[0001] The invention relates to a triple insulated glazing unit for a building aperture
cover and to a building aperture cover comprising such triple insulated glazing unit.
BACKGROUND
[0002] The manufacturing of building aperture covers with glazing units has been the subject
of development over many years, where one of the major development goals has been
to increase the insulation properties of the cover. This has among others been achieved
by developing glazing units with improved heat insulation properties e.g. by providing
glazing units comprising two glass sheets spaced apart by an insulating gap, such
as a gap filled with an inert gas. Other solutions comprise providing a vacuum insulated
glass unit with an evacuated gap between glass sheets of the unit. Additionally, the
cover frame, e.g. window frame, has been subject to development in order to increase
the insulation properties of the frame e.g. by developing the structure, design as
well as the materials used in providing the frame structure.
[0003] In pursuit to improve the insulating properties of the building aperture cover, it
is a further object to provide a window, which is applicable to a wide range of different
climates and consequently a larger market.
BRIEF DESCRIPTION OF THE INVENTION
[0004] The first aspect of the present invention relates to a triple insulated glazing unit
comprising a first glass pane, an intermediate second glass pane and a third glass
pane arranged in parallel,
wherein the first glass pane comprises a first major glass surface and a second major
glass surface, wherein the first major glass surface is facing an outside environment
of the triple insulated glazing unit and the second major glass surface is facing
a first gap of the triple insulated glass unit,
wherein the intermediate second glass pane comprises a third major glass surface and
a fourth major glass surface, wherein the third major glass surface is facing the
first gap while the fourth major glass surface is facing a second gap of the triple
insulated glass unit,
wherein the third glass pane comprises a fifth major glass surface and a sixth major
glass surface, wherein the fifth major glass surface is facing the second gap and
the sixth major glass surface is facing the outside environment of the triple insulated
glazing unit,
wherein the first gap and second gap are enclosed by one or more edge seals, and
wherein the triple insulated glazing unit comprises a first aerogel layer and a first
low-emissivity coating, wherein each of the first low-emissivity coating and the first
aerogel layer is arranged on a major glass surface of one of the glass panes.
[0005] By the first aspect of the present invention, an improved triple insulating glazing
unit is provided. This is in particular due to the combined insulating capabilities
of the insulating gaps, the low-emissivity coating and the aerogel layer. Compared
to a double insulating glazing unit, the extra glass pane and gap increases the insulation
capabilities of the glazing unit. The triple insulated glazing unit further provides
an increased number of major glass surfaces on which the low emissivity and aerogel
layer can be located, thereby increasing the positions and combinations available
within the triple insulated glazing unit for the low-emissivity coating and the aerogel
layer. Potentially this larger freedom of design makes the triple insulated glazing
unit applicable to different climates and a larger market.
[0006] Heat transfer by convection within insulated glazing units are a commonly known problem.
However, surprisingly the combined features of the present invention, and in particular
the introduction of the aerogel layer, have been found to decrease such heat transfer
by convection within the insulated glazing.
[0007] In one or more embodiments, the aerogel is derived from a gel in which the liquid
from the gel is removed and replaced with a gas or vacuum, leaving behind a gel material
network providing the aerogel structure. The gel may be obtained by a sol-gel process.
The liquid may be removed by a drying method or supercritical drying method. The resulting
aerogel has very low density and very low thermal conductivity. Advantageously, the
aerogel layer has also shown to contribute to noise reduction through the glazing
unit.
[0008] In one or more embodiments, the first aerogel layer has a density below 0.5 g/cm
3, such as below 0.4 g/cm
3, such as below 0.3 g/cm
3 or such as below 0.2 g/cm
3. The density may be between 0.1-0.5 g/cm
3, such as between 0.15-0.35 g/cm
3 or such as between 0.2-0.3 g/cm
3. The density is measured at atmospheric pressure and 20 degrees Celsius.
[0009] In one or more embodiments, the aerogel of the aerogel layer is open-porous providing
open hollow cavities. Since the volume of the aerogel is mostly composed of hollow
cavities, which may be filled with insulating gas, aerogel act as very good heat insulator
against conduction heat transfer. Some aerogel materials are more favourable than
other in regards to minimizing heat transfer by conductions, e.g. silica is more insulating
than carbon.
[0010] Generally, the aerogel comprise a microstructure originating from the gel structure
established during manufacturing. The microstructure may effectively decrease or prevent
net gas movement as the microstructure provides obstructions for gas circulation.
[0011] In one or more embodiments, the thermal conductivity of the first aerogel layer at
atmospheric pressure is below 15 mW/mK, such as below 10 mW/mK or such as below 7
mW/mK. In one or more embodiments the thermal conductivity of the first aerogel layer
at atmospheric pressure is between 4-30 mW/mK, or such as between 5-15 mW/mK or such
as between 6-10 mW/mK. E.g. with the thermal conductivity measured at 20 degrees Celsius.
[0012] In one or more embodiments, the first aerogel layer comprises one or more aerogel
sheets. In particular, the first aerogel layer is not provided in the form of flowable
granular, powder or other particulate form of the aerogel. In one or more embodiments,
the aerogel sheet(s) is preferably self-supporting sheet(s), e.g. being either rigid
or flexible sheets of aerogel. The aerogel layer/sheet may be configured to retain
the shape of a sheet after manufacture. In one or more embodiments, the first aerogel
layer may comprise one or more sheets of aerogels, each sheet may comprise two opposing
major sheet surfaces.
[0013] In one or more embodiments, the first aerogel layer is made of a single sheet. The
sheet may comprise a first major sheet surface arranged against, preferably fixed
to, a major glass surface of a glass pane of the insulated glazing unit. The sheet
may comprise a second major sheet surface, being opposite the first major sheet surface,
which second major sheet surface may exposed in a gap of the insulated glazing unit.
Alternatively, the second major sheet surface may be arranged against, preferably
fixed to, a major glass surface of a glass pane of the insulated glazing unit.
[0014] In one or more embodiments, a plurality of aerogel sheets may make up the first aerogel
layer. The aerogel sheets may be arranged in parallel with neighbouring major sheet
surfaces facing one another so as to form an aerogel layer stack. Preferably, the
major extent of the stack is arranged in parallel with a major extent of one of the
glass panes of the insulated glazing unit. The stack may comprise a first outermost
major stack surface, being a major sheet surface of one of the sheets, which is to
be positioned against, and preferably fixed to, a major glass surface of the insulated
glazing unit. An opposite second outermost major stack surface of the aerogel layer
stack, being a major sheet surface of one of the other sheets of the stack, may be
arranged as an exposed surface in the gap of the insulated glazing unit or positioned
against, e.g. fixed to, another major glass surface of the insulated glazing unit.
[0015] In one or more embodiments, at least 90%, such as at least 95% or such as at least
98% of the first aerogel layer is made of aerogel. In one or more embodiments, the
aerogel layer consists of aerogel. In the triple insulated glazing unit, the first
aerogel layer may have its hollow cavities filled with a gas, such as krypton, argon
or air. In one or more embodiments, the aerogel layer is substantially uniform in
structure throughout the entire first aerogel layer.
[0016] In one or more embodiments, the hollow cavities of the first aerogel layer is of
a size less than 100 nm, such as less than 75 nm, or such as less than 50 nm. The
cavities are preferably small compared to the wavelength light e.g. less than 50 nm,
or preferably less than 20 nm.
[0017] In one or more embodiments, the first aerogel layer and/or the first low emissivity
coating is located in a gap of the triple insulated glazing unit. By low-emittance
coating is included a low-emittance or low-emissivity surface coating. Any suitable
low-E coating can be used. In one or more embodiments, the low emissivity coating
provide a layer on the major glass pane surface, which is less than 1000 nm, such
as less than 500 nm in thickness, wherein the thickness is measured between major
surfaces of the low emissivity coating.
[0018] In one or more embodiments, the first aerogel layer and the first low-emissivity
coating are located in different gaps of the triple insulated glazing unit.
[0019] In one or more embodiments, the low-emissivity coating is located in the first gap
and the first aerogel layer is located in the second gap, or vice versa. In one or
more embodiments, the aerogel layer and the low-emissivity coating are located on
different major glass surfaces of triple insulated glazing unit.
[0020] In one or more embodiments, the first aerogel layer and the first low emissivity
coating is separated by the intermediate second glass pane.
[0021] In one or more embodiments, the intermediate second glass pane may be of a thickness
being lower than the thickness of the first and/or third glass pane. The thickness
is preferably measured between major glass surfaces of a pane, along a line extending
perpendicular to the major surfaces. The thickness of the intermediate second glass
pane may be reduced so as to save on cost and weight of the glazing unit.
[0022] In one or more embodiments, one or more of the glass panes of the insulated glazing
unit is of a thickness between 1-4 mm, such as between 1.5-3.5 mm. One or more of
the glass panes may be a tempered (e.g. thermally tempered) glass pane e.g. of a thickness
below 4 mm, such as below 3 mm or such as below 2 mm, e.g. between 1-2 mm. The glass
panes may be of the same or different thicknesses. In one or more embodiments, the
first and/or third glass pane is of a thickness between 3-4 mm. In one or more embodiments,
the second glass pane may be of a smaller thickness, such as between 2-3 mm.
[0023] In one or more embodiments, the triple insulated glazing unit comprises a second
low-emissivity coating located on a different major glass surface than the first low-emissivity
coating.
