BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to a fuel supply device.
Description of Related Art
[0002] In the past, efforts to mitigate or reduce the effects of climate change have continued,
and research and development on reducing carbon dioxide emissions has been conducted
to achieve this goal.
[0003] For example, Patent Document 1 below discloses an injector, a fuel joint (fuel chamber
portion) that supplies fuel to a fuel supply port of the injector and holds the injector,
and a heater device that is attached to the fuel joint and has a rod-shaped heater
portion for heating the fuel in the fuel joint. The injector and the heater portion
are disposed with their axis lines parallel and coaxial to each other.
SUMMARY OF THE INVENTION
[0005] In order to reduce the amount of carbon dioxide emissions, when the above conventional
technology is applied as is to compact equipment such as motorcycles, it is necessary
to compactly accommodate a raising temperature portion including a heater device while
securing clearances with peripheral parts, and ingenuity is desired.
[0006] Aspects according to the present invention have been made in view of the above-described
problems, and an objective thereof is, in a fuel supply device in which a raising
temperature portion that heats fuel is connected to an injector, to make an equipment
itself compact by disposing an internal combustion engine and a frame member close
to each other while securing a clearance between the raising temperature portion and
the frame member. And, by extension, it contributes to the mitigation or impact reduction
of climate change.
[0007] In order to solve the above-described problem and achieve the objective, the present
invention employs the following aspects.
<1> A fuel supply device according to one aspect of the present invention includes:
an internal combustion engine (10) mounted in an equipment (1); a frame member (22)
of the equipment (1) disposed above the internal combustion engine (10) in a vertical
direction of the equipment (1) and extending in a first direction as viewed from the
vertical direction; an injector (40) that injects fuel to be supplied to the internal
combustion engine (10); a fuel chamber portion (50) that is connected to the injector
(40) and accumulates fuel to be supplied to the injector (40); a heater device (60)
that is connected to the fuel chamber portion (50) and heats the fuel accumulated
in the fuel chamber portion (50), wherein the heater device (60) is disposed to be
offset with respect to the frame member (22) in a second direction orthogonal to the
first direction as viewed from the vertical direction.
According to this configuration, since the frame member of the equipment is disposed
above the internal combustion engine and the heater device connected to the injector
is disposed to be offset in the width direction (the second direction) that is orthogonal
to the longitudinal direction (the first direction) of the frame member as viewed
from the vertical direction, the clearance between the heater device and the frame
member can be easily secured. This improves the degree of freedom of disposition of
the heater device relative to the frame member in the vertical direction and ensures
maintainability of the heater device from above. While securing the clearance between
the heater device and the frame member, the internal combustion engine and the frame
member can be disposed close to each other, and the equipment itself can be made compact.
<2> In the above aspect <1>, the heater device (60) and the frame member (22) may
be disposed to overlap each other as viewed from the second direction.
According to this configuration, the heater device and the frame member are disposed
to overlap each other in the vertical direction, thereby efficiently disposing the
configuration in which the fuel chamber portion and the heater device are connected
to the injector.
<3> In the above aspect <1> or <2>, wherein the first direction may be a front-rear
direction of the device (1) and the second direction may be a left-right direction
of the device (1), the frame member (22) may extend in the front-rear direction along
a left-right center (CL) of the equipment (1), an intake passage (TA) of the internal
combustion engine (10) may be disposed to be offset to one side in the left-right
direction relative to the left-right center (CL).
According to this configuration, the intake passage of the internal combustion engine
is disposed to be offset to one side in the left-right direction, which facilitates
the disposition of the injector and the heater device provided in the intake passage
to one side in the left-right direction and facilitates the disposition of the heater
device offset to the frame member.
[0008] According to the present invention, in the fuel supply device in which the raising
temperature portion that heats the fuel is connected to the injector, the equipment
itself can be made compact by disposing the internal combustion engine and the frame
member close to each other while securing the clearance between the raising temperature
portion and the frame member.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009]
FIG. 1 is a right side view of a motorcycle in an embodiment of the present invention.
FIG. 2 is an enlarged view of a main part of FIG. 1.
FIG. 3 is a top view of an area around an intake passage part of the above motorcycle.
FIG. 4 is a top view removing some parts from FIG. 3.
FIG. 5 is a perspective view of an injector, a fuel chamber portion, and a heater
device attached to the intake passage part.
FIG. 6 is a cross-sectional view of the injector and the fuel chamber portion along
their respective center axis lines.
DETAILED DESCRIPTION OF THE INVENTION
[0010] Hereinafter, embodiments of the present invention will be described with reference
to the drawings. In the following description, directions such as forward, rearward,
left, and right are the same as directions in a vehicle to be described below unless
otherwise specified. In the drawings used in the following explanations, an arrow
FR indicating a front of a vehicle, an arrow LH indicating a left side of the vehicle,
an arrow UP indicating an upper side of the vehicle, and a line CL indicating a left-right
center of a vehicle body are indicated at appropriate places in the drawings.
