Technical field
[0001] The present disclosure relates to a plate heat exchanger. More specifically, the
disclosure relates to a plate heat exchanger as defined in the introductory parts
of the independent claims.
Background art
[0002] Plate heat exchangers, which are permanently joined to each other, do not require
separate sealings between the plates and no external frame to hold the plates together.
Instead of an external frame, the plates can be permanently joined by brazing, soldering,
welding or gluing. The joints between the plates have a pressure bearing function
and can thus resist pressures from the heat exchange medium in the plate heat exchangers.
Joints may be formed by a joining method in which the plates are subjected to a heat
lower than the melting point of the plates. Such joining methods may be one of brazing
with an added brazing material in the form of a foil, a paste, or a powder comprising
e.g., copper or nickel, or joining by means of the material of the plates by application
of a melting depressant composition applied to the plates prior to being heated e.g.,
as discussed in document
WO2013144211A1.
[0003] The inlet and outlet channels in the port portions of the plates have large projected
areas and are provided with connecting joints between the heat exchanger plates. In
order to enable a large volume flow of the heat exchange medium though the plate heat
exchanger, the diameter of the inlet and outlet channels is increased, so that the
exposed area of the channels in direction of flow passages in the heat exchanger increases.
Further, the flow of the heat exchange medium between the plates in the heat exchanger
is more evenly distributed when the diameter of the inlet and outlet channels is increased.
Also, the distance between the inlet and outlet channels may influence on the distribution
of the heat exchange medium between the plates.
[0004] Document
KR1020180028704 A discloses a plate heat exchanger comprising heat exchanger plates, which are provided
with distribution channels pressed directly in the heat exchanger plate. The distribution
channels are shaped from grooves pressed in the heat exchanger plate. Heat exchange
medium introduced through a fluid inlet is divided into several branches, which are
constituted by the distribution channels. The heat exchange medium is distributed
to a fin insert. After the heat exchange medium has passed the fin insert, the heat
exchange medium is guided through another set of distribution channels for gathering
the heat exchange medium to a fluid outlet.
Summary
[0005] Distribution of the heat exchange medium from the inlet channel to the fins may in
different situations be critical, since the distribution of the heat exchange medium,
in the heat transfer portion in which the fin insert is situated, affects the heat
transfer performance of the plate heat exchanger. An uneven distribution of the heat
exchange medium in the heat transfer portion may decrease the heat transfer performance.
The uneven distribution of heat exchange medium may depend on how the distribution
channels in the heat exchanger plate mesh with the heat transfer portion. Further,
any differences or irregularities such as bypass channels in the shape or outfit of
the heat exchange portion may affect the heat transfer performance due to uneven distribution
of the heat exchange medium in the heat transfer portion. Further, when increasing
the overall dimensions of the plate heat exchanger, the flow of the heat exchange
medium between the plates in the heat exchanger may be subjected to turbulence affecting
the heat transfer performance of the plate heat exchanger.
[0006] Despite known solutions in the field, it would be desirable to develop a plate heat
exchanger, which overcome or alleviate at least some of the issues connected to the
prior art plate heat exchangers.
[0007] It is an object of the present disclosure to mitigate, alleviate or eliminate one
or more of the above-identified issues of the prior art and solve at least the above-mentioned
difficulties.
[0008] Further, it is an object to of the present invention is to provide a plate heat exchanger
with increased heat exchange performance.
[0009] These objectives are achieved with the above-mentioned plate heat exchanger according
to the appended claims.
