OBJECT OF THE INVENTION
[0001] The present invention relates to an oscillating table for continuous casting, intended
to be used in the production of casting products, by means of which the oscillation
of a continuous casting mould is achieved and which comprises torsion axles joined
at the ends thereof to joining elements which guide a mobile portion of the oscillating
table.
[0002] The table of the present invention enables greater precision in the guiding of the
mould even with very high oscillation frequencies, ensures suitable torsional rigidity,
reduces maintenance work and provides the mobile portion with stability in the oscillation
movement thereof.
BACKGROUND OF THE INVENTION
[0003] The oscillating table falls within the production process of a continuous casting
plant, focusing on manufacturing of semi-finished metal products, which can be longitudinal
products also known as casting products. The oscillating table has the task of producing
a high-low oscillation movement in a structure through a predetermined oscillation
frequency and amplitude, which is guaranteed in order to reach the production objective.
[0004] Traditionally, the state of the art has opted for solutions integrating bearings,
subject to wear, which are disadvantageous since they require frequent maintenance
with considerable costs and are time-consuming. Likewise, during the casting process
of the steel product, unwanted movements of the oscillating table are generated due
to the clearances of the bearings, the value of which is amplified at high oscillation
frequencies.
[0005] Alternatives to solutions of this type are known in the state of the art, such as
patent document
EP1791664B1, which describes a moulding apparatus which is equipped with an oscillating table
comprising a mobile structure, mounted in a supporting structure integral with the
floor, wherein the mobile structure comprises a mould and is guided in an oscillation
by the first elastic members having an elongated shape and arranged transversely to
the casting direction. The table comprises a hydraulic actuator transmitting oscillations
to the mould and two or more pairs of bars, arranged horizontally in a second direction
basically transverse to the first elastic members and to the first casting direction,
wherein a first end of each bar of each pair is fastened to the mobile structure and
a second end is fastened to the supporting structure.
[0006] Patent document
EP1996351 B1 also discloses a casting device for continuous casting, comprising an ingot mould
defining a casting direction and an oscillating table comprising a load-bearing structure
fixed to the ground supporting said ingot mould, wherein said ingot mould can be guided
in an oscillation by the first and second pairs of elastic bars arranged transverse
to the casting direction. The apparatus comprises actuating means which transmit alternating
pulses. Wherein, each elastic bar of each first and second pairs of elastic bars having
a first end fixed to the ingot mould and a second end fixed to the load-bearing structure,
in the opposite way to the corresponding ends of the immediately adjacent other bar
of the same pair.
[0007] Thus, the oscillation tables known in the state of the art rigidly join the guide
elements to the base and to the oscillating structure, which causes the oscillating
tables to have clearance, causing the mobile portion to not have the necessary stability
such that the trajectories are not precise and tend to describe an unwanted trajectory
which is usually in the shape of an eight. Furthermore, semi-finished products can
be generated wherein the oscillation marks are reflected and which entail high maintenance
for repair and replacement.
DESCRIPTION OF THE INVENTION
[0008] The present invention aims to solve the problems mentioned in the state of the art.
The present invention is an oscillating table for continuous casting, intended for
manufacturing longitudinal metal elements comprising a supporting structure equipped
with a base intended to be linked to a floor in an assembly situation, a mobile structure
resting on the base and comprising a cavity intended to house a mould wherein the
cavity defines a first casting direction perpendicular to the base and at least one
actuating element linked to the mobile structure which transmits alternating oscillations
in the first direction.
[0009] The oscillating table likewise comprises at least two pairs of torsion axles, which
extend in planes transverse to the first direction, wherein at least the ends thereof
work in torsion, comprising a first pair of axles arranged in planes parallel to each
other and linked to the mobile structure and a second pair of axles arranged in planes
parallel to each other and linked to the supporting structure and at least four longitudinal
joining elements which are transverse to the pairs of torsion axles and to the first
direction, arranged two by two on each side of the mobile structure, wherein each
joining element is joined to one end of an axle of the first pair of axles and/or
to one end of an axle of the second pair of axles, wherein the joining elements guide
the mobile structure in the oscillation movement thereof.
[0010] The main advantage of the invention is that it provides the mobile structure with
high stability, preventing it from following an unwanted oscillation path. Thanks
to the configuration of the oscillating table, the mobile structure performs a C-shaped
trajectory, preventing the trajectory from being in the shape of an eight. In this
manner, the oscillation table is provided with a predetermined torsional resistance
around a first direction which enables the oscillation of the mobile structure only
in the casting direction. Thus, an oscillating table without clearance is achieved,
such that precise trajectories, high working frequency and low maintenance are guaranteed.
