Technical Field
[0001] The invention relates to a device for holding a planar workpiece in a bath of an
apparatus for wet-chemical treatment of the workpiece, the device comprising:
at least one clamping device for holding the workpiece in a plane;
a structure surrounding on at least three sides, seen perpendicular to the plane and
in the absence of the workpiece, a region of the plane,
wherein the structure comprises a first member and a second member, arranged on first
and second sides of the region and having respective longitudinal axes extending in
a first direction parallel to the plane, and
wherein the structure comprises an interconnecting part interconnecting the first
and second members on a third side of the region; and
at least one part for attachment of the interconnecting part to a conveyor for transporting
the device in a second direction parallel to the plane and transverse to the first
direction.
[0002] The invention also relates to a system for conveying planar workpieces through a
bath of an apparatus for wet-chemical treatment of the workpieces,
wherein the system comprises a plurality of workpiece holding devices, each workpiece
holding device comprising:
at least one clamping device for holding the workpiece in a plane; and
a structure surrounding on at least three sides, seen perpendicular to the plane and
in the absence of the workpiece, a region of the plane,
wherein the structure comprises a first member and a second member, arranged on first
and second sides of the region and having respective longitudinal axes extending in
a first direction parallel to the plane, and
wherein the system further comprises a conveyor for transporting the workpiece holding
devices in a second direction parallel to the plane and transverse to the first direction.
[0003] The invention also relates to an apparatus for wet-chemical treatment of planar workpieces.
[0004] The invention also relates to a method of conveying planar workpieces through a bath
of an apparatus for wet-chemical treatment of the workpieces,
wherein the workpieces are mounted in respective workpiece holding devices, each workpiece
holding device comprising:
at least one clamping device for holding the workpiece in a plane; and
a structure surrounding on at least three sides, seen perpendicular to the plane and
in the absence of the workpiece, a region of the plane,
wherein the structure comprises a first member and a second member, arranged on first
and second sides of the region and having respective longitudinal axes extending in
a first direction parallel to the plane,
wherein the workpiece holding devices are conveyed in a second direction parallel
to the plane and transverse to the first direction, such that a trailing edge of a
first workpiece is separated from a leading edge of a second workpiece by a gap.
Background Art
[0005] CN 209428629 U discloses a frame-shaped bracket for an electroplating machine, particularly suitable
for a carrier substrate (Printed Circuit Board) that passes through a plating machine
for processing purposes. The bracket includes a bar that is horizontal, in use, an
opposite bar that is parallel to the bar, a right rod that is vertical in use (and
thus perpendicular to the bar and bottom bar) and a left rod opposite the right rod
and parallel to the right rod. The top bar, the bottom bar, the left rod and the right
rod are connected to each other by two top connectors and to bottom connectors to
form a rectangular frame-like structure. A plurality of top clamps are mounted on
the top bar for releasably gripping the top edge of the workpiece. A plurality of
bottom clamps are mounted on the bottom bar for releasably gripping the bottom edge
of the workpiece. One of the top connectors is fixedly engaged (e.g. by welding) at
or near the upper longitudinal end of the left rod. Similarly, the other of the top
connectors is fixedly engaged at or near the upper longitudinal end of the right rod.
Each top connector has a rectangular recess or groove for receiving a respective longitudinal
end of the top bar. The bottom connectors are covered with an electrically insulating
material. Both the left rod and the right rod are cylindrical and electrically conductive.
Since the right and left rods are electrically conductive, electroplating will occur
on the right and left rods. This will reduce the amount of metal plated on the left
and right edges of the workpiece and thus achieve better plating uniformity. Compared
with a vertical rod having a rectangular cross-section, the cylindrical left and right
rods do not induce localised current during plating. The left and right rods are shown
adjacent the left and right edges of the workpiece, but not exactly in the plane of
the workpiece. The effects obtained by the rods are thus not the same for the two
surfaces of the workpiece. Furthermore, treatment uniformity is only obtained in electrochemical
treatment, the rods must be deplated or replaced and the positions of the rods necessitate
some spacing between successive workpieces mounted in brackets that are conveyed through
the plating bath.
Summary of Invention
[0006] It is an object of the invention to provide a device, system, apparatus and method
of the types mentioned above in the opening paragraphs that allow for surface treatment
of workpieces conveyed in close succession such that relatively uniform surface treatment
is achieved at the leading and trailing edges of the workpieces on both sides of the
workpieces.
[0007] The object is achieved according to a first aspect by the device according to the
invention, which is characterised in that the longitudinal axes are offset with respect
to the plane in opposite directions perpendicular to the plane.
[0008] Because the longitudinal axes are offset with respect to the plane in opposite directions
perpendicular to the plane, two holding devices can be conveyed in close succession
in the second direction, with only a small (empty) gap between the leading edge of
the workpiece held by the upstream device and the trailing edge of the workpiece held
by the downstream device. A leading one of the first and second members of the upstream
holding device faces a trailing one of the first and second members of the downstream
holding device across the gap. This gives rise to a shielding effect, in that the
liquid in the bath cannot flow through the gap in large quantities. Thus, excess treatment,
e.g. material deposition or removal at regions of the major surfaces of the workpieces
close to the edges is avoided. In case the liquid is an electrolyte and the treatment
is an electrochemical treatment, less conductive liquid is present near the edge regions.
The electric field lines are thus deflected from the edge regions.
[0009] The offset distances may be selected to optimise uniformity. They could be adjustable
in an embodiment.
[0010] The device includes at least one clamping device for holding the workpiece in a plane.
There will generally be more than one clamping device. They may be arranged along
one or more edges of the region. Through their configuration and location, the clamping
devices define the plane, the location and orientation of which can therefore be determined
even in the absence of the workpiece. The clamping devices will generally be arranged
to grip the workpiece at one or more edges of the workpiece, such that arms of the
clamps of the clamping devices engage the major surfaces of the workpiece close to
one or more edges of the workpiece. In the case of a quadrilateral workpiece, the
clamping devices may be arranged to engage the workpiece along only one or two edges
of the workpiece. This may comprise the edge proximal to the interconnecting part,
and optionally an opposite edge, for example.
[0011] A structure comprised in the device surrounds on at least three sides, seen perpendicular
to the plane, a region of the plane. The region will generally not correspond exactly
to the complete region of the plane occupied by the workpiece. Looking onto the plane
in a direction perpendicular to the plane, in the absence of the workpiece, the structure
appears to surround the region on at least three sides. Note, however, that the structure
will generally not lie in the plane. In particular the first and second members are
offset with respect to the plane, such that they may, and generally will, not cross
the plane.
[0012] The structure comprises a first member and a second member, arranged on first and
second sides of the region and having respective longitudinal axes extending in a
first direction parallel to the plane. Here, first and second sides refer to the appearance
on the observer when looking onto the plane in a direction perpendicular to the plane
and in the absence of the workpiece. In the presence of the workpiece, only one of
the first and second members will generally be visible completely, because the other
will lie at least partially behind the workpiece. The first and second members will
generally be of corresponding shape and dimension to achieve better uniformity of
the flow field past both surfaces of the workpiece.
[0013] The structure comprises an interconnecting part interconnecting the first and second
members on a third side of the region. This interconnecting part need not be a single
element, but may be an assembly. The interconnecting part is attachable to a conveyor
by at least one part for attachment of the interconnecting part to the conveyor. This
attachment part may be a hook or arm. Thus, in use, the interconnecting part interconnecting
the first and second members on a third side of the region will generally be an upper
interconnecting part. The third side will be the side higher than the region. The
device could be considered a hanger for the workpiece.