[0010] According to a first aspect there is provided a plate heat exchanger comprising:
a package of heat exchanger plates, each having a peripheral portion and several port
portions with through flow ports; wherein the heat exchanger plates are permanently
joined to adjacent heat exchanger plates of the package along their peripheral portions
in such manner that they leave flow passages in a heat exchange portion between adjacent
heat exchanger plates; wherein the through flow ports of the heat exchanger plates
are aligned and form first inlet and outlet channels through the package for a first
heat exchange medium, which communicate with every other flow passage between the
heat exchanger plates, and second inlet and outlet channels through the package for
a second heat exchange medium, which communicate with remaining flow passages between
the heat exchanger plates; and wherein along each of the inlet and outlet channels,
the port portions of adjacent heat exchanger plates, which form a flow passage separated
from the inlet and outlet channel, respectively, are permanently joined around the
inlet and outlet channel, respectively, between an outer line and an inner line, which
inner line is located closer to the Inlet and outlet channel, respectively, characterised
in that first guiding ribs are arranged in the port portions, which first guiding
ribs in every other flow passage between the heat exchanger plates are configured
to guide and distribute the first heat exchange medium from the first inlet channel
to the heat exchange portion and from the heat exchange portion to the first outlet
channel, and in that second guiding ribs are arranged in the port portions, which
second guiding ribs in the remaining flow passages between the heat exchanger plates
are configured to guide and distribute the second heat exchange medium from the second
inlet channel to the heat exchange portion and from the heat exchange portion to the
second outlet channel. The plate heat exchanger may comprise a number of heat exchanger
plates, which are arranged above each other between an upper, outer cover plate and
a lower, outer cover plate. The ports of the heat exchanger plates are aligned, so
that they form an inlet channel and an outlet channel, which at the bottom are limited
by the non-penetrated port portions of the lower, outer cover plate and which at the
top communicate with the inlet pipe and the outlet pipe, respectively. The heat exchanger
may have one inlet channel and one outlet channel for each of the two heat exchange
media, which Inlet and outlet channels are located in the end portions of the heat
exchanger plates. The heat exchanger can alternatively be provided with several inlet
or outlet channels. The shape of the channels and the location can be chosen freely.
The flow of the first and second heat exchange medium may be in parallel in the heat
exchange portion of the heat exchanger. However, the first inlet and outlet channels
may be diagonally arranged in relation to the parallel flow in the heat exchange portion.
Further, the second inlet and outlet channels may be diagonally arranged in relation
to the parallel flow in heat exchange portion. Alternatively, the first inlet and
outlet channels may be aligned in relation to the parallel flow in heat exchange portion.
Further, the second inlet and outlet channels may be aligned in relation to the parallel
flow in heat exchange portion. The number of heat exchanger plates of the heat exchanger
form together a package of heat exchanger plates. The heat exchanger plates may have
a rectangular form, but other forms could be possible, such as round heat exchanger
plates. The number of heat exchanger plates of the heat exchanger is depending on
desired capacity. For the joining of the heat exchanger a suitable amount of plates
are piled on each other, whereupon adjacent plates are joined together by brazing,
soldering, welding or gluing. Adjacent heat exchanger plates are permanently joined
to each other. Therefore, no separate gaskets are required between the plates and
neither any outer frame to hold the plates together. The expression permanently joined
refers mainly to brazing, but also for example soldering, welding or gluing. Joints
may be formed by a joining method in which the plates are subjected to a heat lower
than the melting point of the plates. Such joining methods may be one of brazing with
an added brazing material in the form of a foil, a paste, or a powder comprising e.g.,
copper or nickel, or joining by means of the material of the plates by application
of a melting depressant composition applied to the plates prior to being heated. The
peripheral portion of the heat exchanger plates may be provided with a flank and a
brim. The flank of one heat exchanger plates may be joined to the flank of one adjacent
heat exchanger plate. The joined flanks will ensure a fluid tight connection along
the peripheral portion of the heat exchanger plates. The brim increases the stiffness
and overall strength of the plate heat exchanger. The brim may however be excluded
from the heat exchanger plate. The port portions surround an inlet or outlet channel,
which communicating with the flow passages formed by the plates. The port portions
may be placed in the two end planes of the plates, located furthest from each other.
The at least one connection part within the above said inner line in each port portion,
also avoids that the ports of the plate become oval during manufacturing of the plates.
The connection parts may be formed as integral parts of respective heat exchanger
plate. Alternatively, the connection parts may be formed of loose elements arranged
between the heat exchanger plates. Flow passages are configured between adjacent plates.
In the flow passages the heat exchange medium flows through the plate heat exchanger.
Adjacent heat exchanger plates are connected and bounded together at several positions
on their surfaces. Between these bonding positions, the flow passages are left. The
heat exchange portion is arranged between adjacent plates and between the end portions
of the heat exchanger. In the heat exchange portion heat is transferred from one of
the heat exchange medium to the other heat exchange medium. Stacking the individual
heat exchanger plates on each other will align the through flow ports of the plates.
