Technical field
[0001] The present disclosure relates to a plate heat exchanger. More specifically, the
disclosure relates to a plate heat exchanger as defined in the introductory parts
of the independent claim.
Background art
[0002] Plate heat exchangers, which are permanently joined to each other, do not require
separate sealings between the plates and no external frame to hold the plates together.
Instead of an external frame, the plates can be permanently joined by brazing, soldering,
welding or gluing. The joints between the plates have a pressure bearing function
and can thus resist pressures from the heat exchange medium in the plate heat exchangers.
Joints may be formed by a joining method in which the plates are subjected to a heat
lower than the melting point of the plates. Such joining methods may be one of brazing
with an added brazing material in the form of a foil, a paste, or a powder comprising
e.g., copper or nickel, or joining by means of the material of the plates by application
of a melting depressant composition applied to the plates prior to being heated e.g.,
as discussed in document
WO2013144211A1.
[0003] The inlet and outlet channels in the port portions of the plates have large projected
areas and are provided with connecting joints between the heat exchanger plates. In
order to enable a large volume flow of the heat exchange medium though the plate heat
exchanger, the diameter of the inlet and outlet channels is increased, so that the
exposed area of the channels in direction of flow passages in the heat exchanger increases.
Further, the flow of the heat exchange medium between the plates in the heat exchanger
is more evenly distributed when the diameter of the inlet and outlet channels is increased.
Also, the distance between the inlet and outlet channels may influence on the distribution
of the heat exchange medium between the plates.
[0004] Document
WO8809473A1 discloses a plate heat exchanger comprising a package of heat exchange plates, which
are permanently joined to each other along their peripheral portions and at a variety
of places in their heat exchange portions. Projections pressed out from the plates
are arranged to keep the port portions of the heat exchange plates together along
the inlet and outlet channels. The projections are placed between an outer line and
the inlet or outlet channel along each of the inlet and outlet channels in the plate
interspace communicating with said inlet and outlet channel, respectively.
Summary
[0005] When increasing the overall dimensions of the known permanently joined plate heat
exchangers and especially when increasing the diameter of the inlet and outlet channels,
it is important to ensure a reliable seal between the heat exchanger plates in order
to prevent leakage of heat exchange medium between the plates. At a pressure in the
plate heat exchanger, which overloads a permanently joined plate heat exchanger, a
leakage may arise located to the port portions and/or the peripheral portions of the
heat exchanger plates in connection with the inlet and outlet channels.
[0006] Permanently joined plate heat exchangers with increased diameter of the inlet and
outlet channels may during manufacturing be deformed, which may result in a leakage
of heat exchange medium between the plates.
[0007] Further, when increasing the overall dimensions of the plate heat exchanger, the
flow of the heat exchange medium between the plates in the heat exchanger may be subjected
to turbulence affecting the heat exchange between the hot and cool heat exchange medium
in the heat exchanger.
[0008] Despite known solutions in the field, it would be desirable to develop a plate heat
exchanger, which overcome or alleviate at least some of the issues connected to the
prior art plate heat exchangers.
[0009] It is an object of the present disclosure to mitigate, alleviate or eliminate one
or more of the above-identified issues of the prior art and solve at least the above-mentioned
difficulties.
[0010] It is thus an object to of the present invention is to provide a robust plate heat
exchanger, which ensures a reliable seal between the heat exchanger plates.
[0011] Further, it is an object to of the present invention is to provide a plate heat exchanger,
which during manufacturing can compensate for deformations in the plates and thus
preventing leakage of heat exchange medium between the plates.
[0012] Further, it is an object to provide a plate heat exchanger, which allows a considerably
higher pressure load than previously known plate heat exchangers of this kind.
[0013] Further, it is an object to of the present invention is to provide a plate heat exchanger
with increased heat exchange between the hot and cool heat exchange medium in the
heat exchanger.
[0014] These objectives are achieved with the above-mentioned plate heat exchanger according
to the appended claims.
