FIELD
[0001] This application relates to the field of surface cleaning apparatus and docking units
for use with the same.
INTRODUCTION
[0002] The following is not an admission that anything discussed below is part of the prior
art or part of the common general knowledge of a person skilled in the art.
[0003] Various types of surface cleaning apparatus are known, including upright surface
cleaning apparatus, canister surface cleaning apparatus, stick surface cleaning apparatus,
central vacuum systems, and hand carriable surface cleaning apparatus such as hand
vacuums. Further, various designs for cyclonic hand vacuum cleaners, including battery
operated cyclonic hand vacuum cleaners, are known in the art.
[0004] Various types of docking units are known which include one or more surface cleaning
apparatus. The dirt collection regions of a docking unit may be internal to the docking
unit. The docking units may also include a suction motor and fan system used to empty
the surface cleaning apparatus while the surface cleaning apparatus is in communication
with the docking system.
SUMMARY
[0005] In accordance with one aspect of this disclosure, a mobile free standing air treatment
unit is provided having an air treatment unit and a first docking unit for a first
vacuum cleaner. The mobile free standing air treatment unit further includes a vacuuming
unit. The mobile free standing air treatment unit is operable in a first docking mode
in which the first vacuum cleaner is docked at the first docking unit and the mobile
free standing air treatment unit is operable to withdraw dirt from the first vacuum
cleaner into the air treatment unit and a cleaning mode in which the first vacuum
cleaner is docked at the first docking unit and the mobile free standing air treatment
unit is operable to clean a surface. An advantage of this design is that the dirt
collected from multiple sources may be stored in a single region to be emptied, thereby
simplifying the emptying process. Additionally, the suction motor and/or energy storage
member of the first vacuum cleaner may be used to power the cleaning mode of the mobile
free standing air treatment unit. Accordingly, the mobile free standing air treatment
unit in combination with the first vacuum cleaner provides essentially a second vacuum
cleaner which may have a larger dirt collection capacity. Accordingly, by using the
suction motor and/or energy storage member of the first vacuum cleaner as part of
the mobile free standing air treatment unit, a second vacuum cleaner may be provided,
thereby saving cost, simplifying manufacture, and reducing weight of the unit.
[0006] In accordance with this aspect, there is provided: a mobile free standing air treatment
unit comprising:
- (a) an air treatment unit;
- (b) a first docking unit for a first vacuum cleaner comprising a first dirty air inlet
and a first clean air outlet wherein, when a first vacuum cleaner is docked at the
first docking unit, the first dirty air inlet is connected in flow communication with
an outlet port of the first vacuum cleaner, which outlet port is downstream from a
dirt collection unit of the first vacuum cleaner, and the first clean air outlet is
connected in flow communication with an inlet port of the first vacuum cleaner, which
inlet port is upstream of a motor and fan assembly of the first vacuum cleaner;
- (c) a vacuuming unit comprising a second dirty air inlet;
- (d) a first air flow path extending from the first dirty air inlet to the first clean
air outlet, wherein the air treatment unit is provided in the first air flow path;
- (e) a second air flow path extending from the second dirty air inlet to the first
clean air outlet, wherein the air treatment unit is also provided in the second air
flow path,
wherein the mobile free standing air treatment unit is operable in a first docking
mode in which the first vacuum cleaner is docked at the first docking unit and is
connected in air flow communication with the first dirty air inlet whereby the mobile
free standing air treatment unit is operable using the first air flow path to withdraw
dirt from the first vacuum cleaner and collect withdrawn dirt in the air treatment
unit. wherein the mobile free standing air treatment unit is operable in a cleaning
mode in which the first vacuum cleaner is docked at the first docking unit and the
first clean air outlet is connected in air flow communication with the inlet port
of the first vacuum cleaner whereby the mobile free standing air treatment unit is
operable using the second air flow path to clean a surface.
[0007] In any embodiment, the the mobile free standing air treatment unit may have an absence
of a fan and motor assembly.
[0008] In any embodiment, when the first vacuum cleaner is docked at the first docking unit,
the fan and motor assembly of the first vacuum cleaner may be the sole air moving
member of a combined mobile free standing air treatment unit and first vacuum cleaner.
Alternately, the mobile free standing air treatment unit may also have a fan and motor
assembly which may be used concurrently with the fan and motor assembly of the first
vacuum cleaner.
[0009] In any embodiment, the air treatment unit may be removably mounted to the mobile
free standing air treatment unit, the air treatment unit may have an openable door
and, when the door is opened, dirt may be emptyable from the air treatment unit, and
the air treatment unit may be removable from the mobile free standing air treatment
unit with the door closed.
[0010] In any embodiment, the air treatment unit may comprise a first stage air treatment
member, which may comprise a first dirt collection region, and a downstream second
stage comprising a second stage air treatment member.
[0011] In any embodiment, the first dirt collection region may comprise a first stage cyclone
and the second stage air treatment member may comprise a second cyclone.
[0012] In any embodiment, the first dirt collection region may comprise a first stage air
treatment chamber having a dirt collection region at a lower end thereof and the second
stage air treatment member may comprise a second cyclone.
[0013] In any embodiment, an air impermeable bag may be removably receivable in the first
dirt collection region whereby, in operation, dirt may be collected in the bag and
the first dirt collection region may be openable and, when the first dirt collection
region is opened, the bag may be removable.
[0014] In any embodiment, the first dirt collection region may have an openable lid and,
when the lid is opened, the bag may be removable upwardly.
[0015] In any embodiment, the vacuuming unit may include a flexible hose and, in the second
cleaning mode, the flexible hose may be positioned upstream of the second dirty air
inlet.
[0016] In any embodiment, the mobile free standing air treatment unit may further include
a second docking unit for a second vacuum cleaner and a third air flow path, the second
docking unit may comprise a third dirty air inlet and the third air flow path extending
from the third dirty air inlet to the first clean air outlet, wherein the mobile free
standing air treatment unit may be operable in a second docking mode in which the
first vacuum cleaner is docked at the first docking unit and is connected in air flow
communication with the first dirty air inlet and the second vacuum cleaner is docked
at the second docking unit and is connected in air flow communication with the first
dirty air inlet, whereby the mobile free standing air treatment unit may be operable
using the third air flow path to withdraw dirt from the second vacuum cleaner.
[0017] In any embodiment, the air treatment unit may also be provided in the third air flow
path and, in the second docking mode the mobile free standing air treatment unit may
be operable using the third air flow path to withdraw dirt from the second vacuum
cleaner and collect withdrawn dirt in the air treatment unit.
[0018] In any embodiment, the second vacuum cleaner may be an autonomous vacuum cleaner.
[0019] In any embodiment, the first vacuum cleaner may have an on board energy storage member
and the first docking unit further may comprise a first charging unit whereby the
first vacuum cleaner may be rechargeable when docked at the first docking unit.
[0020] In accordance with another aspect of this disclosure, a docking apparatus is provided
with an air treatment unit, a first docking unit and a second docking unit. The first
docking unit is for a first vacuum cleaner and the second docking unit is for a second
vacuum cleaner. The air treatment unit is positioned in a first air flow path of the
first vacuum cleaner and a second air flow path of the second vacuum cleaner. An advantage
of this design is that the dirt collection regions of each of the first and second
vacuum cleaners may be emptied into a single location, thereby facilitating simplified
emptying of multiple devices. Additionally, the docking apparatus may be used to recharge
each of the first and second vacuum cleaners. Optionally, the fan and motor assembly
and/or energy storage member of the first vacuum cleaner may be used to operate the
docking unit when the second vacuum cleaner is being emptied into the dock.