The aligned through flow ports form inlet and outlet channels through the package
of plates. The first inlet and outlet channels communicate with every other flow passage
between the heat exchanger plates. The second inlet and outlet channels communicate
with the remaining flow passages between the heat exchanger plates. There is only
heat exchange between every other flow passage and the remaining flow passages but
no fluid communication between these separated passages. The inner line is located
closer to the Inlet and outlet channel, respectively, than the outer line. Plate interspaces
are located in an area around the inlet and outlet channel, respectively, located
between the outer line and the inlet or outlet channel itself. The at least one connection
part is arranged in the plate interspace along each of the inlet and outlet channels.
The first and second guiding ribs may be configured as separate parts or as integral
parts of the heat exchanger plate. The first and second guiding ribs are arranged
at the port portions of the plates. The first and second guiding ribs may extend between
the area of the throw flow ports and the area of the heat exchange portion. The first
and second guiding ribs may be configured to guide the first and second heat exchange
medium in both directions along and between the ribs. When the heat exchange medium
flows in the direction from the ports to the heat exchange portion, the heat exchange
medium will be spread out at a larger area than the area at the port. When the heat
exchange medium flows in the direction from the heat exchange portion to the ports,
the heat exchange medium will be concentrated to a smaller area than the area at the
heat exchange portion. The first and second guiding ribs may also be configured to
guide and positioning the heat exchange portion within the heat exchanger plate. In
this case the heat exchange portion may be a separate part from the heat exchanger
plate, which may be positioned between the port portions, which are provided with
the first and second guiding ribs. During manufacturing of the plate heat exchanger,
the heat exchange portion may first be positioned between the port portions and guided
to a correct position by the first and second guiding ribs, where after the heat exchange
portion is firmly connected to the heat exchanger plate by for example brazing, soldering,
welding or gluing. The plate heat exchanger provided with the above-mentioned guiding
ribs will increase the heat exchange performance of the plate heat exchanger.
[0011] The first and second guiding ribs may constitute an integral part of a heat exchanger
plate. The first and second guiding ribs may be manufactured simultaneously with the
heat exchanger plate. The first and second guiding ribs may be permanently joined
to the heat exchanger plate. When the first and second guiding ribs constitutes an
integral part of a heat exchanger plate, the position of the first and second guiding
ribs are fixed in relation to the heat exchanger portion on the heat exchanger plate.
[0012] The heat exchanger plates may be made of thin material and be provided with the first
and second guiding ribs shaped on one side, each first and second guiding rib being
shaped in the port portion of a heat exchanger plate. The first and second guiding
ribs may be shaped in the surface of the heat exchanger plate during manufacturing
of the plate. The manufacturing of the ribs may be shaped in a second step after the
plate has been has been manufactured in a first step.
[0013] The first and second guiding ribs may be arranged in a separate sheet element, and
wherein such sheet elements are arranged in the respective port portion. The separate
sheet may be made of thin material. The first and second guiding ribs may be shaped
in a surface of the separate sheet element. The separate sheet elements may be connected
to the respective port portion and permanently joined to the heat exchanger plate
by brazed, soldered, welded or glued joints.
[0014] The height of the first and second guiding ribs may correspond to the distance between
two adjacent heat exchanger plates in the port portions, respective. The first and
second guiding ribs may extend between two adjacent heat exchanger plates. The space
between the ribs leave flow passages, which define guide passages for the heat exchange
media. The first and second guiding ribs may be brazed, soldered, welded or glued
to the surfaces of adjacent plates. However, a part of the ribs along the length of
the ribs may have a reduced height.
[0015] Fins may be arranged in the heat exchange portion of the flow passages between the
adjacent heat exchanger plates, which fins may create a number of parallel guide channels
for each of the first and second heat exchange medium, respective. The fins may guide
the flow of the first and second heat exchange medium in parallel through the heat
exchange portion. The fins may be made of thermally conductive material, such as steel
or an aluminum alloy. A number of individual fins may be arranged in parallel in the
heat exchange portion, extending in a longitudinal direction of the heat exchanger,
and creating guide channels between the individual fins. Alternatively, the individual
fins may be connected to each other.
[0016] Each parallel guide channel may be delimited by walls of the fins and a heat exchanger
plate. Each fin may extend between two adjacent heat exchanger plates. The surfaces
of the two adjacent plates and the surfaces of two adjacent fins may define one guide
channel. The fins may be brazed, soldered, welded or glued to the surfaces of two
adjacent plates. The distance between the fins and the distance between the plates
affects the shape and size of the cross-sectional area of the individual guide channel.
The distance between the fins may also decide the number of fins and channels in the
heat exchange portion. The shape and the size of the cross-sectional area of the individual
guide channel may have an impact on the volume flow of the heat exchange medium in
the guide channel.
