Technical Field
[0001] The present invention relates to a mobile crane.
Background Art
[0002] There have been conventionally known mobile cranes each including a lower travelling
body of a self-running type, an upper slewing body slewably mounted on the lower travelling
body, and a tiltable attachment including a boom tiltably attached to the upper slewing
body. Such a mobile crane performs a hoisting work of hoisting a hanged load in a
state (a raised state) where the boom is raised from the upper slewing body. Further,
in an assembly work of assembling the mobile crane, the boom is attached to the upper
slewing body in a state (a lowered state) where the boom is lowered with a posture
substantially parallel to the ground. For the hoisting work, the posture of the boom
is then changed from the lowered state to the raised state by way of a raising operation
of gradually increasing an inclination angle of the boom to the ground. Conversely,
for a disassembly work of disassembling the mobile crane, the posture of the boom
in the raised state is rechanged to the lowered state by way of a lowering operation
of gradually decreasing the inclination angle of the boom to the ground.
[0003] In the aforementioned crane, a gravity center position of the tiltable attachment
including the boom shifts in accordance with a change in the inclination angle of
the boom to the ground. Accordingly, a moment correlating with the weight and the
gravity center position of the tiltable attachment changes. The mobile crane includes
a moment limiter to prevent the change in the moment from causing the mobile crane
to turn over. Moreover, the moment limiter gives an alarm to suspend the operation
of the mobile crane or the like when a turning-over moment of the mobile crane reaches
a predetermined threshold in accordance with the change in the inclination angle of
the boom in the hoisting work, resulting in ensuring the safety.
[0004] Meanwhile, the assembly work and the disassembly work involving the extensive raising
and lowering operations between the raised state and the lowered state as described
above differ from the hoisting work in the following respects. Specifically, the moment
limiter is a device basically directed to the stability during the hoisting work.
Therefore, the moment limiter sets a hoisting performance within a work range presumed
to be necessary for the hoisting work. In contrast, the assembly work and the disassembly
work may be performed in a situation with a range deviating from the work range of
the hoisting work, e.g., may be performed in the situation of the aforementioned lowered
state where the inclination angle of the boom to the ground is small, in addition
to the work range of the hoisting work. In this regard, the moment limiter sets no
hoisting performance for the range deviating from the work range of the hoisting work.
Under the circumstances, the angle of the boom is decreased for the assembly work
and the disassembly work while the moment limiter is stopped or a limit set by the
moment limiter is released without stopping the moment limiter. Hence, an operator
of the mobile crane is required to have experiences and knowledge for determining
whether the inclination angle of the boom assures safety in the assembly work and
the disassembly work. Various technologies have been proposed to increase the safety
in the assembly work and the disassembly work.
[0005] Patent Literature 1 discloses an operation of raising a boom having a posture extending
from an upper slewing body in one of leftward and rightward directions. Patent Literature
1 discloses that a distance from a turning-over fulcrum increases by a side jack attached
to a lateral part of a side frame that faces the boom when the boom having the posture
is raised (paragraph [0015] of Patent Literature 1).
[0006] Patent Literature 2 discloses an operation assisting device for a crane. A certain
combination of a boom length and a jib length of a front attachment (a tiltable attachment)
attains a stability during an operation of lowering the front attachment in the crane
including the operation assisting device under the condition that a relative angle
of a boom to a jib is defined as a first target angle. In this case, the operation
of lowering the front attachment is continued until a distal end of the jib comes
into contact with the ground in the state where the relative angle of the jib to the
boom is maintained at the first target angle. The technology disclosed in Patent Literature
2 requires an operator to input in advance, to the operation assisting device, various
information including information concerning the boom and the jib, and a target value
of the relative angle of the boom to the jib.
[0007] However, the operator of the crane is still required to have the experiences and
knowledge for determining whether the inclination angle of the boom assures safety
in the assembly work and the disassembly work even with the increased distance from
the turning-over fulcrum owing to the side jack of Patent Literature 1. That is to
say, success or failure in safe operations of raising and lowering the boom depends
on the operator's experiences and knowledge.
[0008] Additionally, different mobile cranes have different specifications, e.g., a crane
including a boom, a jib, and a strut like the crane disclosed in Patent Literature
2, a crane including a boom without a jib, a crane including a lattice mast, and other
cranes with various specifications. A tiltable attachment is suitably selected, and
a boom length and a jib length are adjusted to meet a required performance and a type
of work for each of the mobile cranes. With the technology disclosed in Patent Literature
2, it is necessary to input information concerning a boom and a jib for all the specifications,
and a target value suitably for each of the specifications. In this regard, however,
the operator is overburden with the grasp and the input of the information and the
target values for all the specifications, which may lead to a typographical error
made by the operator.
[0009] This problem may occur in other works as well as the assembly work and the disassembly
work. Such other works include, for example, a work for an overload test related to
the mobile crane. The overload test is a test of confirming a hoisting work of hoisting
a predetermined hanged load to apply a load exceeding a rated load to the mobile crane
while the moment limiter is stopped or a limit of the moment limiter is released without
stopping the moment limiter.
Citation List
Patent Literature
Summary of Invention
[0011] The present invention has been accomplished to solve the aforementioned problem,
and an object of the present invention is to provide a mobile crane which can detect
information necessary to safely raise and lower a tiltable attachment without an overburdened
input operation by an operator.
[0012] Provided is a mobile crane, including: a lower traveling body which includes a pair
of crawlers each extending in forward and rearward directions and spaced apart from
each other in leftward and rightward directions; an upper slewing body supported on
the lower traveling body slewably about a slewing axis; a tiltable attachment including
a boom tiltably supported on the upper slewing body; and a physical quantity detector.
The lower traveling body has a reaction force receiving part for receiving a reaction
force from the ground at a position away from the slewing axis in a boom direction
in a state where the pair of crawlers is in contact with the ground, the boom direction
coinciding with a horizontal component of a direction in which the boom extends from
the upper slewing body. The physical quantity detector is configured to detect a physical
quantity which changes in accordance with a change in the reaction force received
from the ground by the reaction force receiving part.
Brief Description of Drawings
[0013]
Fig. 1 is a sideview of a mobile crane according to embodiments including a tiltable
attachment having a posture in a raised state in a hoisting work.
Fig. 2 is a block diagram showing an operative configuration of the mobile crane shown
in Fig. 1.
Fig. 3 is a plan view of a lower traveling body of the mobile crane according to a
first embodiment.
Fig. 4 is a sideview of the lower traveling body of the mobile crane according to
the first embodiment.
Fig. 5 is a sideview of a crawler frame of the lower traveling body of the mobile
crane according to the first embodiment.
Fig. 6 is a sideview of a front end of the crawler frame seen in a direction of the
arrow VI in Fig. 3.
Fig. 7 is a schematic view showing a stress distribution in a target cross section
of the front end of the crawler frame for which a strain is measured.
Fig. 8 is a schematic sideview of the mobile crane having a specific posture that
the tiltable attachment is in a lowered state in an assembly work or a disassembly
work of the mobile crane.
Fig. 9 is a schematic sideview of the mobile crane having a specific posture that
the tiltable attachment is being raised or lowered in the assembly work or the disassembly
work.
Fig. 10 is a schematic sideview of the mobile crane having a specific posture that
the tiltable attachment is being raised or lowered in the assembly work or the disassembly
work.
Fig. 11 is a schematic sideview of the mobile crane having a specific posture with
a moment balanced position close to a turning-over fulcrum in the assembly work or
the disassembly work.
Fig. 12 is a schematic sideview of the mobile crane having a specific posture that
the tiltable attachment is being raised or lowered in the assembly work or the disassembly
work.
Fig. 13 is a schematic sideview of the mobile crane having a specific posture that
the tiltable attachment is being raised or lowered in the assembly work or the disassembly
work.
Fig. 14 is a sideview of a front end of a crawler frame seen in the direction of the
arrow VI in Fig. 3 in a first modification of the first embodiment.
Fig. 15 is a sideview of a front end of a crawler frame seen in the direction of the
arrow VI in Fig. 3 in a second modification of the first embodiment.
Fig. 16 is a sideview of a front end of a crawler frame seen in the direction of the
arrow VI in Fig. 3 in a third modification of the first embodiment.
Fig. 17 is a perspective view schematically showing a fourth modification of the first
embodiment.
Fig. 18 is a flowchart showing exemplary arithmetic processing by a controller in
the mobile crane.
Fig. 19 shows specific examples of stability information notified on a display part
of a notification device in the mobile crane.
Fig. 20 is a flowchart showing another exemplary arithmetic processing by the controller.
Fig. 21 is the flowchart showing another exemplary arithmetic processing by the controller.
Fig. 22 is a plan view of a lower traveling body of a mobile crane according to second
and third embodiments.
Fig. 23 is a sideview of a support member (a receiving member) to be attached to a
crawler frame of the mobile crane in Fig. 22.
Fig. 24 is a sideview of the support member having been attached to the crawler frame
in Fig. 22.
Fig. 25A is an exemplary cross-sectional view of a beam of the support member taken
along the line XXV-XXV in Fig. 24.
