted by the flavor
inhaler 100 and the consumable 110. In the example illustrated in Fig. 2, the consumable
110 includes a smokable substance 111, a tubular member 114, a hollow filter unit
116, and a filter unit 115. The smokable substance 111 is wrapped with first rolling
paper 112. The tubular member 114, the hollow filter unit 116, and the filter unit
115 are wrapped with second rolling paper 113 different from the first rolling paper
112. The second rolling paper 113 is also wrapped around a part of the first rolling
paper 112 wrapped around the smokable substance 111. As a result, the tubular member
114, the hollow filter unit 116, and the filter unit 115, and the smokable substance
111 are joined with each other. However, the second rolling paper 113 may be omitted,
and the tubular member 114, the hollow filter unit 116, and the filter unit 115, and
the smokable substance 111 may be joined with each other using the first rolling paper
112. An opening hole V may be provided on the tubular member 114 and the second rolling
paper 113 covering this tubular member 114. The opening hole V is normally a hole
for promoting an inflow of air from outside that is generated due to the user's inhalation,
and a component flowing in from the smokable substance 111 and the temperature of
the air can be lowered with the aid of this inflow of the air. A lip release agent
117, which is used to make it difficult for the user's lip to stick to the second
rolling paper 113, is applied to the outer surface near the end portion of the second
rolling paper 113 on the filter unit 115 side. A portion of the consumable 110 to
which the lip release agent 117 is applied functions as a mouthpiece of the consumable
110.
[0045] The smokable substance 111 can include the flavor source such as tobacco and the
aerosol source. Further, the first rolling paper 112 wrapped around the smokable substance
111 can be a breathable sheet member. The tubular member 114 can be a paper tube or
a hollow filter. The consumable 110 includes the smokable substance 111, the tubular
member 114, the hollow filter unit 116, and the filter unit 115 in the illustrated
example, but the configuration of the consumable 110 is not limited thereto. For example,
the hollow filter unit 116 may be omitted, and the tubular member 114 and the filter
unit 115 may be disposed adjacent to each other.
[0046] Next, the inner structure of the flavor inhaler 100 will be described. Fig. 3 is
a cross-sectional view of the flavor inhaler 100 as viewed from arrows 3-3 illustrated
in Fig. 1B. In Fig. 3, the slide cover 60 is located at the closing position. As illustrated
in Fig. 3, an inner housing 10 (corresponding to one example of an inner member) is
contained inside the outer housing 101 of the flavor inhaler 100. The inner housing
10 is made from, for example, resin, and, especially, can be made from polycarbonate
(PC), ABS (Acrylonitrile-Butadiene-Styrene) resin, PEEK (polyetheretherketone), a
polymer alloy containing a plurality of kinds of polymers, or the like, or metal such
as aluminum. The inner housing 10 is preferably made from PEEK from viewpoints of
heat resistance and strength. However, the material of the inner housing 10 is not
especially limited. The power source unit 20 and the atomization unit 30 are provided
in the inner space of the inner housing 10. Further, the outer housing 101 is made
from, for example, resin, and, especially, can be made from polycarbonate (PC), ABS
(Acrylonitrile-Butadiene-Styrene) resin, PEEK (polyetheretherketone), a polymer alloy
containing a plurality of kinds of polymers, or the like, or metal such as aluminum.
[0047] The power source unit 20 includes a power source 21. The power source 21 can be,
for example, a rechargeable battery or a non-rechargeable battery. The power source
21 is electrically connected to the atomization unit 30 via a not-illustrated PCB
(Printed Circuit Board) or the like. Due to that, the power source 21 can supply power
to the atomization unit 30 so as to appropriately heat the consumable 110.
[0048] As illustrated, the atomization unit 30 includes the chamber 50 extending in the
insertion direction of the consumable 110 (the Z-axis direction), the heating unit
40 surrounding a part of the chamber 50, a heat insulation unit 32, and a substantially
tubular insertion guide member 34 (corresponding to one example of a guide member).
