[0001] The present invention refers to a remote control adapted for controlling an operation
status of a suction device, in particular a vacuum cleaner or a dust extraction system.
The remote control comprises a radio transmitter for transmitting a first radio signal
to the suction device for turning on or off the suction device.
[0002] The invention further refers to a suction device, in particular a vacuum cleaner
or a dust extraction system, comprising a remote control for controlling an operation
status of the suction device, and to a computer programme application programmed to
be executed on a microprocessor of a smartphone, the computer programme application
further being programmed in order to turn the smartphone into a remote control for
controlling an operation status of a suction device, using a built-in radio transmitter
already present in the smartphone.
[0003] Suction devices of the above identified kind are generally known in the form of robotic
vacuum cleaners which autonomously move around on a predefined space, e.g. an apartment
floor, with the help of sensors (e.g. ultrasonic sensors, infrared sensors or the
like). These autonomous robotic vacuum cleaners often are equipped with a remote control
for controlling an operation status of the vacuum cleaner. This kind of vacuum cleaner
is used in private households or small office spaces and merely designed to vacuum
and, possibly also, to mop the floor. This kind of vacuum cleaner is not adapted for
use with hand-held electric or pneumatic power tools in order to aspire dust generated
by the power tool during its intended use.
[0004] When using a suction device in connection with a hand-held power tool, an air outlet
of the power tool is connected to a suction opening of the suction device by means
of a pneumatic suction hose. It is difficult or at least cumbersome to synchronise
the operating time of the suction device with that of the power tool. The idea is
to turn on the suction device at least during operation of the power tool and to turn
off the suction device again when or shortly after the power tool is switched off
again.
[0005] To this end,
EP 21 175 076.5 suggests a suction device which is automatically activated and possibly also deactivated
based on a radio signal generated and transmitted by a communication device upon activation
of the hand-held power tool and received by a radio receiver of the suction device.
The communication device is located at or near a second end of a suction hose, which
with its first end is connected to a suction opening of the suction device and with
its opposite second end to an air outlet of a hand-held electric or pneumatic power
tool. The suction device aspires through the suction hose the dust generated by the
power tool during its intended use.
[0006] The communication device comprises a vibration sensor which is adapted to sense vibrations
caused during operation of the power tool. Therefore, switching on the power tool
will automatically generate a respective radio signal and turn on the suction device.
Similarly, switching off the power wool will automatically generate a respective modified
radio signal and turn off the suction device, possibly with a short delay. However,
such a suction device is not provided with a remote control.
[0007] The object of the present invention is to provide the user of the power tool with
an enhanced user experience and, in particular, to allow the user to manually control
an operation status of a suction device by means of a remote control.
[0008] In order to solve this object, the present invention suggests a remote control comprising
the features of claim 1. In particular, starting from the remote control of the above
identified kind, it is suggested that
the remote control further comprises a radio receiver for receiving a second radio
signal from a communication device located either at or near a second end of a suction
hose, which is connected to a suction opening of the suction device with its first
end and to an air outlet of a hand-held electric or pneumatic power tool with its
opposite second end, or at the hand-held electric or pneumatic power tool itself,
the communication device adapted for detecting a current operation status of the hand-held
electric or pneumatic power tool and for emitting the second radio signal indicative
of the current operation status of the hand-held electric or pneumatic power tool,
and in that
the remote control is adapted for deriving from the received second radio signal the
current operation status of the hand-held electric or pneumatic power tool and to
transmit a respective first radio signal in order to automatically turn on or off
the suction device depending on the derived current operation status of the hand-held
electric or pneumatic power tool.
[0009] The present invention is not simply an aggregation of a remote control to the suction
device known from
EP 21 175 076.5. Rather, the remote control suggested in the present invention has particular characteristics
and advantages, which a simple remote control for suction devices does not have. In
particular, the radio signal from the communication device is not directly received
by the radio receiver of the suction device. Instead, the radio signal is relayed
to the radio receiver of the suction device via the remote control. In particular,
it is suggested that the radio signal is received by the remote control (in the form
of the so-called second radio signal), then the remote control performs a processing
or pre-processing functionality with respect to the received radio signal and generates
a further radio signal (the so-called first radio signal). Finally, the further radio
signal is transmitted from the remote control to the radio receiver of the suction
device. Thus, the remote control basically acts as an intermediate processing or pre-processing
unit for the radio signal transmitted by the communication device and received by
the radio receiver of the suction device.
[0010] The remote control can also simply relay the second radio signal received communication
device in the form of the first radio signal transmitted to the suction device, i.e.
both signals having the same format and/or corresponding to the same standard. This
has the advantage that the user of the power tool, who in general would also be the
user of the remote control, can have influence on the content of the first radio signal.
For example, the first radio signal could be influenced by manual input from the user
provided by means of the remote control. In particular, the second radio signal, containing
information to turn on the suction device, could be influenced by the user by manual
input through the remote control in that the remote control transmits a second radio
signal containing information to turn off or keep turned off the suction device. Similarly,
the second radio signal, containing information to turn off the suction device, could
be influenced by manual input through the remote control by the user in that the remote
control transmits a second radio signal containing information to turn on or keep
turned on the suction device.
[0011] Processing or pre-processing of the received radio signal in the remote control comprises,
for instance, deriving from the received second radio signal the current operation
status of the hand-held electric or pneumatic power tool and generating a respective
first radio signal for controlling operation of the suction device. In particular,
the first radio signal serves for automatically turning on or off the suction device
based on the derived current operation status of the hand-held electric or pneumatic
power tool.
[0012] The first and second radio signals could be of a different format and/or standard.
To this end, the processing or pre-processing by the remote control could merely comprise
a transformation from a first standard of the second radio signal to a second standard
of the first radio signal. This may have advantages in terms of a reduced interference
of the signals and/or an increased range of the signals. Further, the remote control
can serve as an interface between the signal format of the second signals transmitted
by the communication device and the signal format of the first signals received by
the radio receiver of the suction device. The remote control can thus achieve compatibility
between the radio receiver and the communication device.
