Field of the Invention
[0001] The present invention relates to a heat exchanger for heating a fluid to an exit
temperature. The heat exchanger comprises a closed heating chamber comprising a heating
liquid and one or more heating elements configured for heating the heating liquid,
and one or more flow pipes having a pipe inlet and a pipe outlet configured for receiving
a fluid. The one or more flow pipes are arranged in the closed chamber in contact
with the heating liquid.
Background of the Invention
[0002] Pressurised steam cleaners and hot water washers are utilized in a variety of situations
for cleaning purposes. Such systems generally include a reservoir tank which include
at least one heating element. This tank is connected to the inlet of a pump, and subsequently
heated if elevated temperature is needed. And then discharged under pressure through
the nozzle of a wand.
[0003] Equipment of this type is controlled primarily by switching the pump on and then
manipulating the wand as necessary to spray the object being cleaned.
[0004] The exit temperature of the pressurized fluids in such pressurised systems are typically
limited to a temperature of 60-80 degrees Celsius depending on the exit pressure and
the composition of the fluid. The limitation is generally set by the high-pressure
pump. Generally, a reservoir of fluid to be used in one cleaning cycle is heated and
subsequently pressurized in a high-pressure pump. The maximum temperature of the fluid
is set by the cavitation point of fluid delivered to the high-pressure pump.
[0005] Exemplary uses of pressurized hot water or steam cleaners and washers are the marine
and offshore industries for cleaning off oil, barnacles, algae, mud, salt and other
residues from surfaces. Some of the drawbacks includes heating a large fluid reservoir
and hence a long start-up time and large reservoir tanks taking up space and especially
the limitation of temperature.
[0006] In the case of cleaning systems with electrical heaters, it is especially important
that the heating elements always be substantially filled or covered during operation
to avoid uneven heating and thus premature burnout of the resistance elements.
[0007] US2015016811 AA discloses a circulation heater using a heater body comprising a cast body having
resistance heating elements therein and having spirally wound flexible heater tubing
wrapped about the heater body. After casting, the heater body is machined to form
at least one spiral channel for receiving the heater tube therein. Teflon or other
flexible and preferably resiliently compressible tubes are used to allow insertion
of the tubing into the pre-cut heater channel and the heater body is formed of cast
aluminium or other suitable cast material.
Object of the Invention
[0008] One objective of the present invention is to overcome one or more drawbacks of prior
art including achieving a heat exchanger with a faster start-up time, reduced energy
consumption and higher exit temperatures.
[0009] A further objective is to achieve more compact high-temperature systems and high-temperature,
high-pressure systems.
[0010] A further objective is to achieve a heat exchanger suitable to be used for heating
of both liquid and fluid.
Description of the Invention
[0011] One or more of the above objectives are achieved by a heat exchanger for heating
a fluid to an exit temperature.
[0012] The heat exchanger comprises a closed heating chamber comprising a heating liquid
and one or more heating elements. The heating elements are configured for heating
the heating liquid.
[0013] The heat exchanger furthermore comprises one or more flow pipes having a pipe inlet
and a pipe outlet. The one or more flow pipes being configured for receiving a fluid.
[0014] The flow pipes are configured for transporting the received fluid.
[0015] The one or more flow pipes are arranged in the closed heating chamber in contact
with the heating liquid, such that the fluid, when in the one or more pipes is heated
by the heating liquid to the exit temperature.
[0016] In one aspect, the heating elements may be arranged in direct contact with the heating
liquid.
[0017] The heating chamber may be a high-pressure tank.
[0018] One effect of using a heating fluid for heating the fluid is that a liquid - fluid
(liquid-to-fluid or fluid-to-liquid) heat transfer can be achieved, which is a very
effective heat transfer process. Furthermore, utilizing the heat from the heating
elements to continuously heating the heating liquid in the chamber in combination
with the effective heating of the fluid in the one or more pipes achieves for a heat
exchanger to be operated with a small heating reservoir i.e. the heating liquid in
the closed heating chamber.
