TECHNICAL FIELD
[0001] This disclosure relates to an aerosol generating device and a control method.
BACKGROUND ART
[0002] An electric heating type aerosol generating device that generates aerosol by heating
an aerosol source and delivers the generated aerosol to a user is known. For example,
an electronic cigarette is a kind of the above-described aerosol generating device.
The electronic cigarette imparts a flavor component to generated aerosol to let the
user inhale the aerosol.
[0003] The amount of aerosol per unit time generated from the aerosol source varies depending
on a temperature at which a substrate containing the aerosol source is heated, in
addition to the properties and shape of the substrate. Therefore, the aerosol generating
device controls the heating temperature so that the amount of aerosol to be supplied
to the user becomes a desired amount. Generally, data expressing a temporal change
of the temperature is called a temperature profile, and data chronologically defining
the specification of temperature control for implementing the desired temperature
profile is called a heating profile.
[0004] For example, PTL 1 discloses a temperature profile that raises the temperature of
a heating element to a given high value in the first stage, lowers the temperature
of the heating element to a lower value in the subsequent second stage, and gradually
raises the temperature of the heating element in the subsequent third stage. This
temperature profile temporally flattens the aerosol generation amount to some extent.
PTL 1 also discloses that, in order to implement this temperature profile, the temperature
of the heating element is brought to a target temperature by PID control as typical
feedback control. PTL 2 discloses a method of temporarily stopping power supply to
a heating element when lowering the temperature of the heating element after it has
been raised.
CITATION LIST
PATENT LITERATURE
SUMMARY OF INVENTION
TECHNICAL PROBLEM
[0006] Unfortunately, the existing aerosol generating device still has room for improvement
regarding how to control the heating temperature over the heating period. For example,
to measure the temperature and feed back the measured temperature to control, the
followability of the measured temperature with respect to the real temperature must
be sufficient, however, depending on the situation of temperature control, it is not
easy to achieve both the efficiency of the temperature control and the followability
of the measured temperature. Moreover, although control behavior of the temperature
control is generally tuned through trial and error at the time of design, the environmental
conditions are not constant when aerosol is actually inhaled, and the properties of
substrates vary from type to type. Accordingly, if it is not possible to flexibly
change the control even after tuning is once completed, there is no other choice but
to apply suboptimal control when the environment has changed or the type is changed.
Also, if progress of the heating profile is controlled by achievement of a target
temperature, the timing of the progress advances or delays depending on the conditions,
so a decrease in the generated amount of aerosol due to early ending or prolongation
of the session may spoil the user experience.
[0007] The technology according to the present disclosure eliminates or mitigates at least
some of the above-described inconveniences, and aims at implementing improved temperature
control for generating aerosol.
SOLUTION TO PROBLEM
[0008] According to an aspect, there is provided an aerosol generating device including
a heating unit configured to generate aerosol by heating an aerosol source; a power
supply configured to supply electric power to the heating unit; a thermistor configured
to output a value depending on a temperature of the heating unit; and a control unit
configured to control the supply of electric power from the power supply to the heating
unit in accordance with a control sequence including at least a first section in which
electric power is supplied from the power supply to the heating unit by setting a
target value of temperature control of the heating unit at a value corresponding to
a first temperature, a second section which follows the first section and in which
the supply of electric power from the power supply to the heating unit is stopped
so that the temperature of the heating unit falls toward a second temperature lower
than the first temperature, and a third section which follows the second section and
in which electric power is supplied from the power supply to the heating unit, wherein
the control unit is configured to control the supply of electric power from the power
supply by using a first temperature index based on an electrical resistance value
of the heating unit, in the first section and the third section, and determine a timing
to terminate the second section by using a second temperature index based on the output
value from the thermistor.
[0009] The control unit may be configured to terminate the second section when it is determined
from the second temperature index that the temperature of the heating unit has reached
the second temperature.
[0010] The control unit may be configured to correct the second temperature index in the
second section based on a relationship between the first temperature index and the
second temperature index, and determine whether the temperature of the heating unit
has reached the second temperature by using the corrected second temperature index.
[0011] The control unit may be configured to acquire the first temperature index based on
the electrical resistance value of the heating unit, and the second temperature index
based on the output value from the thermistor, in a section preceding the second section,
and determine the relationship between the acquired first temperature index and the
acquired second temperature index.
[0012] The relationship between the first temperature index and the second temperature index
may include a difference in temperature change rate between the first temperature
index and the second temperature index.
[0013] The control unit may be configured to control the supply of electric power from the
power supply in the third section by using a control parameter set that differs depending
on the temperature of the heating unit indicated by the first temperature index at
the time of starting the third section.
[0014] The control unit is configured to, in a case where the temperature of the heating
unit at the time of starting the third section is lower than the second temperature,
use a first control parameter set for recovering the temperature of the heating unit
to the second temperature, and, in a case where the temperature of the heating unit
at the time of starting the third section is a third temperature not lower than the
second temperature, use a second control parameter set for maintaining the temperature
of the heating unit at the third temperature.
[0015] The first control parameter set includes a first value of a proportional gain of
feedback control, the second control parameter set includes a second value of a proportional
gain of feedback control, and the first value may be larger than the second value.
[0016] The first value of the proportional gain of feedback control, which is included in
the first control parameter set, may be equal to a value of a proportional gain used
when preheating the heating unit.
[0017] The control unit may be configured to, even before the temperature of the heating
unit reaches the second temperature, terminate the second section when a predetermined
time has elapsed from the start of the second section.
[0018] According to another aspect, there is provided a control method for controlling generation
of aerosol in an aerosol generating device. The control method may include process
steps corresponding to any combination of above-described features of the aerosol
generating device.
ADVANTAGEOUS EFFECTS OF INVENTION
[0019] The technology according to the present disclosure can implement improved temperature
control for generating aerosol.
BRIEF DESCRIPTION OF DRAWINGS
[0020]
Fig. 1 is a perspective view showing the outer appearance of an aerosol generating
device according to an embodiment;
Fig. 2 is an explanatory diagram for explaining the insertion of a tobacco stick into
the aerosol generating device shown in Fig. 1;
Fig. 3 is a block diagram showing an example of a general circuit configuration of
the aerosol generating device shown in Fig. 1;
Fig. 4 is a block diagram showing an example of the configuration of a measurement
circuit to be used to measure the temperature of a heating unit;
Fig. 5 is an explanatory diagram for explaining a measurement period and a PWM control
period during a heating period;
Fig. 6 is an explanatory diagram for explaining an example of the positional relationship
between the heating unit and a thermistor;
Fig. 7 is an explanatory diagram for explaining a temperature profile and a heating
profile according to an embodiment;
Fig. 8 is an explanatory diagram showing an example of a temperature profile in a
case where a residual time is added to the time length of a subsequent section because
the end of a temperature fall section is earlier than a predetermined time;
Fig. 9 is an explanatory diagram for explaining the relationship between a first temperature
index and a second temperature index;
Fig. 10 is an explanatory diagram showing two examples of the temperature profile
in a case where a target temperature of the subsequent section is reset to the temperature
at the terminating point in time of the temperature fall section;
Fig. 11 is an explanatory diagram showing an example of the temperature profile in
a case where the subsequent section is shortened because the end of the temperature
fall section is later than a predetermined time in the first modification;
Fig. 12 is an explanatory diagram showing an example of the temperature profile in
a case where the subsequent section is shortened because the end of the temperature
fall section is later than a predetermined time in the second modification;
Fig. 13 is an explanatory diagram showing an example of the temperature profile in
a case where the subsequent section is skipped and the next subsequent section is
shortened because the end of the temperature fall section is much later than a predetermined
time in the first modification;
Fig. 14 is an explanatory diagram showing an example of the temperature profile in
a case where the subsequent section is skipped and the next subsequent section is
shortened because the end of the temperature fall section is much later than a predetermined
time in the second modification;
Fig. 15 is an explanatory diagram showing an example of the temperature profile in
a case where the target temperature of a temperature-maintaining section before termination
is reset to the temperature at a reference point in time;
Fig. 16 is an explanatory diagram showing an example of the temperature profile including
a recovery section according to the third modification;
Fig. 17A is an explanatory diagram showing the first example of the configuration
of profile data describing the heating profile;
Fig. 17B is an explanatory diagram showing the second example of the configuration
of the profile data describing the heating profile;
Fig. 18 is a flowchart showing an example of the overall flow of an aerosol generation
process according to an embodiment;
Fig. 19 is a flowchart showing an example of a flow of a temperature control process
for a PID control section shown in Fig. 18;
Fig. 20A is a flowchart showing the first example of a flow of a temperature control
process for an OFF section shown in Fig. 18;
Fig. 20B is a flowchart showing the second example of a flow of the temperature control
process for the OFF section shown in Fig. 18;
Fig. 20C is a flowchart showing the third example of a flow of the temperature control
process for the OFF section shown in Fig. 18;
Fig. 21 is a flowchart showing an example of a flow of an end determination process
for a preheating temperature rise section;
Fig. 22 is a flowchart showing an example of a flow of an end determination process
for a temperature fall section; and
Fig. 23 is a flowchart showing an example of a flow of a control parameter selection
process after the end of the temperature fall section.
DESCRIPTION OF EMBODIMENTS
[0021] Hereinafter, embodiments will be described in detail with reference to the attached
drawings. Note, the following embodiments are not intended to limit the scope of the
claimed invention, and limitation is not made an invention that requires a combination
of all features described in the embodiments. Two or more of the multiple features
described in the embodiments may be combined as appropriate. Furthermore, the same
reference numerals are given to the same or similar configurations, and redundant
description thereof is omitted.
«1. Configuration Example of Device»
[0022] In this specification, an example in which the technology according to the present
disclosure is applied to a non-combustion-type device that generates aerosol by atomizing
an aerosol source by heating it without combustion will mainly be explained. A device
like this is also called a reduced-risk product (RRP) or is simply called an electronic
cigarette. However, technology according to the present disclosure is not limited
to this example and can be applied to an aerosol generating device of any kind such
as a combustion-type device or a medical nebulizer.
<<1 -1. Outer Appearance>>
[0023] Fig. 1 is a perspective view showing the outer appearance of an aerosol generating
device 10 according to an embodiment. Fig. 2 is an explanatory diagram for explaining
the insertion of a tobacco stick into the aerosol generating device 10 showninFig.
1. Referring to Fig. 1, the aerosol generating device 10 includes a main body 101,
a front panel 102, a display window 103, and a slider 104.
[0024] The main body 101 is a housing internally supporting one or more circuit boards of
the aerosol generating device 10. In this embodiment, the main body 101 has a substantially
cuboidal rounded shape elongated in the vertical direction of the drawing. The size
of the main body 101 can be a size which the user can grasp with one hand. The front
panel 102 is a flexible panel member covering the front surface of the main body 101.
