BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to an asphalt finisher.
Description of Related Art
[0002] In the related art, an asphalt finisher including a tractor, a hopper that is provided
on a front side of the tractor and that receives a paving material, a conveyor that
feeds the paving material in the hopper to a rear side of the tractor, a screw that
spreads the paving material fed by the conveyor on the rear side of the tractor, and
a screed that levels the paving material spread by the screw on a rear side of the
screw is known.
[0003] When the asphalt finisher performs construction, a configuration of the asphalt finisher
is controlled depending on the situation of a road surface where the paving material
is leveled. For example,
Japanese Unexamined Patent Publication No. 2021-127560 proposes a technique of adjusting the rotation speed of the screw in accordance with
expansion and contraction of the screed of the asphalt finisher.
SUMMARY OF THE INVENTION
[0004] In the asphalt finisher, a paving material holding amount of the screed can be adjusted
by adjusting the rotation speed of the screw in accordance with expansion and contraction
of the screed. Accordingly, an appropriate amount of paving material can be leveled
on the road surface.
[0005] However, there is a situation other than the expansion and contraction of the screed
where a change in the rotation speed of the screw is necessary in order to adjust
the paving material holding amount of the screed. For example, when the asphalt finisher
has changed a traveling direction along a road, the area of a paved road surface changes
compared to a case where the asphalt finisher moves straight.
[0006] In view of the description above, construction quality of the road surface is improved
by sprinkling an appropriate amount of paving material in accordance with the road
surface due to the change in the rotation speed of the screw depending on the situation
of the asphalt finisher.
[0007] According to an aspect of the present invention, there is provided an asphalt finisher
including a tractor, a hopper that is provided on a front side of the tractor, a conveyor
that transports a paving material in the hopper to a rear side of the tractor, a screw
that spreads the paving material, which is transported by the conveyor and which is
sprinkled on a road surface, in a vehicle width direction, and a screed device that
levels the paving material spread by the screw on a rear side of the screw and that
is capable of expanding and contracting in the vehicle width direction, in which a
rotation speed of the screw is configured to be changed while the asphalt finisher
is moved by the tractor based on information related to a moving direction of the
asphalt finisher.
[0008] According to the aspect of the present invention, construction quality of the road
surface is improved by realizing appropriate leveling in accordance with the road
surface due to the change in the rotation speed of the screw.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009]
Figs. 1A and 1B are views showing an asphalt finisher which is an example of a road
machine according to an embodiment.
Fig. 2 is a block diagram showing a configuration example of a controller and devices
connected to the controller according to the embodiment.
Fig. 3 is a view showing a table in which the current situation of the asphalt finisher
and a rotation speed of a screw corresponding to the situation are associated with
each other in a screw rotation speed storage unit according to the embodiment.
Fig. 4 is a hydraulic circuit diagram showing a configuration example of a hydraulic
system mounted on the asphalt finisher according to the embodiment.
Fig. 5 is a view showing configurations of the screw and a screed in the asphalt finisher
according to the embodiment.
Fig. 6 is a view for describing the length of the screed from a rear surface of the
asphalt finisher according to the embodiment.
Fig. 7 is a view showing a target moving route based on schedule information of the
asphalt finisher according to the embodiment.
Fig. 8 is a flowchart showing control of the asphalt finisher performed by the controller
according to the embodiment.
DETAILED DESCRIPTION OF THE INVENTION
[0010] Hereinafter, an embodiment of the present invention will be described with reference
to the drawings. In each of the drawings, the same or corresponding configurations
will be assigned with the same reference symbols, and description thereof will be
omitted.
[0011] Figs. 1A and 1B are schematic views of an asphalt finisher 100 according to the embodiment
of the present invention. Specifically, Fig. 1A is a left side view of the asphalt
finisher 100, and Fig. 1B is a top view of the asphalt finisher 100.
[0012] The asphalt finisher 100 is mainly configured by a tractor 1, a hopper 2, and a screed
3. In the example shown in Figs. 1A and 1B, the asphalt finisher 100 is disposed such
that a vehicle length direction thereof corresponds to an X-axis direction and a vehicle
width direction thereof corresponds to a Y-axis direction. In addition, a Z-axis is
disposed to be perpendicular to each of an X-axis and a Y-axis. Specifically, a front
side in the vehicle length direction corresponds to a +X side, a rear side in the
vehicle length direction corresponds to a -X side, a left side in the vehicle width
direction corresponds to a +Y side, a right side in the vehicle width direction corresponds
to a -Y side, an upper side in a vertical direction corresponds to a +Z side, and
a lower side in the vertical direction corresponds to a -Z side.
[0013] The tractor 1 is a mechanism for causing the asphalt finisher 100 to travel. In the
example shown in Figs. 1A and 1B, the tractor 1 moves the asphalt finisher 100 by
rotating a rear wheel 5 using a rear wheel traveling motor 20 (see Fig. 4) and rotating
a front wheel 6 using a front wheel traveling motor 22 (see Fig. 4). Both of the rear
wheel traveling motor 20 and the front wheel traveling motor 22 are hydraulic motors
that rotate by receiving supply of a hydraulic oil from a hydraulic pump. However,
the tractor 1 may include a crawler instead of the wheels.
[0014] The asphalt finisher 100 according to the present embodiment changes a traveling
direction by controlling a steering angle of the front wheel 6. In a case where the
asphalt finisher 100 includes the crawler instead of the wheels, the traveling direction
is changed by making rotation speeds different between a starting wheel in a crawler
on the right side and a starting wheel in a crawler on the left side.
[0015] The hopper 2 is a mechanism for receiving a paving material. The paving material
is, for example, an asphalt mixture or the like. In the example shown in Figs. 1A
and 1B, the hopper 2 is provided on the front side (+X side) of the tractor 1 and
is configured to be opened and closed in the Y-axis direction (vehicle width direction)
by a hopper cylinder 24. The asphalt finisher 100 usually brings the hopper 2 into
a fully open state so that a paving material is received from a loading platform of
a dump truck. In addition, the asphalt finisher 100 continues to travel while pushing
the dump truck forward via a push roller 2b even when receiving the paving material
from the loading platform of the dump truck. Figs. 1A and 1B show the asphalt finisher
100 when the hopper 2 is in a fully open state. An operator of the asphalt finisher
100 closes the hopper 2 when the paving material in the hopper 2 decreases and collects
the paving material near an inner wall of the hopper 2 at a central portion of the
hopper 2. This is because a conveyor CV which is at the bottom of the central portion
of the hopper 2 can transport the paving material to the rear side of the tractor
1. The paving material transported to the rear side (-X side) of the tractor 1 is
spread in the vehicle width direction on the rear side of the tractor 1 and the front
side of the screed 3 by a screw SC.
[0016] The conveyor CV is driven by a hydraulic motor that rotates by receiving supply of
a hydraulic oil from a hydraulic pump. In the example shown in Figs. 1A and 1B, the
conveyor CV is configured to send a paving material in the hopper 2 to the rear side
of the tractor 1 via a transport passage CP. The transport passage CP is a substantially
rectangular parallelepiped space formed inside the tractor 1 and has a substantially
rectangular inlet OP that opens into the hopper 2 in a front surface of the tractor
1. Specifically, the conveyor CV includes a left conveyor and a right conveyor.
[0017] The screw SC is driven by a hydraulic motor that rotates by receiving supply of a
hydraulic oil from a hydraulic pump. Specifically, the screw SC includes a left screw
SCL provided on the left side of the asphalt finisher 100 and a right screw SCR provided
on the right side of the asphalt finisher 100. The left conveyor is configured to
send a paving material toward the left screw SCL. The right conveyor is configured
to send the paving material toward the right screw SCR. The left screw SCL and the
right screw SCR are disposed within the width of the tractor 1.
[0018] The screed 3 is a mechanism for leveling a paving material. In the example shown
in Figs. 1A and 1B, the screed 3 mainly includes a main screed 30 and a telescopic
screed 31. The main screed 30 includes a left main screed and a right main screed.
The telescopic screed 31 includes a left telescopic screed 31L and a right telescopic
screed 31R. The main screed 30, the left telescopic screed 31L, and the right telescopic
screed 31R are disposed to be shifted away from each other on the front and rear sides
so as not to overlap each other in the vehicle length direction. Specifically, the
left telescopic screed 31L is disposed on the rear side of the main screed 30, and
the right telescopic screed 31R is disposed on the rear side of the left telescopic
screed 31L. The screed 3 is a floating screed pulled by the tractor 1 and is connected
to the tractor 1 via a leveling arm 3A. The screed 3 is moved up and down together
with the leveling arm 3A in response to expansion and contraction of a screed lift
cylinder 25. The leveling arm 3A includes a left leveling arm 3AL and a right leveling
arm 3AR.
[0019] The telescopic screed 31 is configured to expand and contract in the vehicle width
direction by a screed expanding and contracting cylinder 27. The screed expanding
and contracting cylinder 27 is supported by a support portion fixed to a rear surface
of a casing of the main screed 30 and is configured to expand and contract the telescopic
screed 31 in the vehicle width direction (Y-axis direction). Specifically, the screed
expanding and contracting cylinder 27 includes a left screed expanding and contracting
cylinder 27L (an example of a left screed device) and a right screed expanding and
contracting cylinder 27R (an example of a right screed device). The left screed expanding
and contracting cylinder 27L can expand and contract the left telescopic screed 31L
to the left side in the vehicle width direction with respect to the main screed 30.
The right screed expanding and contracting cylinder 27R can expand and contract the
right telescopic screed 31R to the right side in the vehicle width direction with
respect to the main screed 30.
[0020] The leveling arm 3A is configured to connect the screed 3 to the tractor 1. Specifically,
one end of the leveling arm 3A is connected to the screed 3 and the other end thereof
is pivotably connected to the tractor 1.