[0019] A further effect of the heat exchanger is that a fast start-up time is achieved because
of the small reservoir.
[0020] In one aspect, the heating elements may be electric heating elements, which may be
preferred for reduced explosion risk when compared to heat burners.
[0021] Another effect of using a closed heat chamber is that the heating liquid is isolated
from the circulated fluid to be used for a given purpose. The heating liquid in this
embodiment should be chosen in accordance with the heating elements and the operation
temperature. The operation temperature of the heating liquid depends on the intended
exit temperature and/or pressure of the circulated fluid to be achieved and the flow
rate of the circulated fluid.
[0022] The heat exchanger may be configured for operating with fluids or compositions of
fluids comprising water, steam, oil, gas, amongst others.
[0023] Fluid refers to any substance that flows i.e. both liquids and gases. Thus, a liquid
- gas heat exchanger may be achieved for heating steam. Steam is widely used within
the marine and energy sector for not only cleaning purposes but also other engineering
applications such as liquid heating, defreezing etc.
[0024] In one aspect, the heating liquid may be chosen from a group of water-based liquids
with additives preventing freezing, such as glycol or a mix of water and glycol.
[0025] In another aspect, the heating liquid may be chosen from a group of oil-based liquids
such as hydraulic oil, gear oil or similar.
[0026] These exemplary fluidic and liquid solutions are meant as such without limiting the
invention to be operated with one or more of these liquid- and/or fluidic solutions.
[0027] The fluid to be circulated in the pipes may be a liquid.
[0028] In one embodiment the heat exchanger comprises a circulation device configured for
creating a fluid flow through the one or more pipes with a flow direction form the
pipe inlet to the pipe outlet.
[0029] The circulation device may be configured to create the flow through pressure or suction.
[0030] One effect of this embodiment is that the flow rate of the fluid may be controlled
to achieve a desired exit temperature. Thus, the exit temperature may be regulated
by regulating the flow rate in the pipe(s).
[0031] Another effect is that a heat exchanger for pressurized fluid may be obtained with
a simple construction.
[0032] In one embodiment, the heat exchanger comprises a pre-heating chamber with a chamber
inlet and a chamber outlet.
[0033] The chamber outlet is fluidly connected to the pipe inlet in a flow path with flow
direction from the chamber outlet to the pipe inlet.
[0034] The pre-heating chamber is configured for preheating the fluid from the chamber inlet
to the chamber outlet.
[0035] One effect of pre-heating the fluid is that the surplus heating from external sources
may be utilized for obtaining a more energy effective process. By pre-heating the
fluid before entering the pipe(s), that flow rate in the pipe(s) may be increased
as the temperature increase to be achieved in the pipe(s) is reduced. This leads to
an even faster heat-exchange system or a heat exchanger with a further reduced heat
reservoir.
[0036] In a further embodiment of the heat exchanger with the pre-heating chamber, the closed
heat chamber is arranged in contact with the pre-heating chamber for liquid-to-fluid
heat transfer between the heat chamber and the pre-heating chamber for pre-heating
the fluid when in the pre-heating chamber.
[0037] In one aspect, the preheating chamber may be arranged to fully or at least to partly
surround the heating chamber.
[0038] In this embodiment, the waste heat or at least part of the waste heat from the heating
chamber is utilized for pre-heating the fluid to be heated additionally in the pipe(s)
[0039] In one aspect, the pre-heating chamber may be arranged in direct contact with the
heating chamber, for optimized heat transfer by exploiting the benefits of an effective
liquid - fluid heat transfer.
[0040] In one embodiment, the heat exchanger comprises a controller and a mix valve arranged
fluidly connected between the chamber outlet and the pipe inlet. The mix valve has
an external fluid inlet configured to be connected to an external fluid source.
[0041] The controller is configured for controlling the flow of the external fluid into
the mix valve.
[0042] One effect of the external fluid inlet of the mix valve and the controller is that
the composition of the fluid can be altered in the heat exchanger in a controlled
manner.