The front panel 102 can be detachable from the main body 101. The front panel 102
also functions as an input unit for accepting a user input. For example, when the
user pushes the center of the front panel 102, a button (not shown) disposed between
the main body 101 and the front panel 102 is pressed, so a user input can be detected.
The display window 103 is a band-like window extending along the longitudinal direction
in substantially the center of the front panel 102. The display window 103 transmits
light generated by one or more light emitting diodes (LEDs) arranged between the main
body 101 and the front panel 102 to the outside.
[0025] The slider 104 is a cover member slidably disposed along a direction 104a on the
upper surface of the main body 101. As shown in Fig. 2, when the slider 104 is slid
to the near side of the drawing (that is, when the slider 104 is opened), an opening
106 in the upper surface of the main body 101 is exposed. When inhaling aerosol by
using the aerosol generating device 10, the user inserts a tobacco stick 15 into a
tubular insertion hole 107 along a direction 106a from the opening 106 exposed by
opening the slider 104. A section perpendicular to the axial direction of the insertion
hole 107 can be, for example, circular, elliptical, or polygonal, and the sectional
area of the section gradually reduces toward the bottom surface. Accordingly, the
inner surface of the insertion hole 107 pushes the outer surface of the tobacco stick
15 inserted into the insertion hole 107, thereby preventing a fall of the tobacco
stick 15 by the frictional force. This also increases the efficiency of heat transfer
from a heating unit 130 (to be described later) to the tobacco stick 15. When the
user finishes inhaling aerosol, he or she pulls out the tobacco stick 15 from the
insertion hole 107, and closes the slider 104.
[0026] The tobacco stick 15 is a tobacco article holding a filler inside a cylindrical rolling
paper. The filler of the tobacco stick 15 can be, for example, a mixture of an aerosol
generating substrate and shredded tobacco. As the aerosol generating substrate, it
is possible to use a substrate containing an aerosol source of any kind, such as glycerin,
propylene glycol, triacetin, 1,3-butanediol, or a mixture thereof. The shredded tobacco
is a so-called flavor source. The material of the shredded tobacco can be, for example,
a lamina or a backbone. Note that a flavor source not originating from tobacco may
also be used instead of the shredded tobacco.
<1-2. Circuit Configuration>
[0027] Fig. 3 is a block diagram showing an example of a general circuit configuration of
the aerosol generating device 10. Referring to Fig. 3, the aerosol generating device
10 includes a control unit 120, a storage unit 121, an input detection unit 122, a
state detection unit 123, an inhalation detection unit 124, a light emitting unit
125, a vibration unit 126, a communication interface (I/F) 127, a connection I/F 128,
a heating unit 130, a first switch 131, a second switch 132, a battery 140, a booster
circuit 141, a residual amount meter 142, a measurement circuit 150, and a thermistor
155.
[0028] The control unit 120 can be a processor such as a central processing unit (CPU) or
a microcontroller. The control unit 120 controls all functions of the aerosol generating
device 10 by executing computer programs (also called software or firmware) stored
in the storage unit 121. The storage unit 121 can be a semiconductor memory or the
like. The storage unit 121 stores one or more computer programs, and various data
(for example, profile data 51 describing a heating profile 50) to be used for heating
control (to be described later).
[0029] The input detection unit 122 is a detection circuit for detecting a user input. For
example, the input detection unit 122 detects pushing of the front panel 102 (that
is, pressing of a button) by the user, and outputs an input signal indicating the
detected state to the control unit 120. Note that the aerosol generating device 10
can include an input device of any kind such as a button, a switch, or a touch-sensitive
screen, instead of (or in addition to) the front panel 102. The state detection unit
123 is a detection circuit for detecting an open/closed state of the slider 104. The
state detection unit 123 outputs a state detection signal indicating whether the slider
104 is open or closed to the control unit 120. The inhalation detection unit 124 is
a detection circuit for detecting inhalation (puff) of the tobacco stick 15 by the
user. As an example, the inhalation detection unit 124 can include a thermistor (not
shown) disposed near the opening 106. In this case, the inhalation detection unit
124 can detect inhalation by the user based on a change in resistance value of the
thermistor resulting from a temperature change caused by the inhalation. As another
example, the inhalation detection unit 124 can include a pressure sensor (not shown)
disposed on the bottom of the insertion hole 107. In this case, the inhalation detection
unit 124 can detect inhalation based on a reduction in atmospheric pressure resulting
from an air current caused by the inhalation. The inhalation detection unit 124 outputs,
for example, an inhalation detection signal indicating whether inhalation is performed,
to the control unit 120.
[0030] The light emitting unit 125 includes one or more LEDs, and a driver for driving the
LEDs. The light emitting unit 125 turns on each LED in accordance with an instruction
signal input from the control unit 120. The vibration unit 126 includes a vibrator
(e.g., an eccentric motor) and a driver for driving the vibrator. The vibration unit
126 vibrates the vibrator in accordance with an instruction signal input from the
control unit 120. The control unit 120 can use one or both of the light emitting unit
125 and the vibration unit 126 by any pattern, in order to notify the user of a certain
status (for example, the progress of a session) of the aerosol generating device 10.
For example, the light emission patterns of the light emitting unit 125 can be distinguished
by elements such as the light emission state (always on/blinking/off), the blinking
period, and the light color of each LED. The vibration patterns of the vibration unit
126 can be distinguished by elements such as the vibration state (vibration/stop)
and the vibration strength of the vibrator.
[0031] The wireless I/F 127 is a communication interface by which the aerosol generating
device 10 wirelessly communicates with another device (for example, a personal computer
(PC) or a smartphone owned by the user). The wireless I/F 127 can be an interface
complying with a wireless communication protocol such as Bluetooth
®, near field communication (NFC), or a wireless local area network (LAN). The connection
I/F 128 is a wired interface having a terminal for connecting the aerosol generating
device 10 to another device. The connection I/F 128 can be a universal serial bus
(USB) interface or the like. The connection I/F 128 can also be used to charge the
battery 140 from an external power supply (via a feeder line (not shown)).
[0032] The heating unit 130 is a resistive heat generating part that generates aerosol by
heating an aerosol source included in an aerosol generating substrate of the tobacco
stick 15. As a resistive heat generating material of the heating unit 130, it is possible
to use a mixture of one of more of copper, a nickel alloy, a chromium alloy, stainless
steel, and platinum rhodium. One terminal of the heating unit 130 is connected to
the positive electrode of the battery 140 via the first switch 131 and the booster
circuit 141, and the other terminal of the heating unit 130 is connected to the negative
electrode of the battery 140 via the second switch 132. The first switch 131 is a
switching element disposed in a feeder line between the heating unit 130 and the booster
circuit 141. The second switch 132 is a switching element disposed in a ground line
between the heating unit 130 and the battery 140. The first switch 13 1 and the second
switch 132 can be, for example, field effect transistors (FETs).
[0033] The battery 140 is a power supply for supplying electric power to the heating unit
130 and other constituent elements of the aerosol generating device 10. Fig. 3 does
not show feeder lines from the battery 140 to the constituent elements except the
heating unit 130. The battery 140 can be, for example, a lithium-ion battery. The
booster circuit (DC/DC converter) 141 is a voltage conversion circuit for amplifying
the voltage of the battery 140 in order to feed the heating unit 130. The residual
amount meter 142 is an IC chip for monitoring the residual power amount and other
statuses of the battery 140. The residual amount meter 142 can periodically measure
the status values of the battery 140, such as the state of charge (SOC), the state
of health (SOH), the relative SOC (RSOC), and the power supply voltage, and can output
the measurement results to the control unit 120.
[0034] When a user input requesting the start of heating is detected, the control unit 120
starts to cause electric power to be supplied from the battery 140 to the heating
unit 130. This user input can be, for example, long press of a button to be detected
by the input detection unit 122. The control unit 120 can cause electric power to
be supplied from the battery 140 to the heating unit 130 at a voltage amplified by
the booster circuit 141 by outputting control signals to the first switch 131 and
the second switch 132 to turn on the two switches. In a case where the first switch
131 and the second switch 132 are FETs, the control signals to be output from the
control unit 120 to the two switches are control pulses to be applied to the gates
of these switches. In temperature control to be described below, the control unit
120 adjusts the duty ratio of these control pulses by pulse width modulation (PWM).
Note that the control unit 120 can also use pulse frequency modulation (PFM) instead
of PWM.
<1-3. Measurement of Heater Temperature>
[0035] In this embodiment, the control unit 120 controls the supply of electric power from
the battery 140 to the heating unit 130 so as to implement a desired temperature profile
for providing a good user experience throughout the whole heating period including
a preheating period and an inhalable period. This control can mainly be feedback control
using a temperature index having a correlation with the temperature of the heating
unit 130 as a controlled variable, and the duty ratio of PWM as a manipulated variable.
Assume that PID control is adopted as this feedback control. In this embodiment, the
aerosol generating device 10 has two types of measurement units for measuring the
temperature index of the heating unit 130. The measurement circuit 150 shown in Fig.
3 is one of the two types of measurement units, and measures a first temperature index
based on the electrical resistance value of the heating unit 130. The other measurement
unit is the thermistor 155 to be explained later.
[0036] Fig. 4 is a block diagram showing an example of the configuration of the measurement
circuit 150 shown in Fig. 3. Referring to Fig. 4, the measurement circuit 150 includes
divider resistors 151, 152, and 153, and an operational amplifier 154. One terminal
of the divider resistor 151 is connected to a power supply voltage V
TEMP, and the other terminal is connected to one terminal of the divider resistor 152.
The other terminal of the divider resistor 152 is grounded. The contact between the
divider resistor 151 and the divider resistor 152 is connected to a terminal ADC_VTEMP
of the control unit 120. An input to the terminal ADC_VTEMP indicates a reference
value for resistance value measurement. One terminal of the divider resistor 153 is
connected to the power supply voltage V
TEMP, and the other terminal is connected to the feeder line of the heating unit 130.
The contact between the divider resistor 153 and the feeder line of the heating unit
130 is connected to a first input terminal of the operational amplifier 154. A second
input terminal of the operational amplifier 154 is grounded. An output terminal of
the operational amplifier 154 is connected to a terminal ADC_HEAT_TEMP of the control
unit 120. An input to the terminal ADC_HEAT_TEMP indicates a value that changes due
to an electrical resistance value Rh depending on the temperature of the heating unit
130. The control unit 120 can calculate the electrical resistance value Rh of the
heating unit 130 based on the ratio of the value input to the terminal ADC_HEAT_TEMP
to the value (reference value) input to the terminal ADC_VTEMP.
[0037] The electrical resistance value of the heating unit 130 has, for example, the characteristic
that the value monotonously increases as the temperature rises (that is, the value
has a correlation to the temperature). In this embodiment, therefore, the control
unit 120 uses the electrical resistance value of the heating unit 130, which is calculated
by using the measurement circuit 150, as a temperature index (first temperature index)
as the controlled variable of PID control. Note that the control unit 120 may, of
course, further convert the calculated electrical resistance value into a temperature
by using a resistance-temperature coefficient, and use the derived measured temperature
as the controlled variable of PID control.