[0021] A leveling cylinder 23 is a hydraulic cylinder that moves a front end portion of
the leveling arm 3A up and down in order to adjust a leveling thickness (pavement
thickness) of a paving material. In the example shown in Figs. 1A and 1B, a cylinder
portion of the leveling cylinder 23 is connected to the tractor 1, and a rod portion
thereof is connected to the front end portion of the leveling arm 3A. The front end
portion of the leveling arm 3A is slidably supported by the tractor 1. In a case of
increasing the pavement thickness, a controller 50 causes a hydraulic oil discharged
by the hydraulic pump to flow into a rod-side oil chamber of the leveling cylinder
23 and contracts the leveling cylinder 23 to raise the front end portion of the leveling
arm 3A. On the other hand, in a case of reducing the leveling thickness, the controller
50 causes the hydraulic oil in the rod-side oil chamber of the leveling cylinder 23
to flow out and expands the leveling cylinder 23 to lower the front end portion of
the leveling arm 3A.
[0022] The screed lift cylinder 25 is a hydraulic cylinder for lifting the screed 3. In
the example shown in Figs. 1A and 1B, a cylinder portion of the screed lift cylinder
25 is connected to the tractor 1, and a rod portion thereof is connected to a rear
end portion of the leveling arm 3A. In a case of lifting the screed 3, the controller
50 causes a hydraulic oil discharged by the hydraulic pump to flow into a rod-side
oil chamber of the screed lift cylinder 25. As a result, the screed lift cylinder
25 contracts, the rear end portion of the leveling arm 3A is lifted, and the screed
3 is lifted. On the other hand, in a case of lowering the lifted screed 3, the controller
50 enables the hydraulic oil in the rod-side oil chamber of the screed lift cylinder
25 to flow out. As a result, the screed lift cylinder 25 is expanded by the weight
of the screed 3, the rear end portion of the leveling arm 3A is lowered, and the screed
3 is lowered.
[0023] A side plate 40 is attached to a distal end of the telescopic screed 31. The side
plate 40 includes a left side plate 40L and a right side plate 40R. Specifically,
the left side plate 40L is attached to a distal end (left end) of the left telescopic
screed 31L, and the right side plate 40R is attached to a distal end (right end) of
the right telescopic screed 31R.
[0024] As shown in Fig. 1B, an end portion of the side plate 40 on a front side (X-axis
positive direction side) in the traveling direction extends to an extension line of
the screw SC in a longitudinal direction (rotation axis direction).
[0025] The side plate 40 is also attached to a distal end of a telescopic mold board 41.
The telescopic mold board 41 is a member for adjusting the amount of paving material
staying in front of the telescopic screed 31, out of a paving material spread by the
screw SC, and is configured to expand and contract in the vehicle width direction
together with the telescopic screed 31.
[0026] Specifically, the telescopic mold board 41 is a plate-shaped member extending in
the vehicle width direction and includes a left telescopic mold board 41L and a right
telescopic mold board 41R. In addition, the left side plate 40L (an example of a plate
portion) is attached to a distal end (left end) of the left telescopic mold board
41L, and the right side plate 40R (an example of the plate portion) is attached to
a distal end (right end) of the right telescopic mold board 41R.
[0027] The telescopic mold board 41 is configured to adjust a height in a Z-axis direction
regardless of the telescopic screed 31 and the side plate 40. By moving the telescopic
mold board 41 up and down to adjust the size of a gap between a lower end of the telescopic
mold board 41 and a roadbed, the asphalt finisher 100 can adjust the amount of paving
material passing through the gap. For this reason, by moving the telescopic mold board
41 up and down, the asphalt finisher 100 can adjust the amount (height) of paving
material staying on the rear side (-X side) of the telescopic mold board 41 and the
front side (+X side) of the telescopic screed 31 and can adjust the amount of paving
material taken into the lower side of the telescopic screed 31.
[0028] A screed step 42 is a member configuring a scaffold when a worker works behind the
screed 3. Specifically, the screed step 42 includes a left screed step 42L, a central
screed step 42C, and a right screed step 42R.
[0029] A retaining plate 43 is a plate-shaped member for preventing a paving material sent
out in the vehicle width direction by the screw SC from being scattered in front of
the screw SC in order to appropriately send out the paving material in the vehicle
width direction by the screw SC. In the example shown in Figs. 1A and 1B, the retaining
plate 43 includes a left retaining plate 43L and a right retaining plate 43R.
[0030] The controller 50 is a control device that controls the asphalt finisher 100. In
the example shown in Figs. 1A and 1B, the controller 50 is a computer including a
CPU, a volatile storage device, and a non-volatile storage device and is mounted on
the tractor 1. Various types of functions of the controller 50 are realized, for example,
as the CPU executes a program stored in the non-volatile storage device. In addition,
the various types of functions realized by the controller 50 include, for example,
a function of controlling a discharge amount of the hydraulic pump that supplies a
hydraulic oil for driving a hydraulic actuator and a function of controlling a flow
of the hydraulic oil between the hydraulic actuator and the hydraulic pump. The hydraulic
actuator includes a hydraulic cylinder and a hydraulic motor.
[0031] A communication device 53 is configured to control communication between the asphalt
finisher 100 and a device outside the asphalt finisher 100. The communication device
53 according to the present embodiment is provided in front of a driver's seat 1S
and controls communication via a mobile phone communication network, a short-range
wireless communication network, a satellite communication network, or the like.
[0032] A GPS module 54 is an example of a global navigation satellite system (GNSS) module
and receives position information indicating a two-dimensional positioning result
through the global positioning system (GPS). The position information is information
representing the position of the asphalt finisher 100 in latitude and longitude. Although
the GPS is used as a position information acquisition method in the present embodiment,
the position information acquisition method is not limited, and other known methods
may be used.
[0033] A space recognition device 51 is attached to the tractor 1. The space recognition
device 51 acquires information related to a space around the asphalt finisher 100
and is configured to output the acquired information to the controller 50. The space
recognition device 51 according to the present embodiment includes a front monitoring
device 51F, a rear monitoring device 51B, a right monitoring device 51R, and a left
monitoring device 51L.
[0034] The front monitoring device 51F is configured to monitor the front of the asphalt
finisher 100. In the present embodiment, the front monitoring device 51F is a LIDAR,
of which a monitoring range RF is a space in front of the tractor 1, and is attached
to a front end central portion of an upper surface of the tractor 1. The front monitoring
device 51F may be attached to other parts of the asphalt finisher 100.
[0035] The rear monitoring device 51B is configured to monitor the rear of the asphalt finisher
100. In the present embodiment, the rear monitoring device 51B is a LIDAR, of which
a monitoring range RB is a space behind the screed 3, and is attached to a guide rail
1G that functions as a handrail for the operator of the asphalt finisher 100. The
rear monitoring device 51B may be attached to a lower portion of the driver's seat
1S or may be attached to other parts of the asphalt finisher 100.
[0036] The right monitoring device 51R is configured to monitor the right side of the asphalt
finisher 100. The left monitoring device 51L is configured to monitor the left side
of the asphalt finisher 100. The right monitoring device 51R and the left monitoring
device 51L according to the present embodiment are set to include, as a monitoring
range, an end portion of a road surface (a portion serving as a boundary between the
road surface and a road shoulder) and the side plate 40 provided at the distal end
of the telescopic screed 31. The right monitoring device 51R and the left monitoring
device 51L are, for example, LIDARs, and are attached to the guide rail 1G that functions
as the handrail for the operator of the asphalt finisher 100. The right monitoring
device 51R and the left monitoring device 51L may be attached to any positions on
the side of the asphalt finisher 100 under a condition of including the monitoring
range described above.
[0037] The LIDAR measures, for example, a distance between a million or more points within
the monitoring range and the LIDAR. However, at least one of the front monitoring
device 51F and the rear monitoring device 51B may be a monocular camera, a stereo
camera, a millimeter wave radar, a laser radar, a laser scanner, a distance image
camera, a laser range finder, or the like. The same applies to the side monitoring
device. An example in which the LIDAR is used as an example of the space recognition
device 51 has been described in the embodiment. However, the present embodiment does
not limit the space recognition device 51 to the LIDAR. That is, a space recognition
device that can recognize a space based on the asphalt finisher 100 may be used.
[0038] The monitoring range RF of the front monitoring device 51F includes a roadbed. The
same applies to the monitoring range of the side monitoring device. In the present
embodiment, the monitoring range RF has a width larger than the width of a roadbed
BS.
[0039] The monitoring range RB of the rear monitoring device 51B includes a newly constructed
pavement body. In the present embodiment, the monitoring range RB has a width larger
than the width of the newly constructed pavement body.
[0040] Measurement information detected by the space recognition device 51 according to
the present embodiment is transmitted to the controller 50. The controller 50 according
to the present embodiment automatically steers the asphalt finisher 100 based on the
received measurement information. In addition, the controller 50 may perform notification,
such as warning, for a driver based on the received measurement information.
[0041] Next, the controller 50 mounted on the asphalt finisher 100 will be described with
reference to Fig. 2. Fig. 2 is a block diagram showing a configuration example of
the controller 50 and devices connected to the controller 50.
[0042] As shown in Fig. 2, the controller 50 is connected to a traveling speed sensor 47,
an auxiliary storage device 48, the GPS module 54, the front monitoring device 51F,
the rear monitoring device 51B, a drive system controller 52, the communication device
53, a screed control device 55, a screw control device 56, and a screed length detection
device 57.
[0043] The traveling speed sensor 47 is configured to detect a traveling speed of the asphalt
finisher 100. In the example shown in Fig. 2, the traveling speed sensor 47 is an
encoder that detects an angular speed of a rotation axis of the rear wheel traveling
motor 20 which drives the rear wheel 5. Specifically, the traveling speed sensor 47
includes a left traveling speed sensor and a right traveling speed sensor. The left
traveling speed sensor is an encoder that detects an angular speed of a rotation axis
of a left rear wheel traveling motor 20L which drives a left rear wheel. The right
traveling speed sensor is an encoder that detects an angular speed of a rotation axis
of a right rear wheel traveling motor 20R which drives a right rear wheel. The traveling
speed sensor 47 may be configured by a proximity switch or the like that detects a
slit formed in a rotating plate.
[0044] The auxiliary storage device 48 is configured to store various types of information.