[0015] According to a first aspect there is provided a plate heat exchanger comprising:
a package of heat exchanger plates, each having a peripheral portion and several port
portions with through flow ports; wherein the heat exchanger plates are permanently
joined to adjacent heat exchanger plates of the package along their peripheral portions
in such manner that they leave flow passages in a heat exchange portion between adjacent
heat exchanger plates; wherein the through flow ports of the heat exchanger plates
are aligned and form first inlet and outlet channels through the package for a first
heat exchange medium, which communicate with every other flow passage between the
heat exchanger plates, and second inlet and outlet channels through the package for
a second heat exchange medium, which communicate with remaining flow passages between
the heat exchanger plates; and wherein along each of the inlet and outlet channels,
the port portions of adjacent heat exchanger plates, which form a flow passage separated
from the inlet and outlet channel, respectively, are permanently joined around the
inlet and outlet channel, respectively, between an outer line and an inner line, which
inner line is located closer to the inlet and outlet channel, respectively; and at
least one connection part, which is arranged to keep the port portions of adjacent
heat exchanger plates together along the inlet and outlet channels, which at least
one connection part, along each of the inlet and outlet channels, is arranged in plate
interspaces, which communicate with the inlet and outlet channels, respectively, and
is permanently connected in each such plate interspace to both of the adjacent heat
exchanger plates, which delimiting the plate interspace in question in an area around
the inlet and outlet channel, respectively, located between the outer line and the
inlet or outlet channel itself. Fins are arranged in the heat exchange portion of
the flow passages between the adjacent heat exchanger plates, which fins creates a
number of parallel guide channels for each of the first and second heat exchange medium,
respective. The plate heat exchanger may comprise a number of heat exchange plates,
which are arranged above each other between an upper, outer cover plate and a lower,
outer cover plate. The ports of the heat exchange plates are aligned, so that they
form an inlet channel and an outlet channel, which at the bottom are limited by the
non-penetrated port portions of the lower, outer cover plate and which at the top
communicate with the inlet pipe and the outlet pipe, respectively. The heat exchanger
may have one inlet channel and one outlet channel for each of the two heat exchange
media, which Inlet and outlet channels are located in the end portions of the heat
exchange plates. The heat exchanger can alternatively be provided with several inlet
or outlet channels. The shape of the channels and the location can be chosen freely.
The flow of the first and second heat exchange medium may be in parallel in the heat
exchange portion of the heat exchanger. However, the first inlet and outlet channels
may be diagonally arranged in relation to the parallel flow in the heat exchange portion.
Further, the second inlet and outlet channels may be diagonally arranged in relation
to the parallel flow in heat exchange portion. Alternatively, the first inlet and
outlet channels may be aligned in relation to the parallel flow in heat exchange portion.
Further, the second inlet and outlet channels may be aligned in relation to the parallel
flow in heat exchange portion. The number of heat exchange plates of the heat exchanger
form together a package of heat exchange plates. The heat exchange plates may have
a rectangular form, but other forms could be possible, such as round heat exchange
plates. The number of heat exchange plates of the heat exchanger is depending on desired
capacity. For the joining of the heat exchanger a suitable amount of plates are piled
on each other, whereupon adjacent plates are joined together by brazing, soldering,
welding or gluing. Adjacent heat exchange plates are permanently joined to each other.
Therefore, no separate gaskets are required between the plates and neither any outer
frame to hold the plates together. The expression permanently joined refers mainly
to brazing, but also for example soldering, welding or gluing. Joints may be formed
by a joining method in which the plates are subjected to a heat lower than the melting
point of the plates. Such joining methods may be one of brazing with an added brazing
material in the form of a foil, a paste, or a powder comprising e.g., copper or nickel,
or joining by means of the material of the plates by application of a melting depressant
composition applied to the plates prior to being heated. The peripheral portion of
the heat exchange plates may be provided with a flank and a brim. The flank of one
heat exchange plates may be joined to the flank of one adjacent heat exchange plate.
The joined flanks will ensure a fluid tight connection along the peripheral portion
of the heat exchange plates. The brim increases the stiffness and overall strength
of the plate heat exchanger. The brim may however be excluded from the heat exchanger
plate. The port portions surround an inlet or outlet channel, which communicating
with the flow passages formed by the plates. The port portions may be placed in the
two end planes of the plates, located furthest from each other. The at least one connection
part within the above said inner line in each port portion, also avoids that the ports
of the plate become oval during manufacturing of the plates. The connection parts
may be formed as integral parts of respective heat exchange plate. Alternatively,
the connection parts may be formed of loose elements arranged between the heat exchange
plates. Flow passages are configured between adjacent plates. In the flow passages
the heat exchange medium flows through the plate heat exchanger. Adjacent heat exchanger
plates are connected and bounded together at several positions on their surfaces.
Between these bonding positions, the flow passages are left. The heat exchange portion
is arranged between adjacent plates and between the end portions of the heat exchanger.
In the heat exchange portion heat is transferred from one of the heat exchange medium
to the other heat exchange medium. Stacking the individual heat exchange plates on
each other will align the through flow ports of the plates. The aligned through flow
ports form inlet and outlet channels through the package of plates. The first inlet
and outlet channels communicate with every other flow passage between the heat exchanger
plates. The second inlet and outlet channels communicate with the remaining flow passages
between the heat exchanger plates. There is only heat exchange between every other
flow passage and the remaining flow passages but no fluid communication between these
separated passages. The inner line is located closer to the Inlet and outlet channel,
respectively, than the outer line. Plate interspaces are located in an area around
the inlet and outlet channel, respectively, located between the outer line and the
inlet or outlet channel itself. The at least one connection part is arranged in the
plate interspace along each of the inlet and outlet channels. The fins may guide the
flow of the first and second heat exchange medium in parallel through the heat exchange
portion. The fins may be made of thermally conductive material, such as steel or an
aluminum alloy. A number of individual fins may be arranged in parallel in the heat
exchange portion, extending in a longitudinal direction of the heat exchanger, and
creating guide channels between the individual fins. Alternatively, the individual
fins may be connected to each other.