[0024] In one or more embodiments, the first aerogel layer and a second low emissivity coating
are located in the same gap of the triple insulated glazing unit.
[0025] In one or more embodiments, the first low emissivity coating is located on the second
major glass surface, third major glass surface, fourth major glass surface or the
fifth major glass surface. In one or more embodiments, the second low emissivity coating
is located on the second major glass surface, third major glass surface, fourth major
glass surface or the fifth major glass surface Advantageously, the first and/or second
low emissivity coating is thereby protected by a layer of glass provided by one or
more of the glass panes.
[0026] In one or more embodiments, the aerogel layer(s) and the low emissivity coating(s)
of the triple insulated glazing unit are spaced apart by at least 2 mm, such as at
least 5 mm, or such as at least 8 mm.
[0027] In one or more embodiments, the first low-emissivity coating is located on the third
major glass surface.
[0028] In one or more embodiments, the second low-emissivity coating is located on the fifth
major glass surface.
[0029] Preferably, the first low emissivity coating and the second low emissivity coating
are both located on a major glass surface directed in the same direction, such that
when installed, the low emissivity coating are located on major glass pane surfaces,
which are both directed towards the sun.
[0030] In one or more embodiments, the first aerogel layer is located on the second major
glass surface, third major glass surface, fourth major glass surface or the fifth
major glass surface. Advantageously, the aerogel layer is thereby protected by a layer
of glass provided by one or more of the glass panes.
[0031] In one or more embodiments, the first aerogel layer is located on the second or fourth
major glass surface. Advantageously, by these arrangements of the aerogel layer, the
third and fifth major surfaces can be covered by the low emissivity coating without
interfering with aerogel layer. It can be particularly advantageous for the cold and/or
temperate climate to provide the low emissivity coating(s) on the third and/or fifth
major surfaces, when the first major surface is to be installed as directed towards
the exterior environment including the sun.
[0032] In one or more embodiments, the first aerogel layer is located on the second major
glass surface. In one or more embodiments, the first aerogel layer is located on the
second major glass surface. This potentially has the added advantage of preventing
or decreasing the formation of condensation on the first major surface of the first
glass pane, as the aerogel layer provides the advantage of ensuring a relatively high
temperature at the second major surface of the first glass pane.
[0033] In one or more embodiments, the first low-emissivity coating is located on the third
major glass surface and the first aerogel layer is located on the second major glass
surface. Optionally, the second low-emissivity coating is located on the fifth major
glass surface.
[0034] In one or more embodiments, a first low-emissivity coating is located on the third
major glass surface and a second low-emissivity coating is located on the fifth major
glass surface and a first aerogel layer is located on the second major glass surface.
[0035] In one or more embodiments, the first aerogel layer is located on the fourth major
glass surface.
[0036] This arrangement has the advantageous of increasing the protection of the aerogel
layer, since it is located on the intermediate second glass pane. Furthermore, the
second major glass surface may advantageously be covered by a different coating.
[0037] In one or more embodiments, the triple insulated glazing unit comprises one or more
solar control coatings (SCC). E.g. the second major glass surface may advantageously
be covered by a different coating, such as a solar control coating provided as a heat
mirror.
[0038] In one or more embodiments, a solar control coating is designed to limit the amount
of solar heat that passes through the glazing and into a building so as to keep buildings
cooler and reduce energy consumption related to air conditioning.
[0039] In one or more embodiments, the solar control coating is highly reflective in the
infrared wavelength region. It may be made of thin layer(s) of metals or alloys, such
as silver.
[0040] In one or more embodiments, a solar heat gain coefficient (SHGC) is a measure of
the fraction of solar radiation admitted through the glazing unit and is expressed
as a number between 0 and 1. For hot climates a low solar heat gain coefficient is
preferable, such as below 0.4. For cold climates a high solar heat gain coefficient
is preferable, such as above 0.3, e.g. between 0.3 and 0.6.
[0041] By the invention of the present disclosure, coatings and insulating layers may be
combined to provide different combinations of SHGC-values suitable for different applications
e.g. different locations within the building and/or different climates. E.g. more
than one low emissivity coating and/or aerogel layer may be provided e.g. with the
purpose of lowering the heat transfer through the glazing unit. A solar control coating
may be added to a glass surface of the insulated glazing unit in combination with
low emissivity coating(s) and aerogel layer(s), with the purpose of providing a high
solar heat gain coefficient and making the glazing unit even more applicable for cold
climates.
[0042] In one or more embodiments, the first low-emissivity coating is located on the third
major glass surface and the first aerogel layer is located on the fourth major glass
surface.
[0043] In one or more embodiments, a low-emissivity coating is located on the third major
glass surface and a second low-emissivity coating is located on the fifth major glass
surface and the first aerogel layer is located on the fourth major glass.
[0044] Advantageously, the first low emissivity coating and the second low emissivity coating
are both located on a major glass surface facing in the same direction, such that
when installed, the low emissivity coating may both be directed towards the sun.
[0045] Furthermore, by placing the first aerogel layer on the fifth glass surface, the aerogel
layer is potentially more protected from hail and other impacts on the first and/or
third glass panes.
[0046] In one or more embodiments, the triple insulated glazing unit further comprises one
or more further aerogel layers, including a second aerogel layer. The second aerogel
layer may comprise any of the features and associated benefits as described in one
or more embodiment(s) of the present disclosure regarding the first aerogel layer.
[0047] In one or more embodiments, the second aerogel layer is preferable separate from
the first aerogel layer. The second aerogel layer is preferably arranged in a different
gap and/or on a different major glass surface of the triple insulated unit than the
first aerogel layer. In one or more embodiments, the second aerogel layer is located
in the same gap as the first aerogel layer. In one or more embodiments, a major surface
of the first aerogel layer and an opposing and neighbouring major surface of the second
aerogel layer are separated, e.g. by a gap and/or by a glass pane of the triple insulated
glass unit.
[0048] In one or more embodiments, the first aerogel layer is located in the first gap and
the second aerogel layer is located in the second gap, or vice versa.
[0049] In one or more embodiments, the first aerogel layer may be located on the fourth
major glass surface, while the second aerogel layer may be located on the second major
glass surface. Additionally, the first low-emissivity coating may be located on the
third major glass surface, while an optional second low emissivity coating may be
located on the fifth major glass surface, or vice versa.
[0050] In one or more embodiments, the first aerogel layer may be arranged so that it fills
a void existing in the first or second gap of the triple insulating glazing unit.
The void may be filled in at least the thickness direction of the gap, extending perpendicular
to the major extent of the glass panes. In one or more embodiments, at least 40%,
such as at least 60 % or such as at least 80 % of the void may be filled by the first
aerogel layer. In one or more embodiments, the entire void, e.g. in the thickness
direction, may be filled by the first aerogel layer.
[0051] In one or more embodiments, void may be defined as an un-occupied space in a gap,
e.g. to be filled with a gas, e.g. it may be defined between opposing major glass
pane surfaces, between a major glass pane surface and a coating or layer, such as
a first or second low emissivity coating or a solar coating.
[0052] In one or more embodiments, the first aerogel layer extends from the first glass
pane or the third glass pane to the intermediate second glass pane.
[0053] In one or more embodiments, the first aerogel layer may extend from a coating, such
as coating comprising a solar coating, on the first glass pane or from the first glass
pane to the intermediate second glass pane, or to a coating on the intermediate second
glass pane, such as a coating comprising the first or second low emissivity coating.
[0054] In one or more embodiments, the first aerogel layer may extend from a coating, such
as coating comprising a first or second low emissivity coating, on the third glass
pane or from the third glass pane to the intermediate second glass pane, or to a coating
on the intermediate second glass pane, such as a coating comprising a solar coating.
[0055] In one or more embodiments, the first aerogel layer may be of an aerogel thickness
below 15 mm, such as below 12 mm, or such as below 10 mm.
[0056] In one or more embodiments, the first aerogel layer is of an aerogel thickness below
1.3 mm, such as below 1.1 mm or such as below 1.0 mm.
[0057] The aerogel thickness may be measured from a first major surface of the first aerogel
layer to an opposing second major surface of the aerogel layer, e.g. along a direction
perpendicular to a major glass surface of the glass panes.
[0058] In one or more embodiments, the first aerogel layer is of an aerogel thickness (T1),
which is below 10 %, such as below 8%, or such as below 6% of the thickness of the
gap.
[0059] The gap thickness may be measured from a first exposed major glass surface to an
opposing exposed major glass surface, e.g. from the second major glass surface to
the third major glass surface or from the fourth major glass surface to the fifth
major glass surface, generally along a direction perpendicular to the major glass
surfaces, preferably the exposed major glass surface.
[0060] In one or more embodiments, the gap may comprise a gap thickness being between 10
and 20 mm. In one or more embodiments, the gap thickness is between 10-16 mm, preferably
between 12-14 mm.
[0061] In one or more embodiments, the aerogel layer may be of an aerogel thickness between
3 and 15 mm, such as between 5 and 12 mm.
[0062] In one or more embodiments, the first gap and/or the second gap contains a gas, such
as argon or krypton.
[0063] In one or more embodiments, the gas may be an inert gas, such as a gaseous argon,
gaseous krypton, air, or a mixture thereof.