In the example shown in Fig. 2, the auxiliary storage device 48 is a non-volatile
storage device mounted on the tractor 1 and stores various types of information. For
example, the auxiliary storage device 48 includes a schedule information storage unit
48a, a vehicle width storage unit 48b, and a screw rotation speed storage unit 48c.
[0045] The schedule information storage unit 48a stores schedule information for constructing
a road surface which is a pavement target of the asphalt finisher 100. The schedule
information according to the present embodiment includes, for example, a center line
of a route through which the asphalt finisher 100 moves and a target line indicating
an end portion (a portion that is a boundary between the road surface and a road shoulder)
of the road surface to be paved. The asphalt finisher 100 according to the present
embodiment automatically controls pavement of a road based on the schedule information.
[0046] The vehicle width storage unit 48b stores information of a length from a structural
(in other words, from a left side surface to a right side surface of the asphalt finisher
100 in the vehicle width direction) center position to a side surface of the asphalt
finisher 100 in the vehicle width direction of the asphalt finisher 100.
[0047] Therefore, the controller 50 can calculate a distance from the center position of
the asphalt finisher 100 in the vehicle width direction to the side plate 40 in accordance
with the length of the telescopic screed 31 in the vehicle width direction.
[0048] The screw rotation speed storage unit 48c stores information of the rotation speed
of the screw SC in accordance with the current situation of the asphalt finisher 100.
[0049] Fig. 3 is a view showing a table in which the current situation of the asphalt finisher
100 and the rotation speed of the screw SC corresponding to the situation are associated
with each other in the screw rotation speed storage unit 48c according to the present
embodiment. In the example shown in Fig. 3, as the current situation of the asphalt
finisher 100, a speed and a steering angle of the asphalt finisher 100 and a length
from the center position of the asphalt finisher 100 in the vehicle width direction
to a distal end portion of the telescopic screed 31 are associated with the rotation
speed of the screw SC. The table may be common to the left screw SCL and the right
screw SCR. For example, in a case of the right screw SCR, when curving to the right,
a positive value of the steering angle is referred to, and when curving to the left,
a record of a negative value of the steering angle is referred to. In a case of the
left screw SCL, when curving to the right, a negative value of the steering angle
is referred to, and when curving to the left, a record of a positive value of the
steering angle is referred to. In addition, the table may be held for each of the
left screw SCL and the right screw SCR.
[0050] In the table according to the present embodiment, at least the steering angle of
the asphalt finisher 100 associated with the rotation speed of the screw SC may be
included as the current situation of the asphalt finisher 100. Accordingly, the rotation
speed of the screw SC can be changed in accordance with the steering angle of the
asphalt finisher 100.
[0051] Referring back to Fig. 2, the GPS module 54 is an example of a global navigation
satellite system (GNSS) module and receives position information indicating a two-dimensional
positioning result through the global positioning system (GPS). The position information
is information representing the position of the asphalt finisher 100 in latitude and
longitude. Although the GPS is used as a position information acquisition method in
the present embodiment, the position information acquisition method is not limited,
and other known methods may be used.
[0052] The screed length detection device 57 (an example of a detection unit) detects a
length by which each of the left telescopic screed 31L and the right telescopic screed
31R expands and contracts in the vehicle width direction. The screed length detection
device 57 may use any sensor insofar as the length by which the telescopic screed
31 expands and contracts in the vehicle width direction can be detected. The screed
length detection device 57 may be a laser sensor or the like for detecting the length
or may be the GNSS module provided at the side plate 40. For example, from a distance
between position information detected by the GNSS module and position information
of the GNSS module provided at a main body of the asphalt finisher 100, the telescopic
screed 31 may calculate a length that expands and contracts in the vehicle width direction.
As another example, instead of the screed length detection device 57, the controller
50 may identify the length of the telescopic screed 31 in the vehicle width direction
based on measurement information of each of the right monitoring device 51R and the
left monitoring device 51L.
[0053] The communication device 53 performs wireless communication with devices in the
surroundings of the asphalt finisher 100, a server that manages a work site, or the
like. In the present embodiment, for example, any one or more of Wi-Fi (registered
trademark), wireless LAN, Bluetooth (registered trademark), and the like may be used
as wireless communication standards of the communication device 53.
[0054] The drive system controller 52 controls the tractor 1 in accordance with a control
command. For example, the drive system controller 52 performs speed control and steering
angle control of the tractor 1.
[0055] The screed control device 55 is configured to control an expansion and contraction
amount of the telescopic screed 31. In the example shown in Fig. 2, the screed control
device 55 controls the flow rate of a hydraulic oil flowing into the screed expanding
and contracting cylinder 27. The screed control device 55 includes a screed expansion
and contraction control valve 37 shown in Fig. 4 and switches between communication
and cutoff of a pipeline that connects the inside of a rod-side oil chamber of the
screed expanding and contracting cylinder 27 and the hydraulic pump to each other
in accordance with a control command from the controller 50.
[0056] Then, the screed control device 55 performs, in accordance with a control command
from the controller 50, control of shrinking the left telescopic screed 31L by contracting
the left screed expanding and contracting cylinder 27L and control of extending the
left telescopic screed 31L by expanding the left screed expanding and contracting
cylinder 27L.
[0057] In addition, the screed control device 55 performs, in accordance with a control
command from the controller 50, control of shrinking the right telescopic screed 31R
by contracting the right screed expanding and contracting cylinder 27R and control
of extending the right telescopic screed 31R by expanding the right screed expanding
and contracting cylinder 27R.
[0058] In this manner, the screed control device 55 controls each of the lengths of the
right telescopic screed 31R and the left telescopic screed 31L in accordance with
the control command from the controller 50.
[0059] The screw control device 56 is configured to control the rotation speed of the screw
SC. In the example shown in Fig. 2, the screw control device 56 is an electromagnetic
valve that controls the flow rate of a hydraulic oil flowing into the hydraulic motor
driving the screw SC. Specifically, the screw control device 56 increases and decreases
a flow path area of a pipeline that connects the hydraulic motor driving the screw
SC and the hydraulic pump to each other in accordance with the control command from
the controller 50. More specifically, the screw control device 56 increases the flow
rate of the hydraulic oil flowing into the hydraulic motor driving the screw SC and
increases the rotation speed of the screw SC by increasing the flow path area. Alternatively,
the screw control device 56 decreases the flow rate of the hydraulic oil flowing into
the hydraulic motor driving the screw SC and decreases the rotation speed of the screw
SC by reducing the flow path area. The screw control device 56 according to the present
embodiment can change the rotation speed of each of the left screw SCL and the right
screw SCR.
[0060] The controller 50 acquires information from the GPS module 54, the front monitoring
device 51F, the rear monitoring device 51B, the right monitoring device 51R, the left
monitoring device 51L, the traveling speed sensor 47, the screed length detection
device 57, and the auxiliary storage device 48, after executing various types of calculation,
and outputs a control command to the screed control device 55, the screw control device
56, and the drive system controller 52 in accordance with the calculation results.
Functional blocks included in the controller 50 according to the present embodiment
will be described later.
<Description of Hydraulic System>
[0061] Next, a hydraulic system mounted on the asphalt finisher 100 will be described with
reference to Fig. 4. Fig. 4 is a hydraulic circuit diagram showing a configuration
example of the hydraulic system mounted on the asphalt finisher 100.
[0062] The hydraulic system mainly includes a hydraulic source 14, a rear wheel drive unit
F1, a conveyor and screw drive unit F2, a front wheel drive unit F3, a steering and
compacting device drive unit F4, a leveling unit F5, a hopper drive unit F6, a screed
lift unit F7, and a screed expansion and contraction unit F8.
[0063] The hydraulic source 14 is configured to supply a hydraulic oil for operating various
types of drive units. In the present embodiment, the hydraulic source 14 mainly includes
an engine 14E, a rear wheel traveling pump 14R, a charge pump 14C, a cylinder pump
14M, a conveyor and screw pump 14S, and a front wheel traveling pump 14F.
[0064] The engine 14E is a drive source that drives the rear wheel traveling pump 14R, the
charge pump 14C, the cylinder pump 14M, the conveyor and screw pump 14S, and the front
wheel traveling pump 14F.
[0065] The rear wheel traveling pump 14R is a variable capacity type hydraulic pump that
supplies a driving hydraulic oil to the rear wheel drive unit F1. In the present embodiment,
the rear wheel traveling pump 14R is a swash plate variable capacity type bidirectional
hydraulic pump used in a closed circuit.
[0066] The charge pump 14C is a fixed capacity type hydraulic pump that supplies a controlling
hydraulic oil to the rear wheel drive unit F1.
[0067] The cylinder pump 14M is a variable capacity type hydraulic pump that can supply
a hydraulic oil to each of the steering and compacting device drive unit F4, the leveling
unit F5, the hopper drive unit F6, the screed lift unit F7, and the screed expansion
and contraction unit F8. In the present embodiment, the cylinder pump 14M is a swash
plate variable capacity type hydraulic pump, and a discharge amount thereof is controlled
such that a discharge pressure becomes constant at a predetermined pressure.
[0068] The conveyor and screw pump 14S is a variable capacity type hydraulic pump that supplies
a hydraulic oil to the conveyor and screw drive unit F2. In the present embodiment,
the conveyor and screw pump 14S is a swash plate variable capacity type hydraulic
pump.
[0069] The front wheel traveling pump 14F is a variable capacity type hydraulic pump that
supplies a hydraulic oil to the front wheel drive unit F3. In the present embodiment,
the front wheel traveling pump 14F is a swash plate variable capacity type hydraulic
pump.
[0070] The rear wheel drive unit F1 is configured to drive the rear wheel 5. In the present
embodiment, the rear wheel drive unit F1 includes the left rear wheel traveling motor
20L, the right rear wheel traveling motor 20R, check valves 20La and 20Ra, relief
valves 20Lb and 20Rb, and a speed reducer switching valve V0.
[0071] The left rear wheel traveling motor 20L is a hydraulic motor that drives a rear wheel
on the left side. In addition, the right rear wheel traveling motor 20R is a hydraulic
motor that drives a rear wheel on the right side. In the present embodiment, the left
rear wheel traveling motor 20L and the right rear wheel traveling motor 20R are stepless
speed change type hydraulic motors and configure a closed circuit (HST circuit) together
with the rear wheel traveling pump 14R.