[0017] The fins may be created by a corrugated sheet metal, which has wave peaks and wave
troughs. The fins may be created by a pleated sheet of thermally conductive material.
The fins may have a wave shape. The parallel guide channels may be created between
wave peaks and between wave troughs of the wave shaped fins. The wave peaks may be
configured to be rigidly connected to a heat exchanger plate, and the wave troughs
may be configured to be rigidly connected to an adjacent heat exchanger plate in the
heat exchange portion between the adjacent heat exchanger plates. The wave peaks and
the wave troughs may be brazed, soldered, welded or glued to the surfaces of two adjacent
plates. The distance between the wave peaks, the distance between the wave troughs
and the distance between the plates affects the shape and size of the cross-sectional
area of the individual guide channel. The distance between the wave peaks and the
distance between the wave troughs may also decide the number of fins and channels
in the heat exchange portion. The shape and the size of the cross-sectional area of
the individual guide channel may have an impact on the volume flow of the heat exchange
medium in the guide channel.
[0018] The wave height of the fins of the corrugated sheet metal may corresponds to the
distance between two adjacent heat exchanger plates in the heat exchange portion.
The wave height of the fins of the corrugated sheet metal may correspond to the distance
between two adjacent heat exchanger plates in the heat exchange portion. The wave
peaks and the wave troughs of the fins may extend between two adjacent heat exchanger
plates. The surface of one of the two adjacent plates and the surfaces of two adjacent
fins having a common wave peak define one guide channel. The wave peaks and the wave
troughs of the fins of the corrugated sheets may be brazed, soldered, welded or glued
to the surfaces of two adjacent plates. A distance between walls of two adjacent fins
at middle point of height of the fins are in the range of 0,25 - 10 mm, preferably
in the range of 0,35 - 3 mm and most preferably in the range of 0,5 - 1 mm. Such configuration
of the distance between walls of two adjacent fins at middle point of height of the
fins may result in a shape and size of the cross-sectional area of the individual
guide channel may have a low impact on the volume flow of the heat exchange medium
in the guide channel. Further, the pressure fall over the heat exchange portion may
be low when the distance between walls of two adjacent fins at middle point of height
of the fins is in within this ranges.
[0019] A number of the first and second guiding ribs may extend to a position at a distance
from a respective end portion of the fins, which distance between the respective end
portion of the fins and the first and second guiding ribs may be configured as a mixing
zone for mixing and equalize the volume flow of the first heat exchange medium before
entering the parallel guide channels created by the fins, and for mixing and equalize
the volume flow of the second heat exchange medium before entering the parallel guide
channels created by the fins. The number of guiding ribs may be different from the
number of fins. The number of fins may be larger than the number of guiding ribs.
The space between the ribs leave flow passages, which define guide passages for the
heat exchanging media, which guide passages may be wider and larger than the guide
channels between the fins. Arranging the end portion of the guiding ribs at a distance
from the end portion of the fins avoid the end portion of the guiding ribs to block
the guiding channels created by the fins. Further, this design creates the mixing
zone between the ribs and fins, such that the fluid can be redistributed evenly over
the fin channels.
[0020] A number of the first and second guiding ribs may extend into the mixing zone and
abut against the respective end portion of the fins for positioning and guidance of
the corrugated sheet metal of fins in the heat exchange portion of the flow passages.
The end portion of a number of guiding ribs may abut against the respective end portion
of the fins for positioning and guidance of the corrugated sheet metal of fins. The
guiding ribs may thus be configured to guide and positioning the corrugated sheet
metal of fins within the heat exchanger plate. In this case the corrugated sheet metal
of fins may be a separate part from the heat exchanger plate, which may be positioned
between the port portions, which are provided with the guiding ribs. During manufacturing
of the plate heat exchanger, the corrugated sheet metal of fins may first be positioned
between the port portions and guided to a correct position by the end portions of
the guiding ribs, which extend into the mixing zone. Thereafter the corrugated sheet
metal of fins is firmly connected to the heat exchanger plate by for example brazing,
soldering, welding or gluing. The plate heat exchanger provided with the above-mentioned
guiding ribs, which extend into the mixing zone and abut against the respective end
portion of the fins will positioning the corrugated sheet metal of fins correctly
and thus increase the heat exchange performance of the plate heat exchanger. The guiding
ribs, which abut against the respective end portion of the fins, may block some of
the guiding channels created by the fins. However, the majority of the guiding channels
may not be blocked by guiding ribs. Instead, the volume flow of the heat exchange
media may be mixed and equalized in the mixing zone before entering the parallel guide
channels created by the fins. A part of the ribs, along the length of the ribs, which
extend into the mixing zone and abut the fins may have a reduced height. The reduced
height may connect the mixing zones, so that the heat exchange medium can flow over
and pass the ribs with reduced height. This configuration of the end portion of the
ribs, may not block some of the guiding channels created by the fins.