<1-4. Temperature Control>
[0038] In this embodiment as described above, temperature control of the heating unit 130
is mainly performed by the method of deciding the duty ratio of PWM of electric power
to be supplied to the heating unit 130. Letting R
TGT [Ω] be the target value (the resistance value corresponding to the target temperature)
of PID control, and R(n) [Ω] be the value (measured resistance value) of the first
temperature index in a current control cycle n (n is an integer), a duty ratio D(n)
of the control cycle n can be derived in accordance with, for example, equation (1)
below:

[0039] In equation (1), K
p, K
i, and K
d respectively represent a proportional gain, an integral gain, and a differential
gain. Note that in the second term on the right side as an integral term, saturation
control can be applied to a cumulative value of a deviation of the index value with
respect to the target value. In this case, if the cumulative value is larger than
a predetermined upper limit value, the cumulative value is substituted by the upper
limit value; and if the cumulative value is smaller than a predetermined lower limit
value, the cumulative value is substituted by the lower limit value.
[0040] To enable feedback control during the heating period in this embodiment, the control
unit 120 sets a part of repetitive control cycles as a measurement period for measuring
the first temperature index, and sets the remainder of the control cycles as a PWM
control period for performing PWM control. Fig. 5 is an explanatory diagram for explaining
the measurement period and the PWM control period during the heating period. In Fig.
5, the abscissa represents the time, and the ordinate represents the voltage to be
applied to the heating unit 130. One control cycle during the heating period includes
a measurement period 20 at the beginning and a PWM control period 30 as the remainder.
In this example shown in Fig. 5, a period from t0 to t1 is the measurement period
20 of one control cycle, and a period from t1 to t2 is the PWM control period 30 of
the same control cycle. Likewise, a period from t2 to t3 is the measurement period
20 of the next one control cycle, and a period from t3 to t4 is the PWM control period
30 of the same control cycle. The length of one control cycle is equivalent to the
periodicity of measurement of the first temperature index, and can be, for example,
tens of milliseconds.
[0041] In the control cycle n, the control unit 120 applies a very short pulse 21 (for example,
the pulse width is 2 ms) to the heating unit 130 a plurality of times (for example,
8 times) during the measurement period 20, and obtains the average value of resistance
values calculated a plurality of times by using the measurement circuit 150 during
one measurement period 20 as the measured value R(n) of the first temperature index.
By using the measured value R(n), the control unit 120 calculates the duty ratio D(n)
of PWM in the control cycle n in accordance with the above-described control equation.
Then, in the PWM control period 30, the control unit 120 applies a pulse 31 having
a pulse width W1 equivalent to the product of a length W0 of this period and the duty
ratio D(n) to the heating unit 130 (that is, outputs control pulses having the same
pulse width W1 to the first switch 131 and the second switch 132). The temperature
of the heating unit 130 is so controlled as to approach the target value by repeating
the feedback control as described above.
<1-5. Introduction of Auxiliary Thermistor>
[0042] The above-described control cycle can be kept repeated by periodically setting the
measurement period 20 throughout the whole heating period. However, the method of
applying pulses to the heating unit 130 during the measurement period 20 raises the
temperature of the heating unit 130 and consumes the residual battery amount, although
the pulse width is short. Meanwhile, a desired temperature profile of the heating
unit 130 may include a period in which the temperature of the heating unit 130, which
is once raised to a high value, is decreased to a lower value. During this period,
it is advantageous to apply no pulses to the heating unit 130 at all in order to efficiently
lower the temperature of the heating unit 130. However, if no pulses are applied to
the heating unit 130 at all, the first temperature index cannot be measured by using
the measurement circuit 150. As generally shown in Fig. 3, therefore, the aerosol
generating device 10 according to this embodiment further includes the thermistor
155. The thermistor 155 is disposed near the heating unit 130, and outputs a value
depending on the temperature of the heating unit 130 to the control unit 120. In a
section in which the temperature of the heating unit 130 is decreased, the control
unit 120 determines a timing at which this section is terminated, by using the second
temperature index based on the output value from the thermistor 155 (for example,
by comparing the index value with the target value). On the other hand, in other sections,
the control unit 120 controls the supply of electric power from the battery 140 to
the heating unit 130 by using the first temperature index based on the electrical
resistance value of the heating unit 130, as described above. The periodicity of measurement
of the second temperature index can be, for example, tens of milliseconds to hundreds
of milliseconds.
[0043] Fig. 6 shows an example of the positional relationship between the heating unit 130
and the thermistor 155, when viewed in the direction 106a shown in Fig. 2 (the axial
direction of the insertion hole 107). In this example shown in Fig. 6, a cylindrical
member 130a is a member defining the space of the insertion hole 107 for receiving
the tobacco stick 15. The cylindrical member 130a is formed by using a material having
a high thermal conductivity, such as stainless steel (SUS) or aluminum. A film heater
130b is so wound as to surround the outer circumferential surface of the cylindrical
member 130a. The film heater 130b is formed by a pair of films having a high heat
resistance and high insulation properties, and a resistive heat generating material
sandwiched between these films. The heating unit 130 is formed by the cylindrical
member 130a and the film heater 130b described above, and a Joule heat generated by
an electric current flowing through the film heater 130b heats the tobacco stick 15
inserted into the insertion hole 107 via the cylindrical member 130a. In addition,
a heat insulating member 108 is so wound as to surround the outer circumferential
surface of the film heater 130b. The heat insulating member 108 is formed by glass
wool or the like, and protects the constituent elements of the aerosol generating
device 10 from the heat of the heating unit 130. The thermistor 155 is disposed outside
the heat insulating member 108. The surface of the film heater 130b is normally smooth,
so positioning often becomes difficult if the thermistor 155 is disposed on the outer
circumferential surface of the film heater 130b. However, when the thermistor 155
is disposed on the outer circumferential surface of the heat insulating member 108
formed by glass wool, it becomes easy to position the thermistor 155, and a control
circuit connected to the thermistor 155 is well protected. However, the positional
relationship in which the heat insulating member 108 is disposed between the heating
unit 130 and the thermistor 155 causes the second temperature index based on the output
value from the thermistor 155 to follow the temperature change of the heating unit
130 with a certain delay.
<1-6. Temperature Profile and Heating Profile>
[0044] The control unit 120 executes temperature control of the heating unit 130 in accordance
with the heating profile as a control sequence defining temporal changes in control
conditions for implementing a desired temperature profile. In this embodiment, the
heating profile includes a plurality of sections temporally dividing the heating period,
and designates specifications of temperature control of each section by a target value
and other control parameters.
[0045] Fig. 7 is an explanatory diagram for explaining the temperature profile and the heating
profile adoptable in this embodiment. In Fig. 7, the abscissa represents the elapsed
time from the start of power supply to the heating unit 130, and the ordinate represents
the temperature of the heating unit 130. A thick line represents a temperature profile
40 as an example. The temperature profile 40 includes a preheating period (T0 to T2)
at the beginning, and an inhalable period (T2 to T8) following the preheating period.
As an example, the whole length of the inhalable period can be about five minutes,
and the user can perform inhalation more than 10 times during the inhalable period.
[0046] The preheating period includes a temperature rise section (T0 to T1) in which the
temperature of the heating unit 130 is rapidly raised from an environmental temperature
H0 to a first temperature H1, and a maintaining section (T1 to T2) in which the temperature
of the heating unit 130 is maintained at the first temperature H1. By thus rapidly
heating the heating unit 130 to the first temperature H1 at the beginning, it is possible
to sufficiently spread heat to the whole aerosol generating substrate of the tobacco
stick 15 in an early stage, and start providing the user with high-quality aerosol
more rapidly.
[0047] The inhalable period includes a maintaining section (T2 to T3) in which the temperature
of the heating unit 130 is maintained at the first temperature H1, a temperature fall
section (T3 to T4) in which the temperature of the heating unit 130 is lowered to
a second temperature H2, and a maintaining section (T4 to T5) in which the temperature
of the heating unit 130 is maintained at the second temperature H2. Since the temperature
of the heating unit 130, which is once raised to the first temperature H1, is lowered
to the second temperature H2 as described above, it is possible to stably provide
the user with inhalation with a good tobacco flavor for a longer time. The inhalable
period further includes a temperature rise section (T5 to T6) in which the temperature
of the heating unit 130 is gradually raised from the second temperature H2 to a third
temperature H3, a maintaining section (T6 to T7) in which the temperature of the heating
unit 130 is maintained at the third temperature H3, and a temperature fall section
(T7 to T8) in which the temperature of the heating unit 130 is lowered to the environmental
temperature H0. Since the temperature of the heating unit 130 is again raised in the
second half of the inhalable period as described above, it is possible to suppress
a decrease in tobacco flavor in a situation in which the amount of the aerosol source
included in the tobacco stick 15 decreases, and provide the user with a highly satisfactory
experience to the end of the inhalable period.
[0048] For example, the first temperature H1, the second temperature H2, and the third temperature
H3 can be 295°C, 230°C, and 260°C, respectively. However, it is also possible to design
a different temperature profile in accordance with, for example, a design guideline
of a manufacturer, user preference, or characteristics of each type of a tobacco article.
[0049] The heating profile 50 includes eight sections S0 to S7 bounded by T1 to T7. As will
be explained later, however, the transition timing between two sections does not necessarily
match one of the points in time T1 to T7 shown in the drawing, but follows a termination
condition designated for each section. The heating profile 50 defines one or more
control parameters, which are enumerated below for each of the sections S0 to S7:
- "Section type"
- "Target temperature"
- "Target temperature resistance value"
- "PID control type"
- "Gains"
- "Time length"
- "Termination condition"
[0050] "Section type" is a parameter for designating whether the corresponding section is
a PID control section or an OFF section. The PID control section is a section in which
PID control is performed based on the first temperature index calculated by the control
unit 120 by using the measurement circuit 150. The OFF section is a section in which
the control unit 120 stops power supply to the heating unit 130 without performing
PID control.
[0051] "Target temperature" is a parameter for designating the temperature of the heating
unit 130, which should be reached at the end of the corresponding section. "Target
temperature resistance value" is a parameter for designating a value obtained by converting
the value of "target temperature" into a resistance value. For example, a target temperature
H
TGT [°C] can be converted into the target temperature resistance value R
TGT [Ω] in accordance with equation (2) below:

[0052] In equation (2), H
ENV represents a reference environmental temperature, α represents the temperature-resistance
coefficient of the resistive heat generating material of the heating unit 130, and
R
ENV represents an electrical resistance value at the reference environmental temperature.
The values of H
ENV, α, and R
ENV are measured or derived by an evaluation test in advance and prestored in the storage
unit 121.