[0021] In accordance with this aspect, there is provided: a docking apparatus comprising:
- (a) an air treatment unit;
- (b) a first docking unit for a first vacuum cleaner comprising a first dirty air inlet
and a first clean air outlet wherein, when a first vacuum cleaner is docked at the
first docking unit, the first dirty air inlet is connected in flow communication with
an outlet port of the first vacuum cleaner, which outlet port is downstream from a
dirt collection unit of the first vacuum cleaner, and the first clean air outlet is
connected in flow communication with an inlet port of the first vacuum cleaner, which
inlet port is upstream of a motor and fan assembly of the first vacuum cleaner;
- (c) a second docking unit comprising a second dirty air inlet, wherein, when a second
vacuum cleaner is docked at the first docking unit, the second dirty air inlet is
connected in flow communication with an outlet port of the second vacuum cleaner,
which outlet port is downstream from a dirt collection unit of the second vacuum cleaner;
- (d) a first air flow path extending from the first dirty air inlet to the first clean
air outlet, wherein the air treatment unit is provided in the first air flow path;
- (e) a second air flow path extending from the second dirty air inlet to the first
clean air outlet, wherein the air treatment unit is also provided in the second air
flow path,
wherein the docking apparatus is operable in a first docking mode in which the first
vacuum cleaner is docked at the first docking unit and is connected in air flow communication
with the first dirty air inlet whereby the docking apparatus is operable using the
first air flow path to withdraw dirt from the first vacuum cleaner and collect withdrawn
dirt in the air treatment unit.
wherein the docking apparatus is operable in a second docking mode in which the first
vacuum cleaner is docked at the first docking unit and is connected in air flow communication
with the first clean air outlet and the second vacuum cleaner is docked at the second
docking unit and is connected in air flow communication with the second dirty air
inlet whereby the docking apparatus is operable using the second air flow path to
withdraw dirt from the second vacuum cleaner and collect withdrawn dirt in the air
treatment unit.
[0022] In accordance with another aspect of this disclosure, a docking unit is provided
with an air treatment unit comprising an air impermeable bag removably receivable
in the first dirt collection region and a first a first docking unit for a first vacuum
cleaner. Dirt may be withdrawn from the first vacuum cleaner into the bag and the
dirt collection chamber may be opened to remove the bag. When the dirt collection
chamber is opened, the docking unit is inoperable. An advantage of this design is
that a user may be prevented from accidentally operating the docking unit when the
dirt collection region is opened, thereby preventing accidental evacuation of the
first vacuum cleaner while the dirt collection region is opened.
[0023] In accordance with this aspect, there is provided: a docking unit comprising:
- (a) an air treatment unit comprising a first stage air treatment stage, which comprises
an openable first dirt collection region, wherein an air impermeable bag is removably
receivable in the first dirt collection region;
- (b) a first docking unit for a first vacuum cleaner comprising a first dirty air inlet
wherein, when a first vacuum cleaner is docked at the first docking unit, the first
dirty air inlet is connected in flow communication with an outlet port of the first
vacuum cleaner, which outlet port is downstream from a dirt collection unit of the
first vacuum cleaner; and,
- (c) a first air flow path extending from the first dirty air inlet to a clean air
outlet, wherein the air treatment unit is provided in the first air flow path,
wherein the docking unit is operable in a first docking mode in which the first vacuum
cleaner is docked at the first docking unit and is connected in air flow communication
with the first dirty air inlet whereby the docking unit is operable using the first
air flow path to withdraw dirt from the first vacuum cleaner and collect withdrawn
dirt in the bag, wherein, when the first dirt collection region is opened, the bag
is removable,
and wherein the docking unit is inoperable when the first dirt collection region is
open.
[0024] In any embodiment, the docking unit may be inoperable when a bag is absent from the
first dirt collection region.
[0025] In any embodiment, the first dirt collection region may have an openable lid and,
when the lid is opened, the bag is removable upwardly.
[0026] In any embodiment, the air treatment unit may comprise a second stage air treatment
member comprising a second dirt collection region and dirt collected in the second
dirt collection region may be emptyable into the bag.
[0027] These and other aspects and features of various embodiments will be described in
greater detail below.
BRIEF DESCRIPTION OF THE DRAWINGS
[0028] For a better understanding of the described embodiments and to show more clearly
how they may be carried into effect, reference will now be made, by way of example,
to the accompanying drawings in which:
FIG. 1 is a schematic view of a mobile free standing air treatment unit and a first
vacuum cleaner in accordance with an embodiment;
FIG. 2 is a schematic view of the mobile free standing air treatment unit of FIG.
1 in a first docking mode in which a first vacuum cleaner is docked at a first docking
unit and is connected in air flow communication with a first dirty air inlet;
FIG. 3 is a schematic view of the mobile free standing air treatment of FIG. 1 in
a cleaning mode of operation in which the first vacuum cleaner is docked at the first
docking unit and the first clean air outlet is connected in air flow communication
with the inlet port of the first vacuum cleaner;
FIG. 4 is a schematic view of another mobile free standing air treatment unit including
a docking unit wherein an air treatment unit is removed;
FIG. 5 is a schematic view of the mobile free standing air treatment unit of FIG.
4 wherein the air treatment unit is mounted in position;
FIG. 6 is a schematic view of the mobile free standing air treatment unit of FIG.
4 in a cleaning mode;
FIG. 7 is a schematic view of another mobile free standing air treatment unit including
a docking unit with the lid opened;
FIG. 8 is a schematic view of another mobile free standing air treatment unit including
a docking unit, with the lid closed, and robotic vacuum;
FIG. 9 is a schematic view of the mobile free standing air treatment unit of FIG.
8 with a hand vacuum cleaner and robotic vacuum cleaner docked in a first mode of
evacuation; and,
FIG. 10 is a schematic view of the mobile free standing air treatment unit of FIG.
8 in a second mode of evacuation.
[0029] The drawings included herewith are for illustrating various examples of articles,
methods, and apparatuses of the teaching of the present specification and are not
intended to limit the scope of what is taught in any way.
DESCRIPTION OF EXAMPLE EMBODIMENTS
[0030] Various apparatuses, methods and compositions are described below to provide an example
of an embodiment of each claimed invention. No embodiment described below limits any
claimed invention and any claimed invention may cover apparatuses and methods that
differ from those described below. The claimed inventions are not limited to apparatuses,
methods and compositions having all of the features of any one apparatus, method or
composition described below or to features common to multiple or all of the apparatuses,
methods or compositions described below. It is possible that an apparatus, method
or composition described below is not an embodiment of any claimed invention. Any
invention disclosed in an apparatus, method or composition described below that is
not claimed in this document may be the subject matter of another protective instrument,
for example, a continuing patent application, and the applicant(s), inventor(s) and/or
owner(s) do not intend to abandon, disclaim, or dedicate to the public any such invention
by its disclosure in this document.
[0031] The terms "an embodiment," "embodiment," "embodiments," "the embodiment," "the embodiments,"
"one or more embodiments," "some embodiments," and "one embodiment" mean "one or more
(but not all) embodiments of the present invention(s)," unless expressly specified
otherwise.
[0032] The terms "including," "comprising" and variations thereof mean "including but not
limited to," unless expressly specified otherwise. A listing of items does not imply
that any or all of the items are mutually exclusive, unless expressly specified otherwise.
The terms "a," "an" and "the" mean "one or more," unless expressly specified otherwise.
[0033] As used herein and in the claims, two or more parts are said to be "coupled", "connected",
"attached", or "fastened" where the parts are joined or operate together either directly
or indirectly (i.e., through one or more intermediate parts), so long as a link occurs.
As used herein and in the claims, two or more parts are said to be "directly coupled",
"directly connected", "directly attached", or "directly fastened" where the parts
are connected in physical contact with each other. None of the terms "coupled", "connected",
"attached", and "fastened" distinguish the manner in which two or more parts are joined
together.