The chamber 50 is configured to contain the consumable 110. The chamber 50 is preferably
made from a material heat-resisting and having a low coefficient of thermal expansion,
and can be made from, for example, metal such as stainless steel, resin such as PEEK,
glass, or ceramic. A bottom member 36 may be provided on the bottom portion of the
chamber 50 as illustrated. The bottom member 36 can function as a stopper that positions
the consumable 110 inserted in the chamber 50. The bottom member 36 has a recess/protrusion
on a surface with which the consumable 110 is in abutment, and can define a space
capable of supplying air to the surface with which the consumable 110 is in abutment.
The bottom member 36 can be made from, for example, a resin material such as PEEK,
metal, glass, or ceramic, but is not especially limited thereto. Further, the material
for making the bottom member 36 may be a low thermally conductive member compared
to the material for making the chamber 50. In a case where the bottom member 36 is
joined with the bottom portion of the chamber 50, an adhesive that can be made from
a resin material such as epoxy resin or an inorganic material can be used therefor.
[0049] The heating unit 40 is configured to heat the consumable 110 contained in the chamber
50 in contact with the outer peripheral surface of the chamber 50. More specifically,
the heating unit 40 includes a heating element such as a heating track and an electric
insulation sheet covering at least one surface of the heating element.
[0050] The heat insulation unit 32 is generally substantially tubular, and is disposed so
as to surround the chamber 50. The heat insulation unit 32 can include, for example,
an aerogel sheet. The insertion guide member 34 is made from a resin material such
as PEEK, PC, or ABS, and is provided between the slide cover 60 located at the closing
position and the chamber 50. Further, the flavor inhaler 100 includes a first holding
unit 37 and a second holding unit 38 for holding the heat insulation unit 32. The
first holding unit 37 and the second holding unit 38 can be made from, for example,
elastomer such as silicone rubber. As illustrated in Fig. 3, the first holding unit
37 holds the end portion of the heat insulation unit 32 on the Z-axis positive direction
side. Further, the second holding unit 38 holds the end portion of the heat insulation
unit 32 on the Z-axis negative direction side.
[0051] The insertion guide member 34 has a function of guiding the insertion of the consumable
110. More specifically, when the slide cover 60 is located at the opening position,
the insertion guide member 34 is in communication with the opening portion 101a of
the flavor inhaler 100 illustrated in Fig. 1B, and guides insertion of the consumable
110 into the chamber 50 according to insertion of the consumable 110 into the insertion
guide member 34. In the present embodiment, the insertion guide member 34 can contact
the chamber 50, and therefore the insertion guide member 34 is preferably made from
PEEK from a viewpoint of heat resistance.
[0052] The flavor inhaler 100 includes a first chassis 22 extending in the Z-axis direction
between the power source 21 and the atomization unit 30, and a second chassis 23 extending
so as to cover the slide cover 60 side of the power source 21. The first chassis 22
and the second chassis 23 are configured to define a space where the power source
21 is contained in the inner housing 10.
[0053] As illustrated in Fig. 3, the slide cover 60 is movable between the opening position
and the closing position in a first direction D1. The slide cover 60 includes a first
end portion 60a on a closer side to the insertion guide member 34 in the first direction
D1, and a second end portion 60b on an opposite side from the first end portion 60a
in the first direction D1. As illustrated in Fig. 7B that will be described below,
the slide cover 60 preferably covers at least a part of the insertion guide member
34 when the slide cover 60 is located at the opening position. Due to this configuration,
the flavor inhale 100 prevents the insertion guide member 34 from being completely
exposed even when the slide cover 60 is located at the opening position, thereby being
able to discourage the user from accessing inside the main body 120, thereby deterring,
for example, the component members of the main body 120 such as the insertion guide
member 34 from being disassembled or the main body 120 from being altered.
[0054] The flavor inhaler 100 further includes a slider 64 coupled with the slide cover
60. The slider 64 can be attached slidably relative to a part of the inner housing
10 of the main body 120. Due to this configuration, the slide cover 60 coupled with
the slider 64 is slidable along the outer surface of the outer housing 101 of the
main body 120. The slide cover 60 can be fixed to the slider 64 using a screw 62.