<Entire Vehicle>
[0011] As shown in FIG. 1, this embodiment is applied to a motorcycle 1, which is a saddle-riding
vehicle. A front wheel 2 of the motorcycle 1 is supported by lower ends of a pair
of left and right front forks 3. The upper portions of the left and right front forks
3 are supported by a head pipe 21 at a front end of a vehicle body frame 20 via a
steering stem 4. A bar handle 6 for steering is attached to an upper portion of the
steering stem 4.
[0012] A rear wheel 7 of the motorcycle 1 is supported by a rear end of a swing arm 8. A
front end of the swing arm 8 is supported by a pivot frame 23 at a front-rear middle
section of the vehicle body frame 20. The term "middle" as used in this embodiment
means not only a center between two ends of subjects, but also an inner range between
the two ends of the subjects. The rear wheel 7 is connected to a power unit PU of
the motorcycle 1 via a chain-type transmission mechanism disposed, for example, on
the left side of the rear of the vehicle body.
[0013] The power unit PU is an integrated unit that includes an engine (internal combustion
engine) 10 which is the prime mover of the motorcycle 1, and a clutch and a transmission
(both not shown) that disconnect and shift an output of the engine 10, and is fixedly
supported on the vehicle body frame 20.
[0014] The engine 10 has a cylinder 12 standing above a front of a crankcase 11. An intake
passage part 32 is connected to a rear of the cylinder 12. An exhaust pipe 14 is connected
to a front of the cylinder 12. The exhaust pipe 14 is routed from the front of the
engine 10 downwardly, e.g., to the right rear, and is connected to an exhaust muffler
14a disposed at the rear right side of the vehicle body.
[0015] A fuel tank 15 that stores fuel to be supplied to the engine 10 is disposed above
the engine 10. A seat 16 on which a driver and a rear passenger sit is disposed behind
the fuel tank 15. A pair of main steps 17 on each side on which legs of the driver
are placed, and a pair of pillion steps 18 on each side on which legs of the rear
passenger are placed, are disposed on both sides of a lower part of the vehicle body.
<Vehicle Body frame>
[0016] Referring to FIG. 1, the vehicle body frame 20 is configured by integrally connecting
multiple types of steel materials by welding or the like.
[0017] The vehicle body frame 20 includes: a single head pipe 21 of which an axis is disposed
in the center of the left and right sides of the vehicle body; a single main frame
22 which extends from the top of the head pipe 21 rearwardly and downwardly along
the center of the left and right sides of the vehicle body; a single pivot frame 23
which extends from the rear lower end of the main frame 22 rearwardly and downwardly
along the center of the left and right sides of the vehicle body at a relatively steep
inclination; and a single down frame 27 which extends from the lower part of the head
pipe 21 rearwardly and downwardly along the center of the left and right sides of
the vehicle body at a steeper angle than the main frame 22.
[0018] The vehicle body frame 20 has a pair of left and right seat rails 25 joined at the
front end thereof to the rear of the main frame 22 and extending rearwardly and substantially
horizontally from the front end, and a pair of left and right support frames 26 joined
at the front end thereof to the upper and lower middle section of the pivot frame
23 and extending upwardly and rearwardly and rising rearwardly from the front end.
The rear ends of the left and right support frames 26 are joined from below to the
front and rear middle sections of the left and right seat rails 25, respectively.
[0019] The main frame 22, the pivot frame 23, the down frame 27, and the left and right
seat rails 25 are each constructed by combining pressed frame bodies formed by pressing
steel plates.
[0020] Referring to FIG. 3, the main frame 22 is constructed by a pair of left and right
main pressed frame bodies 22L, 22R joined together. The left and right main pressed
frame bodies 22L, 22R are each one-piece steel sheet press-formed parts, and each
has a bulging shape that expands outwardly in the vehicle width direction (outwardly
in the left-right direction). Joint flanges 22b are bent and extended from both ends
of the bulging shape, respectively. These joint flanges 22b are abutted to each other
in the vehicle width direction and are joined together by spot welding or other means
to form the integrated main frame 22 having a closed cross-sectional structure with
the left and right bulging shapes facing each other.
[0021] The pivot frame 23, the down frame 27, and the left and right seat rails 25 also
have generally the same closed cross-portion structure, and detailed descriptions
are omitted. The support frame 26 is made of square steel tubes, for example.
[0022] The vehicle body frame 20 is not limited to a combination of pressed frame bodies,
but may be made of steel tubes. The down frame 27 is not limited to a single frame,
but may be a pair of left and right frames.