[0034] Furthermore, it will be appreciated that for simplicity and clarity of illustration,
where considered appropriate, reference numerals may be repeated among the figures
to indicate corresponding or analogous elements. In addition, numerous specific details
are set forth in order to provide a thorough understanding of the example embodiments
described herein. However, it will be understood by those of ordinary skill in the
art that the example embodiments described herein may be practiced without these specific
details. In other instances, well-known methods, procedures, and components have not
been described in detail so as not to obscure the example embodiments described herein.
Also, the description is not to be considered as limiting the scope of the example
embodiments described herein.
[0035] As used herein, the wording "and/or" is intended to represent an inclusive - or.
That is, "X and/or Y" is intended to mean X or Y or both, for example. As a further
example, "X, Y, and/or Z" is intended to mean X or Y or Z or any combination thereof.
[0036] As used herein and in the claims, two elements are said to be "parallel" where those
elements are parallel and spaced apart, or where those elements are collinear.
General description of a vacuum cleaner that is dockable with a mobile free standing
air treatment unit
[0037] Referring to Figure 1, an exemplary embodiment of a surface cleaning apparatus is
shown generally as 300. The following is a general discussion of apparatus 300, which
provides a basis for understanding several of the features that are discussed herein.
As discussed subsequently, each of the features may be used individually or in any
particular combination or sub-combination in this or in alternate embodiments disclosed
herein.
[0038] Surface cleaning apparatus 300 may be any surface cleaning apparatus which may be
docked with a docking unit and optionally may be emptied by a docking unit.
[0039] Embodiments described herein include a cyclonic air treatment member 316, and a surface
cleaning apparatus 300 including the same. Surface cleaning apparatus 300 may be any
type of surface cleaning apparatus, including for example a hand vacuum cleaner as
shown, a stick vacuum cleaner, an upright vacuum cleaner, a canister vacuum cleaner,
a robotic vacuum cleaner, an extractor, or a wet/dry type vacuum cleaner.
[0040] In Figures 1-10, surface cleaning apparatus 300 is illustrated as a hand vacuum cleaner,
which may also be referred to also as a "handvac" or "handheld vacuum cleaner". As
used herein, a hand vacuum cleaner is a vacuum cleaner that can be operated to clean
a surface generally one-handedly. That is, the entire weight of the vacuum may be
held by the same one hand used to direct a dirty air inlet of the vacuum cleaner with
respect to a surface to be cleaned. For example, handle 302 and dirty air inlet 304
may be rigidly coupled to each other (directly or indirectly), such as being integrally
formed or separately molded and then non-removably secured together (e.g., adhesive
or welding), so as to move as one while maintaining a constant orientation relative
to each other. This is to be contrasted with canister and upright vacuum cleaners,
whose weight is typically supported by a surface (e.g., a floor) during use. When
a canister vacuum cleaner is operated, or when an upright vacuum cleaner is operated
in a 'lift-away' configuration, a second hand is typically required to direct the
dirty air inlet at the end of a flexible hose.
[0041] Still referring to Figures 1-10, surface cleaning apparatus 300 includes a main body
or a handvac body having an air treatment member 316 (which may be permanently affixed
to the main body or may be removable in part or in whole therefrom for emptying),
a dirty air inlet 304, a clean air outlet 308, and an air flow path extending between
the dirty air inlet 304 and the clean air outlet 308.
[0042] Surface cleaning apparatus 300 has a front end 322, a rear end 324, an upper end
(also referred to as the top) 326, and a lower end (also referred to as the bottom)
328, as exemplified in Figure 1. In the embodiment shown, dirty air inlet 304 is at
a portion of apparatus front end 322 and clean air outlet 308 is at a rearward portion
of apparatus 300 at apparatus rear end 324. It will be appreciated that dirty air
inlet 304 and clean air outlet 308 may be positioned in different locations of apparatus
300.
[0043] A suction motor 314 is provided to generate vacuum suction through air flow path,
and may be positioned within a motor housing. Suction motor 314 may be a fan and motor
assembly including an electric motor and impeller blade(s). In the illustrated embodiment,
suction motor 314 is positioned in the air flow path downstream of air treatment member
316. In this configuration, suction motor 314 may be referred to as a "clean air motor".
Alternatively, suction motor 314 may be positioned upstream of air treatment member
316, and be referred to as a "dirty air motor".
[0044] Air treatment member 316 is configured to remove particles of dirt and other debris
from the air flow. Any air treatment member 316 that is emptiable by a docking unit
may be used.
[0045] In the illustrated example, air treatment member 316 includes a cyclone assembly
(also referred to as a "cyclone bin assembly") having a single cyclonic cleaning stage
with a single cyclone 318 and a dirt collection chamber 312 (also referred to as a
"dirt collection region", "dirt collection bin", "dirt bin", or "dirt chamber"). Cyclone
318 has a cyclone chamber. Dirt collection chamber 312 may be external to the cyclone
chamber (i.e., dirt collection chamber 312 may have a discrete volume from that of
cyclone chamber) or it may be internal of the cyclone chamber as exemplified. Cyclone
318 and dirt collection chamber 312 may be of any configuration suitable for separating
dirt from an air stream and collecting the separated dirt respectively, and may be
in communication with dirt outlet(s) of the cyclone chamber.
[0046] In alternate embodiments, air treatment member 316 may include a cyclone assembly
having two or more cyclonic cleaning stages arranged in series with each other. Each
cyclonic cleaning stage may include one or more cyclones arranged in parallel with
each other and one or more dirt collection chambers, of any suitable configuration.
The dirt collection chamber(s) may be external to the cyclone chambers of the cyclones.
Each cyclone may have its own dirt collection chamber or two or more cyclones fluidically
connected in parallel may have a single common dirt collection chamber.
[0047] In alternate embodiments, air treatment member 316 need not be cyclonic and may comprise
or consist of a non-cyclonic momentum separator, in which case the air treatment member
316 may have one or more air treatment chambers.
[0048] In the illustrated example, surface cleaning apparatus 300 has an outlet port 306,
which when in an evacuation mode, may be connected in air flow communication with
dirty air inlet 304. An inlet port 310 is also provided on surface cleaning apparatus
300, which when in an evacuation mode, may be in air flow communication with the clean
air outlet 308.
[0049] Surface cleaning apparatus 300 may include a pre-motor filter 330 provided in the
air flow path downstream of air treatment member 316 and upstream of suction motor
314. Pre-motor filter 330 may be formed from any suitable physical, porous filter
media. For example, pre-motor filter 330 may be one or more of a foam filter, felt
filter, HEPA filter, or other physical filter media. In some embodiments, pre-motor
filter 330 may include an electrostatic filter, or the like. Pre-motor filter 330
may be located in a pre-motor filter housing that is external to the air treatment
member 316.
[0050] Dirty air inlet 304 may be at the front end 322 of the surface cleaning apparatus
300. Optionally, front end 322 may be used as a nozzle to directly clean a surface.
Alternatively, or in addition to functioning as a nozzle, front end 322 may be connected
(e.g., directly connected) to the downstream end of any suitable accessory tool such
as a rigid air flow conduit (e.g., an above floor cleaning wand), a crevice tool,
a mini brush, and the like. As shown, dirty air inlet 304 may be positioned forward
of air treatment member 316, although this need not be the case.
[0051] Accordingly, in operation, after activating suction motor 314, dirty air enters apparatus
300 through dirty air inlet 304 and is directed to the cyclone 318. The dirty air
flow may be directed to enter the cyclone 318 in a tangential direction so as to promote
cyclonic dirt separation. Dirt particles and other debris may be disentrained (i.e.,
separated) from the dirty air flow as the dirty air flow travels through cyclone 318.