[0043] In one embodiment of the heat exchanger, the fluid is a liquid, and the circulation
device is a high-pressure pump arranged between the chamber outlet and the pipe inlet.
[0044] One effect of this embodiment is that the circulating liquid is heating after pressurizing,
which achieves for obtaining a high-pressure, high-temperature liquid using standard
components, including standard high-pressure pumps in combination with a small heating
reservoir in form of the heating liquid in the closed heating chamber.
[0045] This may even be achieved with a pre-heated circulated liquid as long as the cavitation
point of the liquid in the pump is not crossed.
[0046] One effect of this embodiment is that a high-pressure heat exchanger can be obtained
using a single chamber comprising the heating element(s), pipe(s) for high-pressure
application and two liquids; the heating liquid and the circulated liquid. I.e. a
simple and compact construction.
[0047] In one aspect, the pipe may be made of conventional materials used for high-pressure
applications such as stainless steel in various grades.
[0048] In a further embodiment of the heat exchanger operated with the high-pressure pump,
the heat exchanger furthermore comprises a temperature sensor and a controller.
[0049] The temperature sensor is configured for measuring the temperature of the fluid at
a point along the flow path between the chamber outlet and the high-pressure pump.
[0050] The controller is configured for controlling the flow of the external fluid into
the mix valve based on the measured temperature.
[0051] One effect of this embodiment is that the temperature of the fluid entering the high-pressure
pump can be controlled to avoid cavitation in the high-pressure pump, as the external
fluid inlet allows for adjusting the temperature of the fluid by mixing an external
fluid with a lower or higher temperature, that the temperature of the fluid entering
the mix valve.
[0052] The possibility of adjusting the temperature of the fluid entering the high-pressure
pump is beneficial for omitting the risk of cavitation in the high-pressure pump due
to fluid entering the pump with a temperature above a threshold temperature causing
cavitation of the fluid in the high-pressure pump.
[0053] Thus, this feature may be particularly relevant for high-temperature operation of
the heat exchanger, where the high-pressure heat exchanger is to be used with an exit
temperature above temperatures, which typically causes cavitation in high-pressure
pumps.
[0054] Hence, in the case where the circulated fluid is used as the heating fluid, the temperature
of the circulated fluid in the chamber may be heated above the cavitation threshold
temperature to ensure the correct exit temperature of the pressurized fluid. However,
the fluid entering the high-pressure pump should be below the cavitation threshold
temperature when entering the high-pressure pump, which thus can be achieved by adding
an external fluid having a lower temperature.
[0055] The threshold temperature may be 80 degrees Celsius, 70 degrees Celsius, 60 degrees
Celsius or a temperature within these intervals depending on the specific high-pressure
pump, the fluid composition, fluid pressure, pipe dimension, flow speed etc.
[0056] In one embodiment of the exchanger, the pipe(s) form(s) a helical path arranged around
the one or more heating elements.
[0057] One effect of the helical path is that the flow path in the pipe is extended while
maintaining a uniform distance to the heating element.
[0058] In one aspect, the heating elements may have an elongated shape and the helical path
may be arranged along the length of the heating elements.
[0059] In one aspect the pipe(s) may be arranged with the pipe inlet at the inlet end of
the chamber and with the outlet at the outlet end of the chamber. Or in alternative
configurations depending on how the fluid in the pipe is efficient heated.
[0060] In one embodiment of the heat exchanger, the pre-heating chamber comprises flow guides
adapted to guide the flow in the chamber for optimal heating of the circulated fluid
in the chamber.
[0061] The flow guides may for example be implemented by use of dividers formed on the inner
surface of the chamber for causing obstruction of the flow, mixing of fluid flows,
reduction of speed in specific areas or other beneficial effects optimizing the pre-heating
of the fluid in the chamber by optimized heat distribution and/or heat transfer.
[0062] In one embodiment, the heat exchanger comprises a heat insulating jacket encircling
the heating chamber and/or the pre-heating chamber in full or at least partly.