[0064] In one or more embodiments, the first aerogel layer may be silica-based or polymer-based.
Alternatively, the first aerogel layer may be cellulose-based, e.g. from plants. Advantageously,
cellulose-based aerogel layers may be more flexible, which may be advantageous for
the installation of the aerogel and during the lifetime of the insulated glazing unit,
as the flexibility may reduce the risk of breaking the aerogel layer.
[0065] In one or more embodiments, the first and/or second aerogel layer may be formed on
a major glass pane surface of the triple insulating glazing unit, or it may be preformed
as a layer, e.g. a sheet or film, and arranged on a major glass pane surface.
[0066] In one or more embodiments, the first aerogel layer is made of a silica-based or
cellulose-based aerogel.
[0067] Advantageously, a first aerogel layer of lower carbon footprint may be provided by
the silica-based and cellulose-based aerogels, while still having low thermal conductivity,
e.g. below 30 mW/mK, providing heat insulating benefits.
[0068] In one or more embodiments, the second aerogel layer may be made of the same material
as the first aerogel layer or be of a different aerogel material.
[0069] In one or more embodiments, the first aerogel layer may be supported by a glass pane
of the insulated glazing unit. In one or more embodiments, the aerogel layer is adhered
to a major glass surface of one of the glass panes. The adhesion may be provided by
one or more layers, strips, dots or the like of adhesive material, e.g. by lamination.
Preferably the adhesive is optically transparent and do not have any significant impact
on the visibility of through the insulated glazing unit.
[0070] In one or more embodiments, each low emissivity coating has the ability to modulate
the insulation properties of the insulated glazing unit by transmitting and reflecting
selected wavelengths of electromagnetic radiation. The low emissivity coating may
preferably be arranged to slow down radiation heat transfer, e.g. it may be arranged
to reflect solar near infrared radiation away from the building during warm months
and reflect longwave radiation from the building back into the building during cold
months.
[0071] In one or more embodiments, the low emissivity coatings typically comprises a single
or a stack of different coating layers, each coating layer is carefully selected based
on their optical properties such that the low emissivity stack reflects and transmits
specific parts of the visible and infrared spectrum. Low emissivity coatings may be
deposited on the glass surface using a variety of different soft and hard coat deposition
methods such as pyrolytic or sputtering methods.
[0072] In one or more embodiments, the first low-emissivity coating (8a) and/or the second
low emissivity coating (8b) comprises
- one or more layers of a transparent conductive oxide (TCO), such as fluorine-doped
tin oxide (FTO), antimony-doped tin oxide (ATO), or mixed indium tin oxide (ITO),
or of
- one or more dielectric layers and one or more metal layers, such as one or more silver
layers.
[0073] In one or more embodiments, the low emissivity coating may comprise stack of coating
layers typically comprising metals, metal oxides, and metal nitrides. The stack may
comprise coating layers made of one or more inorganic oxides, such as titanium oxide
(TiOx) or Zinc oxide (ZnOx) or zinc stannate (ZnSnOx).
[0074] In one or more embodiments, the low emissivity coating comprises aluminium (Al) e.g.
providing ZnO2:Al, TiO2:Al or ZnSnO2:Al, wherein the aluminium preferably amounts
to less 5%.
[0075] In one or more embodiments, one or more of the oxide layer(s) are produced by a physical
vapour deposition (PVD) method. In the PVD method the sputtering target may comprise
aluminium to make the target more conductive in the coating process for making oxide
layer, e.g. producing a ZnO2:Al, TiO2:Al or ZnSnO2:Al coating.
[0076] In one or more embodiments, the low emissivity coating layer may comprise a stack
of coating layers comprising one or more of the following dielectric layers: zirconium
dioxide (ZrO2) (which may be arranged as a uppermost coating layer), silicon nitride
(Si3N4), tin oxide (SnOx), a layer comprises Ni and/or Cr such as nickel chrome oxide
(NiCrOx), titanium oxide (TiOx), such as titanium dioxide, zinc oxide (ZnOx), such
as mixed zinc tin oxide (ZnSnOx), or such as ZnO2, aluminium oxide (AlOx), zinc aluminium
oxide (ZnAlOx), bismuth oxide (BiOx), a mixed silicon zirconium nitride (SiZrN), silicon
oxynitride (SixNyOz), niobium oxide (NbO) or any other suitable dielectric material.
[0077] In one or more embodiments, the low emissivity coating includes a stack that may
comprise a sequence of the following coating layers listed from the innermost coating
layer to the outermost coating layer, wherein the outermost coating layer is defined
as the layer exposed to the gap: SixNyOz, TiOx, SnOx, ZnOx, Ag, NiCrOx, SnOx, Si3N4
and ZrOx (e.g. ZrO2).
[0078] In one or more embodiments, the stack of coating layers may comprise at least one
IR-reflective layer, such as a layer of silver (Ag), gold (Au) or any other suitable
IR reflective material, however silver layer(s) are preferred. There may be one or
more of the mentioned dielectric or IR-reflective layers that reoccur in the coating
stack sequence.
[0079] In one or more embodiments, the low emissivity coatings include one or two silver
layers each sandwiched between two layers of a transparent dielectric film. Generally,
by increasing the number of silver layers the total infrared reflection may be increased.
[0080] In one or more embodiments, the first low emissivity coating may be a transparent
conductive oxide while the second emissivity coating may be a stack comprising one
or more dielectric layers and one or more IR-reflective layers, or vice versa. In
one or more embodiments, the first low emissivity coating and the second low emissivity
coating are of the same type, and optionally furthermore may be identical.
[0081] By the invention of the present disclosure, a triple insulated glazing unit is provided,
which enables multiple combinations of coating/layer types and coating/layer locations
to be provided within the glazing unit, in turn producing a wide range of glazing
properties, in particular a wide range of heat insulating properties, potentially
being optimum for different glazing locations within the building and/or different
climates.
[0082] In one or more embodiments, an Ug-value is a measure of how quickly heat transfers
through the glazing unit and may expresses how good an insulator the glazing is.
[0083] In one or more embodiments, the triple insulated glazing unit has an Ug-value below
0.9 W/m2K, such as below 0.8 W/m2K, such as below 0.7 W/m2K, such as below 0.6 W/m2k
or such as below 0.5 W/m2K.
[0084] The Ug-value are measured with the triple insulated glazing unit horizontally arranged,
e.g. with the major extent of the triple insulated glazing unit arranged substantially
parallel with the horizontal plane. The Ug-value characterises the heat transfer through
the glazing unit, typically at the central part of the glazing unit. The lower the
Ug-value, the greater is the insulating value.
[0085] In one or more embodiments, the gaps of the triple insulated glazing unit is filled
with argon, and provides an Ug-value below 0.9 W/m2K. In one or more embodiments,
the gaps of the triple insulated glazing unit is filled with krypton, and provides
an Ug-value below 0.9 W/m2K. The Ug-value below 0.9 W/m2K may for example be obtained
with each gap being preferably at least 15 mm in height and the first aerogel layer
being at least 5 mm in height.
[0086] In one or more embodiments, an Ug-value below 0.7 W/m2K may for example be obtained
with each gap being preferably at least 15 mm in height, filled with argon or krypton
and the first aerogel layer being at least 10 mm in height.
[0087] In one or more embodiments, an Ug-value below 0.6 W/m2K may for example be obtained
with each gap being preferably at least 15 mm in height, filled with argon or krypton
and the first aerogel layer being at least 15 mm in height.
[0088] In one or more embodiments, an Ug-value below 0.5 W/m2K may for example be obtained
with each gap being preferably at least 15 mm in height, filled with argon or krypton
and the first aerogel layer being at least 20 mm in height.
[0089] In one or more embodiments, the triple insulated glazing unit is configured to provide
an Ug-value measured at a horizontal orientation, which differs with less than 0.3
W/m2K, such as with less than 0.2 W/m2K, or such as with less than 0.1 W/m2K from
an Ug-value of the triple insulated glazing unit measured at a vertical orientation.
In one or more embodiments, the triple insulated glazing unit is configured to provide
an Ug-value measured at a horizontal orientation, which differs with less than 0.35
W/m2K, such as with less than 0.25 W/m2K, or such as with less than 0.15 W/m2K from
an Ug-value of the triple insulated glazing unit measured at a vertical orientation.
The horizontal orientation refers to the position in which the major extent of the
glazing is substantially parallel to the horizontal plane and the vertical orientation
refers to the position in which the major extent of the glazing is substantially parallel
to the vertical plane.
[0090] By the present invention a potentially more even distribution of Ug-values may be
provided across installation angle of the triple insulated glazing unit. The invention
may provide an Ug-value being more independent on installation angle of the glazing
unit. E.g. the rate of change in Ug-value with installation angle, such as a rate
of decrease in Ug-value generated by moving the glazing unit from a majorly horizontal
position towards a majorly vertical position, may be decreased by the present invention.
[0091] In one or more embodiments, the triple insulated glazing unit is configured to provide
a reduced change in Ug-value, when the triple insulated glazing unit is moved between
different installation angles, compared to a change in Ug-value of a reference triple
insulated glazing unit when moved between different installation angles, wherein the
reference triple insulated glazing unit is differing only from the triple insulated
glazing unit by being devoid of aerogel layer(s). E.g. the reference glazing unit
is preferably provided with the same types of glass panes, edge seals and types and
arrangements of low emissivity coatings etc.