[0021] The outermost guiding ribs of the first and second guiding ribs may extend into the
mixing zone and abut against the respective end portion of the fins, for preventing
the first and second heat exchange medium, respective, to flow in a bypass channel
formed between the peripheral portion of the heat exchanger plate and the outermost
fins in the heat exchange portion. Since the corrugated sheet metal of fins in the
heat exchange portion may have a smaller width, than the width of the heat exchanger
plate, bypass channels without fins may occur between the outermost fins and the peripheral
side portion of the heat exchanger plate. An uneven distribution of the heat exchange
medium in the heat transfer portion may decrease the heat transfer performance of
the plate heat exchanger. The uneven distribution of heat exchange medium may depend
on how the ribs and guiding channels of the fins mesh with the heat transfer portion.
Further, any differences or irregularities such as a bypass channel in the heat exchange
portion may affect the heat transfer performance due to uneven distribution of the
heat exchange medium in the heat transfer portion. The outermost guiding ribs abutting
against the respective end portion of the outermost fins prevents the heat exchange
medium to flow in the bypass channel. This will equalize the volume flow of the heat
exchange medium entering the parallel guide channels created by the fins.
[0022] Additional objectives, advantages and novel features of the invention will be apparent
to one skilled in the art from the following details, and through exercising the invention.
While the invention is described below, it should be apparent that the invention may
not be limited to the specifically described details. One skilled in the art, having
access to the teachings herein, will recognize additional applications, modifications
and incorporations in other areas, which are within the scope of the invention.
Brief descriptions of the drawings
[0023] The above objects, as well as additional objects, features and advantages of the
present disclosure, will be more fully appreciated by reference to the following illustrative
and non-limiting detailed description of example embodiments of the present disclosure,
when taken in conjunction with the accompanying drawings.
Fig. 1 schematically illustrates a plate heat exchanger in a perspective view according
to an example;
Fig. 2 schematically illustrates the plate heat exchanger in a section view along
line X - X in fig. 1 according to an example;
Fig. 3 schematically illustrates the plate heat exchanger in a section view along
line V - V in fig. 1 according to an example;
Fig. 4 schematically illustrates the plate heat exchanger in a section view along
line V - V in fig. 1 according to an example;
Fig. 5 schematically illustrates a heat exchanger plate in a view from above according
to an example;
Fig. 6 schematically illustrates in a view from above of a mixing zone indicated in
fig. 5;
Figures 7 - 9 schematically illustrate examples of a part of the plate heat exchanger
in a section view along line Z - Z in fig. 5.
Detailed description
[0024] The present disclosure will now be described with reference to the accompanying drawings,
in which preferred example embodiments of the disclosure are shown. The disclosure
may, however, be embodied in other forms and should not be construed as limited to
the herein disclosed embodiments. The disclosed embodiments are provided to fully
convey the scope of the disclosure to the skilled person.
[0025] Figure 1 schematically illustrates a plate heat exchanger 1 in a perspective view
according to an example. The plate heat exchanger 1 comprising a package of heat exchanger
plates 2, each having a peripheral portion 4 and several port portions 6a,6b with
through flow ports 8a,8b. The heat exchanger plates 2 are permanently joined to adjacent
heat exchanger plates 2 of the package along their peripheral portions 4 in such manner
that they leave flow passages 12 (fig. 2) in a heat exchange portion 14 between adjacent
heat exchanger plates 2. The through flow ports 8a,8b of the heat exchanger plates
2 are aligned and form first inlet and outlet channels 16a,16b through the package
for a first heat exchange medium 18, which communicate with every other flow passage
12 between the heat exchanger plates 2, and second inlet and outlet channels 20a,20b
through the package for a second heat exchange medium 22, which communicate with remaining
flow passages 12 between the heat exchanger plates 2. The port portions 6a,6b of two
adjacent heat exchanger plates 2, which port portions 6a,6b surround an inlet or outlet
channel 16a,16b; 20a,20b communicating with the flow passage 12 formed by the heat
exchanger plates 2, are placed at the end planes 42 of the heat exchanger plates 2
located furthest from each other.
