[0001] Heating systems for supplying radiators or similar heating devices with hot water
comprise a heat generator, typically consisting of a gas boiler or a heat pump, connected
to a hydraulic circuit along which heating devices are provided, installed in various
rooms of the house, e.g., wall radiators or under-floor exchangers.
[0002] The heating system heats the water and conveys it through the heating devices by
means of which the heat of the water is transferred to the environment. The water
is heated to a working temperature, by means of the heat generator placed in a heat
exchange relationship with the hydraulic circuit, where a system for controlling the
heat generator controls the activation, shutdown, and power adjustment of the heat
generator, e.g., of a burner of a gas boiler or a compressor of a heat pump, as well
as the activation, shutdown, and flow rate adjustment of a water circulation pump,
for example for varying the flow of water conveyed through the hydraulic heating circuit.
[0003] The control system controls the operation of the heat generator and the circulation
pump as a function of one or more temperature values selectable by a user and detected
values of the ambient temperature in the environments to be heated and the temperature
of the water in the hydraulic heating circuit.
EP2918923A1 describes a heating system according to the prior art and having features of the
preamble of claim 1.
EP1593916B1 and
KR20040081983A describe systems of the prior art that represent a technological context for the
invention.
[0004] One of the commonest problems in domestic heating systems is the presence of air
bubbles in the hydraulic circuit, which results in:
- lower system energy efficiency,
- non-uniform temperatures in hydraulic circuit and heating devices (hotter and colder
zones),
- noisy water circulation and circulation pump,
- anomalous operation of the heat generator, as the air bubbles cause circulation vacuums
of the heat-transfer fluid, which can lead to overheating of the heat generator, resulting
in damages.
[0005] In these anomalous operating conditions, the heat generator, e.g., a gas boiler,
initiates safety procedures aimed at protecting the reliability thereof over time,
which can result in undesired temporary or permanent operating blocks.
[0006] For these reasons, during the installation and/or extraordinary maintenance of the
heating system, it is necessary and known to thoroughly de-aerate the whole heating
system and the heat generator in order to ensure the optimum operation thereof.
[0007] It is also known that after completely bleeding the heating system of air, a little
air tends to go back to the hydraulic circuit over time (e.g., due to leaks), which
is why it is necessary to repeat the de-aeration operation periodically.
[0008] It is known to bleed the heating system of air by means of:
- a so-called de-aerator, i.e., a valve positioned in the hydraulic circuit or heat
generator, manually operable for letting out residual air, and/or
- an automatic vent valve, which can be positioned in the hydraulic circuit and/or heat
generator (boiler) and which performs an automatic bleeding of the air without manual
intervention.
[0009] Typically, the de-aeration valves of the heating system are only opened by a skilled
operator (technical service centers) and only during in-situ interventions, to avoid
undesired side effects (which are difficult to manage for unskilled users) during
the service life of the heating system.
[0010] Some known boilers also comprise an electronic control function for bleeding the
air in both the local circuit of the boiler and the hydraulic circuit of the central
heating system, which performs specific control sequences of controlling the circulation
pump and a diverter valve for diverting the heat transfer fluid between the primary
circuit of the boiler and the hydraulic heating circuit so as to carry the air bubbles
of both circuits into the de-aerator.
[0011] This function is also generally manually activated by a skilled operator.
[0012] The air bleeding is typically carried out by skilled operators during installation
or extraordinary maintenance and takes a long time, because there is no indicator
of the presence of air and the only known clues for understanding whether the air
has been completely bled are the circulation noises and operating anomalies of the
boiler (e.g., overheating).
[0013] Similarly, the same problems arise for cooling systems and for heating and cooling
systems with a hydraulic circuit.
[0014] Therefore, it is the object of the present invention to provide a method for verifying
the presence of air in the heating and/or cooling system, having features such as
to obviate at least some of the drawbacks of the prior art.
[0015] Within the scope of the main object, it is a particular object of the invention to
provide a method which provides a more objective indicator of the presence of air
in the central heating and/or cooling system.