[0013] The processing or pre-processing functionality of the remote control may comprise
receiving the second radio signal from the communication device, determining the current
status of the hand-held power tool from the received radio signal, determining how
the suction device is to be operated in order to react on the current status of the
power tool and generating a respective first radio signal which is then transmitted
to the suction device. Dedicated operation of the suction device in order to react
on the current status of the power tool may comprise one or more of the following:
- activation of the suction device if the current status of the power tool comprises
turning on the tool,
- deactivation of the suction device if the current status of the power tool comprises
turning off the tool, possibly with a time delay in respect to the turning-off of
the tool,
- increase of the speed of a motor of the suction device if the current status of the
power tool comprises an increase of the speed of the motor of the tool,
- decrease of the speed of a motor of the suction device if the current status of the
power tool comprises a decrease of the speed of the motor of the tool,
- increase of the speed of a motor of the suction device if the current status of the
power tool comprises an increase of the amount of dust in the dust laden air conveyed
from the air outlet of the tool and flowing through the suction hose, and
- decrease of the speed of a motor of the suction device if the current status of the
power tool comprises a decrease of the amount of dust in the dust laden air conveyed
from the air outlet of the tool and flowing through the suction hose,
- activation of the suction device or an increase of the speed of the motor of the suction
device if the current status of the power tool comprises the use of the tool as a
sanding tool,
- deactivation of the suction device or a decrease of the speed of the motor of the
suction device if the current status of the power tool comprises the use of the tool
as a polishing tool.
[0014] Using the remote control as an intermediate processing or pre-processing unit has
the advantage that the radio signal transmitted between the communication device and
the radio receiver of the suction device can be further modified by means of the remote
control, for instance manually by a user of the power tool, if the remote control
is provided with appropriate actuating means, control means or the like. In particular,
the user may modify the first radio signal by means of the remote control before its
transmission to the suction device. By modifying the first radio signal, the operation
status of the suction device may be varied.
[0015] To this end, it may be possible to manually turn on and off the suction device by
providing the remote control with respective actuating means. Additionally or alternatively,
the remote control could be provided with respective control means for manually controlling
specific functions of the suction device. The specific functions of the suction device
can comprise, for instance,
- setting a speed of a motor of the suction device,
- in a suction device with a plurality of motors, activating or deactivating one or
more of the motors,
- in a suction device with a plurality of motors, switching from at least one motor
to at least another motor, and
- temporarily switching into a filter cleaning mode for cleaning one or more air filter
elements of the suction device, for instance by means or an inversion of the air flow
through the one or more filter elements.
[0016] Preferably, the remote control is designed such that manually turning on or off the
suction device based on a manual actuation of the actuating means by an operator or
user of the hand-held electric or pneumatic power tool overrules automatically turning
on or off the suction device depending on the derived current operation status of
the hand-held electric or pneumatic power tool. For instance, the user may manually
activate the suction device, even if the hand-held power tool is not (yet) turned
on. Similarly, the user may manually deactivate the suction device, even if the power
tool is (still) running.
[0017] The remote control may be a classic remote control provided with mechanical or electrical
buttons, switches, or potentiometers for manually turning on and off the suction device
and/or for manually controlling specific functions of the suction device. Alternatively,
the remote control could also be provided with a touch screen and virtual buttons,
switches, or potentiometers displayed on the screen and actuated by the user by touching
respective regions of the screen, where the virtual buttons, switches, or potentiometers
are displayed.
[0018] Furthermore, the remote control may comprise selecting means for manually selecting
an operation mode of the remote control based on a manual actuation of the selecting
means by an operator or user of the hand-held electric or pneumatic power tool, the
operation mode of the remote control comprising one or more of the following:
- an automatic operation mode during which the suction device is automatically turned
on or off based on the derived current operation status of the hand-held electric
or pneumatic power tool,
- a manual operation mode during which the suction device is manually turned on or off
depending on a manual actuation of the actuating means by an operator or user of the
hand-held electric or pneumatic power tool or during which specific functions of the
suction device are manually controlled depending on a manual actuation of the control
means by an operator or user of the hand-held electric or pneumatic power tool, and
- an inactive operation mode in which the remote control is turned off.
[0019] It is suggested that the remote control is realized in the form of a smartphone with
an appropriate computer programme application installed thereon and executable on
a microprocessor of the smartphone. Execution of the computer programme application
on the smartphone's microprocessor turns the smartphone into a remote control of the
above mentioned kind for controlling the operation status of the suction device. To
this end, it is suggested that the execution of the computer programme application
causes the smartphone to receive the second radio signal from the communication device
by means of a built-in radio receiver of the smartphone, to perform processing or
pre-processing of the received radio signal, to generate a respective first radio
signal and to transmit the first radio signal to a radio receiver of the suction device
by means of a built-in radio transmitter of the smartphone. Preferably, the first
radio signal and/ or the second radio signal is realized according to the Bluetooth-standard,
to the ZigBee-standard, to the WiFi-standard, to the NFC-standard, or a telecommunication
standard, like GSM, GPRS, EDGE, LTE, UMTS. Of course, other radio signal formats are
conceivable for the first radio signal and/or the second radio signal, too. Preferably,
the radio signals are provided in a short-range radio format adapted for being transmitted
up to 100m, preferably up to 50m, particularly preferable up to 10m.
[0020] It is further suggested that actuating means for manually turning on or off the suction
device and/or control means for manually controlling specific functions of the suction
device and/or selecting means for selecting an operation mode of the remote control
are realized in the form of virtual buttons or controls that are displayed on a touchscreen
of the remote control when the computer programme application is executed on the microprocessor
of the smartphone. The virtual buttons, switches, or potentiometers displayed on the
touchscreen are actuated by the user by touching respective regions of the screen,
where the virtual buttons, switches, or potentiometers are displayed. This allows
a conventional smartphone to be easily turned into a remote control according to the
present invention simply by loading and executing the respective software (i.e. the
computer programme application). The software can also realize manually actuated actuating
means, control means and switching means by means of the virtual buttons or controls.
[0021] According to another preferred embodiment, the radio receiver of the remote control
is configured to receive a third radio signal emitted by the suction device and indicative
of a current operation status of the suction device. The current operation status
of the suction device may comprise, for instance, one or more of the following:
- a current temperature of one or more motors of the suction device,
- a current speed of one or more motors of the suction device,
- a pressure value upstream and/ or downstream of one or more air filter elements of
the suction device,
- a pressure difference between a pressure value upstream and a pressure value downstream
of one or more air filter elements of the suction device,
- a current flow rate through one or more air filter elements of the suction device,
- a fill level of a dust collection chamber of the suction device,
- an amount of dust in the filtered air blown out of the suction device through one
or more of its air outlets,
- the size of dust particles in the filtered air blown out of the suction device through
one or more of its air outlets.