[0072] The check valve 20La maintains the pressure of a hydraulic oil in a pipeline C1 that
connects a first port of the rear wheel traveling pump 14R and a second port of each
of the left rear wheel traveling motor 20L and the right rear wheel traveling motor
20R to each other at a predetermined pressure or higher. Specifically, in a case where
the pressure of the hydraulic oil in the pipeline C1 falls below the discharge pressure
of the charge pump 14C, the check valve 20La causes the hydraulic oil discharged by
the charge pump 14C to flow into the pipeline C1. Numbers in parentheses in the drawings
represent port numbers. Similarly, the check valve 20Ra maintains the pressure of
a hydraulic oil in a pipeline C2 that connects a second port of the rear wheel traveling
pump 14R and a first port of each of the left rear wheel traveling motor 20L and the
right rear wheel traveling motor 20R to each other at a predetermined pressure or
higher. Specifically, in a case where the pressure of the hydraulic oil in the pipeline
C2 falls below the discharge pressure of the charge pump 14C, the check valve 20Ra
causes the hydraulic oil discharged by the charge pump 14C to flow into the pipeline
C2.
[0073] The relief valve 20Lb maintains the pressure of a hydraulic oil in the pipeline C1
at a predetermined relief pressure or lower. Specifically, the relief valve 20Lb causes
the hydraulic oil in the pipeline C1 to flow out of the closed circuit in a case where
the pressure of the hydraulic oil in the pipeline C1 exceeds the relief pressure.
Similarly, the relief valve 20Rb maintains the pressure of a hydraulic oil in the
pipeline C2 at a predetermined relief pressure or lower. Specifically, the relief
valve 20Rb causes the hydraulic oil in the pipeline C2 to flow out of the closed circuit
in a case where the pressure of the hydraulic oil in the pipeline C2 exceeds the relief
pressure.
[0074] The speed reducer switching valve V0 is a mechanism that switches between respective
reduction ratios of the left rear wheel traveling motor 20L and the right rear wheel
traveling motor 20R. In the present embodiment, the speed reducer switching valve
V0 switches between the respective reduction ratios of the left rear wheel traveling
motor 20L and the right rear wheel traveling motor 20R using a hydraulic oil discharged
by the charge pump 14C, in accordance with a control command from the controller 50.
[0075] The conveyor and screw drive unit F2 is configured to drive the conveyor CV and the
screw SC. In the present embodiment, the conveyor and screw drive unit F2 mainly includes
a conveyor motor 21C, a screw motor 21S, a conveyor control valve V1C, and a screw
control valve V1S.
[0076] Both of the conveyor motor 21C and the screw motor 21S are variable capacity type
hydraulic motors that form an open circuit. The conveyor motor 21C includes a left
conveyor motor 21CL and a right conveyor motor 21CR. The screw motor 21S includes
a left screw motor 21SL and a right screw motor 21SR. The conveyor control valve V1C
includes a left conveyor control valve V1CL and a right conveyor control valve V1CR.
The screw control valve V1S includes a left screw control valve V1SL and a right screw
control valve V1SR.
[0077] The left conveyor control valve V1CL operates in accordance with a control command
from the controller 50, causes a hydraulic oil discharged by the conveyor and screw
pump 14S to flow into a suction port of the left conveyor motor 21CL, and causes a
hydraulic oil flowing out from a discharge port of the left conveyor motor 21CL to
be discharged to a hydraulic oil tank T. The right conveyor control valve V1CR operates
in accordance with a control command from the controller 50, causes a hydraulic oil
discharged by the conveyor and screw pump 14S to flow into a suction port of the right
conveyor motor 21CR, and causes a hydraulic oil flowing out from a discharge port
of the right conveyor motor 21CR to be discharged to the hydraulic oil tank T. Similarly,
the left screw control valve V1SL operates in accordance with a control command from
the controller 50, causes a hydraulic oil discharged by the conveyor and screw pump
14S to flow into a suction port of the left screw motor 21SL, and causes a hydraulic
oil flowing out from a discharge port of the left screw motor 21SL to be discharged
to the hydraulic oil tank T. The right screw control valve V1SR operates in accordance
with a control command from the controller 50, causes a hydraulic oil discharged by
the conveyor and screw pump 14S to flow into a suction port of the right screw motor
21SR, and causes a hydraulic oil flowing out from a discharge port of the right screw
motor 21SR to be discharged to the hydraulic oil tank T. The hydraulic oil flowing
out from the discharge port of each of the left conveyor motor 21CL, the right conveyor
motor 21CR, the left screw motor 21SL, and the right screw motor 21SR is discharged
to the hydraulic oil tank T through an oil cooler OC.
[0078] The front wheel drive unit F3 is configured to drive the front wheel 6. In the present
embodiment, the front wheel drive unit F3 mainly includes the front wheel traveling
motor 22 and a front wheel traveling valve V2.
[0079] The front wheel traveling motor 22 is a fixed capacity type hydraulic motor that
forms an open circuit. The front wheel traveling valve V2 operates in accordance with
a control command from the controller 50 and causes a hydraulic oil discharged by
the front wheel traveling pump 14F to flow into a suction port of the front wheel
traveling motor 22. In the example shown in Fig. 4, the front wheel traveling motor
22 includes a left front wheel traveling motor 22L and a right front wheel traveling
motor 22R. The front wheel traveling pump 14F supplies a hydraulic oil to each of
the left front wheel traveling motor 22L and the right front wheel traveling motor
22R in parallel.
[0080] The steering and compacting device drive unit F4 is configured to drive a steering
device and a compacting device (neither of which is shown). The steering device is
a hydraulic device for steering the front wheel 6. In the present embodiment, the
steering device changes, for example, the steering angle of the front wheel 6 using
a hydraulic oil discharged by the cylinder pump 14M in response to an operation of
a steering wheel by the operator. In addition, the compacting device is a hydraulic
device for compacting a paving material. In the present embodiment, the compacting
device includes a tamper and a vibrator and operates the tamper and the vibrator using
the hydraulic oil discharged by the cylinder pump 14M.
[0081] The leveling unit F5 is configured to adjust a pavement thickness. In the present
embodiment, the leveling unit F5 mainly includes the leveling cylinder 23, a leveling
control valve 33, and a pilot check valve 33P.
[0082] The leveling cylinder 23 is a hydraulic cylinder that moves the leveling arm 3A up
and down in order to adjust a pavement thickness. The leveling cylinder 23 is configured
to contract when increasing the pavement thickness and to expand when reducing the
pavement thickness. In the example shown in Fig. 4, the leveling cylinder 23 includes
a left leveling cylinder 23L and a right leveling cylinder 23R.
[0083] The leveling control valve 33 is configured to operate in accordance with a control
signal from the controller 50. In the example shown in Fig. 4, the leveling control
valve 33 includes a left leveling control valve 33L and a right leveling control valve
33R. In a case of increasing a pavement thickness, the left leveling control valve
33L causes a hydraulic oil discharged by the cylinder pump 14M to flow into a rod-side
oil chamber of the left leveling cylinder 23L and causes a hydraulic oil flowing out
from a head-side oil chamber of the left leveling cylinder 23L to be discharged to
the hydraulic oil tank T. In this case, the left leveling cylinder 23L contracts,
and the left leveling arm 3AL rises. The same applies to the right leveling control
valve 33R that contracts the right leveling cylinder 23R. On the other hand, in a
case of reducing the pavement thickness, the left leveling control valve 33L causes
a hydraulic oil discharged by the cylinder pump 14M to flow into the head-side oil
chamber of the left leveling cylinder 23L and causes the hydraulic oil flowing out
from the rod-side oil chamber of the left leveling cylinder 23L to be discharged to
the hydraulic oil tank T. In this case, the left leveling cylinder 23L expands, and
the left leveling arm 3AL lowers. The same applies to the right leveling control valve
33R that expands the right leveling cylinder 23R.
[0084] The pilot check valve 33P is configured to prevent the leveling cylinder 23 from
moving due to an external force. In the example shown in Fig. 4, the pilot check valve
33P includes pilot check valves 33PaL, 33PbL, 33PaR, and 33PbR. For example, only
in a case where the left leveling control valve 33L operates in response to an operation
by the operator and a hydraulic oil discharged by the cylinder pump 14M flows into
the head-side oil chamber of the left leveling cylinder 23L, the pilot check valve
33PaL allows the hydraulic oil of the rod-side oil chamber of the left leveling cylinder
23L to flow toward the hydraulic oil tank T. In addition, in other cases, the pilot
check valve 33PaL prohibits the hydraulic oil of the rod-side oil chamber of the left
leveling cylinder 23L from flowing toward the hydraulic oil tank T. The same applies
to the pilot check valves 33PbL, 33PaR, and 33PbR.
[0085] The hopper drive unit F6 is configured to open and close the hopper 2. In the present
embodiment, the hopper drive unit F6 mainly includes the hopper cylinder 24, a hopper
control valve 34, and a pilot check valve 34P.
[0086] The hopper cylinder 24 is a hydraulic actuator that opens and closes the hopper 2,
contracts when opening the hopper 2, and expands when closing the hopper 2. In the
example shown in Fig. 4, the hopper cylinder 24 includes a left hopper cylinder 24L
and a right hopper cylinder 24R.