[0014] At least one part is provided for attachment of the interconnecting part to a conveyor
for transporting the device in a second direction parallel to the plane and transverse
to the first direction. The conveyor may comprise a chain or belt, for example, or
a shuttle on a guide rail or track. The direction of movement is thus such that one
of the first and second members is at a leading edge of the workpiece and the other
is at a trailing edge of the workpiece. Because the longitudinal axes are offset with
respect to the plane in opposite directions perpendicular to the plane, as opposed
to being offset in the same direction, the workpiece can be mounted and unloaded from
one side with only one of the first and second members in the way. This can involve
moving the workpiece along a trajectory comprising a pivot about an axis parallel
to the longitudinal axes of the first and second members. It is also possible to obtain
the shielding effect due to the leading one of the first and second members of an
upstream holding device facing a trailing one of the first and second members of the
downstream holding device across a gap between the workpiece edges by providing holding
devices in which the longitudinal axes of the first and second members are offset
in the same direction. In that case, every other device would be turned to face in
an opposite direction to the adjacent holding devices. However, every other holding
device would then have both the first and second members in the way of the workpiece
to be unloaded or mounted. The workpieces could therefore not be mounted or unloaded
from the same side of each device. By contrast, here, at least a section between any
points of attachment to parts interconnecting the first and second members of each
of the first and second members faces into an empty space in the direction of the
plane. This empty space is available for manoeuvring the workpiece.
[0015] In an embodiment, the interconnecting part is releasably connected to at least one
of the first and second members by a respective fixing device, and a location of engagement
between the fixing device and the one of the first and second members concerned is
variable in the first direction.
[0016] This provides a simple way of adjusting the structure to workpieces of varying dimensions
in the first direction. The structure can remain relatively rigid. For variability
of the other dimension, the interconnecting part may be an assembly of parts of which
the mutual position is adjustable to adjust the dimension of the interconnecting part
that is parallel to the second direction.
[0017] In an embodiment, at least one of the at least one clamping devices is supported
by the interconnecting part.
[0018] The interconnecting part is for attachment to the conveyor. Thus, the load of the
workpiece will be transmitted via the clamping devices and the interconnecting part
to the conveyor. The first and second members need be load-bearing to only a limited
extent. Moreover, the shielding effect is not disrupted by clamping devices in embodiments
in which clamping devices are only provided on one or both other sides of the region
than the one on which, seen in the direction perpendicular to the plane, the first
and second members are arranged. Limiting the number of sides on which the clamping
devices are provided also simplifies the mounting and unloading of workpieces to and
from the device.
[0019] In an embodiment, the interconnecting part comprises a third member, extending in
the second direction, and the first and second members are connected to the third
member at opposite ends of the third member.
[0020] In this embodiment, the structure is relatively simple and strong. The third member
need not, and generally will not, be rod-shaped.
[0021] In an example of the embodiment in which at least one of the at least one clamping
devices is supported by the interconnecting part, the interconnecting part comprises
a third member, extending in the second direction, and the first and second members
are connected to the third member at opposite ends of the third member, the clamping
devices supported by the interconnecting part are supported by the third member.
[0022] This further simplifies the interconnecting part.
[0023] In an example of any embodiment in which at least one of the at least one clamping
devices is supported by the interconnecting part, the clamping devices supported by
the interconnecting part are journalled for movement in the first direction relative
to the interconnecting part, and the device comprises at least one biasing device
for biasing the clamping devices journalled for movement away from the region in the
first direction.
[0024] An effect is that mounting and unloading of the workpiece is simplified, since the
clamping devices can be moved in a non-clamping configuration in the direction of
the region past an edge of the workpiece, grip the workpiece and then be released.
To unload, the grip is released and the clamping devices automatically move out of
the way. In embodiments in which the workpiece is gripped by clamping devices at opposite
edges, relatively flexible workpieces can be held under tension to maintain their
surfaces in a flat state and thus provide a more uniform surface treatment.
[0025] In an example of any embodiment in which at least one of the at least one clamping
devices is supported by the interconnecting part, the clamping devices supported by
the interconnecting part are journalled for movement in the first direction relative
to the interconnecting part, and the device comprises at least one biasing device
for biasing the clamping devices journalled for movement away from the region in the
first direction, a plurality of clamping devices are mounted to a single common support
member journalled for movement in the first direction relative to the interconnecting
part, and the at least one biasing devices act on the common support member.
[0026] This makes it easier to move all of the clamping devices supported by the interconnecting
part together and to provide for uniform tensioning of the workpiece. Furthermore,
there can be relatively many clamping devices and only few biasing devices, saving
on parts. The biasing devices may be pre-tensioned. In that case, the level of pre-tension
may be adjustable. The biasing devices may comprise any type of elastic device (helical
spring, leaf spring, elastomer structures, etc.) or a gas spring, for example.
[0027] In an embodiment of the device, the structure comprises a further interconnecting
part interconnecting the first and second members and located on a fourth side of
the region.
[0028] This makes the structure more rigid and facilitates keeping the first and second
member in the correct position with the correct orientation. Furthermore, the further
interconnecting part can serve to support other parts of the device, such as one or
more of the clamping devices. Generally, the fourth side will be the side lower than
the region, so that the further interconnecting part is a lower interconnecting part
compared with the interconnecting part on the third (opposite) side of the region,
which is an upper interconnecting part.
[0029] In an example of any embodiment in which the structure comprises a further interconnecting
part interconnecting the first and second members and located on a fourth side of
the region, the further interconnecting part is releasably connected to at least one
of the first and second members by a respective fixing device, and a location of engagement
between the fixing device and the one of the first and second members concerned is
variable in the first direction.
[0030] In this embodiment, the dimension of the device parallel to the first direction can
be adjusted. This may be required to adapt the device to a different type of bath,
a different conveyor positon, or a workpiece with a differently-sized corresponding
dimension.
[0031] In an example of any embodiment in which the structure comprises a further interconnecting
part interconnecting the first and second members and located on a fourth side of
the region, the further interconnecting part comprises a further member, extending
in the second direction, and the first and second members are connected to the further
member at opposite ends of the further member.
[0032] This makes the further interconnecting part simpler. The device is, amongst others,
easier to manoeuvre, because the fourth side is generally the lower side, and thus
submerged in the bath near the bottom thereof. A straight member poses less risk of
collision or of being caught on parts arranged at the bottom of the bath.
[0033] In an example of any embodiment in which the structure comprises a further interconnecting
part interconnecting the first and second members and located on a fourth side of
the region, the further interconnecting part is provided with at least one follower
part for engaging a guide defining a path through the bath in the second direction.
[0034] In particular in apparatus for electrochemical surface treatment of the workpiece,
the guide aids the conveyor in keeping the workpiece surfaces at a defined distance
to electrodes arranged in the bath of the apparatus. Furthermore, the conveyor and
the part for attachment of the interconnecting part to the conveyor can be of a lighter
construction without increased risk of swinging of the device and workpiece.
[0035] In an example of any embodiment in which the structure comprises a further interconnecting
part interconnecting the first and second members and located on a fourth side of
the region, at least one of the clamping devices is supported by the further interconnecting
part.
[0036] This helps restrain movement, in particular swinging movement, of the workpiece relative
to the device. Furthermore, the workpiece can be tensioned in the first direction.
This allows the device to hold relatively thin and flexible workpieces, e.g. foils.
[0037] In an embodiment of the device, the first and second members are rod-shaped along
at least a majority of their respective lengths.
[0038] In this embodiment, it is relatively easy to manoeuvre the workpiece relative to
the device when mounting and unloading the workpiece. There is a low risk of the workpiece
hitting the first or second member. Furthermore, the shielding effect provided by
the first and second members is relatively uniform in the first direction. The majority
may comprise a central longitudinal section, so that only end sections deviate from
the rod-shape, e.g. because fixing devices or structures for engaging such devices
are provided at the longitudinal ends of the first and second members.
[0039] In an example of any embodiment in which the first and second members are rod-shaped
along at least a majority of their respective lengths, the first and second members
are circle-cylindrically-shaped along at least a majority of their respective lengths.
[0040] This helps improve the uniformity of the shielding effect, because the flow of liquid
past the first and second members is relatively smooth. There will be few or no vortices.
Furthermore, should the workpiece unintentionally hit the first or second member during
mounting or unloading, the risk of severe damage is reduced.
[0041] In an embodiment of the device, at least a surface of the first and second members
is formed by electrically insulating material along at least a majority of their respective
lengths.