Fig. 25B is another exemplary cross-sectional view of the beam of the support member
taken along the line XXV-XXV in Fig. 24.
Fig. 26 is a schematic sideview of the mobile crane in Fig. 1 according to the second
and the third embodiments having a specific posture that a tiltable attachment is
in a lowered state in an assembly work or a disassembly work of the mobile crane.
Fig. 27 is a schematic sideview of the mobile crane in Fig. 1 according to the second
and the third embodiments having a specific posture that the tiltable attachment is
being raised or lowered in the assembly work or the disassembly work.
Fig. 28 is a schematic sideview of the mobile crane in Fig. 1 according to the second
and the third embodiments having a specific posture that the tiltable attachment is
being raised or lowered in the assembly work or the disassembly work.
Fig. 29 is a schematic sideview of the mobile crane in Fig. 1 according to the second
and the third embodiments having a specific posture with a moment balanced position
close to a turning-over fulcrum in the assembly work or the disassembly work.
Fig. 30 is a schematic sideview of the mobile crane in Fig. 1 according to the second
and the third embodiments having a specific posture that the tiltable attachment is
being raised or lowered in the assembly work or the disassembly work.
Fig. 31 is a schematic sideview of the mobile crane in Fig. 1 according to the second
and the third embodiments having a specific posture that the tiltable attachment is
being raised or lowered in the assembly work and the disassembly work.
Fig. 32 is a sideview of a lower traveling body of a mobile crane according to a first
modification of the embodiments.
Fig. 33A is an exemplary cross-sectional view of a beam of a support member taken
along the line XXXIII-XXXIII in Fig. 32.
Fig. 33B is another exemplary cross-sectional view of the beam of the support member
taken along the line XXXIII-XXXIII in Fig. 32.
Fig. 34 is a sideview of a lower traveling body of a mobile crane according to a second
modification of the second embodiment.
Fig. 35 is a cross-sectional view of a beam of a support member taken along the line
XXXV-XXXV in Fig. 34.
Fig. 36 is a plan view of a lower traveling body of a mobile crane according to a
third modification of the second embodiment.
Fig. 37 is a plan view of a lower traveling body of a mobile crane according to a
fourth modification of the second embodiment.
Fig. 38 is a perspective view schematically showing a fifth modification of the second
embodiment.
Fig. 39 shows an exemplary hydraulic circuit of the mobile crane according to the
third embodiment.
Fig. 40 is a plan view of a lower traveling body of a mobile crane according to fourth
and fifth embodiments, and shows a state where a trans-lifter is engaged with an engaging
portion of a frame.
Fig. 41 is a sideview of the lower traveling body of the mobile crane in Fig. 40,
and shows a state where the trans-lifter is engaged with the engaging portion of the
frame.
Fig. 42 is a partially broken sideview of the engaging portion of the frame of the
mobile crane in Fig. 40 and the trans-lifter engaged with the engaging portion.
Fig. 43 is a plan view of the lower traveling body of the mobile crane in Fig. 40,
and shows a state where a support member (a receiving member) is engaged with the
engaging portion of the frame.
Fig. 44 is a sideview of the lower traveling body of the mobile crane in Fig. 40,
and shows a state where the support member (the receiving member) is engaged with
the engaging portion of the frame.
Fig. 45 is a partially broken sideview of the engaging portion of the frame of the
mobile crane in Fig. 40 and the support member (the receiving member) engaged with
the engaging portion.
Fig. 46 is a cross-sectional view taken along the line XXXXVI-XXXXVI in Fig. 45.
Fig. 47 is a perspective view schematically showing a modification of the fourth embodiment.
Fig. 48 is a plan view of a lower traveling body of a mobile crane according to sixth
and seventh embodiments.
Fig. 49 is a sideview of the lower traveling body of the mobile crane in Fig. 48.
Fig. 50 is a cross-sectional view of a beam of a support member (a receiving member),
taken along the line XXXXX-XXXXX in Fig. 48, in a crawler of the lower traveling body
in Fig. 48.
Fig. 51 is a sideview of a front portion of the lower traveling body of the mobile
crane in Fig. 48.
Fig. 52 is a plan view of the front portion of the lower traveling body of the mobile
crane in Fig. 48.
Fig. 53 is a plan view of a lower traveling body of a mobile crane according to a
first modification of the sixth and the seventh embodiments.
Fig. 54 is a perspective view of a crawler frame and a support member (a receiving
member) attached to the crawler frame in the mobile crane according to the first modification
of the sixth and the seventh embodiments, and shows a state where a part of a beam
of the support member is disengaged from an engaging portion.
Fig. 55 is a perspective view of the crawler frame and the support member (the receiving
member) in Fig. 48, and shows a state where a part of the beam of the support member
is engaged with the engaging portion.
Fig. 56 is a sideview of the crawler frame and the support member (the receiving member)
in Fig. 48, and shows a state where a part of the beam of the support member is disengaged
from the engaging portion.
Fig. 57 is a sideview of the crawler frame and the support member (the receiving member)
in Fig. 48, and shows a state where a part of the beam of the support member is engaged
with the engaging portion.
Fig. 58 is a perspective view schematically showing a second modification of the sixth
embodiment.
Description of Embodiments
[0014] Hereinafter, a mobile crane according to each of the embodiments will be described.
[Mobile Crane]
[0015] Fig. 1 is a sideview of a mobile crane 10 according to each of the embodiments having
a specific posture that a tiltable attachment is in a raised state in a hoisting work
of hoisting a hanged load on a work site. Fig. 2 is a block diagram showing an operative
configuration of the mobile crane 10 in Fig. 1.
[0016] The directions denoted by "UPWARD", "DOWNWARD", "FORWARD", "REARWARD", "RIGHTWARD",
and "LEFTWARD" in the drawings are defined with respect to a lower traveling body
11 of the mobile crane. The forward and rearward directions in the drawings represent
directions in which the lower traveling body 11 moves forward and rearward. Specifically,
in the embodiments, a direction from a longitudinal center of a crawler frame 1 to
a wheel 4a (see Fig. 3) to be described later is defined as a forward direction, and
a direction from the longitudinal center of the crawler frame 1 to a wheel 4c (see
Fig. 3) to be described later is defined as a rearward direction. Leftward and rightward
directions are determined in relation to the forward and rearward directions. However,
the way of defining the forward and rearward directions is just an example, and thus
should not be limited thereto. For instance, the direction from the longitudinal center
of the crawler frame 1 to the wheel 4a may be defined as a rearward direction, and
the direction from the longitudinal center of the crawler frame 1 to the wheel 4c
may be defined as a forward direction.
[0017] As shown in Fig. 1, the crane 10 includes the lower traveling body 11 of a self-travelling
type, an upper slewing body 12 mounted on the lower traveling body 11 slewably about
a slewing axis C (see Figs. 3, 4 and 10), a tiltable attachment, a mast 20, a counterweight
13 carried on a rear part of the upper slewing body, at least one physical quantity
detector 90 (see Fig. 2), a controller 100 (see Fig. 2), and a notification device
110 (see Fig. 2). In the embodiments, the tiltable attachment includes a boom 14,
a jib 17, an upper strut 22, and a lower strut 21.
[0018] The boom 14 is tiltably and detachably attached to the upper slewing body 12. The
boom 14 shown in Fig. 1 has a boom main body 15 of a lattice-type, a proximal end
14A, and a distal end 14B.
[0019] The boom main body 15 has a proximal end member 15A, one or more (two in the illustrated
example) intermediate members 15B, 15C, and a distal end member 15D. The proximal
end member 15A is coupled to a front part of the upper slewing body 12 swingably in
raising and lowering directions. The intermediate members 15B, 15C are detachably
connected with a distal end of the proximal end member 15A in this order. The distal
end member 15D is detachably connected with a distal end of the intermediate member
15C. The intermediate members 15B, 15C are excludable.
[0020] The jib 17 is rotatably and detachably attached to a distal end of the boom 14. The
jib 17 has a lattice configuration in the illustrated example. The jib 17 has a proximal
end 17A rotatably coupled to the distal end 14B of the boom 14. A rotational axis
of the jib 17 is parallel to a rotational axis of the boom main body 15 with respect
to the upper slewing body 12. As shown in Fig. 1, the jib 17 has a distal end 17B
provided with a roller 17R which can support the jib 17 and rotate on the ground while
the distal end 17B is in contact with the jib 17.
[0021] The upper strut 22 and the lower strut 21 enable the jib 17 to rotate. The upper
strut 22 is rotatably attached to the distal end 14B of the boom 14. The lower strut
21 is rotatably attached to the distal end 14B of the boom 14 in the rear of or below
the upper strut 22. The upper strut 22 and the lower strut 21 are attachable to and
detachable from the distal end 14B of the boom 14.
[0022] A pair of left and right backstops 23 is disposed above the upper slewing body 12.
The left and right backstops 23 respectively come into contact with the left and right
opposite side ends of the proximal end member 15A of the boom 14 when the boom 14
is raised and reaches the posture shown in Fig. 1. The contact restricts the boom
14 from being blown rearward with a strong wind or the like.