[0092] In one or more embodiments, the triple insulated glazing unit may be configured to
provide a smaller difference in Ug-value between a majorly vertical position and a
majorly horizontal position of the triple insulated glazing unit, compared to a difference
in Ug-value between a majorly vertical position and majorly horizontal position of
a reference triple insulated glazing unit differing only by the present invention
by being devoid of aerogel layer(s).
[0093] In one or more embodiments, the triple insulated glazing unit may be configured to
provide a smaller increase in Ug-value, when the triple insulated glazing unit is
moved from a majorly vertical position towards a majorly horizontal position of the
triple insulated glazing unit, compared to an increase in Ug-value of a reference
triple insulated glazing unit differing only by the present invention by being devoid
of aerogel layer(s), when moved from a majorly vertical position towards a majority
horizontal position.
[0094] In one or more embodiments, a majorly horizontal position is provided at installation
angles between 0° and up to but excluding 45°, the horizontal orientation being provided
at installation angle of 0°. In one or more embodiments, a majorly vertical position
is provided at installation angles from 90° and down to but excluding 45°, the vertical
orientation being provided at installation angle of 90°. In one or more embodiments,
the increase/difference in Ug-value may be measured at 0° and at 90° from horizontal.
[0095] A second aspect of the invention relates to a building aperture cover, such as a
window, wherein the building aperture cover comprises a triple insulated glazing unit
according to any of the preceding claims, and one or more frame structures providing
a frame enclosing the triple insulated glazing unit.
[0096] In one or more embodiments, the frame is arranged about the periphery of the triple
insulated glazing unit, and may comprise of one or more frame structures, e.g. a top,
a bottom and two side frame structures, structurally connected to provide the frame.
In one or more embodiments, the frame structure(s) may comprise an elongated frame
profile arranged to provide a frame opening extending in a frame opening plane defined
between the elongated frame profiles.
[0097] In one or more embodiments, the frame structure(s) may e.g. be a wood material structure.
In other embodiments, the frame structure may be made from a plastic material such
as a PVC (polyvinyl chloride) or PP (polypropylene) plastic material, it may be composite
material such as a glass or carbon fibre material, the frame structure may be made
from a plastic material with fibres embedded to obtain a more strong/rigid profile
and/or the like. Also, in one or more embodiments, the frame structure of the frame
may be made from a metal such as aluminium or another suitable metal alloy.
[0098] In one or more embodiments, the frame is a sash frame arranged to be connected to
a window frame to be fixed in an aperture of a building. The sash frame is preferably
arranged to be movably connected to the fixed frame, so that the sash frame may move
relative to the fixed frame e.g. by a centre-hung or top-hung pivot hinge connection
between the sash frame and the window frame.
[0099] In one or more embodiments, the aperture cover may be a facade window.
[0100] In one or more embodiments, the building aperture cover is installed at an installation
angle between 0-55 degrees measured from horizontal.
[0101] In one or more embodiments, the aperture cover may be a roof window or a skylight.
The angle may be defined, such as substantially correspond to, the roof pitch.
[0102] In one or more embodiments, if the building aperture cover comprises a movable sash
frame, then the orientation of the window is determined when the movable sash frame
is in a closed position.
[0103] In one or more embodiments, the building aperture cover is a roof window.
[0104] In one or more embodiments, the triple insulated glazing unit is orientated with
the first major glass surface facing the exterior environment of the building.
[0105] Preferably, the first low emissivity coating(s) are located on a major glass surface
directed towards the exterior of the building in which the building aperture cover
is installed.
[0106] In one or more embodiments, when the triple insulated glazing unit is installed in
a frame, the frame will typically overlap an edge portion of the triple insulated
glazing unit, e.g. on one or both outermost major surfaces of the triple insulated
glazing unit. Alternatively or additionally, the edge portion may be covered by other
covering means of the building aperture cover, such as an enamel or a film. The triple
insulated glazing unit may therefore be designed with the aerogel layer within this
edge portion, so that it can be covered by the overlap created by the frame or other
covering means, whereby the aerogel layer may thereby potentially be less visible
to the user.
[0107] The frame may for example be arranged to provide a frame overlap by a certain amount/distance
D1. Such overlap may help to provide an improved insulation performance of the insulated
glazing, as the edge seal, e.g. metal material or a solder glass material may provide
a "cold bridge" at the insulated glazing unit edge where it seals a gap of the insulated
glazing unit. Potentially, the first and/or second aerogel layer located in the edge
portion may raise the edge temperature and prevent or decrease condensation.
[0108] In one or more embodiments, the major extent of the triple insulated glazing unit
can be divided into a vision portion and an edge portion , wherein the edge portion
is arranged to separate the vision portion from an edge of the triple insulated glazing
unit, and
wherein the first aerogel layer is preferably confined to the edge portion of the
triple insulated glazing unit.
[0109] In one or more embodiments, the edge portion and the vision portion extend in parallel
with a major glass surface of the triple insulated glazing unit.
[0110] In one or more embodiments, the edge portion is defined as an area of the triple
insulated glazing unit to be covered, on the interior or exterior side of the insulated
glazing unit, by a frame or other covering means, when the triple insulated glazing
unit is installed in a building, e.g. in said frame.
[0111] The edge portion is preferably provided along at least a part or the entire periphery
of the triple insulated glazing unit, e.g. the entire peripheral edge of the triple
insulated glazing unit may be configured to be covered e.g. by a frame, when mounted
in the frame provided by frame structure(s). In one or more embodiments, the triple
insulated glazing unit may comprise a plurality of discrete edge portions, e.g. separated
by extent(s) intended to be exposed, e.g. being at least a part of the vision portion.
[0112] In one or more embodiments, the triple insulated glazing unit comprises a plurality
of edge portions, e.g. on each major glass surface. Edge portions of opposite major
glass surfaces are typically covered by the same frame structure(s) of the frame,
or the same covering means.
[0113] In one or more embodiments, also the second aerogel layer may be arranged in an edge
portion, partly in an edge portion or outside and edge portion.
[0114] In one or more embodiments, the edge portion may have an edge portion width (W e)
being less than 80 mm, such as less than 60 mm, or such as less than 40 mm.
[0115] The edge portion width is defined as extending from an edge of the triple insulated
glazing unit to an edge of the vision portion, along measuring line being perpendicular
to the edge of the triple insulated glazing unit.
[0116] The edge portion width may in embodiments of the present disclosure be
between 10 mm and 80 mm, such as between 20 mm and 60 mm.
[0117] The edge portion width may differ at the top, sides, bottom of the insulating glazing
unit. This may depend on the frame design.
[0118] In one or more embodiments, the first aerogel layer may have an aerogel width (W_a)
being less than 80 mm, such as less than 60 mm, or such as less than 40 mm.
[0119] The aerogel width may be measured perpendicularly from a first edge of the triple
insulated glazing unit towards an opposite second edge of the triple insulated glazing
unit, along a major surface of the triple insulated glazing unit.
[0120] The aerogel width may in embodiments of the present disclosure be between 5 mm and
80 mm, such as between 10 mm and 60 mm or such as between 20 mm and 45 mm.
[0121] In one or more embodiments, the first aerogel layer may be a first peripheral aerogel
layer arranged along the periphery of the glass pane on which the first aerogel layer
is located, preferably so that the first peripheral aerogel layer encloses a centre
portion of the glass pane being devoid of the aerogel layer.
[0122] In one or more embodiments, the peripheral aerogel layer is provided by one or more
elongated strips of aerogel layer arranged parallel to a neighbouring peripheral edge
of the glass pane on which the aerogel layer is arranged. The peripheral aerogel layer
may be made up of a plurality of discrete aerogel layer sections, possibly separated
by a spacing, or the peripheral aerogel layer may be a single contiguous layer. In
one or more embodiments, the peripheral aerogel layer may be partly or fully enclosing
the centre portion.
[0123] In one or more embodiments, the centre portion extends in parallel with a major glass
surface of the triple insulated glazing unit.
[0124] In one or more embodiments, the first aerogel layer covers more than 60%, such as
more than 70%, such as more than 80%, or such as more than 90% of the most adjacent
major glass surface within the insulated glazing unit. In one or more embodiments,
the first aerogel layer is made up of one or more aerogel sheets arranged on top of
one another, i.e. in a stack and/or of one or more aerogel layer sections arranged
side by side, e.g. edge to edge.
[0125] In one or more embodiments, the triple insulated glazing unit is generally of a thickness
much less than the width and the length thereof. E.g. the major extent of the triple
insulated glazing unit may generally be spanned by the width and the length.
[0126] In one or more embodiments, one or more edge seals of the insulated glazing unit
may comprise spacer bars. Such spacer bars, that may be common, comprises a metal
profile, a composite profile, a structural foam or TPS (thermoplastic) and/or the
like. Other spacer bars may be used. Spacer bar may in some embodiments comprise a
desiccant for absorbing moisture. The edge seal(s) may preferably function as a gas
barrier sealant to keep an insulating gas (commonly argon or krypton) in the insulating
gap for the lifetime of the insulated glazing unit. The edge seal(s) may preferably
also structurally hold the glass panes joined as a single, insulating glazing unit.