The oscillating table of the present invention can be suitable both for oscillating
tables which follow a curved trajectory, and for those which follow a straight trajectory.
[0011] Preferably, the first pair of axles can be directly joined to the mobile structure
and the second pair of axles can be directly joined to the supporting structure, such
that the joining elements are joined at the ends thereof to the first pair of axles
and to the second pair of axles. Thus, the joining elements are not linked at either
of the ends thereof to the mobile structure or to the supporting structure.
[0012] The joining elements can be bending elements and the torsion axles can be torsion
bars, wherein the bending elements can be leaf springs such that the required flexibility
is given by the bending of the springs, which are more or less rigid. Alternatively,
the joining elements can be rigid elements and the torsion axles can be torsion tubes.
[0013] When the first pair of axles are torsion bars, these bars can comprise first torsion
bars which can be joined to the mobile structure through the bending elements. Specifically,
the table can comprise two pairs of bending elements on each side and the bending
elements are joined at one end to the mobile structure and at the other end to torsion
bars wherein both torsion bars are directly joined to the supporting structure.
[0014] In order to perform the direct joint between the torsion axles and the mobile structure
or the supporting structure, the table can comprise clamps which surround and retain
the torsion axles and which are joined to the supports, such that the central area
thereof remains fixed.
[0015] Preferably, the distance between the axles of the first pair of axles is smaller
than the distance between the axles of the second pair of axles.
[0016] According to one of the aspects of the invention, the rigidity of the joining elements
is the same, being able to be different between the bending elements of one same pair
in an alternative embodiment.
[0017] Preferably, the table comprises at least one pair of damping elements linked to the
base and to the mobile structure, which dampen the oscillating movement of the mobile
structure. The damping elements are arranged in pairs and can be helical supports
or pneumatic supports.
[0018] As for the actuating element, there can be a single actuating element facing the
first pair of torsion axles joined to the mobile structure and causing the oscillation
movement thereof. Alternatively, it may comprise two actuating means, facing each
pair of bending elements respectively on each side of the mobile structure. The actuating
element is preferably a mechanical or hydraulic cylinder equipped with at least one
connecting bar.
DESCRIPTION OF THE DRAWINGS
[0019] As a complement to the description provided herein, and for the purpose of helping
to make the features of the invention more readily understandable, in accordance with
a preferred practical exemplary embodiment thereof, said description is accompanied
by a set of drawings constituting an integral part of the same, which by way of illustration
and not limitation, represent the following:
Figure 1A shows a first perspective view of a first embodiment of an oscillating table.
Figure 1B shows a second perspective view of a first embodiment of an oscillating
table.
Figure 1C shows a profile view of a first embodiment of an oscillating table.
Figure 2 shows a perspective view of a second embodiment of an oscillating table.
Figure 3 shows a perspective view of a third embodiment of an oscillating table.
Figure 4 shows a perspective view of a fourth embodiment of an oscillating table.
Figure 5 shows a longitudinal cross-sectional detailed view of a first embodiment.
PREFERRED EMBODIMENT OF THE INVENTION
[0020] Figures 1A, 1B and 1C show several perspectives of a first embodiment of an oscillating
table, according to the present invention, wherein the table comprises a supporting
structure (1) equipped with a base (2) linked to a floor in a situation of use such
that it extends horizontally with respect to the same and additionally comprises a
vertical frame (19) which extends perpendicular to the base (2), wherein it comprises
a single vertical frame (19) in the embodiment shown, the supporting structure (1)
describing an L shape in the profile view.
[0021] Resting on the base (2) is a mobile structure (3) comprising a cavity (4), not visible
in the figure, which houses a continuous casting mould (5) through which the metal
is introduced in liquid state into the upper portion thereof and a semi-finished product
(20) comes out through the lower portion of the oscillating table. The cavity defines
a first casting direction (X) perpendicular to the base (2). Additionally, a stirrer
(23) is seen surrounding the mould (5).
[0022] The oscillating table in the figure comprises an actuating element (6) linked to
the mobile structure (3) and transmitting alternating oscillations in a first direction
(X) to the mobile structure (3) causing the oscillation movement thereof.
[0023] The oscillating table is equipped with two pairs of torsion axles (7, 8, 9, 10) arranged
in a plane transverse to the first direction (X) wherein at least the ends thereof
work in torsion and comprise a first pair of axles (7, 8) arranged in planes parallel
to each other and directly linked to the mobile structure (3) through the central
area thereof by means of clamps (15) and a second pair of axles (9, 10) arranged in
planes parallel to each other and directly linked to the supporting structure (1)
through the central area thereof by means of clamps (15).