[0016] Such plate heat exchanger provides a robust construction of the plate heat exchanger,
which ensures a reliable seal between the heat exchanger plates and prevents leakage
of heat exchange medium between the plates. Such plate heat exchanger allows a considerably
higher pressure load than previously known plate heat exchangers of this kind. Further,
such plate heat exchanger can during manufacturing compensate for deformations in
the plates and thus preventing leakage of heat exchange medium between the plates.
In addition, such plate heat exchanger will increase the heat exchange between the
hot and cool heat exchange medium in the heat exchanger.
[0017] Each parallel guide channel may be delimited by walls of the fins and a heat exchanger
plate. Each fin may extend between two adjacent heat exchanger plates. The surfaces
of the two adjacent plates and the surfaces of two adjacent fins may define one guide
channel. The fins may be brazed, soldered, welded or glued to the surfaces of two
adjacent plates. The distance between the fins and the distance between the plates
affects the shape and size of the cross-sectional area of the individual guide channel.
The distance between the fins may also decide the number of fins and channels in the
heat exchange portion. The shape and the size of the cross-sectional area of the individual
guide channel may have an impact on the volume flow of the heat exchange medium in
the guide channel.
[0018] The fins may be created by a corrugated sheet metal, which has wave peaks and wave
troughs. The fins may be created by a pleated sheet of thermally conductive material.
The fins may have a wave shape. The parallel guide channels may be created between
wave peaks and between wave troughs of the wave shaped fins.
[0019] The corrugated sheet metal has a thickness in the range of 0,05 - 1,5 mm, and preferably
has a thickness of 0,1 mm. Such thickness of the corrugated sheet metal may result
in a large number of fins in the heat exchange portion and thus a large number of
guide channels in the heat exchange portion. A large number of fins in the heat exchange
portion may result in a large contact surface between the heat exchange medium and
the fins, which may result in a large heat exchange between the first and second heat
exchange medium.
[0020] The wave peaks may be configured to be rigidly connected to a heat exchanger plate,
and the wave troughs may be configured to be rigidly connected to an adjacent heat
exchanger plate in the heat exchange portion between the adjacent heat exchanger plates.
The wave peaks and the wave troughs may be brazed, soldered, welded or glued to the
surfaces of two adjacent plates. The distance between the wave peaks, the distance
between the wave troughs and the distance between the plates affects the shape and
size of the cross-sectional area of the individual guide channel. The distance between
the wave peaks and the distance between the wave troughs may also decide the number
of fins and channels in the heat exchange portion. The shape and the size of the cross-sectional
area of the individual guide channel may have an impact on the volume flow of the
heat exchange medium in the guide channel.
[0021] A distance between walls of two adjacent fins at middle point of height of the fins
are in the range of 0,25 - 10 mm, preferably in the range of 0,35 - 3 mm and most
preferably in the range of 0,5 - 1 mm. Such configuration of the distance between
walls of two adjacent fins at middle point of height of the fins may result in a shape
and size of the cross-sectional area of the individual guide channel may have a low
impact on the volume flow of the heat exchange medium in the guide channel. Further,
the pressure fall over the heat exchange portion may be low when the distance between
walls of two adjacent fins at middle point of height of the fins is in within this
ranges.
[0022] The wave height of the fins of the corrugated sheet metal may correspond to the distance
between two adjacent heat exchanger plates in the heat exchange portion. The wave
peaks and the wave troughs of the fins may extend between two adjacent heat exchanger
plates. The surface of one of the two adjacent plates and the surfaces of two adjacent
fins having a common wave peak define one guide channel. The wave peaks and the wave
troughs of the fins of the corrugated sheets may be brazed, soldered, welded or glued
to the surfaces of two adjacent plates. The fins may have a wave height of the corrugated
sheet metal, which is larger than a wave height after the two adjacent heat exchanger
plates have been connected to the fins. Alternatively, the wave height of the of the
corrugated sheet metal which corresponds to the wave height after the two adjacent
heat exchanger plates have been connected to the fins. When two connection parts of
two adjacent plates have contact and before they have been connected, the distance
between the plates is larger than wave height. After the two connection parts of two
adjacent plates have been connected, the distance between the plates correspond to
the wave height. However, due to compression of the fins by the two plates, the wave
high after compression of the fins may be smaller than the wave high before the compression
of the fins. Alternatively, if there is no compression of the fins, the wave high
before the connection of the two connection parts of the two adjacent plates, corresponds
to the wave high after the connection of the two connection parts.