[0127] In one or more embodiments, the first gap is enclosed by a first edge seal and the
second gap is enclosed by a second edge seal, e.g. a first edge seal extending from
the first glass pane to the second glass pane and a second edge seal extending from
the second glass pane to the third glass pane. In one or more embodiments, the first
gap and the second gap is enclosed by an edge seal extending from the first glass
pane to the third glass pane.
[0128] In one or more embodiments, the triple insulated glazing unit may comprise further
glass panes, arranged in parallel with the first, second and third glass panes. Each
further glass pane may be separated from the glass panes by a gap, which may be filled
with inert gas, such as argon or krypton gas, so as to provide e.g. a quadruple insulated
glazing unit.
[0129] In one or more embodiments, the further glass pane may be provided as a lamination
glass sheet and laminated onto an outermost major surface of the triple insulated
glazing unit, e.g. the first or sixth major glass surface of the triple insulated
glazing unit, by means of a lamination layer.
[0130] In one or more embodiments of the present disclosure, the lamination glass sheet
may be an annealed glass sheet or a tempered, such as thermally tempered, glass sheet.
The lamination glass sheet may e.g. have a thickness between 1.5mm and 5mm, such as
between 2mm and 4mm, e.g. around 3 mm. In one or more embodiments, the lamination
layer is a polyvinyl butyral (PVB) layer or ethylene-vinyl acetate (EVA) layer.
[0131] Any suitable glass from which glass panes can be obtained may be used for the glass
panes. Examples include a soda lime silica glass and an alkali aluminosilicate glass.
In one or more embodiments, the glass panes of the triple insulated glazing unit may
be float glass panes, e.g. tempered glass panes, such as thermally tempered glass
panes, or they may be annealed glass panes or a combination thereof. In one or more
embodiments, the one or more of the glass panes of the tripe insulated glazing unit
may be made of annealed float glass, heat strengthened float glass or toughened float
glass.
DRAWING
[0132] Aspects of the present disclosure will be described in the following with reference
to the figures in which:
- Fig. 1
- shows a cross-sectional view of a triple insulated glazing unit according to a first
embodiment of the invention,
- Fig. 2
- shows a cross-sectional view of a triple insulated glazing unit according to a second
embodiment of the invention,
- Fig. 3
- shows a cross-sectional view of a triple insulated glazing unit according to a third
embodiment of the invention,
- Fig. 4
- shows a cross-sectional view of a triple insulated glazing unit according to a fourth
embodiment of the invention,
- Fig. 5
- shows a cross-sectional view of a triple insulated glazing unit according to a fifth
embodiment of the invention,
- Fig. 6
- shows a cross-sectional view of a lower part of a window comprising a triple insulated
glazing unit according to a sixth embodiment of the invention,
- Fig. 7
- shows a cross-sectional view of a lower part of an angled roof window comprising a
triple insulated glazing unit according to the sixth embodiment of the invention,
and
- Fig. 8
- shows graphs showing the relationship between Ug-value and installation angle of the
triple insulated glazing unit of the fourth embodiment, i.e. Fig. 4 and of a triple
insulated glazing unit with no aerogel layer.
DETAILED DESCRIPTION OF THE INVENTION
[0133] In relation to the figures described below, where the present disclosure may be described
with reference to various embodiments, without limiting the same, it is to be understood
that the disclosed embodiments are merely illustrative of the present disclosure that
may be embodied in various and alternative forms. The figures are not to scale; some
features may be exaggerated or minimized to show details of particular components.
Therefore, specific structural and functional details disclosed herein are not to
be interpreted as limiting, but merely as a representative basis for e.g. teaching
one skilled in the art to variously employ the present disclosure.
[0134] Figs. 1-5 illustrates a cross-sectional view of a triple insulated glazing unit 1
according to embodiments of the invention. The cross-sections shown depict a part
of the triple insulated glazing unit 1 at an edge of the unit 1. The triple insulated
glazing unit 1 comprises three glass panes 2, 3, 4 arranged in a stacked configuration,
i.e. with major surfaces 2a, 2b, 3a, 3b, 4a, 4b arranged in parallel. Between a first
glass pane 2 and an intermediate second glass pane 3 of the triple insulated glazing
unit is defined a first gap 5, surrounded at the periphery of the glass panes 2, 3
by a first edge seal 10. Between the intermediate second glass pane 3 and a third
glass pane 4 of the triple insulated glazing unit 1 is defined a second gap 6, surrounded
at the periphery of the glass panes 3, 4 by a second edge seal 11. Preferably, the
first glass pane provides an outer first major glass surface 2a and a second major
glass surface 2b directed towards the first gap 5 and the second intermediate glass
pane 3. The second intermediate glass pane 3 provides a third major glass surface
3a directed towards the first glass pane 2, and a fourth major glass surface 3b directed
towards the second gap 6 and the third glass pane 4. The third glass pane 4 provides
a fifth major glass surface 4a directed towards the second intermediate glass pane
3 and an outer sixth major glass surface 4b. These features are preferred common features
for all the embodiments shown in Figs. 1-5.
[0135] Preferably, the triple insulated glazing unit 1 is to be mounted in a building aperture
as a cover, e.g. window, such that the first glass pane 2 provides the outermost glass
surface facing the outside of the building and such that the third glass pane 4 provides
an innermost glass surface facing the inside of the building.
[0136] In one or more embodiments, the triple insulated glazing unit 1 comprises one or
more aerogel layers, such as a first aerogel layer 7a, provided within a gap 5, 6
of the triple insulated glazing unit. The first aerogel layer 7a may be self-supporting,
such as a self-supporting rigid sheet of aerogel or it may be supported by a glass
pane surface 2b, 3a, 3b, 4a within the gap, e.g. it may be fixed to the glass pane
surface 2b, 3a, 3b, 4a, for example by adhesion.
[0137] In one or more embodiments, the triple insulating glazing unit 1 may preferably further
comprise a first low emissivity coating 8a arranged at a major glass surface 2a, 2b,
3a, 3b, 4a, 4b, preferably a major glass surface 2b, 3a, 3b, 4a directed towards a
gap (5, 6) of the triple insulated glazing unit 1. Optionally, the triple insulating
glazing unit 1 further comprises a second low emissivity coating, 8a preferably arranged
at a different major glass surface 2a, 2b, 3a, 3b, 4a, 4b than the first low emissivity
coating 8a. Preferably, the low emissivity coating(s) 8a, 8b are deposited on the
major glass surface(s) 2a, 2b, 3a, 3b, 4a, 4b, and thereby fixed to the glass surface
2a, 2b, 3a, 3b, 4a, 4b.
[0138] Fig. 1 shows a cross-sectional view of a triple insulated glazing unit 1 according
to a first embodiment of the invention. The triple insulated glazing unit 1 comprises
a first low emissivity coating 8a at the third major glass pane surface 3a and a first
aerogel layer 7a at the fifth major glass surface 4a.
[0139] Fig. 2 shows a cross-sectional view of a triple insulated glazing unit 1 according
to a second embodiment of the invention. The triple insulated glazing unit 1 comprises
a first low emissivity coating 8a at the third major glass pane surface 3a, a second
low emissivity coating 8b at the fifth major glass surface 4a and a first aerogel
layer 7a also located at the fifth major glass surface 4a. The present embodiment
of Fig. 2 exploits the idea that most insulated units 1 are to be covered at an edge
thereof, in most cases by a frame. The triple insulated glazing unit 1 comprises an
edge portion 13 extending from a first edge of the triple insulating glazing unit
1 and towards the opposing parallel extending second edge of the triple insulating
glazing unit 1 and thereby providing an edge portion width W e. The edge portion width
W_e is generally small compared to the width of the glazing unit measured between
the parallel extending first and second edges, e.g. the edge portion width W_e may
be less than 80 mm. The edge portion 13 is preferably dimensioned to correspond to
an overlap width D1 provided by a frame structure 102 of a frame for the triple insulated
glazing unit 1, see e.g. Fig. 6. The overlap width D1 may alternatively, or in combination
with the frame structure 102, be provided by other covering means, e.g. paint or maskings.
Preferably, and as shown in Fig. 2, the aerogel layer 7a can be hidden away in the
edge portion 13 is it later may be covered, and thereby a vision portion 14, being
uncovered, may be devoid of the first aerogel layer 7a. The vision portion 14 may
generally be thought of as the area of the glazing unit 1, which the user can see
through.
[0140] The aerogel layer may be of an aerogel layer width W_a which is smaller than the
edge portion width W e, however, preferably the aerogel width W_a corresponds so at
least 70% of edge portion width W_e, such as at least 80 % of the edge portion width
or such as at least 90% of the edge portion width. In one or more embodiments, the
aerogel width W_a is between 20 and 80 mm. In one or more embodiments, along a major
extent, e.g. width, of the triple insulated glazing unit, the aerogel layer 7a may
enclose a centre portion 15 of the triple insulated glazing unit 1, which is devoid
of aerogel, as seen in Fig. 2.