[0023] The lower strut 21 is held in a posture of protruding from the distal end 14B of
the boom 14 in a boom raising direction (a leftward direction in Fig. 1). A way of
holding the posture includes arranging a pair of left and right backstops 25 and a
pair of left and right strut guide lines 26 between the lower strut 21 and the boom
14. Each of the backstops 25 connects the distal end member 15D and a middle portion
of the lower strut 21 with each other for supporting the lower strut 21 from below.
The guide line 26 extends under a tension to connect the distal end 21B of the lower
strut 21 and the proximal end member 15A with each other, and restricts the position
of the lower strut 21 by using its tension force.
[0024] The upper strut 22 is rotatably coupled to the jib 17 to cooperate with the jib 17.
Specifically, a pair of left and right jib guide lines 28 extends under a tension
to connect a distal end 22B of the upper strut 22 and the distal end 17B of the jib
17 with each other. Accordingly, the jib 17 rotates in cooperation with the rotation
of the upper strut 22.
[0025] The mast 20 has a proximal end 20A and a rotatable end 20B. The proximal end 20A
of the mast 20 is swingably coupled to the upper slewing body 12. The mast 20 has
a rotational axis extending in parallel to a rotational axis of the boom 14 and just
in the rear of the rotational axis of the boom 14. In other words, the mast 20 is
swingable in a direction corresponding to the raising direction of the boom 14. In
contrast, the rotatable end 20B of the mast 20 is connected with the distal end 14B
of the boom 14 via a pair of left and right boom guide lines 24. The connection allows
the mast 20 and the boom 14 to swing in cooperation with each other.
[0026] The crane 10 is mounted with various winches, specifically, a boom raising and lowering
winch 30 for raising and lowering the boom 14, a jib raising and lowering winch 32
for causing the jib 17 to swing in the raising and lowering directions, a main winch
34 and an auxiliary winch 36 for lifting and lowering the hanged load.
[0027] The boom raising and lowering winch 30 executes winding and unwinding of a boom raising
and lowering rope 38. The boom raising and lowering rope 38 is arranged so that the
mast 20 swings in accordance with the winding and the unwinding. Specifically, the
rotatable end 20B of the mast 20 and a rear end of the upper slewing body 12 are provided
with their respective sheave blocks 40, 42 each having a plurality of sheaves arrayed
in a width direction. The boom raising and lowering rope 38 drawn out from the boom
raising and lowering winch 30 is supported on the sheave blocks 40, 42 and extends
therebetween. Consequently, the winding and unwinding of the boom raising and lowering
rope 38 by the boom raising and lowering winch 30 brings a change in a distance between
the sheave blocks 40, 42, thereby allowing the mast 20 and the boom 14 to swing in
cooperation with each other in the raising and lowering directions.
[0028] The jib raising and lowering winch 32 executes winding and unwinding of a jib raising
and lowering rope 44. The jib raising and lowering rope 44 is arranged so that the
upper strut 22 rotates in accordance with the winding and unwinding. Specifically,
the lower strut 21 has a longitudinally intermediate portion provided with a guide
sheave 46. Further, the distal end 21B of the lower strut 21 and the distal end 22B
of the upper strut 22 are provided with their respective spreaders 47, 48 (sheave
blocks) each having a plurality of sheaves arrayed in a width direction. The jib raising
and lowering rope 44 drawn out from the jib raising and lowering winch 32 is supported
on the guide sheave 46 and extends between the spreaders 47,48. Consequently, the
winding and unwinding of the jib raising and lowering rope 44 by the jib raising and
lowering winch 32 brings a change in the distance between the spreaders 47, 48, thereby
allowing the upper strut 22 and the jib 17 to rotate in cooperation with each other
in the raising and lowering directions.
[0029] The main winch 34 executes the lifting and lowering of the hanged load by using a
main rope 50. For the main lifting and lowering, main guide sheaves 52, 53, 54 are
rotatably provided in the vicinities of a proximal end 21A of the lower strut 21,
a proximal end 22A of the upper strut 22, and the distal end 17B of the jib 17, respectively.
Furthermore, a jib point sheave 56 is located adjacently to the main guide sheave
54 (at the distal end 17B of the jib 17). The main rope 50 drawn out from the main
winch 34 is sequentially supported on the main guide sheaves 52, 53, 54, and extends
between the jib point sheave 56 and a hook sheave 58 provided at a main hook 57 for
the hanged load. Consequently, winding and unwinding of the main rope 50 by the main
winch 34 brings a change in the distance between the sheaves 56, 58, thereby achieving
lifting and lowering of the main hook 57.
[0030] Similarly, the auxiliary winch 36 executes lifting and lowering of the hanged load
by using an auxiliary rope 60. For the auxiliary lifting and lowering, auxiliary guide
sheaves 62, 63, 64 are provided rotatably and coaxially with the corresponding main
guide sheaves 52, 53, 54. The roller 17R (serves as an assistive sheave) is rotatably
located adjacently to the auxiliary guide sheave 64 (at the distal end of the jib
17). The auxiliary rope 60 is supported on the assistive sheave. Specifically, the
auxiliary rope 60 drawn out from the auxiliary winch 36 is sequentially supported
on the auxiliary guide sheaves 62, 63, 64, and eventually hangs down from the assistive
sheave. Consequently, winding and unwinding of the auxiliary rope 60 by the auxiliary
winch 36 leads to lifting and lowering of an unillustrated auxiliary hook for the
hanged load attached to a leading end of the auxiliary rope 60.
[0031] The physical quantity detector 90 detects information necessary to safely raise and
lower the boom 14 in a specific work of the crane 10. The physical quantity detector
90 is configured to detect a physical quantity which changes in accordance with a
change in a reaction force received from the ground by a reaction force receiving
part to be described later in the lower traveling body 11. The physical quantity includes,
for example, a strain occurring in the crawler frame 1 to be described later, and
at least one of a pressure in a head chamber and a pressure in a rod chamber of a
hydraulic cylinder to be described later, but should not be limited thereto. A signal
representing the physical quantity detected by the physical quantity detector 90 is
input to the controller 100.
[0032] The specific work means a work accompanied by an occurrence of a large moment in
a direction of causing the crane 10 to turn over. The specific work includes, for
example, the assembly work and the disassembly work. The specific work further includes,
for example, a work for the overload test. Hereinafter, each of the assembly work
and the disassemble work will be described as the specific work.
[0033] The notification device 110 shown in Fig. 2 is a device for notifying an operator
of stability information concerning a stability of the crane 10 based on the physical
quantity detected by the physical quantity detector 90. For instance, the stability
information includes information concerning a front and rear balance of the crane
10.
[0034] The notification device 110 includes, for example, at least one of a sound emitter
for emitting a sound, a light emitter for emitting a light beam, and a display part
for displaying a character, a geometric shape, or the like. The notification device
110 is disposed in a place easily recognizable for the operator, specifically, in
a cab 12A on the upper slewing body 12.
[0035] The sound emitter has a function of emitting a sound hearable by the operator through
the operator's auditory. For example, the sound emitter has an alarming buzzer, a
speaker or the like. The light emitter has a function of emitting a light beam visible
by the operator through the operator's sight. For example, the light emitter has a
display lump, a revolving lump, a signal lump or the like, which is unillustrated.
The display part has a function of displaying a character, a geometric shape or the
like understandable by the operator through the operator's sight. For example, the
display part has an unillustrated display element.
[0036] The controller 100 is composed of a central processing unit (CPU), a ROM which stores
various control programs, a RAM for use as a working area of the CPU, and the like.
As shown in Fig. 2, the controller 100 includes a calculation section 101, a stability
determination section 102, a notification control section 103, and an operation control
section 104.
[0037] The calculation section 101 has a parameter calculation part and a ratio calculation
part. The parameter calculation part of the calculation section 101 calculates, based
on the physical quantity detected by the physical quantity detector 90, a moment caused
by the weight of the tiltable attachment (a gravity acting on the tiltable attachment)
in the crane 10 to cause the crane 10 to turn over. The ratio calculation part of
the calculation section 101 calculates a ratio between a first parameter in connection
with a first moment Mf to be described later and a second parameter in connection
with a second moment Mb to be described later. In the embodiments, the first parameter
serves as the first moment Mf, and the second parameter serves as the second moment
Mb. However, the first parameter may be other parameter which changes in accordance
with a change in the first moment Mf, and hence is not necessarily limited to the
first moment Mf. Similarly, the second parameter may be other parameter which changes
in accordance with a change in the second moment Mb, and hence is not necessarily
limited to the second moment Mb.
[0038] The stability determination section 102 determines the stability based on the physical
quantity detected by the physical quantity detector.
[0039] The notification control section 103 outputs a notification instruction of notifying
in the notification device 110 the operator of the stability information concerning
the stability determined by the stability determination section 102. The notification
device 110 notifies the operator of the stability information in response to the notification
instruction output from the notification control section 103.
[0040] The operation control section 104 outputs an operation instruction directing an operation
required to avoid a decrease in the stability of the crane 10 based on the stability
determined by the stability determination section 102. Each of the boom raising and
lowering winch 30 and the jib raising and lowering winch 32 is controlled to operate
in accordance with the operation instruction output from the operation control section
104. Specifically, each of the winches 30, 32 suspends or decelerates the operation
of winding or unwinding of the corresponding rope, for example.