[0022] In response to the received third radio signal and the respective operation status
of the suction device, the current operation status of the suction device may be displayed
to the user of the power tool, for instance on a display of the remote control, and/or
appropriate measures may be taken manually or automatically. The appropriate measures
comprise, for instance:
- initiating a temporary filter cleaning mode of the suction device, in the course of
which one or more air filter elements of the suction device are cleaned and freed
from dust and debris, for instance by means or an inversion of the air flow through
the one or more filter elements,
- in a suction device having more than one motor, switching operation of the suction
device to another motor,
- in a suction device having more than one motor, turning on or off an additional motor
of the suction device in order to increase or reduce an air flow rate and suction
power of the suction device,
- increasing or reducing speed of a running motor of the suction device, or
- operation of the suction device in an emergency mode, including an emergency stop
of the suction device or its one or more motors, if an abnormal operation status of
the suction device is detected.
[0023] In order to solve the object of the present invention, a suction device, in particular
a vacuum cleaner or a dust extraction system, with the features of claim 10 is suggested.
In particular, starting from the suction device of the above-identified kind, it is
suggested that the suction device comprises a remote control for controlling an operation
status of the suction device according to the present invention.
[0024] Finally, in order to solve the object of the present invention, a computer programme
application comprising the features of claim 11 is suggested. In particular, it is
suggested that the computer programme application is programmed to be executed on
a microprocessor of a smartphone, in order to turn the smartphone into a remote control
according to the present invention using a radio receiver and a radio transmitter
already present in the smartphone. The radio receiver is used for receiving the second
radio signal from the communication device attached to or forming part of the suction
hose near the power tool or directly attached to or forming part of the power tool.
The radio transmitter is used for transmitting the first radio signal to the radio
receiver of the suction device for controlling the operation status of the suction
device.
[0025] Further features and advantages of the present invention will be explained in more
detail hereinafter with reference to the accompanying drawings. It is emphasized that
each of the features shown in the figures may be individually important to the invention,
even though not explicitly shown in the figures and/or described hereinafter. Furthermore,
various features shown in the figures may be combined with each other in any possible
manner, even though such a combination is not explicitly shown in the figures and/or
described hereinafter. The figures show:
- Fig. 1
- a suction device with a remote control according to a first embodiment of the present
invention;
- Fig. 2
- a remote control according to a second embodiment of the present invention; and
- Fig. 3
- a suction device with a remote control according to a third embodiment of the present
invention.
[0026] Fig. 1 shows a suction device 2 according to the present invention in the form of
a mobile vacuum cleaner or a mobile dust extraction system. The suction device 2 is
configured to filter dust, dirt and small particles 6 from a flow 24 of dust-laden
air and for collecting and temporarily storing the dust, dirt and small particles
6 in a dust collection chamber 4. In particular, the suction device 2 comprises:
- the dust collection chamber 4 configured to receive dust, dirt and small particles
6,
- a vacuum generating device 8 for generating a low pressure pv in the dust collection chamber 4, which is lower than an ambient pressure p0,
- a suction opening 10 in the dust collection chamber 4,
- a suction hose 12 connected at a first end 14 to the suction opening 10 and at an
opposite second end 16 connected to an air outlet 18 of a hand-held electric or pneumatic
power tool 20,
- at least one filter element 22 which is arranged in the air flow 24 generated by the
vacuum generating device 8 and between the dust collection chamber 4 and the vacuum
generating device 8 and which is configured to filter dust, dirt and small particles
6 out of the air flow 24,
- a control device (or electronic control unit) 26 configured to control the vacuum
generating device 8 in order to turn the vacuum generating device 8 on or off depending
on an operating status of the hand-held electric or pneumatic power tool 20 to whose
air outlet 18 the second end 16 of the suction hose 12 is connected, and
- a radio receiver 28 for receiving first radio signals 30, the radio receiver 28 being
in operative connection with the control device 26.
[0027] A communication device 32 is located at or near the second end 16 of the suction
hose 12. Alternatively, the communication device 32 may be located at or near the
power tool 20. The communication device 32 comprises:
- a sensor element 34 for detecting a current operation status of the hand-held electric
or pneumatic power tool 20 and for outputting a sensor signal 36 indicative of the
operating status of the power tool 20,
- a radio transmitter 38 for transmitting a second radio signal 54, and
- a processing device 40 which is in operative connection with the sensor element 34
on the one hand and with the radio transmitter 38 on the other hand and which is configured
to cause the radio transmitter 38 to emit the second radio signal 54 depending on
the sensor signal 36 received from the sensor element 34 and indicative of the current
operation status of the power tool 20.
[0028] In general, the power tool 20 could be any electric or pneumatic power tool which
during its intended use creates a certain amount of dust, dirt or other small particles.
The power tool 20 has an electric or pneumatic motor 80 for operating its working
element 82. In the embodiment shown in Fig. 1, the power tool 20 is a sanding tool
and the working element 82 is a backing plate. A sanding medium 84 (e.g. an abrasive
paper or fabric, an abrasive pad or the like) may be releasably attached to a bottom
surface of the backing plate 82, for instance by means of a Velcro
®-or an adhesion connection. Depending on the type of sanding tool, the backing plate
82 performs a purely rotational, a random orbital, an orbital or a roto orbital (gear-driven)
working movement.
[0029] The power tool 20 may be equipped with a self-generated dust extraction functionality
realized by means of a fan 86 which is preferably driven by the motor 80. The fan
86 creates an internal air flow 46 which conveys dust, dirt and small particles from
the working area 78 of the sanding tool 20 towards the air outlet 18. Alternatively,
the power tool 20 may not have a self-generated dust extraction functionality, in
which case the dust, dirt and small particles from the working area 78 are sucked
towards the air outlet 18 by means of the air flow 24, 46 created by the suction device
2.