[0016] These and other objects are achieved by a process according to claim 18, and by a
heating and/or cooling system according to claim 1.
[0017] The dependent claims relate to advantageous and preferred embodiments.
[0018] According to one aspect of the invention, there is provided a method for detecting
air in a heating or cooling system, in particular a domestic system, of the type comprising:
a hydraulic circuit along which heating/cooling devices are installed, e.g., wall
radiators or under-floor exchangers,
a heat/cold generator, e.g., a gas boiler or a heat pump, placed in a heat exchange
relationship with the hydraulic circuit,
a water circulation pump, installed in the hydraulic circuit, to convey a flow of
water into the hydraulic circuit,
an electronic control system in signal connection with the heat/cold generator and
the circulation pump, to control the operation of the heat/cold generator and the
circulation pump,
wherein the method comprises the steps of:
- with the circulation pump activated, detecting a parameter indicative of the water
flow rate inside the hydraulic circuit,
- collecting a plurality of values of the parameter detected in a detection time interval,
- calculating a variation of the plurality of values collected in the detection time
interval,
- comparing the calculated variation with a variation threshold value, and:
if the calculated variation is greater than the variation threshold value, generating
a notification signal of air presence in the hydraulic circuit, and
if the calculated variation is lower than the variation threshold value, not generating
the notification signal of air presence in the hydraulic circuit.
[0019] Similarly, according to an aspect of the invention, a heating or cooling system (e.g.,
a boiler or a heat pump system), in particular a domestic system, comprises:
a heat or cold generator, e.g., a gas boiler or a heat pump, connectable in a heat
exchange relationship to a hydraulic circuit along which heating or cooling devices
are installed, e.g., wall radiators or underfloor exchangers,
a water circulation pump, connectable to the hydraulic circuit, to convey a flow of
water into the hydraulic circuit,
an electronic control system in signal connection with the heat/cold generator and
the circulation pump, to control the operation of the heat or cold generator and the
circulation pump,
comprising an air detection module configured to perform an air detection process
15, comprising one or more air detection steps 15.1, ..., 15.n where:
- with the circulation pump activated, it detects a parameter indicative of the water
flow rate inside the hydraulic circuit,
- it collects a plurality of values of the parameter detected in a detection time interval,
- it calculates a variation of the plurality of values collected in the detection time
interval,
- it compares the calculated variation with a variation threshold value, and:
if the calculated variation is greater than the variation threshold value, it generates
notification signal of air presence in the hydraulic circuit, and
if the calculated variation is lower than the variation threshold value, it does not
generate the notification signal of air presence in the hydraulic circuit.
[0020] By virtue of the correlation between the presence of air in the hydraulic circuit
and the oscillation of the water flow rate, there is a more objective parameter for
determining the presence of air in the hydraulic circuit. In fact, the greater the
amount of air trapped inside the hydraulic circuit, the more the water flow speed
and rate varies with the same (constant) operation of the circulation pump during
the detection interval. In fact, the inventors have understood that the circulation
vacuums produced by the air bubbles can be detected through a variation model of a
signal linked to the water circulation.
[0021] The variation measurement of the flow rate or speed, detected directly or by means
of the detection of flow parameters or related electrical parameters, provides an
easily obtainable determination criterion, which is electronically processable and
reliable.