[0042] This makes the device particularly suited for use in conjunction with apparatus for
electrochemical treatment, e.g. plating or etching. The first and second members are
not plated or weakened. They provide only the shielding effect that enhances the uniformity
of treatment of the workpiece surface at the edge regions. The first and second members
may be made in one piece out of electrically insulating material (e.g. extruded or
moulded), co-moulded with an outer layer of electrically insulating material or provided
with a sheath of such material.
[0043] In an embodiment of the device, at least one of the first and second members is the
only part of the structure extending from the interconnecting part in the first direction
over the distance over which that member extends on the side of the region on which
that member is provided.
[0044] This ensures that the shielding effect between two successive devices is provided
on one side of the gap between the workpiece edges by only one of the first and second
members of one of the devices and on the other side of the gap by only one of the
first and second members of the adjacent device. Structures that could disturb the
flow of liquid or, in apparatus for electrochemical treatment, the electrical field,
in an unpredictable manner are avoided. Furthermore, manoeuvring of the workpiece
relative to the device during mounting and unloading is simplified. In particular,
relative movements including pivots of the workpiece about an axis parallel to the
longitudinal axes of the first and second members whilst the workpiece is in a position
between the first and second members and crossing the plane are made possible. Here,
the term 'side' again refers to the perspective of an observer looking onto the region
in a direction perpendicular to the plane in which the clamping devices are arranged
to hold the workpiece.
[0045] In an embodiment of the device, the part for attachment of the interconnecting part
to a conveyor is configured for attachment of the interconnecting part to an overhead
conveyor to suspend the device from the overhead conveyor.
[0046] Thus, the device need not comprise components for transporting the device through
the bath at positions likely to be submerged in the liquid of the bath of the apparatus
for wet-chemical treatment. Lifting and lowering may be achieved by varying the level
at which the conveyor is arranged, rather than by including the requisite components
in the device.
[0047] According to another aspect, the system according to the invention for conveying
planar workpieces is characterised in that the longitudinal axis of a leading one
of the first and second members of a first of the workpiece holding devices, seen
in the second direction, and the longitudinal axis of a trailing one of the first
and second members of a next one of the workpiece holding devices in the second direction
are offset with respect to the respective planes of these workpiece holding devices
in opposite directions perpendicular to the planes such that the leading member of
the first workpiece holding device and the trailing member of the next workpiece holding
device at least partially face each other.
[0048] In an embodiment of the system, the workpiece holding devices are devices according
to the invention. However, in another embodiment of the system, in each workpiece
holding device, the first and second members are provided on the same side of the
plane.
[0049] Thus, the system provides the same shielding effect of the edge regions of the workpieces
that follow on each other in the second direction. The leading one of the first and
second members of the first workpiece holding device and the trailing one of the first
and second members of the next workpiece holding device at least partially face each
other across the gap between the leading edge of the workpiece held by the first workpiece
holding device and the trailing edge of the workpiece held by the second workpiece
holding device. The first and second members will generally be of corresponding shape
and dimension to achieve good uniformity of the flow field past both surfaces of the
workpiece.
[0050] In an embodiment of the system in which, in each workpiece holding device, the first
and second members are provided on the same side of the plane, in each workpiece holding
device, the structure comprises an interconnecting part interconnecting the first
and second members on a third side of the region, the interconnecting part is releasably
connected to at least one of the first and second members by a respective fixing device,
and a location of engagement between the fixing device and the one of the first and
second members concerned is variable in the first direction.
[0051] This provides a simple way of adjusting the structure to workpieces of varying dimensions
in the first direction. The structure can remain relatively rigid. For variability
of the other dimension, the interconnecting part may be an assembly of parts of which
the mutual position is adjustable to adjust the dimension of the interconnecting part
that is parallel to the second direction.
[0052] For variability of the other dimension, the interconnecting part may be an assembly
of parts of which the mutual position is adjustable to adjust the dimension of the
interconnecting part that is parallel to the second direction.
[0053] In an example of any embodiment of the system in which, in each workpiece holding
device, the first and second members are provided on the same side of the plane, in
each workpiece holding device, the structure comprises an interconnecting part interconnecting
the first and second members on a third side of the region, and at least one of the
at least one clamping devices is supported by the interconnecting part.
[0054] The interconnecting part is for attachment to the conveyor. Thus, the load of the
workpiece will be transmitted via the clamping devices and the interconnecting part
to the conveyor. The first and second members need be load-bearing to only a limited
extent. Moreover, the shielding effect is not disrupted by clamping devices in embodiments
in which clamping devices are only provided on one or both other sides of the region
than the one on which, seen in the direction perpendicular to the plane, the first
and second members are arranged. Limiting the number of sides on which the clamping
devices are provided also simplifies the mounting and unloading of workpieces to and
from the device.
[0055] In example of any embodiment of the system in which, in each workpiece holding device,
the first and second members are provided on the same side of the plane, in each workpiece
holding device, the structure comprises a third member interconnecting the first and
second members on a third side of the region, and the first and second members are
connected to the third member at opposite ends of the third member.
[0056] In this embodiment, the structure is relatively simple and strong. The third member
need not, and generally will not, be rod-shaped.
[0057] In an example of any embodiment of the system in which, in each workpiece holding
device, the first and second members are provided on the same side of the plane, the
structure comprises an interconnecting part interconnecting the first and second members
on a third side of the region, at least one of the at least one clamping devices is
supported by the interconnecting part, the structure comprises a third member interconnecting
the first and second members on a third side of the region, and the first and second
members are connected to the third member at opposite ends of the third member, the
clamping devices supported by the interconnecting part are supported by the third
member.
[0058] This further simplifies the interconnecting part. The clamping devices need not be
mounted in a fixed position relative to the third member in this embodiment.
[0059] In an example of any embodiment of the system in which, in each workpiece holding
device, the first and second members are provided on the same side of the plane, the
structure comprises an interconnecting part interconnecting the first and second members
on a third side of the region, and at least one of the at least one clamping devices
is supported by the interconnecting part, the clamping devices supported by the interconnecting
part are journalled for movement in the first direction relative to the interconnecting
part, and the workpiece holding device comprises at least one biasing device for biasing
the clamping devices journalled for movement away from the region in the first direction.
[0060] An effect is that mounting and unloading of the workpiece is simplified, since the
clamping devices can be moved in a non-clamping configuration in the direction of
the region past an edge of the workpiece, grip the workpiece and then be released.
To unload, the grip is released and the clamping devices automatically move out of
the way. In embodiments in which the workpiece is gripped by clamping devices at opposite
edges, relatively flexible workpieces can be held under tension to maintain their
surfaces in a flat state and thus provide a more uniform surface treatment.
[0061] In an example of any embodiment of the system in which, in each workpiece holding
device, the first and second members are provided on the same side of the plane, the
structure comprises an interconnecting part interconnecting the first and second members
on a third side of the region, at least one of the at least one clamping devices is
supported by the interconnecting part, the clamping devices supported by the interconnecting
part are journalled for movement in the first direction relative to the interconnecting
part, and the workpiece holding device comprises at least one biasing device for biasing
the clamping devices journalled for movement away from the region in the first direction,
a plurality of clamping devices are mounted to a single common support member journalled
for movement in the first direction relative to the interconnecting part, and the
at least one biasing devices act on the common support member.
[0062] This makes it easier to move all of the clamping devices supported by the interconnecting
part together and to provide for uniform tensioning of the workpiece. Furthermore,
there can be relatively many clamping devices and only few biasing devices, saving
on parts. The biasing devices may be pre-tensioned. In that case, the level of pre-tension
may be adjustable. The biasing devices may comprise any type of elastic device (helical
spring, leaf spring, elastomer structures, etc.) or a gas spring, for example.
[0063] In an example of any embodiment of the system in which, in each workpiece holding
device, the first and second members are provided on the same side of the plane, in
each workpiece holding device, the structure comprises a first interconnecting part
interconnecting the first and second members on a third side of the region, and a
further interconnecting part interconnecting the first and second members on a fourth
side of the region.