[0041] More specifically, the crane 10 includes a hydraulic circuit having a boom winch
control valve and a jib winch control valve each operating in response to the operation
instruction output from the operation control section 104. The valves accordingly
control a flow rate and a flow direction of hydraulic fluid supplied from a hydraulic
pump to the boom raising and lowering winch 30 and the jib raising and lowering winch
32. As a result, each of the winches 30, 32 suspends or decelerates the operation
of winding or unwinding the corresponding rope in accordance with the operation instruction.
[0042] The above-described configuration is common in first to seventh embodiments to be
described below. Hereinafter, the mobile crane 10 according to each of the first to
the seventh embodiments will be sequentially described.
[First Embodiment]
[0043] Fig. 3 is a plan view of a lower traveling body 11 of a crane 10 according to the
first embodiment. Fig. 4 is a sideview of the lower traveling body 11. Fig. 5 is a
sideview of a crawler frame 1 of the lower traveling body 11 of the crane 10 in Fig.
1. Fig 6 is a sideview of a front end of the crawler frame 1 of a right crawler 3
seen in the direction of the arrow VI in Fig. 3.
[0044] As shown in Figs. 3 and 4, the lower traveling body 11 is of a crawler type. The
lower traveling body 11 includes a pair of crawlers 3, 3, a slewing bearing 2a which
bears the upper slewing body 12 thereon, and a center frame 2 connecting the pair
of crawlers 3, 3 with each other and supporting the slewing bearing 2a. The pair of
crawlers 3, 3 includes a first crawler 3 and a second crawler 3.
[0045] The center frame 2 has a car body 2d for retaining the slewing bearing 2a under the
slewing bearing 2a, a front axle 2b extending in the leftward and rightward directions
at the front of the car body 2d, and a rear axle 2c extending in the leftward and
rightward directions at the rear of the car body 2d. The first crawler 3 is attached
to one end (a right end) of the front axle 2b and one end (a right end) of the rear
axle 2c, and the second crawler 3 is attached to another end (a left end) of the front
axle 2b and another end (a left end) of the rear axle 2c.
[0046] The first crawler 3 and the second crawler 3 have the same configuration except that
their structural elements are symmetrically arranged in the leftward and rightward
directions. The crawlers 3 extend in the forward and rearward directions, and are
spaced apart from each other in the leftward and rightward directions. Each of the
crawlers 3 includes the crawler frame 1, a pair of wheels 4a, 4c (a first wheel 4a
and a second wheel 4c), a drive mechanism 4b, a crawling member 7, a plurality of
upper rollers 5, and a plurality of lower rollers 6. The crawler frame 1 of the first
crawler 3, the crawler frame 1 of the second crawler 3, and the center frame 2 constitute
a frame unit.
[0047] The drive mechanism 4b has a hydraulic motor (a traveling motor) and a travelling
speed reducer, which are unillustrated. The crawling member 7 is formed of multiple
shoes connected with one another. The crawling member 7 laid over the pair of wheels
4a, 4c is endlessly supported (in a loop) by the pair of wheels 4a, 4c and cyclically
movable. In this embodiment, the first wheel 4a serves as a drive tumbler 4a, and
the second wheel 4c serves as an idler 4c.
[0048] As shown in Fig. 5, the crawler frame 1 has a shape extending in the forward and
rearward directions. The crawler frame 1 includes a frame main body 1A and a tumbler
bracket 1B (a bracket). The tumbler bracket 1B constitutes an end (the front end)
of the crawler frame 1. The frame main body 1A has a shape extending in the forward
and rearward directions, and has a proximal end 1A1 that is a rear end thereof and
a distal end 1A2 that is a front end thereof. The tumbler bracket 1B has a proximal
end 1B1 (a rear end) attached to the distal end 1A2 of the frame main body 1A and
a distal end 1B2 that is a front end thereof, and extends from the proximal end 1B1
to the distal end 1B2 in the forward and rearward directions. The proximal end 1B1
of the tumbler bracket 1B is joined to the distal end 1A2 of the frame main body 1A
by a joining way such as welding. The tumbler bracket 1B bears the drive tumbler 4a
and the drive mechanism 4b.
[0049] As shown in Figs. 3, 5, and 6, the tumbler bracket 1B has a bracket main body P1
and an outer periphery P2. The bracket main body P1 is a plate-shaped part substantially
perpendicularly intersecting a rotational axis CB of the drive tumbler 4a and facing
the drive mechanism 4b in the leftward and rightward directions. The outer periphery
P2 is a plate-shaped part surrounding the bracket main body P1 in substantially parallel
to the rotational axis CB. The outer periphery P2 covers a part of or all the periphery
of the drive mechanism 4b.
[0050] The drive tumbler 4a is rotatably supported on the tumbler bracket 1B constituting
the front end of the crawler frame 1. The drive tumbler 4a is a wheel to rotate under
a rotational force transmitted from the traveling motor to the traveling speed reducer,
thereby driving the crawling member 7. The drive tumbler 4a serves as a reaction force
receiving part.
[0051] The reaction force receiving part is a part of the lower traveling body 11, and receives
a reaction force from the ground at a position away from the slewing axis C in a boom
direction in a state where the pair of crawlers 3, 3 is in contact with the ground.
The boom direction coincides with a horizontal component of a direction in which the
boom 14 extends from the upper slewing body 12. In the first embodiment, the boom
direction corresponds to a first direction D1 (the forward direction) denoted in Figs.
4 and 5. The tumbler bracket 1B constituting the front end of the crawler frame 1
is away from the slewing axis C in the boom direction D1.
[0052] The idler 4c is rotatably supported on a proximal end of the crawler frame 1 (the
proximal end 1A1 of the frame main body 1A). The idler 4c is a wheel for guiding the
crawling member 7 at the opposite position to the drive tumbler 4a in the forward
and rearward directions.
[0053] The plurality of upper rollers 5 is rotatably supported on an upper portion of the
crawler frame 1. The upper rollers 5 are arranged at intervals between the drive tumbler
4a and the idler 4c in the forward and rearward directions for guiding the crawling
member 7.
[0054] The plurality of lower rollers 6 is rotatably supported on a lower portion of the
crawler frame 1. The lower rollers 6 are arranged at intervals between the drive tumbler
4a and the idler 4c in the forward and rearward directions for guiding the crawling
member 7. Hereinafter, a lower roller closest to the drive tumbler 4a (the first wheel
4a) among the lower rollers 6 is called a first lower roller 6A.
[Physical Quantity Detector]
[0055] The physical quantity detector 90 is configured to detect, as the physical quantity,
a strain that is caused in each of the pair of crawler frames 1, 1 by the reaction
force which the drive tumbler 4a (the reaction force receiving part) receives from
the ground via the crawling member 7 in the assembly work and the disassembly work
including operations such as the raising operation, the lowing operation and the like.
Specifically, the physical quantity detector 90 serves as a strain detector that can
detect a strain which changes in accordance with a change in a moment in a direction
in which the weight of the tiltable attachment causes the crane 10 to turn over. The
raising operation includes increasing an inclination angle of the boom 14 to the ground,
and the lowing operation includes decreasing the inclination angle.
[0056] In the first embodiment, the crane 10 includes a plurality of physical quantity detectors
90. The plurality of physical quantity detectors 90 includes a first physical quantity
detector 90 for detecting a strain occurring in the crawler frame 1 (a first crawler
frame 1) of the first crawler 3, and a second physical quantity detector 90 for detecting
a strain occurring in the crawler frame 1 (a second crawler frame 1) of the second
crawler 3. The first physical quantity detector 90 and the second physical quantity
detector 90 have the same configuration, and each of the detectors is provided at
the same position in the corresponding crawler frame 1. Therefore, only one of the
physical quantity detectors 90 is mainly focused below.
[0057] As shown in Figs. 3 and 4, a specific portion of the crawler frame 1 where the strain
is to be detected by the physical quantity detector 90 in the forward and rearward
directions is at a position (a detection position) away in the boom direction D1 from
a rotational axis of the first lower roller 6A. The detection position is preferably
located in a region R between the rotational axis CA of the first lower roller 6A
and the rotational axis CB of the drive tumbler 4a. In the detailed example shown
in Figs. 5 and 6, the physical quantity detector 90 is configured to detect a strain
occurring in the tumbler bracket 1B of the crawler frame 1 that supports the drive
tumbler 4a.
[0058] The physical quantity detector 90 includes at least one device for detecting the
strain in the crawler frame 1. For instance, a strain gauge, such as a metal strain
gauge and a semiconductor strain gauge, is adaptable to the device. The strain gauge
is attached to the crawler frame 1 by, for example, applying the same on a surface
of the crawler frame 1. However, the device of the physical quantity detector 90 should
not be limited to the strain gauge, and may be other device which can detect the strain
in the crawler frame 1. Such other device may be, for example, a loadcell like a pin-typed
loadcell.