[0063] This may be beneficial for optimal energy-saving operation of the heat exchanger,
for reduced heat loss to the ambient surroundings, for re-heating the heat exchanger
within a short downtime, but also for security reasons for limiting the surface temperature
of the heat exchanger.
[0064] The insulating jacket may be made of a high heat-insulating materials such as stone/rock
wool or comparable materials, gas-filled or vacuum chamber(s) etc.
[0065] In one embodiment, the heat exchanger comprises a pressure relief valve arranged
in communication with the heating chamber.
[0066] Implementing a pressure relief valve can improve the security of the heater, as the
pressure in the heating chamber rises concurrently with the temperature of the fluid
in the chamber.
[0067] In one embodiment, the high-pressure heat exchanger may comprise a pressure reservoir
connected to the pressure relief valve. I.e. an accumulator with a membrane such that
the accumulator volume increases with higher pressure by expanding the membrane.
[0068] The pressure reservoir may be connected to or forming part of the heating chamber
for receiving expanded heating liquid.
[0069] The reservoir chamber addresses the issue of expansion of the heating fluid as temperature
increases.
[0070] Using a pressure reservoir can ensure a closed system, where the pressure in the
heat chamber can be adjusted concurrently with changes in the pressure e.g. as a result
of increased temperature with reduced risk of deformation of the chamber, the pipe(s)
and/ or the heating elements. Furthermore, the pressure reservoir achieves reusing
pressure changes for aligning the pressure in the heat chamber as the temperature
drops/elevates.
[0071] One or more of the objectives of the invention are achieved by a method of heating
a fluid to an exit temperature comprising acts of:
- heating a heating liquid using one or more heating elements,
- supplying a flow of fluid to one or more pipes with a fluid inlet temperature, and
- flowing the fluid through the one or more pipes.
[0072] In the method, the pipe(s) is arranged in contact with the heating liquid, such that
the fluid when in the pipe(s) is heated by the heating liquid to the exit temperature.
[0073] The effects and advantages achieved with the disclosed method may generally be in
accordance with the effects and advantages achieved by the disclosed embodiments of
the heat exchanger. The effects and advantages will therefore not be discussed or
elaboration on in further details here.
[0074] The method may be implemented in any suitable existing system or in a system retrofitted
hereto.
[0075] In one embodiment, the method comprises additional acts of pre-heating the fluid
to the fluid inlet temperature and/or pressurising the fluid before entering the one
or more pipes.
[0076] In one embodiment, the method comprises a further act of cooling the circulated fluid
after pre-heating and before pressurising the circulated fluid. This may be achieved
by adding additional non-pre-heated fluid to the fluid after pre-heating and before
pressurising the circulated fluid for lowering the temperature of the fluid to be
pressurised.
[0077] In one aspect of the method the fluid flow in the pre-heating chamber is guided for
optimal pre-heating of the fluid while in the chamber.
[0078] In one embodiment, the method comprises a further act of using the heat exchanger
according to any one of the above-disclosed embodiments.
[0079] One or more of the objectives of the invention may be achieved by a high-pressure
cleaning system comprising the heat exchanger operated with a high-pressure pump.
[0080] One or more of the objectives of the invention are achieved by use of the heat exchanger
according to one or more of the embodiments disclosed herein for a high-pressure cleaning
system.
[0081] The effects and advantages achieved with a high-pressure cleaning system comprising
the heat exchanger operated with a high-pressure pump or working according to the
disclosed method with pressurized fluid may generally be in accordance with the effects
and advantages achieved by the disclosed heat exchanger. The effects and advantages
will therefore not be discussed or elaboration further.
Description of the Drawing
[0082] The invention will now be explained with reference to the accompanying drawings wherein:
Figs. 1-2 illustrate three embodiments of a heat exchanger with a single chamber.
Figs. 3-5 illustrate one embodiment of a high-pressure heat exchanger with a pre-heating
chamber.
Figs. 6-7 illustrate methods of heating a fluid.
