CROSS REFERENCE TO RELATED APPLICATIONS
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
REFERENCE TO APPENDIX
BACKGROUND OF THE INVENTION
[0004] Field of the Invention. The present disclosure relates generally to heat exchanger
systems and more specifically relates to refrigerant-based heat exchanger systems
used in cold environments.
Description of the Related Art.
[0005] Some cooling applications utilize split systems, such as where a refrigerant-based
cooling system is used to cool a water-based cooling system. In such systems, undesired
heat is typically extracted by the water-based cooling system and then exchanged to
the refrigerant-based cooling system, where it is typically discharged into the environment.
The heat exchangers between these systems may therefore have both refrigerant and
water flowing through them.
[0006] A problem arises where portions of the refrigerant-based cooling system are located
in especially cold environments. In this case, the refrigerant entering the heat exchanger,
between the water-based cooling system and the refrigerant-based cooling system, can
be so cold as to cause the water therein to freeze, causing damage to the heat exchanger
and incurring expensive repair and clean-up costs.
BRIEF SUMMARY OF THE INVENTION
[0007] Applicants have created new and useful devices, systems and methods for heat exchanger
freeze protection.
[0008] In at least one embodiment, a method for preventing freezing in a heat exchanger
can include passing a first cooling fluid and a second cooling fluid through the heat
exchanger, monitoring a monitored temperature and/or monitored pressure of the second
cooling fluid entering the heat exchanger, opening a valve, when the monitored temperature
is below a trigger temperature and/or the temperature of the second cooling fluid
at a trigger pressure, closing the valve when a condition is met, and/or any combination
thereof. In at least one embodiment, the first cooling fluid can have a first freezing
temperature and the second cooling fluid can have a second, lower freezing temperature.
In at least one embodiment, opening the valve can raise the monitored temperature
and/or monitored pressure of the second cooling fluid entering the heat exchanger.
For example, in at least one embodiment, opening the valve can cause the second cooling
fluid, in gaseous phase, to mix with the second cooling fluid, in liquid phase, upstream
of the heat exchanger.
[0009] In at least one embodiment, the condition can include a predetermined time, a predetermined
temperature, a predetermined pressure, or any combination thereof. For example, in
at least one embodiment, the valve is closed once the predetermined time has elapsed
following any combination of the valve opening, and/or the monitored temperature and/or
pressure of the second cooling fluid entering the heat exchanger rises to the predetermined
temperature and/or the predetermined pressure. In at least one embodiment, the predetermined
temperature and/or refrigerant temperature at the predetermined pressure can be higher
than the trigger temperature, the refrigerant temperature at the trigger pressure,
the first freezing temperature, or any combination thereof. In at least one embodiment,
the first cooling fluid can include water and/or the second cooling fluid can include
a two-phase refrigerant. In at least one embodiment, the trigger temperature and/or
refrigerant temperature at the trigger pressure can be above a point at which the
first cooling fluid would freeze as it moves into the heat exchanger.
[0010] In at least one embodiment, a method for preventing freezing in an evaporator can
include passing a first cooling fluid through a liquid to air heat exchanger to remove
heat from a space, passing the first cooling fluid through an evaporator, passing
a second cooling fluid through the evaporator, monitoring a monitored temperature
and/or monitored pressure of the second cooling fluid entering the evaporator, opening
a valve, when the monitored temperature and/or monitored pressure is below a trigger
temperature and/or trigger pressure, closing the valve, when a condition is met, and/or
any combination thereof. In at least one embodiment, passing the second cooling fluid
through the evaporator can cool the first cooling fluid as at least a portion of the
second cooling fluid changes from liquid phase to gaseous phase. In at least one embodiment,
the first cooling fluid can have a first freezing temperature and the second cooling
fluid can have a second, lower freezing temperature.
[0011] In at least one embodiment, opening the valve can raise the monitored temperature
and/or the monitored pressure of the second cooling fluid entering the evaporator.
For example, in at least one embodiment, opening the valve can cause the second cooling
fluid, at an elevated temperature and/or an elevated pressure, to mix with the second
cooling fluid, at a lower temperature and/or lower pressure, upstream of the evaporator,
thereby raising the monitored temperature and/or monitored pressure of the second
cooling fluid entering the evaporator. In at least one embodiment, the method can
include raising the temperature of at least a portion of the second cooling fluid
to the elevated temperature.
[0012] In at least one embodiment, the condition can include a predetermined time, a predetermined
temperature, a predetermined pressure, or any combination thereof. For example, in
at least one embodiment, the valve is closed once the predetermined time has elapsed
following any combination of the valve opening and/or the monitored temperature and/or
monitored pressure of the second cooling fluid entering the evaporator rises to the
predetermined temperature and/or the predetermined pressure. In at least one embodiment,
the predetermined temperature and/or refrigerant temperature at the predetermined
pressure can be higher than the trigger temperature, refrigerant temperature at the
trigger pressure, the first freezing temperature, or any combination thereof. In at
least one embodiment, the first cooling fluid can include water and/or the second
cooling fluid can include a two-phase refrigerant. In at least one embodiment, the
trigger temperature and/or refrigerant temperature at the trigger pressure can be
above a point at which the first cooling fluid would freeze as it moves into the evaporator.
[0013] In at least one embodiment, a method for preventing freezing in an evaporator can
include passing water through a liquid to air heat exchanger to remove heat from a
space, passing the water through an evaporator, passing a two-phase refrigerant through
the evaporator, passing the refrigerant through a pump, when a first condition is
met, passing the refrigerant through a compressor, when the first condition is not
met and a space temperature, of the space, is above a setpoint, monitoring a monitored
temperature and/or monitored pressure of the refrigerant entering the evaporator,
opening a valve, when the monitored temperature and/or monitored pressure is below
a trigger temperature and/or trigger pressure, closing the valve, when a second condition
is met, and/or any combination thereof. In at least one embodiment, the liquid to
air heat exchanger can be located within the space. In at least one embodiment, passing
the two-phase refrigerant through the evaporator can cool the water as at least a
portion of the refrigerant changes from liquid phase to gaseous phase. In at least
one embodiment, the refrigerant can have a refrigerant freezing temperature below
a water freezing temperature of the water.
[0014] In at least one embodiment, passing the refrigerant through the pump and/or the compressor
can increase a refrigerant temperature and/or refrigerant pressure to an elevated
temperature and/or elevated pressure. In at least one embodiment, opening the valve
can raise the monitored temperature and/or the monitored pressure of the refrigerant
entering the evaporator. For example, in at least one embodiment, opening the valve
can cause the refrigerant, at the elevated temperature and/or elevated pressure, to
mix with the refrigerant upstream of the evaporator, thereby raising the monitored
temperature and/or monitored pressure of the refrigerant entering the evaporator.
[0015] In at least one embodiment, the second condition can include a predetermined time
and/or a predetermined temperature and/or a predetermined pressure. For example, in
at least one embodiment, the valve is closed once the predetermined time has elapsed
following any combination of the valve opening and/or the monitored temperature and/or
the monitored pressure of the refrigerant entering the evaporator rises to the predetermined
temperature and/or the predetermined pressure. In at least one embodiment, the predetermined
temperature and/or refrigerant temperature at the predetermined pressure can be higher
than the trigger temperature, refrigerant temperature at the trigger pressure, the
water freezing temperature, or any combination thereof. In at least one embodiment,
the trigger temperature and/or refrigerant temperature at the trigger pressure can
be above a point at which the water would freeze as it moves into the evaporator.
[0016] In at least one embodiment, the first cooling fluid comprises water and the second
cooling fluid comprises a two-phase refrigerant. In at least one embodiment, the trigger
temperature and/or a second cooling fluid temperature at the trigger pressure can
be above a point at which the first cooling fluid would freeze as it moves into the
heat exchanger. In at least one embodiment, the controller can be configured to open
the valve and thereby cause the second cooling fluid, in gaseous phase, to mix with
the second cooling fluid, in liquid phase, upstream of the heat exchanger. In at least
one embodiment, a condition can include a time, such as a predetermined time, and
the controller can be configured to close the valve once the time has elapsed, such
as following a valve opening.
[0017] In at least one embodiment, a condition can include a temperature and/or pressure,
such as a predetermined temperature and/or predetermined pressure, and a controller
can be configured to close a valve once the monitored temperature and/or monitored
pressure of a cooling fluid, such as a second cooling fluid entering the heat exchanger,
rises to the temperature and/or pressure. In at least one embodiment, a predetermined
temperature and/or predetermined pressure can be higher than a trigger temperature
and/or trigger pressure. In at least one embodiment, a predetermined temperature and/or
a second cooling fluid temperature at a predetermined pressure can be higher than
a first freezing temperature.
[0018] In at least one embodiment, a heat exchanger can include at least one of a liquid
to air heat exchanger and an evaporator. In at least one embodiment, A heat exchanger
can include a liquid to air heat exchanger configured to remove heat from a space.
In at least one embodiment, a heat exchanger can include an evaporator, and a trigger
temperature and/or a second cooling fluid temperature at the trigger pressure can
be above a point at which the first cooling fluid would freeze as it moves into the
evaporator. In at least one embodiment, a heat exchanger can include an evaporator,
and a system can be configured to raise the temperature and/or pressure of at least
a portion of a cooling fluid to an elevated temperature and/or elevated pressure,
and to cause the cooling fluid, at the elevated temperature and/or elevated pressure,
to mix with a cooling fluid, at a lower temperature and/or lower pressure, upstream
of the evaporator, thereby raising the monitored temperature and/or monitored pressure
of the cooling fluid entering the evaporator.
[0019] In at least one embodiment, a heat exchanger can include a liquid to air heat exchanger
and an evaporator, and can be configured to pass water through the liquid to air heat
exchanger to remove heat from a space, the liquid to air heat exchanger being located
within the space. In at least one embodiment, the system can be configured to pass
a two-phase refrigerant through the evaporator, thereby cooling the water as at least
a portion of the refrigerant changes from liquid phase to gaseous phase. In at least
one embodiment, a system can be configured to pass the refrigerant through a pump,
thereby increasing a refrigerant temperature of the refrigerant to an elevated temperature,
when a condition is met. In at least one embodiment, a system can be configured to
pass the refrigerant through a compressor, thereby increasing the refrigerant temperature
of the refrigerant to an elevated temperature, when a condition is met, which can
include when a condition is not met, and/or when a space temperature, of a space,
is above a setpoint.