[0059] The metal strain gauge has a configuration in which, for example, a metal resistor
(a metal foil) is arranged on a thin insulator in a zigzag manner for detecting a
change in an electric resistance accompanied by a deformation of the resistor. The
change in the measured electric resistance is converted into a strain quantity of
the crawler frame 1. The semiconductor strain gauge utilizes, for example, a piezo
resistance effect that an electric resistance ratio of a semiconductor changes depending
on a stress.
[0060] As shown in Figs. 5 and 6, the physical quantity detector 90 in the first embodiment
is provided at the proximal end 1B1 of the tumbler bracket 1B of the crawler frame
1. The physical quantity detector 90 includes a plurality of strain gauges (a first
strain gauge 90A and a second strain gauge 90B in the illustrated example).
[0061] As shown in Fig. 6, the first strain gauge 90A is provided in an upper portion of
the front end of the crawler frame 1, and the second strain gauge 90B is provided
in a lower portion of the front end of the crawler frame 1. Specifically, the first
strain gauge 90A is provided in an upper portion of the proximal end 1B 1 of the tumbler
bracket 1B, and the second strain gauge 90B is provided in a lower portion of the
proximal end 1B1 of the tumbler bracket 1B.
[0062] Region T enclosed by a long-dashed double-dotted line in Fig. 6 contains the distal
end 1A2 of the frame main body 1A and the proximal end 1B1 of the tumbler bracket
1B, the distal end 1A2 and the proximal end 1B1 being connected with each other. The
region T thus includes the connection portion between the frame main body 1A and the
tumbler bracket 1B, and adjacent portions that are adjacent to the connection portion.
The region T has an I-shaped cross section defined by a plate-shaped web section S1
extending in the upward and downward directions, a plate-shaped upper flange section
S2 connected with an upper end of the web section S1 and extending in the forward
and rearward directions, and a plate-shaped lower flange section S3 connected with
a lower end of the web section S1 and extending in the forward and rearward directions.
[0063] The web section S1 is constituted by at least one of a part of the distal end 1A2
of the frame main body 1A and a part of the proximal end 1B1 of the tumbler bracket
1B. The upper flange section S2 is constituted by a part of the distal end 1A2 of
the frame main body 1A and a part of the proximal end 1B1 of the tumbler bracket 1B.
The lower flange section S3 is constituted by a part of the distal end 1A2 of the
frame main body 1A and a part of the proximal end 1B1 of the tumbler bracket 1B.
[0064] In the first embodiment, the first strain gauge 90A is provided at the proximal end
1B 1 of the tumbler bracket 1B defining the upper flange section S2 (in the upper
portion of the outer periphery P2 of the tumbler bracket 1B described above). The
second strain gauge 90B is provided at the proximal end 1B1 of the tumbler bracket
1B defining the lower flange section S3 (in the lower portion of the outer periphery
P2 of the tumbler bracket 1B described above).
[0065] The physical quantity detector 90 detects a strain occurring in the crawler frame
1 in the assembly work and the disassembly work of the crane 10 including the raising
and lowering operations. A signal representing the strain detected by the physical
quantity detector 90 is input to the controller 100 shown in Fig. 2. For instance,
the calculation section 101 calculates, based on the physical quantity, a moment in
a direction of causing the crane 10 to turn over in the boom direction D1. The stability
determination section 102 determines the stability based on the physical quantity
detected by the physical quantity detector 90, specifically, based on the moment calculated
by the calculation section 101. The notification control section 103 controls the
notification device 110 to notify the operator of the stability information concerning
the stability (the information concerning the front and rear balance of the crane
10) by using a sound, a light beam, a character, a geometric shape or the like. The
operation control section 104 outputs an operation instruction directing an operation
required to avoid a decrease in the stability of the crane 10 based on the stability
determined by the stability determination section 102.
[Assembly Work and Disassembly Work]
[0066] Next, the assembly work and the disassembly work of the crane 10 will be described.
It should be noted here that a basic sequence of each of the assembly work and the
disassembly work described below is common in the first to the seventh embodiments.
[0067] Each of Figs. 8 to 13 is a schematic sideview of the mobile crane in Fig. 1 having
a specific posture in the assembly work or the disassembly work thereof. Fig. 8 shows
the tiltable attachment in a lowered state. Each of Figs. 9 and 10 shows the tiltable
attachment being raised or lowered with a large relative angle of the jib 17 to the
boom 14. Fig. 11 shows a state where a moment balanced position is close to a turning-over
fulcrum. Each of Figs. 12 and 13 shows the tiltable attachment being raised or lowered
with a small relative angle of the jib 17 to the boom 14. Figs. 8 to 13 illustrate
only the structural elements necessary to explain the moment that the crane 10 receives,
and hence some structural elements are omitted.
[0068] As shown in Figs. 10 and 13, in the crane 10, the tiltable attachment including the
boom 14 and the jib 17 extends in the boom direction D1 (the first direction D1),
and the counterweight 13 is arranged in the opposite direction D2 to the boom direction
D1 with respect to the slewing axis C. Hereinafter, a moment acting on the crane 10
will be described mainly with respect to the slewing axis C of the upper slewing body
12.
[0069] It can be said that a moment (hereinafter, referred to as a moment Mt) of causing
the crane 10 to turn over in the boom direction D1 is determined in accordance with
a first moment Mf and a second moment Mb. The first moment Mf is mainly caused by
the gravity acting on the tiltable attachment. In other words, the first moment Mf
is caused by the weight and the posture of the tiltable attachment. The second moment
Mb is mainly caused by the gravity acting on the counterweight. The second moment
Mb is caused by the weight of the counterweight 13 and a part of the weight of the
upper slewing body 12. The second moment Mb is further caused to oppose to the first
moment Mf and prevent the crane 10 from turning over. In summary, the moment Mt is
obtained by subtracting the second moment Mb from the first moment Mf (Mt = Mf - Mb).
[0070] As shown in Figs. 10 and 13, under the condition of no change in a loading weight
of the counterweight 13 and a distance from the slewing axis C thereto, a gravity
center position Gb thereof in relation to the second moment Mb are substantially unchanged.
Therefore, the second moment Mb remains substantially constant. Specifically, when
the weight of which the weight of the counterweight 13 accounts for a large proportion
(in a portion away from the slewing axis C in the direction D2) is defined as "Wb",
the second moment Mb is expressed by a product of the weight Wb and a distance Lb
from the slewing axis C to the gravity center position Gb (Mb = Wb × Lb). In this
respect, the second moment Mb may be calculated and stored in a storage of the controller
100 in advance. Furthermore, the second moment Mb may be calculated by the parameter
calculation part of the calculation section 101 based on the weight Wb and the distance
Lb in the assembly work and the disassembly work.
[0071] In contrast, a distance L (e.g., a distance L1 shown in Fig. 10, and a distance L2
shown in Fig. 13) from the slewing axis C to a gravity center position Gf of the tiltable
attachment including the boom 14 and the jib 17 changes depending on the posture of
the tiltable attachment. Accordingly, the first moment Mf changes depending on the
posture of the tiltable attachment. The gravity center position Gf is mainly determined
in accordance with an inclination angle of the boom 14 to the ground and a relative
angle of the jib 17 to the boom 14. Specifically, when the weight of the tiltable
attachment is defined as "Wat", the first moment Mf is expressed by a product of the
weight Wat and the distance L (e.g., the distance L1, the distance L2) from the slewing
axis C to the gravity center position Gf (Mf = Wat × L). The first moment Mf is calculated
by the parameter calculation part of the calculation section 101 based on the weight
Wat and the distance L in the assembly work and the disassembly work.
[0072] For instance, as shown in Fig. 13, the first moment Mf and the second moment Mb around
the center on the slewing axis C become substantially equal to each other in a state
where the boom 14 is so sufficiently raised from the upper slewing body 12 that the
inclination angle of the boom 14 to the ground is relatively large and the relative
angle of the jib 17 to the boom 14 is relatively small (at a relative angle θ2). The
moment Mt reaches approximately zero in this substantially equal situation. Eventually,
the crawling member 7 undertakes the weight of the crane 10 almost equally over the
entirety thereof in the forward and rearward directions.
[0073] In comparison with the substantially equal situation, as shown in Fig. 10, the gravity
center position Gf shifts in the boom direction D1 in a state where the boom 14 is
so sufficiently lowered with respect to the upper slewing body 12 that the inclination
angle of the boom 14 to the ground is relatively small and the relative angle of the
jib 17 to the boom 14 is relatively large (at a relative angel θ1). Accordingly, the
first moment Mf occurring around the center on the slewing axis C increases. In such
a biased situation where the moment increases in the boom direction D1, the moment
Mt takes a larger positive value than in the substantially equal situation (Mt = Mf
- Mb > 0).
[0074] Here, the center of the moment for calculating the moment is shifted in the forward
and rearward directions from the center on the slewing axis C, and a forward moment
and a rearward moment around the shifted center are calculated. At this time, a scertain
shifted center where the magnitude of the forward moment becomes the same as the magnitude
of the rearward moment is defined as a "moment balanced position". Furthermore, as
shown in Figs. 10, 11, and 13, a position S of the crawler frame 1 corresponding to
the rotational axis CB of the drive tumbler 4a in the forward and rearward directions
is called a turning-over fulcrum S.