The disentrained dirt particles and debris may be discharged from cyclone 318 through
a cyclone dirt outlet into dirt collection chamber 312 that is external to the cyclone
chamber, where the dirt particles and debris may be collected and stored until dirt
collection chamber 312 is emptied. Alternately, as exemplified, the dirt particles
and debris may be collected and stored in a dirt collection chamber 312 that is internal
of (part of) a cyclone chamber until dirt collection chamber 312 is emptied.
[0052] Air exiting cyclone 318 may be directed to the optional pre-motor filter 330. The
air flow may pass through pre-motor filter 330, and then exit into suction motor 314
and then discharged from apparatus 300 through clean air outlet 308. Prior to exiting
the clean air outlet 308, the treated air may pass through a post-motor filter, which
may be one or more layers of filter media.
[0053] Power may be supplied to suction motor 314 and other electrical components of apparatus
300 from an onboard energy storage member, which may include, for example, one or
more batteries 332 or other energy storage device such as a capacitor. In the illustrated
embodiment, apparatus 300 includes a battery pack 332. Battery pack 332 may be permanently
connected to apparatus 300 and rechargeable in-situ, or removable from apparatus 300.
In the example shown, battery pack 332 is located within handle 304. Alternatively,
or in addition to battery pack 332, power may be supplied to apparatus 300 by an electrical
cord (not shown) connected to apparatus 300 that can be electrically connected to
mains power by at a standard wall electrical outlet.
Mobile Free Standing Air Treatment Unit
[0054] In accordance with this aspect, which may be used by itself or in combination with
one or more other aspects, there is provided a mobile free standing air treatment
unit 100, which is operable as a vacuum cleaner and as a docking station. Accordingly,
the mobile free standing air treatment unit 100 having an air treatment unit 208,
a vacuuming unit 200, and a first docking station (referred to herein as a first docking
unit 400) for receiving a surface cleaning apparatus 100. When the surface cleaning
apparatus 300 is docked at the docking unit 400, the mobile free standing air treatment
unit 100 may be used to empty the surface cleaning apparatus 300 and/or to clean a
surface. To this end, the mobile free standing air treatment unit 100 may use one
or more operating components of the surface cleaning apparatus 300 to perform one
or both of these operations, e.g., by using a suction motor and/or energy storage
member of the surface cleaning apparatus 300.
[0055] Accordingly, the mobile free standing air treatment unit 100 may be operable in a
first docking mode in which the surface cleaning apparatus 300 is docked at the docking
unit 400 and is evacuated and/or a cleaning mode in which the surface cleaning apparatus
300 is docked at the docking unit 400 and the mobile free standing air treatment unit
100 is operable to clean a surface. An advantage of this aspect is that a dirt collection
region in the mobile free standing air treatment unit 100 may be used both to receive
dirt evacuated from the surface cleaning apparatus 300 and dirt collected from use
of the unit 100 in the cleaning mode. Accordingly, a user may only need to empty a
single dirt collection region for multiple cleaning devices. Another advantage is
that the suction motor and/or energy storage member of one device may be used in the
operation of another device, e.g., a suction motor and/or energy storage member of
the surface cleaning apparatus 300 may be used to provide motive force and/or power
to the vacuuming unit 200 in the cleaning mode.
[0056] In accordance with this aspect, referring to Figure 1, shown therein is an exemplary
embodiment of a mobile free standing air treatment unit 100. The mobile free standing
air treatment unit 100 includes a vacuuming unit 200 and a docking unit 400. The vacuuming
unit 200 and a docking unit 400 may be a one piece assembly such that the docking
unit is permanently mounted to, or integrally formed as part of, the vacuuming unit
200. Figure 2 also depicts a surface cleaning apparatus 300 that is dockable with
the docking unit 400.
[0057] Vacuuming unit 200 may be in the form of any type of surface cleaning apparatus.
For example, it may have any type of dirty air inlet and any type of air treatment
member or members. Further, it may be any type of surface cleaning apparatus as discussed
herein such as a portable vacuum cleaner (e.g., a pod vacuum cleaner), a cannister
vacuum cleaner, an upright vacuum cleaner, etc.
[0058] In Figures 1-10, vacuuming unit 200 is exemplified as a wet/dry vacuum cleaner, which
may also be referred to as a "cannister" and may be optionally seated or removably
mounted to a wheeled base of the like. As used herein, a wet/dry vacuum cleaner is
a vacuum cleaner that can be operated in wet or dry conditions. The wet/dry vacuum
cleaner may be moveable generally by the handle 202 with a second hand typically required
to direct air through an optional flexible hose 206 into a dirty air inlet 204.
[0059] Referring to Figure 1, vacuuming unit 200 comprises an air treatment unit 208, a
dirty air inlet 204, a clean air outlet 228, and an air flow path extending between
the dirty air inlet 204 and the clean air outlet 228.
[0060] Air treatment member 208 is configured to remove particles of dirt and other debris
from the air flow. Air treatment member 208 may be any type of air treatment member
or members as described with respect to air treatment member 316.
[0061] As exemplified in Figure 5, air treatment member 208 comprises a cyclone assembly
236 having a single cyclonic cleaning stage 230 with a single cyclone 236 and a dirt
collection chamber 214 that is internal of the cyclone 236.
[0062] In some embodiments, the air treatment unit 208 may include a plurality of air treatment
stages. As exemplified in Figures 5 and 6, the air treatment unit 208 may include
a first stage air treatment member 236 and a downstream second stage 232 having a
second stage air treatment member 234. As shown, the first stage air treatment member
236 may include the first dirt collection region 214 positioned at a lower end. In
some embodiments, there may be a plurality of dirt collection chambers.
[0063] It will be appreciated that the first stage air treatment member and the second stage
air treatment member 234 may use any air treatment elements known in the air/dirt
separation arts for treating an inflow of dirty air and otherwise separating the air
flow from air-entrained dirt and may have one or more air treatment elements. For
example, the first and/or second stage air treatment member 234 may be a filter media,
a cyclone, a momentum separator, a bag or some combination thereof. As exemplified
in Figure 6, the first stage air treatment member 236 is a cyclone and the second
stage air treatment member 234 is a filter media. In some embodiments, the first dirt
collection region 214 may include a first stage cyclone 236 and a second stage air
treatment member 234 may include a second cyclone.
[0064] The dirty air flow may be directed to enter the cyclone 236 in a tangential direction
so as to promote cyclonic action. Dirt particles and other debris may be disentrained
(i.e., separated) from the dirty air flow as the dirty air flow travels through cyclone
236. The disentrained dirt particles and debris may discharge from cyclone 236 into
dirt collection chamber 214, where the dirt particles and debris may be collected
and stored until dirt collection chamber 214 is emptied.
[0065] Air exiting cyclone 236 may be directed to enter the second stage 232, for example,
a second cyclone. The air flow may separate the dirt particles and other debris as
the air travels through the second stage 232. The separated dirt particles may discharge
from the second cyclone into dirt collection chamber or region 214. In alternate embodiments,
the separated dirt particles may discharge from the second cyclone into a second dirt
collection chamber.
[0066] In some embodiments, first dirt collection region 214 and second stage air treatment
member 234 may each include a cyclone assembly having two or more cyclonic cleaning
stages arranged in series with each other. Each cyclonic cleaning stage may include
one or more cyclones arranged in parallel with each other and one or more dirt collection
chambers, of any suitable configuration. The dirt collection chamber(s) may be external
to the cyclone chambers of the cyclones. Each cyclone may have its own dirt collection
chamber or two or more cyclones fluidically connected in parallel may have a single
common dirt collection chamber.
[0067] In some embodiments, air exiting cyclone 236 may be directed into a filter located
within the second stage air treatment member 234. Alternately, or in addition, the
air exiting the second cyclone may be directed into a filter. The air may pass through
the filter and then exit the vacuuming unit 200 through clean air outlet 228. Prior
to exiting the clean air outlet 308, the treated air may pass through a post-motor
filter, which may be one or more layers of filter media.