<Engine>
[0023] Referring to FIGS. 1 and 2, the engine 10 is an air-cooled single-cylinder engine
with a center axis line of rotation (crankshaft axis line) of a crankshaft (not shown)
along the left-right direction (vehicle width direction). The engine 10 has the cylinder
12 standing at the front upper end of the crankcase 11 in a forward inclined posture.
In addition to gasoline, the engine 10 can be operated using ethanol or a fuel mixture
of gasoline and ethanol (hereinafter collectively referred to as ethanol fuel). In
other words, the motorcycle 1 is a flexible fuel motorcycle (FFM) that can run on
multiple types of fuel.
[0024] The cylinder 12 has, in order from the crankcase 11 side, a cylinder main body 12a,
a cylinder head 12b, and a head cover 12c. A piston (not shown) is fitted inside the
cylinder main body 12a, and the reciprocating motion of the piston is converted into
the rotational motion of the crankshaft in the crankcase 11. The rotational power
of the crankshaft is output to the left side of the rear of the crankcase 11 via a
clutch and a transmission (both not shown) in the rear of the crankcase 11. The output
rotational power is transmitted to the rear wheels 7 via a chain-type transmission
mechanism.
[0025] At a rear (intake side) of the cylinder head 12b, a downstream end of the intake
passage part 32 including the throttle body 33 is connected. A reference sign 34 in
the drawings indicates an air cleaner box to which an upstream end of the intake passage
part 32 is connected, a reference sign 35 indicates a connecting tube connecting the
throttle body 33 to the air cleaner box 34, and a reference sign 36 indicates an intake
pipe member connecting the throttle body 33 to the cylinder head 12b. The connecting
tube 35 and the intake pipe member 36 are included in the intake passage part 32.
[0026] The air cleaner box 34 is disposed within a triangular-shaped region R1 (see FIG.
1) in a side view surrounded by the pivot frame 23, the seat rail 25 and the support
frame 26. An outer side of the region R1 in the vehicle width direction is covered
by a side cover 19 as a vehicle body cover.
<Fuel Supply Device>
[0027] Here, the motorcycle 1 configures a fuel supply device including a fuel tank 15,
a fuel pump (not shown), a fuel hose (not shown), an injector (fuel injection valve)
40, and the like.
[0028] Referring to FIGS. 1, 2, and 6, fuel from the fuel tank 15, for example, is sucked
into the fuel pump disposed in the fuel tank 15 and discharged downstream. The fuel
discharged from the fuel pump is supplied to the chamber room T3 of the fuel chamber
portion 50 connected to the injector 40. A heater portion 62 faces the chamber room
T3 and can heat the fuel accumulated in the chamber room T3.
[0029] The injector 40 is operated and controlled by an ECU (Electric Control Unit) and
injects fuel into the intake passage part 32 in response to an output of a throttle
sensor and other sensors.
[0030] Referring to FIGS. 3 and 4 together, the intake passage part 32 including the throttle
body 33 is generally disposed to be biased on one side (right side in the embodiment)
in the left-right direction in relation to the left-right center CL of the vehicle
body.
[0031] Referring to FIGS. 4 to 6, a port opening portion 37 forming an opening of an intake
port to the outside of the cylinder (external opening 38) is provided at the rear
of the cylinder head 12b. The port opening portion 37 forms a plane S1 with a normal
direction L1 (along the normal direction L1) sloping backward and outward in the vehicle
width direction, and the external opening 38 along the plane S1. The external opening
38 of the intake port has an oblique opening toward the normal direction L1 (backward
and toward the outside of the vehicle width direction).
[0032] The front end (downstream end) of the intake pipe member 36 is fixed to the port
opening portion 37. The intake pipe member 36 forms a first intake passage T1 extending
rearwardly generally along the normal direction L1 of the plane S1 of the port opening
portion 37. In detail, the first intake passage T1 extends in a straight line inclined
with respect to the front-rear direction of the vehicle toward the normal direction
L1 of the aforementioned plane S1 of the intake port in the top view of the vehicle
(hereinafter simply referred to as the top view). The first intake passage T1 extends
generally in a straight line (in detail, in a slightly upward convex curve) inclined
rising backward and upward with respect to the front-rear direction of the vehicle
in the side view. The intake pipe member 36 is secured to the port opening portion
37 by a pair of fasteners 39 positioned across the external opening 38.
[0033] Referring to FIGS. 2 to 4, the front end (downstream end) of the throttle body 33
is connected to the rear end (upstream end) of the intake pipe member 36. A cylindrical
main body 33a of the throttle body 33 forms a second intake passage T2 that is linearly
connected upstream of the first intake passage T1 in the intake pipe member 36. A
center axis line (bore center axis line 33c) of the second intake passage T2 in the
throttle body 33 extends backward in the side view in a straight line with a slight
rear rising, and extends backward in the top view with a slope backward and outward
in the vehicle width direction as in the normal direction L1 of the above plane S1
of the intake port.