Detailed Description of the Invention
No |
Item |
1 |
heat exchanger |
10 |
pre-heating chamber |
12 |
chamber inlet |
14 |
chamber outlet |
18 |
flow guides |
20 |
fluid |
22 |
flow path |
24 |
flow direction |
28 |
heating liquid |
30 |
heating element |
32 |
mix valve |
34 |
circulation device e.g. pump or high-pressure pump |
36 |
external fluid inlet |
40 |
pipe |
42 |
pipe inlet |
44 |
pipe outlet |
50 |
pressure relief valve |
52 |
pressure reservoir (accumulator?) |
54 |
controller |
56 |
temperature sensor |
58 |
heat insulating jacket |
60 |
heat chamber |
72 |
fluid inlet temperature |
76 |
exit temperature |
80 |
high-pressure cleaning system. |
100 |
method |
102 |
supplying |
104 |
heating |
106 |
flowing |
108 |
cooling |
110 |
pressurising |
112 |
pre-heating |
[0083] Exemplary examples will now be described more fully hereinafter with reference to
the accompanying figures. The present examples may have different forms and should
not be construed as being limited to the descriptions set forth herein. Accordingly,
the examples are merely described below, by referring to the figures, to explain aspects
of the invention.
[0084] As used herein, the term "and/or" includes any and all combinations of one or more
of the associated listed items.
[0085] In the figures, when a layer, area, element, or plate is referred to as being "on",
"connected to" another layer, area, element, or plate, it may be directly on the other
layer, area, element, or plate, or intervening layers, areas, elements, or plates
may be present there between. Conversely, when a layer, area, element, or plate is
referred to as being "directly on", "directly connected to" another layer, area, element,
or plate, there are no intervening layers, areas, elements, or plates there between.
[0086] Like reference numerals refer to like elements throughout. Like elements will, thus,
not be described in detail with respect to the description of each figure. It should
also be noted that the figures are only intended to facilitate the description of
the examples.
[0087] They are not intended as an exhaustive description of the claimed invention or as
a limitation on the scope of the claimed invention. In addition, an illustrated example
needs not have all the aspects or advantages shown. An aspect or an advantage described
in conjunction with a particular example is not necessarily limited to that example
and can be practiced in any other examples even if not so illustrated, or if not so
explicitly described.
[0088] Fig. 1 illustrates two embodiments of a heat exchanger 1 with a single chamber.
[0089] The two illustrated embodiments differ in the arrangement of the pipe(s) 40 relative
to the heating elements 30 and the shape of the pipe(s) 40, where the embodiment illustrated
in figure 1A has pipe(s) 40 arranged with a main flow direction alone the length of
the heating elements 30, while in figure 1B, the pipe 40 is arranged helically or
in a spiral around the heating elements 30. The arrangement of the fluid inlets and
outlets also differs in the two embodiments.
[0090] This illustrates how the features in and in connection with the heating chamber 60
can be arranged in various ways in accordance with the use of the heat exchanger and
the shape of the components used. The components could generally be standard (off-the-shelve)
components.
[0091] In the following, the one or more pipes and the one or more heating elements will
be referred to in singular-form for simplicity.
[0092] The illustrated high-pressure heat exchangers 1 comprises a heating chamber 60 comprising
heating elements 30, heating liquid 28 and a pipe 40 arranged inside the chamber 60.
The pipe has a pipe inlet 42 and a pipe outlet 44. The bold arrows illustrate the
flow direction 24 of the fluid 20.
[0093] The pipe 40 is arranged in contact with the heating liquid 28 in the chamber 60,
such that the fluid in the pipe is indirectly heated by the liquid in the chamber.
[0094] A circulation device 34 is arranged after the pipe in the flow path 22 for obtaining
a flow of the fluid through the pipe. The circulation device 34 may in an alternative
embodiment be arranged in the flow path before the pipe.
[0095] Fig. 2. Illustrates yet another embodiment of the heat exchanger as illustrated in
figure 1A with a mix valve 32 and a temperature sensor 56 arranged in the flow path
22 before the circulating device 34 e.g. a high-pressure pump.