[0053] "PID control type" is a parameter for designating whether to constantly maintain
the target value at the value of "target temperature resistance value" throughout
the PID control section, or linearly change the target value by linear interpolation.
If "PID control type" is "constant", the control unit 120 performs feedback control
while keeping the target value of temperature control constant in the corresponding
section. If "PID control type" is "linear interpolation", the control unit 120 performs
feedback control while changing the target value of temperature control step by step
in the corresponding section. The control target value in "linear interpolation" can
be set at a specific start value (for example, a currently-measured value or a target
value of an immediately preceding section) at the beginning of the section, and increased
or decreased practically linearly (in practice, step by step for each control cycle)
so that the value becomes "target temperature resistance value" at the end of the
section. "PID control type" and "section type" can also be regarded as parameters
for designating a control method to be applied to temperature control in each section.
[0054] "Gains" is a set of parameters for designating the values of the proportional gain
K
p, the integral gain K
i, and the differential gain K
d for the PID control section. Note that when a gain value different from a gain value
designated in a preceding section is designated in a certain PID control section,
the cumulative deviation of the integral term (the second term on the right side of
equation (1)) of feedback control may be reset.
[0055] "Time length" is a parameter for designating a predefined temporal length for each
section. "Termination condition" is a parameter for designating a condition for terminating
temperature control in each section (that is, a condition for transitioning temperature
control to the next section). For example, "termination condition" can be one of C1,
C2, and C3 below:
C1: Elapse of time designated by "time length"
C2: Arrival of a temperature index at a resistance value designated by "target temperature
resistance value"
C3: Either one of C1 and C2, which is earlier
The control unit 120 can have an internal timer in order to determine the termination
conditions C1 and C3.
[0056] In this embodiment, when determining the conditions C2 and C3 in the temperature
rise section, the control unit 120 can regard that the temperature index has arrived
at the target value in a case in which the temperature index becomes larger than a
control threshold R
TGT' (= β•R
TGT) equal to the product of the target value R
TGT and a coefficient β (β is a positive number slightly smaller than 1. For example,
β = 0.9975) representing an allowable deviation. By thus using the arrival at a certain
ratio of the target value, instead of the target value itself, as the termination
condition of a section, temperature control can appropriately be advanced to the next
section even in a situation in which the residual deviation from the target value
is not completely zero. The control unit 120 can also count the number (N
COUNT) of measurement periods 20 in which the temperature index exceeds the target value
R
TGT or the control threshold R
TGT', and regard that the temperature index has reached the target value if the counter
N
COUNT becomes equal to a determination threshold M (M is an integer larger than 1. For
example, M = 3). By thus using the condition that the temperature index has reached
the threshold value a plurality of times as the termination condition of the section,
it is possible to reduce the possibility that temperature control advances to the
next section at a very early timing as a result of erroneous determination caused
by an error of resistance value measurement. This is useful to implement robust condition
determination in a situation in which the measurement circuit 150 may undergo an influence
of noise (for example, an instantaneous current value variation).
[0057] In the next clause, a more specific configuration example of the heating profile
50 will be explained in order for individual sections.
«2. Configuration Example of Heating Profile»
<2-1. Initial Temperature Rise (S0)>
[0058] The section S0 is a section at the beginning of the heating profile 50. "Section
type" of the section S0 is "PID control section", and "Target temperature" is the
first temperature H1. "Target temperature resistance value" is a resistance value
(to be referred to as R1 hereinafter) corresponding to the first temperature H1. "PID
control type" of the section S0 can be "constant", and the time required to raise
the temperature can be shortened as much as possible by setting the proportional gain
K
p of "Gains" at a value higher than those of other sections. "Termination condition"
of the section S0 is the condition C2, more specifically, the arrival of the first
temperature index at the resistance value R1.
[0059] The control unit 120 may further divide the section S0 into a first-half section
and a second-half section, and, in the first-half section, can supply electric power
from the battery 140 to the heating unit 130 at a maximum settable duty ratio regardless
of the gain value and the temperature index value. This can efficiently shorten the
preheating period, and rapidly start delivery of aerosol to the user.
<2-2. Temperature-Maintaining during Preheating (S 1)>
[0060] "Section type" of the section S1 is "PID control section", and "Target temperature"
is the first temperature H1. "Target temperature resistance value" is the resistance
value R1 corresponding to the first temperature H1. "PID control type" of the section
S 1 can be "constant". "Gains" of the section S1 can be set at a value that stabilizes
the temperature of the heating unit 130 near the first temperature H1 (for example,
a proportional gain having a value smaller than that of the proportional gain designated
for the section S0 may be set for the section S1), unlike the case of the section
S0 in which the temperature is rapidly raised. "Time length" of the section S 1 can
be set at a value within the range of, for example, a few seconds. "Termination condition"
of the section S1 is the condition C1, more specifically, the elapse of time indicated
by "Time length". The control unit 120 sets the timer at the start of the section
S1, and notifies the user of the end of the preheating period if the control unit
120 determines that the time indicated by "Time length" has elapsed. This notification
can be performed by one or both of light emission of the light emitting unit 125 by
a predetermined light emission pattern and the vibration of the vibration unit 126
by a predetermined vibration pattern. Upon sensing this notification, the user recognizes
that preparations of inhalation are complete and inhalation can be started.
<2-3. Session Start (S2)>
[0061] "Session type" of the section S2 is "PID control section", and "target temperature"
is the first temperature H1. "Target temperature resistance value" is the resistance
value R1 corresponding to the first temperature H1. "PID control type" of the section
S2 can be "constant". "Gains" of the section S2 can be the same as that of the section
S1. "Time length" of the section S2 can be set at a value within the range of, for
example, a few seconds to about ten seconds. "Termination condition" of the section
S2 is the condition C1, more specifically, the elapse of time indicated by "Time length".
If the control unit 120 determines that the time indicated by "Time length" has elapsed,
the control unit 120 terminates the section S2 and cause temperature control to transition
to the section S3.
[0062] The user normally starts inhaling aerosol generated by the aerosol generating device
10 from the section S2. The control unit 120 can measure one or more of: the number
of times of inhalation, the frequency of inhalation, the inhalation time of each inhalation,
and the cumulative inhalation time, based on an inhalation detection signal input
from the inhalation detection unit 124, and can store the measurement results in the
storage unit 121. This measurement can also be performed continuously from the section
S3 as well.
<2-4. Temperature Fall (S3)>
[0063] "Section type" of the section S3 is "OFF section", and "Target temperature" is the
second temperature H2. "Target temperature resistance value" is a resistance value
(to be referred to as R2 hereinafter) corresponding to the second temperature H2.
That is, in the section S3, the control unit 120 stops causing electric power to be
supplied from the battery 140 to the heating unit 130 so that the temperature of the
heating unit 130 falls to the second temperature H2 lower than the first temperature
H1. Since the section S3 is an OFF section, "PID control type" and "Gains" are not
set. "Time length" of the section S3 can be set at a value within the range of, for
example, tens of seconds. "Termination condition" of the section S3 is the condition
C3. More specifically, the control unit 120 terminates the section S3 when it is determined
from the second temperature index based on the output value from the thermistor 155
that the temperature of the heating unit 130 has reached the second temperature H2.
However, even before the temperature of the heating unit 130 reaches the second temperature
H2, the control unit 120 terminates the section S3 when the time indicated by "Time
length" has elapsed from the start of the section S3. In other words, the control
unit 120 terminates the section S3 based on an earlier one of the arrival of the second
temperature index at the target value and the elapse of the predetermined time from
the start of the section, and causes temperature control to transition to the section
S4.
[0064] Note that when the section S3 is terminated by the arrival of the second temperature
index at the target value earlier than a time (for example, T3 shown in Fig. 7) at
which the time indicated by "Time length" elapses from the start of the section S3,
the total time of the session shortens if the time length of the succeeding section
does not change. An early termination of the session frustrates the user or brings
the inconvenience that the aerosol source included in the aerosol generating substrate
is not sufficiently used up. Therefore, when terminating the section S3 earlier than
a time point at which the time indicated by "Time length" of the section S3 elapses,
the control unit 120 adds the residual time before that time point to "Time length"
designated for the succeeding section (for example, the section S4). Fig. 8 shows
a temperature profile 40a of a case where the remaining time is added to the time
length of the subsequent section S4 because the termination of the section S3 is earlier
than the predetermined time, in comparison with the temperature profile 40 shown in
Fig. 7. In the temperature profile 40a, the temperature of the heating unit 130 reaches
the second temperature H2 at T3a before T4. As a consequence, the residual time (T4
- T3a) is added to the time length of the section S4. In an OFF section such as the
section S3, the fall rate of the temperature of the heating unit 130 changes depending
on the environmental conditions. Accordingly, the use of the method of compensating
for the time length of a session as described above is useful to effectively consume
the aerosol source and improve the satisfaction of the user.
<2-5. Correction of Second Temperature Index>
[0065] As described above, the second temperature index based on the output value from the
thermistor 155 follows the change in temperature of the heating unit 130 with a certain
delay. Therefore, if the control unit 120 directly compares the second temperature
index with the target value in order to determine termination of the section S3, the
temperature of the heating unit 130 may have further dropped from the target temperature
at the end of the section S3. If the temperature of the heating unit 130 is too low,
the amount of aerosol generated from the aerosol generating substrate reduces, and
the tobacco flavor decreases. In this embodiment, therefore, in the section S3, the
control unit 120 corrects the second temperature index so as to compensate for the
delay of change of the second temperature index, and compares the corrected index
value with the target value, thereby determining whether the temperature of the heating
unit 130 has reached the second temperature H2. To correct the second temperature
index, the control unit 120 uses a predetermined relationship between the first temperature
index and the second temperature index. For example, in a section (for example, the
section S0) preceding the section S3, the control unit 120 acquires the second temperature
index based on the output value from the thermistor 155, in addition to the first
temperature index based on the electrical resistance value of the heating unit 130.
Then, prior to the start of the section S3, the control unit 120 determines the relationship
between the acquired first and second temperature indices.
[0066] Fig. 9 is an explanatory diagram for explaining the relationship between the first
and second temperature indices. A solid-line graph 61 represents an example of a temporal
change of the value of the first temperature index when temperature control is performed
till T4 in accordance with the heating profile 50 explained with reference to Fig.
7. A graph 62 of an alternate long and short dash line represents an example of a
temporal change of the value of the second temperature index when temperature control
is performed till T4 in accordance with the same heating profile 50. As can be understood
from the comparison of the two graphs 61 and 62, the first temperature index and the
second temperature index are almost linear loci especially in the beginning (for example,
the section S0) of the preheating period, but a temperature change rate (a gradient
g
2 in the drawing) indicated by the second temperature index is relatively smaller than
a temperature change rate (a gradient g
1 in the drawing), so even after the first temperature index has reached the target
value at T 1, the second temperature index has not reached the target value. The difference
between the second temperature index and the target value gradually decreases from
the section S1 to the section S2 (because heat of the heating unit 130 is conducted
to the thermistor 155 via the heat insulating member 108), but a difference di from
the target value still remains even at T3. When the section S3, that is, an OFF section
starts at T3, the first temperature index and the second temperature index draw substantially
linear graphs again while falling.