[0087] The hopper control valve 34 is configured to operate in accordance with a control
signal from the controller 50. In the example shown in Fig. 4, the hopper control
valve 34 includes a left hopper control valve 34L and a right hopper control valve
34R. In a case of opening the hopper 2, the left hopper control valve 34L causes a
hydraulic oil discharged by the cylinder pump 14M to flow into a rod-side oil chamber
of the left hopper cylinder 24L and causes a hydraulic oil flowing out from a head-side
oil chamber of the left hopper cylinder 24L to be discharged to the hydraulic oil
tank T. In this case, the left hopper cylinder 24L contracts. In addition, the right
hopper control valve 34R causes a hydraulic oil discharged by the cylinder pump 14M
to flow into a rod-side oil chamber of the right hopper cylinder 24R and causes a
hydraulic oil flowing out from a head-side oil chamber of the right hopper cylinder
24R to be discharged to the hydraulic oil tank T. In this case, the right hopper cylinder
24R contracts. On the other hand, in a case of closing the hopper 2, the left hopper
control valve 34L causes a hydraulic oil discharged by the cylinder pump 14M to flow
into the head-side oil chamber of the left hopper cylinder 24L and causes a hydraulic
oil flowing out from the rod-side oil chamber of the left hopper cylinder 24L to be
discharged to the hydraulic oil tank T. In this case, the left hopper cylinder 24L
expands. In addition, the right hopper control valve 34R causes a hydraulic oil discharged
by the cylinder pump 14M to flow into the head-side oil chamber of the right hopper
cylinder 24R and causes a hydraulic oil flowing out from the rod-side oil chamber
of the right hopper cylinder 24R to be discharged to the hydraulic oil tank T. In
this case, the right hopper cylinder 24R expands.
[0088] The pilot check valve 34P is configured to prevent the hopper cylinder 24 from contracting
and the hopper 2 from opening due to the weight of the hopper 2 or the weight of the
hopper 2 and a paving material in the hopper 2. In the example shown in Fig. 4, the
pilot check valve 34P includes a pilot check valve 34PL and a pilot check valve 34PR.
For example, only in a case where the left hopper control valve 34L operates in response
to an operation by the operator and a hydraulic oil discharged by the cylinder pump
14M flows into the rod-side oil chamber of the left hopper cylinder 24L, the pilot
check valve 34PL allows the hydraulic oil of the head-side oil chamber of the left
hopper cylinder 24L to flow toward the hydraulic oil tank T. In addition, in other
cases, the pilot check valve 34PL prohibits the hydraulic oil of the head-side oil
chamber of the left hopper cylinder 24L from flowing toward the hydraulic oil tank
T. The same applies to the pilot check valve 34PR.
[0089] In the hopper drive unit F6, a pilot check valve is not provided between a rod-side
oil chamber of the hopper cylinder 24 and the hopper control valve 34. This is because
a probability in which the hopper cylinder 24 unintentionally expands due to an external
force is low since the weight of the hopper 2 is great. However, the pilot check valve
may be provided between the rod-side oil chamber of the hopper cylinder 24 and the
hopper control valve 34.
[0090] The screed lift unit F7 is configured to lift the screed 3. In the present embodiment,
the screed lift unit F7 mainly includes the screed lift cylinder 25, a screed lift
control valve 35, a switching valve 35a, a relief valve 35b, and a switching valve
35c.
[0091] The screed lift cylinder 25 is a hydraulic actuator that lifts the screed 3, contracts
when lifting the screed 3, and expands when lowering the screed 3. In the example
shown in Fig. 4, the screed lift cylinder 25 includes a left screed lift cylinder
25L and a right screed lift cylinder 25R.
[0092] The screed lift control valve 35 is configured to operate in accordance with a control
signal from the controller 50. In a case of lifting the screed 3, the screed lift
control valve 35 causes a hydraulic oil discharged by the cylinder pump 14M to flow
into the rod-side oil chamber of the screed lift cylinder 25. In this case, the switching
valve 35a switches to a first position including a check valve in accordance with
a control signal from the controller 50. This is because a hydraulic oil is prevented
from flowing backward from the rod-side oil chamber of the screed lift cylinder 25
toward the hydraulic oil tank T. The hydraulic oil flowing out from a head-side oil
chamber of the screed lift cylinder 25 is discharged to the hydraulic oil tank T without
passing through the screed lift control valve 35. In this case, the screed lift cylinder
25 contracts. On the other hand, in a case of lowering the screed 3 to the ground,
the screed lift control valve 35 is not used (maintained in the state shown in Fig.
4). In this case, the switching valve 35a switches to a second position where the
check valve is not included in accordance with a control signal from the controller
50. This is because a hydraulic oil of the rod-side oil chamber of the screed lift
cylinder 25 flows out toward the hydraulic oil tank T. For this reason, the screed
lift cylinder 25 expands due to the weight of the screed 3, and the hydraulic oil
of the rod-side oil chamber of the screed lift cylinder 25 is discharged to the hydraulic
oil tank T through the switching valve 35a and the relief valve 35b.
[0093] The switching valve 35a and the relief valve 35b realize an up-and-down movement
of the screed 3 accompanying a change in a lifting force (a force with which a paving
material lifts the screed 3) generated when paving a road while moving the asphalt
finisher 100. Specifically, when the screed 3 rises due to an increase in the lifting
force, the screed lift cylinder 25 contracts. In this case, a hydraulic oil discharged
by the cylinder pump 14M flows into the rod-side oil chamber of the screed lift cylinder
25 through a pipeline C3, the screed lift control valve 35, and the switching valve
35a. On the other hand, when the screed 3 is lowered due to a decrease in the lifting
force, the screed lift cylinder 25 expands. In this case, a hydraulic oil flowing
out from the rod-side oil chamber of the screed lift cylinder 25 is discharged to
the hydraulic oil tank T through the switching valve 35a, the screed lift control
valve 35, and the relief valve 35b. When paving a road while moving the asphalt finisher
100, that is, while the hydraulic device, such as the screed expansion and contraction
unit F8 on a downstream side, is not used, the switching valve 35c switches to the
first position including the check valve in accordance with a control signal from
the controller 50. This is because the hydraulic device such as the screed expansion
and contraction unit F8 on the downstream side is not to be adversely affected. Specifically,
this is because the telescopic screed 31, a crown device, a step device, or the like
is prevented from unintentionally moving.
[0094] The screed expansion and contraction unit F8 is configured to expand and contract
the telescopic screed 31 in the vehicle width direction. In the present embodiment,
the screed expansion and contraction unit F8 mainly includes the screed expanding
and contracting cylinder 27, the screed expansion and contraction control valve 37,
a pilot check valve 37P, and a relief valve 37V. In the example shown in Fig. 4, the
screed expansion and contraction control valve 37 includes a left screed expansion
and contraction control valve 37L and a right screed expansion and contraction control
valve 37R. The pilot check valve 37P includes pilot check valves 37PaL, 37PaR, 37PbL,
and 37PbR. The relief valve 37V includes a left relief valve 37VL and a right relief
valve 37VR.
[0095] The left screed expansion and contraction control valve 37L is configured to operate
in accordance with a control signal from the controller 50. In a case of retracting
the left telescopic screed 31L, the left screed expansion and contraction control
valve 37L causes a hydraulic oil discharged by the cylinder pump 14M to flow into
a rod-side oil chamber of the left screed expanding and contracting cylinder 27L and
causes the hydraulic oil flowing out from a head-side oil chamber of the left screed
expanding and contracting cylinder 27L to be discharged to the hydraulic oil tank
T. In this case, the left screed expanding and contracting cylinder 27L contracts,
and the left telescopic screed 31L is retracted. The same applies to a case where
the right telescopic screed 31R is retracted. On the other hand, in a case of pushing
out the left telescopic screed 31L, the left screed expansion and contraction control
valve 37L causes a hydraulic oil discharged by the cylinder pump 14M to flow into
the head-side oil chamber of the left screed expanding and contracting cylinder 27L
and causes the hydraulic oil flowing out from the rod-side oil chamber of the left
screed expanding and contracting cylinder 27L to be discharged to the hydraulic oil
tank T. In this case, the left screed expanding and contracting cylinder 27L expands,
and the left telescopic screed 31L is pushed out.
[0096] The pilot check valve 37P is configured to prevent the screed expanding and contracting
cylinder 27 from unintentionally moving due to an external force. For example, only
in a case where the left screed expansion and contraction control valve 37L operates
in response to an operation by the operator and a hydraulic oil discharged by the
cylinder pump 14M flows into the head-side oil chamber of the left screed expanding
and contracting cylinder 27L, the pilot check valve 37PaL allows the hydraulic oil
of the rod-side oil chamber of the left screed expanding and contracting cylinder
27L to flow toward the hydraulic oil tank T. In addition, in other cases, the pilot
check valve 37PaL prohibits the hydraulic oil of the rod-side oil chamber of the left
screed expanding and contracting cylinder 27L from flowing toward the hydraulic oil
tank T. The same applies to the pilot check valves 37PbL, 37PaR, and 37PbR.
[0097] The relief valve 37V is configured to prevent a member related to the telescopic
screed 31 from being destroyed by an excessive external force acting on a direction
in which the telescopic screed 31 is retracted. For example, in a case where the pressure
of a hydraulic oil in the head-side oil chamber of the left screed expanding and contracting
cylinder 27L has been excessively risen by receiving an excessive external force acting
on a direction in which the left screed expanding and contracting cylinder 27L is
contracted, the left relief valve 37VL allows the hydraulic oil in the head-side oil
chamber to flow out to the hydraulic oil tank T. As a result, as the left screed expanding
and contracting cylinder 27L contracts and some of the external force is absorbed,
the left telescopic screed 31L is prevented from being damaged. The same applies to
the right relief valve 37VR.
<Functional Block of Controller>
[0098] Referring back to Fig. 2, each functional block in the controller 50 of the asphalt
finisher 100 will be described. Each functional block in the controller 50 is conceptual
and does not necessarily have to be physically configured as shown. All or some of
the respective functional blocks can be configured by being functionally or physically
distributed and integrated in any unit. All or any part of the respective processing
functions performed in the respective functional blocks are realized by a program
executed by the CPU. Alternatively, each functional block may be realized as hardware
by wired logic. A program executed by such a controller 50 according to the present
embodiment is not limited to a method of storing in a non-volatile auxiliary storage
device, may be stored in a distributable storage unit medium, and may be transmitted
and received via a communication line.
[0099] In accordance with detection results from the GPS module 54, the front monitoring
device 51F, the rear monitoring device 51B, and the traveling speed sensor 47, the
controller 50 according to the present embodiment performs self-localization and performs
automatic movement control in order to pave, with asphalt, a road surface indicated
by schedule information stored in the auxiliary storage device 48.