[0020] In at least one embodiment, a system can be configured to close a valve when a second
condition is met. In at least one embodiment, the second condition can include a time,
such as a predetermined time, and a controller can be configured to close the valve
once the predetermined time has elapsed, such as following the valve opening. In at
least one embodiment, the second condition can include a predetermined temperature
and/or predetermined pressure, and a controller can be configured to close the valve
once the monitored temperature and/or monitored pressure of refrigerant entering an
evaporator rises to the predetermined temperature and/or predetermined pressure. In
at least one embodiment, the second condition can include a predetermined temperature
and/or refrigerant temperature at a predetermined pressure, and a controller can be
configured to close the valve once the predetermined temperature and/or refrigerant
temperature at the predetermined pressure is higher than the water freezing temperature
and the trigger temperature and/or refrigerant temperature at the trigger pressure.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0021]
FIG. 1A is a block diagram of one of many embodiments of a system for preventing freezing
in a heat exchanger according to the disclosure.
FIG. 1B is a block diagram of one of many embodiments of a system for preventing freezing
in a heat exchanger according to the disclosure.
FIG. 2A is a block diagram of select components of one of many embodiments of a system
for preventing freezing in a heat exchanger according to the disclosure.
FIG. 2B is a block diagram of select components of one of many embodiments of a system
for preventing freezing in a heat exchanger according to the disclosure.
FIG. 3 is a flow chart of one of many embodiments of a method for preventing freezing
in a heat exchanger according to the disclosure.
FIG. 4A is a block diagram of one of many embodiments of a system for preventing freezing
in a heat exchanger according to the disclosure.
FIG. 4B is a block diagram of one of many embodiments of a system for preventing freezing
in a heat exchanger according to the disclosure.
FIG. 5A is a block diagram of one of many embodiments of a system for preventing freezing
in a heat exchanger according to the disclosure.
FIG. 5B is a block diagram of one of many embodiments of a system for preventing freezing
in a heat exchanger according to the disclosure.
FIG. 6A is a block diagram of one of many embodiments of a system for preventing freezing
in a heat exchanger according to the disclosure.
FIG. 6B is a block diagram of one of many embodiments of a system for preventing freezing
in a heat exchanger according to the disclosure.
FIG. 7A is a block diagram of one of many embodiments of a system for preventing freezing
in a heat exchanger according to the disclosure.
FIG. 7B is a block diagram of one of many embodiments of a system for preventing freezing
in a heat exchanger according to the disclosure.
DETAILED DESCRIPTION OF THE INVENTION
[0022] The Figures described above and the written description of specific structures and
functions below are not presented to limit the scope of what Applicants have invented
or the scope of the appended claims. Rather, the Figures and written description are
provided to teach any person skilled in the art to make and use the inventions for
which patent protection is sought. Those skilled in the art will appreciate that not
all features of a commercial embodiment of the inventions are described or shown for
the sake of clarity and understanding. Persons of skill in this art will also appreciate
that the development of an actual commercial embodiment incorporating aspects of the
present inventions will require numerous implementation-specific decisions to achieve
the developer's ultimate goal for the commercial embodiment. Such implementation-specific
decisions may include, and likely are not limited to, compliance with systemrelated,
business-related, government-related and other constraints, which may vary by specific
implementation, location and from time to time. While a developer's efforts might
be complex and time-consuming in an absolute sense, such efforts would be, nevertheless,
a routine undertaking for those of skill in this art having benefit of this disclosure.
It must be understood that the inventions disclosed and taught herein are susceptible
to numerous and various modifications and alternative forms.
[0023] The use of a singular term, such as, but not limited to, "a," is not intended as
limiting of the number of items. Also, the use of relational terms, such as, but not
limited to, "top," "bottom," "left," "right," "upper," "lower," "down," "up," "side,"
and the like are used in the written description for clarity in specific reference
to the Figures and are not intended to limit the scope of the inventions or the appended
claims. The terms "including" and "such as" are illustrative and not limitative. The
terms "couple," "coupled," "coupling," "coupler," and like terms are used broadly
herein and can include any method or device for securing, binding, bonding, fastening,
attaching, joining, inserting therein, forming thereon or therein, communicating,
or otherwise associating, for example, mechanically, magnetically, electrically, chemically,
operably, directly or indirectly with intermediate elements, one or more pieces of
members together and can further include without limitation integrally forming one
functional member with another in a unity fashion. The coupling can occur in any direction,
including rotationally. Further, all parts and components of the disclosure that are
capable of being physically embodied inherently include imaginary and real characteristics
regardless of whether such characteristics are expressly described herein, including
but not limited to characteristics such as axes, ends, inner and outer surfaces, interior
spaces, tops, bottoms, sides, boundaries, dimensions (e.g., height, length, width,
thickness), mass, weight, volume and density, among others.
[0024] Process flowcharts discussed herein illustrate the operation of possible implementations
of systems, methods, and computer program products according to various embodiments
of the present invention. In this regard, each block in the flowchart may represent
a module, segment, or portion of code, which comprises one or more executable instructions
for implementing the specified logical function(s). It should also be noted that,
in some alternative implementations, the functions noted in the blocks might occur
out of the order depicted in the figures. For example, blocks shown in succession
may, in fact, be executed substantially concurrently. It will also be noted that each
block of a flowchart illustration can be implemented by special purpose hardware-based
systems that perform the specified functions or acts, or combinations of special purpose
hardware and computer instructions.
[0025] Applicants have created new and useful devices, systems and methods for heat exchanger
freeze protection.
[0026] FIG. 1A is a block diagram of one of many embodiments of a system for preventing
freezing in a heat exchanger according to the disclosure. FIG. 1B is a block diagram
of one of many embodiments of a system for preventing freezing in a heat exchanger
according to the disclosure. FIG. 2A is a block diagram of select components of one
of many embodiments of a system for preventing freezing in a heat exchanger according
to the disclosure. FIG. 2B is a block diagram of select components of one of many
embodiments of a system for preventing freezing in a heat exchanger according to the
disclosure. FIG. 3 is a flow chart of one of many embodiments of a method for preventing
freezing in a heat exchanger according to the disclosure. FIG. 4A is a block diagram
of one of many embodiments of a system for preventing freezing in a heat exchanger
according to the disclosure. FIG. 4B is a block diagram of one of many embodiments
of a system for preventing freezing in a heat exchanger according to the disclosure.
FIG. 5A is a block diagram of one of many embodiments of a system for preventing freezing
in a heat exchanger according to the disclosure. FIG. 5B is a block diagram of one
of many embodiments of a system for preventing freezing in a heat exchanger according
to the disclosure. FIG. 6A is a block diagram of one of many embodiments of a system
for preventing freezing in a heat exchanger according to the disclosure. FIG. 6B is
a block diagram of one of many embodiments of a system for preventing freezing in
a heat exchanger according to the disclosure. FIG. 7A is a block diagram of one of
many embodiments of a system for preventing freezing in a heat exchanger according
to the disclosure. FIG. 7B is a block diagram of one of many embodiments of a system
for preventing freezing in a heat exchanger according to the disclosure. FIGS. 1-7B
are described in conjunction with one another.
[0027] In at least one embodiment, a system 100 according to the disclosure can be used
to cool a space 110, such as a computer enclosure, server room, building, or any combination
thereof. In at least one embodiment, the system 100 includes one or more first heat
exchanger(s) 120. In at least one embodiment, the first heat exchanger 120 can be
located within the space 110. In at least one embodiment, the first heat exchanger
120 can be or include a fluid to air heat exchanger, a fluid to fluid heat exchanger,
an evaporator, a condenser, a fluid cooled cold plate, or any combination thereof.
[0028] In at least one embodiment, a first cooling fluid 122 can be used to extract heat
from the first heat exchanger 120. In at least one embodiment, the first cooling fluid
122 can be or include air, water, a water mixture, a refrigerant, another liquid,
or any combination thereof. In at least one embodiment, the first cooling fluid 122
can be cooled as it flows through one or more second heat exchanger(s) 130. In at
least one embodiment, the second heat exchanger 130 can be located within the space
110, or external thereto. In at least one embodiment, the second heat exchanger 130
can be or include a fluid to air heat exchanger, a fluid to fluid heat exchanger,
an evaporator, a condenser, a fluid cooled cold plate, or any combination thereof.
In at least one embodiment, a second cooling fluid 132 can be used to extract heat
from the second heat exchanger 130, and thereby cool the first cooling fluid 122.
In at least one embodiment, the second cooling fluid 132 can be or include water,
a water mixture, a refrigerant, another liquid, or any combination thereof.
[0029] In at least one embodiment, the second cooling fluid 132 can be pumped through the
second heat exchanger 130 using a pump 140 and/or a compressor 150. In at least one
embodiment, the second cooling fluid 132 can be cooled as it flows through one or
more third heat exchanger(s) 160. In at least one embodiment, the third heat exchanger
160 can be located within the space 110, or external thereto. In at least one embodiment,
the third heat exchanger 160 can include a fluid to air heat exchanger, a fluid to
fluid heat exchanger, an evaporator, a condenser, a fluid cooled cold plate, or any
combination thereof. In at least one embodiment, air and/or another cooling fluid
can be used to extract heat from the third heat exchanger 160, and thereby cool the
second cooling fluid 132.
[0030] In at least one embodiment, the cooling fluids 122, 132 can have different freezing
temperatures. In at least one embodiment, the cooling fluids 122, 132 can be different
refrigerants, such R410A, R134A, or another refrigerant. In at least one embodiment,
the first cooling fluid 122 can be water and the second cooling fluid 132 can be a
water/glycol mixture, or a refrigerant, such that the second cooling fluid 132 can
have a much lower freezing temperature compared to the water of the first cooling
fluid 122. In at least one embodiment, the first cooling fluid 122 can be a refrigerant
and the second cooling fluid 132 can be a different refrigerant, such that the second
cooling fluid 132 can have a much lower freezing temperature compared to that of the
first cooling fluid 122. In certain situations, such as on startup of the system 100
in colder environments, the second cooling fluid 132 can be so cold so as to cause
the first cooling fluid 122, such as water, to freeze in the second heat exchanger
130.
[0031] In at least one embodiment, a valve 170 can be plumbed between the second heat exchanger
130 and the discharge of the pump 140 and/or the compressor 150. In at least one embodiment,
the valve 170 can be plumbed between the second heat exchanger 130 and the third heat
exchanger 160. In at least one embodiment, a valve 170 can be plumbed between the
second heat exchanger 130, the third heat exchanger 160 and/or the discharge of the
pump 140, and the discharge of the compressor 150. In at least one embodiment, the
valve 170 can be connected to plumbing upstream of the second heat exchanger 130.
In at least one embodiment, the valve 170 can be connected to plumbing downstream
of the third heat exchanger 160. In at least one embodiment, the valve 170 can be
connected to plumbing downstream of the discharge of the pump 140 and/or the compressor
150.