In the present embodiment, the slider 64 can be fixed to a part of the inner housing
10 via a spring 66. The spring 66 can be configured to bias the slider 64 to thus
bias the slider cover 60 to the opening position or the closing position.
[0055] As described above, a foreign object such as dust may enter inside the flavor inhaler
100, more specifically, inside the chamber 50 via the opening portion 101a (refer
to Fig. 1B) from a space between the slide cover 60 and the outer housing 101. Further,
the presence of a relatively large space between the slide cover 60 and the outer
housing 101, if any, may cause the slide cover 60 to rattle around the portion where
the slide cover 60 is fixed via the screw 62. In light thereof, in the present embodiment,
the flavor inhaler 100 includes a protrusion portion 12 between the slide cover 60
located at the closing position and the main body 120.
[0056] Fig. 4 is an external view of the flavor inhaler 100 near the protrusion portion
12. Fig. 5 is an external view of the flavor inhaler 100 near the protrusion portion
12 as viewed from the X-axis negative direction. Fig. 6 is an external perspective
view of the flavor inhaler 100 with the slide cover 60 removed therefrom. As illustrated,
the protrusion portion 12 slightly protrudes (toward the slide cover 60) outward from
the outer housing 101 of the main body 120. In the present embodiment, the protrusion
portion 12 is provided on the main body 120 so as to protrude from the main body 120
side, but is not limited thereto and may be provided on the surface of the slide cover
60 that faces the main body 120. Further, in the present embodiment, a space is formed
between the protrusion portion 12 and the slide cover 60. In other words, the protrusion
portion 12 is out of contact with the slide cover 60. More specifically, when the
slide cover 60 is located at the closing position, a space is formed between the protrusion
portion 12 and the slide cover 60. Due to the presence of the protrusion portion 12
between the slide cover 60 located at the closing position and the main body 120,
the space between the slide cover 60 located at the closing position and the main
body 120 can be narrowed. As a result, the entry of a foreign object into the opening
portion 101a and the large rattling of the slide cover 60 can be blocked. Further,
since the space is formed between the protrusion portion 12 and the slide cover 60
or the main body 120 on which the protrusion portion 12 is not provided, the interference
of the protrusion portion 12 and the slide cover 60 or the main body 120 with each
other can be prevented. More specifically, when the slide cover 60 is opened/closed,
the sliding movement between the protrusion portion 12 and the slide cover 60 or the
main body 120 can be prevented, and therefore the user can smoothly operate the slide
cover 60.
[0057] In the present embodiment, the protrusion portion 12 and the slide cover 60 may slide
on each other (contact each other) when the slide cover 60 is opened/closed. It is
also conceivable to adjust the dimensions of the slide cover 60 and the outer housing
101 without providing the protrusion portion 12 to reduce the space between the slide
cover 60 and the outer housing 101. In this case, when the slide cover 60 is moved,
the slide cover 60 and the outer housing 101 may be in planar contact with each other,
thereby hindering the opening/closing operation of the slide cover 60 and causing
wear of the slide cover 60 and the outer housing 101. On the other hand, in the present
embodiment, the space between the slide cover 60 and the main body 120 is narrowed
with the aid of the protrusion portion 12, and therefore the contact area can be relatively
reduced even when the protrusion portion 12 and the slide cover 60 or the outer housing
101 slide on each other. As a result, the deterioration of the opening/closing operation
of the slide cover 60 and the wear of the slide cover 60 and the outer housing 101
can be curbed. However, preferably, the protrusion portion 12 is out of contact with
the slide cover 60 or the main body 120 on which the protrusion portion 12 is not
provided when the slide cover 60 is moved between the closing position and the opening
position. Due to that, when the slide cover 60 is opened/closed, the protrusion portion
12 and the slide cover 60 or the main body 120 do not slide on each other, and therefore
the user can further smoothly operate the slide cover 60.