[0064] This makes the structure more rigid and facilitates keeping the first and second
member in the correct position with the correct orientation. Furthermore, the further
interconnecting part can serve to support other parts of the device, such as one or
more of the clamping devices.
[0065] In an example of any embodiment of the system in which, in each workpiece holding
device, the first and second members are provided on the same side of the plane, the
structure comprises a first interconnecting part interconnecting the first and second
members on a third side of the region, and a further interconnecting part interconnecting
the first and second members on a fourth side of the region, the further interconnecting
part is releasably connected to at least one of the first and second members by a
respective fixing device, and a location of engagement between the fixing device and
the one of the first and second members concerned is variable in the first direction.
[0066] In this embodiment, the dimension of the workpiece holding devices parallel to the
first direction can be adjusted. This may be required to adapt the workpiece holding
devices to a different type of bath, a different conveyor positon, or a workpiece
with a differently-sized corresponding dimension.
[0067] In an example of any embodiment of the system in which, in each workpiece holding
device, the first and second members are provided on the same side of the plane, the
structure comprises a first interconnecting part interconnecting the first and second
members on a third side of the region and a further interconnecting part interconnecting
the first and second members on a fourth side of the region, the further interconnecting
part comprises a further member, extending in the second direction, and the first
and second members are connected to the further member at opposite ends of the further
member.
[0068] This makes the further interconnecting part simpler. The workpiece holding devices
are, amongst others, easier to manoeuvre, because the fourth side is generally the
lower side, and thus submerged in the bath near the bottom thereof. A straight member
poses less risk of collision or of being caught on parts arranged at the bottom of
the bath.
[0069] In an example of any embodiment of the system in which, in each workpiece holding
device, the first and second members are provided on the same side of the plane, the
structure comprises a first interconnecting part interconnecting the first and second
members on a third side of the region, and a further interconnecting part interconnecting
the first and second members on a fourth side of the region, the further interconnecting
part is provided with at least one follower part for engaging a guide defining a path
through the bath in the second direction.
[0070] In particular in apparatus for electrochemical surface treatment of the workpiece,
the guide aids the conveyor in keeping the workpiece surfaces at a defined distance
to electrodes arranged in the bath of the apparatus. Furthermore, the conveyor and
the part for attachment of the interconnecting part to the conveyor can be of a lighter
construction without increased risk of swinging of the workpiece holding devices and
workpiece.
[0071] In an example of any embodiment of the system in which, in each workpiece holding
device, the first and second members are provided on the same side of the plane, the
structure comprises a first interconnecting part interconnecting the first and second
members on a third side of the region, and a further interconnecting part interconnecting
the first and second members on a fourth side of the region, at least one of the clamping
devices is supported by the further interconnecting part.
[0072] This helps restrain movement, in particular swinging movement, of the workpiece relative
to the workpiece holding device. Furthermore, the workpiece can be tensioned in the
first direction. This allows the workpiece holding devices to hold relatively thin
and flexible workpieces, e.g. foils.
[0073] In an embodiment of the system, in which, in each workpiece holding device, the first
and second members are provided on the same side of the plane ,in each workpiece holding
device, the first and second members are rod-shaped along at least a majority of their
respective lengths.
[0074] In this embodiment, it is relatively easy to manoeuvre the workpiece relative to
the workpiece holding device when mounting and unloading the workpiece. There is a
low risk of the workpiece hitting the first or second member. Furthermore, the shielding
effect provided by the first and second members is relatively uniform in the first
direction. The majority may comprise a central longitudinal section, so that only
end sections deviate from the rod-shape, e.g. because fixing devices or structures
for engaging such devices are provided at the longitudinal ends of the first and second
members.
[0075] In an example of any embodiment of the system in which, in each workpiece holding
device, the first and second members are provided on the same side of the plane and
the first and second members are rod-shaped along at least a majority of their respective
lengths, the first and second members are circle-cylindrically-shaped along at least
a majority of their respective lengths.
[0076] This helps improve the uniformity of the shielding effect, because the flow of liquid
past the first and second members is relatively smooth. There will be few or no vortices.
Furthermore, should the workpiece unintentionally hit the first or second member during
mounting or unloading, the risk of severe damage is reduced.
[0077] In an embodiment of the system in which, in each workpiece holding device, the first
and second members are provided on the same side of the plane, in each workpiece holding
device, at least a surface of the first and second members is formed by electrically
insulating material along at least a majority of their respective lengths.
[0078] This makes the system particularly suited for use in conjunction with apparatus for
electrochemical treatment, e.g. plating or etching. The first and second members are
not plated or weakened. They provide only the shielding effect that enhances the uniformity
of treatment of the workpiece surface at the edge regions. The first and second members
may be made in one piece out of electrically insulating material (e.g. extruded or
moulded), co-moulded with an outer layer of electrically insulating material or provided
with a sheath of such material.
[0079] In an embodiment of the system, in which, in each workpiece holding device, the first
and second members are provided on the same side of the plane, in each workpiece holding
device, at least one of the first and second members is the only part of the structure
extending from the interconnecting part in the first direction over the distance over
which that member extends on the side of the region on which that member is provided.
[0080] This ensures that the shielding effect between two successive workpiece holding devices
is provided on one side of the gap between the workpiece edges by only one of the
first and second members of one of the workpiece holding devices and on the other
side of the gap by only one of the first and second members of the adjacent workpiece
holding device. Structures that could disturb the flow of liquid or, in apparatus
for electrochemical treatment, the electrical field, in an unpredictable manner are
avoided. Furthermore, manoeuvring of the workpiece relative to the workpiece holding
device during mounting and unloading is simplified. In particular, relative movements
including pivots of the workpiece about an axis parallel to the longitudinal axes
of the first and second members whilst the workpiece is in a position between the
first and second members and crossing the plane are made possible. Here, the term
'side' again refers to the perspective of an observer looking onto the region in a
direction perpendicular to the plane in which the clamping devices are arranged to
hold the workpiece.
[0081] An embodiment of the system further comprises at least one of a loading device for
mounting a workpiece to one of the workpiece holding devices and an unloading device
for removing a workpiece from one of the workpiece holding devices, the loading device
comprising a manipulator for moving the workpiece and being configured to move the
workpiece into a position in the plane in which the first and second members are in
at least partial overlap with edge regions of the workpiece, seen in a direction perpendicular
to the plane, the unloading device comprising a manipulator for moving the workpiece
and being configured to move the workpiece out of the position in the plane in which
the first and second members are in at least partial overlap with edge regions of
the workpiece, seen in a direction perpendicular to the plane, wherein the movement
comprises a pivoting component about a pivot axis parallel to the longitudinal axes
of the first and second members.
[0082] In particular in embodiments in which the workpiece holding devices are devices according
to the invention, in which at least the longitudinal axes of the first and second
members are offset in opposite direction with respect to the plane, the workpieces
can be mounted to and/or unloaded from the workpiece holding devices from one side
without removing the workpiece holding devices from the conveyor. The pivoting movement
allows the workpiece to be moved around those of the first and second members that
might otherwise be in the way. It is noted that the mounting device and the unloading
device may be one and the same device.
[0083] In embodiment of the system, the conveyor is an overhead conveyor and the workpiece
holding devices are suspended from the overhead conveyor.
[0084] In this embodiment, it is relatively easy to ensure that the liquid flow field is
similar on both sides of the workpiece, because the workpiece is oriented vertically.
Gravitational effects on the flow field are equal for both sides. Furthermore, no
part of the conveyor need be submerged in the liquid in the bath of the apparatus
for wet-chemical treatment.
[0085] According to another aspect, the apparatus for wet-chemical treatment of planar workpieces
according to the invention comprises at least one system according to the invention.
[0086] Wet-chemical treatment may include rinsing, electroless plating, pickling and the
like. The treatment may in particular comprise electrochemical treatment. In that
case, the apparatus will include one or more electrodes arranged in the bath and at
least one device for establishing a potential difference between one or both surfaces
of the workpiece and the electrode(s). At least one of the clamping devices of each
workpiece holding device will then be arranged to contact the surface of the workpiece
electrically and configured for electrical connection to the device for establishing
the potential difference.