[0096] The mix valve has an external fluid inlet 36 configured to be connected to an external
fluid source, such that the composition or temperature of the fluid 20 can be altered
by mixing the fluid 20 with an external fluid.
[0097] The illustrated embodiment furthermore comprises a controller 54 which may be configured
for receiving data-input from the temperature sensor 56 of the measured temperature.
The controller 54 may be further configured to control the fluid flow of the fluid
20 and an external fluid based on the temperature of the fluid 20. Alternatively,
the controller 54 may be configured for controlling the fluid flow of the fluid 20
and an external fluid in accordance with an intended fluid composition to be achieved
in the pressure pump 34.
[0098] Figs. 3-5 illustrate one embodiment of a heat exchanger 1 with a closed heating chamber
60 comprising a heating fluid 28 and the heating elements 30 similar to the embodiment
illustrated in fig. 1B. The heat chamber 60 acts as a heat reservoir.
[0099] The fluid 20 is circulated in the pre-heating chamber 10 arranged around and in contact
with the heat chamber 60. This embodiment utilizes the well-known concept of liquid-to-fluid
(liquid - fluid) heat transfer between the heating liquid 28 and the circulated fluid
20 when in the pre-heating chamber 10, and between the heating liquid 28 and the fluid
20 when in the pipe 40.
[0100] The embodiment is illustrated with cut-out parts of the heat-exchanger and assembly
thereof. Figure 3, top illustrates the embodiment in assembled form. In this embodiment,
the pre-heating chamber 10 furthermore comprises flow guides 18 arranged helically
around the heat chamber 60 for guiding the circulated fluid 20 for achieving an extended
travel path in the pre-heating chamber from inlet 12 to outlet 14.
[0101] The illustrated heat exchanger furthermore comprises a pressure relief valve 50 in
communication with the heat chamber 60 and a pressure reservoir 52 connected to the
pressure relief valve.
[0102] Fig. 6 illustrates one method 100 of heating a high-pressure fluid 20 to an exit
temperature 76.
[0103] The method comprises an act of heating 104 a heating fluid 28 in a closed heating
chamber 60. This may be achieved by use of one or more heating elements.
[0104] The method 100 furthermore comprises acts of:
- supplying 102 a flow of fluid 20 to a pipe with a fluid inlet temperature 72, and
- flowing 106 the fluid 20 through the pipe.
[0105] The method may be performed using any one of the embodiments of the illustrated or
described heat exchanges 1, where the pipe 40 is arranged in contact with the heating
liquid 28, such that the fluid 20 when in the pipe 40 can be heated by the heating
liquid 28 to the exit temperature 76.
[0106] Fig. 7 illustrates another method 100 of heating a high-pressure fluid 20 to an exit
temperature 76. The same method acts as for the method illustrated in fig. 6 but comprises
additional acts of pre-heating 112 the fluid to the fluid inlet temperature 72 and/or
pressurising 110 the fluid before entering the pipe 40.
[0107] Fig. 7 illustrates a further embodiment of the method 10 with an additional act of
cooling 108 the fluid 20 after leaving the chamber but before pressurising 110 the
circulated fluid. This act must preferably be performed before pressurizing the fluid
20, and therefore the sequence of this act is illustrated with arrows illustrating
that this is a time-/process related act.
1. Heat exchanger (1) for heating a fluid (20) to an exit temperature (76), said heat
exchanger comprises:
- a closed heating chamber (60) for comprising a heating liquid (28) and comprising
one or more heating elements (30) configured for heating the heating liquid (28),
and
- one or more flow pipes (40) having a pipe inlet (42) and a pipe outlet (44) configured
for receiving and transporting a fluid (20),
wherein the one or more flow pipes (40) are arranged in the closed chamber to be in
contact with the heating liquid (28),
wherein the heating exchanger is configured for heating the fluid (20) received and
transported in the one or more pipes (40) by the heating liquid (28) to the exit temperature
(76), and
wherein the heat exchanger (1) further comprises:
- a circulation device (34) configured for creating a fluid flow through the one or
more pipes (40) with a flow direction from the pipe inlet (42) to the pipe outlet
(44), and
- a pre-heating chamber (10) with an inlet (12) and an outlet (14), wherein the chamber
outlet (14) is fluidly connected to the pipe inlet (42) in a flow path (22) with flow
direction (24) from the chamber outlet (14) to the pipe inlet (42), and
wherein said pre-heating chamber is configured for preheating the fluid (20) from
the chamber inlet (12) to the chamber outlet (14).