[0058] The protrusion portion 12 can be provided between at least one of the first end portion
60a or the second end portion 60b of the slide cover 60 and the main body 120. In
other words, the protrusion portion 12 may be provided between the first end portion
60a and the main body 120, may be provided between the second end portion 60b and
the main body 120, or may be provided between each of the first end portion 60a and
the second end portion 60b and the main body 120. In the present embodiment, the protrusion
portion 12 is provided between the second end portion 60b of the slide cover 60 and
the main body 120 as illustrated in Figs. 3 to 6. If the slide cover 60 rattles with
the protrusion portion 12 ever provided between the central portion of the slide cover
60 (for example, near the screw 62) and the main body 120, the slide cover 60 may
further rattle with the protrusion portion 12 serving as a pivot point. In the present
embodiment, even when the slide cover 60 rattles, the rattling of the slide cover
60 can be efficiently restrained due to the protrusion portion 12 between at least
one end portion of the slide cover 60 and the main body 120. Further, since the protrusion
portion 12 is present between at least one end portion of the slide cover 60 and the
main body 120, the entry of a foreign object into between the slide cover 60 and the
main body 120 can be blocked.
[0059] As illustrated in Figs. 3 to 6, the protrusion portion 12 is preferably constituted
by a part of the inner housing 10. In other words, a part of the inner housing 10
can protrude from the outer housing 101 and the protrusion portion 12 can be formed
by that. Due to this configuration, the protrusion portion 12 is made of a member
different from the outer housing 101, which makes it possible to, for example, make
the outer housing 101 from metal and make the protrusion portion 12 and the inner
housing 10 from relatively easily workable resin or the like.
[0060] As illustrated in Figs. 5 and 6, the protrusion portion 12 is preferably an elongated
protrusion portion extending in the Y-axis direction. More specifically, the protrusion
portion 12 is preferably an elongated protrusion portion extending in a second direction
D2 (the Y-axis direction) perpendicular to the first direction D1. Due to this configuration,
the rattling can be restrained at the both end portions of the slide cover 60 in the
second direction D2. For the protrusion portion 12, a shape designed so as not to
interfere when the slide cover 60 is opened/closed can be appropriately employed according
to the shape of the surface that faces the protrusion portion 12.
[0061] As illustrated in Figs. 4 and 5, the slide cover 60 preferably overlaps the protrusion
portion 12 as viewed from the Z-axis direction (the insertion direction of the consumable
110) when the slide cover 60 is located at the closing position. Similarly, as illustrated
in Fig. 7B that will be described below, the slide cover 60 preferably overlaps the
protrusion portion 12 as viewed from the Z-axis direction (the insertion direction
of the consumable 110) when the slide cover 60 is located at the opening position.
Due to this configuration, the protrusion portion 12 is covered with the slide cover
60, and can be less visible from outside. Therefore, the designability of the flavor
inhaler 100 can remain hardly affected by the protrusion portion 12. More specifically,
in the present embodiment, the length of the protrusion portion 12 in the second direction
D2 is shorter than the length of the slide cover 60 in the second direction D2 as
illustrated in Fig. 5.
[0062] As illustrated in Fig. 6, the slide cover 60 preferably includes a first recessed
portion 61 (corresponding to one example of a first portion) at a position that faces
the protrusion portion 12 in the state of being located at the closing position. More
specifically, in the present embodiment, the slide cover 60 includes a facing surface
60c that faces the main body 120. The first recessed portion 61 shaped in correspondence
with the protrusion portion 12 can be formed on the facing surface 60c of the second
end portion 60b of the slide cover 60. Due to this configuration, the sliding movement
of the protrusion portion 12 provided on the main body 120 on the slide cover 60 can
be further prevented when the slide cover 60 is moved from the closing position to
the opening position, and therefore the user can smoothly operate the slide cover
60.