[0087] According to another aspect, the method according to the invention of conveying planar
workpieces through a bath of an apparatus for wet-chemical treatment of the workpieces
is characterised in that one of the first and second members of the workpiece holding
device in which the first workpiece is mounted and one of the first and second members
of the workpiece holding device in which the second workpiece is mounted face each
other across the gap.
[0088] The method may comprise the use of a system according to the invention. Equally,
the device and system according to the invention may be suitable and/or configured
to carry out the method according to the invention.
Brief Description of Drawings
[0089] The invention will be explained in further detail with reference to the accompanying
drawings, in which:
- Fig. 1
- is a cross-sectional view through an electroplating tank in an apparatus for wet-chemical
treatment of planar workpieces;
- Fig. 2
- is a front view of a first workpiece holding device for holding a planar workpiece
in a bath in the apparatus;
- Fig.3
- is a side view of the workpiece holding device shown in Fig. 2;
- Fig. 4
- is a front view of a pair of workpiece holding devices as shown in Figs. 2 and 3;
- Fig. 5
- is a detailed top view of adjacent end regions of the pair of workpiece holding devices
of Fig. 4;
- Fig. 6
- is a perspective view of an, in use, lower region of the workpiece holding device
of Figs. 2-5 without the workpiece;
- Fig. 7
- is a first perspective view of an, in use, upper region of the workpiece holding device
of Fig. 6 without the workpiece;
- Fig. 8
- is a second perspective view of the upper region of the workpiece holding device of
Figs. 6 and 7 without the workpiece;
- Fig. 9
- is a view corresponding to that of Fig. 8, but with a support member to which clamping
devices are fixed removed;
- Fig. 10
- is a front view of a second workpiece holding device;
- Fig. 11
- is a perspective view of a lower region of the workpiece holding device of Fig. 10;
- Fig. 12
- is a side view of an upper region of the workpiece holding device of Figs. 10 and
11;
- Fig. 13
- is a first perspective view of the upper region of the workpiece holding device of
Figs. 10-12;
- Fig. 14
- is a second perspective view of the upper region of the workpiece holding device of
Figs. 10-13; and
- Figs. 15A, B
- are schematic diagrams illustrating the principle underlying conveying systems comprising
the first and second workpiece holding devices, respectively.
Description of Embodiments
[0090] In the following, two types of system for conveying planar workpieces through a bath
or baths of an apparatus for wet-chemical treatment of the workpieces will be described.
The apparatus may be configured for electrochemical treatment of the workpieces, e.g.
electroplating or etching, in particular, but the system is not limited to use in
such types of apparatus. The apparatus may also or alternatively be configured to
carry out stripping, washing, degreasing and the like.
[0091] Both systems comprise a plurality of workpiece holding devices, also referred to
as jigs, and a conveyor to which the workpiece holding devices are connected. The
conveyor is an overhead conveyor and the workpiece holding devices are suspended from
the conveyor, such that at least a lower region of the workpiece holding device as
well as the workpiece can be submerged in the apparatus bath or baths. The workpiece
is conveyed through the bath in a substantially upright orientation, moving in a direction
parallel to the plane of the workpiece. At least whilst being conveyed through the
bath or baths, the workpiece holding devices and workpieces are arranged close together
in the direction of movement, with the trailing edge of one of the workpieces only
slightly ahead of the leading edge of the next one of the workpieces. The gap between
the leading and trailing edge is shielded to one side by (only) one of the two workpiece
holding devices and to the other side by (only) the other of the two workpiece holding
devices. The gap is left unobstructed by the workpiece holding devices, so that the
edges can be close together. The shielding limits the amount of (fresh) processing
liquid flowing past the workpieces in the region adjacent the edges. In the first
system, the workpiece holding devices are all the same, but the arrangement of members
that effect the shielding is asymmetric with respect to a plane in which the workpiece
lies and a plane transverse thereto. The members are offset in opposite directions
with respect to the plane in which the workpiece lies. In the second system, the arrangement
of shielding members is the same for each workpiece holding device, but the side on
which the shielding members lie faces alternately in opposite directions, in use.
[0092] A workpiece holding device 1 for the first system (Figs. 2-9, 15A) comprises a plurality
of upper clamping devices 2a-f (Figs. 7-9) and a plurality of lower clamping devices
3a-f (Fig. 6) for holding a planar workpiece 4. In the illustrated embodiment, there
are equal numbers of upper clamping devices 2a-f and lower clamping devices 3a-f.
In alternative embodiments, their number may differ. In particular, there may be fewer
lower clamping devices 3a-f. If the workpiece 4 is relatively stiff or has a relatively
large mass, the lower clamping devices 3a-f might even be dispensed with.
[0093] In the illustrated embodiment, at least some of the clamping devices 2a-f,3a-f are
arranged electrically to contact at least one, e.g. both, major surfaces of the workpiece
4. If the treatment of the workpiece is to include electroplating, the treatment apparatus
will be configured to apply a potential difference causing the surface or surfaces
of the workpiece 4 to function as a cathode. Anodes 5a,b (Fig. 1) are arranged in
a tank 6 of the apparatus. Spray bars 7a,b are arranged in the tank 6 to flood the
workpiece 4 with electrolyte solution.
[0094] In a typical electroplating apparatus, the surfaces of the workpiece 4 will be pre-coated
with a (thin) layer of conducting material, e.g. by means of vapour deposition or
the like. Thus, the workpiece 4 will already enter the tank 6 with the surfaces thereof
in an electrically conducting state. For this reason, only the upper clamping devices
2 may be arranged electrically to contact one or both major surfaces of the workpiece
4 in an embodiment. In such an embodiment, the lower clamping devices 3a-f merely
hold the workpiece 4.
[0095] Through their position and configuration, the clamping devices 2a-f,3a-f define the
plane in which the workpiece 4 will lie when held by the workpiece holding device
1.
[0096] The workpiece holding device 1 comprises a structure surrounding on at least three
sides a region 8 of the plane, seen from a direction perpendicular to the plane (Fig.
2). The region 8 does not correspond to the complete area occupied by the workpiece
4, however, because first and second members 9,10 comprised in the structure overlap
with edge regions of the workpiece 4. The first and second members 9,10 are arranged
on first and second, opposite, sides of the region 8, seen perpendicular to the plane.
The first and second members 9,10 have respective longitudinal axes extending in a
first direction z parallel to the plane. This direction z corresponds to an upright,
or vertical, orientation of these longitudinal axes, in use. Movement, in use, is
in a second direction x parallel to the plane and transverse to the first direction.
[0097] In the illustrated embodiment, the structure surrounding the region 8 on at least
three sides, seen perpendicular to the plane, actually surrounds the region 8 on four
sides, so that the region 8 appears to be framed. The structure comprises an upper
interconnecting part 11 and a lower (also referred to as further) interconnecting
part 12. The upper clamping devices 2a-f are supported by the upper interconnecting
part 11. The lower clamping devices 3a-f are supported by the lower interconnecting
part 12.
[0098] First and second parts 13,14 (Fig. 7) for attachment of the upper interconnecting
part 11 to a conveyor are provided for attaching the upper interconnecting part 11
to an overhead conveyor for transporting the workpiece holding device 1 in the second
direction x. The first and second parts 13,14 for attachment of the upper interconnecting
part 11 to a conveyor attach the workpiece holding device 1 to the conveyor such that
the workpiece holding device 1 is suspended from the conveyor. In the illustrated
embodiments, the first and second parts 13,14 for attachment of the upper interconnecting
part 11 to a conveyor are hooks. Other types of attachment are conceivable and the
number of such parts may also be varied.
[0099] At least the longitudinal axes of the first and second members 9,10 are offset in
opposite directions perpendicular to the plane. These directions are also perpendicular
to the first and second directions z,x. In the illustrated embodiment, the first and
second members 9,10 are entirely offset with respect to the plane. They may be spaced
apart from the plane by a distance equal to at least half the thickness of the workpiece
4 that the workpiece holding device 1, more specifically the clamping devices 2a-f,3a-f,
are configured to hold. This may be a distance in the order of millimetres, e.g. at
least 1, 2 or 5 mm.