[0024] Likewise, the oscillating table comprises four longitudinal joining elements (11,
12), transverse to the pairs of torsion axles (7, 8, 9, 10), arranged two by two on
each side of the mobile structure (3), and to the first direction (X). Specifically,
one end of each joining element (11, 12) is joined to one end of an axle of the first
pair of torsion axles (7, 8) and the other end of the joining element is joined to
one end of a second torsion axle (9, 10).
[0025] In the embodiment shown, the torsion axles (7, 8, 9, 10) are torsion bars (7, 9),
specifically first torsion bars (7) and second torsion bars (9) and the joining elements
(11, 12) are bending elements (11). The second torsion bar (9) further from the base
(2) is linked to an upper area of the vertical frame (19) of the supporting structure
(1) and the other second bar (9) is linked to the vertical frame (19) in the area
closest to the base (2).
[0026] The first torsion bars (7) are joined directly to the mobile structure (3) and the
second torsion bars (9) directly to the supporting structure (1), by means of clamps
(15) which are joined to the torsion bars (7, 9) through a central area of the latter,
the torsion bars (7, 9) being retained in the clamps (15). As seen in the profile
view, the distance between the first torsion bars (7) is smaller than the distance
between the second torsion bars (9). This configuration is especially suitable when
the extraction of the product in solidification follows a curved trajectory, while
for tables with a vertical trajectory the first torsion bars (7) and the second torsion
bars (9) have the same distance.
[0027] The rigidity of the bending elements (11) in the embodiment shown is the same, being
able to be different in another alternative embodiment. The first torsion bars (7)
are arranged in a front area of the oscillating table and the second torsion bars
(9) are arranged in a rear area of the oscillating table such that the mobile structure
(3) and the cavity (4) thereof are arranged between them, the pairs being arranged
equidistant with respect to the first direction (X).
[0028] Specifically, in the embodiment shown, a single actuating element (6) is shown facing
the first torsion bars (7), which is responsible for generating the movement of the
mobile structure (3). Preferably, the actuating element (6), which is a hydraulic
or electromechanical cylinder, is equipped with a bending bar (24) like the one shown
in the figures.
[0029] The table further comprises connecting parts (21) intended to be connected to a cooling
system. The oscillating table comprises a pair of damping elements (13, 14) on each
side of a longitudinal axle of the mobile structure (3), linked to the base (2) and
to the mobile structure (3), which are pneumatic supports (13).
[0030] Figure 2 shows a perspective view of a second embodiment of an oscillating table
wherein the joining elements (11, 12) are rigid elements (12) and the torsion axles
(7, 8, 9, 10) are torsion tubes (8, 10), having first torsion tubes (8) directly linked
by means of clamps (15) to the mobile structure (3) and second torsion tubes (10)
directly linked by means of clamps (15) to the supporting structure (1).
[0031] The oscillating table comprises a pair of damping elements (13, 14), which in the
embodiment shown are pneumatic supports (14), one on each side of the longitudinal
axle of the mobile structure (3) and which are linked to the base (2) and to the mobile
structure (3).
[0032] The table of the embodiment shown comprises a single actuating element (6) facing
the first torsion tubes. The torsion tubes (8, 10) comprise helical slots (22) extending
from the proximities of the ends thereof which enable a partial torsion of the torsion
tubes (8, 10).
[0033] Figure 3 shows a perspective view of a third embodiment of an oscillating table,
according to the present invention, wherein there are two bending elements (11) on
each side of the mobile structure (3) and two torsion bars (7, 9), the first torsion
bars (7) being joined to the mobile structure (3) and the second bars (9) being joined
to the supporting structure (1), by means of clamps (15). In this embodiment, there
are two actuating elements (6), one on each side of the mobile structure (3) facing
the bending elements (11). Likewise, the oscillating table comprises four damping
elements (13, 14) which are helical supports (13).
[0034] Figure 4 shows a perspective view of a fourth embodiment of an oscillating table,
according to the present invention, wherein the supporting structure (1) comprises
two vertical frames (19) which extend in the front and rear sides of the oscillating
table, the supporting structure (1) describing a U shape.
[0035] The oscillating table comprises first torsion bars (7) joined to the mobile structure
(3) through the bending elements (11). The torsion bars (7, 9) are retained by means
of clamps (15) directly joined to the vertical frames (19) of the supporting structure
(1), wherein the first torsion bars (7) are joined to the mobile structure (3) through
the bending elements (11). Specifically, the oscillating table comprises two pairs
of bending elements (11) on each side, which are joined at one end to the mobile structure
(3) and at the other end to torsion bars (7, 9).