[0063] Fig. 7A is an enlarged view near the slide cover 60 of the flavor inhaler 100 illustrated
in Fig. 3. Fig. 7B is an enlarged view near the slide cover 60 located at the opening
position of the flavor inhaler 100. As illustrated in Figs. 6 and 7A, the slide cover
60 includes the first recessed portion 61 that faces the protrusion portion 12 in
the insertion direction of the consumable 110 in the state of being located at the
closing position. Further, as illustrated in Figs. 7A and 7B, the slide cover 60 includes
a second recessed portion 63 (corresponding to one example of a second portion) that
faces the protrusion portion 12 in the insertion direction of the consumable 110 in
the state that the slide cover 60 is located at the opening position. As illustrated
in Figs. 7A and 7B, the second recessed portion 63 is a recessed portion deeper than
the first recessed portion 61, as a result of which, the thickness of the slide cover
60 at a portion corresponding to the second recessed portion 63 is thinner than the
thickness of the slide cover 60 at a portion corresponding to the first recessed portion
61. Further, in the present embodiment, the second recessed portion 63 is disposed
adjacent to the first recessed portion 61, and can be located on the surface of the
slide cover 60 that faces the main body 120 between the first recessed portion 61
and the screw 62.
[0064] As illustrated in Figs. 7A and 7B, preferably, the distance between the first recessed
portion 61 and the protrusion portion 12 in the state that the slide cover 60 is located
at the closing position is shorter than the distance between the second recessed portion
63 and the protrusion portion 12 in the state that the slide cover 60 is located at
the opening position. Due to this configuration, in the state that the slide cover
60 is located at the closing position, the space between the first recessed portion
61 and the protrusion portion 12 is relatively small, and therefore the large rattling
of the slide cover 60 can be restrained. On the other hand, the space between the
second recessed portion 63 and the protrusion portion 12 is relatively large in the
state that the slide cover 60 is located at the opening position. Therefore, the interference
of the slide cover 60 and the protrusion portion 12 with each other can be prevented,
and the friction can be reduced between the slide cover 60 and the protrusion portion
12 when the slide cover 60 is moved from the closing position to the opening position.
[0065] Fig. 8 is a perspective view of the slider 64 as viewed from inside the main body
120. Fig. 9 is a schematic view illustrating how the spring 66 is attached. Fig. 10
is an enlarged cross-sectional perspective view of the slider 64. As illustrated in
Fig. 8, the slider 64 includes a slider main body 64c and a coupling pin 64a (corresponding
to one example of a first coupling portion) extending from the slider main body 64c.
The coupling pin 64a extends toward the opposite side from the coupling side with
the slide cover 60. Further, a first flange portion 64b is provided to the coupling
pin 64a on a part of the outer peripheral surface thereof. The first flange portion
64b can also be said to be a portion formed on the distal end side of the coupling
pin 64a and protruding from the outer peripheral surface of the coupling pin 64a.
The first flange portion 64b is not formed over the entire circumference of the outer
peripheral surface of the coupling pin 64a, and is formed on only a part of the outer
peripheral surface thereof. More specifically, for example, the first flange portion
64b can be formed along a half of the circumference of the outer peripheral surface
of the coupling pin 64a. Further, the inner housing 10 includes a coupling pin 14
(corresponding to one example of a second coupling portion) for coupling with the
spring 66. A second flange portion 64b is provided to the coupling pin 14 on a part
of the outer peripheral surface thereof. The second flange portion 14a can also be
said to be a portion formed on the distal end side of the coupling pin 14 and protruding
from the outer peripheral surface of the coupling pin 14. The second flange portion
14a is not formed over the entire circumference of the outer peripheral surface of
the coupling pin 14, and is formed on only a part of the outer peripheral surface
thereof. More specifically, for example, the second flange portion 14a can be formed
along a half of the circumference of the outer peripheral surface of the coupling
pin 14.
[0066] The spring 66 is a so-called torsion spring including a coil portion 66a, a first
arm 66b, and a second arm 66d. The first arm 66b extends from one end of the coil
portion 66a, and the second arm 66d extends from the other end of the coil portion
66a. A first wound portion 66c, which is wound around the coupling pin 64a, is formed
at the distal end of the first arm 66b. More specifically, the first wound portion
66c is wound around the coupling pin 64a between the slider main body 64c and the
first flange portion 64b. A second wound portion 66e, which is wound around the coupling
pin 14, can be formed at the distal end of the second arm 66d. More specifically,
the second wound portion 66e is wound around the coupling pin 14 between the inner
housing 10 and the second flange portion 14a.