[0032] In at least one embodiment, the valve 170 can be a simple on/off valve. In at least
one embodiment, the valve 170 can be a mixing valve. For example, in at least one
embodiment, the valve 170 can selectively mix the second cooling fluid 132 coming
from the third heat exchanger 160 and/or external to the space 110 with the second
cooling fluid 132 coming from the discharge of the compressor 150 and/or internal
to the space 110, without exiting the space 110 and/or passing through the third heat
exchanger 160. In at least one embodiment, the valve 170 can be a three-way valve.
In at least one embodiment, the valve 170 can be a diverter valve. For example, in
at least one embodiment, the valve 170 can selectively allow the second cooling fluid
132 coming from the discharge of the compressor 150 and/or internal to the space 110,
without exiting the space 110 and/or passing through the third heat exchanger 160.
In at least one embodiment, the valve 170 can selectively allow the second cooling
fluid 132 coming from the third heat exchanger 160 and/or external to the space 110
to flow into the second heat exchanger 130.
[0033] In at least one embodiment, the valve 170 can be controlled by a controller 180 based
on the temperature or pressure of the second cooling fluid 132 entering the second
heat exchanger 130. In at least one embodiment, the controller 180 can obtain the
temperature or pressure of the second cooling fluid 132 entering the second heat exchanger
130 using a sensor 190 thermally coupled to, or otherwise connected to, plumbing upstream
of the second heat exchanger 130. In at least one embodiment, the valve 170 can be
controlled by the sensor 190.
[0034] In at least one embodiment, the third heat exchanger 160 comprises a condenser located
outside of the space 110. In at least one embodiment, the second heat exchanger 130,
the compressor 150, and the valve 170 are located within an enclosure 112, within
the space 110, with the first heat exchanger 120 being located within the space 110
but outside the enclosure 112, and the pump 140 and third heat exchanger 160 located
outside of the space 110. In at least one embodiment, the system 100 includes multiple
first heat exchanger(s) 120 being located within the space 110 but outside the enclosure
112, with those first heat exchanger(s) 120 being plumbed to the second heat exchanger
130, within the enclosure. Of course, in some embodiments, additional, or fewer components,
may be located within the enclosure 112, within the space 110, or external to the
space 110. For example, in at least one embodiment, the system 100 includes one or
more intermediate heat exchangers, such as multiple second heat exchanger(s) 130,
130a and/or multiple third heat exchanger(s) 160, 160a.
[0035] In at least one embodiment, the system 100 includes fewer heat exchangers and may
include one or more first heat exchanger(s) 120 or one or more second heat exchanger(s)
130, but not both first and second heat exchanger(s) 120, 130 as described herein.
In at least one embodiment, the system 100 includes fewer heat exchangers and may
include one or more first heat exchanger(s) 120 and one or more second heat exchanger(s)
130, but not the third heat exchanger 160 as described herein.
[0036] In at least one embodiment, a method 200 for preventing (i.e., at least partially
resisting) freezing in a heat exchanger can include passing a first cooling fluid
122 through a first heat exchanger 120 and a second heat exchanger 130, as shown in
step 202. In at least one embodiment, the method 200 can include passing a second
cooling fluid 132 through the second heat exchanger 130 and a third heat exchanger
160, as shown in step 204. In at least one embodiment, the method 200 can include
passing the second cooling fluid 132 through a pump 140 and/or a compressor 150, as
shown in step 206. In at least one embodiment, the method 200 can include monitoring
a temperature and/or pressure of the second cooling fluid 132 upstream of the second
heat exchanger 130, as shown in step 208. In at least one embodiment, the method 200
can include opening a valve 170 when the second cooling fluid 132 upstream of the
second heat exchanger 130 is below a trigger temperature and/or trigger pressure,
as shown in step 210. In at least one embodiment, the method 200 can include heating
the second cooling fluid 132 upstream of the second heat exchanger 130 as discussed
herein, as shown in step 212. In at least one embodiment, the method 200 can include
closing the valve 170 when a condition, such as a time, temperature, pressure, or
any combination thereof, is met, as shown in step 214.
[0037] In at least one embodiment, a method 200 for preventing freezing in a heat exchanger
can include passing a first cooling fluid 122 and a second cooling fluid 132 through
the heat exchanger 130, monitoring a monitored temperature and/or monitored pressure
of the second cooling fluid 132 entering the heat exchanger 130, opening a valve 170,
when the monitored temperature and/or monitored pressure is below a trigger temperature
and/or trigger pressure, closing the valve 170 when a condition is met, and/or any
combination thereof. In at least one embodiment, the first cooling fluid 122 can have
a first freezing temperature and the second cooling fluid can have a second, lower
freezing temperature. In at least one embodiment, opening the valve 170 can raise
the monitored temperature and/or monitored pressure of the second cooling fluid 132
entering the heat exchanger 130. For example, in at least one embodiment, opening
the valve 170 can cause the second cooling fluid, in gaseous phase, to mix with the
second cooling fluid, in liquid phase, upstream of the heat exchanger 130.
[0038] In at least one embodiment, the condition can include a predetermined time, a predetermined
temperature, a predetermined pressure, or any combination thereof. For example, in
at least one embodiment, the valve 170 is closed once the predetermined time has elapsed
following any combination of the valve 170 opening and/or the monitored temperature
and/or the monitored pressure of the second cooling fluid 132 entering the heat exchanger
130 rises to the predetermined temperature and/or predetermined pressure. In at least
one embodiment, the predetermined temperature and/or refrigerant temperature at the
predetermined pressure can be higher than the trigger temperature and/or refrigerant
temperature at the trigger pressure and/or the first freezing temperature. In at least
one embodiment, the first cooling fluid 122 can include water and/or the second cooling
fluid 132 can include a two-phase refrigerant. In at least one embodiment, the trigger
temperature and/or refrigerant temperature at the predetermined pressure can be above
a point at which the first cooling fluid 122 would freeze as it moves into the heat
exchanger 130, which can be different than the first freezing temperature. For example,
a river typically does not freeze at 32 degrees, while it is moving, but will still
freeze at a lower temperature. In at least one embodiment, the first cooling fluid
122 would freeze at one temperature, if stationary, but another, lower temperature
while moving.
[0039] In at least one embodiment, a method 200 for preventing freezing in an evaporator
can include passing a first cooling fluid 122 through a liquid to air heat exchanger
120 to remove heat from a space 110, passing the first cooling fluid 122 through an
evaporator 130, passing a second cooling fluid 132 through the evaporator 130, monitoring
a monitored temperature and/or monitored pressure of the second cooling fluid 132
entering the evaporator 130, opening a valve 170, when the monitored temperature and/or
monitored pressure is below a trigger temperature and/or trigger pressure, closing
the valve 170, when a condition is met, and/or any combination thereof. In at least
one embodiment, passing the second cooling fluid 132 through the evaporator 130 can
cool the first cooling fluid 122 as at least a portion of the second cooling fluid
132 changes from liquid phase to gaseous phase. In at least one embodiment, the first
cooling fluid 122 can have a first freezing temperature and the second cooling fluid
can have a second, lower freezing temperature.
[0040] In at least one embodiment, opening the valve 170 can raise the monitored temperature
and/or monitored pressure of the second cooling fluid 132 entering the evaporator
130. For example, in at least one embodiment, opening the valve 170 can cause the
second cooling fluid 132, at an elevated temperature and/or elevated pressure (such
as coming from a pump 140, compressor 150, or other heating element), to mix with
the second cooling fluid 132, at a lower temperature and/or lower pressure (such as
coming from a condenser 160 or outside the space 110), upstream of the evaporator
130, thereby raising the monitored temperature and/or monitored pressure of the second
cooling fluid 132 entering the evaporator 130. In at least one embodiment, the method
200 can include raising the temperature and/or pressure of at least a portion of the
second cooling fluid 132 to the elevated temperature and/or elevated pressure. Heating
the second cooling fluid 132 can be accomplished in a number of ways, including through
a pump 140 and/or a compressor - both of which can be used to increase the pressure
and/or temperature of the second cooling fluid 132. Heating the second cooling fluid
132 can also be accomplished utilizing a simple heating element.
[0041] In at least one embodiment, the condition can include a predetermined time, a predetermined
temperature, a predetermined pressure, or any combination thereof. For example, in
at least one embodiment, the valve 170 is closed once the predetermined time has elapsed
following any combination of the valve 170 opening and/or the monitored temperature
and/or monitored pressure of the second cooling fluid 132 entering the evaporator
130 rises to the predetermined temperature and/or predetermined pressure. In at least
one embodiment, the predetermined temperature and/or refrigerant temperature at the
predetermined pressure can be higher than the trigger temperature and/or refrigerant
temperature at the trigger pressure and/or the first freezing temperature. In at least
one embodiment, the first cooling fluid 122 can include water and/or the second cooling
fluid 132 can include a two-phase refrigerant. In at least one embodiment, the trigger
temperature and/or refrigerant temperature at the trigger pressure can be above a
point at which the first cooling fluid 122 would freeze as it moves into the evaporator.
[0042] In at least one embodiment, a method 200 for preventing freezing in an evaporator
can include passing a cooling fluid 122, such as water, through a liquid to air heat
exchanger 120 to remove heat from a space 110, passing the water through an evaporator
130, passing a cooling fluid 132, such as a two-phase refrigerant, through the evaporator
130, passing the refrigerant through a pump 140, when a first condition is met, passing
the refrigerant through a compressor 150, when the first condition is not met and
a space temperature, of the space 110, is above a setpoint, monitoring a monitored
temperature and/or monitored pressure of the refrigerant entering the evaporator 130,
opening a valve 170, when the monitored temperature and/or monitored pressure is below
a trigger temperature and/or trigger pressure, closing the valve 170, when a second
condition is met, and/or any combination thereof. In at least one embodiment, the
liquid to air heat exchanger 120 can be located within the space 110. In at least
one embodiment, passing the two-phase refrigerant through the evaporator 130 can cool
the water as at least a portion of the refrigerant changes from liquid phase to gaseous
phase. In at least one embodiment, the refrigerant can have a refrigerant freezing
temperature below a water freezing temperature of the water. In at least one embodiment,
the first condition includes a low outside temperature, a low space temperature, another
criteria (such as those used to decide to switch to a pumped refrigerant process),
or any combination thereof
[0043] In at least one embodiment, passing the refrigerant through the pump 140 and/or the
compressor 150 can increase a refrigerant temperature and/or refrigerant pressure
to an elevated temperature and/or elevated pressure. In at least one embodiment, opening
the valve 170 can raise the monitored temperature and/or monitored pressure of the
refrigerant entering the evaporator 130. For example, in at least one embodiment,
opening the valve 170 can cause the refrigerant, at the elevated temperature and/or
elevated pressure, to mix with the refrigerant upstream of the evaporator 130, thereby
raising the monitored temperature and/or monitored pressure of the refrigerant entering
the evaporator 130.