2. The heat exchanger (1) according to claim 1, wherein the closed heat chamber (60)
is arranged in contact with the pre-heating chamber (10) for fluid-to-fluid heat transfer
between the heat chamber (60) and the pre-heating chamber (10) for pre-heating the
fluid (20) when in the pre-heating chamber (10).
3. The heat exchanger (1) according to any one of claims 1 or 2 comprising one or more
pressure relief valves (50) arranged in communication with the heating chamber (60).
4. The heat exchanger (1) according to anyone of the preceding claims comprising a pressure
reservoir connected to or forming part of the heating chamber (60) for receiving expanded
heating liquid (28).
5. The heat exchanger (1) according to any one of the preceding claims, wherein the circulation
device (34) is a high-pressure pump arranged between the chamber outlet (14) and the
pipe inlet (42).
6. The heat exchanger (1) according to any one anyone or more of the preceding claims,
wherein the fluid (20) is a liquid.
7. The heat exchanger (1) according to anyone or more of the preceding claims comprising:
- a mix valve (32) arranged fluidly connected between the chamber outlet (14) and
the pipe inlet (42), said mix valve (32) has an external fluid inlet (36) configured
to be connected to an external fluid source, and
- a controller (54) configured for controlling the flow of the external fluid into
the mix valve (32).
8. The heat exchanger (1) according to claim 7, comprising a temperature sensor (56)
configured for measuring the temperature of the fluid (20) at a point along the flow
path (22) between the chamber outlet (14) and the high-pressure pump (34), and wherein
the controller (54) is configured for controlling the flow of the external fluid into
the mix valve (32) based on the measured temperature.
9. The heat exchanger (1) according to anyone or more of the preceding claims, wherein
the one or more pipes (40) form a helical path arranged around the one or more heating
elements (30).
10. The heat exchanger (1) according to anyone or more of the preceding claims, wherein
the pre-heating chamber comprises flow guides adapted to guide the flow in the pre-heating
chamber for achieving an extended travel path in the pre-heating chamber from inlet
(12) to outlet (14)
11. The heat exchanger (1) according to anyone or more of the preceding claims, wherein
the pre-heating chamber is arranged circular around the heating chamber to encircle
the heating chamber ().
12. A method (100) of heating a fluid (20) to an exit temperature (76) comprising acts
of:
- heating (104) a heating liquid (28) to at least the exit temperature (76) in a closed
heat chamber (60) using one or more heating elements (30),
- supplying (102) a flow of fluid (20) to one or more pipes (40) with a fluid inlet
temperature (72),
- flowing (106) the fluid (20) through the one or more pipes (40),
wherein the one or more pipes (40) are arranged in contact with the heating liquid
(28), such that the fluid (20) when in the one or more pipes (40) is heated by the
heating liquid (28) to the exit temperature (76), and
- pre-heating (112) the fluid (20) to the fluid inlet temperature (72), and/or
- pressurising (110) the fluid (20) before entering the one or more pipes (40),
wherein the fluid (20) is pre-heated by heat transfer from the heating liquid (28).
13. The method (100) according to claim 12, comprising a further act of adding additional
non-pre-heated fluid to the fluid after pre-heating (112) and before pressurising
(110) the circulated fluid for lowering the temperature of the fluid to be pressurised.
14. The method (100) according to claim 12 or 13 comprising a further act of using the
heat exchanger (1) according any one or more of claims 1-11.
15. A high-pressure cleaning system (80) comprising the heat exchanger (1) according to
anyone or more of claim 5.