[0067] The provision of the first flange portion 64b over the entire circumference of the
outer peripheral surface of the coupling pin 64a makes it difficult to fit the first
wound portion 66c to the coupling pin 64a. On the other hand, in the present embodiment,
the first flange portion 64b is provided on a part of the outer peripheral surface
of the coupling pin 64a, and therefore the first wound portion 66c can be easily engaged
with the coupling pin 64a compared to a configuration in which the flange portion
is provided over the entire circumference of the outer peripheral surface of the coupling
pin 64a. Similarly, in the present embodiment, the second flange portion 14a is provided
on a part of the outer peripheral surface of the coupling pin 14, and therefore the
second wound portion 66e can be easily engaged with the coupling pin 14 compared to
a configuration in which the flange portion is provided over the entire circumference
of the outer peripheral surface of the coupling pin 14.
[0068] Fig. 9 illustrates the shapes of the spring 66 when the slide cover 60 is located
at a closing position P1, an opening position P2, and an intermediate position P3
between the closing position P1 and the opening position P2, respectively. Each of
the distance between the closing position P1 and the intermediate position P3, and
the distance between the opening position P2 and the intermediate position P3 is a
distance L1. Further, the centers of the coil portion 66a when the slide cover 60
is located at the closing position P1, the intermediate position P3, and the opening
position P2 are indicated as a position Oi, a position O
2, and a position Os, respectively.
[0069] As illustrated in Fig. 9, when the slide cover 60 is located at the closing position
P1 and the opening position P2, the first arm 66b preferably overlaps the first flange
portion 64b as viewed from an extension direction of the coupling pin 64a. Due to
this configuration, the first arm 66b constantly overlaps the first flange portion
64b when the slide cover 60 is moved between the opening position P2 and the closing
position P1, and this can make it difficult for the spring 66 to be detached from
the coupling pin 64a. Further, as illustrated in Fig. 9, when the slide cover 60 is
located at the closing position P1 and the opening position P2, the second arm 66d
preferably overlaps the second flange portion 14a as viewed from an extension direction
of the coupling pin 14. Due to this configuration, the second arm 66d constantly overlaps
the second flange portion 14a when the slide cover 60 is moved between the opening
position P2 and the closing position P1, and this can make it difficult for the spring
66 to be detached from the coupling pin 14.
[0070] Further, as illustrated in Fig. 9, preferably, the first flange portion 64b and the
second flange portion 14a are provided on the coupling pin 64a and the coupling pin
14, respectively, in such a manner that the first flange portion 64b and the second
flange portion 14a face each other when the slide cover 60 is located at the intermediate
position P3. This causes the first arm 66b and the second arm 66d to be located between
the coupling pin 64a and the coupling pin 14 when the first arm 66b and the second
arm 66d overlap the first flange portion 64b and the second flange portion 14a, respectively.
In this case, when the slide cover 60 is moved between the closing position P1 and
the opening position P2, the first arm 66b and the second arm 66d can apply a stress
to the coupling pin 64a and the coupling pin 14. This leads to application of almost
no force derived from the spring 66 from the coupling pin 64a and the coupling pin
14 to the first wound portion 66c and the second wound portion 66e, thereby being
able to make it unlikely for the first wound portion 66c and the second wound portion
66e to be broken and for the spring 66 to be detached from the coupling pin 64a and
the coupling pin 14.
[0071] As illustrated in Fig. 10, a magnet 72 is provided on the slider 64. Further, a Hall
sensor 71 is provided on the surface of the second chassis 23 on the slider 64 side.