[0044] In at least one embodiment, the second condition can include a predetermined time,
a predetermined temperature, a predetermined pressure, or any combination thereof.
For example, in at least one embodiment, the valve 170 is closed once the predetermined
time has elapsed following any combination of the valve 170 opening and/or the monitored
temperature and/or the monitored pressure of the refrigerant entering the evaporator
130 rises to the predetermined temperature and/or predetermined pressure. In at least
one embodiment, the predetermined temperature and/or refrigerant temperature at the
predetermined pressure can be higher than the trigger temperature, refrigerant temperature
at the trigger pressure, the water freezing temperature, or any combination thereof.
In at least one embodiment, the trigger temperature and/or refrigerant temperature
at the trigger pressure can be above a point at which the water would freeze as it
moves into the evaporator 130.
[0045] In at least one embodiment, a predetermined time can be or include thirty seconds,
one minute, two minutes, four minutes, or another time(s) (whether less than or greater
than any of the foregoing examples) required or desired for accomplishing the goals
of the disclosure in accordance with an implementation of the disclosure, separately
or in combination. A second condition can include a combination of a predetermined
time, a predetermined temperature, and/or a predetermined pressure. For example, in
at least one embodiment, the valve 170 is closed once the predetermined temperature
and/or predetermined pressure has been attained for the predetermined time.
[0046] In at least one embodiment, a method for preventing freezing in a heat exchanger
can include passing a first cooling fluid and a second cooling fluid through the heat
exchanger, monitoring a monitored temperature and/or monitored pressure of the second
cooling fluid entering the heat exchanger, opening a valve, when the monitored temperature
and/or monitored pressure is below a trigger temperature and/or trigger pressure,
closing the valve when a condition is met, and/or any combination thereof. In at least
one embodiment, the first cooling fluid can have a first freezing temperature and
the second cooling fluid can have a second, lower freezing temperature. In at least
one embodiment, opening the valve can raise the monitored temperature and/or monitored
pressure of the second cooling fluid entering the heat exchanger. For example, in
at least one embodiment, opening the valve can cause the second cooling fluid, in
gaseous phase, to mix with the second cooling fluid, in liquid phase, upstream of
the heat exchanger.
[0047] In at least one embodiment, the condition can include a predetermined time, a predetermined
temperature, a predetermined pressure, or any combination thereof. For example, in
at least one embodiment, the valve is closed once the predetermined time has elapsed
following any combination of the valve opening and/or the monitored temperature and/or
the monitored pressure of the second cooling fluid entering the heat exchanger rises
to the predetermined temperature and/or predetermined pressure. In at least one embodiment,
the predetermined temperature and/or refrigerant temperature at the predetermined
pressure can be higher than the trigger temperature, refrigerant temperature at the
trigger pressure, the first freezing temperature, or any combination thereof. In at
least one embodiment, the first cooling fluid can include water and/or the second
cooling fluid can include a two-phase refrigerant. In at least one embodiment, the
trigger temperature and/or refrigerant temperature at the trigger pressure can be
above a point at which the first cooling fluid would freeze as it moves into the heat
exchanger.
[0048] In at least one embodiment, a method for preventing freezing in an evaporator can
include passing a first cooling fluid through a liquid to air heat exchanger to remove
heat from a space, passing the first cooling fluid through an evaporator, passing
a second cooling fluid through the evaporator, monitoring a monitored temperature
and/or monitored pressure of the second cooling fluid entering the evaporator, opening
a valve, when the monitored temperature and/or monitored pressure is below a trigger
temperature and/or trigger pressure, closing the valve, when a condition is met, and/or
any combination thereof. In at least one embodiment, passing the second cooling fluid
through the evaporator can cool the first cooling fluid as at least a portion of the
second cooling fluid changes from liquid phase to gaseous phase. In at least one embodiment,
the first cooling fluid can have a first freezing temperature and the second cooling
fluid can have a second, lower freezing temperature.
[0049] In at least one embodiment, opening the valve can raise the monitored temperature
and/or monitored pressure of the second cooling fluid entering the evaporator. For
example, in at least one embodiment, opening the valve can cause the second cooling
fluid, at an elevated temperature and/or elevated pressure, to mix with the second
cooling fluid, at a lower temperature and/or lower pressure, upstream of the evaporator,
thereby raising the monitored temperature and/or monitored pressure of the second
cooling fluid entering the evaporator. In at least one embodiment, the method can
include raising the temperature of at least a portion of the second cooling fluid
to the elevated temperature.
[0050] In at least one embodiment, the condition can include a predetermined time, a predetermined
temperature, a predetermined pressure, or any combination thereof. For example, in
at least one embodiment, the valve is closed once the predetermined time has elapsed
following any combination of the valve opening and/or the monitored temperature and/or
monitored pressure of the second cooling fluid entering the evaporator rises to the
predetermined temperature and/or predetermined pressure. In at least one embodiment,
the predetermined temperature and/or refrigerant temperature at the predetermined
pressure can be higher than the trigger temperature and/or refrigerant temperature
at the trigger pressure and/or the first freezing temperature. In at least one embodiment,
the first cooling fluid can include water and/or the second cooling fluid can include
a two-phase refrigerant. In at least one embodiment, the trigger temperature and/or
refrigerant temperature at the trigger pressure can be above a point at which the
first cooling fluid would freeze as it moves into the evaporator.
[0051] In at least one embodiment, a method for preventing freezing in an evaporator can
include passing water through a liquid to air heat exchanger to remove heat from a
space, passing the water through an evaporator, passing a two-phase refrigerant through
the evaporator, passing the refrigerant through a pump, when a first condition is
met, passing the refrigerant through a compressor, when the first condition is not
met and a space temperature, of the space, is above a setpoint, monitoring a monitored
temperature and/or monitored pressure of the refrigerant entering the evaporator,
opening a valve, when the monitored temperature and/or monitored pressure is below
a trigger temperature and/or trigger pressure, closing the valve, when a second condition
is met, and/or any combination thereof. In at least one embodiment, the liquid to
air heat exchanger can be located within the space. In at least one embodiment, passing
the two-phase refrigerant through the evaporator can cool the water as at least a
portion of the refrigerant changes from liquid phase to gaseous phase. In at least
one embodiment, the refrigerant can have a refrigerant freezing temperature below
a water freezing temperature of the water.
[0052] In at least one embodiment, passing the refrigerant through the pump and/or the compressor
can increase a refrigerant temperature and/or refrigerant pressure to an elevated
temperature and/or elevated pressure. In at least one embodiment, opening the valve
can raise the monitored temperature and/or monitored pressure of the refrigerant entering
the evaporator. For example, in at least one embodiment, opening the valve can cause
the refrigerant, at the elevated temperature and/or elevated pressure, to mix with
the refrigerant upstream of the evaporator, thereby raising the monitored temperature
and/or monitored pressure of the refrigerant entering the evaporator.
[0053] In at least one embodiment, the second condition can include a predetermined time,
a predetermined temperature, a predetermined pressure, or any combination thereof.
For example, in at least one embodiment, the valve is closed once the predetermined
time has elapsed following any combination of the valve opening and/or the monitored
temperature and/or monitored pressure of the refrigerant entering the evaporator rises
to the predetermined temperature and/or predetermined pressure. In at least one embodiment,
the predetermined temperature and/or refrigerant temperature at the predetermined
pressure can be higher than the trigger temperature and/or refrigerant temperature
at the trigger pressure and/or the water freezing temperature. In at least one embodiment,
the trigger temperature and/or refrigerant temperature at the trigger pressure can
be above a point at which the water would freeze as it moves into the evaporator.
[0054] In at least one embodiment, a system according to the disclosure can include a heat
exchanger configured to have a first cooling fluid and a second cooling fluid passed
there through, the first cooling fluid having a first freezing temperature and the
second cooling fluid having a second freezing temperature, wherein the second freezing
temperature is lower than the first freezing temperature, a temperature sensor and/or
pressure sensor in sensing communication with a fluid path by which the second cooling
fluid enters the heat exchanger, a valve, and a controller. The controller can be
configured to monitor a monitored temperature and/or monitored pressure of the second
cooling fluid entering the heat exchanger, open the valve when the monitored temperature
and/or monitored pressure is below a trigger temperature and/or trigger pressure,
thereby raising the monitored temperature and/or monitored pressure of the second
cooling fluid entering the heat exchanger, and close the valve when one or more conditions
are met. In at least one embodiment, the controller can be or include a plurality
of controllers. In at least one embodiment, the controller can be configured to perform
any one or more of the method steps disclosed herein, at any time(s) and in any order(s)
required or desired for an implementation of the disclosure. In at least one embodiment,
a system can include a nontransitory, computer-readable media having instructions
stored thereon that, when executed by a processor, cause the processor to perform
any one or more of the method steps disclosed herein, at any time(s) and in any order(s)
required or desired for an implementation of the disclosure.
[0055] In at least one embodiment, the first cooling fluid comprises water and the second
cooling fluid comprises a two-phase refrigerant. In at least one embodiment, the trigger
temperature and/or a second cooling fluid temperature at the trigger pressure can
be above a point at which the first cooling fluid would freeze as it moves into the
heat exchanger. In at least one embodiment, the controller can be configured to open
the valve and thereby cause the second cooling fluid, in gaseous phase, to mix with
the second cooling fluid, in liquid phase, upstream of the heat exchanger. In at least
one embodiment, a condition can include a time, such as a predetermined time, and
the controller can be configured to close the valve once the time has elapsed, such
as following a valve opening.
[0056] In at least one embodiment, a condition can include a temperature and/or pressure,
such as a predetermined temperature and/or predetermined pressure, and a controller
can be configured to close a valve once the monitored temperature and/or monitored
pressure of a cooling fluid, such as a second cooling fluid entering the heat exchanger,
rises to the temperature and/or pressure. In at least one embodiment, a predetermined
temperature and/or predetermined pressure can be higher than a trigger temperature
and/or trigger pressure. In at least one embodiment, a predetermined temperature and/or
a second cooling fluid temperature at a predetermined pressure can be higher than
a first freezing temperature.
[0057] In at least one embodiment, a heat exchanger can include at least one of a liquid
to air heat exchanger and an evaporator. In at least one embodiment, A heat exchanger
can include a liquid to air heat exchanger configured to remove heat from a space.
In at least one embodiment, a heat exchanger can include an evaporator, and a trigger
temperature and/or a second cooling fluid temperature at the trigger pressure can
be above a point at which the first cooling fluid would freeze as it moves into the
evaporator. In at least one embodiment, a heat exchanger can include an evaporator,
and a system can be configured to raise the temperature and/or pressure of at least
a portion of a cooling fluid to an elevated temperature and/or elevated pressure,
and to cause the cooling fluid, at the elevated temperature and/or elevated pressure,
to mix with a cooling fluid, at a lower temperature and/or lower pressure, upstream
of the evaporator, thereby raising the monitored temperature and/or monitored pressure
of the cooling fluid entering the evaporator.