[0030] Furthermore, the suction device 2 comprises a remote control 50 configured to control
an operation status of the suction device 2. The remote control 50 comprises a radio
transmitter 88 for transmitting the first radio signal 30 to the suction device 2
in order to turn on or off the suction device 2 or its vacuum generating device 8,
respectively. The remote control 50 further comprises a radio receiver 90 configured
to receive the second radio signal 54 from the communication device 32. As previously
mentioned, the second radio signal 54 is indicative of the current operation status
of the power tool 20. The second radio signal 54 is transmitted by the communication
device 32 by means of its radio transmitter 38. The remote control 50 is configured
to derive from the received second radio signal 54 the current operation status of
the hand-held electric or pneumatic power tool 20. This is preferably achieved by
means of a computer programme application 108 executed on a microprocessor 92 of the
remote control 50. The remote control 50 is further configured to generate a respective
first radio signal 30 for automatically turning on or off the suction device 2 or
its vacuum generating device 8, respectively. The first radio signal 30 is generated
depending on the derived current operation status of the hand-held electric or pneumatic
power tool 20.
[0031] By connecting the second end 16 of the suction hose 12 to the power tool 20, the
operation status of the power tool 20 can be easily and reliably determined by the
sensor element 34 of the communication device 32, even if the power tool 20 itself
works without electricity and/or has no means whatsoever to determine its current
operation status and transfer the determined operation status to a radio receiver
28 of a suction device 2.
[0032] The sensor element 34 for detecting the operation status of the power tool 20 may
be embodied in many different ways. According to preferred embodiments, the sensor
element 34 is designed as an acceleration sensor for detecting vibrations of the suction
hose 12 during operation of the hand-held electric or pneumatic power tool 20 or as
a flow sensor for detecting an air flow 46 in the second end 16 of the suction hose
12, which is attached to the air outlet 18 of the power tool 20, during operation
of the power tool 20. An operation of the power tool 20 will inevitably lead to vibrations,
which may be detected by the acceleration sensor. This is in particular the case for
oscillating power tools 20, e.g. a random-orbital sander, a gear-driven sander, an
orbital sander or the like. The acceleration sensor may be in the form of a piezoelectric
accelerometer. If the power tool 20 is provided with a self-generated dust extraction
functionality, operation of the power tool 20 will inevitably lead to an air flow
46 of possibly dust-laden air from the working area 78 through the air outlet 18 of
the power tool 20 and the second end 16 of the suction hose 12. This air flow 46 may
be detected by a flow sensor. The flow sensor preferably has a measuring probe positioned
in the air flow 46. The flow sensor may detect the air flow 46 optically, by means
of ultra-sonic waves or other types of electromagnetic waves.
[0033] Alternatively or additionally, the sensor element 34 could also comprise an optical
or other type of sensor for detecting an amount of dust and of other small particles
contained in the dust laden air flow 46 passing through the second end 16 of the suction
hose 12. Preferably, the sensor element 34 determines the amount of dust or other
small particles per time unit. A status message containing or indicative of the determined
amount of dust or small particles, preferably per time unit, could be contained in
the sensor signal 36 and could be transmitted by the radio transmitter 38 through
the second radio signal 54 to the radio receiver 90 of the remote control 50. The
rotational speed of the vacuum generating device 8 could be increased or decreased
according to the determined amount of dust or small particles.
[0034] The current operation status of the power tool 2 is transmitted to the remote control
50 via the second radio signal 54. The operation status of the power tool 20 will
be taken into account during generating of the first radio signal 30 and, consequently,
for controlling the operation of the vacuum generating device 8 of the suction device
2. Optionally, further parameters may be taken into account for the control of the
vacuum generating device 8. For example, further operation parameters of the hand-held
electric or pneumatic power tool 20 (e.g. time of continuous operation since last
stop; accumulated time of operation since last replacement of sanding medium 84; temperature
of the electronics (e.g. an electronic control unit) of the power tool 20; state of
charge of a battery of the power tool 20, amount of dust generated by the power tool
20 per time unit during its current operation) or of the suction device 2 (e.g. accumulated
time of operation since last replacement of filter element 22, pressure values p
v, p
in on both sides of the filter element 22 (seen in the direction of the air flow 24,
60 through the filter element 22) or a respective differential pressure p
in - p
v), environmental parameters and parameters of the workpiece to be worked by the hand-held
electric or pneumatic power tool 20.
[0035] The further operation parameters of the power tool 20 are preferably also transmitted
via the second radio signal 54 from the radio transmitter 38 of the communication
device 32 and the radio receiver 90 of the remote control 50. Of course, the further
operation parameters of the power tool 20 could also be transmitted to the radio receiver
90 of the remote control 50 via a different radio signal transmitted by a different
radio transmitter (not shown) preferably making part of the power tool 20.
[0036] The environmental parameters may be acquired by respective sensors (not shown) making
part of the suction device 2 and/or the power tool 20. The parameters of the workpiece
may be entered manually by a user of the power tool 20 or of the suction device 2,
for example, by means of a user interface (not shown) of the power tool 20 or of the
suction device 2. The user interface may comprise a touchscreen of a GUI and/or buttons
or keys and/or a computer mouse or the like. Alternatively, the parameters of the
workpiece may be entered manually by a user by means of the remote control 50.
[0037] The further operation parameters of the suction device 2 may be acquired by respective
sensors (not shown) making part of the suction device 2. The acquired operation parameters
may be considered directly by the control device 26 for the control of the suction
device 2. Alternatively, the acquired operation parameters of the suction device 2
may be transmitted to the radio receiver 90 of the remote control via a radio signal
transmitted from a radio transmitter (not shown) making part of the suction device
2. The remote control 50 will then consider the further operation parameters of the
suction device 2 when generating the first radio signal 30 for controlling the suction
device 2 or its vacuum generating device 8, respectively.
[0038] The dust collection chamber 4 may be formed by a bottom part 56 of an external housing
of the suction device 2. Preferably, the dust collection chamber 4 is made of a plastic
material. The dust collection chamber 4 may be provided with external wheels 58 in
order to assure mobility and allow manoeuvring of the suction device 2 to its intended
location of use.