The Hall sensor 71 is configured to detect a magnetic field of the magnet 72. Due
to this configuration, the opening/closing state of the slide cover 60 can be detected
by the Hall sensor 71. More specifically, for example, when the slide cover 60 is
located at the closing position or the opening position, the Hall sensor 71 detects
the magnetic field of the magnet 72, and converts this magnetic field into an electric
signal and outputs it to the not-illustrated PCB. The not-illustrated PCB can control
power fed from the power source 21 so as not to supply power to the heating unit 40
assuming that the slide cover 60 is located at the closing position or the opening
position when receiving this electric signal. In the present embodiment, the Hall
sensor 71 detects the magnetic field of the magnet 72 when the slide cover 60 is located
at the opening position, and the flavor inhaler 100 transitions to a state of permitting
power supply from the power source 21 to the heating unit 40 according to an operation
performed on the switch unit 103. On the other hand, the flavor inhaler 100 is configured
not to permit power supply from the power source 21 to the heating unit 40 even when
the switch unit 103 is operated, when the slide cover 60 is located at the closing
position.
[0072] The material of the spring 66 can be selected from a metallic wire, such as a piano
wire, a copper wire, or austenitic stainless steel, in consideration of a lifetime
characteristic. Among them, the spring 66 is preferably made from a non-magnetic material
such as austenitic stainless steel. Due to that, the magnetization of the spring 66
by the magnet 72 is avoided, and the Hall sensor 71 can be prevented from detecting
a magnetic field of the magnetized spring 66. As a result, the occurrence of erroneous
detection of the opening/closing state of the slide cover 60 can be reduced.
[0073] Preferably, the height of the space inside the flavor inhaler 100 where the spring
66 is disposed is not more than twice the thickness of the spring 66. Then, the height
of the space where the spring 66 is disposed can refer to the width (the length) of
the space in the axial direction of the central axis of the coil portion 66a of the
spring 66. Alternatively, the height of the space where the spring 66 is disposed
may refer to the width (the length) of the space in the axial direction of the coupling
pin 14 or the coupling pin 64a or the width (the length) of the space in the axial
direction of the central axis of the circle of the first wound portion 66c or the
second wound portion 66e. Further, the thickness of the spring 66 can refer to the
length (the thickness) of the spring 66 in the axial direction of the central axis
of the coil portion 66a. Since the space where the spring 66 is disposed is limited
in this manner, the movable range of the spring 66 in the thickness direction (the
axial direction of the central axis of the coil portion 66a) is limited and therefore
the spring 66 can be further reliably prevented from being detached.
[0074] Having described the embodiment of the present invention, the present invention shall
not be limited to the above-described embodiment, and can be modified in various manners
within the scope of the technical idea disclosed in the claims, specification, and
drawings. Note that any shape and material not directly described or illustrated in
the specification and drawings are still within the scope of the technical idea of
the present invention insofar as they allow the present invention to achieve the actions
and effects thereof.
REFERENCE SIGNS LIST
[0075]
- 10
- inner housing
- 12
- protrusion portion
- 14
- second coupling pin
- 14a
- second flange portion
- 34
- insertion guide member
- 60
- slide cover
- 60a
- first end portion
- 60b
- second end portion
- 60c
- facing surface
- 61
- first recessed portion
- 63
- second recessed portion
- 64
- slider
- 64a
- first coupling pin
- 64b
- first flange portion
- 64c
- slider main body
- 66
- spring
- 66a
- coil portion
- 66b
- first arm
- 66c
- first wound portion
- 66d
- second arm
- 66e
- second wound portion
- 71
- Hall sensor
- 72
- magnet
- 100
- flavor inhaler
- 101
- outer housing
- 101a
- opening portion
- 110
- consumable
- 120
- main body
- D1
- first direction
- D2
- second direction
- P1
- closing position
- P2
- opening position
- P3
- intermediate position
1. A flavor inhaler capable of heating a consumable, the flavor inhaler comprising:
a main body including an opening portion in which the consumable is inserted;
a cover unit movable between a closing position, at which the cover unit closes the
opening portion, and an opening position, at which the cover unit opens the opening
portion; and
a protrusion portion provided between the cover unit located at the closing position
and the main body,
wherein the protrusion portion is provided on the cover unit or the main body, and
wherein a space is formed between the protrusion portion and the cover unit or the
main body on which the protrusion portion is not provided.