[0075] In the substantially equal situation described above (e.g., the situation shown in
Fig. 13), a moment balanced position P1 substantially coincides with the slewing axis
C. In contrast, in the biased situation (e.g., the situation shown in Fig. 10), a
moment balanced position P2 is away from the slewing axis C in the boom direction
D1. It is not that the crane 10 is caused to turn over as soon as the moment Mt takes
a positive value and the moment balanced position shifts from the slewing axis C to
the position P2 in the boom direction D1 as shown in Fig. 10. In other words, the
biased situation shows that the crawler frame 1 of the lower traveling body 11 opposes
to the moment Mt of causing the crane 10 to turn over in the boom direction D1.
[0076] In the biased situation shown in Fig. 10, the moment Mt reaches zero (Mt = 0) at
the moment balanced position P2. In the biased situation, a bending moment mainly
acts on a portion of the crawler frame 1 extending from the moment balanced position
P2 to the turning-over fulcrum S. From these perspectives, not the entirety of the
crawler frame 1 but the front end (in the portion extending from the moment balanced
position P2 to the turning-over fulcrum S) of the crawler frame 1 opposes to the moment
Mt in the biased situation. In this way, a flexural rigidity at the front end of the
crawler frame 1 results in preventing the crane 10 from turning-over, thereby maintaining
the posture thereof.
[0077] For instance, as shown in Fig. 11, a moment balanced position P3 mostly coincides
with the turning-over fulcrum S in a situation immediately before the crane 10 is
caused to turn over after the gravity center position Gf of the tiltable attachment
shifts furtherer away from the position shown in Fig. 13 in the first direction D1.
In this situation immediately before the turning-over, the front end of each of the
pair of crawler frames 1 undertakes almost all the moment Mt. A circular arrow Mr
in Fig. 11 indicates that the front end of the crawler frame 1 opposes to the moment
Mt.
[0078] In this configuration, in a case where the physical quantity detector 90 can detect
a strain occurring in the front end of the crawler frame 1 appropriately for various
situations including the substantially equal situation shown in Fig. 10, the biased
situation shown in Fig. 13, and the situation immediately before the turning-over
shown in Fig. 11, and the parameter calculation part of the calculation section 101
can calculate, based on the detected strain, a moment that the front end of the crawler
frame 1 receives, the stability determination section 102 can determine various possible
states of the crane 10 based on the calculated moment.
[0079] In the first embodiment, the physical quantity detector 90 provided at the front
end of the crawler frame 1, i.e., in a portion located in the region R described above,
can effectively detect a strain occurring in the front end of the crawler frame 1
in the biased situation. As a result, it is possible to obtain a criterion for determining
a state of the front and rear balance of the crane 10.
[0080] In the first embodiment, the information concerning the strain occurring in the front
end of the crawler frame 1 and detected by the physical quantity detector 90 is obtainable
in the above-described manner. Thus, information concerning a state of the crane 10
necessary to safely raise and lower the tiltable attachment in the assembly work and
the disassembly work of the crane 10 is detectable without an overburdened work by
the operator. The crane 10 then utilizes the detected information to safely execute
the raising and lowering operations. Details will be described below.
[0081] As shown in Fig. 8, the boom 14 and the jib 17 are mounted on the upper slewing body
12 in a state (a lowered state) where each of the boom 14 and the jib 17 is lowered
with a posture substantially parallel to the ground GR in the assembly work of assembling
the crane 10. For the hoisting work, the posture of the boom 14 in the lowered state
is changed to the raised state (shown in Fig. 1) by the raising operation of gradually
increasing the inclination angle of the boom 14 to the ground GR.
[0082] First, the inclination angle of the boom 14 is gradually increased in a state where
the roller 17R provided at the distal end 17B of the jib 17 is in contact with the
ground GR to change the posture of the tiltable attachment from the lowered state
to the raised state described above. During this operation, the relative angle of
the jib 17 to the boom 14 gradually decreases.
[0083] For instance, after the relative angle has reached the angle θ1 shown in Fig. 9,
further increasing the inclination angle of the boom 14 while keeping the relative
angle at the angle θ1 as shown in Fig. 10 causes the roller 17R at the distal end
17B of the jib 17 to leave the ground GR. Accordingly, the moment Mf acts on the crane
10.
[0084] At this time, the notification control section 103 of the controller 100 controls
the notification device 110 to notify the operator of the information concerning the
front and rear balance of the crane 10 via the notification device 110 based on a
detection signal output from the physical quantity detector 90. Owing to the notification,
the operator can acquire the stability information concerning the front and rear balance
of the crane 10 via the notification device 110. For instance, upon recognition of
an unstable state of the crane 10 shown in Fig. 10, the operator decreases the inclination
angle of the boom 14 again to bring, for example, the roller 17R at the distal end
17B of the jib 17 into contact with the ground as shown in Fig. 9. Thereafter, the
operator gradually increases the inclination angle of the boom 14 in the state where
the roller 17R at the distal end 17B of the jib 17 is in contact with the ground GR.
The relative angle of the jib 17 to the boom 14 gradually decreases during this operation
(e.g., the state shown in Fig. 12).
[0085] For example, after the relative angle has reached the angle θ2 shown in Fig. 12,
further increasing the inclination angle of the boom 14 while keeping the relative
angle at the angle θ2 as shown in Fig. 13 causes the roller 17R at the distal end
17B of the jib 17 to leave the ground GR. Accordingly, the moment Mf acts on the crane
10. At this time, the moment balanced position P1 is close to the slewing axis C.
Therefore, it is possible to safely raise the tiltable attachment of the crane 10.
[0086] The disassembly work of disassembling the crane 10 can be safely performed in a reverse
sequence of the assembly work.
[Way of Calculating Turning-over moment]
[0087] Hereinafter, a way of calculating a moment acting on the front end of the crawler
frame 1 will be described in detail.
[0088] As shown in Fig. 6, in the first embodiment, the distal end 1A2 of the frame main
body 1A and the proximal end 1B1 of the tumbler bracket 1B, i.e., the connection portion
between the frame main body 1A and the tumbler bracket 1B, and the adjacent portions
that are adjacent to the connection portion in the forward and rearward directions
have the I-shaped (or H-shaped) cross section defined by the web section S1, the upper
flange section S2, and the lower flange section S3.
[0089] Upon occurrence of a bending deformation in each of the pair of crawler frames 1
having received a bending load in the upward and downward directions during the raising
and lowering operations for the tiltable attachment, an upper portion of the front
end of the crawler frame 1 from a neutral plane (a neutral axis) thereof is compressed
and contracted, and the lower portion from the neutral plane is pulled and stretched.
[0090] Further, a strain occurring in each of the upper portion and the lower portion of
the crawler frame 1 increases in proportion to a distance from the neutral plane.
Each of the upper and lower flange sections S2, S3 is at a relatively large distance
from the neutral plane in the I-shaped (or H-shaped) cross-section, and hence a relatively
large strain (a relatively large bending stress) occurs in each of the upper flange
section S2 and the lower flange section S3. In this case, the physical quantity detector
90 provided in each of the upper flange section S2 and the lower flange section S3
in the above-described manner in the first embodiment can detect the relatively large
strain.
[0091] Here, a strain occurring in the upper flange section S2 is defined as "ε1", and a
strain occurring in the lower flange section S3 is defined as "ε2". Besides, a distance
from the neutral plane of the front end of the crawler frame 1 to the first strain
gauge 90A is defined as "r1", and a distance from the neutral plane to the second
strain gauge 90B is defined as "r2". Further, a moment of inertia of area in a cross
section where the strain is measured is defined as "I", and a Young's modulus is defined
as "E". Moreover, an upward stress of stresses caused only by the bending moment at
the front end of the crawler frame 1 is defined as "σmt", and a downward stress thereof
is defined as "σmc".
[0092] The neutral plane (the neutral axis) of the front end of the crawler frame 1 in connection
with the bending deformation is not limited to the center of the front end in the
upward and downward directions. Thus, the upward stress σmt and the downward stress
σmc can differ from each other. In this case, the ratio between the upward stress
σmt and the downward stress σmc (σmt: σmc) corresponds to the ratio between the distances
(r1 : r2) from the neutral plane (σmt : σmc = r1 : r2).
[0093] Additionally, the crawling member 7 is wound around the crawler frame 1 without being
slackened. In this state, the crawler frame 1 receives a compressive force on (an
axial force) in the forward and rearward directions. Taking these premises into consideration,
the way of calculating the moment will be described below.
[0094] Fig. 7 is a schematic view showing a stress distribution in a target cross section
of the front end (the tumbler bracket 1B in the first embodiment) of the crawler frame
1 for which a strain is measured. As shown in Fig. 7, the stress distribution is obtainable
by a sum of the stresses (σmt, σmc) attributed to the bending moment and the aforementioned
compressive force σn.