[0034] A butterfly valve 33d as a throttle valve is rotatably supported in the main body
33a of the throttle body 33. A rotation center axis line of the butterfly valve 33d,
33d1 is disposed horizontally and orthogonal to the bore center axis line 33c. One
end (right end) of a valve rotation axis protrudes outside the main body 33a, a pulley
33e is integrally rotatable attached to this protrusion, and this pulley 33e is driven
by an operation cable 33f. The intake passage (including the first intake passage
T1 and the second intake passage T2) formed by the intake passage part 32 as a whole
is hereinafter referred to as the intake passage TA (see FIG. 1). A line 33v in FIG.
2 is a straight line orthogonal to the rotation center axis line 33d1 and the bore
center axis line 33c, and a direction along this line 33v is referred to as an orthogonal
direction 33v.
<Injector>
[0035] Referring to FIGS. 5 and 6, the injector 40 is mounted on an upper front side of
the intake pipe member 36.
[0036] The injector 40 has a cylindrical injector body 41, a valve portion (not shown) housed
in the injector body 41, and an electromagnetic drive unit (not shown) that drives
the valve portion. The injector body 41 forms a fuel flow path for circulating fuel
inside. The fuel flow path is provided with the valve portion and a return spring
(not shown). The valve portion closes the fuel flow path by a biasing force exerted
by the return spring. As a result, the injector 40 is closed.
[0037] The electromagnetic drive unit is provided in the injector body 41 and forms a magnetic
circuit. The electromagnetic drive unit causes the valve portion to be driven in an
axial direction of the injector body 41 against the biasing force of the return spring
to open the fuel flow path. As a result, the injector 40 is opened and fuel is injected
into the first intake passage T1 from an injection port 42 at a tip of the injector
body 41. A coupler 43 is provided to protrude from an outer circumference of the injector
body 41 for connecting a power supply harness for driving the valve. The coupler 43
protrudes on one side (right side, in the offset direction of the intake passage component
32) in the left-right direction.
[0038] The injector 40 is disposed to be inclined so that a center axis line C1 along a
longitudinal direction (longitudinal direction of the injector body 41) is positioned
upper as it goes to the rear side (upstream side) (is away from the intake pipe member
36 and the throttle body 33). Hereafter, the longitudinal direction of the injector
40 is referred to as a first longitudinal direction and the center axis line C1 of
the injector 40 is referred to as a first center axis line C1. The upper rear side
of the injector 40 (opposite the injection port 42) corresponds to the upstream side
of the injector 40.
[0039] A rearwardly extended portion of the injector 40 in the first longitudinal direction
is provided with a fuel chamber portion 50 that accumulates fuel supplied to the injector
40 and a heater device 60 that heats (raises the temperature of) the fuel in the fuel
chamber portion 50. The fuel chamber portion 50 and the heater device 60 configures
a raising temperature portion 65 that raises the temperature of the fuel supplied
to the injector 40.
[0040] The fuel chamber portion 50 has a chamber case 51. The chamber case 51 has a cylindrical
shape open to the upper rearward and forms a chamber room T3 as an internal space.
A nozzle 53 for connecting the fuel hose is provided to be protruded on an outer circumference
of an axial midsection (not necessarily in the center) of an outer peripheral wall
52 of the chamber case 51. The nozzle 53 protrudes from the fuel chamber portion 50
to the other side (left side, opposite the offset direction of the intake passage
part 32) in the left-right direction, and the fuel hose (not shown) is connected to
the fuel pump while extending to the other side in the left-right direction.
[0041] An upper rear portion of the injector body 41 is fitted and connected to a lower
front portion of chamber case 51. An opening portion 54 at an upper rear end of the
chamber case 51 is closed by fitting a main body portion 61 of the heater device 60.
[0042] The heater device 60 has a rod-shaped heater portion 62 protruding from the main
body portion 61 into the chamber room T3. The heater portion 62 is coaxially disposed
with the chamber case 51. A coupler 63 is provided to be protruded at an upper rear
end of the main body portion 61 for connecting a power feed harness for operating
a heater.
[0043] Fuel supplied from the fuel hose is supplied and accumulated in the chamber room
T3 and heated by the heat generated by the heater portion 62. The heated fuel reaches
the injector body 41 of the injector 40 and is injected into the intake passage TA
from the injection port 42 by driving the valve portion. In the ethanol-fueled engine
10, it is effective to inject heated fuel into the intake passage TA to promote vaporization
of the injected fuel in order to improve a cold starting performance and to reduce
harmful components in the exhaust gas.