[0068] In order to enable the air treatment unit 208 to operate to evacuate dirt from a
docked vacuum cleaner, the air treatment unit is connectable in air flow communication
with a dirt collection region of the docked vacuum cleaner. Accordingly, air treatment
unit 208 may include a second dirty air inlet 226. If the suction motor 314 of the
docked vacuum cleaner 300 is used during an evacuation operation to provide some or
all of the air flow, then the air treatment unit 208 is also connectable in air flow
communication with the docked vacuum cleaner at a location upstream of the suction
motor 314 and an air flow path may therefore extend from second dirty air inlet 226
to clean air outlet 228. As exemplified in Figures 1-2, the second dirty air inlet
226 may form a first inlet 402 and the clean air outlet 228 may form a first outlet
404 of the docking unit 400.
[0069] As exemplified in Figure 2, the docking unit 400 is configured to engage the surface
cleaning apparatus 300 such that the outlet port 306 of the surface cleaning apparatus
300 is connected in flow communication with first inlet 402 of the docking unit 400
and inlet port 310 is connected in flow communication with first outlet 404 of the
docking unit 400.
[0070] The outlet port 306 of surface cleaning apparatus 300 may be at any location known
in the art and, as exemplified, it may be in a wall of the dirt collection chamber
312. The inlet port 310 of surface cleaning apparatus 300 may be at any location known
in the art and, as exemplified, it may be upstream of suction motor 314 of the surface
cleaning apparatus 300 wherein the location is isolated from the cyclone 318.
[0071] The mobile free standing air treatment unit 100 may operate with multiple air flow
paths. For example, it may be operable to empty a docked surface cleaning apparatus
300 and it may be operable as a surface cleaning apparatus. In such an embodiment,
in a first docking mode, the mobile free standing air treatment unit 100 may have
a first air flow path 1000 to withdraw dirt from a docked surface cleaning apparatus
300 and, in a cleaning mode, it may have an air flow path 2000 to draw dirt from a
surface to be cleaned.
[0072] As exemplified in Figures 2, 5 and 9, the first air flow path 1000 may extend from
the first inlet 402 to the first outlet 404, with the air treatment unit 208 in provided
in the first air flow path 1000. As exemplified in Figures 3 and 6, the second air
flow path 2000 may extend from the dirty air inlet 204 to the first outlet 404, with
the air treatment unit 208 is provided in the second air flow path 2000. Accordingly,
air may enter the vacuuming unit 200 through either the dirt air inlet 226 or the
dirty air inlet 204.
[0073] In the first docking mode (shown in Figures 2, 5 and 9) the surface cleaning apparatus
300 may be docked at the docking system 400 and connected in air flow communication
with the first inlet 402. When in the first docking mode, the mobile free standing
air treatment unit 100 is operable using the first air flow path 1000 to withdraw
dirt from the surface cleaning apparatus 300 and collect the withdrawn dirt in the
air treatment unit 208. In other words, the first air flow path 1000 may be used to
evacuate dirt from the dirt collection region 312 of the surface cleaning apparatus
300 into the dirt collection region 214 in the air treatment unit 208.
[0074] Optionally, as exemplified, the suction motor 314 of the surface cleaning apparatus
300 is used to draw air through the first air flow path 1000. It will be appreciated
that, in other embodiments, a different suction motor may be used, e.g., the suction
motor may be part of the mobile free standing air treatment unit 100.
[0075] In the cleaning mode (shown in Figures 3 and 6) the surface cleaning apparatus 300
is docked at the docking system 400 and the first outlet 404 is connected in air flow
communication with the inlet port 310 of the surface cleaning apparatus 300. The mobile
free standing air treatment unit 100 is operable using the second air flow path 2000
to clean a surface. In other words, the second air flow path 2000 may be used to collect
dirt through the inlet 206 such that the mobile free standing air treatment unit 100
may be used to clean the surface.
[0076] Optionally, as exemplified, the suction motor 314 of the surface cleaning apparatus
300 is used to draw air through the first air flow path 2000. It will be appreciated
that, in other embodiments, a different suction motor may be used, e.g., the suction
motor may be part of the mobile free standing air treatment unit 100
[0077] By providing two different air flow paths for two different modes of operation, the
dirt from the vacuuming unit 200 and the surface cleaning apparatus 300 in the air
treatment unit 208 may both be collected in the dirt collection region 214. For example,
the surface cleaning apparatus 300 may be docked at the docking system 400 and may
use the first air flow path 100 to remove collected dirt from the surface cleaning
apparatus 300 into the dirt collection region 214. The user may then proceed to use
the surface cleaning apparatus 300 for further cleanup of a surface and/or may empty
the dirt collected by multiple surface cleaning apparatus from a single location.
[0078] It will be appreciated that the docking unit 400 may be any design capable of facilitating
the formation of the first air flow path 1000 and/or the second air flow path 2000
between the surface cleaning apparatus 300 and the vacuum unit 200. For example, the
docking unit 400 may be adjacent to, or integrally formed with, the vacuum unit 200
(e.g., Figures 1-3), or may be an independent docking unit 400 (e.g., Figures 4-7).
[0079] As exemplified in Figures 1-3, the docking unit 400 is attached directly to air treatment
member 208. The docking unit 400 may use any method to align a surface cleaning apparatus
300 within the docking unit 400 such that the air flow path 1000 and/or 2000 can be
formed. For example, system 400 includes two coupling members 430 for surface cleaning
apparatus 300 to contact. As exemplified in Figure 2, the coupling members 430 are
sleeves that are attached to the air treatment unit 208 for receiving the surface
cleaning apparatus 300. In some embodiments, the system 400 may include a single sleeve
for the surface cleaning apparatus 300 to contact. Other examples of coupling the
surface cleaning apparatus 300 to the unit 208 may include a clip, a slot within the
air treatment unit 208, magnets, and/or any other coupling member for connecting the
surface cleaning apparatus 300 to docking system 400.
[0080] As exemplified in Figures 2-3, when the surface cleaning apparatus 300 is docked
at the docking system 400 ready for evacuation, the first inlet 402 is connected in
flow communication with the outlet port 306 of the surface cleaning apparatus 300
and clean air outlet 404 is connected in flow communication with the inlet port 310
of surface cleaning apparatus 300. In other words, when the surface cleaning apparatus
300 is positioned in the docking system 400, the outlet port 306 is aligned with the
inlet port 402 and the inlet port 310 is aligned with the outlet port 404, thereby
facilitating the air flow path 1000.
[0081] Accordingly, when in the first docking mode with the docking unit of Figures 1-3,
as illustrated in Figure 2, the first air flow path 1000 may travel from dirt collection
chamber 312 of surface cleaning apparatus 300, out outlet port 306 and through first
inlet 402 of the docking unit 400. Air flow path 1000 may then travel through docking
unit 400 to dirty air outlet 408 and through second dirty air inlet 226 of air treatment
unit 208 into the air treatment unit 208. From there, air flow path 1000 may travel
through clean air outlet 228 of air treatment unit 208 to clean air inlet 410 of docking
unit 400. Air flow path 1000 may then continue through clean air outlet 404 of docking
unit 400, inlet port 310 of surface cleaning apparatus 300, suction motor 314 and
out clean air outlet 308.
[0082] As exemplified in Figures 4-7, the docking unit 400 is an independent region that
provides an intermediary coupling region between the surface cleaning apparatus 300
and the vacuuming unit 200. In some embodiments, as exemplified in Figure 4, the docking
unit 400 includes a location, e.g., base 406, for receiving the air treatment unit
208 and vacuuming unit 200, and a location 420 for the surface cleaning apparatus
300 to be docked. Docking unit 400 may use any method to align the vacuuming unit
200 and air treatment unit 208 within the station 400. Docking unit 400 may further
include any method to align surface cleaning apparatus within the station 400.