[0100] In that case, the controller 50 transmits, to the screed control device 55, a control
command for extending or shrinking the telescopic screed 31 based on measurement information
from the right monitoring device 51R, the left monitoring device 51L, and the screed
length detection device 57 such that a paving material does not project from the road
surface, which is a pavement target.
[0101] The asphalt finisher 100 according to the present embodiment levels a paving material
on a road surface, which is a pavement target. The amount of paving material sprinkled
on the road surface by the asphalt finisher 100 changes depending on the situation
of the road surface. The adjustment of the amount of paving material sprinkled on
the road surface is realized by changing the rotation speed of the screw SC.
[0102] In the related art, it is necessary for the asphalt finisher to sprinkle a paving
material by an amount suitable for the area of a road. However, the road, which is
a pavement target, is curved in many cases. The situation of a road surface differs
between a curved road and a straight road. For example, in a case of the curved road,
the area of the road surface differs between the right side and the left side of the
asphalt finisher. In such a case, in the asphalt finisher of the related art, adjustment
of the amount of paving material sprinkled on the road surface depending on a change
in the situation of the road surface is not considered.
[0103] On the contrary, the asphalt finisher 100 according to the present embodiment adjusts
the amount of sprinkled paving material depending on a change in the situation of
the road surface by adjusting the rotation speed of the screw SC. Hereinafter, a configuration
for realizing the control will be described.
[0104] More specifically, the controller 50 has an acquisition unit 50a, a moving route
calculation unit 50b, a movement control unit 50c, a screed control unit 50d, and
a screw rotation control unit 50e as functional blocks configured by software, hardware,
or a combination thereof.
[0105] The acquisition unit 50a acquires various types of information. For example, the
acquisition unit 50a acquires measurement information from various types of sensors.
For example, the acquisition unit 50a acquires measurement information detected by
the front monitoring device 51F, the rear monitoring device 51B, the right monitoring
device 51R, and the left monitoring device 51L. In addition, the acquisition unit
50a acquires measurement information (for example, including the speed of the asphalt
finisher 100) detected by the traveling speed sensor 47. In addition, the acquisition
unit 50a acquires measurement information (a length by which each of the left telescopic
screed 31L and the right telescopic screed 31R expands and contracts in the vehicle
width direction) from the screed length detection device 57. Further, the acquisition
unit 50a acquires position information from the GPS module 54. Further, the acquisition
unit 50a acquires information from the auxiliary storage device 48 as necessary. In
addition, the acquisition unit 50a may acquire steering angle information from the
tractor 1.
[0106] The moving route calculation unit 50b calculates a target moving route of the asphalt
finisher 100 based on schedule information read from the schedule information storage
unit 48a. The target moving route is information indicating a route through which
a structural (in other words, from the left side surface to the right side surface
of the asphalt finisher 100 in the vehicle width direction) center position of the
asphalt finisher 100 in the vehicle width direction moves, for example, in order for
the asphalt finisher 100 to construct a road surface. The target moving route is not
limited to a calculation method in the controller 50 and may be received from an external
device via the communication device 53. Further, the target moving route is not limited
to the route described above, may be a route where the asphalt finisher 100 can move,
and, for example, may be a trajectory of a left front wheel of the tractor 1.
[0107] The movement control unit 50c outputs a control command based on measurement information
and position information acquired by the acquisition unit 50a to the drive system
controller 52 to move along the calculated target moving route. Accordingly, automatic
movement control of the asphalt finisher 100 is performed.
[0108] The screed control unit 50d outputs a control command for expanding and contracting
the telescopic screed 31 to the screed control device 55 based on measurement information
from the right monitoring device 51R, the left monitoring device 51L, and the screed
length detection device 57 (an example of a detection result) to correspond to the
width of a road surface on which a paving material is sprinkled. Accordingly, since
the length of the screed 3 in the vehicle width direction can be made to match the
width of a road, which is a construction target, the paving material can be appropriately
leveled on the road surface, which is a pavement target.
[0109] Fig. 5 is a view showing configurations of the screw SC and the screed 3 in the asphalt
finisher 100 according to the present embodiment. Fig. 5 is an example in which the
asphalt finisher 100 travels in a traveling direction 4001. In addition, the screw
SC provided in the asphalt finisher 100 rotates in a direction 4002 in accordance
with a control signal from the controller 50. Accordingly, a paving material is pushed
out in a direction 4003.
[0110] In the example shown in Fig. 5, an end portion (a portion that is a boundary between
a road surface and a road shoulder) of the road surface to be paved is set as a target
line OL (left target line OLL) of the side plate 40 of the asphalt finisher 100.
[0111] In a case where there is a change in the road surface or a change in the steering
angle of the asphalt finisher 100 when the asphalt finisher 100 travels in the traveling
direction 4001, the target line OL which is the boundary between the road surface
and the road shoulder shifts in a rightward direction or a leftward direction with
the center position of the asphalt finisher 100 in the vehicle width direction as
reference.
[0112] The acquisition unit 50a of the controller 50 according to the present embodiment
detects a shift (change) of the target line OL (for example, the left target line
OLL) based on measurement information from the right monitoring device 51R and the
left monitoring device 51L. Then, the screed control unit 50d transmits a control
command for extending or shrinking the telescopic screed 31 based on the detection
result to the screed control device 55 such that the side plate 40 follows the target
line (for example, the left target line OLL).
[0113] Accordingly, the side plate 40 can move in a rightward direction 4011 or a leftward
direction 4012 to follow the target line OL.
[0114] Referring back to Fig. 2, the screw rotation control unit 50e outputs a control command
for rotating the screw SC to the screw control device 56 to correspond to the current
situation of the asphalt finisher 100. Specifically, the screw rotation control unit
50e identifies the rotation speed of the screw SC with reference to the screw rotation
speed storage unit 48c with measurement information acquired by the acquisition unit
50a and a control command value of a steering angle as a search key. Then, the screw
rotation control unit 50e outputs the control command for rotating the screw SC at
the rotation speed to the screw control device 56. Accordingly, an appropriate amount
of paving material can be sprinkled on a road surface where the asphalt finisher 100
travels.
[0115] The rotation speed of the screw SC according to the present embodiment is determined,
for example, depending on a change in a road surface where the asphalt finisher 100
travels.
[0116] As described above, in a case where expansion and contraction of the left telescopic
screed 31L and expansion and contraction of the right telescopic screed 31R are performed
by the screed control unit 50d, the asphalt finisher 100 changes an area where a paving
material is leveled. In this case, the screw rotation control unit 50e changes the
rotation speed of the screw SC such that the amount of paving material corresponding
to the changed area is sprinkled on a road surface.
[0117] Fig. 6 is a view for describing the length of the screed 3 from a rear surface of
the asphalt finisher 100 according to the present embodiment. In the present embodiment,
the vehicle width storage unit 48b stores a length 5001 from the center position of
the asphalt finisher 100 in the vehicle width direction to the left side surface and
a length 5002 from the center position in the vehicle width direction to the right
side surface.
[0118] In addition, the screed length detection device 57 detects a length 5011 from the
left side surface to a distal end portion of the left telescopic screed 31L and a
length 5012 from the right side surface to a distal end portion of the right telescopic
screed 31R.
[0119] Accordingly, the acquisition unit 50a of the controller 50 can acquire a left pavement
target length 5051 from the center position (an example of a center) in the vehicle
width direction to the distal end portion of the left telescopic screed 31L and a
right pavement target length 5052 from the center position (the example of the center)
in the vehicle width direction to the distal end portion of the right telescopic screed
31R based on a detection result from the screed length detection device 57 (an example
of the detection unit) and the lengths 5001 and 5002 stored in the vehicle width storage
unit 48b.
[0120] After then, the acquisition unit 50a calculates a ratio between the left pavement
target length 5051 and the right pavement target length 5052.
[0121] In addition, the screw rotation control unit 50e according to the present embodiment
changes each of right and left rotation speeds of the screw SC in accordance with
a ratio between right and left lengths of a pavement target. For example, in a case
where the ratio between the lengths is 1:1.5, the number of rotations is changed such
that the amount of sprinkled paving material becomes 1:1.5. In the present embodiment,
the change in the rotation speed is identified with reference to the screw rotation
speed storage unit 48c.
<Description of Moving Route of Asphalt Finisher>
[0122] Further, the amount of paving material sprinkled on a road surface changes also in
a case where the traveling direction of the asphalt finisher 100 has changed. Thus,
the amount of paving material sprinkled on the road surface will be described based
on the moving route of the asphalt finisher 100.
[0123] Fig. 7 is a view showing a target moving route based on schedule information of the
asphalt finisher 100 according to the present embodiment. Fig. 7 shows an example
in which the asphalt finisher 100 moves on a road 6001 in a traveling direction 6011.
[0124] In order to move along a road, which is a pavement target, the movement control unit
50c of the asphalt finisher 100 performs movement control of the tractor 1 such that
the center position of the asphalt finisher 100 in the vehicle width direction matches
a route CL of the road, which is the pavement target.
[0125] Further, the screed control unit 50d outputs, to the screed control device 55, a
control command for expanding and contracting the left telescopic screed 31L such
that the left side plate 40L matches the target line OLL on the left side. Similarly,
the screed control unit 50d outputs, to the screed control device 55, a control command
for expanding and contracting the right telescopic screed 31R such that the right
side plate 40R matches a target line OLR on the right side. Accordingly, even in a
case where the center position of the asphalt finisher 100 in the vehicle width direction
is slightly shifted from the center of a road, which is a pavement target, the paving
material can be appropriately leveled on a road surface, which is a pavement target.
[0126] In the example shown in Fig. 7, in a case where the center position of the asphalt
finisher 100 in the vehicle width direction is at the center of the road when the
asphalt finisher 100 moves in accordance with the route CL, the center position is
at a left pavement target length L1 from the center position in the vehicle width
direction to an end portion of the road in the leftward direction and at a right pavement
target length L1 from the center position in the vehicle width direction to an end
portion of the road in the rightward direction. In addition, based on the left pavement
target length L1 and the right pavement target length L1, a ratio between the pavement
target on the left side and the right side becomes L1:L1.