[0026] Fig. 2 schematically illustrates a part of the plate heat exchanger 1 in a section
view along line X - X in fig. 1 according to an example. The heat exchanger plates
2 are permanently joined to adjacent heat exchanger plates 2 of the package along
their peripheral portions 4 in such manner that they leave flow passages 12 in a heat
exchange portion 14 between adjacent heat exchanger plates 2. Fins 32 are arranged
in the heat exchange portion 14 of the flow passages 12 between the adjacent heat
exchanger plates 2, which fins 32 creates a number of parallel guide channels 34 for
each of the first and second heat exchange medium 18,22, respective. The peripheral
portion of the heat exchange plates are provided with a flank 23 and a brim 25.
[0027] Fig. 3 schematically illustrates the plate heat exchanger 1 in a section view along
line V - V in fig. 1 according to an example. Each connection part 28 creates according
to this example a solid line around the outlet or inlet channel16b, 20a, respectively.
The second inlet channel 20a communicate with every other flow passage between the
heat exchanger plates 2. The first outlet channel 16b communicate with the remaining
flow passages between the heat exchanger plates 2. Fins 32 are arranged between the
adjacent heat exchanger plates 2, which fins 32 creates a number of parallel guide
channels 34.
[0028] Fig. 4 schematically illustrates the plate heat exchanger 1 in a section view along
line V - V in fig. 1 according to an example. Along each of the inlet and outlet channels
6b, 20a the heat exchanger plates 2 are permanently joined by connection parts 28.
The connection parts 28 are arranged to keep the port portions 6a,6b of adjacent heat
exchanger plates 2 together along the inlet and outlet channels 16b, 20a. At least
one connection part 28, along each of the inlet and outlet channels 16b, 20a is arranged
in the plate interspaces 30, which communicate with the inlet and outlet channels
16b, 20a, respectively, and is permanently connected in each such plate interspace
30 to both of the adjacent heat exchanger plates 2. Fins 32 are arranged between the
adjacent heat exchanger plates 2, which fins 32 creates a number of parallel guide
channels 34.
[0029] Fig. 5 schematically illustrates a heat exchanger plate 2 in a view from above according
to an example. The peripheral portion 4 encircle the entire plate 2. Through flow
ports 8a,8b are arranged in the heat exchanger plate 2, which together with through
flow ports 8a,8b of other plates 2 are configured to form inlet and outlet channels
16a,16b; 20a,20b through a package of plates 2 (fig 1). First guiding ribs 50 are
arranged in the port portions 6a,6b, which first guiding ribs 50 in every other flow
passage 12 between the heat exchanger plates 2 are configured to guide and distribute
the first heat exchange medium 18 (fig. 1) from the first inlet channel 16a to the
heat exchange portion 14 and from the heat exchange portion 14 to the first outlet
channel 16b, and in that second guiding ribs 52 are arranged in the port portions
6a,6b, which second guiding ribs 52 in the remaining flow passages 12 between the
heat exchanger plates 2 are configured to guide and distribute the second heat exchange
medium 22 (fig. 1) from the second inlet channel 20a to the heat exchange portion
14 and from the heat exchange portion 14 to the second outlet channel 20b. The first
and second guiding ribs 50,52 constitute an integral part of a heat exchanger plate
2. The first and second guiding ribs 50,52 may however be arranged in a separate sheet
element 54, and the separate sheet element 54 may be arranged in the respective port
portion 6a,6b. The heat exchanger plates 2 are made of thin material and be provided
with the first and second guiding ribs 50,52 shaped on one side, each first and second
guiding rib 50,52 being shaped in the port portion 6a,6b of a heat exchanger plate
2.