[0058] In at least one embodiment, a heat exchanger can include a liquid to air heat exchanger
and an evaporator, and can be configured to pass water through the liquid to air heat
exchanger to remove heat from a space, the liquid to air heat exchanger being located
within the space. In at least one embodiment, the system can be configured to pass
a two-phase refrigerant through the evaporator, thereby cooling the water as at least
a portion of the refrigerant changes from liquid phase to gaseous phase. In at least
one embodiment, a system can be configured to pass the refrigerant through a pump,
thereby increasing a refrigerant temperature of the refrigerant to an elevated temperature,
when a condition is met. In at least one embodiment, a system can be configured to
pass the refrigerant through a compressor, thereby increasing the refrigerant temperature
of the refrigerant to an elevated temperature, when a condition is met, which can
include when a condition is not met, and/or when a space temperature, of a space,
is above a setpoint.
[0059] In at least one embodiment, a system can be configured to close a valve when a second
condition is met. In at least one embodiment, the second condition can include a time,
such as a predetermined time, and a controller can be configured to close the valve
once the predetermined time has elapsed, such as following the valve opening. In at
least one embodiment, the second condition can include a predetermined temperature
and/or predetermined pressure, and a controller can be configured to close the valve
once the monitored temperature and/or monitored pressure of refrigerant entering an
evaporator rises to the predetermined temperature and/or predetermined pressure. In
at least one embodiment, the second condition can include a predetermined temperature
and/or refrigerant temperature at a predetermined pressure, and a controller can be
configured to close the valve once the predetermined temperature and/or refrigerant
temperature at the predetermined pressure is higher than the water freezing temperature
and the trigger temperature and/or refrigerant temperature at the trigger pressure.
[0060] While the present disclosure refers to exemplary embodiments of systems and methods
for preventing freezing in a heat exchanger, it should be understood that embodiments
of the disclosure are not limited to freeze prevention. Rather, the teachings of the
present disclosure can be applied for other types of critical temperature limit control
as well, such as for condensation prevention, whether separately or in combination.
For example, in at least one embodiment, systems and methods of the present disclosure
can be configured for preventing or otherwise controlling condensation in and/or about
a heat exchanger, such as within a server and/or as part of a direct liquid cooling
implementation. In such an embodiment, which is but one of many, a system can, but
need not, include a dewpoint control or one or more components configured for controlling
or monitoring dewpoint in or about a heat exchanger or heat exchange system. In other
words, by controlling the temperature and/or change in temperature of a cooling fluid
of a heat exchanger, as discussed above, in at least one embodiment, systems and methods
of the present disclosure can be configured to control and/or prevent not only freezing
but condensation as well. Such control can be applied, for example, to air-to-air
heat exchangers, air-to-liquid heat exchangers, liquid-to-liquid heat exchangers,
and/or cold plates, such as air-to-cold plate and liquid-to-cold plate heat exchange
systems.
[0061] Other and further embodiments utilizing one or more aspects of the disclosure can
be devised without departing from the spirit of Applicants' disclosure. For example,
the devices, systems and methods can be implemented for numerous different types and
sizes in numerous different industries. Further, the various methods and embodiments
of the devices, systems and methods can be included in combination with each other
to produce variations of the disclosed methods and embodiments. Discussion of singular
elements can include plural elements and vice-versa. The order of steps can occur
in a variety of sequences unless otherwise specifically limited. The various steps
described herein can be combined with other steps, interlineated with the stated steps,
and/or split into multiple steps. Similarly, elements have been described functionally
and can be embodied as separate components or can be combined into components having
multiple functions.
[0062] The inventions have been described in the context of preferred and other embodiments
and not every embodiment of the inventions has been described. Obvious modifications
and alterations to the described embodiments are available to those of ordinary skill
in the art having the benefits of the present disclosure. The disclosed and undisclosed
embodiments are not intended to limit or restrict the scope or applicability of the
inventions conceived of by the Applicants, but rather, in conformity with the patent
laws, Applicants intend to fully protect all such modifications and improvements that
come within the scope or range of equivalents of the following claims.
[0063] Below follow a list of numbered items. These items may be combined with any other
features described herein in any combination beyond those expressly stated below:
- 1. A method for preventing freezing in a heat exchanger, the method comprising the
steps of:
passing a first cooling fluid and a second cooling fluid through a heat exchanger,
the first cooling fluid having a first freezing temperature and the second cooling
fluid having a second freezing temperature, wherein the second freezing temperature
is lower than the first freezing temperature;
monitoring a monitored temperature and/or monitored pressure of the second cooling
fluid entering the heat exchanger;
opening a valve when the monitored temperature and/or monitored pressure is below
a trigger temperature and/or trigger pressure, thereby raising the monitored temperature
and/or monitored pressure of the second cooling fluid entering the heat exchanger;
and
closing the valve when a condition is met.
- 2. The method of item 1, wherein the first cooling fluid comprises water and the second
cooling fluid comprises a two-phase refrigerant.
- 3. The method of item 1, wherein the trigger temperature and/or a second cooling fluid
temperature at the trigger pressure is above a point at which the first cooling fluid
would freeze as it moves into the heat exchanger.
- 4. The method of item 1, wherein opening the valve causes the second cooling fluid,
in gaseous phase, to mix with the second cooling fluid, in liquid phase, upstream
of the heat exchanger, thereby raising the monitored temperature and/or monitored
pressure of the second cooling fluid entering the heat exchanger.
- 5. The method of item 1, wherein the condition comprises a predetermined time, such
that the valve is closed once the predetermined time has elapsed following the valve
opening.
- 6. The method of item 1, wherein the condition comprises a predetermined temperature
and/or predetermined pressure, such that the valve is closed once the monitored temperature
and/or monitored pressure of the second cooling fluid entering the heat exchanger
rises to the predetermined temperature and/or predetermined pressure.
- 7. The method of item 6, wherein the predetermined temperature and/or predetermined
pressure is higher than the trigger temperature and/or trigger pressure.
- 8. The method of item 6, wherein the predetermined temperature and/or a second cooling
fluid temperature at the predetermined pressure is higher than the first freezing
temperature.
- 9. A method for preventing freezing in an evaporator, the method comprising the steps
of:
passing a first cooling fluid through a liquid to air heat exchanger to remove heat
from a space, the first cooling fluid having a first freezing temperature;
passing a second cooling fluid through an evaporator, thereby cooling the first cooling
fluid as at least a portion of the second cooling fluid changes from liquid phase
to gaseous phase, the second cooling fluid having a second freezing temperature, wherein
the second freezing temperature is lower than the first freezing temperature;
monitoring a monitored temperature and/or monitored pressure of the second cooling
fluid entering the evaporator;
opening a valve when the monitored temperature and/or monitored pressure is below
a trigger temperature and/or trigger pressure, thereby raising the monitored temperature
and/or monitored pressure of the second cooling fluid entering the evaporator; and
closing the valve when a condition is met.
- 10. The method of item 9, wherein the first cooling fluid comprises water and the
second cooling fluid comprises a two-phase refrigerant.
- 11. The method of item 9, wherein the trigger temperature and/or a second cooling
fluid temperature at the trigger pressure is above a point at which the first cooling
fluid would freeze as it moves into the evaporator.
- 12. The method of item 9, further including raising the temperature and/or pressure
of at least a portion of the second cooling fluid to an elevated temperature and/or
elevated pressure, and wherein opening the valve causes the second cooling fluid,
at the elevated temperature and/or elevated pressure, to mix with the second cooling
fluid, at a lower temperature and/or lower pressure, upstream of the evaporator, thereby
raising the monitored temperature and/or monitored pressure of the second cooling
fluid entering the evaporator.
- 13. The method of item 9, wherein the condition comprises a predetermined time, such
that the valve is closed once the predetermined time has elapsed following the valve
opening.
- 14. The method of item 9, wherein the condition comprises a predetermined temperature
and/or predetermined pressure, such that the valve is closed once the monitored temperature
and/or monitored pressure of the second cooling fluid entering the evaporator rises
to the predetermined temperature and/or predetermined pressure.
- 15. The method of item 14, wherein the predetermined temperature and/or a second cooling
fluid temperature at the predetermined pressure is higher than the trigger temperature
and/or a second cooling fluid temperature at the trigger pressure.
- 16. The method of item 14, wherein the predetermined temperature and/or a second cooling
fluid temperature at the predetermined pressure is higher than the first freezing
temperature.
- 17. A method for preventing freezing in an evaporator, the method comprising the steps
of:
passing water through a liquid to air heat exchanger to remove heat from a space,
the liquid to air heat exchanger located within the space;
passing a two-phase refrigerant through an evaporator, thereby cooling the water as
at least a portion of the refrigerant changes from liquid phase to gaseous phase,
the refrigerant having a refrigerant freezing temperature below a water freezing temperature
of the water;
passing the refrigerant through a pump, thereby increasing a refrigerant temperature
of the refrigerant to an elevated temperature, when a first condition is met;
passing the refrigerant through a compressor, thereby increasing the refrigerant temperature
of the refrigerant to the elevated temperature, when the first condition is not met
and a space temperature, of the space, is above a setpoint;
monitoring a monitored temperature and/or monitored pressure of the refrigerant entering
the evaporator;
opening a valve when the monitored temperature and/or monitored pressure is below
a trigger temperature and/or trigger pressure, thereby raising the monitored temperature
and/or monitored pressure of the second cooling fluid entering the evaporator; and
closing the valve when a second condition is met.
- 18. The method of item 17, wherein opening the valve causes the refrigerant, at the
elevated temperature and/or elevated pressure, to mix with the refrigerant upstream
of the evaporator, thereby raising the monitored temperature and/or the monitored
pressure of the refrigerant entering the evaporator.
- 19. The method of item 17, wherein the second condition comprises a predetermined
time, such that the valve is closed once the predetermined time has elapsed following
the valve opening.
- 20. The method of item 17, wherein the second condition comprises a predetermined
temperature and/or predetermined pressure, such that the valve is closed once the
monitored temperature and/or monitored pressure of the refrigerant entering the evaporator
rises to the predetermined temperature and/or predetermined pressure, and wherein
the predetermined temperature and/or refrigerant temperature at the predetermined
pressure is higher than the water freezing temperature and the trigger temperature
and/or refrigerant temperature at the trigger pressure.