[0022] Further advantageous aspects of the invention will become apparent from the following
description of some embodiments thereof, given by way of non-limiting example, with
reference to the accompanying drawings, in which:
- figure 1 is a diagrammatic view of a heating and/or cooling system according to an
embodiment of the invention,
- figures 2, 3, 4, 5 are diagrammatic views of heating and/or cooling systems according
to embodiments, in which:
- in figure 2, a flow rate detector is integrated into a circulation pump inside the
housing of a heat or cold generator,
- in figure 3, a flow rate detector is integrated into a circulation pump installed
in a hydraulic circuit outside the housing of the heat or cold generator,
- in figure 4, a flow rate detector is installed in a hydraulic circuit outside the
housing of the heat or cold generator, irrespective of the circulation pump,
- in figure 5, a flow rate detector is installed in a hydraulic circuit inside the housing
of the heat or cold generator, irrespective of the circulation pump,
- figure 6 is a diagram showing the trend of the flow rate (ordinate) detected in a
hydraulic circuit, as a function of the time (abscissa), in a plurality of detection
cycle steps, where each detection cycle comprises a plurality of detection steps at
different pump circulation speeds, and where a progressive reduction of the variation
of the flow rate can be seen with an increase in the number of detection and de-aeration
cycles,
- figure 7 is a diagram showing, for the situation illustrated in figure 6, the trend
of the standard deviation of the flow rate (ordinate) detected in the hydraulic circuit,
as a function of the time (abscissa) for a pump speed set at 60% of a maximum speed,
in the detection cycles from 1 to 5,
- figure 8 shows a flow diagram of the air detection method according to an embodiment,
- figure 9 shows a flow diagram of the air detection method according to a further embodiment.
[0023] With reference to the figures, a heating or cooling system 1 (e.g., a gas boiler
or a heat pump system), in particular a domestic system, comprises:
a heat or cold generator 4, e.g., a gas boiler or a heat pump, connectable in a heat
exchange relationship to a hydraulic circuit 2 along which heating and/or cooling
devices 3 can be installed, e.g., wall radiators or underfloor exchangers,
a water circulation pump 5, connectable to the hydraulic circuit 2, to convey a flow
of water into the hydraulic circuit 2,
an electronic control system 6 in signal connection with the heat or cold generator
4 and the circulation pump 5, to control the operation of the heat or cold generator
4 and the circulation pump 5,
an air detection module 7, 7' configured so as to perform an air detection process
15, comprising one or more air detection steps 15.1, ..., 15.n, where:
- with the circulation pump 5 activated (step F1) at a circulation speed, it detects
a parameter x indicative of the water flow rate inside the hydraulic circuit 2 (step
F2),
- it collects a plurality of values x_t of the parameter x detected in a detection time
interval (step F3),
- it calculates a variation FlowRate_StdDev of the plurality of values x_t collected
in the detection time interval (step F4),
- it compares the calculated variation FlowRate_StdDev with a variation threshold value
Threshold_var (step F5) and:
[0024] if the calculated variation FlowRate_StdDev is greater than the variation threshold
value Threshold_var, it generates a notification signal of air presence in the hydraulic
circuit 2 (step F6), and
[0025] if the calculated variation FlowRate_StdDev is lower than the variation threshold
value Threshold_var, it does not generate the notification signal of air presence
in the hydraulic circuit.
[0026] According to an advantageous embodiment, the air detection module 7, 7' is configured
so that, if during a first air detection step 15.1 of the air detection steps 15.1,...,15.n,
with a first pumping speed of the circulation pump 5, the calculated variation FlowRate_StdDev
is lower than the variation threshold value Threshold_var, the air detection module
7, 7' performs a further subsequent air detection step 15.2, with a further pumping
speed of the circulation pump 5, which is different from the first pumping speed.
[0027] In fact, as can be seen in figures 6 and 7, which will be described in detail below,
the calculated variation FlowRate_StdDev may differ significantly as a function of
the flow speed. Therefore, performing the air detection process 15 by means of a plurality
of air detection steps 15.1, ..., 15.n at different flow speeds of the circulation
pump 5, significantly increases the reliability and result precision thereof.
[0028] According to an embodiment, the air detection process 5 and the air detection module
7, 7' perform the first air detection step 15.1 with a first pumping speed and the
subsequent air detection step(s) 15.2, ..., 15.n with pumping speeds decreasing from
one air detection step 15.n-1 to the subsequent air detection step 15.n (figure 6),
for example in the order of number of the air detection step 15.1, ..., 15.4, the
pumping speed is 100%, 80%, 60%, 40% of the maximum speed of pump 5.