[0023] The sum of the height of the at least one connection part on one heat exchanger plate,
perpendicularly to the heat exchanger plates, and the height of the at least one connection
part on one adjacent heat exchanger plate, may be larger than the wave height of the
fins. During manufacturing of the plate heat exchanger, adjacent heat exchanger plates
are put together in a stack with fins arranged in the heat exchange portion of the
flow passages between the adjacent heat exchanger plates. Due to tolerances in the
height of the fins or the wave height of the fins of the corrugated sheet metal, the
at least one connection part of the respective adjacent heat exchanger plates are
configured to come in contact before the fins come in contact with the respective
plates when the plates are put together. After the plates have been put together,
the connection part of the respective adjacent heat exchanger plates are in contact,
but due to tolerances the fins or not all fins are in contact with the respective
adjacent plates. Thereafter, a force is applied on one of the plates or both of the
adjacent plates, in order to press the plates together. During pressing the plates
together the connection parts are slightly pressed and deformed until the sum of the
height of the connection parts of the adjacent heat exchanger plates corresponds to
the height of the fins. Finally, the connection parts are permanently joined to each
other and the fins are permanently joined to the plates. At this stage, the adjacent
plates also may be permanently joined along their peripheral portions. The expression
permanently joined refers mainly to brazing, but also for example soldering, welding
or gluing.
[0024] The at least one connection part may be arranged in an area around the inlet and
outlet channel, respectively, located between the said inner line and the inlet or
outlet channel, respectively, itself. The connection parts abutting each other and
keeping together the port portions of the two heat exchange plates along the inlet
and the outlet channels, respectively. The connection parts along each of the inlet
and outlet channels are located in the plate interspaces which communicate with the
inlet and the outlet channel respectively in an area located between the connecting
areas of the plates and the channel itself. Between the connection parts in respective
plate interspace there are openings which communicate with the flow passage between
the heat exchange plates.
[0025] At least one further connection part may be arranged in an area around the inlet
and outlet channel, respectively, located outside and adjacent to said outer line.
The least one further connection part may increase the strength of the connection
between the plates in the area located around the inlet and outlet channel, respectively.
The least one further connection part may result in that allows a considerably higher
pressure load than previously known plate heat exchangers of this kind are allowed.
Further, during manufacturing, deformations are compensated for in the plates and
thus preventing leakage of heat exchange medium between the plates.
[0026] Each connection part may at least partly constitute an integral part of a heat exchanger
plate. During manufacturing of the heat exchanger plates, the connection parts may
be shaped in the plates as an integral part. This may facilitate the manufacturing
of the plates and increase the reliability of the plate heat exchanger.
[0027] The heat exchanger plates are made of thin material in which projections are shaped
on both of their sides, each connection part comprises a projection being shaped in
the port portion of a heat exchanger plate. The projections abutting each other and
keeping together the port portions of the two heat exchange plates along the inlet
and the outlet channels, respectively. The connection parts along each of the inlet
and outlet channels are located in the plate interspaces which communicate with the
inlet and the outlet channel respectively in an area located between the connecting
areas of the plates and the channel itself. Between the connection parts in respective
plate interspace there are openings which communicate with the flow passage between
the heat exchange plates.
[0028] The port portions of two adjacent heat exchanger plates, which port portions surround
an inlet or outlet channel communicating with the flow passage formed by the heat
exchanger plates, may be placed at the end planes of the heat exchanger plates located
furthest from each other, and each of the connection part may be formed of projections
from two adjacent plates, which projections may be permanently joined to each other.
During manufacturing of the plate heat exchanger, adjacent heat exchanger plates are
put together. The projections of the respective adjacent heat exchanger plates are
configured to come in contact when the plates are put together and the projections
are permanently joined to each other by brazing, soldering, welding or gluing.
[0029] Each connection part placed in the different plate interspaces, may be arranged in
line with each other perpendicularly to the heat exchanger plates along respective
inlet and outlet channel. The line may be a circular line. The line may encircle the
entire inlet and outlet channels. This placement of the connection parts may result
in that the plate heat exchanger allows a considerably higher pressure load than previously
known plate heat exchangers of this kind are allowed. Further, during manufacturing,
deformations are compensated for in the plates by the connection parts and thus preventing
leakage of heat exchange medium between the plates.
[0030] Each connection part may be configured as an indentation, which together creates
a line of an indentations around the inlet or outlet channel, respectively. A number
of connected indentations may together encircle the respective inlet and outlet channel.
The connected indentations may create openings there between along the respective
inlet and outlet channel for the flow of the first and second heat exchange medium.
[0031] Each connection part may create a solid line around the inlet or outlet channel,
respectively. As an example and an alternatively, each connection part may create
a solid line around the inlet or outlet channel, respectively. The solid line is a
connection between adjacent plates. The connection between adjacent plates is fluid
tight.