[0064] Below follow a list of numbered aspects. These items may be combined with any other
features described herein in any combination beyond those expressly stated below:
- 1. A method for preventing freezing in a heat exchanger, the method comprising the
steps of:
passing a first cooling fluid and a second cooling fluid through a heat exchanger,
the first cooling fluid having a first freezing temperature and the second cooling
fluid having a second freezing temperature, wherein the second freezing temperature
is lower than the first freezing temperature;
monitoring a monitored temperature and/or monitored pressure of the second cooling
fluid entering the heat exchanger;
opening a valve when the monitored temperature and/or monitored pressure is below
a trigger temperature and/or trigger pressure, thereby raising the monitored temperature
and/or monitored pressure of the second cooling fluid entering the heat exchanger;
and
closing the valve when a condition is met.
- 2. The method of aspect 1, wherein the first cooling fluid comprises water and the
second cooling fluid comprises a two-phase refrigerant.
- 3. The method of aspect 1, wherein the trigger temperature and/or a second cooling
fluid temperature at the trigger pressure is above a point at which the first cooling
fluid would freeze as it moves into the heat exchanger.
- 4. The method of aspect 1, wherein opening the valve causes the second cooling fluid,
in gaseous phase, to mix with the second cooling fluid, in liquid phase, upstream
of the heat exchanger, thereby raising the monitored temperature and/or monitored
pressure of the second cooling fluid entering the heat exchanger.
- 5. The method of aspect 1, wherein the condition comprises a predetermined time, such
that the valve is closed once the predetermined time has elapsed following the valve
opening.
- 6. The method of aspect 1, wherein the condition comprises a predetermined temperature
and/or predetermined pressure, such that the valve is closed once the monitored temperature
and/or monitored pressure of the second cooling fluid entering the heat exchanger
rises to the predetermined temperature and/or predetermined pressure.
- 7. The method of aspect 6, wherein the predetermined temperature and/or predetermined
pressure is higher than the trigger temperature and/or trigger pressure.
- 8. The method of aspect 6, wherein the predetermined temperature and/or a second cooling
fluid temperature at the predetermined pressure is higher than the first freezing
temperature.
- 9. A method for preventing freezing in an evaporator, the method comprising the steps
of:
passing a first cooling fluid through a liquid to air heat exchanger to remove heat
from a space, the first cooling fluid having a first freezing temperature;
passing a second cooling fluid through an evaporator, thereby cooling the first cooling
fluid as at least a portion of the second cooling fluid changes from liquid phase
to gaseous phase, the second cooling fluid having a second freezing temperature, wherein
the second freezing temperature is lower than the first freezing temperature;
monitoring a monitored temperature and/or monitored pressure of the second cooling
fluid entering the evaporator;
opening a valve when the monitored temperature and/or monitored pressure is below
a trigger temperature and/or trigger pressure, thereby raising the monitored temperature
and/or monitored pressure of the second cooling fluid entering the evaporator; and
closing the valve when a condition is met.
- 10. The method of aspect 9, wherein the first cooling fluid comprises water and the
second cooling fluid comprises a two-phase refrigerant.
- 11. The method of aspect 9, wherein the trigger temperature and/or a second cooling
fluid temperature at the trigger pressure is above a point at which the first cooling
fluid would freeze as it moves into the evaporator.
- 12. The method of aspect 9, further including raising the temperature and/or pressure
of at least a portion of the second cooling fluid to an elevated temperature and/or
elevated pressure, and wherein opening the valve causes the second cooling fluid,
at the elevated temperature and/or elevated pressure, to mix with the second cooling
fluid, at a lower temperature and/or lower pressure, upstream of the evaporator, thereby
raising the monitored temperature and/or monitored pressure of the second cooling
fluid entering the evaporator.
- 13. The method of aspect 9, wherein the condition comprises a predetermined time,
such that the valve is closed once the predetermined time has elapsed following the
valve opening.
- 14. The method of aspect 9, wherein the condition comprises a predetermined temperature
and/or predetermined pressure, such that the valve is closed once the monitored temperature
and/or monitored pressure of the second cooling fluid entering the evaporator rises
to the predetermined temperature and/or predetermined pressure.
- 15. The method of aspect 14, wherein the predetermined temperature and/or a second
cooling fluid temperature at the predetermined pressure is higher than the trigger
temperature and/or a second cooling fluid temperature at the trigger pressure.
- 16. The method of aspect 14, wherein the predetermined temperature and/or a second
cooling fluid temperature at the predetermined pressure is higher than the first freezing
temperature.
- 17. A method for preventing freezing in an evaporator, the method comprising the steps
of:
passing water through a liquid to air heat exchanger to remove heat from a space,
the liquid to air heat exchanger located within the space;
passing a two-phase refrigerant through an evaporator, thereby cooling the water as
at least a portion of the refrigerant changes from liquid phase to gaseous phase,
the refrigerant having a refrigerant freezing temperature below a water freezing temperature
of the water;
passing the refrigerant through a pump, thereby increasing a refrigerant temperature
of the refrigerant to an elevated temperature, when a first condition is met;
passing the refrigerant through a compressor, thereby increasing the refrigerant temperature
of the refrigerant to the elevated temperature, when the first condition is not met
and a space temperature, of the space, is above a setpoint;
monitoring a monitored temperature and/or monitored pressure of the refrigerant entering
the evaporator;
opening a valve when the monitored temperature and/or monitored pressure is below
a trigger temperature and/or trigger pressure, thereby raising the monitored temperature
and/or monitored pressure of the second cooling fluid entering the evaporator; and
closing the valve when a second condition is met.
- 18. The method of aspect 17, wherein opening the valve causes the refrigerant, at
the elevated temperature and/or elevated pressure, to mix with the refrigerant upstream
of the evaporator, thereby raising the monitored temperature and/or the monitored
pressure of the refrigerant entering the evaporator.
- 19. The method of aspect 17, wherein the second condition comprises a predetermined
time, such that the valve is closed once the predetermined time has elapsed following
the valve opening.
- 20. The method of aspect 17, wherein the second condition comprises a predetermined
temperature and/or predetermined pressure, such that the valve is closed once the
monitored temperature and/or monitored pressure of the refrigerant entering the evaporator
rises to the predetermined temperature and/or predetermined pressure, and wherein
the predetermined temperature and/or refrigerant temperature at the predetermined
pressure is higher than the water freezing temperature and the trigger temperature
and/or refrigerant temperature at the trigger pressure.
- 21. A system, comprising:
a heat exchanger configured to have a first cooling fluid and a second cooling fluid
passed there through, the first cooling fluid having a first freezing temperature
and the second cooling fluid having a second freezing temperature, wherein the second
freezing temperature is lower than the first freezing temperature;
a temperature sensor and/or pressure sensor in sensing communication with a fluid
path by which the second cooling fluid enters the heat exchanger;
a valve; and
a controller;
wherein the controller is configured to
monitor a monitored temperature and/or a monitored pressure of the second cooling
fluid entering the heat exchanger;
open the valve when the monitored temperature and/or monitored pressure is below a
trigger temperature and/or trigger pressure, thereby raising the monitored temperature
and/or monitored pressure of the second cooling fluid entering the heat exchanger;
and
close the valve when a condition is met.
- 22. The system of aspect 21, wherein the first cooling fluid comprises water and the
second cooling fluid comprises a two-phase refrigerant.
- 23. The system of aspect 21, wherein the trigger temperature and/or a second cooling
fluid temperature at the trigger pressure is above a point at which the first cooling
fluid would freeze as it moves into the heat exchanger.
- 24. The system of aspect 21, wherein the controller is further configured to open
the valve and thereby cause the second cooling fluid, in gaseous phase, to mix with
the second cooling fluid, in liquid phase, upstream of the heat exchanger.
- 25. The system of aspect 21, wherein the condition comprises a predetermined time,
and wherein the controller is configured to close the valve once the predetermined
time has elapsed following the valve opening.
- 26. The system of aspect 21, wherein the condition comprises a predetermined temperature
and/or predetermined pressure, and wherein the controller is configured to close the
valve once the monitored temperature and/or monitored pressure of the second cooling
fluid entering the heat exchanger rises to the predetermined temperature and/or predetermined
pressure.
- 27. The system of aspect 26, wherein the predetermined temperature and/or predetermined
pressure is higher than the trigger temperature and/or trigger pressure.
- 28. The system of aspect 26, wherein the predetermined temperature and/or a second
cooling fluid temperature at the predetermined pressure is higher than the first freezing
temperature.
- 29. The system of aspect 21, wherein the heat exchanger comprises at least one of
a liquid to air heat exchanger and an evaporator.
- 30. The system of aspect 21, wherein the heat exchanger comprises a liquid to air
heat exchanger configured to remove heat from a space.
- 31. The system of aspect 21, wherein the heat exchanger comprises an evaporator, and
wherein the trigger temperature and/or a second cooling fluid temperature at the trigger
pressure is above a point at which the first cooling fluid would freeze as it moves
into the evaporator.
- 32. The system of aspect 21, wherein the heat exchanger comprises an evaporator, and
wherein the system is configured to raise the temperature and/or pressure of at least
a portion of the second cooling fluid to an elevated temperature and/or elevated pressure,
and to cause the second cooling fluid, at the elevated temperature and/or elevated
pressure, to mix with the second cooling fluid, at a lower temperature and/or lower
pressure, upstream of the evaporator, thereby raising the monitored temperature and/or
monitored pressure of the second cooling fluid entering the evaporator.
- 33. The system of aspect 21, wherein
the heat exchanger comprises a liquid to air heat exchanger and an evaporator;
the system is configured to pass water through the liquid to air heat exchanger to
remove heat from a space, the liquid to air heat exchanger being located within the
space; and
the system is configured to pass a two-phase refrigerant through the evaporator, thereby
cooling the water as at least a portion of the refrigerant changes from liquid phase
to gaseous phase.
- 34. The system of aspect 33, wherein the system is configured to
pass the refrigerant through a pump, thereby increasing a refrigerant temperature
of the refrigerant to an elevated temperature, when the condition is met;
pass the refrigerant through a compressor, thereby increasing the refrigerant temperature
of the refrigerant to the elevated temperature, when the condition is not met and
a space temperature, of the space, is above a setpoint; and
close the valve when a second condition is met.
- 35. The system of aspect 34, wherein the second condition comprises a predetermined
time, and wherein the controller is configured to close the valve once the predetermined
time has elapsed following the valve opening.
- 36. The system of aspect 34, wherein the second condition comprises a predetermined
temperature and/or predetermined pressure, and wherein the controller is configured
to close the valve once the monitored temperature and/or monitored pressure of the
refrigerant entering the evaporator rises to the predetermined temperature and/or
predetermined pressure.
- 37. The system of aspect 34, wherein the second condition comprises a predetermined
temperature and/or refrigerant temperature at the predetermined pressure, and wherein
the controller is configured to close the valve once the predetermined temperature
and/or refrigerant temperature at the predetermined pressure is higher than the water
freezing temperature and the trigger temperature and/or refrigerant temperature at
the trigger pressure.