[0141] Fig. 3 shows a cross-sectional view of a triple insulated glazing unit according
to a third embodiment of the invention. The triple insulated glazing unit 1 comprises
a first low emissivity coating 8a at the third major glass pane surface 3a and a first
aerogel layer 7a at the fourth and fifth major glass surface 3b, 4a. Preferably, the
first aerogel layer 7a extends from the fourth major glass surface 3b, across the
gap 6 and to the fifth major glass surface 4a so as to substantially fill the entire
gap 6, at least in the thickness direction thereof. Additionally or alternatively,
the triple insulated glazing unit 1 may comprises a first low emissivity coating 8a
at the fifth major glass pane surface 4a and a first aerogel layer 7a at the second
and third major glass surface 2b, 3a, such as extending from the second major glass
surface 2b, across the gap 5 and to the fourth major glass surface 3b so as to substantially
fill the entire gap 5, at least in the thickness direction thereof (not shown). In
one or more embodiments, the first aerogel layer 7a may be attached to one or both
major glass pane surfaces on each side thereof, e.g. the fourth and/or the fifth major
glass surface 3b, 4a.
[0142] Fig. 4 shows a cross-sectional view of a triple insulated glazing unit 1 according
to a fourth embodiment of the invention. The triple insulated glazing unit 1 comprises
a first low emissivity coating 8a at the fifth major glass pane surface 4a and a first
aerogel layer 7a at the second major glass pane surface 2b and a second low emissivity
coating 8b at the third major glass surface 3a.
[0143] Fig. 5 shows a cross-sectional view of a triple insulated glazing unit 1 according
to a fifth embodiment of the invention. The triple insulated glazing unit 1 comprises
a first low emissivity coating 8a at the third major glass pane surface 3a and a first
aerogel layer 7a at the fourth major glass pane surface 3b and a second low emissivity
coating 8b at the fifth major glass surface 4a.
[0144] Fig. 6 and Fig. 7 show a cross-sectional view of a lower part of a building aperture
cover 100 being a window, comprising the triple insulated glazing unit 1 according
to a sixth embodiments of the invention. The sixth embodiment comprises a triple insulated
glazing unit 1 according to the second embodiment of the invention, which has further
comprises a lamination sheet 9, such as a lamination glass sheet. The glazing unit
1 comprises a first, second and third glass panes 2, 3, 4 arranged in parallel with
gaps 5, 6 in between. Alternatively, any other embodiments of the triple insulating
glazing unit 1 may be mounted in said building aperture cover 100, with or without
additional lamination sheet(s) 9. The lamination sheet 9 is preferably provided on
the innermost surface of the triple insulated glazing unit 1, which in the present
embodiment is the third glass pane 4. The lamination sheet 9 may be attached to the
third glass pane 4 by a lamination layer, such as polyvinyl butyral (PVB) layer or
ethylene-vinyl acetate (EVA) layer.
[0145] The building aperture cover 100 of Figs. 6 and 7 may be any type of window, such
as a skylight window, however in the present embodiment, the building aperture cover
100 comprises frame structure(s) 102 providing a sash frame 103 and a frame structure(s)
102 providing a fixed frame 104. The sash frame 103 is movable relative to the fixed
frame 104, such that the window can be opened and closed, e.g. by means of a handle
105 as shown.
[0146] As can be seen in Figs. 6 and 7, the frame structure 102 of the sash frame 103 overlaps
an edge region 13 of the triple insulated glazing unit 1, thereby obstructing the
transmittance of light through this edge region 13 of the glazing unit 1. The overlap
width D1 is indicated in Fig. 6. In some cases, an aerogel layer may not be fully
transparent and may obscure the visibility through the glass panes 2, 3, 4, when arranged
between them. However, such visual obstruction is of less interest in the edge region
13, since the visibility through this region is already obstructed by the presence
of the frame structure 102. Consequently, by confining the first aerogel layer 7a
in the edge region 13, the triple insulated glazing unit can provide a building aperture
cover 100 in which the visibility through the transparent regions of the cover 100,
i.e. a vision region 14 as indicated in Fig. 6, is substantially unaffected, while
simultaneously providing a triple insulating glazing unit 1 of increased thermal insulation
efficiency, compared to traditional triple insulated glazing units, due to the presence
of the aerogel layer 7a.
[0147] Fig. 7 shows a cross-sectional view of a lower part of an angled building aperture
cover 100, e.g. a roof window. The building aperture cover 100 is installed at an
angle A1 relative to a horizontal plane.
[0148] In one or more embodiments of the present disclosure, the first and second gap 5,
6 may each be enclosed by an edge seal 10, 11 or they may both be enclosed by a single
seal, e.g. extending from the first glass pane 2 to the third glass pane 4. The edge
seals 10, 11 of the insulated glass unit 1 may in embodiments of the present disclosure
comprise spacer bars. Such spacer bars, that may be common, comprises a metal profile,
a composite profile, a structural foam or TPS (thermoplastic) and/or the like. Other
spacer bars may be used. Spacer bar may in some embodiments comprise a desiccant for
absorbing moisture. The edge seal 10, 11 functions as a gas barrier sealant to keep
an insulating gas (commonly argon or krypton) in the insulating gap 5, 6 for the lifetime
of the insulated glass unit. The edge seal(s) 10, 11 may also structurally hold the
glass panes 2-4 joined as a single, insulating glass unit 1.
[0149] Along a major extent(s) of the triple insulated glazing unit, e.g. length and width,
the low emissivity coating may in embodiments of the present disclosure preferably
extend to but not between the edge seal 10, 11 and the glass surfaces to which it
seals. The same may be the case for the aerogel layer 7a, and any optional solar coatings.
[0150] In one or more embodiments, the first aerogel thickness T1 may be below 15 mm, such
as below 1.3 mm, such as below 1.1 mm or such as below 1.0 mm. E.g. as seen in Fig.
4, the first aerogel 7a layer may provide a first aerogel thickness T1 in a gap 5,
e.g. extending from the second major glass surface 2b towards the third major glass
surface 3a and having a free surface exposed in the gap 5. In one or more embodiments,
the first aerogel layer thickness T1 is between 4 and 12 mm, such as between 5-10
mm. In one or more embodiments of the present disclosure, the aerogel thickness, may
be above 15 mm, such as above 16 mm, such as extending between opposing major glass
surfaces (3b, 4a) of the triple insulated glazing unit, e.g. as seen in Fig. 3.
[0151] Fig. 8 shows two graphs representing the relationship between Ug-value and installation
angle of two triple insulated glazing units. The lowermost graph, named "Fig 4" shows
the relationship between Ug-value and installation angle of a triple insulated glazing
unit of the fourth embodiment, i.e. the embodiment shown in Fig. 4 of the drawings
of the present disclosure, with an aerogel layer being 5mm in thickness. The uppermost
graph, named "Fig 4 no sheet" shows the relationship between Ug-value and installation
angle of a triple insulated glazing unit similar to the fourth embodiment, but different
in that the triple insulated glazing unit does not comprise the aerogel layer.
[0152] As seen in Fig. 8, the aerogel layer advantageously decreases the Ug-value. With
no aerogel sheet, i.e. in the graph named "Fig 4 no sheet", the Ug-value is 0.52 at
vertical instalment of the triple insulated glazing unit and the Ug-value is 0.84
at horizontal instalment of the triple insulated glazing unit. With the 5mm aerogel
sheet arranged as shown in Fig. 4, i.e. in the graph named "Fig 4", the Ug-value is
0.40 at vertical instalment of the triple insulated glazing unit and the Ug-value
is 0.57 at horizontal instalment of the triple insulated glazing unit.
[0153] Furthermore, the variation in Ug-value with installation angle is smaller in the
triple insulated glazing unit with the aerogel layer than in the triple insulated
glazing unit without the aerogel layer. The present invention may thereby provide
more robust Ug-value with less angle influence.
[0154] The present disclosure further relates to the following items:
ITEMS LIST
[0155]
- 1. A triple insulated glazing unit (1), comprising a first glass pane (2), an intermediate
second glass pane (3) and a third glass pane (4) arranged in parallel,
wherein the triple insulated glazing unit (1) comprises a first aerogel layer (7a)
arranged on a major glass surface (2a, 2b, 3a, 3b, 4a, 4b) of one of the glass panes
(2, 3, 4).
- 2. The triple insulated glazing unit (1), according to any of the preceding items,
further comprising a first low-emissivity coating (8a) arranged on a major glass surface
(2a, 2b, 3a, 3b, 4a, 4b) of one of the glass panes (2, 3, 4).
- 3. The triple insulated glazing unit (1), according to any of the preceding items,
wherein the first glass pane (2) comprises a first major glass surface (2a) and a
second major glass surface (2b), wherein the first major glass surface (2a) is facing
an outside environment (12) of the triple insulated glazing unit (1) and the second
major glass surface (2b) is facing a first gap (5) of the triple insulated glass unit.
- 4. The triple insulated glazing unit (1), according to any of the preceding items,
wherein the intermediate second glass pane (3) comprises a third major glass surface
(3a) and a fourth major glass surface (3b), wherein the third major glass surface
(3a) is facing the first gap (5) while the fourth major glass surface (3b) is facing
a second gap (6) of the triple insulated glass unit.
- 5. The triple insulated glazing unit (1), according to any of the preceding items,
wherein the third glass pane (4) comprises a fifth major glass surface (4a) and a
sixth major glass surface (4b), wherein the fifth major glass surface (4a) is facing
the second gap (6) and the sixth major glass surface (4b) is facing the outside environment
(12) of the triple insulated glazing unit (1).
- 6. The triple insulated glazing unit (1), according to any of the preceding items,
wherein the first gap (5) and second gap (6) are enclosed by one or more edge seals
(10 ,11).