[0039] If a low pressure p
v or vacuum is generated inside the dust collection chamber 4 by means of the vacuum
generating device 8, the differential pressure between the low pressure p
v and the environmental pressure p
0 creates the air flow 24, which is sucked into the collection container 4 through
the chamber's suction opening 10. The air flow 24 may carry dust and other small particles
from the working area of the power tool 20. The dust laden air flow 24 is further
sucked through the at least one filter element 22 towards the vacuum generating device
8. The at least one filter element 22 separates dust and particles 6 from the dust
laden air flow 24 so that a clean air flow 60 is obtained. The vacuum generating device
8 discards the filtered clean air flow 60 into the environment through respective
one or more air outlet openings 62 in another part 64, for example a top part, of
the external housing of the suction device 2 in which the dust generating device 8
is housed. The bottom part 56 and the top part 64 of the external housing of the suction
device 2 may be separated from each other along a plane 66 extending horizontally.
Preferably, the at least one filter element 22 is attached to the top part 64 of the
external housing.
[0040] Although only one filter element 22 is shown in Fig. 1, the suction device 2 may
have more than one filter element 22. The one or more filter element 22 can be subject
to a temporary cleaning step by reverse flushing one or more selected filter elements
22 with a clean air flow 60 in a direction opposite to the direction of the dust laden
air flow 24. During the cleaning step the intended use of the suction device 2 can
be maintained by operating those filter elements 22 currently not subject to the cleaning
step in a normal manner (with the dust-laden air flow 24 penetrating them).
[0041] The vacuum generating device 8 may comprise one or more motors 68 which drive one
or more turbines 70 for generating an air flow 24, 60 from the dust collection chamber
4 into the environment and passing through the at least one filter element 22, thereby
creating the low pressure p
v in the dust collection chamber 4. The one or more motors 68 of the vacuum generating
device 8 are preferably electric motors, in particular of the brushless type. The
electric motors 68 can be provided with electric energy from a mains power supply
(not shown) to which the suction device 2 is connected by means of an electric cable.
Alternatively, the electric motor 68 could be provided with electric energy from one
or more batteries (not shown), which may be housed in the external housing 56, 64
of the suction device 2 or attached thereto.
[0042] However, the one or more motors 68 could also comprise a pneumatic motor actuated
by compressed air. In order to generate electric current for the control of certain
features of the suction device 2 (e.g. the control of electromagnetic valves for varying
the airflow 24, 60 through the suction device 2, the operation of the electric control
device 26, etc.), an electric generator or dynamo actuated by the pneumatic motor
could be provided in the suction device 2.
[0043] The suction hose 12 has an elongated intermediate section 72 which is preferably
flexible and made of a plastic material or metal. The suction hose 12 extends along
a longitudinal axis. The intermediate section 72 is preferably corrugated in order
to enhance its flexibility when bending it about a bending axis extending essentially
perpendicular to the longitudinal axis of the hose 12 and for improving its stability
and resilience against external forces acting on the intermediate section 72 in a
direction essentially radial to the longitudinal axis 74 of the hose 12.
[0044] The first and second ends 14, 16 of the suction hose 12 preferably have a rigid structure
and are attached to the elongated intermediate section 72. In particular, at least
one of the rigid end pieces 14, 16 of the hose 12 is attached to the elongated intermediate
section 72 in a manner freely rotatable about the longitudinal axis of the hose 12
in respect to the intermediate section 72. The first and second end pieces 14, 16
may be made of a plastic material or metal. The first end 14 of the suction hose 12
is attached to the chamber's suction opening 10, and the second end 16 is attached
to the air outlet 18 of the hand held power tool 20. By connecting the air outlet
18 of the power tool 20 to the chamber's suction opening 10 through the suction hose
12, the low pressure p
v in the dust collection chamber 4 generates the air flow 24 from the air outlet 18
through the suction hose 12 into the dust collection chamber 4. The air flow 24 at
the air outlet 18 creates a low pressure p
w at the working area 78 of the power tool 20, which provokes that dirt, dust and small
particles are drawn away from the working area 78 by the air flow 46 and sucked up
by the suction device 2 and filtered out of the dust laden air flow 24 by the at least
one filter element 22 of the suction device 2.
[0045] Attachment of the first and second end pieces 14, 16 of the suction hose 12 to the
suction opening 10 of the collection container 4 and to the air outlet 18 of the power
tool 20, respectively, can be realized by means of a plug-in connection. The first
and second end pieces 14, 16 can be held in place in respect to the suction opening
10 and/or the air outlet 18, respectively, by means of friction, a snap-in connection,
a bayonet connection, magnetic force or the like.
[0046] It is suggested that the processing device 40 of the communication device 32 is adapted
to cause the radio transmitter 38 to emit the second radio signal 54 when the power
tool 20 changes from a turned-off to a turned-on operating status, and that the control
device 26 of the suction device 2 is adapted to switch on the vacuum generating device
8 when the radio receiver 28 receives the respective first radio signal 30 from the
remote control 50 and optionally taking into account further parameters. Additionally
or alternatively, it is suggested that the processing device 40 of the communication
device 32 is adapted to cause the radio transmitter 38 to emit the second radio signal
54 when the power tool 20 changes from a turned-on to a turned-off operating status,
and that the control device 26 of the suction device 2 is adapted to switch off the
vacuum generating device 8 of the suction device 2 when the radio receiver 28 receives
the radio signal 30 and optionally taking into account further parameters.
[0047] Turning off of the vacuum generating device 8 may occur with a deliberate time delay
in respect to the deactivation of the power tool 20. The time delay may be achieved
in the remote control 50 (e.g. in the remote control 50 transmitting the first radio
signal 30 only after a certain time delay in respect to the reception of the second
radio signal 54 has passed, and in the suction device 2 activating the vacuum generating
device 8 almost immediately after receipt of the first radio signal 30 by the radio
receiver 28) or in the suction device 2 or the control device 26, respectively (e.g.
in the remote control 50 the first radio signal 30 is transmitted almost immediately
after receipt of the second radio signal 54, and in the suction device 2 the vacuum
generating device 8 is activated only after a time delay after receipt of the first
radio signal 30 by the radio receiver 28 has passed) or in the communication device
32 (e.g. the processing device 40 transmits the radio signal 54 only after a time
delay has passed after detection of an operation status change of the power tool 2
by means of the sensor element 34). The time delay may be in the region of one to
a few tens of seconds.