[0065] Below follow a list of numbered clauses. These clauses may be combined with any other
features described herein in any combination beyond those expressly stated below:
- 1. A method for preventing freezing in a heat exchanger, the method comprising the
steps of:
passing a first cooling fluid and a second cooling fluid through a heat exchanger,
the first cooling fluid having a first freezing temperature and the second cooling
fluid having a second freezing temperature, wherein the second freezing temperature
is lower than the first freezing temperature;
monitoring a monitored temperature and/or monitored pressure of the second cooling
fluid entering the heat exchanger;
opening a valve when the monitored temperature and/or monitored pressure is below
a trigger temperature and/or trigger pressure, thereby raising the monitored temperature
and/or monitored pressure of the second cooling fluid entering the heat exchanger;
and
closing the valve when a condition is met.
- 2. The method of clause 1, wherein the first cooling fluid comprises water and the
second cooling fluid comprises a two-phase refrigerant.
- 3. The method of clause 1 or clause 2, wherein the trigger temperature and/or a second
cooling fluid temperature at the trigger pressure is above a point at which the first
cooling fluid would freeze as it moves into the heat exchanger.
- 4. The method of any one of the preceding clauses, wherein opening the valve causes
the second cooling fluid, in gaseous phase, to mix with the second cooling fluid,
in liquid phase, upstream of the heat exchanger, thereby raising the monitored temperature
and/or monitored pressure of the second cooling fluid entering the heat exchanger.
- 5. The method of any one of clauses 1-4, wherein the condition comprises a predetermined
time, such that the valve is closed once the predetermined time has elapsed following
the valve opening.
- 6. The method of any one of clauses 1-4, wherein the condition comprises a predetermined
temperature and/or predetermined pressure, such that the valve is closed once the
monitored temperature and/or monitored pressure of the second cooling fluid entering
the heat exchanger rises to the predetermined temperature and/or predetermined pressure.
- 7. The method of clause 6, wherein the predetermined temperature and/or predetermined
pressure is higher than the trigger temperature and/or trigger pressure.
- 8. The method of clause 6, wherein the predetermined temperature and/or a second cooling
fluid temperature at the predetermined pressure is higher than the first freezing
temperature.
- 9. A method for preventing freezing in an evaporator, the method comprising the steps
of:
passing a first cooling fluid through a liquid to air heat exchanger to remove heat
from a space, the first cooling fluid having a first freezing temperature;
passing a second cooling fluid through an evaporator, thereby cooling the first cooling
fluid as at least a portion of the second cooling fluid changes from liquid phase
to gaseous phase, the second cooling fluid having a second freezing temperature, wherein
the second freezing temperature is lower than the first freezing temperature;
monitoring a monitored temperature and/or monitored pressure of the second cooling
fluid entering the evaporator;
opening a valve when the monitored temperature and/or monitored pressure is below
a trigger temperature and/or trigger pressure, thereby raising the monitored temperature
and/or monitored pressure of the second cooling fluid entering the evaporator; and
closing the valve when a condition is met.
- 10. The method of clause 9, wherein the first cooling fluid comprises water and the
second cooling fluid comprises a two-phase refrigerant.
- 11. The method of clause 9 or 10, wherein the trigger temperature and/or a second
cooling fluid temperature at the trigger pressure is above a point at which the first
cooling fluid would freeze as it moves into the evaporator.
- 12. The method of any one of clauses 9-11, further including raising the temperature
and/or pressure of at least a portion of the second cooling fluid to an elevated temperature
and/or elevated pressure, and wherein opening the valve causes the second cooling
fluid, at the elevated temperature and/or elevated pressure, to mix with the second
cooling fluid, at a lower temperature and/or lower pressure, upstream of the evaporator,
thereby raising the monitored temperature and/or monitored pressure of the second
cooling fluid entering the evaporator.
- 13. The method of any one of clauses 9-12, wherein the condition comprises a predetermined
time, such that the valve is closed once the predetermined time has elapsed following
the valve opening.
- 14. The method of any one of clauses 9-12, wherein the condition comprises a predetermined
temperature and/or predetermined pressure, such that the valve is closed once the
monitored temperature and/or monitored pressure of the second cooling fluid entering
the evaporator rises to the predetermined temperature and/or predetermined pressure.
- 15. The method of clause 14, wherein the predetermined temperature and/or a second
cooling fluid temperature at the predetermined pressure is higher than the trigger
temperature and/or a second cooling fluid temperature at the trigger pressure.
- 16. The method of clause 14, wherein the predetermined temperature and/or a second
cooling fluid temperature at the predetermined pressure is higher than the first freezing
temperature.
- 17. A method for preventing freezing in an evaporator, the method comprising the steps
of:
passing water through a liquid to air heat exchanger to remove heat from a space,
the liquid to air heat exchanger located within the space;
passing a two-phase refrigerant through an evaporator, thereby cooling the water as
at least a portion of the refrigerant changes from liquid phase to gaseous phase,
the refrigerant having a refrigerant freezing temperature below a water freezing temperature
of the water;
passing the refrigerant through a pump, thereby increasing a refrigerant temperature
of the refrigerant to an elevated temperature, when a first condition is met;
passing the refrigerant through a compressor, thereby increasing the refrigerant temperature
of the refrigerant to the elevated temperature, when the first condition is not met
and a space temperature, of the space, is above a setpoint;
monitoring a monitored temperature and/or monitored pressure of the refrigerant entering
the evaporator;
opening a valve when the monitored temperature and/or monitored pressure is below
a trigger temperature and/or trigger pressure, thereby raising the monitored temperature
and/or monitored pressure of the second cooling fluid entering the evaporator; and
closing the valve when a second condition is met.
- 18. The method of clause 17, wherein opening the valve causes the refrigerant, at
the elevated temperature and/or elevated pressure, to mix with the refrigerant upstream
of the evaporator, thereby raising the monitored temperature and/or the monitored
pressure of the refrigerant entering the evaporator.
- 19. The method of clause 17 or 18, wherein the second condition comprises a predetermined
time, such that the valve is closed once the predetermined time has elapsed following
the valve opening.
- 20. The method of clause 17 or 18, wherein the second condition comprises a predetermined
temperature and/or predetermined pressure, such that the valve is closed once the
monitored temperature and/or monitored pressure of the refrigerant entering the evaporator
rises to the predetermined temperature and/or predetermined pressure, and wherein
the predetermined temperature and/or refrigerant temperature at the predetermined
pressure is higher than the water freezing temperature and the trigger temperature
and/or refrigerant temperature at the trigger pressure.
- 21. A system, comprising:
a heat exchanger configured to have a first cooling fluid and a second cooling fluid
passed there through, the first cooling fluid having a first freezing temperature
and the second cooling fluid having a second freezing temperature, wherein the second
freezing temperature is lower than the first freezing temperature;
a temperature sensor and/or pressure sensor in sensing communication with a fluid
path by which the second cooling fluid enters the heat exchanger;
a valve; and
a controller;
wherein the controller is configured to
monitor a monitored temperature and/or a monitored pressure of the second cooling
fluid entering the heat exchanger;
open the valve when the monitored temperature and/or monitored pressure is below a
trigger temperature and/or trigger pressure, thereby raising the monitored temperature
and/or monitored pressure of the second cooling fluid entering the heat exchanger;
and
close the valve when a condition is met.
- 22. The system of clause 21, wherein the first cooling fluid comprises water and the
second cooling fluid comprises a two-phase refrigerant.
- 23. The system of clause 21 or 22, wherein the trigger temperature and/or a second
cooling fluid temperature at the trigger pressure is above a point at which the first
cooling fluid would freeze as it moves into the heat exchanger.
- 24. The system of any one of clauses 21-23, wherein the controller is further configured
to open the valve and thereby cause the second cooling fluid, in gaseous phase, to
mix with the second cooling fluid, in liquid phase, upstream of the heat exchanger.
- 25. The system of any one of clauses 21-24, wherein the condition comprises a predetermined
time, and wherein the controller is configured to close the valve once the predetermined
time has elapsed following the valve opening.
- 26. The system of any one of clauses 21-24, wherein the condition comprises a predetermined
temperature and/or predetermined pressure, and wherein the controller is configured
to close the valve once the monitored temperature and/or monitored pressure of the
second cooling fluid entering the heat exchanger rises to the predetermined temperature
and/or predetermined pressure.
- 27. The system of clause 26, wherein the predetermined temperature and/or predetermined
pressure is higher than the trigger temperature and/or trigger pressure.
- 28. The system of clause 26, wherein the predetermined temperature and/or a second
cooling fluid temperature at the predetermined pressure is higher than the first freezing
temperature.
- 29. The system of clause 21, wherein the heat exchanger comprises at least one of
a liquid to air heat exchanger and an evaporator.
- 30. The system of clause 21, wherein the heat exchanger comprises a liquid to air
heat exchanger configured to remove heat from a space.
- 31. The system of clause 21, wherein the heat exchanger comprises an evaporator, and
wherein the trigger temperature and/or a second cooling fluid temperature at the trigger
pressure is above a point at which the first cooling fluid would freeze as it moves
into the evaporator.
- 32. The system of clause 21, wherein the heat exchanger comprises an evaporator, and
wherein the system is configured to raise the temperature and/or pressure of at least
a portion of the second cooling fluid to an elevated temperature and/or elevated pressure,
and to cause the second cooling fluid, at the elevated temperature and/or elevated
pressure, to mix with the second cooling fluid, at a lower temperature and/or lower
pressure, upstream of the evaporator, thereby raising the monitored temperature and/or
monitored pressure of the second cooling fluid entering the evaporator.
- 33. The system of clause 21, wherein
the heat exchanger comprises a liquid to air heat exchanger and an evaporator;
the system is configured to pass water through the liquid to air heat exchanger to
remove heat from a space, the liquid to air heat exchanger being located within the
space; and
the system is configured to pass a two-phase refrigerant through the evaporator, thereby
cooling the water as at least a portion of the refrigerant changes from liquid phase
to gaseous phase.
- 34. The system of any one of clauses 21-33, wherein the system is configured to
pass the refrigerant through a pump, thereby increasing a refrigerant temperature
of the refrigerant to an elevated temperature, when the condition is met;
pass the refrigerant through a compressor, thereby increasing the refrigerant temperature
of the refrigerant to the elevated temperature, when the condition is not met and
a space temperature, of the space, is above a setpoint; and
close the valve when a second condition is met.
- 35. The system of clause 34, wherein the second condition comprises a predetermined
time, and wherein the controller is configured to close the valve once the predetermined
time has elapsed following the valve opening.
- 36. The system of clause 34, wherein the second condition comprises a predetermined
temperature and/or predetermined pressure, and wherein the controller is configured
to close the valve once the monitored temperature and/or monitored pressure of the
refrigerant entering the evaporator rises to the predetermined temperature and/or
predetermined pressure.