- 7. The triple insulated glazing unit (1) according to any of the preceding items,
wherein the first aerogel layer (7a) is of an aerogel thickness (T1) below 1.3 mm,
such as below 1.1 mm or such as below 1.0 mm.
- 8. The triple insulated glazing unit (1) according to any of the preceding items,
wherein the first gap (5) and/or the second gap (6) is filled with argon.
- 9. The triple insulated glazing unit (1) according to any of the preceding items,
wherein the first gap (5) and/or the second gap (6) is filled with krypton.
- 10. The triple insulated glazing unit (1) according to any of the preceding items,
wherein the first aerogel layer may be silica-based, cellulose and/or polymer-based.
- 11. The triple insulated glazing unit (1) according to any of the preceding items,
wherein the first low-emissivity coating (8a) and/or the second low emissivity coating
(8b) comprises
- one or more layers of a transparent conductive oxide (TCO), such as fluorine-doped
tin oxide (FTO), antimony-doped tin oxide (ATO), or mixed indium tin oxide (ITO),
or of
- one or more dielectric layers and one or more metal layers, such as one or more silver
layers.
- 12. The triple insulated glazing unit (1) according to any of the preceding items,
wherein the triple insulated glazing unit has an Ug-value below 0.9 W/m2K, such as
below 0.8 W/m2K, such as below 0.7 W/m2K, such as below 0.6 W/m2k or such as below
0.5 W/m2K.
- 13. The triple insulated glazing unit (1) according to any of the preceding items,
wherein the major extent of the triple insulated glazing unit (1) is divided into
a vision portion (14) and an edge portion (13), wherein the edge portion (13) is arranged
to separate the vision portion (14) from an edge of the triple insulated glazing unit
(1_e), and wherein the first aerogel layer (7a) is confined to the edge portion (13)
of the triple insulated glazing unit (1).
- 14. The triple insulated glazing unit (1) according to item 13, wherein the edge portion
(7a) has an edge portion width (W e) being less than 80 mm, such as less than 60 mm,
or such as less than 40 mm.
- 15. The triple insulated glazing unit (1) according to any of the preceding items,
wherein the first aerogel layer (7a) has an aerogel width (W_a) being less than 80
mm, such as less than 60 mm, or such as less than 40 mm.
- 16. The triple insulated glazing unit (1) according to any of the preceding items,
wherein the first aerogel layer (7a) is a first peripheral aerogel layer (7a_per)
arranged along the periphery of the glass pane (2, 3, 4) on which the first aerogel
layer (7a, 7a_per) is located, so that the first peripheral aerogel layer (7a_per)
encloses a centre portion (15) of the glass pane (2, 3, 4) being devoid of the aerogel
layer (7a_per).
- 17. The triple insulated glazing unit (1) according to any of the items 2-16, comprising
a second low-emissivity coating (8b), preferably located on a different major glass
surface (2a, 2b, 3a, 3b, 4a, 4b) than the first low-emissivity coating (8a).
- 18. The triple insulated glazing unit (1) according to any of the preceding items,
comprising a first glass pane (2), an intermediate second glass pane (3) and a third
glass pane (4) arranged in parallel,
wherein the first glass pane (2) comprises a first major glass surface (2a) and a
second major glass surface (2b), wherein the first major glass surface (2a) is facing
an outside environment (12) of the triple insulated glazing unit (1) and the second
major glass surface (2b) is facing a first gap (5) of the triple insulated glass unit,
wherein the intermediate second glass pane (3) comprises a third major glass surface
(3a) and a fourth major glass surface (3b), wherein the third major glass surface
(3a) is facing the first gap (5) while the fourth major glass surface (3b) is facing
a second gap (6) of the triple insulated glass unit,
wherein the third glass pane (4) comprises a fifth major glass surface (4a) and a
sixth major glass surface (4b), wherein the fifth major glass surface (4a) is facing
the second gap (6) and the sixth major glass surface (4b) is facing the outside environment
(12) of the triple insulated glazing unit (1),
wherein the first gap (5) and the second gap (6) are enclosed by one or more edge
seals (10 ,11),
wherein the triple insulated glazing unit (1) comprises a first aerogel layer (7a)
and a first low-emissivity coating (8a), wherein each of the first low-emissivity
coating (8a) and the first aerogel layer (7a) is arranged on a major glass surface
(2a, 2b, 3a, 3b, 4a, 4b) of one of the glass panes (2, 3, 4) and
wherein the first low-emissivity coating (8a) is located on the third major glass
surface (3a) the first aerogel layer (7a) is located on the second major glass surface
(2b).
- 19. The triple insulated glazing unit (1) according to any of the items 1-17, comprising
a first glass pane (2), an intermediate second glass pane (3) and a third glass pane
(4) arranged in parallel,
wherein the first glass pane (2) comprises a first major glass surface (2a) and a
second major glass surface (2b), wherein the first major glass surface (2a) is facing
an outside environment (12) of the triple insulated glazing unit (1) and the second
major glass surface (2b) is facing a first gap (5) of the triple insulated glass unit,
wherein the intermediate second glass pane (3) comprises a third major glass surface
(3a) and a fourth major glass surface (3b), wherein the third major glass surface
(3a) is facing the first gap (5) while the fourth major glass surface (3b) is facing
a second gap (6) of the triple insulated glass unit,
wherein the third glass pane (4) comprises a fifth major glass surface (4a) and a
sixth major glass surface (4b), wherein the fifth major glass surface (4a) is facing
the second gap (6) and the sixth major glass surface (4b) is facing the outside environment
(12) of the triple insulated glazing unit (1),
wherein the first gap (5) and the second gap (6) are enclosed by an edge seal (10
,11),
wherein the triple insulated glazing unit (1) comprises a first aerogel layer (7a)
and a first low-emissivity coating (8a), wherein each of the first low-emissivity
coating (8a) and the first aerogel layer (7a) is arranged on a major glass surface
(2a, 2b, 3a, 3b, 4a, 4b) of one of the glass panes (2, 3, 4) and
wherein the first low-emissivity coating (8a) is located on the third major glass
surface (3a) and the first aerogel layer (7a) is located on the fourth major glass
surface (3b).
- 20. The triple insulated glazing unit (1) according to any of the items 18-19, wherein
the second low-emissivity coating (8b) is located on the fifth major glass surface
(4a).
- 21. The triple insulated glazing unit (1) according to any of the items 1-17, comprising
a first glass pane (2), an intermediate second glass pane (3) and a third glass pane
(4) arranged in parallel,
wherein the first glass pane (2) comprises a first major glass surface (2a) and a
second major glass surface (2b), wherein the first major glass surface (2a) is facing
an outside environment (12) of the triple insulated glazing unit (1) and the second
major glass surface (2b) is facing a first gap (5) of the triple insulated glass unit,
wherein the intermediate second glass pane (3) comprises a third major glass surface
(3a) and a fourth major glass surface (3b), wherein the third major glass surface
(3a) is facing the first gap (5) while the fourth major glass surface (3b) is facing
a second gap (6) of the triple insulated glass unit,
wherein the third glass pane (4) comprises a fifth major glass surface (4a) and a
sixth major glass surface (4b), wherein the fifth major glass surface (4a) is facing
the second gap (6) and the sixth major glass surface (4b) is facing the outside environment
(12) of the triple insulated glazing unit (1),
wherein the first gap (5) and the second gap (6) are enclosed by one or more edge
seals (10 ,11),
wherein the triple insulated glazing unit (1) comprises a first aerogel layer (7a)
and a first low-emissivity coating (8a), wherein each of the first low-emissivity
coating (8a) and the first aerogel layer (7a) is arranged on a major glass surface
(2a, 2b, 3a, 3b, 4a, 4b) of one of the glass panes (2, 3, 4) and
wherein the first low-emissivity coating (8a) is located on the fifth major glass
surface (4a) the first aerogel layer (7a) is located on the second major glass surface
(2b).
- 22. The triple insulated glazing unit (1) according to any of the items 1-17, comprising
a first glass pane (2), an intermediate second glass pane (3) and a third glass pane
(4) arranged in parallel,
wherein the first glass pane (2) comprises a first major glass surface (2a) and a
second major glass surface (2b), wherein the first major glass surface (2a) is facing
an outside environment (12) of the triple insulated glazing unit (1) and the second
major glass surface (2b) is facing a first gap (5) of the triple insulated glass unit,
wherein the intermediate second glass pane (3) comprises a third major glass surface
(3a) and a fourth major glass surface (3b), wherein the third major glass surface
(3a) is facing the first gap (5) while the fourth major glass surface (3b) is facing
a second gap (6) of the triple insulated glass unit,
wherein the third glass pane (4) comprises a fifth major glass surface (4a) and a
sixth major glass surface (4b), wherein the fifth major glass surface (4a) is facing
the second gap (6) and the sixth major glass surface (4b) is facing the outside environment
(12) of the triple insulated glazing unit (1),
wherein the first gap (5) and the second gap (6) are enclosed by one or more edge
seals (10 ,11),
wherein the triple insulated glazing unit (1) comprises a first aerogel layer (7a)
and a first low-emissivity coating (8a), wherein each of the first low-emissivity
coating (8a) and the first aerogel layer (7a) is arranged on a major glass surface
(2a, 2b, 3a, 3b, 4a, 4b) of one of the glass panes (2, 3, 4) and
wherein the first low-emissivity coating (8a) is located on the fifth major glass
surface (4a) and the first aerogel layer (7a) is located on the fourth major glass
surface (3b).