[0048] To this end it is suggested that the processing device 40 of the communication device
32 is adapted to take into account as a further parameter, when causing the radio
transmitter 38 to transmit a radio signal 30, a time delay between the reception of
the sensor signal 36 from the sensor element 34 and the transmission of the radio
signal 30 by the radio transmitter 38. Additionally or alternatively, it is suggested
that the control device 26 of the suction device 2 is adapted to take into account
as a further parameter, when switching on or switching off the vacuum generating device
8, a time delay between the reception of the radio signal 30 by the radio receiver
28 and the switching on or switching off of the vacuum generating device 8.
[0049] It is suggested that the communication device 32 comprises an independent, local
power supply unit 42 for providing electricity for operation of the electric components
(e.g. sensor element 34, radio transmitter 38, processing device 40, user interface
50) of the communication device 32. The power supply unit 42 may comprise a rechargeable
and/or replaceable battery. The power supply unit 42 could also comprise an energy
transformation device, which transforms vibrations of the second end 16 of the suction
hose 12 caused by the vibrating power tool 20 during its intended use into electric
energy which is supplied to the battery for recharging (energy harvesting from mechanical
movements) or directly to the electric components of the communication device 32.
Alternatively, the energy transformation device may comprise a pneumatic generator
located in the air stream 46 through the second end 16 of the suction hose 12 which
will generate electric energy once the power tool 20 with a self-generated dust extraction
functionality is activated and an air stream 46 is created.
[0050] Due to the fact that the communication device 32 may be configured to transmit a
radio signal 54 only occasionally when the operation status of the power tool 20 changes,
the power supply unit 42 has an almost infinite lifetime without running out of electric
energy. To this end, the energy transformation device may comprise piezoelectric materials,
may be in the form of an electrodynamic or inductive generator or may be in the form
of an electrostatic generator.
[0051] The suction device 2 may have a main switch 48 for manually switching the suction
device 2 between an operational status (I) and an inactive status (0).
[0052] The radio signals 30 and 54 can be transmitted according to different parameters
(e.g. frequency, channel, etc.) and standards (e.g. size and format of transmitted
data packets and data frames, repetition rate of data frames, etc.).
[0053] The remote control 50 performs a processing or pre-processing of the received radio
signal 54 comprising, for instance, deriving from the received second radio signal
54 the current operation status of the hand-held electric or pneumatic power tool
20 and generating a respective first radio signal 30 for controlling operation of
the suction device 2. In particular, the first radio signal 30 serves for automatically
turning on or off the suction device 2 based on the derived current operation status
of the hand-held electric or pneumatic power tool 2.
[0054] In particular, the processing or pre-processing functionality of the remote control
50 may comprise receiving the second radio signal 54 from the communication device
32, determining the current status of the hand-held power tool 20 from the received
radio signal 54, determining how the suction device 2 is to be operated in order to
react on the current status of the power tool 20 and generating a respective first
radio signal 30 which is then transmitted to the suction device 2. Dedicated operation
of the suction device 2 in order to react on the current status of the power tool
20 may comprise one or more of the following:
- activation of the suction device 2 or its vacuum generation device 8 or its motor
68, respectively, if the current status of the power tool 20 changes from a turned
off to a turned on status,
- deactivation of the suction device 2 or its vacuum generation device 8 or its motor
68, respectively, if the current status of the power tool 20 changes from a turned
on to a turned off status,
- increase of the speed of the motor 68 of the suction device 2 if the current status
of the power tool 20 comprises an increase of the speed of the motor 80 of the tool
20,
- decrease of the speed of the motor 68 of the suction device 2 if the current status
of the power tool 20 comprises a decrease of the speed of the motor 80 of the tool
20,
- increase of the speed of the motor 68 of the suction device 2 if the current status
of the power tool 20 comprises an increase of the amount of dust in the dust laden
air flow 46 conveyed from the air outlet 18 of the tool 20 and flowing through the
suction hose 12, and
- decrease of the speed of the motor 68 of the suction device 2 if the current status
of the power tool 20 comprises a decrease of the amount of dust in the dust laden
air flow 46 conveyed from the air outlet 18 of the tool 20 and flowing through the
suction hose 12,
- activation of the suction device 2 or its vacuum generation device 8 or its motor
68, respectively, or increase of the speed of the motor 68 of the suction device 2
if the current status of the power tool 20 comprises the use of the tool as a sanding
tool (see Fig. 1) or as any other tool generating a certain amount of dust during
its intended use,
- deactivation of the suction device 2 or its vacuum generation device 8 or its motor
68, respectively, or decrease of the speed of the motor 68 of the suction device 2
if the current status of the power tool 20 comprises the use of the tool as a polishing
tool or as any other tool generating very little or no dust during its intended use.
[0055] Using the remote control 50 as an intermediate processing or pre-processing unit
has the advantage that the radio signals 54, 30 transmitted between the communication
device 32 and the radio receiver 28 of the suction device 2 can be further modified
by means of the remote control 50, for instance manually by a user of the power tool
20, if the remote control 50 is provided with appropriate actuating means 94, control
means 96 (see Fig. 2) or the like, or automatically by applying a time delay to at
least one of the signals 54, 30. In particular, the user may modify the first radio
signal 30 by means of the remote control 50 before its transmission to the suction
device 2. By modifying the first radio signal 30, the operation status of the suction
device 2 may be varied.
[0056] To this end, it may be possible to manually turn on and off the suction device 2
or its vacuum generation device 8 or its motor 68, respectively, by providing the
remote control 50 with respective actuating means 94. The remote control 50 according
to the example of Fig. 1 is provided with a first push button 94a for turning on ("I")
the suction device 2 and with a second push button 94b for turning off ("O") the suction
device 2.
[0057] As shown in Fig. 2, additionally or alternatively, the remote control 50 could be
provided with respective control means 96 for manually controlling specific functions
of the suction device 2. The remote control 50 according to the example of Fig. 2
is provided with a turn switch 96 by means of which, the speed of the motor 68 of
the suction device 2 can be varied between "0%" and "100%". Apart from varying the
speed of the motor 68, other specific functions of the suction device 2 adjustable
by the control means 96 can comprise, for instance,
- in a suction device 2 with a plurality of motors 68, activating or deactivating one
or more of the motors 68,
- in a suction device 2 with a plurality of motors 68, switching from at least one motor
68 to at least another motor 68, and
- temporarily switching the suction device 2 into a filter cleaning mode for cleaning
one or more air filter elements 22 of the suction device 2, for instance by means
of an inversion of the air flow 24 through the one or more filter elements 22.