[0044] Hereinafter, a longitudinal direction of the fuel chamber portion 50 (the longitudinal
(axial) direction of the chamber case 51 and the heater portion 62) is referred to
as a second longitudinal direction, and a center axis line of the fuel chamber portion
50 (a center axis line common to the chamber case 51 and the heater portion 62) is
referred to as a second center axis line C2. The respective longitudinal directions
of the chamber case 51 and the heater portion 62 are parallel to each other, and the
respective center axis lines of the chamber case 51 and the heater portion 62 coincide
with each other. The respective longitudinal directions of the chamber case 51 and
the heater portion 62 may be non-parallel to each other, or the respective center
axis lines of the chamber case 51 and the heater portion 62 may be disposed out of
alignment with each other.
[0045] The fuel chamber portion 50 is disposed to be inclined in an axial direction with
respect to the injector 40. The second center axis line C2 of the fuel chamber portion
50 and the first center axis line C1 of the injector 40 intersect each other at a
connection portion J between the fuel chamber portion 50 and the injector 40, but
they need not necessarily intersect.
[0046] The first center axis line C1 of the injector 40 is inclined to rise backward and
inclined backwardly to approach the center axis line of the intake passage TA (in
this case the bore center axis line 33c).
[0047] The second center axis line C2 of the fuel chamber portion 50, similar to the first
center axis line C1, is inclined to rise backward and inclined backwardly to approach
the center axis line of the intake passage TA (in this case, the bore center axis
line 33c).
[0048] The second center axis line C2 slopes relative to the first center axis line C1 further
away from the throttle body 33 as it goes to the rear side (so that the fuel chamber
portion 50 is rearwardly higher than the injector 40). The relative angle between
the first center axis line C1 and the second center axis line C2 is, for example,
less than 20 degrees to minimize the effect of too much standing up on the arrangement
space of peripheral parts.
[0049] Referring to FIG. 4, the fuel chamber portion 50 is inclined further backward and
upward with respect to the injector 40 to facilitate securing the clearance between
it and the throttle body 33. An intake system component 33g, such as an idle air control
valve (IACV), for example, is disposed on an upper surface of the throttle body 33,
and the fuel chamber portion 50 is made to facilitate securing the clearance with
respect to this intake system component 33g.
[0050] The main body portion 61 of the heater device 60 is disposed so that at least a part
of it overlaps with the throttle body 33 in the top view.
If the entire main body portion 61 of the heater device 60 is disposed so that it
overlaps the throttle body 33 in the top view, a disposition space of the heater device
60 does not expand in the horizontal direction, but a vertical clearance between the
heater device 60 and the throttle body 33 becomes difficult to be secured.
[0051] On the other hand, when a part of the heater device 60 is disposed so that it overlaps
with the throttle body 33 in the top view, while suppressing the expansion of the
disposition space of the heater device 60 in the horizontal direction, the vertical
clearance between the heater device 60 and the throttle body 33 is easily secured.
[0052] Referring to FIG. 2, the heater device 60 and the fuel chamber portion 50 are in
a standing disposition closer to a vertical direction to the injector 40. This causes
the travelling wind which passes around the cylinder 12 and of which the temperature
is raised to easily hit the fuel chamber portion 50, and as a result, the fuel stored
in the fuel chamber portion 50 can be easily warmed, and the fuel can be warmed with
reduced heater power while the vehicle is travelling.
[0053] Here, an operation of the heater device 60 will be described. When the vehicle is
parked and the engine 10 is stopped, the engine 10 is cold and the fuel in the fuel
supply device is also cold. In order to accelerate the vaporization of the fuel to
be injected into the intake passage TA, it is necessary to raise the temperature of
the fuel by the heater device 60 before starting the engine 10. A suitable timing
for the start of fuel heating by the heater device 60 is, for example, when a main
switch of the vehicle is turned on while the engine 10 is stopped and the vehicle
is parked.
[0054] The raising the temperature of the fuel by the heater device 60 starts, for example,
at a timing when the heater device 60 is turned on. A control unit of the heater device
60 activates a timer with the heater device 60 turned on, and turns off the heater
device 60 after a specified time has elapsed. The engine 10 can then be started (starter
drive). At this time, the user may be notified that the engine can be started by lighting
an indicator lamp, etc.
[0055] The duration of heater-on may be varied according to, for example, the outside temperature
or the machine temperature. The temperature detection at this time may use, for example,
detection information from existing intake air temperature sensors, oil temperature
sensors, or the like. A temperature sensor can also be installed in the fuel chamber
portion 50 to directly detect the temperature of the fuel in the chamber room T3.
In addition to (or instead of) the duration of heater-on, the output of the heater
device 60 may be varied.