[0032] Additional objectives, advantages and novel features of the invention will be apparent
to one skilled in the art from the following details, and through exercising the invention.
While the invention is described below, it should be apparent that the invention may
not be limited to the specifically described details. One skilled in the art, having
access to the teachings herein, will recognize additional applications, modifications
and incorporations in other areas, which are within the scope of the invention.
Brief descriptions of the drawings
[0033] The above objects, as well as additional objects, features and advantages of the
present disclosure, will be more fully appreciated by reference to the following illustrative
and non-limiting detailed description of example embodiments of the present disclosure,
when taken in conjunction with the accompanying drawings.
Fig. 1 schematically illustrates a plate heat exchanger in a perspective view according
to an example;
Fig. 2 schematically illustrates the plate heat exchanger in a section view along
line X - X in fig. 1 according to an example;
Fig. 3 schematically illustrates a heat exchanger plate in a view from above according
to an example;
Fig. 4 schematically illustrates in a view of perspective a part of an outlet cannel
indicated in fig. 3;
Fig. 5 schematically illustrates the plate heat exchanger in a section view along
line V - V in fig. 1 according to an example;
Fig. 6 schematically illustrates the plate heat exchanger in a section view along
line V - V in fig. 1 according to an example;
Fig. 7 schematically illustrates in a front view, connection parts for connection
of heat exchanger plates according to an example;
Fig. 8 schematically illustrates in a view of perspective, connection parts for connection
of heat exchanger plates according to an example;
Figures 9 and 10 schematically illustrate a part of the plate heat exchanger in a
section view before and after the heat exchanger plates have been connected to the
fins, and
Fig. 11 schematically illustrates a part of the plate heat exchanger in a section
view after the heat exchanger plates have been connected to the fins.
Detailed description
[0034] The present disclosure will now be described with reference to the accompanying drawings,
in which preferred example embodiments of the disclosure are shown. The disclosure
may, however, be embodied in other forms and should not be construed as limited to
the herein disclosed embodiments. The disclosed embodiments are provided to fully
convey the scope of the disclosure to the skilled person.
[0035] Figure 1 schematically illustrates a plate heat exchanger 1 in a perspective view
according to an example. The plate heat exchanger 1 comprising a package of heat exchanger
plates 2, each having a peripheral portion 4 and several port portions 6a,6b with
through flow ports 8a,8b. The heat exchanger plates 2 are permanently joined to adjacent
heat exchanger plates 2 of the package along their peripheral portions 4 in such manner
that they leave flow passages 12 (fig. 2) in a heat exchange portion 14 between adjacent
heat exchanger plates 2. The through flow ports 8a,8b of the heat exchanger plates
2 are aligned and form first inlet and outlet channels 16a,16b through the package
for a first heat exchange medium 18, which communicate with every other flow passage
12 between the heat exchanger plates 2, and second inlet and outlet channels 20a,20b
through the package for a second heat exchange medium 22, which communicate with remaining
flow passages 12 between the heat exchanger plates 2. The port portions 6a,6b of two
adjacent heat exchanger plates 2, which port portions 6a,6b surround an inlet or outlet
channel 16a,16b; 20a,20b communicating with the flow passage 12 formed by the heat
exchanger plates 2, are placed at the end planes 42 of the heat exchanger plates 2
located furthest from each other.
[0036] Fig. 2 schematically illustrates a part of the plate heat exchanger 1 in a section
view along line X - X in fig. 1 according to an example. The heat exchanger plates
2 are permanently joined to adjacent heat exchanger plates 2 of the package along
their peripheral portions 4 in such manner that they leave flow passages 12 in a heat
exchange portion 14 between adjacent heat exchanger plates 2. Fins 32 are arranged
in the heat exchange portion 14 of the flow passages 12 between the adjacent heat
exchanger plates 2, which fins 32 creates a number of parallel guide channels 34 for
each of the first and second heat exchange medium 18,22, respective. The peripheral
portion of the heat exchange plates are provided with a flank 23 and a brim 25
[0037] Fig. 3 schematically illustrates a heat exchanger plate 2 in a view from above according
to an example. The peripheral portion 4 encircle the entire plate 2. The heat exchanger
plate 2 may be made of thin material and by means of pressing may be provided with
projections 40 on both sides, each connection part 28 may comprise a projection 40
being pressed out from the port portion of a heat exchanger plate. This is disclosed
in fig. 4. Through flow ports 8a,8b are arranged in the heat exchanger plate 2, which
together with through flow ports 8a,8b of other plates 2 are configured to form inlet
and outlet channels 16a,16b; 20a,20b through a package of plates 2 (fig 1).