[0058] Preferably, the remote control 50 is designed such that manually turning on or off
the suction device 2 or of the vacuum generation device 8 or of the motor 68, respectively,
based on a manual actuation of the actuating means 94 by an operator or user of the
hand-held electric or pneumatic power tool 20 overrules automatically turning on or
off the suction device 2 depending on the derived current operation status of the
hand-held electric or pneumatic power tool 20. For instance, the user may manually
activate the suction device 2, even if the hand-held power tool 20 is not (yet) turned
on. Similarly, the user may manually deactivate the suction device 2, even if the
power tool 20 is (still) running.
[0059] As shown in Figs. 1 and 2, the remote control 50 may be a classic remote control
provided with actuating means 94 (e.g. mechanical or electrical buttons, switches,
or potentiometers) for manually turning on and off the suction device 2 and/or with
control means 96 for manually controlling specific functions of the suction device
2. Alternatively, as shown in Fig. 3, the remote control 50 could also be provided
with a touch screen 100 and virtual actuating means 102 and/or control means 104 (e.g.
virtual buttons, switches, or potentiometers represented by "1", "2", "3") displayed
on the screen 100 and actuated by the user by touching respective regions of the screen
100, where the virtual actuating means 102 and/or control means 104 are displayed.
[0060] Furthermore, the remote control 50 may comprise selecting means 106 (see Figs. 2
and 3) for manually selecting an operation mode of the remote control 50 based on
a manual actuation of the selecting means 106 by an operator or user of the hand-held
electric or pneumatic power tool 20. In particular, the operation mode of the remote
control 50 can be selected among one or more of the following:
- an automatic operation mode ("A") during which the suction device 2 is automatically
turned on or off based on the derived current operation status of the hand-held electric
or pneumatic power tool 20,
- a manual operation mode ("M") during which the suction device 2 is manually turned
on or off depending on a manual actuation of the actuating means 94, 102 by an operator
or user of the hand-held electric or pneumatic power tool 20 or during which specific
functions of the suction device 2 are manually controlled depending on a manual actuation
of the control means 96, 104 by an operator or user of the hand-held electric or pneumatic
power tool 20, and
- an inactive operation mode ("O") in which the remote control 50 is turned off.
[0061] It is suggested that the remote control 50 is realized in the form of a smartphone
(see Fig. 3) with an appropriate computer programme application 108 installed thereon
and executable on a microprocessor 92 of the smartphone. Execution of the computer
programme application 108 on the smartphone's microprocessor 92 turns a conventional
smartphone into a remote control 50 of the above mentioned kind for controlling the
operation status of the suction device 2. To this end, it is suggested that the execution
of the computer programme application 108 causes the smartphone to receive the second
radio signal 54 from the communication device 32 by means of a built-in radio receiver
90 of the smartphone, to perform processing or pre-processing of the received radio
signal 54, to generate a respective first radio signal 30 and to transmit the first
radio signal 30 to a radio receiver 28 of the suction device 2 by means of a built-in
radio transmitter 88 of the smartphone. Preferably, the first radio signal 30 and/
or the second radio signal 54 is realized according to the Bluetooth-standard, to
the ZigBee-standard, to the WiFi-standard, to the NFC-standard, or any telecommunication
standard, like GSM, GPRS, EDGE, LTE, UMTS. Of course, other radio signal formats are
conceivable for the first radio signal 30 and/or the second radio signal 54, too.
Preferably, the radio signals 30, 54 are provided in a short-range radio format adapted
for being transmitted up to 100m, preferably up to 50m, particularly preferable up
to 10m.
[0062] The radio receiver 90 of the remote control 50 may further be configured to receive
a third radio signal 110 emitted by the suction device 2 and indicative of a current
operation status of the suction device 2. The current operation status of the suction
device 2 may comprise, for instance, one or more of the following:
- a current temperature of one or more motors 68 of the suction device 2,
- a current speed of one or more motors 68 of the suction device 2,
- a pressure value upstream (pin) and/ or downstream (pv) of one or more air filter elements 22 of the suction device 2,
- a pressure difference (pin - pv) between a pressure value upstream (pin) and a pressure value downstream (pv) of one or more air filter elements 22 of the suction device 2,
- a current flow rate through one or more air filter elements 22 of the suction device
2,
- a fill level of the dust collection chamber 4 of the suction device 2,
- an amount of dust in the filtered clean air flow 60 blown out of the suction device
2 through one or more of its air outlet openings 62,
- the size of dust particles 6 in the filtered clean air flow 60 blown out of the suction
device 2 through one or more of its air outlet openings 62.
[0063] In response to the received third radio signal 110 indicative of the operation status
of the suction device 2, the current operation status of the suction device 2 may
be displayed to the user of the power tool 10, for instance on the display 100 of
the remote control 50 and/or on a display 112 of the power tool 20 and/or on a display
114 of the suction device 2. Additionally or alternatively, in response to the received
third radio signal 110, appropriate measures may be taken manually or automatically.
The appropriate measures, which may be taken, comprise for instance:
- initiating a temporary filter cleaning mode of the suction device 2, in the course
of which one or more air filter elements 22 of the suction device 2 are cleaned and
freed from dust and debris 6, for instance by means or an inversion of the air flow
24 through the one or more filter elements 22,
- in a suction device 2 having more than one motor 68, switching operation of the suction
device 2 to another motor 68,
- in a suction device 2 having more than one motor 68, turning on or off an additional
motor 68 of the suction device 2 in order to increase or reduce an air flow rate through
the at least one filter element 22 and suction power of the suction device 2,
- increasing or reducing speed of a running motor 68 of the suction device 2, or
- operation of the suction device 2 in an emergency mode, including an emergency stop
of the suction device 2 or its one or more motors 68, if an abnormal operation status
of the suction device 2 is detected.