[0127] Then, the screw rotation control unit 50e calculates the rotation speeds of the left
screw motor 21SL and the right screw motor 21SR based on the movement speed of the
asphalt finisher 100 and a ratio between the lengths of the pavement target on the
left side and the right side and outputs a control command in accordance with the
rotation speeds.
[0128] In the asphalt finisher 100, the movement control unit 50c performs automatic control
such that the asphalt finisher 100 moves along the road 6001. For this reason, the
movement control unit 50c performs steering angle control of the tractor 1 in accordance
with a change in the road 6001 in the rightward and leftward directions.
[0129] Fig. 7 shows an example in which the movement control unit 50c has performed control
of a steering angle to curve in the leftward direction in accordance with the road
6001. In the example shown in Fig. 7, an example in which the asphalt finisher 100
turns in the leftward direction with a turning center 6021 as reference is adopted.
[0130] As shown in Fig. 7, in a case where the road 6001 is curved, the center position
of the asphalt finisher 100 in the vehicle width direction is shifted from the center
of the road 6001 at a timing when the movement control unit 50c changes the steering
angle of the tractor 1. In the example shown in Fig. 7, due to the shift, the center
position is at a left pavement target length L3 from the center position in the vehicle
width direction to an end portion of the road in the leftward direction and at a right
pavement target length L2 from the center position in the vehicle width direction
to an end portion of the road in the rightward direction.
[0131] In addition, in a case where the asphalt finisher 100 turns in the leftward direction,
a radius having the turning center 6021 as reference is different between a region
of a pavement target on the right side of the center position of the asphalt finisher
100 in the vehicle width direction and a region of the pavement target on the left
side of the center position in the vehicle width direction. In other words, in addition
to a difference between the left pavement target length L3 and the right pavement
target length L2, based on the radius, a difference between a right area 6031 of the
pavement target on the right side of the center position of the asphalt finisher 100
in the vehicle width direction and a left area 6032 of the pavement target on the
left side of the center position of the asphalt finisher 100 in the vehicle width
direction is generated.
[0132] It is necessary to determine the amount of paving material sprinkled in accordance
with the area of each of the right area 6031 and the left area 6032. Thus, the screw
rotation control unit 50e identifies the rotation speeds of the left screw motor 21SL
and the right screw motor 21SR with reference to the screw rotation speed storage
unit 48c and outputs a control command in accordance with the rotation speed such
that the amount of paving material corresponding to the area of each of the right
area 6031 and the left area 6032 is sprinkled.
[0133] As shown in Fig. 3, the screw rotation speed storage unit 48c associates the speed
and the steering angle of the asphalt finisher 100 and a length from the center position
of the asphalt finisher 100 in the vehicle width direction to the distal end portion
of the telescopic screed 31 with a rotation speed. The association relationship will
be described. First, the right area 6031 and the left area 6032 at a predetermined
angle θ having the turning center 6021 as reference can be identified by the steering
angle of the tractor 1 and the length from the center position of the asphalt finisher
100 in the vehicle width direction to the distal end portion of the telescopic screed
31. A time for the asphalt finisher 100 to travel a distance CLA (see Fig. 7) can
also be identified from the speed of the asphalt finisher 100. For this reason, the
rotation speeds of the left screw motor 21SL and the right screw motor 21SR are set
in the screw rotation speed storage unit 48c such that the amount of paving material
necessary for each of the right area 6031 and the left area 6032 is sprinkled for
a time required for traveling the distance CLA. Accordingly, for example, in a case
of turning in the leftward direction, the screw rotation control unit 50e outputs
a control command such that the rotation speed is raised with respect to the left
screw motor 21SL and the rotation speed is reduced with respect to the right screw
motor 21SR, compared to before the turning. The steering angle of the tractor 1 may
be a command value of movement control by the movement control unit 50c or may be
measurement information acquired from the tractor 1 by the acquisition unit 50a.
[0134] Accordingly, the screw rotation control unit 50e can identify the rotation speed
of each of the left screw motor 21SL and the right screw motor 21SR in accordance
with the current situation of the asphalt finisher 100 with reference to the screw
rotation speed storage unit 48c. Then, as the screw rotation control unit 50e outputs
a control command for rotating at the identified rotation speed, the left screw motor
21SL and the right screw motor 21SR can sprinkle an appropriate amount of paving material
with respect to a road surface where the asphalt finisher 100 travels.
[0135] That is, in a case where the movement control unit 50c changes the steering angle
of the tractor 1 while the asphalt finisher 100 according to the present embodiment
is moved by the tractor 1, the screw rotation control unit 50e performs control to
change the rotation speed of the screw SC.
[0136] Specifically, in a case where the movement control unit 50c has changed the steering
angle of the tractor 1 while the asphalt finisher 100 is moved by the tractor 1, the
screw rotation control unit 50e performs control such that a rotation speed differs
between the right screw SCR and the left screw SCL in accordance with the right area
6031 of a pavement target and the left area 6032 of a pavement target on the left
side.
[0137] An example in which the rotation speed of each of the left screw motor 21SL and the
right screw motor 21SR is identified with reference to the screw rotation speed storage
unit 48c has been described in the present embodiment. However, the present embodiment
does not limit a method of identifying the rotation speed of each of the left screw
motor 21SL and the right screw motor 21SR to an example of referring to the table.
For example, the rotation speed of each of the left screw motor 21SL and the right
screw motor 21SR may be identified through a calculation formula. For example, a formula
for calculating the rotation speed by substituting the speed and the steering angle
of the asphalt finisher 100 and a length from the center position of the asphalt finisher
100 in the vehicle width direction to the distal end portion of the telescopic screed
31 as parameters, or the like is considered as the calculation formula. The method
is not limited to the formula for calculating the rotation speed using all of the
speed and the steering angle of the asphalt finisher 100 and the length from the center
position of the asphalt finisher 100 in the vehicle width direction to the distal
end portion of the telescopic screed 31, and the rotation speed can be calculated
using any one or more of the parameters. Any method may be used as a method of calculating
the rotation speed, regardless of a known method.
<Description of Control Procedures in Automatic Movement Control by Asphalt Finisher>
[0138] Fig. 8 is a flowchart showing control of the asphalt finisher 100 by the controller
50 according to the present embodiment.
[0139] First, before performing automatic control, the acquisition unit 50a of the controller
50 acquires schedule information from the schedule information storage unit 48a of
the auxiliary storage device 48 (S7001).
[0140] The moving route calculation unit 50b calculates a target moving route of the asphalt
finisher 100 in accordance with the schedule information (S7002).
[0141] Then, the movement control unit 50c starts movement control to move along the calculated
target moving route (S7003).
[0142] The acquisition unit 50a acquires measurement information from each of the front
monitoring device 51F, the rear monitoring device 51B, the traveling speed sensor
47, and the screed length detection device 57 while acquiring position information
from the GPS module 54 (S7004).
[0143] Based on the position information and the measurement information of each of the
front monitoring device 51F, the rear monitoring device 51B, and the traveling speed
sensor 47, the movement control unit 50c performs movement control to move along the
target moving route (S7005).
[0144] The screw rotation control unit 50e determines whether or not the movement control
unit 50c has performed steering angle control along the target moving route (S7006).
In a case where it is determined that the steering angle control is not performed
(S7006: NO), processing proceeds to S7008.
[0145] In a case where the screw rotation control unit 50e determines that the movement
control unit 50c has performed steering angle control along the target moving route
(S7006: YES), the screw rotation control unit 50e changes the rotation speed of each
of the left screw motor 21SL and the right screw motor 21SR based on the steering
angle changed by the movement control unit 50c with reference to the screw rotation
speed storage unit 48c (S7007).
[0146] Further, the screed control unit 50d determines whether or not the side plate 40
is shifted from the target line based on the measurement information of the right
monitoring device 51R and the left monitoring device 51L acquired by the acquisition
unit 50a and the detection result from the screed length detection device 57 (S7008).
In a case where it is determined that the side plate 40 is not shifted from the target
line (S7008: NO), processing proceeds to S7011.
[0147] On the other hand, in a case where it is determined that the side plate 40 is shifted
from the target line (S7008: YES), the screed control unit 50d outputs, to the screed
control device 55, a control command for expanding and contracting the telescopic
screed 31 in order to make the side plate 40 match the target line (S7009).
[0148] Further, the screw rotation control unit 50e changes the rotation speed of each of
the left screw motor 21SL and the right screw motor 21SR in accordance with a ratio
between the left pavement target length 5051 and the right pavement target length
5052 of the screed 3 after controlling the screed control device 55, with reference
to the screw rotation speed storage unit 48c (S7010).
[0149] After then, the movement control unit 50c determines whether or not movement along
the target moving route is completed (S7011). In a case where it is determined that
movement along the target moving route is not completed (S7011), processing is again
performed from S7004.
[0150] On the other hand, in a case where the movement control unit 50c determines that
movement along the target moving route is completed (S7011: YES), processing is completed.
[0151] A case where the steering angle of the tractor 1 is changed when changing the traveling
direction of the asphalt finisher 100 has been described in the present embodiment.
That is, in a case where the steering angle of the tractor 1 is changed, the rotation
speed of each of the left screw motor 21SL and the right screw motor 21SR is changed.
However, information for changing the rotation speed of each of the left screw motor
21SL and the right screw motor 21SR is not limited to information indicating a change
in the steering angle of the tractor 1. For example, the rotation speed of each of
the left screw motor 21SL and the right screw motor 21SR may be changed based on the
target moving route calculated by the moving route calculation unit 50b. For example,
the screw rotation control unit 50e may change the rotation speed of each of the left
screw motor 21SL and the right screw motor 21SR at a timing when the asphalt finisher
100 changes the traveling direction in the target moving route.
[0152] The controller 50 according to the present embodiment can change the rotation speed
of each of the left screw motor 21SL and the right screw motor 21SR in a case where
the asphalt finisher 100 moves and in a case where the steering angle is changed in
accordance with the traveling direction. Further, when expansion and contraction control
of the telescopic screed 31 is performed in accordance with the width of a road in
a case where the asphalt finisher 100 moves, the controller 50 can change the rotation
speed of each of the left screw motor 21SL and the right screw motor 21SR. Accordingly,
the amount of paving material corresponding to the area of the road, which is a pavement
target, can be sprinkled. Therefore, since the controller 50 can suppress insufficiency
of the paving material on the road or the generation of excess of the paving material
by sprinkling a suitable amount of paving material on the road, paving construction
quality can be improved.