[0095] Accordingly, a bending stress σmt required to obtain the moment M is calculated by
the following Formula (1):

[0096] The following Formula (2) is obtainable as a result of Formula (1):

[0097] From these Formulas, the moment M applied to the front end of the crawler frame 1
is calculated by the following Formula (3):

[0098] The crane 10 includes the pair of crawler frames 1. The moments obtainable from the
strains respectively in the front ends of the left and right crawler frames 1 are
defined as "ML", "MR". The turning-over moment Mt is calculated by the following Formula
(4) where:

[0099] The calculation section 101 (specifically, the parameter calculation part of the
calculation section 101) of the controller 100 calculates the turning-over moment
Mt in the manner described above based on a signal (a detection signal) representing
the physical quantity input from the physical quantity detector 90. In this way, the
turning-over moment Mt of causing the crane 10 to turn over is obtained. The frequency
of detection by the physical quantity detector 90 and the frequency of calculation
by the calculation section 101 are not particularly limited. For instance, the detection
by the physical quantity detector 90 and the calculation by the calculation section
101 may be executed per predetermined time period, or continuously (always) executed.
[0100] Meanwhile, the moment M is calculated by the following Formula (5) in no consideration
of the compressive force on (the axial force):

[Operations]
[0101] Next, the arithmetic processing by the controller 100 in the crane 10 will be described.
Fig. 18 is a flowchart of exemplary arithmetic processing by the controller 100. As
shown in Fig. 18, the controller 100 determines whether or not an operation mode is
set at an independent mode (step S1). In the raising operation for the tiltable attachment
in the specific work such as the assembly work, the independent mode permits the controller
100 to determine the stability of the crane 10 and to automatically execute an avoidance
operation required to avoid a decrease in the stability when the stability is determined
to be low. The independent mode is selectable by the operator in the cab 12A of the
upper slewing body 12.
[0102] When the independent mode is selected (YES in step S1), the controller 100 determines
whether or not a manipulation lever is manipulated by the operator to activate the
boom raising and lowering winch 30 (step S2). When it is determined that the manipulation
lever is manipulated (YES in step S2), the operation control section 104 of the controller
100 controls the boom raising and lowering winch 30 to wind the boom raising and lowering
rope 38 (step S3).
[0103] Subsequently, the controller 100 acquires a physical quantity (a strain in the first
embodiment) detected by the physical quantity detector 90 (step S4).
[0104] Next, the calculation section 101 (specifically, the parameter calculation part)
of the controller 100 calculates the turning-over moment Mt by using, for example,
the calculation way described above (step S5).
[0105] Then, the stability determination section 102 of the controller 100 determines the
stability of the crane 10 (step S6). Specifically, the stability determination section
102 determines whether or not the turning-over moment Mt is larger than a predetermined
threshold m (step S6). The threshold m indicates a value for determining the stability
of the crane 10, and is set in advance for each type of the crane 10 with reference
to a limit value of the turning-over moment Mt of causing the crane 10 to turn over.
[0106] When the stability determination section 102 determines that the turning-over moment
Mt is larger than the threshold m (YES in step S6), the notification control section
103 outputs a notification instruction of notifying in the notification device 110
the operator of the stability information concerning the stability determined by the
stability determination section 102 (step S7).
[0107] As described above, the notification device 110 includes, for example, at least one
of a sound emitter for emitting a sound, a light emitter for emitting a light beam,
and a display part for displaying a character, a geometric shape, or the like. The
stability information is notified to the operator by way of at least one of the sound
emitter, the light emitter, and the display part in response to the notification instruction.
[0108] Fig. 19 shows specific examples of the stability information notified on the display
part of the notification device 110. In Fig. 19A, each of the directions of the first
moment Mf and the second moment Mb is denoted by an arrow. The magnitude of each of
the first moment Mf and the second moment Mb is expressed with, for example, a thickness
of the arrow, a length of the arrow, and a numerical value given therefor. For instance,
each arrow may be displayed with an image of the crane 10 as shown in Figs. 10 and
13. In Fig. 19B, the magnitude of each of the first moment Mf and the second moment
Mb is shown in the form of a graph such as a bar graph and a pie chart. In Fig. 19C,
the magnitude of each of the first moment Mf and the second moment Mb is shown with
a numeric value given therefor.
[0109] When the stability determination section 102 determines that the turning-over moment
Mt is larger than the threshold m, the notification control section 103 may control
the notification device 110 to display the arrows and numeric values shown in Figs.
19A to 19C while flashing the same, or control the notification device 110 to change
a period of the flashing depending on the stability. Further, when the stability determination
section 102 determines that the turning-over moment Mt is larger than the threshold
m, the notification control section 103 may control the notification device 110 to
notify the stability information by using a voice in addition to the displaying ways
shown in Figs. 19A to 19C. The stability information using the voice may include massages,
for example, "The value approaches the turning-over limit.", "There is a risk of turning-over.",
or the like.
[0110] Subsequently, the operation control section 104 outputs an operation instruction
directing an operation required to avoid a decrease in the stability of the crane
10 based on the stability determined by the stability determination section 102 (step
S8). Specifically, the boom raising and lowering winch 30 suspends, for example, the
operation of winding the rope 38 in accordance with the operation instruction. In
a case where the jib raising and lowering winch 32 is operating, the jib raising and
lowering winch 32 suspends, for example, the operation of winding (or unwinding) the
rope 44 in accordance with the operation instruction.
[0111] Each of Figs. 20 and 21 is a flowchart showing another exemplary arithmetic processing
by the controller 100. Steps S11 to S15 in Fig. 20 are the same as steps S1 to S5
in Fig. 18, and thus the descriptions therefor are omitted. Hereinafter, the differences
from the arithmetic processing shown in Fig. 18 will be described.
[0112] As shown in Figs. 20 and 21, the stability determination section 102 of the controller
100 determines the stability of the crane 10 (steps S16, S17, S20). Specifically,
the ratio calculation part of the calculation section 101 calculates a ratio (Mf/Mb)
between the first moment Mf and the second moment Mb, and the stability determination
section 102 compares the ratio (Mf/Mb) with each of thresholds α, β, γ. The thresholds
α, β, γ are values for determining the stability of the crane 10, and are set in advance
so as to satisfy, for example, the relation of 0 < α < β < γ < 1.0.
[0113] When the ratio (Mf/Mb) is equal to or lower than the threshold α (NO in step S16),
the stability is not low. Thus, the operation control section 104 controls the boom
raising and lowering winch 30 to continue the operation of winding the boom raising
and lowering rope 38 (step S13).
[0114] Conversely, when the ratio (Mf/Mb) is higher than the threshold α (YES in step 16),
the stability determination section 102 determines whether the ratio (Mf/Mb) is higher
than the threshold α and lower than the threshold β (step S17). When the ratio (Mf/Mb)
is higher than the threshold α and lower than the threshold β (YES in step S17), the
notification control section 103 outputs a notification instruction of notifying in
the notification device 110 the operator of the stability information concerning the
stability determined by the stability determination section 102 (step S18). In this
case, the stability information includes information of warning the operator of a
low stability of the claim 10.
[0115] Next, the operation control section 104 outputs an operation instruction directing
an operation required to avoid a decrease in the stability of the crane 10 based on
the stability determined by the stability determination section 102 (step S19). In
this case, the operation instruction includes, for example, an instruction of reducing
the rotational speed of the boom raising and lowering winch to A%. Then, the operation
control section 104 controls the boom raising and lowering winch 30 to continue the
operation of winding the boom raising and lowering rope 38 at the reduced rotational
speed (step S13).
[0116] When the ratio (Mf/Mb) is equal to or higher than the threshold β (NO in step S17),
the stability determination section 102 determines whether the ratio (Mf/Mb) is higher
than the threshold β and lower than the threshold γ (step S20). When the ratio (Mf/Mb)
is higher than the threshold β and lower than the threshold γ (YES in step S20), the
notification control section 103 outputs a notification instruction of notifying in
the notification device 110 the operator of the stability information concerning the
stability determined by the stability determination section 102 (step S21). In this
case, the stability information may include information of warning the operator of
the low stability of the crane 10 in a more persuading manner than in step S18.
[0117] Subsequently, the operation control section 104 outputs an operation instruction
directing an operation required to avoid a decrease in the stability of the crane
10 based on the stability determined by the stability determination section 102 (step
S22). In this case, the operation instruction includes, for example, an instruction
of reducing the rotational speed of the boom raising and lowering winch 30 to B%.
Then, the operation control section 104 controls the boom raising and lowering winch
30 to continue the operation of winding the boom raising and lowering rope 38 at the
reduced rotational speed (step S13). The values A, B indicate degrees of reduction
in the rotational speed of the raising and lowering winch 30, and are set in advance
so as to satisfy the relation 100 > A > B > 0.
[0118] When the ratio (Mf/Mb) is equal to or higher than the threshold γ (NO in step S20),
the notification control section 103 outputs a notification instruction of notifying
in the notification device 110 the operator of the stability information concerning
the stability determined by the stability determination section 102 (step S23). In
this case, the stability information includes information (warning information) of
warning the operator of the low stability of the crane 10 in a still further persuading
manner than in step S21.
[0119] Next, the operation control section 104 outputs an operation instruction directing
an operation required to avoid a decrease in the stability of the crane 10 based on
the stability determined by the stability determination section 102 (step S24). Specifically,
the boom raising and lowering winch 30 suspends, for example, the operation of winding
the rope 38 in accordance with the operation instruction. In a case where the jib
raising and lowering winch 32 is operating, the jib raising and lowering winch 32
suspends, for example, the operation of winding (or unwinding) the rope 44 in accordance
with the operation instruction.