[0064] These measures may be taken by the remote control 50 after having processed the third
radio signal 110 by means of the first radio signal 30 transmitted from the radio
transmitter 88 of the remote control 50 to the radio receiver 28 of the suction device
2. The first radio signal 30 may be used for transmitting the respective information
to the suction device 2, causing the control device 26 of the suction device 2 to
take the respective measures.
1. Remote control (50) adapted for controlling an operation status of a suction device
(2), in particular a vacuum cleaner or a dust extraction system, the remote control
(50) comprising a radio transmitter (88) for transmitting a first radio signal (30)
to the suction device (2) for turning on or off the suction device (2),
characterized in that
the remote control (50) further comprises a radio receiver (90) for receiving a second
radio signal (54) from a communication device (32) located at or near a second end
(16) of a suction hose (12), which is connected to a suction opening (10) of the suction
device (2) with its first end (14) and to an air outlet (18) of a hand-held electric
or pneumatic power tool (20) with its opposite second end (16), or located at the
hand-held electric or pneumatic power tool (20) itself,
the communication device (32) adapted for detecting a current operation status of
the hand-held electric or pneumatic power tool (20) and for emitting the second radio
signal (54) indicative of the current operation status of the hand-held electric or
pneumatic power tool (20), and in that
the remote control (50) is adapted for deriving from the received second radio signal
(54) the current operation status of the hand-held electric or pneumatic power tool
(20) and to transmit a respective first radio signal (30) in order to automatically
turn on or off the suction device (2) depending on the derived current operation status
of the hand-held electric or pneumatic power tool (20).
2. Remote control (50) according to claim 1, wherein the remote control (50) further
comprises actuating means (94; 102) for manually turning on or off the suction device
(2) based on a manual actuation of the actuating means (94; 102) by an operator or
user of the hand-held electric or pneumatic power tool (20), wherein actuation of
the actuating means (94; 102) provokes the transmission of a respective first radio
signal (30) to the suction device (2) through the radio transmitter (88) thereby turning
on or off the suction device (2).
3. Remote control (50) according to claim 2, wherein the remote control (50) is designed
such that manually turning on or off the suction device (2) based on a manual actuation
of the actuating means (94; 102) by an operator or user of the hand-held electric
or pneumatic power tool (20) overrules automatically turning on or off the suction
device (2) depending on the derived current operation status of the hand-held electric
or pneumatic power tool (20).
4. Remote control (50) according to one or more of the preceding claims, wherein the
remote control (50) comprises control means (96; 104) for manually controlling specific
functions of the suction device (2) based on a manual actuation of the control means
(96; 104) by an operator or user of the hand-held electric or pneumatic power tool
(20).
5. Remote control (50) according to claim 4, wherein the specific functions of the suction
device (2) comprise one or more of the following:
- setting a speed of a motor (68) of the suction device (2),
- in a suction device (2) with a plurality of motors (68), activating or deactivating
one or more of the motors (68),
- in a suction device (2) with a plurality of motors (68), switching from at least
one motor (68) to at least another motor (68), and
- temporarily switching into a filter cleaning mode for cleaning one or more air filter
elements (22) of the suction device (2).
6. Remote control (50) according to one or more of the preceding claims, wherein the
remote control (50) further comprises selecting means (106) for manually selecting
an operation mode of the remote control (50) based on a manual actuation of the selecting
means (106) by an operator or user of the hand-held electric or pneumatic power tool
(20).
7. Remote control (50) according to claim 6, wherein, the operation mode of the remote
control (50) comprises one or more of the following:
- an automatic operation mode ("A") during which the suction device (2) is automatically
turned on or off based on the derived current operation status of the hand-held electric
or pneumatic power tool (20),
- a manual operation mode ("M") during which the suction device (2) is manually turned
on or off depending on a manual actuation of the actuating means (94; 102) by an operator
or user of the hand-held electric or pneumatic power tool (20) or during which specific
functions of the suction device (2) are manually controlled depending on a manual
actuation of the control means (96; 104) by an operator or user of the hand-held electric
or pneumatic power tool (20), and
- an inactive operation mode ("O") in which the remote control (50) is turned off.
8. Remote control (50) according to one or more of the preceding claims, wherein the
remote control (50) has a microprocessor (92) with a computer programme application
(108) executable on the microprocessor (92) for realizing the remote control functionality.
9. Remote control (50) according to one or more of the preceding claims, wherein the
remote control (50) is realized in the form of a smartphone.
10. Remote control according to claim 9, wherein actuating means (102) for manually turning
on or off the suction device (2) and/or control means (104) for manually controlling
specific functions of the suction device (2) and/or selecting means (106) for selecting
an operation mode of the remote control (50) are realized in the form of virtual buttons
or controls that are displayed on a screen (100) of the smartphone when a computer
programme application (108) is executed on a microprocessor (92) of the smartphone.
11. Remote control (50) according to one or more of the preceding claims, wherein the
first radio signal (30) and/ or the second radio signal (54) is realized according
to the Bluetooth-standard, to the ZigBee-standard, to the WiFi-standard, to the NFC-standard,
or a telecommunication standard, like GSM, GPRS, EDGE, LTE, UMTS.
12. Remote control (50) according to one or more of the preceding claims, wherein the
radio receiver (90) of the remote control (50) is adapted for receiving a third radio
signal (110) from the suction device (2) indicative of a current operation status
of the suction device (2).
13. Remote control according to claim 12, wherein the current operation status of the
suction device (2) comprises one or more of the following:
- a current fill level of a dust collection chamber (4) of the suction device (2),
- a current flow rate through one or more air filter elements (22) of the suction
device (2),
- in a suction device (2) with a plurality of motors (68), the number of and/or information
on which motor (68) is currently activated,
- a current speed of a motor (68) of the suction device (2), and
- a current temperature of a motor (68) of the suction device (2).
14. Suction device (2), in particular a vacuum cleaner or a dust extraction system, comprising
a remote control (50) for controlling an operation status of the suction device (2),
characterized in that
the remote control (50) for controlling an operation status of the suction device
(2) is a remote control according to one or more of the preceding claims.
15. Computer programme application (108) executable on a microprocessor (92) of a smartphone,
the computer programme application (108) being programmed in order to turn the smartphone
into a remote control (50) according to one or more of the claims 1 to 13 using a
built-in radio transmitter (88) and possibly also a built-in radio receiver (90) already
present in the smartphone.