[0056] In this embodiment, the heater is turned off when predetermined conditions are met
(e.g., a predetermined amount of time has elapsed) after the fuel has begun to heat,
but the heating by the heater-on may be continued in order to promote the vaporization
of the fuel while the vehicle is travelling. In this embodiment, the fuel chamber
portion 50 is easily exposed to the running air that flows around the engine 10 and
is heated by the engine 10, which contributes to reducing the amount of power required
to continue the heater-on.
[0057] The heater device 60 is disposed to overlap with any of the engine 10, particularly
the cylinder main body 12a, the cylinder head 12b and the head cover 12c, in the front-rear
view of the vehicle.
[0058] As described above with reference to FIGS. 3 and 4, the intake passage part 32 are
disposed to be biased to one side (right side) in the left-right direction relative
to the left-right center CL of the vehicle body.
[0059] The intake passage part 32 (especially the injector 40, the fuel chamber portion
50, and the heater portion 62) is disposed to be offset to one side (right side) in
the left-right direction relative to the main frame 22 disposed at the left-right
center CL of the vehicle body. The intake passage part 32 is disposed to avoid the
main frame 22 to one side (right side) in the left-right direction in the top view.
[0060] As a result, an area around the upper end of the rearwardly inclined fuel chamber
portion 50 (including the heater device 60) can be disposed to overlap with the main
frame 22 in the side view (see FIG. 2). Therefore, a large rearward upward inclination
angle of the fuel chamber portion 50 can be secured, and the fuel chamber portion
50 and the heater device 60 can be made to stand closer to the vertical direction
to receive the engine heat more easily.
[0061] In the embodiment, the main frame 22 is provided singly at the left-right center
CL of the vehicle body and overlaps the left-right center CL of the vehicle body in
the top view for the entire length of the front-rear direction. The intake passage
part 32 is disposed to be offset to one side in the left-right direction with respect
to this main frame 22. As a variation of this configuration, the main frame 22 can
be provided in a pair of the left and right sides.
[0062] That is, the main frame 22 may be provided to be offset to the left-right center
CL of the vehicle body (i.e., avoiding the left-right center CL of the vehicle body),
and the intake passage part 32 may be disposed at the left-right center CL of the
vehicle body (so that they overlap the left-right center CL of the vehicle body from
the top view). In this case, the intake passage part 32 is disposed to be offset in
the left-right direction relative to the left- and right main frames 22 and is disposed
between the left and right main frames 22. This makes it difficult for the intake
passage part 32 to be subjected to disturbances from outside the vehicle width direction.
[0063] Referring to FIG. 5, plate-shaped ribs 55 extending outwardly in the left-right direction
are integrally formed on an outer circumference of a front end side of the outer peripheral
wall 52 of the chamber case 51. Each of the rib 55 is provided in a range extending
from a front end of the chamber case 51 to a rear end of the injector body 41 of the
injector 40 to reinforce the connection portion J of the fuel chamber portion 50 and
the injector 40, and to substantially increase the outer surface area of the chamber
case 51 to facilitate receiving the engine heat.
[0064] The chamber case 51 has an integrally formed fixing portion 56 for fixing the fuel
chamber portion 50 to a passage member. The fixing portion 56 has an arm portion 56a
(see FIG. 6) extending forward from a tip of the rib 55 on one side (right side) in
the left-right direction as the rib 55 extends, and a fastening boss 56b formed at
a tip of the arm portion 56a. By providing the fixing portion 56 where the rib 55
extends, the outer surface area of the chamber case 51 is further increased to facilitate
heat reception of the engine heat.
[0065] By fastening the fixing portion 56 to the intake pipe member 36, the fuel chamber
portion 50 is fixed to the intake pipe member 36 and the injector 40 is fixed to the
intake pipe member 36 in the form of being held by the fuel chamber portion 50 from
the upstream side. The fuel chamber portion 50 with such the fixing portion 56 also
serves as a fixing member for the injector 40.
[0066] As described above, the fuel supply device in the above embodiment includes: the
engine 10 mounted on the motorcycle 1; the intake pipe member 36 connected to the
engine 10 and forming the intake passage TA (first intake passage T1) therein; the
throttle body 33 connected upstream of the intake pipe member 36 and adjusting the
amount of intake air to the engine 10; the injector 40 connected to the intake pipe
member 36, having the first longitudinal direction, and injecting fuel into the intake
passage TA; and the fuel chamber portion 50 connected to the opposite side of the
intake pipe member 36 in the first longitudinal direction in the injector 40, having
the second longitudinal direction, and accumulating the fuel to be supplied to the
injector 40 and facing the heater portion 62.