[0038] Fig. 4 schematically illustrates in a view of perspective a part of an outlet cannel
20b indicated in fig. 3. Along each of the inlet and outlet channels 16a, 16b; 20a,20b,
the port portions 6a,6b of adjacent heat exchanger plates 2, which form a flow passage
12 separated from the inlet and outlet channel 16a, 16b; 20a,20b, respectively, are
permanently joined around the inlet and outlet channel 16a, 16b; 20a,20b, respectively,
between an outer line 24 and an inner line 26. At least one connection part 28 is
arranged to keep the port portions 6a,6b of adjacent heat exchanger plates 2 together
along the inlet and outlet channels 16a, 16b; 20a,20b. At least one connection part
28, along each of the inlet and outlet channels 16a, 16b; 20a,20b is arranged in plate
interspaces 30 which communicate with the inlet and outlet channels 16a, 16b; 20a,20b,
respectively, and is permanently connected in each such plate interspace 30 to both
of the adjacent heat exchanger plates 2, which delimiting the plate interspace 30
in question in an area around the inlet and outlet channel 16a, 16b; 20a,20b, respectively,
located between the outer line 24 and the inlet or outlet channel 16a,16b; 20a,20b
itself. Each connection part 28 is configured as indentations, which together creates
a line of indentations around the inlet or outlet channel 16a, 16b; 20a,20b, respectively.
At least one further connection part 28 is arranged in an area around the inlet and
outlet channel 16a, 16b; 20a,20b, respectively, located outside and adjacent to said
outer line 24. Each connection part 28 at least partly constitutes an integral part
of a heat exchanger plate 2. The heat exchanger plates 2 are made of thin material
and by means of pressing are provided with projections 40 on both of their sides,
each connection part 28 comprises a projection 40 being pressed out from the port
portion 6a, 6b of a heat exchanger plate 2.
[0039] Fig. 5 schematically illustrates the plate heat exchanger 1 in a section view along
line V - V in fig. 1 according to an example. Each connection part 28 creates according
to this example a solid line around the outlet or inlet channel16b, 20a, respectively.
The second inlet channel 20a communicate with every other flow passage between the
heat exchanger plates 2. The first outlet channel 16b communicate with the remaining
flow passages between the heat exchanger plates 2. Fins 32 are arranged between the
adjacent heat exchanger plates 2, which fins 32 creates a number of parallel guide
channels 34.
[0040] Fig. 6 schematically illustrates the plate heat exchanger 1 in a section view along
line V - V in fig. 1 according to an example. Along each of the inlet and outlet channels
6b, 20a the heat exchanger plates 2 are permanently joined by connection parts 28.
The connection parts 28 are arranged to keep the port portions 6a,6b of adjacent heat
exchanger plates 2 together along the inlet and outlet channels 16b, 20a. At least
one connection part 28, along each of the inlet and outlet channels 16b, 20a is arranged
in the plate interspaces 30, which communicate with the inlet and outlet channels
16b, 20a, respectively, and is permanently connected in each such plate interspace
30 to both of the adjacent heat exchanger plates 2. Fins 32 are arranged between the
adjacent heat exchanger plates 2, which fins 32 creates a number of parallel guide
channels 34.
[0041] Fig. 7 schematically illustrates in a front view, connection parts 28 for connection
of heat exchanger plates 2 according to an example. Fig. 8 schematically illustrates
in a view of perspective, connection parts 28 for connection of heat exchanger plates
2 according to an example. Each of the connection part 28 is formed of projections
40 from two adjacent plates 2, which projections 40 are permanently joined to each
other. Each connection part 28 placed in the different plate interspaces 30, is arranged
in line with each other perpendicularly to the heat exchanger plates 2. Arrows indicates
the direction of flow of the first heat exchange medium 18, which is opposite to the
direction of flow of the second heat exchange medium 22. The outer line 24 and inner
line 26 are indicated in fig. 8.
[0042] Figures 9 and 10 schematically illustrate a part of the plate heat exchanger in a
section view before and after the heat exchanger plates have been connected to the
fins 32. Each parallel guide channel 34 is delimited by walls 36 of the fins 32 and
a heat exchanger plate 2. The fins 32 are created by a corrugated sheet metal 38,
which has wave peaks p1 ,p2 and wave troughs t1, t2. The corrugated sheet metal 38
has a thickness t1 in the range of 0,05 - 1,5 mm, and preferably has a thickness t1
of 0,1 mm. The wave peaks p1, p2 are configured to be rigidly connected to a heat
exchanger plate 2, and the wave troughs t1, t2 are configured to be rigidly connected
to an adjacent heat exchanger plate 2 in the heat exchange portion 14 between the
adjacent heat exchanger plates 2. The fins 32 may have a wave height wh1 of the corrugated
sheet metal 38, which is larger than a wave height wh2 after the two adjacent heat
exchanger plates 2 have been connected to the fins 32. Alternatively, the wave height
wh1 of the of the corrugated sheet metal 38 which corresponds to the wave height wh2
after the two adjacent heat exchanger plates 2 have been connected to the fins 32.