[0067] Assume, as a simple model, that the gradient difference between the two temperature
indices when the temperature of the heating unit 130 drops is equal to the gradient
difference (gi - g
2) between the two temperature indices when the temperature rises (however, the sign
is inverted). Then, the control unit 120 can calculate a correction value to be applied
to the second temperature index in the section S3, based on the temperature difference
di indicated by the two indices at the starting point in time of the section S3 and
the difference (gi - g
2) between the temperature change rate acquired in the section S0. To simplify the
explanation, assume that the temperature value is used to determine the termination
condition of the section S3 instead of the resistance value. In this case, a correction
value Δh(t) to be added to the value of the second temperature index at the point
in time when a time t has elapsed from the start of the section S3 can be calculated
as indicated by an equation below:

[0068] Note that instead of individually acquiring the gradient g
1 of the first temperature index and the gradient g
2 of the second temperature index, the control unit 120 can acquire, for example, the
difference (gi - g
2) between the two gradients by dividing the difference (d
2 in Fig. 9) between the index values at the point in time at which the value of the
second temperature index reaches the value corresponding to the second temperature
H2 by the time elapsed until that point in time.
[0069] The above-described relationship between the first temperature index and the second
temperature index can also be acquired and stored in the storage unit 121 before heating
is started, not in the sections S0 to S2 immediately before the section S3. As the
first example, the relationship between the first temperature index and the second
temperature index can be acquired in an evaluation test before the aerosol generating
device 10 is shipped. As the second example, the control unit 120 can acquire and
record the values of the first and second temperature indices at the start and end
of the section S3 in each session. In this case, to determine the termination condition
of the section S3 in a new session, the control unit 120 can calculate the above-described
correction value Δh(t) of the second temperature index based on the difference between
the change rates of two temperature index values already recorded in the past, and
use the calculation result. As a derivation of the second example, the two temperature
index values can also be recorded in relation to the environmental temperature measured
by a temperature sensor, and the control unit 120 may also calculate the correction
value of the second temperature index based on the record corresponding to the environmental
temperature at the point in time of a new session. The aerosol generating device 10
may have a temperature sensor for measuring the environmental temperature, or receive
environmental temperature data from another device via the wireless I/F 127 or the
connection I/F 128.
[0070] As described above, the control unit 120 can avoid the temperature of the heating
unit 130 from excessively falling from the second temperature H2 in the section S3
and prevent a decrease in tobacco flavor, by using the index value so corrected as
to compensate for the delay of change of the second temperature index in order to
determine the termination condition.
<2-6. Temperature-Maintaining after Temperature Fall (S4)>
[0071] "Section type" of the section S4 is "PID control section". That is, the control unit
120 restarts the supply of electric power from the battery 140 to the heating unit
130 in response to the transition of temperature control from the section S3 to the
section S4. "Target temperature" of the section S4 is the second temperature H2. "Target
temperature resistance value" is the resistance value R2 corresponding to the second
temperature H2. "PID control type" of the section S4 can be "constant". "Gains" of
the section S4 can be the same as that set in the section S1 and the section S2. "Time
length" of the section S4 can be set to, for example, tens of seconds to a few minutes.
"Termination condition" of the section S4 is the condition C1, more specifically,
the elapse of time indicated by "time length". If the control unit 120 determines
that the time indicated by "Time length" has elapsed, the control unit 120 terminates
the section S4 and causes temperature control to transition to the section S5.
[0072] When the section S3 is terminated because the time indicated by "Time length" of
the section S3 has elapsed, there is a possibility that the temperature of the heating
unit 130 at the terminating point in time is significantly higher than the second
temperature H2. Meanwhile, "Gains" of the section S4 has values tuned for the purpose
of maintaining the temperature constant. Therefore, if PID control is resumed by setting
the target temperature at the second temperature H2 in the section S4, the temperature
of the heating unit 130 may behave unstably due to the divergence of the temperature
at the start of the section S4 from the second temperature H2. Therefore, if the temperature
of the heating unit 130 at the terminating point in time of the section S3 is higher
than the second temperature H2, the control unit 120 can handle the temperature at
that point in time as the target temperature of the section S4. That is, the control
unit 120 can reset the target temperature resistance value corresponding to the temperature
at the terminating point in time of the section S3 as the target value of PID control
in the section S4. This can stabilize the temperature of the heating unit 130 in the
section S4. Fig. 10 shows two examples (temperature profiles 41a and 41b) of the temperature
profile in a case where the target value of PID control in the section S4 is reset
to the target temperature resistance value corresponding to the temperature at the
terminating point in time of the section S3, in comparison with the temperature profile
40 shown in Fig. 7. The temperature profile 41a is an example in a case where a temperature
H2a at the terminating point in time of the section S3 is lower than the third temperature
H3. The temperature profile 41b is an example in a case where a temperature H2b at
the terminating point in time of the section S3 is higher than the third temperature
H3.
[0073] Though an example in which "Termination condition" of the section S3 is the condition
C3 has been explained above, "Termination condition" of the section S3 may be the
condition C2 as the first modification. In this case, the control unit 120 maintains
temperature control in the section S3 until the temperature indicated by the second
temperature index reaches the second temperature H2, regardless of the time elapsed
from the start of the section S3. This can avoid the situation in which the temperature
of the heating unit 130 diverges from the second temperature H2 when the section S4
starts. In this modification, if the temperature of the heating unit 130 reaches the
target temperature H2 later than the time point (for example, T4 in Fig. 7) at which
"Time length" of the section S3 elapses from the start of the section S3, the control
unit 120 may subtract, from "time length" of the section S4, the overtime with respect
to that time point (that is, the section S4 may be shortened). This can avoid the
time length of the whole heating period from excessively prolonging, and prevent a
decrease in tobacco flavor caused by depletion of the aerosol source. Fig. 11 shows
a temperature profile 42 in a case where the section S4 is shortened as a result of
prolongation of the section S3 in the first modification, in comparison with the temperature
profile 40 shown in Fig. 7. In the temperature profile 42, the temperature of the
heating unit 130 reaches the second temperature H2 at T4a after T4. Consequently,
the time length of the section S4 is reduced by the overtime (T4a - T4).
[0074] As the second modification, "Termination condition" of the section S3 is the condition
C2, but the control unit 120 may reset the target temperature of the section S3 from
the second temperature H2 to the third temperature H3 at a point in time when the
time indicated by "Time length" of the section S3 has elapsed. If the temperature
of the heating unit 130 reaches the target temperature H3 later than the time point
(for example, T4 in Fig. 7) at which "time length" of the section S3 elapses, the
control unit 120 may subtract, from "time length" of the section S4, the overtime
with respect to that time point (that is, the section S4 may be shortened), in this
modification as well. This can avoid the time length of the whole heating period from
excessively prolonging. Fig. 12 shows a temperature profile 43 in a case where the
section S4 is shortened as a result of prolongation of the section S3 in the second
modification, in comparison with the temperature profile 40 shown in Fig. 7. In the
temperature profile 43, the target temperature is reset to the third temperature H3
at T4, and the temperature of the heating unit 130 reaches the third temperature H3
at T4b. Consequently, the time length of the section S4 is reduced by the overtime
(T4b - T4).
<2-7. Temperature Rerise (S5)>
[0075] "Section type" of the section S5 is "PID control section". "Target temperature" of
the section S5 is the third temperature H3. "Target temperature resistance value"
is a resistance value (to be referred to as R3 hereinafter) corresponding to the third
temperature H3. "PID control type" of the section S5 is "linear interpolation". That
is, the control unit 120 raises the target value of PID control step by step from
the target value (for example, the resistance value R2) of the section S4 to the resistance
value R3 from the start to the end of this section. "Gains" of the section S5 can
be either the same as or different from that set in the section S4. "Time length"
of the section S5 can be set to, for example, tens of seconds to a few minutes. "Termination
condition" of the section S5 is the condition C1. More specifically, when the time
indicated by "Time length" has elapsed from the start of the section S5, the control
unit 120 terminates the section S5 and causes temperature control to transition to
the section S6.
[0076] Note that if "Termination condition" of the section S3 is the condition C2 as in
the first modification explained in relation to the section S4, there is a possibility
that the overtime to be subtracted becomes larger than "Time length" predefined for
the section S4 as a result of a large delay of the termination of the section S3.
In this modification, therefore, if the temperature of the heating unit 130 has reached
the target temperature H2 later than the time point (for example, T5 in Fig. 7) at
which the total time of "time length" of the section S3 and "time length" of the section
S4 has elapsed from the start of the section S3, the control unit 120 may subtract,
from "Time length" of the section S5, the overtime with respect to that time point
(that is, the section S5 may be shortened). In this case, the section S4 is skipped.
Fig. 13 shows a temperature profile 44 in a case where the section S4 is skipped and
the section S5 is shortened as a result of prolongation of the section S3 in the first
modification, in comparison with the temperature profile 40 shown in Fig. 7. In the
temperature profile 44, the temperature of the heating unit 130 reaches the second
temperature H2 at T5a after T5. Consequently, the time length of the section S5 is
reduced by the overtime (T5a - T5).
[0077] The method of shortening the section S5 shown in Fig. 13 can also be combined with
the second modification explained in relation to the section S4. Fig. 14 shows a temperature
profile 45 in a case where the section S4 is skipped and the section S5 is shortened
as a result of prolongation of the section S3, in comparison with the temperature
profile 40 shown in Fig. 7. In the temperature profile 45, the temperature of the
heating unit 130 reaches the third temperature H3 (the reset target temperature) at
T5b after T5. Consequently, the time length of the section S5 is reduced by the overtime
(T5b - T5).
<2-8. Temperature-Maintaining after Temperature Rerise (S6)>
[0078] "Section type" of the section S6 is "PID control section". "Target temperature" of
the section S6 is the third temperature H3. "Target temperature resistance value"
is the resistance value R3 corresponding to the third temperature H3. "PID control
type" of the section S6 can be "constant". "Gains" of the section S6 can be the same
as those set in the section S 1, the section S2, and the section S4. "Time length"
of the section S6 can be set at a value within the range of, for example, tens of
seconds. "Termination condition" of the section S6 is the condition C1, more specifically,
the elapse of time indicated by "Time length". If the control unit 120 determines
that the time indicated by "Time length" has elapsed, the control unit 120 terminates
the section S6 and causes temperature control to transition to the section S7.