[0100] In the illustrated embodiment, the upper interconnecting part 11 comprises a third
member 15, extending in the second direction x. The first and second members 9,10
are connected to the third member 15 at opposite ends of the third member 15 by first
and second fixing devices 16,17. In the illustrated embodiment, the first and second
fixing devices 16,17 are configured for releasably connecting the first and second
members 9,10 to the third member 15, respectively. The location of engagement between
the fixing devices 16,17 and the first member 9 and second member 10, respectively,
is variable in the first direction z, in this case along the lengths of the first
and second members 9,10. Thus, the workpiece holding device 1 can be adapted to workpieces
4 of different dimensions within at least a certain range. In the illustrated embodiment,
the first and second fixing devices 16,17 are clamps. Alternatives providing the same
variability in the location of engagement are conceivable.
[0101] It would be possible to mount the upper clamping devices 2a-f directly to the third
member 15 in fixed position. Instead, in the illustrated embodiment, the upper clamping
devices 2a-f are mounted to a single support member 18 in a fixed position relative
to the support member 18. The support member 18 is journalled for movement relative
to the third member 15 in the first direction z. Biasing devices 19a-c bias the support
member 18 and thus the upper clamping devices 2a-f away from the region 8 in the first
direction z. In the illustrated embodiment, the biasing devices 19a-c act on the support
member 18 and the third member 15. In the illustrated embodiment, the biasing devices
19a-c are helical tension springs. In other embodiments, gas springs might be used,
for example. In the illustrated embodiments, the biasing devices 19a-c are pre-tensioned
and the pre-tension is adjustable.
[0102] The movably journalled support member 18 facilitates the mounting of the workpiece
4 to the workpiece holding device 1. The biasing due to the biasing devices 19a-c
also contributes to this effect and stretches thin and flexible planar workpieces
4 in the first direction z.
[0103] The lower interconnecting part 12 comprises a fourth member 20 (Fig. 6), extending
in the second direction x. The first and second members 9,10 are connected to the
fourth member 20 at opposite ends of the fourth member 20. The first and second members
9, 10 may be welded or otherwise joined to first and second mounting blocks 21,22
(Figs. 3 and 6) provided on opposite sides of the fourth member 20 to define the offsets
with respect to the plane in which the clamping devices 2,3a-f are arranged to hold
the workpiece 4.
[0104] The lower clamping devices 3a-f are mounted to the fourth member 20 in fixed positions
by fasteners, e.g. bolts or screws.
[0105] In other embodiments, the mounting blocks 21,22 may be replaced by fixing devices
such as the first and second fixing devices 16,17. Also, the lower clamping devices
3a-f may be journalled for movement in the first direction z with respect to the fourth
member 20 and biased in the first direction z away from the region 8.
[0106] In the illustrated embodiment, first and second follower parts 23,24 in the form
of guide rollers are mounted to the fourth member 20 and protrude outwards from the
fourth member 20 in the first direction z. The follower parts 23,24 interact with
a guide 25 (Fig. 1) defining a path through the tank 6 in the first direction x. Instead
of guide rollers, other types of follower parts 23,24 for engaging the guide 25 are
conceivable.
[0107] The illustrated embodiment, the first and second members 9,10 are cylindrical in
shape, with a circular cross-section. Other cross-sectional shapes, such as square,
are conceivable. The constant cross-section over at least a section of the length
at an end of the first and second member 9,10 allows for the variable point of engagement
with the first and second fixing devices 16,17 used in the illustrated embodiment.
A circular cross-sectional shape allows for deflections with little risk of damage,
should the workpiece 4 touch the first or second member 9,10 during mounting or unloading
of the workpiece 4 to or from the workpiece holding device 1. Furthermore, the flow
of processing liquid over the surface of the workpiece 4 due to movement of the workpiece
holding device 1 in the second direction x is less turbulent.
[0108] In other embodiments, e.g. embodiments not comprising the first and second fixing
devices 16,17, one or more end sections of the first and second members 9,10 may deviate
in shape from that of a rod, whereas a central section forming a majority of the length
of the first and second members 9,10 may be rod-shaped, e.g. circle-cylindrical in
shape.
[0109] For electrochemical treatment purposes, at least a surface of the first and second
members 9,10 is formed by electrically insulating material along at least a majority
of their respective lengths. This includes a central section of each of the first
and second member 9,10. In one embodiment, the first and second members 9,10 are made
entirely of electrically insulating material. Alternatively, they may be made of metal
or a metal alloy and provided with an electrically insulating sheath or coating over
at least a majority of their respective lengths. In all embodiments, the first and
second members 9,10 may be tubular. This saves weight. Moreover, an electrical cable
may be arranged inside at least one of the first and second members 9,10. This can
be useful in an embodiment in which the lower clamping devices 3a-f are configured
to contact one or both major surfaces of the workpiece 4 electrically. A similar effect
can be achieved if one or both of the first and second members 9,10 are provided with
an electrically conducting core and an electrically insulating cladding.
[0110] In a system comprising at least two workpiece holding devices 1a,b (Fig. 4, 5, 15A),
successive workpiece holding devices 1a,b are attached to the conveyor such that there
is a gap between a leading edge 26 (Fig. 15A) of the workpiece 4a held by an upstream
workpiece holding device 1a and a trailing edge 27b of a workpiece 4b held by a downstream
workpiece holding device 1b. A first member 9a of the upstream workpiece holding device
1a faces a second member 10b of the downstream workpiece holding device 1b across
the gap. This is because the first member 9a and the second member 10b are offset
in opposite directions perpendicular to the planes in which the workpiece holding
devices 1a,b are arranged to hold the respective workpieces 4a,b. The distances by
which first member 9a and the second member 10b are offset with respect to the respective
planes are at least approximately equal in the illustrated embodiment.
[0111] When a potential difference is applied between the anodes 5a,b and the workpieces
4a,b, the first member 9a and second member 10b facing each other across the gap between
the leading edge 26a and the trailing edge 27b provide a shielding effect. Electric
field lines 28a,b are deflected from edge regions of the workpieces 4a,b. The offset
distance to the plane in which the workpieces 4a,b are held can be optimised for surface
uniformity at the edges 26a,27b.
[0112] To mount and unload the workpieces 4 to and from the respective workpiece holding
devices 1, a loading and unloading device (not shown) are provided. Each comprises
a manipulator for moving the workpiece 4. The workpiece holding devices 1a,b may be
moved somewhat further apart in the second direction x for mounting and unloading.
The manipulator is configured to grip the workpiece 4 and move the workpiece 4 into
a mounting position with respect to the workpiece holding device 1 in the case of
the mounting device. Likewise, the manipulator of the unloading device is arranged
to grip the workpiece 4 and move the workpiece 4 out of the mounted position with
respect to the workpiece holding device 1. At that time, the mounting device and unloading
device are positioned adjacent the workpiece holding device 1 facing the plane in
which the workpiece 4 is arranged to be held. Because the first and second members
9,10 are offset in opposite directions, the workpiece 4 has to be moved around only
one of the first and second members 9,10. This is done through a threading movement
comprising a pivoting movement of the workpiece 4 about a pivot axis parallel to the
longitudinal axes of the first and second members 9,10. One of the leading edge 26
and the trailing edge 27 of the workpiece 4 is thus moved behind that one of the first
and second members 9,10 that is on the proximal side of the plane in which the workpiece
4 is held, from the perspective of the mounting device or unloading device concerned.
This means that the workpiece holding device 1 can remain attached to the conveyor
during the mounting and unloading operations.
[0113] This is not the case for a system comprising a second workpiece holding device 29
(Figs. 10-14, 15B), in which every other workpiece holding device 29 has to be pivoted
over 180° or mounting and unloading devices have to be arranged on opposite sides
of the path of the workpiece holding device 29 and operate on every other workpiece
holding device 29.