[0067] The injector 40 is disposed so that the first center axis line C1 along the first
longitudinal direction is inclined to be away from the throttle body 33 as it goes
upstream of the intake passage TA with respect to the bore center axis line 33c along
the bore center in the throttle body 33. The fuel chamber portion 50 is disposed so
that the second center axis line C2 along the second longitudinal direction is inclined
to be further away from the throttle body 33 as it goes upstream of the intake passage
TA with respect to the first center axis line C1 of the injector 40.
[0068] According to this configuration, since the first center axis line C1 along the first
longitudinal direction in the injector 40 is disposed inclined to be further away
from the throttle body 33 as it goes upstream of the intake passage TA with respect
to the bore center axis line 33c along the bore center in the throttle body 33, and
the second center axis line C2 along the second longitudinal direction in the fuel
chamber portion 50 is disposed inclined to be more further away from the throttle
body 33 as it goes upstream of the intake passage TA with respect to the first center
axis line C1 of the injector 40, the fuel chamber portion 50 connected upstream of
the injector 40 can be disposed as far as possible from the throttle body 33 in the
radial direction thereof. Therefore, even in a configuration in which the fuel chamber
portion 50 is disposed in the longitudinal direction of the injector 40, it is easier
to secure a clearance between the fuel chamber portion 50 and the throttle body 33,
and the degree of freedom in the arrangement of parts attached around the throttle
body 33 can be increased.
[0069] In the above fuel supply device, the heater device 60 is provided to heat fuel accumulated
in the fuel chamber portion 50, the heater device 60 comprising: the main body portion
61 connected to the opposite side of the injector 40 in the second longitudinal direction
in the fuel chamber portion 50; and the heater portion 62 extending from the main
body portion 61 into the fuel chamber portion 50 and disposed coaxially with the fuel
chamber portion 50.
[0070] According to this configuration, since the heater portion 62 extends along the longitudinal
direction of the fuel chamber portion 50, the fuel in the fuel chamber portion 50
can be efficiently heated. The fuel chamber portion 50 and the heater portion 60,
which are connected upstream of the injector 40, can be disposed as far as possible
from the throttle body 33 in the radial direction thereof. Therefore, even in a configuration
in which the fuel chamber portion 50 and the heater device 60 are disposed in the
longitudinal direction of the injector 40, it is easier to secure a clearance between
the fuel chamber portion 50 and heater device 60 and the throttle body 33, and the
degree of freedom in the arrangement of parts attached around the throttle body 33
can be increased.
[0071] In the above fuel supply device, the throttle body 33 is provided with the butterfly
valve 33d that opens and closes the intake passage TA, and the heater device 60 is
disposed to overlap the throttle body 33 when viewed from the orthogonal direction
33v, which is perpendicular to both the rotation center axis line 33d1 of the butterfly
valve 33d and the bore center axis line 33c.
[0072] According to this configuration, dead space tends to occur around the butterfly valve
33d, and by disposing the heater device 60 and the throttle body 33 to overlap when
viewed from the orthogonal direction 33v perpendicular to both the rotation center
axis line 33d1 of the butterfly valve 33d and the bore center axis line 33c, the fuel
chamber portion 50 and the heater device 60 can be disposed by making effective use
of the dead space.
[0073] In the above fuel supply device, the heater device 60 is disposed to overlap with
the throttle body 33 in the upper view of the throttle body 33.
[0074] According to this configuration, by disposing the heater device 60 and the throttle
body 33 to overlap each other in the upper view of the throttle body 33, the fuel
chamber portion 50 and the heater device 60 can be disposed by effectively utilizing
the dead space around the butterfly valve 33d as described above.
[0075] In the above fuel supply device, the fuel chamber portion 50 is disposed behind the
engine 10 and is disposed to overlap the engine 10 in the front-rear direction view,
and the fuel chamber portion 50 is disposed so that the angle of the second center
axis line C2 to the front-rear direction of the vehicle is closer to the right angle
(closer to the vertical direction) than the first center axis line C1 of the injector
40.
[0076] According to this configuration, since the second center axis line C2 of the fuel
chamber portion 50 is positioned at the angle closer to the right angle to the front-rear
direction of the vehicle (the direction of vehicle travel) than the first center axis
line C1 of the injector 40, the front projection area of the fuel chamber portion
50 can be easily secured. Therefore, it is easier for the running wind that flows
around the engine 10 and is heated to hit the fuel chamber portion 50, and it is easier
to heat the fuel in the fuel chamber portion 50 using the heat of the engine 10.
[0077] In the above fuel supply device, the fuel chamber portion 50 is provided with the
ribs 55 protruding outwardly from the outer wall (outer peripheral wall 52) surrounding
the internal space (chamber room T3).
[0078] According to this configuration, by integrally forming the ribs 55 on the outer wall
of the fuel chamber portion 50, the outer surface area (heat-receiving area) of the
fuel chamber portion 50 is increased to make it easier to receive heat from the engine
10 and to further heat the fuel in the fuel chamber portion 50. This can promote vaporization
of the fuel while the vehicle is traveling.