[0030] Fig. 6 schematically illustrates in a view from above of a mixing zone 58 indicated
in fig. 5. A number of the first and second guiding ribs 50,52 extend to a position
at a distance from a respective end portion 56 of the fins 32, which distance between
the respective end portion 56 of the fins 32 and the first and second guiding ribs
50,52 is configured as a mixing zone 58 for mixing and equalize the volume flow of
the first heat exchange medium 18 (fig. 1) before entering the parallel guide channels
34 created by the fins 32, and for mixing and equalize the volume flow of the second
heat exchange medium 22 before entering the parallel guide channels 34 created by
the fins 32. A number of the first and second guiding ribs 50,52 extend into the mixing
zone and abuts against the respective end portion 56 of the fins 32 for positioning
and guidance of the corrugated sheet metal 38 of fins 32 in the heat exchange portion
14 of the flow passages 12. The outermost guiding ribs 50a,52a of the first and second
guiding ribs 50,52 extend into the mixing zone 58 and abuts against the respective
end portion 56 of the fins 32, for preventing the first and second heat exchange medium
18,22 (fig. 1), respective, to flow in a bypass channel 60 formed between the peripheral
portion 4 of the heat exchanger plate 2 and the outermost fins 32a in the heat exchange
portion 14, which is also shown in fig. 7.
[0031] Figures 7 - 9 schematically illustrate examples of a part of the plate heat exchanger
1 in a section view along line Z - Z in fig. 5. The height rh1 of the first and second
guiding ribs 50,52 corresponds to the distance d between two adjacent heat exchanger
plates 2 in the port portions 6a,6b (fig, 5), respective. However, the ribs 50,52
which extend into the mixing zone 58 and abut the fins 32 may have a reduced height
rh2. The reduced height rh2 may connect the mixing zones 58, so that the heat exchange
medium 18,22 can flow over and pass the ribs 50,52 with reduced height rh2. Fins 32
are arranged in the heat exchange portion 14 of the flow passages 12 between the adjacent
heat exchanger plates 2, which fins 32 creates a number of parallel guide channels
34 for each of the first and second heat exchange medium 18,22, respective. Each parallel
guide channel 32 is delimited by walls 36 of the fins 32 and a heat exchanger plate
2. The fins 32 are created by a corrugated sheet metal 38, which has wave peaks p1
,p2 and wave troughs t1,t2. The wave height wh of the fins 32 of the corrugated sheet
metal 38 corresponds to the distance d between two adjacent heat exchanger plates
2 in the heat exchange portion 14. In fig. 7 the first and second guiding ribs 50,52
are arranged in a separate sheet element 54, which is arranged between the plates
2. In figures 8 and 9, the first and second guiding ribs 50,52 are shaped from the
heat exchange plate 2 by a suitable manufacturing method. In figures 8 and 9 the fins
32 have a different shape comparing to the shape of the fins 32 in fig. 7. As shown
in the figures 8 and 9, the width wr of a rib is larger than the width wd between
the walls 36 of two fins 32 at a middle point of height MH of a wave height wh of
the fins 32. In fig. 9, the outermost guiding ribs 50a,52a of the first and second
guiding ribs 50,52 extend into the mixing zone 58 and abuts against the respective
end portion 56 of the fins 32, for preventing the first and second heat exchange medium
18,22, respective, to flow in a bypass channel 60 formed between the peripheral portion
4 of the heat exchanger plate 2 and the outermost fins 32a in the heat exchange portion
14. The outermost guiding ribs 50a,52a are shaped in the plate 2 and in a part of
the flank 23 of the plate 2.
[0032] The foregoing description of the embodiments has been furnished for illustrative
and descriptive purposes. It is not intended to be exhaustive, or to limit the embodiments
to the variations described. Many modifications and variations will obviously be apparent
to one skilled in the art. The embodiments have been chosen and described in order
to best explicate principles and practical applications, and to thereby enable one
skilled in the art to understand the invention in terms of its various embodiments
and with the various modifications that are applicable to its intended use. The components
and features specified above may, within the framework of the disclosure, be combined
between different embodiments specified.