[0114] The second workpiece holding device 29 comprises a plurality of upper clamping devices
30a-d (Figs. 12-14) and a plurality of lower clamping devices 31a-d (Fig. 11) for
holding a planar workpiece 32 (Fig. 15B). In the illustrated embodiment, there are
equal numbers of upper clamping devices 30a-d and lower clamping devices 31a-d. In
alternative embodiments, their number may differ. In particular, there may be fewer
lower clamping devices 31a-d. If the workpiece 32 is relatively stiff or has a relatively
large mass, the lower clamping devices 31a-d may be dispensed with.
[0115] In the illustrated embodiment, at least some of the clamping devices 30a-d,31a-d
are arranged electrically to contact at least one, e.g. both, major surfaces of the
workpiece 32.
[0116] Through their position and configuration, the clamping devices 30a-d,31a-d define
the plane in which the workpiece 32 will lie when held by the workpiece holding device
29.
[0117] The workpiece holding device 29 comprises a structure surrounding on at least three
sides a region 33 of the plane, seen from a direction perpendicular to the plane (Fig.
10). The region 33 does not correspond to the complete area occupied by the workpiece
32. In use, first and second members 34,35 comprised in the structure overlap with
edge regions of the workpiece 32.
[0118] The first and second members 34,35 are arranged on first and second, opposite, sides
of the region 33, seen perpendicular to the plane. The first and second members 34,35
have respective longitudinal axes extending in a first direction z parallel to the
plane, which corresponds to an upright, or vertical, orientation of these longitudinal
axes, in use. Movement, in use, is in a second direction x parallel to the plane and
transverse to the first direction.
[0119] In the illustrated embodiment, the structure surrounding the region 33 on at least
three sides, seen perpendicular to the plane, actually surrounds the region 33 on
four sides, so that the region 33 appears to be framed. The structure comprises an
upper interconnecting part 36 and a lower (also referred to as further) interconnecting
part 37. The upper clamping devices 2a-d are supported by the upper interconnecting
part 36. The lower clamping devices 31a-d are supported by the lower interconnecting
part 37.
[0120] In the illustrated embodiment, a hanger arm 38 (Fig. 10) is attached to the upper
interconnecting part 36. The hanger arm 38 is comprised in an overhead conveyor system
for transporting the workpiece holding device 29 in the second direction x. The workpiece
holding device 29 is suspended from the hanger arm 38. In alternative embodiments,
hooks like those forming the first and second parts 13,14 of the first workpiece holding
device 1 for attachment of the upper interconnecting part 11 of the first workpiece
holding device 1 to a conveyor may be used to attach the second workpiece holding
device 29 to the conveyor.
[0121] At least the longitudinal axes of the first and second members 34,35 are offset with
respect to the plane, a direction perpendicular to the plane. This direction is also
perpendicular to the first and second directions z,x. In contrast to the first workpiece
holding device 1, the first and second members 34,35 of any one workpiece holding
device 29 are offset in the same direction. They are thus on the same side of the
plane.
[0122] In the illustrated embodiment, the first and second members 34,35 are entirely offset
with respect to the plane. They may be spaced apart from the plane by a distance equal
to at least half the thickness of the workpiece 32 that the workpiece holding device
29, more particularly the clamping devices 30a-d,31a-d, are configured to hold. This
may be a distance in the order of millimetres, e.g. at least 1, 2 or 5 mm.
[0123] In the illustrated embodiment, the upper interconnecting part 36 comprises a third
member 39 (Figs. 10, 13 and 14), extending in the second direction x. The first and
second members 34,35 are connected to the third member 39 at opposite ends of the
third member 39 by mounting plates (not shown in detail) to which they are fixed,
e.g. by welding. The mounting plates are fixed to the third member 39 by fasteners
(not shown), e.g. screws. In alternative embodiments, the first and second members
34,35 may be welded or adhesively bonded directly to the third member 39. In yet another
alternative embodiment, fixing devices such as the fixing devices 16,17 of the first
workpiece holding device 1 may be used to make the locations of engagement between
the upper interconnecting part 36 and the first member 34 and second member 35, respectively,
variable in the first direction z.
[0124] The upper clamping devices 30a-d are mounted to a support member 40 (Fig. 13) in
fixed positions by fasteners, e.g. bolts or screws. The support member 40 is journalled
for movement relative to the third member 39 in the first direction z. Biasing devices
41a-c bias the support member 40 and thus the upper clamping devices 30a-f away from
the region 33 in the first direction z. In the illustrated embodiment, the biasing
devices 41a-c act on the support member 40 and the third member 39. In the illustrated
embodiment, the biasing devices 41a-c are helical tension springs. In other embodiments,
gas springs might be used, for example. In the illustrated embodiment, the biasing
devices 41a-c are pre-tensioned and the pre-tension is adjustable.
[0125] The movably journalled support member 40 facilitates the mounting of the workpiece
32 to the workpiece holding device 29. The biasing due to the biasing devices 41a-c
also contributes to this effect and stretches thin and flexible planar workpieces
32 in the first direction z.
[0126] The lower interconnecting part 37 comprises a fourth member 42, extending in the
second direction x. The first and second members 34,35 are connected to the fourth
member 42 at opposite ends of the fourth member 42. The first and second members 34,
35 may be welded or otherwise joined to first and second mounting blocks mounted to
the fourth member 42 to define the offsets with respect to the plane in which the
clamping devices 30a-d,31a-d are arranged to hold the workpiece 32.
[0127] The lower clamping devices 31a-d are mounted to the fourth member 42 in fixed positions
by fasteners, e.g. bolts or screws.
[0128] In other embodiments, the mounting blocks may be replaced by fixing devices such
as the first and second fixing devices 16,17 of the first workpiece holding device
1.
[0129] In the illustrated embodiment, first and second follower parts 43,44 (Figs. 10, 11)
are mounted to the fourth member 42 and protrude outwards from the fourth member 42
in the first direction z. The follower parts 43,44 interact with the guide 25 (Fig.
1) defining a path through the tank 6 in the first direction x. Again, other types
of follower parts 43,44 than guide rollers for engaging the guide 25 are conceivable.
[0130] In the illustrated embodiment, the first and second members 34,35 are cylindrical
in shape, with a circular cross-section, over at least majority of their respective
lengths. This encompasses central sections extending between the third and fourth
members 39,42. Other cross-sectional shapes, such as square, are conceivable, in particular
also in sections at one or both longitudinal ends of the first and second members
34,35. A circular cross-sectional shape allows for deflections with little risk of
damage, should the workpiece 32 touch the first or second member 34,35 during mounting
or unloading of the workpiece 32 to or from the workpiece holding device 29. Furthermore,
the flow of processing liquid over the surface of the workpiece 32 due to movement
of the workpiece holding device 29 in the second direction x is less turbulent. Other
cross-sectional shapes are more appropriate for fixing the ends of the first and second
members 34,35 to the third and fourth members 39,42.
[0131] For electrochemical treatment purposes, at least a surface of the first and second
members 34,35 is formed by electrically insulating material along at least a majority
of their respective lengths. This includes a central section of each of the first
and second member 34,35. In one embodiment, the first and second members 34,35 are
made entirely of electrically insulating material. Alternatively, they may be made
of metal or a metal alloy and provided with an electrically insulating sheath or coating
over at least a majority of their respective lengths. In all embodiments, the first
and second members 34,35 may be tubular. This saves weight. Moreover, an electrical
cable may be arranged inside at least one of the first and second members 34,35. This
can be useful in an embodiment in which the lower clamping devices 31a-d are configured
to contact one or both major surfaces of the workpiece 32 electrically. A similar
effect can be achieved if one or both of the first and second members 34,35 are provided
with an electrically conducting core and an electrically insulating cladding.