[0029] The pumping speed of the circulation pump 5 is preferably constant within the same
air detection step 15.n.
[0030] The duration of the detection interval is preferably constant, e.g., 25 seconds or
in the range from 20 seconds to 30 seconds.
[0031] The number of values x detected and collected during the detection interval is preferably
constant, e.g., 25 or in the range from 20 to 30, detected with a detection frequency
of 1 value/second, for example.
[0032] The variation threshold value Threshold_var is preferably different for different
pumping speeds of the circulation pump 5.
Description of further embodiments
[0033] According to an embodiment, when determining the presence of air in the hydraulic
circuit 2, i.e., if the calculated variation FlowRate_StdDev is greater than the variation
threshold value Threshold_var, the (reception of the) notification signal of air presence
in the hydraulic circuit 2 can form the base for, or trigger subsequent method steps,
e.g., one or more visual and/or acoustic notification steps and/or one or more anomaly
control steps of the heat or cold generator 4 and/or the circulation pump 5, and/or
a safety shutdown step of the heat or cold generator 4 and the circulation pump 5.
[0034] The visual and/or acoustic notification can occur by means of a user interface 12
of the electronic control system 6 of the heating or cooling system 1, positioned
directly on board the heat or cold generator 4 or externally thereto, for example,
or by means of a further user interface 12' of an air detection module 7' outside
the electronic control system 6 of the heating or cooling system 1.
[0035] According to embodiments, the air detection module 7, 7' can be an electronic processing
module 7 directly integrated into the electronic control system 6 of the heating or
cooling system 1 or an electronic processing module 7' outside the latter and temporarily
or permanently connectable to the heating or cooling system 1 (signal and/or hydraulic
and/or electrical connection) as a retrofitting accessory.
[0036] According to a further embodiment of the method and system 1, in response to the
notification signal of air presence an anomaly notification signal is transmitted
(step F9), e.g., by cable or wirelessly (from the electronic control system 6 or the
air detection module either integrated 7 or external 7', for example) to a remote
server 13 (cloud) which, in response to receiving the anomaly notification signal,
performs a maintenance preparation procedure (step F10).
[0037] The maintenance preparation procedure F10 can comprise sending an electronic message,
e.g., by telephone, SMS, email, etc., to the user or an administrator in charge of
the heating or cooling system 1.
[0038] According to an embodiment, the remote server 13:
- collects the anomaly notification signals received from a plurality of said different
heating or cooling systems 1, for the entire service life of the systems 1 and keeps
the anomaly notification signals stored, even of systems 1 made inoperative,
- correlates the anomaly notification signals of each system 1 with the time,
- identifies progressive increase patterns of the presence of air depending on the operating
time for each system 1, as a function of the correlation of the anomaly notification
signals with the time,
- compares the progressive increase patterns of the presence of air identified between
different systems 1 to estimate, for the operating systems 1, a residual time without
the need for de-aeration (predictive maintenance step F11).
[0039] According to an embodiment, the air detection module 7, 7' is configured to (and
the air detection method comprises):
- allow the manual insertion of a starting command (step F7) for the air detection process
15, e.g., by means of an operator interface or the aforesaid user interface 12 or
by means of the further user interface 12', or by means of a remote electronic device
14, such as the remote server 13, for example, in signal connection with the air detection
module 7, 7', and
- in response to the command for starting the air detection process, perform the air
detection process 15.
[0040] Alternatively or additionally, the air detection module 7, 7' can be configured to
(and the air detection method can comprise) performing the air detection process 15
automatically as a function of a predetermined starting criterion (or set of criteria).
[0041] The starting criterion or set of criteria (and/or the verification F8 thereof) can
comprise:
- a predetermined time interval, e.g., every day at a certain time or every 500 or 1000
hours, and/or
- detecting, e.g., by means of the electronic control system 6 or the air detection
module 7, 7', a water flow anomaly in the hydraulic circuit 2, e.g., a low flow rate,
a low water pressure, or an unstable flow rate, or a noisy flow or vibrations of the
hydraulic circuit 2 and/or the heating or cooling devices 3, and/or
- detecting, e.g., by means of the electronic control system 6 or the air detection
module 7, 7', a temperature control anomaly of the heating or cooling system 1.