[0079] Like the section S4, "Gains" of the section S6 has values tuned for the purpose of
maintaining the temperature constant. Although the target temperature of the section
S6 is the third temperature H3, if PID control is resumed by setting the target value
of the section S6 at the resistance value R3 when the temperature at the start of
the section S6 significantly diverges from the third temperature H3, the temperature
of the heating unit 130 may behave unstably. Therefore, if the temperature of the
heating unit 130 at a certain reference point in time (for example, at the starting
point in time of the section S6) significantly diverges from the third temperature
H3 (for example, is higher than the third temperature H3), the control unit 120 may
handle the temperature at that point in time as the target temperature of the section
S6. That is, the control unit 120 may reset the target value of PID control in the
section S6 to a target temperature resistance value corresponding to the current temperature
at the reference point in time. This can stabilize the temperature of the heating
unit 130 in the section S6. Fig. 15 shows a temperature profile 46 in a case where
the target value of PID control in the section S6 is reset to the target temperature
resistance value corresponding to the current temperature at the starting point in
time of the section S6, in comparison with the temperature profile 40 shown in Fig.
7. In the temperature profile 46, the target temperature is reset to a current temperature
H3a higher than the third temperature at T6, and the temperature of the heating unit
130 is maintained at the temperature H3a throughout the section S6.
<2-9. Termination (S7)>
[0080] "Section type" of the section S7 is "OFF section". In the section S7, the temperature
of the heating unit 130 falls toward the environmental temperature H0. "Target temperature",
"Target temperature resistance value", and "Gains" of the section S7 need not be set.
"Time length" of the section S7 can be set at a value within the range of, for example,
a few seconds to tens of seconds. "Termination condition" of the section S7 is the
condition C 1, more specifically, the elapse of time indicated by "Time length". If
the control unit 120 determines that the time indicated by "Time length" has elapsed,
the control unit 120 terminates the heating period. At the start of the section S7,
the control unit 120 can notify the user of an approach of the end of the inhalable
period, by the light emission of the light emitting unit 125 or the vibration of the
vibration unit 126. The control unit 120 can also notify the user of the end of the
inhalable period at the end of the section S7, by the light emission of the light
emitting unit 125 or the vibration of the vibration unit 126.
<2-10. Recovery (S4a)/Maintaining (S4b) after Excessive Temperature Fall>
[0081] An example has been described above where, when the second temperature index has
reached the resistance value R2 corresponding to the second temperature H2, the section
S3 is terminated and temperature control is caused to transition to the section S4.
In this case, if correction of the second temperature index is performed with high
accuracy, the temperature of the heating unit 130 is substantially equal to the second
temperature H2 at the time of transition to the section S4. In practice, however,
the corrected second temperature index contains an error to some extent, so the temperature
of the heating unit 130 may significantly diverge from the second temperature H2 (for
example, the temperature has fallen to a lower temperature) at the time of transitioning
to the section S4. As a third modification, therefore, the control unit 120 may acquire
a first temperature index when starting the section S4, and, in the section S4, control
the supply of electric power from the battery 140 to the heating unit 130 by using
a control parameter set that differs in accordance with the temperature of the heating
unit 130 indicated by the acquired first temperature index.
[0082] Let H2c be the temperature of the heating unit 130 indicated by the first temperature
index when starting the section S4. In this third modification, if the temperature
H2c is lower than the second temperature H2 (H2c < H2), the control unit 120 uses
a first control parameter set for recovering (raising) the temperature of the heating
unit 130 to the second temperature H2. On the other hand, if the temperature H2c is
equal to or higher than the second temperature H2 (H2c ≥ H2), the control unit 120
uses a second control parameter set for maintaining the temperature of the heating
unit 130 at the temperature H2c. For example, the first control parameter set includes
a value K
p1 of the proportional gain of feedback control, the second control parameter set includes
K
p2 of the proportional gain of feedback control, and K
p1 is larger than K
p2. In addition, the values of one or both of the integral gain and the differential
gain can be different between the first control parameter set and the second control
parameter set. By thus switching between the control parameter sets of feedback control
depending on the temperature of the heating unit 130 at the start of the section S4,
it is possible to prevent the temperature of the heating unit 130 from deviating from
a desired temperature (for example, the second temperature H2) in the middle of the
session, and thereby it is possible to mitigate a decrease in the tobacco flavor.
[0083] If it is determined that the temperature of the heating unit 130 is recovered to
the second temperature H2 by temperature control using the first control parameter
set, the control unit 120 may switch the control parameter set from the first control
parameter set to the second control parameter set. Typically, it is assumed that even
when the temperature of the heating unit 130 excessively drops due to the error in
the corrected second temperature index, the degree of this temperature drop is small.
Therefore, the stability of the temperature of the heating unit 130 in the section
S4 can be increased by switching the control parameter set to the second control parameter
set after the temperature of the heating unit 130 is recovered within a short time.
[0084] Fig. 16 shows an example of a temperature profile in a case where the section S4
includes a recovery section in the third modification. In this example shown in Fig.
16, the temperature H2c when the section S4 is started is lower than the second temperature
H2. Therefore, the control unit 120 sets a recovery section S4a at the beginning of
the section S4, and performs PID control by using the first control parameter set
including the value K
p1 of a larger proportional gain. The target value of this PID control can be the resistance
value R2 corresponding to the second temperature H2. This PID control brings the temperature
of the heating unit 130 back to the second temperature H2 at T4c. Then, the control
unit 120 causes temperature control to transition from the recovery section S4a to
a maintaining section S4b, and switches the control parameter set for PID control
to the second control parameter set including the value K
p2 of the proportional gain. Consequently, the temperature of the heating unit 130 is
maintained near the second temperature H2 until T5.
[0085] Note that when determining whether the first temperature index has reached the target
value R2 in the recovery section S4a, the control unit 120 may perform threshold determination
taking account of the above-described coefficient β representing the allowable deviation.
Moreover, a condition that the first temperature index reached the threshold value
M times may be used as the condition to terminate the recovery section S4a (that is,
transition to the maintain section S4b).
[0086] The first control parameter set for use in the recovery section S4a may be the same
as the control parameter set used to initially raise the temperature of the heating
unit 130 in the section S0. For example, the value K
p1 of the proportional gain of the first control parameter set may be equal to the value
of the proportional gain used when initially raising the temperature. By thus reusing
the control parameter set between sections having a similar control purpose (for example,
a rapid temperature rise, a moderate temperature rise, or temperature maintaining),
it is possible to avoid increasing the size of profile data describing the heating
profile, and save the memory resource for storing the data (and the communication
resource for communicating the data).
<2-11. Configuration Example of Profile Data>
[0087] It is useful to define a structuralized standard data format capable of describing
the operational specification of each section of the heating profile 50 explained
so far. The standard data format makes it easy to switch between the heating profiles
50 and change behavior of temperature control, in various scenes such as upgrading
the operational specification, a change of the type of a tobacco article, and selection
of a temperature profile that matches a user preference. Several examples of the configuration
of the profile data 51 describing the heating profile 50 will be explained below.
[0088] Fig. 17A is an explanatory diagram for explaining the first example of the configuration
of the profile data 51. Referring to Fig. 17A, the profile data 51 contains seven
information elements, that is, Section Number 52, Control Method 53, Target Temperature
54, Target Temperature Resistance Value 55, Gains 56, Time Length 57, and Termination
Condition 58.
[0089] Section Number 52 is a number (identifier) for identifying each section. Control
Method 53 is an information element for designating a control method to be applied
to temperature control of each section from a plurality of control methods. In this
example, the control method 53 is equivalent to a combination of the above-described
control parameters "Section type" and "PID control type", and can take one of values
"0", "1", and "2". In the example shown in Fig. 17A, Control Method 53 of a section
S
n indicates the value "1", and this value represents that the control method to be
applied to this section is PID control and the control target value must be maintained
constant in the section. Control Method 53 of a section S
n+1 indicates the value "0", and this value represents that the control method to be
applied to this section is stopping power supply to the heating unit 130. That is,
the section S
n+1 in this example is an OFF section. Control Method 53 of a section S
n+2 indicates the value "2", and this value represents the control method to be applied
to this section is PID control and the control target value must be changed linearly
in this section.
[0090] Target Temperature 54 and Target Temperature Resistance Value 55 are information
elements for respectively designating the control parameters "Target temperature"
and "Target temperature resistance value". Note that when temperature control is performed
by using the temperature itself as a controlled variable, Target Temperature Resistance
Value 55 may be omitted from the profile data 51. Gains 56 is an information element
for designating the above-described control parameter set "Gains". Gains 56 can be
blank for an OFF section. Time Length 57 and Termination Condition 58 are information
elements for respectively designating the above-described control parameters "Time
length" and "Termination condition".
[0091] Fig. 17B is an explanatory diagram showing the second example of the configuration
of the profile data 51. Referring to Fig. 17B, the profile data 51 contains a common
area 51a and a sectional area 51b.
[0092] The common area 51a is a data area for describing information that is common over
a plurality of sections. In this example shown in Fig. 17B, the common area 51a includes
three information elements 59a, 59b, and 59c. The information element 59a designates
a number (identifier) for uniquely identifying a control profile to be described by
this profile data. The information element 59b designates a first gain set Ki, and
the information element 59c designates a second gain set K
2. The gain set Ki contains a proportional gain value K
p1, an integral gain value K
i1, and a differential gain value K
d1, and the gain set K
2 contains a proportional gain value K
p2, an integral gain value K
i2, and a differential gain value K
d2.
[0093] The sectional area 51b is a data area for describing information unique to each section.
In the example shown in Fig. 17B, the sectional area 5 1b contains six information
elements, that is, Section Number 52, Target Temperature 54, Target Temperature Resistance
Value 55, Gains 56, Time Length 57, and Termination Condition 58. In this example,
Control Method 53 shown in Fig. 17A is omitted. Instead, if the value of Target Temperature
54 indicates a value larger than 0, this value represents that the PID control method
must be applied to the section. In addition, if the value of Target Temperature 54
indicates 0, this value represents that the section is an OFF section. In the example
shown in Fig. 17B, Target Temperature 54 indicates 0 for the section S
n+1, so the section S
n+1 is an OFF section. In this manner, by assigning meanings of two or more control parameters
to a single information element in the profile data 51, the number of information
elements of the profile data 51 can be reduced. Furthermore, Gains 56 designates one
of the gain set Ki and the gain set K
2, instead of specific values of the three types of gains as shown in the example of
Fig. 17A. For example, the gain set Ki is designated for the section S
n, and the gain set K
2 is designated for the section S
n+2 and a section S
n+3. In this manner, by enabling, in the sectional area 51b, to designate one of the
limited number of choices defined in the common area 51a, repetitions of redundant
value definition can be avoided and data size of the profile data 51 can be reduced.
Not only the gains but also another control parameter such as the temperature or the
resistance value may be designated by this technique using the common area 51a.