[0132] In a system comprising two second workpiece holding devices 29 (Fig. 15B), successive
workpiece holding devices 29 are attached to the conveyor such that there is a gap
between a leading edge 45 of the workpiece 32a held by an upstream workpiece holding
device 29 and a trailing edge 46b of a workpiece 32b held by a downstream workpiece
holding device 29. A first member 34a of the upstream workpiece holding device 29
faces a second member 35b of the downstream workpiece holding device 29 across the
gap. This is because the two workpiece holding devices 29 face in opposite direction,
such that first member 34a and the second member 35b are offset in opposite directions
perpendicular to the planes in which the workpiece holding devices 29 are arranged
to hold the respective workpieces 32a,b. The distances by which first member 34a and
the second member 35b are offset with respect to the respective planes are at least
approximately equal in the illustrated embodiment.
[0133] When a potential difference is applied between the anodes 5a,b and the workpieces
32a,b, the first member 34a and second member 35b facing each other across the gap
between the leading edge 45a and the trailing edge 46b provide a shielding effect.
Electric field lines 47a,b are deflected from edge regions of the workpieces 32a,b.
The offset distance to the plane in which the workpieces 32a,b are held can be optimised
for surface uniformity at the edges 45a,46b.
[0134] The invention is not limited to the embodiments described above, which may be varied
within the scope of the accompanying claims. For example, the lower interconnecting
parts 12,37 may be omitted and the upper interconnecting parts 11,36 formed as an
assembly for holding the first and second members 9,10;34,35 at a variable distance
to each other in the second direction x. A way of doing this is disclosed in
WO 2018/225535 A1, for example.
List of reference numerals
[0135]
- 1
- - First workpiece holding device
- 2a-f; 30a-d
- - Upper clamping devices
- 3a-f; 31a-d
- - Lower clamping devices
- 4; 32
- - Workpiece
- 5a,b
- - Anodes
- 6
- - Tank
- 7a,b
- - Spray bars
- 8;33
- - Plane region
- 9; 34
- - First member
- 10; 35
- - Second member
- 11; 36
- - Upper interconnecting part
- 12; 37
- - Lower interconnecting part
- 13
- - First part for attachment to a conveyor
- 14
- - Second part for attachment to a conveyor
- 15; 39
- - Third member
- 16
- - First fixing device
- 17
- - Second fixing device
- 18; 40
- - Support member
- 19a-c; 41a-c
- - Biasing devices
- 20; 42
- - Fourth member
- 21
- - First mounting block
- 22
- - Second mounting block
- 23; 43
- - First follower part
- 24; 44
- - Second follower part
- 25
- - Guide
- 26; 45
- - Leading edge
- 27b; 46
- - Trailing edge
- 28a-d; 47a-d
- - Electric field lines
- 29
- - Second workpiece holding device
- 38
- - Hanger arm
1. Device for holding a planar workpiece (4) in a bath of an apparatus for wet-chemical
treatment of the workpiece (4), the device comprising:
at least one clamping device (2,3) for holding the workpiece (4) in a plane;
a structure surrounding on at least three sides, seen perpendicular to the plane and
in the absence of the workpiece, a region (8) of the plane,
wherein the structure comprises a first member (9) and a second member (10), arranged
on first and second sides of the region (8) and having respective longitudinal axes
extending in a first direction (z) parallel to the plane, and
wherein the structure comprises an interconnecting part (11) interconnecting the first
and second members (9,10) on a third side of the region (8); and
at least one part (13) for attachment of the interconnecting part (11) to a conveyor
for transporting the device in a second direction (x) parallel to the plane and transverse
to the first direction (z), characterised in that
the longitudinal axes are offset with respect to the plane in opposite directions
perpendicular to the plane.
2. Device according to claim 1,
wherein the interconnecting part (11) is releasably connected to at least one of the
first and second members (9,10) by a respective fixing device (16,17), and
wherein a location of engagement between the fixing device (16,17) and the one of
the first and second members (9,10) concerned is variable in the first direction (z).
3. Device according to claim 1 or 2,
wherein at least one of the at least one clamping devices (2) is supported by the
interconnecting part (11).
4. Device according to any one of the preceding claims,
wherein the interconnecting part (11) comprises a third member (15), extending in
the second direction (x), and
wherein the first and second members (9,10) are connected to the third member (15)
at opposite ends of the third member (15).
5. Device according to claims 3 and 4,
wherein the clamping devices (2) supported by the interconnecting part (11) are supported
by the third member (15).
6. Device according to claim 3 or 5,
wherein the clamping devices (2) supported by the interconnecting part (11) are journalled
for movement in the first direction (z) relative to the interconnecting part (11),
and
wherein the device comprises at least one biasing device (19a-c) for biasing the clamping
devices (2) journalled for movement away from the region (8) in the first direction
(z).
7. Device according to claim 6,
wherein a plurality of clamping devices (2) are mounted to a single common support
member (18) journalled for movement in the first direction (z) relative to the interconnecting part (11), and
wherein the at least one biasing devices (19a-c) act on the common support member
(18).
8. Device according to any one of the preceding claims,
wherein the structure comprises a further interconnecting part (12) interconnecting
the first and second members (9,10) and located on a fourth side of the region (8).
9. Device according to claim 8,
wherein at least one of the clamping devices (3) is supported by the further interconnecting
part (12).
10. System for conveying planar workpieces (4;32) through a bath of an apparatus for wet-chemical
treatment of the workpieces (4;32),
wherein the system comprises a plurality of workpiece holding devices (1;29), each
workpiece holding device (1;29) comprising:
at least one clamping device (2,3;30,31) for holding the workpiece (4;32) in a plane;
and
a structure surrounding on at least three sides, seen perpendicular to the plane and
in the absence of the workpiece, a region (8) of the plane,
wherein the structure comprises a first member (9;34) and a second member (10;35),
arranged on first and second sides of the region (8) and having respective longitudinal
axes extending in a first direction (z) parallel to the plane, and
wherein the system further comprises a conveyor for transporting the workpiece holding
devices (1;29) in a second direction (x) parallel to the plane and transverse to the first direction (z), characterised in that,
the longitudinal axis of a leading one of the first and second members (9,10;34,35)
of a first of the workpiece holding devices (1;29), seen in the second direction (x), and the longitudinal axis of a trailing one of the first and second members (9,10)
of a next one of the workpiece holding device (1;29) in the second direction (x) are offset with respect to the respective planes of these workpiece holding devices
(1;29) in opposite directions perpendicular to the planes such that the leading member
(9,10;34,35) of the first workpiece holding device (1;29) and the trailing member
(9,10) of the next workpiece holding device (1;29) at least partially face each other.
11. System according to claim 10,
wherein the workpiece holding devices (1) are devices according to any one of claims
1-9.
12. System according to claim 10,
wherein, in each workpiece holding device (29), the first and second members (34,35)
are provided on the same side of the plane.
13. System according to any one of claims 10-12,
wherein the conveyor is an overhead conveyor and the workpiece holding devices (1;29)
are suspended from the overhead conveyor.
14. Apparatus for wet-chemical treatment of planar workpieces (4;32), comprising at least
one system according to any one of claims 10-13.
15. Method of conveying planar workpieces (4;32) through a bath of an apparatus for wet-chemical
treatment of the workpieces,
wherein the workpieces (4;32) are mounted in respective workpiece holding devices
(1;29), each workpiece holding device (1;29) comprising:
at least one clamping device (2,3;30,31) for holding the workpiece (4;32) in a plane;
and
a structure surrounding on at least three sides, seen perpendicular to the plane and
in the absence of the workpiece, a region (8;33) of the plane,
wherein the structure comprises a first member (9;34) and a second member (10;35),
arranged on first and second sides of the region (8;33) and having respective longitudinal
axes extending in a first direction (z) parallel to the plane,
wherein the workpiece holding devices (1;29) are conveyed in a second direction (x) parallel to the plane and transverse to the first direction (z), such that a trailing edge (27;46) of a first workpiece (4;32) is separated from
a leading edge (26;45) of a second workpiece (4;32) by a gap, characterised in that
one of the first and second members (9,10;34,35) of the workpiece holding device (1;29)
in which the first workpiece (4;32) is mounted and one of the first and second members
(9,10;34,35) of the workpiece holding device (1;29) in which the second workpiece
(4) is mounted face each other across the gap.