When two connection parts 28 of two adjacent plates have contact and before they have
been connected, the distance d1 between the plates is larger than wave height wh1.
After the two connection parts 28 of two adjacent plates have been connected, the
distance d2 between the plates correspond to the wave height wh2. However, due to
compression of the fins 32 by the two plates 2, the wave high wd2 after compression
of the fins 32 may be smaller than the wave high wh1 before the compression of the
fins 32. Alternatively, if there is no compression of the fins 32, the wave high wh1
before the connection of the two connection parts 28 of the two adjacent plates, corresponds
to the wave high wh2 after the connection of the two connection parts 28. In figures
9 and 10 a middle point of height MH of the wave height wh1, wh2 of the fins 32 is
indicated. Further, the distance wd between walls 36 of two adjacent fins 32 at the
middle point of height MH is indicated. The distance wd between the walls 36 of two
adjacent fins 32 at the middle point of height MH are in the range of 0,25 - 10 mm,
preferably in the range of 0,35 - 3 mm and most preferably in the range of 0,5 - 1
mm. The sum of the height hc1 of the at least one connection part 28 on one heat exchanger
plate 2, perpendicularly to the heat exchanger plates 2, and the height hc2 of the
at least one connection part 28 on one adjacent heat exchanger plate 2 is larger than
the wave height wh1 of the fins 32. As an example, the heights hc1 and hc2 may be
equal. As another example, the height hc1 may correspond to the thickness of the plate
2 and the height hc2 may correspond to the distance d1 between the plates when two
adjacent plates 2 have contact and before they have been connected. The at least one
connection part 28 is arranged in an area around the inlet and outlet channel 16a,16b;20a,20b,
respectively, located between the said inner line 26 and the inlet or outlet channel
16a, 16b;20a,20b, respectively, itself.
[0043] Fig. 11 schematically illustrates a part of the plate heat exchanger 1 in a section
view after the heat exchanger plates 2 have been connected to the fins 32. The shape
of the fins 32 has an alternative configuration comparing to the shape of the fins
32 in figures 9 and 10. Each parallel guide channel 34 is delimited by walls 36 of
the fins 32 and a heat exchanger plate 2. The fins 32 are created by a corrugated
sheet metal 38, which has wave peaks p1,p2 and wave troughs t1, t2. A middle point
of height MH of the wave height wh1 of the fins 32 is indicated. Further, the distance
wd between the walls 36 of two adjacent fins 32 at the middle point of height MH is
indicated. The distance wd between the walls 36 of two adjacent fins 32 at the middle
point of height MH are in the range of 0,25 - 10 mm, preferably in the range of 0,35
- 3 mm and most preferably in the range of 0,5 - 1 mm.
[0044] The foregoing description of the embodiments has been furnished for illustrative
and descriptive purposes. It is not intended to be exhaustive, or to limit the embodiments
to the variations described. Many modifications and variations will obviously be apparent
to one skilled in the art. The embodiments have been chosen and described in order
to best explicate principles and practical applications, and to thereby enable one
skilled in the art to understand the invention in terms of its various embodiments
and with the various modifications that are applicable to its intended use. The components
and features specified above may, within the framework of the disclosure, be combined
between different embodiments specified.
1. A plate heat exchanger (1) comprising:
a package of heat exchanger plates (2), each having a peripheral portion (4) and several
port portions (6a,6b) with through flow ports (8a,8b);
wherein the heat exchanger plates (2) are permanently joined to adjacent heat exchanger
plates (2) of the package along their peripheral portions (4) in such manner that
they leave flow passages (12) in a heat exchange portion (14) between adjacent heat
exchanger plates (2);
wherein the through flow ports (8a,8b) of the heat exchanger plates (2) are aligned
and form first inlet and outlet channels (16a, 16b) through the package for a first
heat exchange medium (18), which communicate with every other flow passage (12) between
the heat exchanger plates (2), and second inlet and outlet channels (20a, 20b) through
the package for a second heat exchange medium (22), which communicate with remaining
flow passages (12) between the heat exchanger plates (2); and wherein along each of
the inlet and outlet channels (16a,16b; 20a,20b), the port portions (6a,6b) of adjacent
heat exchanger plates (2), which form a flow passage (12) separated from the inlet
and outlet channel (16a,16b; 20a,20b), respectively, are permanently joined around
the inlet and outlet channel (16a, 16b; 20a,20b), respectively, between an outer line
(24) and an inner line (26), which inner line (26) is located closer to the Inlet
and outlet channel, respectively; and
at least one connection part (28), which is arranged to keep the port portions (6a,6b)
of adjacent heat exchanger plates (2) together along the inlet and outlet channels
(16a, 16b; 20a,20b), which at least one connection part (28), along each of the inlet
and outlet channels (16a, 16b; 20a,20b), is arranged in plate interspaces (30), which
communicate with said inlet and outlet channels (16a,16b; 20a,20b), respectively,
and is permanently connected in each such plate interspace (30) to both of the adjacent
heat exchanger plates (2), which delimiting the plate interspace (30) in question
in an area around the inlet and outlet channel (16a, 16b; 20a,20b), respectively,
located between said outer line (24) and the inlet or outlet channel (16a, 16b; 20a,20b)
itself, characterised in
that fins (32) are arranged in the heat exchange portion (14) of the flow passages (12)
between the adjacent heat exchanger plates (2), which fins (32) creates a number of
parallel guide channels (34) for each of the first and second heat exchange medium
(18,22), respective.