[0083] Referring to Figure 4, as exemplified, the docking unit 400 comprises a body 401
having a base 406. As shown, the docking unit 400 is generally configured as a vertical,
rectangular structure, having an upright section. It will be appreciated that the
docking unit 400 may have any other suitable shape or design.
[0084] When in the first docking mode with the docking unit of Figures 4-9, as illustrated
in Figure 5, the docking unit 400 may include a first docking outlet 408 and a second
inlet 410. First docking outlet 408 may be connected in fluid communication with the
second dirty air inlet 226 of air treatment unit 208 and the second inlet 410 may
be connected in fluid communication with the clean air outlet 228 of air treatment
unit 208. As illustrated in Figure 5, the air flow path 1000 is the similar to the
air flow path 1000 shown in Figure 2, but the air passes through the body of the docking
unit 400, from inlet 402 to outlet 408, and then through inlet 226 and from outlet
228 through inlet 410 and then through outlet 410.
[0085] Referring to Figures 3 and 6, as exemplified, the unit 100 is in a cleaning mode.
As illustrated in Figure 3, the second air flow path 2000 extends from the dirty air
inlet 204 of vacuuming unit 200 through air treatment member 208 to outlet 404. Outlet
404 is in fluid communication with inlet port 310 of surface cleaning apparatus 300.
The second air flow path 2000 may extend, as illustrated, from the inlet port 310
through the suction motor 314 of surface cleaning apparatus 310 and out the clean
air outlet 308. As illustrated in Figure 6, the second air flow path 2000 is similar
to the air flow path 2000 illustrated in Figure 3, except that the air also passes
through the body of the docking unit 400, from the dirty air inlet 204 of vacuuming
unit 200 through air treatment member 208 to clean air outlet 228 and through clean
air inlet 410 of docking unit 400. Air flow path 2000 may then continue through clean
air outlet 404 of docking unit 400, inlet port 310 of surface cleaning apparatus 300,
suction motor 314 and out clean air outlet 308.
[0086] In some embodiments, the vacuuming unit 200 may include a flexible hose 206 and/or
other accessory positioned upstream of the second inlet 204. When the surface cleaning
apparatus 300 is docked and operating in the cleaning mode, the flexible hose 206
may be used to clean areas proximate the mobile free standing air treatment unit 100.
As exemplified in Figures 1-3, 5, 6, and 8-10, the flexible hose 206 may protrude
from the air treatment unit 208 and may be in fluid communication with second inlet
204. It will be appreciated that the flexible hose 206 may be located anywhere on
the air treatment unit 208.
[0087] During operation in the cleaning mode, as exemplified in Figures 3 and 6 and illustrated
by the second air flow path 2000, air may travel from the flexible hose 206, through
the second inlet 204 and into the air treatment member 208 where the dirt is collected
within the dirt collection chamber 214.
[0088] The flexible hose 206 may be any length and/or size. The flexible hose 206 may be
connected (e.g., directly connected) to the downstream end of any suitable accessory
tool such as a rigid air flow conduit (e.g., an above floor cleaning wand), a crevice
tool, a mini brush, or any other cleaning apparatus.
Removable air treatment unit
[0089] In accordance with this aspect, which may be used by itself or in combination with
one or more other aspects, the air treatment unit 208 may be removably mounted to
the mobile free standing air treatment unit 100, such as for emptying or cleaning.
[0090] Air treatment unit 208 may be removable from the mobile free standing air treatment
unit 100 for emptying, either with the dirt collection chamber 214 thereof closed
or with the dirt collection chamber 214 open (e.g., a lid 244 may be removed). Accordingly,
the air treatment unit 208 may be removably mounted to a main body. The main body
may comprise, consist essentially of or consist of the docking unit 400. Accordingly,
the body 401 of the docking unit 400 may be the main body of the vacuuming unit 200
or the mobile free standing air treatment unit 100 may have a main body to which the
docking unit 400 and the vacuuming unit 200 may be mounted and the air treatment unit
208 may be removable therefrom.
[0091] In order to empty the air treatment unit 208 the air treatment unit 208 may have
an openable door 216. The door 216 may be positioned anywhere on the air treatment
unit 208. When the door 216 is opened, dirt may be emptyable from the air treatment
unit 208. The air treatment unit 208 may be removable from the mobile free standing
air treatment unit 100 with the door 216 closed. Accordingly, a user may remove the
air treatment unit 208 from the unit 100 with the door 216 closed, such that dirt
does not accidentally spill. The user may then move the air treatment unit 208 and
empty the dirt collection region 214.
[0092] Optionally, the door 216 may be revealed when the air treatment unit 208 is removed.
For example, door 216 may be part or all of a lower wall of the air treatment unit
208.
[0093] The door 216 may open by any means. As exemplified in Figure 4, the openable door
216 may have a handle 218 and may be pivotably openable in an outward direction from
air treatment member 208 around a hinge 220. In some embodiments, the door 216 may
open by, including, but not limited to, sliding, opening inwardly, and/or may be fully
removably from the air treatment unit 208.
Suction source
[0094] In accordance with this aspect, which may be used by itself or in combination with
one or more other aspects, a common motor and fan assembly may be used to operate
the surface cleaning apparatus 300 when used to clean a surface and the mobile free
standing air treatment unit 100 when the surface cleaning apparatus 300 is docked.
[0095] Accordingly, the mobile free standing air treatment unit 100 may operate using suction
motor 314 located within the surface cleaning apparatus 300. As such, each of the
docking mode and cleaning mode may be operable using, for example, suction motor 314
of the surface cleaning apparatus 300. Accordingly, in some embodiments, vacuuming
unit 200 may not include a fan and motor assembly. Using a single suction motor 314
may reduce the initial cost since an independent suction motor is not required to
operate the unit 100. Additionally, providing an absence of suction motor in the vacuuming
unit 200 may simplify the design, decrease weight, and make manufacturing more efficient.
Power source
[0096] In accordance with this aspect, which may be used by itself or in combination with
one or more other aspects, a common power source may be used to operate the surface
cleaning apparatus 300 when used to clean a surface and the mobile free standing air
treatment unit 100 when the surface cleaning apparatus 300 is docked.
[0097] Accordingly, the mobile free standing air treatment unit 100 may operate using a
single energy storage member, and optionally suction motor 314, located within the
surface cleaning apparatus 300. As such, each of the docking mode and cleaning mode
may be operable using, for example, battery 332, optionally with suction motor 314,
of the surface cleaning apparatus 300. Accordingly, in some embodiments, vacuuming
unit 200 may not include an on board energy storage member and it may optionally not
include a power cord. Using a single energy storage member may reduce the initial
cost since an independent battery is not required to operate the unit 100. Additionally,
providing an absence of energy storage member in the vacuuming unit 200 may simplify
the design, decrease weight, and make manufacturing more efficient.
[0098] When in the first docking mode, the sole air moving member of the unit 100 may be
the suction motor 314 of surface cleaning apparatus 300. As exemplified in Figures
2, 3, 5, 6, and 9, the mobile free standing air treatment unit 100 may be operable
through first flow path 1000 and second air flow path 2000 through the sole air movement
provided by the suction motor 314 and fan assembly of surface cleaning apparatus 300.
In other words, when the surface cleaning apparatus 300 is docked at the first docking
unit 400, the suction motor 312 of the surface cleaning apparatus 300 may be the sole
air moving member of a combiner mobile free standing air treatment unit 100 and surface
cleaning apparatus 300.