[0094] It is possible to allocate the structuralized standard data format such as the profile
data 51 described above to a predetermined data area of the storage unit 121, thereby
making data in the data area rewritable. This makes it possible to change behavior
of temperature control to be executed by the control unit 120 by only rewriting the
profile data 51 without changing any control program. In this case, all the control
unit 120 needs to do is reading out the latest contents from the same data area of
the storage unit 121, and use the readout data.
[0095] The configurations of the profile data 51 are not limited to the examples shown in
Figs. 17A and 17B. The profile data 51 may contain additional information elements,
or some of the information elements shown in the drawings may be omitted. For example,
the profile data 51 may contain one of the followings as information that is common
over a plurality of sections:
- The name of the heating profile
- The version number of the heating profile
- The number of sections forming the heating profile
- A calibration value (that can be written based on the result of a test before product
shipment) to be added to a temperature or a resistance value, in order to absorb a
manufacturing tolerance of the resistive-temperature characteristic of the heating
unit of each product
[0096] Also, the profile data 51 may additionally contain one of the followings as information
that can be designated for each section:
- Whether to determine the duty ratio of power supply to the heating unit by PID control
or to use a maximum duty ratio
- Whether to reset the cumulative deviation of the integral term of PID control at the
start of a section
- Types of abnormality to be detected
[0097] In this specification, an example has been mainly described where power supply to
the heating unit 130 is stopped and no pulse for measuring the temperature or the
resistance value is applied to the heating unit 130 in an OFF section. However, control
methods that can be designated by the profile data 51 may include a method in which
power supply (for heating) to the heating unit 130 is stopped but a pulse for measuring
the temperature or the resistance value can be applied to the heating unit 130. A
section for which such a control method is designated may also be called "OFF section".
In addition, the profile data 51 may also designate a termination condition other
than the conditions C1 to C3 described above for each section. For example, the designatable
termination conditions include a condition based on the detected count of inhalation
or the detected total time of inhalation.
[0098] Some of the control parameters of the heating profile 50 explained in this clause
may be described in a separate storage area instead of being described in the profile
data 51, or may be described by a program code of a control program.
«3. Abnormality Detection»
[0099] The control unit 120 monitors whether there is an abnormality in the operation of
the aerosol generating device 10 while performing temperature control in accordance
with the heating profile 50 described in the profile data 51. When an abnormality
is detected, the control unit 120 stops the supply of electric power from the battery
140 to the heating unit 130, stores an error code indicating the type of the detected
abnormality in the storage unit 121, and notifies the user of the occurrence of the
abnormality. Several abnormality types detectable by the control unit 120 in relation
to temperature control of the heating unit 130 will be explained below.
«3 -1. Trouble of Measurement Circuit»
[0100] If a trouble occurs in the measurement circuit 150 and no accurate temperature index
can be acquired, the control unit 120 cannot recognize this state even when the temperature
of the heating unit 130 becomes excessively high. To prevent a situation like this,
the control unit 120 monitors an amount of change in the first temperature index per
predetermined time interval while supplying electric power to the heating unit 130
in the section S0. Then, if the amount of change in the first temperature index becomes
smaller than a threshold value, the control unit 120 determines that a trouble may
have occurred in the measurement circuit 150, and stops power supply from the battery
140 to the heating unit 130. In this case, the threshold value can be a temperature
change of 10°C (a change in resistance value equivalent to 10°C) during a time interval
of three seconds.
<3-2. Preheating Failure>
[0101] If the temperature of the heating unit 130 does not reach the target value (for example,
the first temperature H1) even when electric power is supplied to the heating unit
130 over a sufficient time in the preheating period, there is a possibility that the
power supply route from the battery 140 to the heating unit 130 has a trouble or the
environment has an abnormality, for example, the environmental temperature is abnormally
low. To detect a situation like this and prevent the waste of electric power, if the
control unit 120 determines from the first temperature index that the temperature
of the heating unit 130 has not reached the target temperature at a point in time
when a predetermined time has elapsed from the start of heating in the section S0,
the control unit 120 stops power supply from the battery 140 to the heating unit 130.
The predetermined time herein may be equal to the time length designated for the section
S0 by the heating profile 50 (or may be defined independently of the heating profile
50), and may be, for example, 60 seconds.
<3-3. Overheating (When Heating Is Resumed)>
[0102] As described previously, the second temperature index based on the output value from
the thermistor 155 has a delay or an error to some extent. Therefore, determining
from the first temperature index whether the temperature of the heating unit 130 is
excessively high at the termination point in time of the section S3 as an OFF section
can further improve safety of the device. More specifically, when the time length
designated by the heating profile 50 has elapsed from the start of the section S3
(before transitioning to the section S4), the control unit 120 compares the temperature
of the heating unit 130 indicated by the first temperature index with the first temperature
H1. Then, if the temperature of the heating unit 130 is found to be higher than the
first temperature H1, the control unit 120 determines that the heating unit 130 is
overheating, and terminates the temperature control conforming to the heating profile
50. Note that the detection of overheating based on the first temperature index may
be performed not only when heating is resumed but also periodically in sections other
than an OFF section.
<3-4. Overheating (OFF Section)>
[0103] To make the overheating state of the heating unit 130 detectable even in an OFF state,
the control unit 120 may compare the temperature of the heating unit 130 indicated
by the second temperature index with the first temperature H1 in the section S3. If
the temperature of the heating unit 130 is found to be higher than the first temperature
H1, the control unit 120 determines that the heating unit 130 is overheating, and
terminates the temperature control conforming to the heating profile 50. This can
increase the possibility to detect an overheating state caused by a certain trouble
during an OFF period early.
«4. Process Flow»
[0104] In this clause, flows of main portions of the control process to be executed by the
control unit 120 of the aerosol generating device 10 described above will be explained
by using several flowcharts. In the following explanation, a processing step will
be abbreviated as S (step).
[0105] Note that for the sake of descriptive simplicity, each flowchart does not show processing
steps for abnormality detection explained in the previous clause. Abnormality detection
may periodically be performed in a part of a normal control routine of the control
unit 120, and may also be performed at a specific timing, for example, the start of
heating or a transition between sections. Alternatively, a detection circuit different
from the control unit 120 may detect an abnormality and notify the control unit 120
of the detected abnormality (by an interrupt signal or the like).
<4-1. Aerosol Generation Process>
[0106] Fig. 18 is a flowchart showing an example of the overall flow of an aerosol generation
process according to an embodiment.
[0107] First, in S101, the control unit 120 monitors an input signal from the input detection
unit 122, and waits for a user input (for example, long press of a button) requesting
the start of heating. If a user input requesting the start of heating is detected,
the process advances to S103.
[0108] In S103, the control unit 120 checks the state of the aerosol generating device 10
in order to start heating. This state check can include certain check conditions such
as whether the residual power amount of the battery 140 is sufficient, and whether
the front panel 102 has not fallen off. If one or more check conditions are not met,
heating is not started, and the process returns to S101. If all the check conditions
are met, the process advances to S105.
[0109] In S105, the control unit 120 reads out the profile data 51 from a predetermined
storage area of the storage unit 121. S107 to S133 after that are repeated for each
of a plurality of sections included in the heating profile 50 described in the profile
data 51.
[0110] In S107, the control unit 120 determines whether the current section is a PID control
section or an OFF section based on "Section type" designating a control method to
be applied to the current section. If the current section is a PID control section,
the process advances to S110. On the other hand, if the current section is an OFF
section, the process advances to S120.
[0111] In S110, the control unit 120 executes a temperature control process for a PID control
section so that the temperature of the heating unit 130 becomes a temperature designated
for the current section. A more specific flow of the temperature control process to
be executed in this step will be explained later.
[0112] In S120, the control unit 120 executes a temperature control process for an OFF section
so that the temperature of the heating unit 130 drops to the temperature designated
for the current section. A more specific flow of the temperature control process to
be executed in this step will be explained later.
[0113] When the temperature control process in S110 or S120 is terminated because the termination
condition is met, the control unit 120 determines in S131 whether the heating profile
50 has the next section. If the heating profile 50 has the next section, temperature
control transitions to the next section in S131, and S107 to S133 described above
are repeated for the next section set as the current section. If there is no next
section, the aerosol generation process shown in Fig. 18 ends.
<4-2. Temperature Control Process in PID Control Section>
[0114] Fig. 19 is a flowchart showing an example of the flow of the temperature control
process for a PID control section, which is executed in S110 of Fig. 18.
[0115] First, in S111, the control unit 120 acquires the target temperature and the time
length designated for the current section by the heating profile 50, and sets the
termination condition of the current section. For example, if the termination condition
is the condition C1 or C3, the control unit 120 sets the designated time length in
a timer and activates the timer. If the termination condition is the condition C2
or C3, the control unit 120 sets a control threshold (for example, a threshold taking
account of an allowable deviation) to be compared with the first temperature index,
based on the designated target temperature.
[0116] Then, in S112, the control unit 120 sets PID control parameters of the current section.
For example, the control unit 120 sets the target temperature resistance value as
the target value of PID control, the proportional gain, the integral gain, and the
differential gain at the values designated for the current section by the heating
profile 50.
[0117] S113 to S118 after that are repeated for each control cycle. First, in S113, the
control unit 120 determines whether to linearly interpolate the target value of PID
control. If "linear interpolation" is designated as "PID control type" of the heating
profile 50 for the current section, the control unit 120 resets the target value of
PID control by linear interpolation in S114 such that they change step by step for
each control cycle. If "constant" is set as "PID control type" for the current section,
S114 is skipped.
[0118] In S115, the control unit 120 acquires the first temperature index based on the electrical
resistance value of the heating unit 130 by using the measurement circuit 150. This
index value acquired in this step can be, for example, an average value as a result
of a plurality of times of resistance value measurement as explained with reference
to Fig. 5.
[0119] In S116, the control unit 120 determines whether the termination condition of the
current section set in S111 is met. If it is determined that the termination condition
of the current section is not met, the process advances to S117.
[0120] In S117, the control unit 120 calculates the duty ratio of PWM for the latest control
cycle in accordance with the PID control equation explained by using equation (1).
Then, in S118, the control unit 120 outputs control pulses having a pulse width based
on the calculated duty ratio to the first switch 131 and the second switch 132, thereby
causing electric power to be supplied from the battery 140 to the heating unit 130.
[0121] After one control cycle is thus completed, the process advances to the next control
cycle, and S113 to S118 described above are repeated. If it is determined in S116
that the termination condition of the current section is met, the temperature control
process shown in Fig. 19 is terminated.
<4-3. Temperature Control Process in OFF Section>
(1) First Example
[0122] Fig. 20A is a flowchart showing the first example of the flow of the temperature
control process for an OFF section, which is executed in S120 of Fig. 18.
[0123] First, in S121, the control unit 120 acquires the target temperature and the time
length designated for the current section by the heating profile 50, and sets the
termination condition of the current section. The same examples for setting respective
termination conditions as explained in relation to S111 of Fig. 19 may be applied
here.