- 23. The triple insulated glazing unit (1) according to any of the items 1-17, comprising
a first glass pane (2), an intermediate second glass pane (3) and a third glass pane
(4) arranged in parallel,
wherein the first glass pane (2) comprises a first major glass surface (2a) and a
second major glass surface (2b), wherein the first major glass surface (2a) is facing
an outside environment (12) of the triple insulated glazing unit (1) and the second
major glass surface (2b) is facing a first gap (5) of the triple insulated glass unit,
wherein the intermediate second glass pane (3) comprises a third major glass surface
(3a) and a fourth major glass surface (3b), wherein the third major glass surface
(3a) is facing the first gap (5) while the fourth major glass surface (3b) is facing
a second gap (6) of the triple insulated glass unit,
wherein the third glass pane (4) comprises a fifth major glass surface (4a) and a
sixth major glass surface (4b), wherein the fifth major glass surface (4a) is facing
the second gap (6) and the sixth major glass surface (4b) is facing the outside environment
(12) of the triple insulated glazing unit (1),
wherein the first gap (5) and the second gap (6) are enclosed by one or more edge
seals (10 ,11),
wherein the triple insulated glazing unit (1) comprises a first aerogel layer (7a)
and a first low-emissivity coating (8a), wherein each of the first low-emissivity
coating (8a) and the first aerogel layer (7a) is arranged on a major glass surface
(2a, 2b, 3a, 3b, 4a, 4b) of one of the glass panes (2, 3, 4) and
wherein the first low-emissivity coating (8a) is located on the third major glass
surface (3a) and the first aerogel layer (7a) is located on the fourth or fifth major
glass surface (3b, 4a).
- 24. The triple insulated glazing unit (1) according to item 23, wherein the second
low-emissivity coating (8b) is located on the second major glass surface (2b).
- 25. The triple insulated glazing unit (1) according to any of the items 1-17, comprising
a first glass pane (2), an intermediate second glass pane (3) and a third glass pane
(4) arranged in parallel,
wherein the first glass pane (2) comprises a first major glass surface (2a) and a
second major glass surface (2b), wherein the first major glass surface (2a) is facing
an outside environment (12) of the triple insulated glazing unit (1) and the second
major glass surface (2b) is facing a first gap (5) of the triple insulated glass unit,
wherein the intermediate second glass pane (3) comprises a third major glass surface
(3a) and a fourth major glass surface (3b), wherein the third major glass surface
(3a) is facing the first gap (5) while the fourth major glass surface (3b) is facing
a second gap (6) of the triple insulated glass unit,
wherein the third glass pane (4) comprises a fifth major glass surface (4a) and a
sixth major glass surface (4b), wherein the fifth major glass surface (4a) is facing
the second gap (6) and the sixth major glass surface (4b) is facing the outside environment
(12) of the triple insulated glazing unit (1),
wherein the first gap (5) and the second gap (6) are enclosed by one or more edge
seals (10 ,11),
wherein the triple insulated glazing unit (1) comprises a first aerogel layer (7a)
and a first low-emissivity coating (8a), wherein each of the first low-emissivity
coating (8a) and the first aerogel layer (7a) is arranged on a major glass surface
(2a, 2b, 3a, 3b, 4a, 4b) of one of the glass panes (2, 3, 4) and
wherein the first low-emissivity coating (8a) is located on the fifth major glass
surface (4a) and the first aerogel layer (7a) is located on the second or third major
glass surface (2b, 3a).
- 26. The triple insulated glazing unit (1) according to any of the item 25, wherein
the second low-emissivity coating (8b) is located on the fourth major glass surface
(3b).
- 27. The triple insulated glazing unit (1) according to any of the items 1-17, 19,
21, 23 or 25, wherein the first aerogel layer (7a) extends from the first glass pane
(2) or the third glass pane (4) to the intermediate second glass pane (3).
- 28. The triple insulated glazing unit (1) according to any of the items 1-17, 18,
20, 22, 24 or 26, wherein the first aerogel layer (7a) extends from the first low
emissivity coating (8a) or the second low emissivity coating (8b), across a gap (5,
6) of the triple insulated gazing unit (1) and to an opposing glass pane (2, 3, 4).
- 29. The triple insulated glazing unit (1) according to any of the items 3-17, wherein
the first aerogel layer (7a) and the first low-emissivity coating (8a) are located
in different gaps (5, 6) of the triple insulated glazing unit (1).
- 30. The triple insulated glazing unit (1) according to any of the items 2-17, wherein
the first aerogel layer (7a) and the first low emissivity coating (8a) is separated
by the intermediate second glass pane (3).
- 31. The triple insulated glazing unit (1) according to any of the items 1-17, wherein
the first aerogel layer (7a) is located on the second major glass surface (2b).
- 32. The triple insulated glazing unit (1) according to any of the items 1-17, wherein
the first aerogel layer (7a) is located on the third major glass surface (3a).
- 33. The triple insulated glazing unit (1) according to any of the items 1-17, wherein
the first aerogel layer (7a) is located on the fourth major glass surface (3b).
- 34. The triple insulated glazing unit (1) according to any of the items 1-17, wherein
the first aerogel layer (7a) is located on the fifth major glass surface (4a).
- 35. The triple insulated glazing unit (1) according to any of the items 2-34, wherein
the first aerogel layer (7a), and/or optionally a second aerogel layer, (7b) is located
in the same gap (5, 6) as the first and/or second low emissivity coating (8a, 8b),
such as on the same major glass surface (2a, 2b, 3a, 3b, 4a, 4b) of the first or second
low emissivity coating (8a, 8b).
- 36. The triple insulated glazing unit (1) according to item 35, wherein the first
and/or second aerogel layer (7a, 7b) is located on the same major glass pane surface
(2a, 2b, 3a, 3b, 4a, 4b) as a low emissivity coating (8a, 8b), preferably in a side-by-side
configuration with the low emissivity coating (8a, 8b).
- 37. The triple insulated glazing unit (1) according to item 36, wherein the first
aerogel layer (7a) is positioned together with the first low emissivity coating (8a)
on the third or fifth major glass pane surface (3a, 4a), e.g. such that the low emissivity
coating (8a) is located majorly in the vision portion (14), while the first aerogel
layer (7a) is located majorly in, or confined to, the edge portion (13).
- 38. The triple insulated glazing unit (1) according to any of the preceding items,
wherein the triple insulated glazing unit (1) is configured to provide an Ug-value
measured at a horizontal orientation, which differs with less than 0.3 W/m2K, such
as with less than 0.2 W/m2K, or such as with less than 0.1 W/m2K from an Ug-value
of the triple insulated glazing unit (1) measured at a vertical orientation.
- 39. The triple insulated glazing unit (1) according to any of the preceding items,
wherein the triple insulated glazing unit (1) is configured to provide a reduced change
in Ug-value, when the triple insulated glazing unit (1) is moved between different
installation angles (A1), compared to a change in Ug-value of a reference triple insulated
glazing unit when moved between different installation angles (A1), wherein the reference
triple insulated glazing unit is differing only from the triple insulated glazing
unit (1) by being devoid of aerogel layer(s).
- 40. A building aperture cover (100), such as a window, wherein the building aperture
cover (100) comprises a triple insulated glazing unit (1) according to any of the
preceding items, and one or more frame structures (102) providing a frame enclosing
the triple insulated glazing unit (1).
- 41. The building aperture cover (100) according to item 40, installed at an installation
angle (A1) between 0-55 degrees measured from horizontal.
- 42. The building aperture cover (100) according to any of the items 40-41, wherein
the building aperture cover (100) is a roof window.
- 43. The building aperture cover (100) according to any of the items 40-42, wherein
the triple insulated glazing unit (1) is orientated with the first major glass surface
facing the exterior environment of the building.
- 44. The building aperture cover (100) according to any of the items 40-43, wherein
a frame structure (102) and/or covering means covers and edge portion (13) of the
triple insulated glazing unit (1).
- 45. The building aperture cover (100) according to item 44, wherein at least the first
aerogel layer (7a) is located exclusively within the edge portion (13).
REFERENCE LIST
[0156]
- 1
- triple insulated glazing unit
- 2
- first glass pane
- 2a
- first major glass surface
- 2b
- second major glass surface
- 3
- intermediate second glass pane
- 3a
- third major glass surface
- 3b
- fourth major glass surface
- 4
- third glass pane
- 4a
- fifth major glass surface
- 4b
- sixth major glass surface
- 5
- first gap
- 6
- second gap
- 7a
- first aerogel layer
- 7b
- second aerogel layer
- 8a
- first low-emissivity layer
- 8b
- second low-emissivity layer
- 9
- lamination sheet, such as a lamination glass sheet
- 10
- first edge seal
- 11
- second edge seal
- 12
- outside environment
- 12a
- exterior environment of the outside environment
- 12b
- interior environment of the outside environment
- 13
- edge portion
- 14
- vision portion
- 15
- centre portion
- 100
- building aperture cover
- 102
- frame structure
- 103
- sash frame structure
- 104
- fixed frame structure
- 105
- handle
- A1
- installation angle
- D1
- overlap width
- T1
- first aerogel layer thickness
- W_a
- first aerogel width
- W_e
- edge portion width