[0099] While the unit 100 and the surface cleaning apparatus 300 may use suction motor 314
of the surface cleaning apparatus 300 as a common suction source as discussed previously,
as exemplified in Figure 4, a suction motor 212 may be provided in the vacuuming unit
200 to generate vacuum suction through an air flow path, and may be positioned within
a motor housing. Suction motor 212 may be a fan-motor assembly including an electric
motor and impeller blade(s). In embodiments where the vacuuming unit 200 includes
a suction motor 212, it will be appreciated that either or both of the suction motor
314 and 212 may be used to facilitate air movement through the first air flow path
1000 and/or the second air flow path 2000.
Charging unit
[0100] In accordance with this aspect, which may be used by itself or in combination with
one or more other aspects, the unit 100 may include a charging station to recharge
an on board energy storage member. For example, the unit 100 may include an energy
storage member and may be operable in a portable mode when not connected to a mains
power supply. Alternately, or in addition, surface cleaning apparatus 300 may include
an energy storage member. In any such case, the unit 100 may be connected to a mains
power supply by a power cord and may therefore recharge an energy storage member provided
in unit 100 and/or surface cleaning apparatus 300.
[0101] For example, docking unit 400 may include a charging unit 414 where the energy storage
member 332 of the surface cleaning apparatus 300 is rechargeable when docked at the
docking system 400. Accordingly, the surface cleaning apparatus 300 may be charged
by the same docking unit 400 while surface cleaning apparatus 300 is emptied, thereby
providing a single device used for multiple operations. The surface cleaning apparatus
300 may evacuate dirt from the dirt collection chamber 312 at the same time that energy
storage member 332 is charged at charging unit 414.
[0102] As exemplified in Figure 5, docking unit 400 may include a charging unit 414 that
may be powered by electrical connection (power cord) 412. As shown, electrical connection
412 may be a connection to a mains power supply, such as, for example, an outlet to
be plugged into a wall. In some embodiments, the power supply of the docking unit
400 used to recharge the surface cleaning apparatus 300 may be an on board energy
storage member located within docking unit 400.
[0103] In some embodiments, unit 100 may be designed such that the unit 100 may be carried
by the user with the handle 202 of the vacuuming unit 200. Accordingly, the user may
clean up areas with larger spills with vacuuming unit 200 and clean smaller, harder
to reach areas with the surface cleaning apparatus 300. In other words, the suction
motor 314 and/or battery 332 of the surface cleaning apparatus 300 may be used to
provide suction and/or electrical power to the vacuuming unit 200 to clean surfaces
using the second air flow path 2000 and/or the surface cleaning apparatus 300 may
be separated from the vacuuming unit 200 to clean harder to reach areas.
A Plurality of Surface Cleaning Apparatus
[0104] In accordance with this aspect, which may be used by itself or in combination with
one or more other aspects, the mobile free standing air treatment unit 100 is provided
a second docking unit for a second surface cleaning apparatus. The second docking
unit includes a third dirty air inlet and a third air flow path extending from the
third dirty air inlet to the first clean air outlet. When the second surface cleaning
apparatus is docked at the second docking unit, the mobile free standing air treatment
unit 100 may use the third air flow path to withdraw dirt from the second surface
cleaning apparatus.
[0105] An advantage of this design is that dirt collected by the second surface cleaning
apparatus may be evacuated into the same dirt collection region as the first surface
cleaning apparatus 300. Another advantage is that the first and second surface cleaning
apparatus may each be charged while docked at the first and second docking units,
respectively. A further advantage is that the same power source or fan and motor assembly
may be used to evacuate dirt from the second surface cleaning apparatus as is used
to evacuate dirt from the first surface cleaning apparatus 300.
[0106] In accordance with this aspect, as exemplified in Figures 8-10, the mobile free standing
air treatment unit 100 may include a second docking unit 450 for a second surface
cleaning apparatus 500. The docking unit 450 may include a third dirty air inlet 452
and a third air flow path 3000 extending from the third dirty air inlet 452 to a clean
air outlet, which may be the first clean air outlet 404 if the fan and motor assembly
is suction motor 314 of surface cleaning apparatus 300.
[0107] The mobile free standing air treatment unit 100 may be operable in a second docking
mode where the surface cleaning apparatus 300 is docked in the docking unit 400 and
is connected in air flow communication with the first inlet 402 and the second surface
cleaning apparatus 500 is docked at the docking unit 450 and is connected in air flow
communication with the third dirty air inlet 452. The mobile free standing air treatment
unit 100 may be operable using the third air flow path 3000 to withdraw dirt from
the second surface cleaning apparatus 500. In other words, the third air flow path
3000 may be used to evacuate dirt collected in the surface cleaning apparatus 500
into the dirt collection region 214, as exemplified by the air flow path 3000 shown
in Figure 10.
[0108] The second surface cleaning apparatus 500 may be any type of surface cleaning apparatus,
including, but not limited to, an autonomous vacuum cleaner (as exemplified in Figures
8-10) a hand vacuum cleaner, a stick vacuum cleaner, an upright vacuum cleaner, a
canister vacuum cleaner, an extractor, a wet/dry type vacuum cleaner, or the like.
[0109] The autonomous surface cleaning apparatus (also referred to herein as a robotic vacuum
cleaner) may be of any shape and configuration. As exemplified in Figures 8-10, the
robotic vacuum cleaner 500 may have a housing 506 defined by a generally circular
configuration. One or more wheels 508 may be provided, at a lower end of the vacuum
housing 506, for moving the robotic vacuum cleaner 500 over surfaces requiring cleaning.
It will be appreciated that, in alternate embodiments, housing 500 may not have a
circular configuration, but have any other suitable design or shape.
[0110] It will be appreciated that the second docking unit 450 may be any size, shape, and/or
position proximate to, or integral with, the unit 100. As with first docking unit
400, second docking unit 450 may be a one piece assembly with the air treatment unit
208 and/or first docking unit 400, e.g., it may be non-removably mounted thereto or
integrally formed therewith,
[0111] As exemplified in Figures 8-10, the docking unit 450 is positioned below the base
406 of first docking unit 400. For example, the docking unit 450 may be positioned
adjacent to air treatment unit 208 and/or positioned adjacent to surface cleaning
apparatus 300.
[0112] As exemplified in Figure 8, the second surface cleaning apparatus 500 may include
an outlet port 502 and docking unit 450 may include a third dirty air inlet 452. The
third dirty air inlet 452 may be positioned to be in fluid flow communication with
the outlet port 502 of the second surface cleaning apparatus 500 when the second surface
cleaning apparatus 500 is docked in the docking unit 450 of the mobile free standing
air treatment unit 100. In other words, the outlet port 502 may be aligned with and
abutted by the third dirty air inlet 452 to position the air treatment unit 510 of
the second surface cleaning apparatus 500 in the air flow path 3000. Removably coupling
the dirt outlet 502 may be to the dirt inlet 452 of the docking unit 450 may allow
for the transfer of dirt and debris collected by the second surface cleaning apparatus
500 into the dirt collection region 214 of the mobile free standing air treatment
unit 100. The outlet port 502 may be provided at any location in the robot housing
506, including, but not limited to, at a rear end, top end or lower end of housing
506. There may be a plurality of dirt outlet ports 502 provided on the vacuum 500.
[0113] The dirt outlet 502 may be in fluid communication with an air treatment unit 510
located inside the robot housing 506. The air treatment element may be, including,
but not limited to, a cyclone, a filter, a momentum separator, a bag or some combination
thereof. As exemplified in Figure 8, the air treatment unit 510 may include a robot
dirt collection chamber 504 for storing dirt collected by the robotic vacuum cleaner
500 during the course of cleaning. The robotic vacuum cleaner 500 may have a one or
a plurality of dirt bins or dirt collection chambers 504. The robot dirt collection
chamber 504 may be fixedly secured in position in the robot housing 506 or may be
removable from the robot housing 506.