Detailed description of the detection of parameter x indicative of the flow rate
[0042] According to an embodiment, the parameter x indicative of the flow rate is obtained
(e.g., from the air detection module 7) by a flow rate signal provided by the circulation
pump 5. To this end, the circulation pump 5 can comprise a flow rate sensor 8 (flowmeter)
or an indirect determination device 9 for the flow rate depending on electrical parameters
(of the electric motor 10) of the circulation pump 5.
[0043] According to an embodiment, the parameter x indicative of the flow rate is obtained
(e.g., from the air detection module 7) by a signal of a flow rate sensor 8 (flowmeter)
connected to the hydraulic circuit 2 outside the circulation pump 5, e.g., inside
or outside a housing 11 of the heat or cold generator 4. Here, the parameter x indicative
of the flow rate is the flow rate itself.
[0044] Alternatively, the parameter x indicative of the flow rate is obtained (e.g., from
the air detection module 7) by a prevalence signal generated by the circulation pump
5, or by a signal of electric power (or electric current) absorbed by the electric
motor 10 of the circulation pump 5 or by a signal of the number of revolutions or
angular speed of the electric motor 10 of the circulation pump 5.
Detailed description of the calculation of the variation FlowRate_StdDev of the plurality
of values x_t
[0045] According to a preferred embodiment, the calculation of the variation FlowRate_StdDev
of the plurality of values x_t comprises calculating a standard deviation of the plurality
of values x_t collected in the detection time interval, e.g., by means of the formula:

where:
N is the number of collected values x_t,
x_i is the individual value of the parameter x detected or determined or estimated.
[0046] According to an alternative embodiment, the calculation of the variation FlowRate_StdDev
of the plurality of values x_t comprises calculating a relative standard deviation
or variation coefficient.
[0047] According to a still further embodiment, the calculation of the variation FlowRate_StdDev
of the plurality of values x_t comprises calculating an average value of the absolute
differences between all values x of the plurality of values x_t and an average value
of all values x of the plurality of values x_t.
[0048] According to a still further embodiment, the calculation of the variation FlowRate_StdDev
of the plurality of values x_t comprises calculating an average value of the absolute
differences between all values x of the plurality of values x_t and a central value
(halfway between a maximum value and a minimum value) of all values x of the plurality
of values x_t.
[0049] According to a still further embodiment, the calculation of the variation FlowRate_StdDev
of the plurality of values x_t comprises calculating a degree of non-cyclicity or
a degree of randomness of a sequence (in the order of time) of the values x of the
plurality of values x_t. The greater the randomness, the greater the probability that
the fluctuation is due to air in the system and not to cyclic pumping phenomena.
[0050] It should be noted that the name FlowRate_StdDev is an invented name which, despite
the resemblance, does not necessarily indicate a standard deviation and does not necessarily
refer to a flow rate, but to a parameter indicative or representative of the flow
rate.
Description of figure 6
[0051] Figure 6 shows the trend of the flow rate with respect to time: during alternate
steps of the air detection 15 and de-aeration process of the system 1, starting from
a situation with a great amount of air in the system 1 and performing, for each air
detection process 15, a plurality of air detection steps 15.1, ..., 15.n, and, between
two consecutive air detection processes 15, respectively, a de-aeration step of the
system 1.
[0052] During each air detection process 15, the pumping speed of pump 5 has been modulated
at 4 different speeds, from MAX to MIN.
[0053] As can be seen in figure 6, the presence of air in the hydraulic circuit 2 results
in strong signal fluctuations which, however, are no longer present once the air has
been eliminated.
[0054] The fluctuation measurement of the value x systematically depends on the amount of
air in the water flow:
In the first and second detection processes (cycles 1 and 2 from the left in figure
6), the amount of air is very large and detectable at all speeds of pump 5.