- 37. The system of clause 34, wherein the second condition comprises a predetermined
temperature and/or refrigerant temperature at the predetermined pressure, and wherein
the controller is configured to close the valve once the predetermined temperature
and/or refrigerant temperature at the predetermined pressure is higher than the water
freezing temperature and the trigger temperature and/or refrigerant temperature at
the trigger pressure.
1. A method for preventing freezing in a heat exchanger, the method comprising the steps
of:
passing a first cooling fluid and a second cooling fluid through a heat exchanger,
the first cooling fluid having a first freezing temperature and the second cooling
fluid having a second freezing temperature, wherein the second freezing temperature
is lower than the first freezing temperature;
monitoring a monitored temperature and/or monitored pressure of the second cooling
fluid entering the heat exchanger;
opening a valve when the monitored temperature and/or monitored pressure is below
a trigger temperature and/or trigger pressure, thereby raising the monitored temperature
and/or monitored pressure of the second cooling fluid entering the heat exchanger;
and
closing the valve when a condition is met.
2. The method of claim 1, wherein the first cooling fluid comprises water and the second
cooling fluid comprises a two-phase refrigerant; or optionally
wherein the trigger temperature and/or a second cooling fluid temperature at the trigger
pressure is above a point at which the first cooling fluid would freeze as it moves
into the heat exchanger; or optionally
wherein opening the valve causes the second cooling fluid, in gaseous phase, to mix
with the second cooling fluid, in liquid phase, upstream of the heat exchanger, thereby
raising the monitored temperature and/or monitored pressure of the second cooling
fluid entering the heat exchanger; or optionally
wherein the condition comprises a predetermined time, such that the valve is closed
once the predetermined time has elapsed following the valve opening.
3. The method of claim 1, wherein the condition comprises a predetermined temperature
and/or predetermined pressure, such that the valve is closed once the monitored temperature
and/or monitored pressure of the second cooling fluid entering the heat exchanger
rises to the predetermined temperature and/or predetermined pressure.
4. The method of claim 3, wherein the predetermined temperature and/or predetermined
pressure is higher than the trigger temperature and/or trigger pressure; or optionally
wherein the predetermined temperature and/or a second cooling fluid temperature at
the predetermined pressure is higher than the first freezing temperature.
5. A method for preventing freezing in an evaporator, the method comprising the steps
of:
passing a first cooling fluid through a liquid to air heat exchanger to remove heat
from a space, the first cooling fluid having a first freezing temperature;
passing a second cooling fluid through an evaporator, thereby cooling the first cooling
fluid as at least a portion of the second cooling fluid changes from liquid phase
to gaseous phase, the second cooling fluid having a second freezing temperature, wherein
the second freezing temperature is lower than the first freezing temperature;
monitoring a monitored temperature and/or monitored pressure of the second cooling
fluid entering the evaporator;
opening a valve when the monitored temperature and/or monitored pressure is below
a trigger temperature and/or trigger pressure, thereby raising the monitored temperature
and/or monitored pressure of the second cooling fluid entering the evaporator; and
closing the valve when a condition is met.
6. The method of claim 5, wherein the first cooling fluid comprises water and the second
cooling fluid comprises a two-phase refrigerant; or optionally
wherein the trigger temperature and/or a second cooling fluid temperature at the trigger
pressure is above a point at which the first cooling fluid would freeze as it moves
into the evaporator; or optionally
further including raising the temperature and/or pressure of at least a portion of
the second cooling fluid to an elevated temperature and/or elevated pressure, and
wherein opening the valve causes the second cooling fluid, at the elevated temperature
and/or elevated pressure, to mix with the second cooling fluid, at a lower temperature
and/or lower pressure, upstream of the evaporator, thereby raising the monitored temperature
and/or monitored pressure of the second cooling fluid entering the evaporator; or
optionally
wherein the condition comprises a predetermined time, such that the valve is closed
once the predetermined time has elapsed following the valve opening.
7. The method of claim 5, wherein the condition comprises a predetermined temperature
and/or predetermined pressure, such that the valve is closed once the monitored temperature
and/or monitored pressure of the second cooling fluid entering the evaporator rises
to the predetermined temperature and/or predetermined pressure.
8. The method of claim 7, wherein the predetermined temperature and/or a second cooling
fluid temperature at the predetermined pressure is higher than the trigger temperature
and/or a second cooling fluid temperature at the trigger pressure; or optionally
wherein the predetermined temperature and/or a second cooling fluid temperature at
the predetermined pressure is higher than the first freezing temperature.
9. A method for preventing freezing in an evaporator, the method comprising the steps
of:
passing water through a liquid to air heat exchanger to remove heat from a space,
the liquid to air heat exchanger located within the space;
passing a two-phase refrigerant through an evaporator, thereby cooling the water as
at least a portion of the refrigerant changes from liquid phase to gaseous phase,
the refrigerant having a refrigerant freezing temperature below a water freezing temperature
of the water;
passing the refrigerant through a pump, thereby increasing a refrigerant temperature
of the refrigerant to an elevated temperature, when a first condition is met;
passing the refrigerant through a compressor, thereby increasing the refrigerant temperature
of the refrigerant to the elevated temperature, when the first condition is not met
and a space temperature, of the space, is above a setpoint;
monitoring a monitored temperature and/or monitored pressure of the refrigerant entering
the evaporator;
opening a valve when the monitored temperature and/or monitored pressure is below
a trigger temperature and/or trigger pressure, thereby raising the monitored temperature
and/or monitored pressure of the second cooling fluid entering the evaporator; and
closing the valve when a second condition is met.
10. The method of claim 9, wherein opening the valve causes the refrigerant, at the elevated
temperature and/or elevated pressure, to mix with the refrigerant upstream of the
evaporator, thereby raising the monitored temperature and/or the monitored pressure
of the refrigerant entering the evaporator; or optionally
wherein the second condition comprises a predetermined time, such that the valve is
closed once the predetermined time has elapsed following the valve opening; or optionally
wherein the second condition comprises a predetermined temperature and/or predetermined
pressure, such that the valve is closed once the monitored temperature and/or monitored
pressure of the refrigerant entering the evaporator rises to the predetermined temperature
and/or predetermined pressure, and wherein the predetermined temperature and/or refrigerant
temperature at the predetermined pressure is higher than the water freezing temperature
and the trigger temperature and/or refrigerant temperature at the trigger pressure.
11. A system, comprising:
a heat exchanger configured to have a first cooling fluid and a second cooling fluid
passed there through, the first cooling fluid having a first freezing temperature
and the second cooling fluid having a second freezing temperature, wherein the second
freezing temperature is lower than the first freezing temperature;
a temperature sensor and/or pressure sensor in sensing communication with a fluid
path by which the second cooling fluid enters the heat exchanger;
a valve; and
a controller;
wherein the controller is configured to
monitor a monitored temperature and/or a monitored pressure of the second cooling
fluid entering the heat exchanger;
open the valve when the monitored temperature and/or monitored pressure is below a
trigger temperature and/or trigger pressure, thereby raising the monitored temperature
and/or monitored pressure of the second cooling fluid entering the heat exchanger;
and
close the valve when a condition is met.
12. The system of claim 11, wherein the first cooling fluid comprises water and the second
cooling fluid comprises a two-phase refrigerant; or optionally
wherein the trigger temperature and/or a second cooling fluid temperature at the trigger
pressure is above a point at which the first cooling fluid would freeze as it moves
into the heat exchanger; or optionally
wherein the controller is further configured to open the valve and thereby cause the
second cooling fluid, in gaseous phase, to mix with the second cooling fluid, in liquid
phase, upstream of the heat exchanger; or optionally wherein the condition comprises
a predetermined time, and wherein the controller is configured to close the valve
once the predetermined time has elapsed following the valve opening; or optionally
wherein the heat exchanger comprises at least one of a liquid to air heat exchanger
and an evaporator; or optionally
wherein the heat exchanger comprises a liquid to air heat exchanger configured to
remove heat from a space; or optionally
wherein the heat exchanger comprises an evaporator, and wherein the trigger temperature
and/or a second cooling fluid temperature at the trigger pressure is above a point
at which the first cooling fluid would freeze as it moves into the evaporator; or
optionally
wherein the heat exchanger comprises an evaporator, and wherein the system is configured
to raise the temperature and/or pressure of at least a portion of the second cooling
fluid to an elevated temperature and/or elevated pressure, and to cause the second
cooling fluid, at the elevated temperature and/or elevated pressure, to mix with the
second cooling fluid, at a lower temperature and/or lower pressure, upstream of the
evaporator, thereby raising the monitored temperature and/or monitored pressure of
the second cooling fluid entering the evaporator.
13. The system of claim 11, wherein the condition comprises a predetermined temperature
and/or predetermined pressure, and wherein the controller is configured to close the
valve once the monitored temperature and/or monitored pressure of the second cooling
fluid entering the heat exchanger rises to the predetermined temperature and/or predetermined
pressure; or optionally
wherein the predetermined temperature and/or predetermined pressure is higher than
the trigger temperature and/or trigger pressure.
wherein the predetermined temperature and/or a second cooling fluid temperature at
the predetermined pressure is higher than the first freezing temperature.
14. The system of claim 11, wherein
the heat exchanger comprises a liquid to air heat exchanger and an evaporator;
the system is configured to pass water through the liquid to air heat exchanger to
remove heat from a space, the liquid to air heat exchanger being located within the
space; and
the system is configured to pass a two-phase refrigerant through the evaporator, thereby
cooling the water as at least a portion of the refrigerant changes from liquid phase
to gaseous phase.
15. The system of claim 14, wherein the system is configured to
pass the refrigerant through a pump, thereby increasing a refrigerant temperature
of the refrigerant to an elevated temperature, when the condition is met;
pass the refrigerant through a compressor, thereby increasing the refrigerant temperature
of the refrigerant to the elevated temperature, when the condition is not met and
a space temperature, of the space, is above a setpoint; and
close the valve when a second condition is met; or optionally
wherein the second condition comprises a predetermined time, and wherein the controller
is configured to close the valve once the predetermined time has elapsed following
the valve opening; or optionally
wherein the second condition comprises a predetermined temperature and/or predetermined
pressure, and wherein the controller is configured to close the valve once the monitored
temperature and/or monitored pressure of the refrigerant entering the evaporator rises
to the predetermined temperature and/or predetermined pressure; or optionally
wherein the second condition comprises a predetermined temperature and/or refrigerant
temperature at the predetermined pressure, and wherein the controller is configured
to close the valve once the predetermined temperature and/or refrigerant temperature
at the predetermined pressure is higher than the water freezing temperature and the
trigger temperature and/or refrigerant temperature at the trigger pressure.