1. A plate heat exchanger (1) comprising:
a package of heat exchanger plates (2), each having a peripheral portion (4) and several
port portions (6a,6b) with through flow ports (8a,8b);
wherein the heat exchanger plates (2) are permanently joined to adjacent heat exchanger
plates (2) of the package along their peripheral portions (4) in such manner that
they leave flow passages (12) in a heat exchange portion (14) between adjacent heat
exchanger plates (2);
wherein the through flow ports (8a,8b) of the heat exchanger plates (2) are aligned
and form first inlet and outlet channels (16a,16b) through the package for a first
heat exchange medium (18), which communicate with every other flow passage (12) between
the heat exchanger plates (2), and second inlet and outlet channels (20a,20b) through
the package for a second heat exchange medium (22), which communicate with remaining
flow passages (12) between the heat exchanger plates (2); and
wherein along each of the inlet and outlet channels (16a,16b; 20a,20b), the port portions
(6a,6b) of adjacent heat exchanger plates (2), which form a flow passage (12) separated
from the inlet and outlet channel (16a,16b; 20a,20b), respectively, are permanently
joined around the inlet and outlet channel (16a,16b; 20a,20b), respectively, between
an outer line (24) and an inner line (26), which inner line (26) is located closer
to the Inlet and outlet channel, respectively, characterised in
that first guiding ribs (50) are arranged in the port portions (6a,6b), which first guiding
ribs (50) in every other flow passage (12) between the heat exchanger plates (2) are
configured to guide and distribute the first heat exchange medium (18) from the first
inlet channel (16a) to the heat exchange portion (14) and from the heat exchange portion
(14) to the first outlet channel (16b), and in that second guiding ribs (52) are arranged in the port portions (6a,6b), which second
guiding ribs (52) in the remaining flow passages (12) between the heat exchanger plates
(2) are configured to guide and distribute the second heat exchange medium (22) from
the second inlet channel (20a) to the heat exchange portion (14) and from the heat
exchange portion (14) to the second outlet channel (20b).
2. The heat exchanger (1) according to claim 1, wherein the first and second guiding
ribs (50,52) constitute an integral part of a heat exchanger plate (2).
3. The heat exchanger (1) according to any one of claims 1 and 2, wherein the heat exchanger
plates (2) are made of thin material and be provided with the first and second guiding
ribs (50,52) shaped on one side, each first and second guiding rib (50,52) being shaped
in the port portion (6a,6b) of a heat exchanger plate (2).
4. The heat exchanger (1) according to claim 1, wherein the first and second guiding
ribs (50,52) are arranged in a separate sheet element (54), and wherein such sheet
elements (54) are arranged in the respective port portion (6a,6b).
5. The heat exchanger (1) according to any one of the preceding claims, wherein the height
(rh) of the first and second guiding ribs (50,52) corresponds to the distance (d)
between two adjacent heat exchanger plates (2) in the port portions (6a,6b), respective.
6. The heat exchanger (1) according to any one of the preceding claims, wherein fins
(32) are arranged in the heat exchange portion (14) of the flow passages (12) between
the adjacent heat exchanger plates (2), which fins (32) creates a number of parallel
guide channels (34) for each of the first and second heat exchange medium (18,22),
respective.
7. The heat exchanger (1) according to claim 6, wherein each parallel guide channel (32)
is delimited by walls (36) of the fins (32) and a heat exchanger plate (2).
8. The heat exchanger (1) according to any one of claims 6 and 7, wherein the fins (32)
are created by a corrugated sheet metal (38), which has wave peaks (p1,p2) and wave
troughs (t1,t2).
9. The heat exchanger (1) according to claim 8, wherein the wave height (wh) of the fins
(32) of the corrugated sheet metal (38) corresponds to the distance (d) between two
adjacent heat exchanger plates (2) in the heat exchange portion (14).
10. The heat exchanger (1) according to any one of claims 6 - 8, wherein a number of the
first and second guiding ribs (50,52) extend to a position at a distance from a respective
end portion (56) of the fins (32), which distance between the respective end portion
(56) of the fins (32) and the first and second guiding ribs (50,52) is configured
as a mixing zone (58) for mixing and equalize the volume flow of the first heat exchange
medium (18) before entering the parallel guide channels (34) created by the fins (32),
and for mixing and equalize the volume flow of the second heat exchange medium (22)
before entering the parallel guide channels (34) created by the fins (32).
11. The heat exchanger (1) according to claims 8 and 10, wherein a number of the first
and second guiding ribs (50,52) extend into the mixing zone and abut against the respective
end portion (56) of the fins (32) for positioning and guidance of the corrugated sheet
metal (38) of fins (32) in the heat exchange portion (14) of the flow passages (12).
12. The heat exchanger (1) according to any one of the claims 10 and 11, wherein the outermost
guiding ribs (50a,52a) of the first and second guiding ribs (50,52) extend into the
mixing zone (58) and abut against the respective end portion (56) of the fins (32),
for preventing the first and second heat exchange medium (18,22), respective, to flow
in a bypass channel (60) formed between the peripheral portion (4) of the heat exchanger
plate (2) and the outermost fins (32a) in the heat exchange portion (14).