[0055] In the third detection process (cycle 3 in figure 6), the amount of air is small
and detectable only at the maximum speed of pump 5.
[0056] In the fourth and fifth detection processes (cycles 4 and 5 in figure 6), the amount
of air is so small or completely absent that it is no longer detectable.
Description of figure 7
[0057] Figure 7 shows the standard deviation (ordinate) of the flow rate at a constant pump
speed (60% of the maximum speed) for each test cycle shown in figure 6.
[0058] In particular, figure 7 shows that the standard deviation of the flow rate at a fixed
pump speed (60%) increases as the air increases in the hydraulic circuit 2 (1
st and 2
nd cycle in figures 6 and 7) and decreases when the air is gradually eliminated (3
rd, 4
th and 5
th cycles in figures 6 and 7).
[0059] The samples of values acquired when performing the tests (1 sample per second) are
indicated on the axis of abscissas in figure 7, taking into account a fixed number
of 25 samples per detection interval.
[0060] The heating and/or cooling system 1 described so far can be installed at a house
16 or a general building. The water circulating in the hydraulic circuit 2 is brought
to a desired working temperature (heated or cooled), by means of the heat and/or cold
generator 4 placed in a heat exchange relationship with the hydraulic circuit 2. The
control system 6 of the heat and/or cold generator 4 (e.g., gas boiler or heat pump
or geothermal generator) controls the activation, shutdown, and power adjustment of
the heat and/or cold generator 4, e.g., of a burner of a gas boiler or a compressor
of a heat pump, as well as the activation, shutdown, and pumping speed adjustment
of the circulation pump 5.
[0061] The control system 6 controls the operation of the heat and/or cold generator 4 and
the circulation pump 5 as a function of one or more temperature values selectable
by a user by means of the user interface 12 or by means of an internal environment
thermostat 17 with temperature selection function, as well as, possibly, as a function
of values detected by one or more of an incoming water temperature sensor 18 at the
inlet of the heat exchanger 22 of the heat and/or cold generator 4, an outcoming water
temperature sensor 19 at the exit of the heat exchanger 22 of the heat and/or cold
generator 4, an external ambient temperature sensor 20, an internal ambient temperature
sensor 21 (figure 1).
[0062] Therefore, the system 1 (e.g., a boiler system or a heat pump system or a geothermal
system) described so far can also be manufactured and marketed without and irrespective
of the hydraulic heating circuit 2 to which it is connectable, for example, for new
installations or for replacing old gas boilers or heat pumps.
List of Reference signs
[0063]
heating or cooling system 1
hydraulic circuit 2
heating or cooling devices 3
heat or cold generator 4
circulation pump 5
electronic control system 6
air detection module 7, 7'
flow rate sensor 8
indirect determination device 9
electric motor 10
heat/cold generator housing 11
user interface 12
further user interface 12'
remote server 13
remote electronic device 14
air detection process 15
air detection steps 15.1, ...15.n.
house 16
internal environment thermostat 17
incoming water temperature sensor 18
outcoming water temperature sensor 19
external ambient temperature sensor 20
internal ambient temperature sensor 21
heat exchanger 22
pump activation step F1
parameter detection step F2
value collection step F3
variation calculation step F4
comparison step F5
notification signal generation step F6
user command insertion step F7
activation criterion verification step F8
anomaly notification step F9
maintenance preparation step F10
predictive maintenance step F11
1. A heating or cooling system (1), in particular domestic, comprising:
a heat or cold generator (4) connectable in a heat exchange relationship to a hydraulic
heating and/or cooling circuit (2),
a circulation pump (5), connectable to the hydraulic circuit (2), to convey a flow
of water into the hydraulic circuit (2),
an electronic control system (6) in signal connection with the heat or cold generator
(4) and with the circulation pump (5), to control the operation of the heat or cold
generator (4) and the circulation pump (5),
characterized by comprising:
an air detection module (7, 7') configured so as to perform an air detection process
(15),
comprising one or more air detection steps (15.1, ..., 15.n), wherein:
- with the circulation pump (5) activated at a circulation speed, it detects a parameter
(x) indicative of the flow rate of the water inside the hydraulic circuit (2),
- it collects a plurality of values (x_t) of the parameter (x) detected in a detection
time interval,
- it calculates a variation (FlowRate_StdDev) of the plurality of values (x_t) collected
in the detection time interval,
- it compares the calculated variation (FlowRate_StdDev) with a variation threshold
value (Threshold_var) and:
if the calculated variation (FlowRate_StdDev) is greater than the variation threshold
value (Threshold_var), it generates a notification signal of air presence in the hydraulic
circuit (2), and
if the calculated variation (FlowRate_StdDev) is lower than the variation threshold
value (Threshold_var), it does not generate the notification signal of air presence
in the hydraulic circuit.