[0036] Figure 5 shows a longitudinal cross-sectional view of an oscillating table, according
to the present invention, wherein it shows clamps (15) linked to the supporting structure
(1), specifically to the vertical frame (19), wherein in the figure shown the clamps
(15) are surrounding the first torsion bars (7), the same type of mechanism being
able to be used with all types of torsion elements (7, 8, 9, 10). The clamps (15)
are equipped with a joining protrusion (16), which is a part which is housed in a
channel of the inner surface of the clamps and which protrudes from the same, and
the torsion axles (7, 8, 9, 10) comprise a keyway (18) which houses the joining protrusion
(16) such that the first torsion bars (7) are retained.
1. An oscillating table for continuous casting, intended for manufacturing longitudinal
metal elements comprising:
- a supporting structure (1) equipped with a base (2) intended to be linked to a floor
in an assembly situation;
- a mobile structure (3) resting on the base (2) and comprising a cavity (4) intended
to house a mould (5) wherein the cavity (4) defines a first casting direction (X)
perpendicular to the base (2);
- at least one actuating element (6) linked to the mobile structure (3) and transmitting
alternating oscillations in the first direction (X);
characterised in that it comprises:
- at least two pairs of torsion axles (7, 8, 9, 10) which extend in planes transverse
to the first direction (X), wherein at least the ends thereof work in torsion, comprising
a first pair of axles (7, 8) arranged in planes parallel to each other and linked
to the mobile structure (3) and a second pair of axles (9, 10) arranged in planes
parallel to each other and linked to the supporting structure (1);
- at least four longitudinal joining elements (11, 12) which are transverse to the
pairs of torsion axles (7, 8, 9, 10) and to the first direction (X), arranged two
by two on each side of the mobile structure (3), wherein each joining element (11,
12) is joined to one end of an axle of the first pair of axles (7, 8) and/or to one
end of an axle of the second pair of axles (9, 10), wherein the joining elements guide
the mobile structure (3) in the oscillation movement thereof.
2. The oscillating table for continuous casting of claim 1, wherein the first pair of
axles (7, 8) is directly joined to the mobile structure (3) and the second pair of
axles is directly joined to the supporting structure (1).
3. The oscillating table for continuous casting of claim 1, wherein the joining elements
(11, 12) are bending elements (11) and the torsion axles (7, 8, 9, 10) are torsion
bars (7, 9).
4. The oscillating table for continuous casting of claim 3, wherein the torsion bars
(7, 9) comprise first torsion bars (7) joined to the mobile structure (3) through
the bending elements (11).
5. The oscillating table for continuous casting of claim 4, comprising two pairs of bending
elements (11) on each side and the bending elements (11) are joined at one end to
the mobile structure (3) and at the other end to torsion bars (7, 9), wherein the
torsion bars (7, 9) are in turn directly joined to the supporting structure (1).
6. The oscillating table for continuous casting of claim 2 or 5, comprising clamps (15),
which perform the direct joint between the torsion axles (7, 8, 9, 10) and the mobile
structure (3) or the supporting structure (1), wherein the clamps (15) are joined
to the mobile structure (3) or to the supporting structure (1) and surround and retain
the torsion axles (7, 8, 9, 10) in a central area thereof.
7. The oscillating table for continuous casting of claim 3, wherein the bending elements
(11) are leaf springs.
8. The oscillating table for continuous casting of claim 2, wherein the joining elements
(11, 12) are rigid elements (12) and the torsion axles (7, 8, 9, 10) are torsion tubes
(8, 10).
9. The oscillating table for continuous casting of claim 1, wherein the distance between
the axles of the first pair of axles (7, 8) is smaller than the distance between the
axles of the second pair of axles (9, 10).
10. The oscillating table for continuous casting of claim 1, wherein the rigidity of the
joining elements (11, 12) is the same.
11. The oscillating table for continuous casting of claim 3, wherein the rigidity of the
bending elements (11) of one same pair is different.
12. The oscillating table for continuous casting of claim 1, comprising at least one pair
of damping elements (13, 14) linked to the base (2) and to the mobile structure (3).
13. The oscillating table for continuous casting of claim 1, comprising a single actuating
element (6) facing the first pair of torsion axles (7, 8).
14. The oscillating table for continuous casting of claim 3, wherein it comprises two
actuating means (6), facing each pair of bending elements (11) respectively on each
side of the mobile structure (3).
15. The oscillating table for continuous casting of claim 1, wherein the actuating element
(6) is a mechanical or hydraulic cylinder equipped with at least one bending bar (24).