2. The heat exchanger (1) according to claim 1, wherein each parallel guide channel (34)
is delimited by walls (36) of the fins (32) and a heat exchanger plate (2).
3. The heat exchanger (1) according to any one of claims 1 and 2, wherein the fins (32)
are created by a corrugated sheet metal (38), which has wave peaks (p1,p2) and wave
troughs (t1,t2).
4. The heat exchanger (1) according to claim 3, wherein the corrugated sheet metal (38)
has a thickness (t1) in the range of 0,05 - 1,5 mm, and preferably has a thickness
(t1) of 0,1 mm.
5. The heat exchanger (1) according to any one of claims 3 and 4, wherein the wave peaks
(p1,p2) are configured to be rigidly connected to a heat exchanger plate (2), and
the wave troughs (t1,t2) are configured to be rigidly connected to an adjacent heat
exchanger plate (2) in the heat exchange portion (14) between the adjacent heat exchanger
plates (2).
6. The heat exchanger (1) according to any one of claims 3 - 5, wherein a distance (wd)
between walls (36) of two adjacent fins (32) at middle point of height (MH) of the
fins (32) are in the range of 0,25 - 10 mm, preferably in the range of 0,35 - 3 mm
and most preferably in the range of 0,5 - 1 mm.
7. The heat exchanger (1) according to any one of claims 3 - 6, wherein the wave height
(wh) of the fins (32) of the corrugated sheet metal (38) corresponds to the distance
(d) between two adjacent heat exchanger plates (2) in the heat exchange portion (14).
8. The heat exchanger (1) according to any one of claims 3 - 7, wherein the sum of the
height (hc1) of the at least one connection part (28) on one heat exchanger plate
(2), perpendicularly to the heat exchanger plates (2), and the height (hc2) of the
at least one connection part (28) on one adjacent heat exchanger plate (2) is larger
than the wave height (wh1) of the fins (32).
9. The heat exchanger (1) according to any one of the preceding claims, wherein the at
least one connection part (28) is arranged in an area around the inlet and outlet
channel (16a, 16b; 20a,20b), respectively, located between the said inner line (26)
and the inlet or outlet channel (16a, 16b; 20a,20b), respectively, itself.
10. The heat exchanger (1) according to any one of the preceding claims, wherein at least
one further connection part (28) is arranged in an area around the inlet and outlet
channel (16a, 16b; 20a,20b), respectively, located outside and adjacent to said outer
line (24).
11. The heat exchanger (1) according to any one of the preceding claims, wherein each
connection part (28) at least partly constitutes an integral part of a heat exchanger
plate (2).
12. The heat exchanger (1) according to claim 11, wherein the heat exchanger plates (2)
are made of thin material in which projections (40) are shaped on both of their sides,
each connection part (28) comprises a projection (40) being shaped in the port portion
(6a,6b) of a heat exchanger plate (2).
13. The heat exchanger (1) according to claim 12, wherein the port portions (6a,6b) of
two adjacent heat exchanger plates (2), which port portions (6a,6b) surround an inlet
or outlet channel (16a, 16b; 20a,20b) communicating with the flow passage (12) formed
by the heat exchanger plates (2), are placed at the end planes (42) of the heat exchanger
plates (2) located furthest from each other, and that each of the connection part
(28) is formed of projections (40) from two adjacent plates (2), which projections
(40) are permanently joined to each other.
14. The heat exchanger (1) according to claim 13, wherein each connection part (28) placed
in the different plate interspaces (30), is arranged in line with each other perpendicularly
to the heat exchanger plates (2) along respective inlet and outlet channel (16a, 16b;
20a,20b).
15. The heat exchanger (1) according to any one of the preceding claims, wherein each
connection part (28) is configured as an indentation, which together creates a line
of indentations around the inlet or outlet channel (16a, 16b; 20a,20b), respectively.
16. The heat exchanger (1) according to any one of the claims 1 - 15, wherein each connection
part (28) creates a solid line around the inlet or outlet channel (16a, 16b; 20a,20b),
respectively.