2. A system (1) according to claim 1, wherein the air detection module (7, 7') is configured
so that, if during a first air detection step (15.1) of the air detection steps (15.1,
..., 15.n), with a first pumping speed of the circulation pump (5), the calculated
variation (FlowRate_StdDev) is lower than the variation threshold value (Threshold_var),
the air detection module (7, 7') performs a further subsequent air detection step
(15.2), with a further pumping speed of the circulation pump (5) different from the
first pumping speed.
3. A system (1) according to claim 2, wherein the air detection module (7, 7') performs
the first air detection step (15.1) with a first pumping speed and the subsequent
air detection step(s) (15.2, ..., 15.n) with pumping speeds that decrease from one
air detection step (15.n-1) to the subsequent air detection step (15.n).
4. A system (1) according to any one of the preceding claims, wherein within the same
air detection step (15.n) the pumping speed of the circulation pump (5) is constant,
e/o wherein the duration of the detection interval is constant,
e/o wherein the number of values (x) detected and collected during the detection interval
is constant,
e/o wherein the variation threshold value (Threshold_var) is different for different
pumping speeds of the circulation pump (5).
5. A system (1) according to any one of the preceding claims, wherein the notification
signal of air presence in the hydraulic circuit (2) triggers:
- a visual and/or acoustic notification and/or,
- an automatic anomaly control process on the heat or cold generator (4) and/or the
circulation pump (5), and/or
- a safety shutdown of the heat or cold generator (4) and the circulation pump (5).
6. A system (1) according to claim 5, wherein the visual and/or acoustic notification
takes place by a user interface (12) of the electronic control system (6) of the system
(1), positioned for example directly on board the heat or cold generator (4) or externally
thereto, or by a further user interface (12') of the air detection module (7') positioned
externally to the electronic control system (6).
7. A system (1) according to any one of the preceding claims, wherein the air detection
module (7) is directly integrated into the electronic control system (6) of the heating
or cooling system (1),
e/o wherein the air detection module (7') is an external electronic processing module
(7') with respect to the electronic control system (6) and connectable to the system
(1) temporarily or permanently as a retrofit accessory,
e/o wherein the notification signal of air in the hydraulic circuit (2) triggers the
transmission of an anomaly notification signal to a remote server (13) which, in response
to receiving the anomaly notification signal, performs a maintenance preparation process.
8. A system (1) according to any one of the preceding claims, wherein the air detection
module (7, 7') is configured to:
- enable the manual entry of a start command for the air detection process (15), and
- in response to the start command for the air detection process (15), perform the
air detection process (15).
9. A system (1) according to any one of the preceding claims, wherein the air detection
module (7, 7') is configured to perform the air detection process (15) automatically
as a function of a predetermined starting criterion.
10. A system (1) according to claim 9, wherein the starting criterion is chosen from the
group consisting in:
- a predetermined time interval,
- a performed detection, by the electronic control system (6) or the air detection
module (7, 7'), of a water flow anomaly in the hydraulic circuit (2),
- the performed detection, by the electronic control system (6) or the air detection
module (7, 7'), of a temperature control anomaly on the heating or cooling system
(1).