[0079] The above fuel supply device includes: the engine 10 mounted on the motorcycle 1;
the frame member (main frame 22) of the motorcycle 1 disposed above the engine 10
in the vertical direction (vehicle vertical direction) and extending in the first
direction (vehicle front-rear direction) as viewed from the vertical direction; the
injector 40 that injects fuel to be supplied to the engine 10; the fuel chamber portion
50 connected to the injector 40 to accumulate the fuel to be supplied to the injector
40; and the heater device 60 connected to the fuel chamber portion 50 to heat the
fuel accumulated in the fuel chamber portion 50. The heater device 60 is disposed
to be offset with respect to the main frame 22 in the second direction (vehicle left-right
direction) which is orthogonal to the first direction as viewed from the vertical
direction.
[0080] According to this configuration, since the main frame 22 of the motorcycle 1 is disposed
above the engine 10 and the heater device 60 which is connected to the injector 40
is disposed to be offset in the vehicle width direction (vehicle left-right direction)
which is orthogonal to the longitudinal direction (vehicle front-rear direction) of
the main frame 22 as viewed from the vertical direction, the clearance between the
heater device 60 and the main frame 22 can be easily secured. This improves the degree
of freedom of disposition of the heater device 60 relative to the main frame 22 in
the vertical direction and ensures maintainability of the heater device 60 from above.
[0081] In the above fuel supply device, the heater device 60 and the main frame 22 are disposed
to overlap each other as viewed from the second direction (vehicle left-right direction).
[0082] According to this configuration, the heater device 60 and the main frame 22 are disposed
to overlap each other in the vertical direction, thereby efficiently disposing the
configuration in which the fuel chamber portion 50 and the heater device 60 are connected
to the injector 40.
[0083] In the above fuel supply device, the first direction is the front-rear direction
of the motorcycle 1, the second direction is the left-right direction of the motorcycle
1, the main frame 22 extends in the front-rear direction along the left-right center
CL of the vehicle body of the motorcycle 1, and the intake passage TA of the engine
10 is disposed to be offset to one side (right side) in the left-right direction relative
to the left-right center CL of the vehicle body.
[0084] According to this configuration, the intake passage TA of the engine 10 is disposed
to be offset to one side in the left-right direction, which facilitates the disposition
of the injector 40 and heater device 60 provided in the intake passage TA to one side
in the left-right direction and facilitates the disposition of the heater device 60
offset to the main frame 22.
[0085] The present invention is not limited to the above embodiment. For example, the fuel
supply device of the present embodiment may be applied to a saddle-riding vehicle
other than a motorcycle.
[0086] The above-mentioned saddle-riding vehicle includes all vehicles in which the driver
straddles the vehicle body, and includes not only motorcycles (including motorized
bicycles and scooter-type vehicles) but also three-wheeled (including vehicles with
two front wheels and one rear wheel in addition to one front wheel and two rear wheels)
or four-wheeled (such as all-terrain vehicles) vehicles. The system may be applied
to a HEV (Hybrid Electric Vehicle) and the like that include an electric motor as
a prime mover. The system may be applied to vehicles other than saddle-riding vehicles
(e.g., passenger cars, buses, trucks, etc.). That is, the vehicle of the embodiment
is a flexible fuel motorcycle (FFM), but it may also be a four-wheeled vehicle (flexible
fuel vehicle (FFV)).
Although the fuel supply device of the embodiment is applied to a vehicle, the invention
is not limited to application to vehicles, but may also be applied to various types
of transportation equipment such as aircraft and ships, as well as various vehicles
and moving vehicles such as construction machinery and industrial machinery. Furthermore,
the invention can be widely applied to equipment other than vehicles, such as hand-pushed
lawn mowers and sweepers, as long as they are equipped with a fuel supply device.
[0087] The configuration in the above embodiment is an example of the invention, and various
changes are possible without departing from the gist of the invention, such as replacing
the component elements of the embodiment with well-known components.
EXPLANATION OF REFERENCES
[0088]
1 Motorcycle (Equipment, Movable body, Saddle-riding vehicle)
10 Engine (Internal combustion engine)
22 Main frame (Frame member)
32 Intake passage part
33 Throttle body
33c Bore center axis line
33d Butterfly valve
33d1 Rotation center axis line
33v Orthogonal direction
36 Intake pipe member (Intake passage forming portion)
40 Injector (Fuel injection valve)
50 Fuel chamber portion
52 Outer peripheral wall (Outer wall)
55 Rib
60 Heater device
61 Main body portion
62 Heater portion
C1 First center axis line
C2 Second center axis line
CL Left-right center of vehicle body
T3 Chamber room (Internal space)
TA Intake passage