[0114] The robotic vacuum cleaner 500 may include a suction motor to draw, or assist in
drawing, dirt into robot dirt bin 504 by providing an air flow passage from a dirty
air inlet to a clean air outlet. The dirty air inlet and clean air outlet may be positioned
at a lower end of the robotic vacuum cleaner 500, but it will be appreciated that
they may be positioned anywhere on the robot body 506. In some embodiments, one or
more pre-motor filters may be provided in the airflow path upstream of the suction
motor. Pre-motor filters can be formed from any suitable physical, or porous filter
media. For example, pre-motor filters may be one or more of a foam filter, a felt
filter, a HEPA filter, or other physical filter media. In some embodiments, pre-motor
filter may include, for example, an electrostatic filter.
[0115] In a second docking mode, the same dirt chamber may be used to collect dirt that
is evacuated from the second surface cleaning apparatus 500 as is used to collect
dirt that is evacuated from the first surface cleaning apparatus 300. Accordingly,
the air treatment unit 208 may be provided in the third air flow path 3000. For example,
in the second docking mode, the mobile free standing air treatment unit 100 may be
operable using the third air flow path 3000 to evacuate dirt from the second surface
cleaning apparatus 500 into the air treatment unit 208. Accordingly, the dirt from
multiple surface cleaning apparatus may be evacuated into a single dirt collection
region 214, which may be subsequently emptied by the user.
[0116] As shown in Figure 10, third air flow path 3000 may direct air from the second surface
cleaning apparatus 500 through the mobile free standing air treatment unit 100 and
into the air treatment unit 208. Dirt collected in the dirt collection chamber 504
of the second surface cleaning apparatus 500 may be directed through the outlet port
502 of the second surface cleaning apparatus 500, through the second inlet 452 of
the docking unit 450, and into the air treatment unit 208 through dirty air outlet
408 and second dirty air inlet 226.
[0117] In the second docking mode, the power source and/or the fan and motor assembly used
to evacuate the first surface cleaning apparatus 300 in the first docking mode may
be used. Accordingly, as exemplified in Figure 10 and illustrated by the third air
flow path 3000, the motive power used to evacuate the second surface cleaning apparatus
500 in the second docking mode may be derived from the suction motor 314 of surface
cleaning apparatus 300. In other words, the evacuation of the second surface cleaning
apparatus 500 may use the suction motor 314 of the first surface cleaning apparatus
300, without requiring additional motive power from either the air treatment unit
208 and/or the second surface cleaning apparatus 500. Therefore, in Figure 10, once
the dirt has been collected within the air treatment member 208, the air may be withdrawn
from the air treatment member 208 along air flow path 3000 through the suction motor
314 of surface cleaning apparatus 300 and out the clean air outlet 308.
[0118] It will be appreciated that the mobile free standing air treatment unit 100 may receive
and/or couple with any number of surface cleaning apparatus and/or vacuuming units.
For example, in some embodiments, the mobile free standing air treatment unit 100
may not include a vacuuming unit 200 and may receive a first surface cleaning apparatus
300 and a second surface cleaning apparatus 500. Accordingly, in such an embodiment,
the mobile free standing air treatment unit 100 may be referred to as a docking apparatus
100 and may operate in the first docking mode and the second docking mode without
operating in a cleaning mode.
Docking unit Including Air-Impermeable Bag
[0119] In accordance with this aspect, which may be used by itself or in combination with
one or more other aspects, the mobile free standing air treatment unit 100 may removeably
receive an air impermeable bag in the first dirt collection region 214 of the mobile
free standing air treatment unit 100. An advantage of this design is that dirt may
be evacuated from one or more surface cleaning apparatus and/or may be collected using
vacuuming unit 200 and be deposited into the bag, providing a single location for
dirt collection that is removable from the dirt collection region. Collecting dirt
in the bag may provide for a cleaner operation when emptying the dirt collection region,
since dirt may not directly contact the dirt collection region.
[0120] In accordance with this aspect, an air impermeable bag 222 may be removably receivable
in the dirt collection region 214 where, in operation, dirt is collected in the bag
222. The first dirt collection region 214 may be openable and when it is opened, the
bag 222 may be removable 222, e.g., in an upward direction. In some embodiments, the
mobile free standing air treatment unit 100 may be inoperable when the dirt collection
region is opened to remove the bag 222. In other words, opening the dirt collection
region 214 may prevent accidental operation of the mobile free standing air treatment
unit 100.
[0121] As exemplified in Figure 7, the first dirt collection region 214 may have an openable
lid 224 and, when the lid 224 is opened, the bag 222 may be removable upwardly out
of the dirt collection region 214. When lid 224 is lifted from the dirt collection
chamber 214, the interior of the dirt collection chamber 214 may be accessible from
the upward direction.
[0122] In some embodiments, the dirt collection chamber 214 may not include the bag 222
and the dirt collection chamber 214 may be emptied by opening the lid 224 and, e.g.,
inverting dirt collection chamber 214.
[0123] The lid 224 may be secured, e.g., to dirt collection chamber 214, in an operating
position as exemplified in Figure 6 by a locking member such as a snap fit, a bayonet
mount, or any other means. In some embodiments, the lid 224 may include the first
air treatment stage and/or the second air treatment stage.
[0124] Using the bag 222 may reduce the amount of residual dirt left in the dirt collection
region 214 when the dirt collection region 214 is emptied. For example, without the
bag 222, dust may remain within the dirt collection region 214 of the air treatment
unit 208 and may require more effort to remove it.
[0125] As shown in Figures 6 and 7, the bag 222 may be attached to the inner surface of
dirt collection region 214. In the illustrated example, bag 222 may include two or
more fastening members 221 on outer surfaces of the bag 222. The inner surface of
dirt collection region 214 may include two or more corresponding fastening members
223 to attach the fastening members of bag 222 to secure the bag 222 within the dirt
collection region 214. The bag 222 may be in communication with the dirt collection
region 214 by, including, but not limited to, a hook and loop system, a clip, a magnet,
a suction device, a peg, or some combination thereof. It will be appreciated that
the bag may be held in position in the dirt collection region 214 by any means known
in the art.
[0126] In some embodiments, as described previously, the air treatment unit 208 may include
a plurality of cleaning stages. The plurality of cleaning stages may each be emptyable
into the bag 222. Accordingly, all cleaning stages of each surface cleaning apparatus
300, 500 may be emptyable into a single bag 222 for facilitating efficient emptying
of the unit 100.
[0127] In some embodiments, air treatment unit 208 may include a method to sense if dirt
collection chamber 214 has been opened, such as a sensor (not shown). For example,
as shown in Figure 7, the lid 224 of air treatment member 208 has been opened and
bag 222 is able to be removed from dirt collection chamber 214. A sensor of air treatment
unit 208 may then communicate with mobile free standing air treatment unit 100to prevent
operation of the mobile free standing air treatment unit 100.
[0128] In some embodiments, the mobile free standing air treatment unit 100 may be inoperable
when a bag 222 is absent from the first dirt collection region 214. Accordingly, a
user may be prevented from accidentally operating the unit 200 and/or evacuating the
surface cleaning apparatus 300 if there is no bag 222 in the dirt collection region
214.
[0129] While the above description describes features of example embodiments, it will be
appreciated that some features and/or functions of the described embodiments are susceptible
to modification without departing from the spirit and principles of operation of the
described embodiments. For example, the various characteristics which are described
by means of the represented embodiments or examples may be selectively combined with
each other. Accordingly, what has been described above is intended to be illustrative
of the claimed concept and non-limiting. It will be understood by persons skilled
in the art that other variants and modifications may be made without departing from
the scope of the invention as defined in the claims appended hereto. The scope of
the claims should not be limited by the preferred embodiments and examples, but should
be given the broadest interpretation consistent with the description as a whole.