11. A system (1) according to any one of the preceding claims, wherein the air detection
module (7, 7') obtains the parameter (x) indicative of the flow rate:
- from a flow rate signal provided by the circulation pump (5), or
- from a signal of a flow rate sensor (8) connected to the hydraulic circuit (2) externally
to the circulation pump (5), or
- from a head signal generated by the circulation pump (5), or
- from a signal of electric power or electric current value absorbed by the electric
motor (10) of the circulation pump (5), or
- from a signal of the number of revolutions or angular speed of the electric motor
(10) of the circulation pump (5).
12. A system (1) according to any one of the preceding claims, wherein the air detection
module (7, 7') performs the calculation of the variation (FlowRate_StdDev) of the
plurality of values (x_t) by calculating:
- the standard deviation of the plurality of values (x_t) collected in the detection
time interval, or
- the variation coefficient, i.e. the relative standard deviation of the plurality
of values (x_t) collected in the detection time interval, or
- a mean value of the absolute differences between all the values of the plurality
of values (x_t) and a mean value of all the values of the plurality of values (x_t),
or
- a mean value of the absolute differences between all the values of the plurality
of values (x_t) and a central value half way between a maximum value and a minimum
value of all the values of the plurality of values (x_t).
13. An air detection process (15) in a heating or cooling system (1), in particular domestic,
of the type comprising:
a heat or cold generator (4) connected in a heat exchange relationship to a hydraulic
heating and/or cooling circuit (2),
a circulation pump (5), connected to the hydraulic circuit (2), to convey a flow of
water into the hydraulic circuit (2),
an electronic control system (6) in signal connection with the heat or cold generator
(4) and with the circulation pump (5), to control the operation of the heat or cold
generator (4) and the circulation pump (5),
characterized in that the air detection process (15) comprises one or more air detection steps (15.1, ...,
15.n), wherein:
- with the circulation pump (5) activated (F1) at a circulation speed, detecting a
parameter (x) indicative of the flow rate of the water flow inside the hydraulic circuit
(2) (F2),
- collecting a plurality of values (x_t) of the parameter (x) detected in a detection
time interval (F3),
- calculating a variation (FlowRate_StdDev) of the plurality of values (x_t) collected
in the detection time interval (F4),
- comparing the calculated variation (FlowRate_StdDev) with a variation threshold
value (Threshold_var) (F5) and:
if the calculated variation (FlowRate_StdDev) is greater than the variation threshold
value (Threshold_var), generating a notification signal of air presence in the hydraulic
circuit (2) (F6), and
if the calculated variation (FlowRate_StdDev) is lower than the variation threshold
value (Threshold_var), not generating the notification signal of air presence in the
hydraulic circuit.
14. A process (15) according to claim 13, wherein, if during a first air detection step
(15.1) of the air detection steps (15.1, ..., 15.n), with a first pumping speed of
the circulation pump (5), the calculated variation (FlowRate_StdDev) is lower than
the variation threshold value (Threshold_var), performing a further air detection
step (15.2), using a further pumping speed of the circulation pump (5) different from
the first pumping speed.
15. A process (15) according to claim 14, comprising:
- performing the first air detection step (15.1) with a first pumping speed and the
subsequent air detection step(s) (15.2, ..., 15.n) with pumping speeds that decrease
from one air detection step (15.n-1) to the subsequent air detection step (15.n).
16. A process (15) according to any one of claims 13 to 15,
comprising:
- in response to the notification signal of air presence in the hydraulic circuit
(2), transmitting an anomaly notification signal (F9) to a remote server (13) which,
in response to receiving the anomaly notification signal, performs a maintenance preparation
process (F10),
e/o comprising:
- enabling the manual entry of a start command (F7) for the air detection process
(15) in a user interface, and
- in response to the start command for the air detection process (15), perform the
air detection process (15),
e/o comprising:
performing the air detection process (15) automatically as a function of a predetermined
starting criterion.