2. The flavor inhaler according to claim 1, wherein the protrusion portion is out of
contact with the cover unit or the main body on which the protrusion portion is not
provided when the cover unit is moved between the closing position and the opening
position.
3. The flavor inhaler according to claim 1 or 2, wherein the cover unit is movable between
the opening position and the closing position in a first direction, and
wherein the protrusion portion is provided between at least one of both end portions
of the cover unit located at the closing position in the first direction and the main
body.
4. The flavor inhaler according to any one of claims 1 to 3, wherein the protrusion portion
is provided on the main body, and
wherein the cover unit includes a recessed portion at a position that faces the protrusion
portion in a state of being located at the closing position.
5. The flavor inhaler according to any one of claims 1 to 4, wherein the main body includes
an outer housing and an inner member contained in the outer housing, and
wherein the protrusion portion is constituted by a part of the inner member exposed
from the outer housing to outside.
6. The flavor inhaler according to any one of claims 1 to 5, further comprising:
a slider coupled with the cover unit; and
a spring configured to bias the slider to thus bias the cover unit to the opening
position or the closing position.
7. The flavor inhaler according to claim 6, further comprising:
a magnet provided to the slider; and
a Hall sensor configured to detect a magnetic field of the magnet when the cover unit
is located at the opening position or the closing position.
8. The flavor inhaler according to claim 6 or 7, wherein the spring is made from a non-magnetic
material.
9. The flavor inhaler according to any one of claims 1 to 8, wherein the main body includes
a guide member configured to guide the insertion of the consumable, and
wherein the cover unit located at the opening position covers at least a part of the
guide member.
10. The flavor inhaler according to any one of claims 1 to 9, wherein the cover unit is
slidable relative to the main body in the first direction, and
wherein the protrusion portion is an elongated protrusion portion extending in a second
direction perpendicular to the first direction.
11. The flavor inhaler according to any one of claims 1 to 10, wherein the protrusion
portion is provided on the main body,
wherein the cover unit includes a first portion that faces the protrusion portion
in the state of being located at the closing position, and a second portion that faces
the protrusion portion in a state of being located at the opening position, and
wherein a distance between the first portion and the protrusion portion in the state
that the cover unit is located at the closing position is shorter than a distance
between the second portion and the protrusion portion in the state that the cover
unit is located at the opening position.
12. The flavor inhaler according to any one of claims 1 to 11, wherein the cover unit
overlaps the protrusion portion as viewed from an insertion direction of the consumable
when the cover unit is located at the opening position or the closing position.
13. A flavor inhaler capable of heating a consumable, the flavor inhaler comprising:
an opening portion in which the consumable is inserted;
a cover unit movable between a closing position, at which the cover unit closes the
opening portion, and an opening position, at which the cover unit opens the opening
portion;
a slider coupled with the cover unit; and
a spring configured to bias the slider to thus bias the cover unit to the opening
position or the closing position,
wherein the slider includes a slider main body, a first coupling portion extending
from the slider main body, and a first flange portion provided on a part of an outer
peripheral surface of the first coupling portion,
wherein the spring includes a coil portion, a first arm extending from the coil portion,
and a first wound portion formed on one end of the first arm and wound around the
first coupling portion, and
wherein the first arm overlaps the first flange portion as viewed from an extension
direction of the first coupling portion when the cover unit is located at the opening
position or the closing position.
14. The flavor inhaler according to claim 13, wherein the spring includes a second arm
extending from the coil portion and a second wound portion formed at one end of the
second arm,
wherein the flavor inhaler includes a second coupling portion around which the second
wound portion is wound, and a second flange portion provided on a part of an outer
peripheral surface of the second coupling portion, and
wherein the second arm overlaps the second flange portion as viewed from an extension
direction of the second coupling portion when the cover unit is located at the opening
position or the closing position.
15. The flavor inhaler according to claim 14, wherein the first flange portion and the
second flange portion are provided on the first coupling portion and the second coupling
portion, respectively, in such a manner that the first flange portion and the second
flange portion face each other when the cover unit is located at an intermediate position
between the opening position and the closing position.