[0124] Then, in S122, the control unit 120 acquires the second temperature index based on
the output value from the thermistor 155. Then, in S123, the control unit 120 corrects
the value of the second temperature index acquired in S122 by using the previously
determined relationship between the first temperature index and the second temperature
index, so as to compensate for a delay of a change in value.
[0125] In S124, the control unit 120 determines whether the termination condition of the
current section set in S121 is met, based on the value of the second temperature index
corrected in S123. If it is determined that the termination condition of the current
section is not met, the process returns to S122, and S122 to S124 described above
are repeated. If it is determined that the termination condition of the current section
is met, the temperature control process shown in Fig. 20A is terminated.
(2) Second Example
[0126] Fig. 20B is a flowchart showing the second example of the flow of the temperature
control process for an OFF period, which is executed in S120 of Fig. 18.
[0127] S121 to S124 shown in Fig. 20B can be the same processing steps as S121 to S124 shown
in Fig. 20A, so explanations thereof will be omitted.
[0128] If it is determined in S124 that the termination condition of the current section
is met, the control unit 120 determines in S125 whether the current section ends earlier
than a predetermined time. The predetermined time herein is the time point at which
the time length acquired in S121 elapses from the start time of the current section.
If the current section ends earlier than the predetermined time, the control unit
120 adds, in S126, a residual time until the predetermined time to the time length
designated by the heating profile 50 for the subsequent section of the current section.
[0129] If it is determined in S125 that the current section does not end earlier than the
predetermined time (ends at the predetermined time), the time length of the subsequent
section is not changed, and the temperature control process shown in Fig. 20B is terminated.
(3) Third Example
[0130] Fig. 20C is a flowchart showing the third example of the flow of the temperature
control process for an OFF section, which is executed in S120 of Fig. 18.
[0131] S121 to S126 shown in Fig. 20C can be the same as S121 to S126 shown in Fig. 20B
except that the process advances to S 127 if it is determined in S125 that the current
section does not end earlier than the predetermined time, so explanations thereof
will be omitted.
[0132] In S127, the control unit 120 determines whether the current section ends later than
a predetermined time. If the current section ends later than the predetermined time,
the control unit 120 subtracts, in S128, an overtime with respect to the predetermined
time from the time length designated by the heating profile 50 for the subsequent
section of the current section.
[0133] If it is determined in S127 that the current section does not end later than the
predetermined time (ends at the predetermined time), the time length of the subsequent
section is not changed, and the temperature control process shown in Fig. 20C is terminated.
[0134] Note that in S128, if the time length designated for the subsequent section by the
heating profile 50 is shorter than the overtime from the predetermined time, the control
unit 120 may skip temperature control of the subsequent section, and perform time
subtraction from the time length designated for the further next section.
<4-4. Termination Determination Process (Section S0)>
[0135] Fig. 21 is a flowchart showing an example of the flow of a termination determination
process corresponding to S116 in Fig. 19, which is applicable to the section S0. Note
that in the third modification described above, this termination determination process
shown in Fig. 21 may also be applied to the recovery section S4a.
[0136] First, in S141, the control unit 120 acquires a control threshold equal to the product
of the target value of temperature control of the current section and a coefficient
representing an allowable deviation. Note that this processing step need only be performed
once at the beginning of each section.
[0137] Then, in S142, the control unit 120 determines whether the index value of the first
temperature index exceeds the control threshold acquired in S141. If the index value
of the first temperature index exceeds the determination threshold, the process advances
to S143. On the other hand, if the index value of the first temperature index does
not exceed the determination threshold, the process advances to S145.
[0138] In S143, the control unit 120 adds 1 to (increments) the counter N
COUNT for counting the number of times of threshold fulfillment. Note that the counter
N
COUNT is initialized to 0 at the beginning of each section. Then, in S144, the control
unit 120 determines whether the counter N
COUNT has reached the determination threshold M. If the counter N
COUNT has reached the determination threshold M, the process advances to S146. On the other
hand, if the counter N
COUNT has not reached the determination threshold M, the process advances to S145.
[0139] In S145, the control unit 120 determines that the termination condition of the current
section is not met yet. On the other hand, in S 146, the control unit 120 determines
that the termination condition of the current section is met. Then, the termination
determination process shown in Fig. 21 ends.
<4-5. Termination Determination Process (Section S3)>
[0140] Fig. 22 is a flowchart showing an example of the flow of a termination determination
process corresponding to S124 in Fig. 20A or 20B, which is applicable to the section
S3.
[0141] First, in S151, the control unit 120 acquires a value currently indicated by a timer
activated at the start of the current section. Then, in S152, the control unit 120
determines whether a predetermined time has elapsed from the start of the current
section, based on the acquired value of the timer. The length of the predetermined
time may be a time length designated for the current section by the heating profile
50. If it is determined that the predetermined time has elapsed, the process advances
to S157. On the other hand, if it is determined that the predetermined time has not
elapsed, the process advances to S153.
[0142] In S153, the control unit 120 determines whether the corrected index value of the
second temperature index has reached a target value. If the corrected index value
has reached the target value, the process advances to S154. On the other hand, if
the corrected index value has not reached the target value, the process advances to
S156.
[0143] In S154, the control unit 120 adds 1 to (increments) the counter N
COUNT. Then, S155, the control unit 120 determines whether the counter N
COUNT has reached the determination threshold M. If the counter N
COUNT has reached the determination threshold M, the process advances to S157. On the other
hand, if the counter N
COUNT has not reached the determination threshold M, the process advances to S156.
[0144] In S156, the control unit 120 determines that the termination condition of the current
section is not met yet. On the other hand, in S157, the control unit 120 determines
that the termination condition of the current section is met. Then, the termination
determination process shown in Fig. 22 ends.
<4-6. Control Parameter Selection Process (Section S4)>
[0145] Fig. 23 is a flowchart showing an example of the flow of a control parameter selection
process that can be executed at the beginning (for example, S112 in Fig. 19) of the
section S4 in the above-described third modification.
[0146] First, in S161, the control unit 120 acquires the first temperature index based on
the electrical resistance value of the heating unit 130 by using the measurement circuit
150. Then, in S162, the control unit 120 acquires a control threshold equal to the
product of the target value of temperature control in the current section and a coefficient
representing an allowable deviation.
[0147] Then, in S163, the control unit 120 determines whether the index value of the first
temperature index is equal to or larger than the control threshold. If the index value
of the first temperature index is smaller than the control threshold, the control
unit 120 sets, in S164, control parameters for PID control of the current section
based on a first control parameter set for recovering the temperature of the heating
unit 130. On the other hand, if the index value of the first temperature index is
equal to or larger than the control threshold, the control unit 120 sets, in S165,
control parameters for PID control of the current section based on a second control
parameter set for maintaining the temperature of the heating unit 130. In this step,
the control unit 120 may also reset the target value of temperature control of the
current section to the current temperature of the heating unit 130.
«5. Summary»
[0148] The various embodiments and modifications of this disclosure have been explained
so far with reference to Figs. 1 to 23. An aerosol generating device according to
an embodiment of this disclosure includes
- a heating unit configured to generate aerosol by heating an aerosol source,
- a power supply configured to supply electric power to the heating unit,
- a thermistor configured to output a value depending on a temperature of the heating
unit, and
- a control unit configured to control the supply of electric power from the power supply
to the heating unit in accordance with a control sequence including at least
- a first section in which electric power is supplied from the power supply to the heating
unit by setting a target value of temperature control of the heating unit at a value
corresponding to a first temperature,
- a second section which follows the first section and in which the supply of electric
power from the power supply to the heating unit is stopped so that the temperature
of the heating unit falls toward a second temperature lower than the first temperature,
and
- a third section which follows the second section and in which electric power is supplied
from the power supply to the heating unit.
- The control unit
controls the supply of electric power from the power supply by using a first temperature
index based on an electrical resistance value of the heating unit, in the first section
and the third section, and
the control unit determines a timing to terminate the second section by using a second
temperature index based on the output value from the thermistor.
[0149] According to this configuration, in the second section for dropping the temperature
of the heating unit toward the second temperature, no pulse needs to be applied to
the heating unit in order to measure the temperature, so it is possible to completely
stop the supply of electric power from the power supply to the heating unit to cause
the temperature of the heating unit to efficiently reach the second temperature. Since
the arrival at the target temperature in the second section is determined based on
the output value from the thermistor, the timing to transition from the second section
to the third section is not missed even without applying any pulse to the heating
unit. Also, in the section in which heating is not stopped, the supply of electric
power is controlled by using a temperature index based on the electrical resistance
value of the heating unit. This makes it possible to well maintain the followability
of the measured temperature to the real temperature in order to perform temperature
control.
[0150] An aerosol generating device according to another embodiment of this disclosure includes
- a heating unit configured to generate aerosol by heating an aerosol source,
- a power supply configured to supply electric power to the heating unit, and
- a control unit configured to control the supply of electric power from the power supply
to the heating unit by using a temperature index related to a temperature of the heating
unit, in accordance with a control sequence including a plurality of sections.
- The control sequence is described by structuralized data containing a first information
element that designates, from a plurality of control methods, a control method to
be applied to temperature control in each section, and
- the plurality of control methods include a first method for performing feedback control
using the temperature index, and a second method for stopping the supply of electric
current from the power supply to the heating unit.
[0151] According to this configuration, even after the control behavior of temperature control
are once tuned, it is possible to rewrite the contents of the control sequence, and
flexibly change when to apply respective control methods to temperature control. This
can suppress an increase in cost caused by trial and error when designing the control
sequence, and makes it easy to switch the behavior of temperature control to an optimum
one when, for example, the environment has changed or the type of tobacco article
has changed.
[0152] An aerosol generating device according to still another embodiment of this disclosure
includes
- a heating unit configured to generate aerosol by heating an aerosol source,
- a power supply configured to supply electric power to the heating unit, and
- a control unit configured to control the supply of electric power from the power supply
to the heating unit, in accordance with a control sequence including a plurality of
sections that include
- a first section for changing the temperature of the heating unit from a first temperature
to a second temperature, and
- a second section, which follows the first section, for maintaining the temperature
of the heating unit.
- The control sequence designates a first time length for the first section, and a second
time length for the second section,
- the control unit terminates the first section when the temperature of the heating
unit has reached the second temperature, and
- in a case of terminating the first section earlier than a first time point at which
the first time length elapses from the start of the first section, the control unit
continues the second section over a total time of a residual time until the first
time point and the second time length.
[0153] According to this configuration, even when a time shorter than the first time length
is necessary to change the temperature of the heating unit to the second temperature
in the first section, a time during which the user can enjoy inhalation is compensated
for by the residual time of the first section. Accordingly, it is possible to maintain
adequate temperature control and avoid a situation in which early termination of the
session spoils the user experience at the same time.
[0154] The invention is not limited to the foregoing embodiments, and various variations/changes
are possible within the spirit of the invention.