(Modification Example 1)
[0153] An example in which the movement control unit 50c of the asphalt finisher 100 performs
automatic movement control to follow a target moving route has been described in the
embodiment described above. However, the embodiment described above is not limited
to a method of performing automatic movement control to follow the target moving route.
Thus, a case where the operator operates the asphalt finisher 100 will be described
in the present modification example.
[0154] The movement control unit 50c according to the present modification example outputs
a control command for moving the asphalt finisher 100 to the drive system controller
52 in response to an operation of the steering device by the operator. Accordingly,
movement control of the asphalt finisher 100 is performed.
[0155] The acquisition unit 50a according to the present modification example detects an
end portion (a portion that is a boundary between a road surface and a road shoulder)
of the road surface to be paved based on measurement information from the right monitoring
device 51R and the left monitoring device 51L and sets the end portion of the road
surface as the target line OL of the side plate 40. Subsequent processing is the same
as in the embodiment described above.
[0156] That is, the screed control unit 50d according to the present modification example
outputs, to the screed control device 55, a control command for expanding and contracting
the telescopic screed 31 such that the side plate 40 matches the target line OL.
[0157] In addition, as in the embodiment described above, the screw rotation control unit
50e according to the present modification example identifies the rotation speed of
each of the left screw motor 21SL and the right screw motor 21SR based on a ratio
between the length of a pavement target on the left side of the center position of
the asphalt finisher 100 in the vehicle width direction and the length of a pavement
target on the right side of the center position in the vehicle width direction and
outputs a control command in accordance with the identified rotation speed.
[0158] Further, as in the embodiment described above, the screw rotation control unit 50e
according to the present modification example identifies the rotation speed of each
of the left screw motor 21SL and the right screw motor 21SR in accordance with steering
angle control performed by the operator and outputs a control command in accordance
with the identified rotation speed.
[0159] As the controller 50 performs the control described above, the same effects as in
the embodiment described above can be obtained in the present modification example.
(Modification Example 2)
[0160] An example in which movement control of the asphalt finisher 100 is performed in
response to an operation by the operator, but the screed control unit 50d expands
and contracts the telescopic screed 31 based on measurement information has been described
in modification example 1. However, expansion and contraction of the telescopic screed
31 is not limited to automatic control by the controller 50. A case where the worker
performs the expansion and contraction will be described in the present modification
example.
[0161] In the present modification example, an input unit 58L shown in Fig. 6 receives,
from the worker, an operation for expanding and contracting the left telescopic screed
31L to the left side in the vehicle width direction with respect to the main screed
30. Similarly, an input unit 58R receives, from the worker, an operation for expanding
and contracting the right telescopic screed 31R to the right side in the vehicle width
direction with respect to the main screed 30. The input unit 58L and the input unit
58R output information of the received operations to the controller 50.
[0162] In addition, the screw rotation control unit 50e according to the present modification
example identifies the rotation speed of each of the left screw motor 21SL and the
right screw motor 21SR based on a ratio between the length of a pavement target on
the left side of the center position of the asphalt finisher 100 in the vehicle width
direction and the length of a pavement target on the right side of the center position
in the vehicle width direction after expansion and contraction of the telescopic screed
31 is performed and outputs a control command in accordance with the identified rotation
speed. Accordingly, the same effects as in the embodiment described above can be obtained.
(Modification Example 3)
[0163] A case where the steering angle of the tractor 1 is changed when changing the traveling
direction of the asphalt finisher 100 has been described in the embodiment described
above. However, the embodiment described above is not limited to a method of changing
the steering angle of the tractor 1 when changing the traveling direction of the asphalt
finisher 100.
[0164] For example, an example in which the tractor 1 of the asphalt finisher 100 includes
the front wheel 6 and the rear wheel 5 has been described in the embodiment described
above. However, the embodiment described above is not limited to the example in which
the tractor 1 includes the front wheel 6 and the rear wheel 5, and the tractor 1 may
include a crawler (an example of a moving body). Thus, an example in which the tractor
1 is provided with a right crawler and a left crawler will be described in the modification
example.
[0165] In this case, instead of changing the steering angle of the front wheel 6, the movement
control unit 50c changes the traveling direction of the asphalt finisher 100 by changing
rotation speeds of a starting wheel of the crawler on the right side (an example of
an undercarriage on the right side) and a starting wheel of the crawler on the left
side (an example of an undercarriage on the left side). In other words, the traveling
direction of the asphalt finisher 100 is changed by a difference between the rotation
speeds of the starting wheel of the crawler on the right side (an example of the undercarriage
on the right side) and the starting wheel of the crawler on the left side (an example
of the undercarriage on the left side).
[0166] That is, the screw rotation control unit 50e according to the present modification
example changes the rotation speed of each of the left screw motor 21SL and the right
screw motor 21SR to correspond to the traveling direction of the asphalt finisher
100 based on information indicating that the rotation speeds of the crawler on the
right side (an example of the undercarriage on the right side) and the crawler on
the left side (an example of the undercarriage on the left side) are changed. In order
to realize the change in the rotation speed, for example, the rotation speed of the
starting wheel of one crawler, the rotation speed of the starting wheel of the other
crawler, a length from the center position of the asphalt finisher 100 in the vehicle
width direction to one distal end portion of the telescopic screed 31, and the rotation
speed of the screw SC may be associated with each other in the screw rotation speed
storage unit.
[0167] As described above, the screw rotation control unit 50e may change the rotation speed
of each of the left screw motor 21SL and the right screw motor 21SR based on information
indicating the rotation speeds of the crawler on the right side (an example of the
undercarriage on the right side) and the crawler on the left side (an example of the
undercarriage on the left side), with reference to the screw rotation speed storage
unit.
[0168] An example in which any one or more pieces of information indicating a steering angle,
a target moving route for performing movement control, and the rotation speeds of
the crawler on the right side and the crawler on the left side (for example, may be
a difference between the rotation speeds of the crawler on the right side and the
crawler on the left side) are used as information related to a moving direction of
the asphalt finisher for changing the rotation speed of each of the left screw motor
21SL and the right screw motor 21SR has been described in the embodiment and the modification
examples described above. The information related to the moving direction of the asphalt
finisher 100 is not limited to the information described above. For example, the angle
of steering (wheel) for switching the moving directions of the tractor 1, the length
of a steering cylinder controlled when switching the moving directions of the tractor
1 in response to a steering operation (not shown), or the moving direction of the
tractor 1 may be used. Further, a steering angle used as the information related to
the moving direction of the asphalt finisher 100 may be a command value or an actual
steering angle.
<Action>
[0169] As the controller 50 of the asphalt finisher 100 according to the embodiment and
the modification examples described above has the configuration described above, the
amount of paving material corresponding to a road which is a pavement target can be
sprinkled by changing the rotation speed of the screw SC in accordance with the traveling
direction of the asphalt finisher 100. Accordingly, since insufficiency of the paving
material on the road or the generation of excess of the paving material can be suppressed,
construction quality of a paved road surface can be improved.
[0170] Further, since the controller 50 of the asphalt finisher 100 according to the embodiment
and the modification examples changes the rotation speed of the screw SC based on
the information related to the traveling direction of the asphalt finisher 100, a
worker who rides on the asphalt finisher 100 and adjusts the rotation speed of the
screw SC becomes unnecessary. For this reason, costs for construction by the asphalt
finisher 100 can be reduced.
[0171] Further, since the asphalt finisher 100 can sprinkle the amount of paving material
corresponding to the area of a road, which is a pavement target, the amount of wasted
paving material can be reduced.
[0172] Further, the controller 50 of the asphalt finisher 100 controls the length of each
of the right telescopic screed 31R and the left telescopic screed 31L in addition
to adjustment of the rotation speed of the screw SC and changes the rotation speed
of the screw SC in accordance with a ratio between the lengths of the right telescopic
screed 31R and the left telescopic screed 31L. Therefore, the amount of paving material
projecting outside a road which is a pavement target is reduced. Accordingly, since
the number of workers who perform a post-process on the road after the asphalt finisher
100 has passed can be reduced, costs for construction by the asphalt finisher 100
can be reduced.
[0173] Further, since the controller 50 of the asphalt finisher 100 makes a rotation speed
different between the left screw motor 21SL and the right screw motor 21SR in a case
where the moving direction of the asphalt finisher 100 (for example, the steering
angle of the tractor 1) has changed while the asphalt finisher 100 is moved by the
tractor 1, even in a case where the area of the road, which is a pavement target,
differs between the right side and the left side of the asphalt finisher 100 due to
the change in the moving direction, the amount of paving material corresponding to
the area can be sprinkled. Accordingly, construction quality of the paved road can
be improved.
[0174] Although the embodiment has been described in detail hereinbefore, the present disclosure
is not limited to such a specific embodiment, various modifications and changes are
possible within the scope of the concept described in the scope of the claims.
[0175] Although the embodiment of the asphalt finisher has been described hereinbefore,
the present invention is not limited to the embodiment or the like. Various types
of changes, modifications, substitutions, additions, deletions, and combinations thereof
are possible within the scope of the claims. It is evident that these belong to the
technical scope of the present invention.
Brief Description of the Reference Symbols
[0176]
100 asphalt finisher
SCL left screw
SCR right screw
27L left screed expanding and contracting cylinder
27R right screed expanding and contracting cylinder
30 main screed
31L left telescopic screed
31R right telescopic screed
47 traveling speed sensor
48 auxiliary storage device
48a schedule information storage unit
48b vehicle width storage unit
50 controller
50a acquisition unit
50b moving route calculation unit
50c movement control unit
50d screed control unit
50e screw rotation control unit
51F front monitoring device
51B rear monitoring device
51R right monitoring device
51L left monitoring device
52 drive system controller
53 communication device
54 GPS module
55 screed control device
56 screw control device
57 screed length detection device