[Modifications of First Embodiment]
[0120] Each of Figs. 14 to 16 is a sideview of a front end of a crawler frame 1 seen in
the direction of the arrow VI in Fig. 3, Fig. 14 showing a first modification of the
embodiment, Fig. 15 showing a second modification of the embodiment, and Fig. 16 showing
a third modification of the embodiment.
[0121] The first to the third modifications shown in Figs. 14 to 16 are equivalent to the
embodiment shown in Fig. 6 in that a specific portion of the crawler frame 1 where
a strain is to be detected by a physical quantity detector 90 in the forward and rearward
directions is located at a position (a detection position) in a region R between a
rotational axis CB of a drive tumbler 4a and a rotational axis CA of a first lower
roller 6A. Further, the first to the third modifications are equivalent to the embodiment
shown in Fig. 6 in that a first strain gauge 90A is provided in an upper portion of
the crawler frame 1, and a second strain gauge 90B is provided in a lower portion
of the crawler frame 1.
[0122] In contrast, the first to the third modifications differ from the embodiment shown
in Fig. 6 in the location of the physical quantity detector 90 within the region R
of the crawler frame 1. Details will be described below.
[0123] In the first modification shown in Fig. 14, the first strain gauge 90A and the second
strain gauge 90B are provided at a plate-shaped web section S1 extending in the upward
and downward directions. In the second modification shown in Fig. 15, the first strain
gauge 90A extends along the web section S1 and an upper flange section S2, and the
second strain gauge 90B extends along the web section S1 and a lower flange section
S3.
[0124] In the third modification shown in Fig. 16, the first strain gauge 90A and the second
strain gauge 90B are provided at a distal end 1A2 of a frame main body 1A. Specifically,
in the third modification, the first strain gauge 90A is provided at the distal end
1A2 of the frame main body 1A defining an upper flange section S2. The second strain
gauge 90B is provided at the distal end 1A2 of the frame main body 1A defining a lower
flange section S3.
[0125] Fig. 17 is a perspective view schematically showing a fourth modification of the
first embodiment. In the fourth modification shown in Fig. 17, a crawler frame 1 further
includes a measurement support base 200 (a deformation member) to which a strain gauge
(a physical quantity detector) is attached. The measurement support base 200 is located
at such a position as to sensitively detect a strain occurring in the crawler frame
1 in a state where a distal end 14B of a boom 14 is away in a boom direction D1 from
a proximal end 14A of the boom 14 in the forward and rearward directions. Specifically,
the measurement support base 200 is disposed in a specific portion of the crawler
frame 1 where a detection position in the forward and rearward directions is within
the region R (see Fig. 4) between the rotational axis CB of the drive tumbler 4a and
the rotational axis CA of the first lower roller 6A.
[0126] For instance, the measurement support base 200 may be disposed in a specific portion
of the crawler frame 1 where each of the strain gauge 90A and the strain gauge 90B
is provided as shown in Figs. 6, 14, 15, and 16. However, the specific portion for
disposing the measurement support base 200 should not be limited thereto. In the detailed
example shown in Fig. 17, the measurement support base 200 is in the same portion
as the portion where each of the strain gauges 90A and 90B is provided in the second
modification shown in Fig. 15. Details will be described below.
[0127] As shown in Fig. 17, the measurement support base 200 extends along the web section
S1 and the upper flange section S2. In other words, the measurement support base 200
is located at the corner between the web section S1 and the upper flange section S2.
[0128] The measurement support base 200 includes a first surface 200A, a second surface
200B, and a retaining surface 200C. The first surface 200A faces the web section S1
and is attached to the web section S1. The second surface 200B faces the upper flange
section S2 and is attached to the upper flange section S2. The retaining surface 200C
connects an end edge of the first surface 200A and an end edge of the second surface
200B with each other, and retains the strain gauge 90A. In the detailed example shown
in Fig. 17, the retaining surface 200C has a slope inclined upward as advancing forward
and retaining the strain gauge 90A thereon. In the detailed example shown in Fig.
17, the slope is formed of a curve surface (a concave) in an arc shape, but may be
formed of a flat surface or a convex. Moreover, in the detailed example shown in Fig.
17, the measurement support base 200 has a substantially L-shape. However, the shape
of the measurement support base 200 should not be limited to the substantially L-shape.
[0129] Another measurement support base 200 is arranged at another corner between the web
section S 1 and a lower flange section S3 in addition to the measurement support base
at the corner between the web section S 1 and the upper flange section S2 as described
above. Here, a bending moment is applied to the crawler frame 1 and a bending deformation
occurs in each of a tumbler bracket 1B and a frame main body 1A when the tiltable
attachment is raised and lowered. As a result, a strain occurs on the retaining surface
200C of the upper measurement support base 200 in a direction of being pulled and
stretched. Similarly, a strain occurs on the retaining surface 200C of the lower measurement
base in a direction of being compressed and contracted. Under the circumstances, the
strain gauge provided along each of the retaining surfaces 200C can detect the corresponding
strain necessary to calculate the bending moment. In the case where the retaining
surface 200C is a curve surface in an arc shape, it is possible to adjust the magnitude
of the strain by changing the radius of curvature in the arc shape.
[0130] Hereinafter, the second to the seventh embodiments will be described. A mobile crane
10 according to each of the second to the seventh embodiments differs from the mobile
crane according to the first embodiment in that a lower traveling body 11 includes
at least one receiving member 80 (one support member 80). In the second to the seventh
embodiments, the lower traveling body 11 has almost the same configuration as the
configuration of the lower traveling body 11 in the first embodiment except the aforementioned
difference. Accordingly, in the following descriptions of the second to the seventh
embodiments, the same structural elements as those in the first embodiment are given
with the same reference signs and numerals, and the descriptions therefor will be
omitted.
[Second Embodiment]
[0131] Fig. 22 is a plan view of a lower traveling body 11 of a mobile crane 10 according
to the second embodiment. Fig. 23 is a sideview of a support member 80 to be attached
to a crawler frame 1 of the crane 10 in Fig. 22. Fig. 24 is a side view of the support
member 80 having been attached to the crawler frame 1 in Fig. 22.
[0132] In the second embodiment shown in Fig. 22, the lower traveling body 11 has a plurality
of support members 80 (specifically, a pair of support members 80). Each of the pair
of support members 80 has a connection part connected with the crawler frame 1 in
a frame unit, and a contact part being in contact with the ground. The connection
part of the support member 80 is constituted by a proximal end 8A of a beam 81 to
be described later, and the contact part of the support member 80 is constituted by
a float 85 that is a lower end of a leg 82 to be described later.
[0133] A boom direction in the second embodiment coincides with a horizontal component of
a direction in which a boom 14 extends from an upper slewing body 12 in the assembly
work and the disassembly work. In the second embodiment, the boom direction D1 corresponds
to a first direction D1 (the rightward direction) shown in Fig 22. As shown in Fig.
22, the float 85 (the contact part) serves as a part (a reaction force receiving part)
for receiving a reaction force from the ground at a position away from a slewing axis
C in the boom direction D1. The float 85 (the contact part) is away from the proximal
end 8A (the connection part) of the beam 81 in the boom direction D1.
[0134] Hereinafter, the second embodiment will be described in detail. As shown in Figs.
22 and 23, the crawler frame 1 includes a frame main body 1A and a tumbler bracket
1B. The frame main body 1A has a shape extending in the forward and rearward directions.
The frame main body 1A has a top plate 111 extending in a longitudinal direction of
the frame main body 1A, a bottom plate 112 spaced downward from the top plate 111
and extending in the longitudinal direction, and a pair of side plates 113, 114 each
extending in the longitudinal direction. The one side plate 113 connects right ends
of the top plate 111 and the bottom plate 112 with each other. The other side plate
114 connects left ends of the top plate 111 and the bottom plate 112 with each other.
[0135] As shown in Fig. 23, the frame main body 1A has a closed cross section defined by
the top plate 111, the bottom plate 112, and the pair of side plates 113, 114. The
closed cross section is specifically defined by the top plate 111 and the bottom plate
112 each extending in the leftward and rightward directions, and the pair of side
plates 113, 114 each extending in the upward and downward directions. For instance,
a flat plate 115 (a reinforcing plate) having a posture perpendicularly intersecting
the longitudinal direction may be arranged in the inside of the closed cross section.
In the embodiment, the flat plate 115 is provided in a specific portion of the frame
main body 1A to which the corresponding support member 80 is attached or in the vicinity
thereof. The specific portion of the frame main body 1A receives a bending moment
caused in the support member 80 by a turning-over moment of the crane 10. Therefore,
the flat plate 115 provided in the specific portion of the frame main body 1A or in
the vicinity thereof can reinforce the specific portion. The rigidity of the crawler
frame 1 is consequently enhanced.
[Support Member (Receiving Member)]
[0136] As shown in Fig. 22, in the embodiment, the pair of support members 80 is supported
by the crawler frame 1 (a first crawler frame 1) of a first crawler 3 of a pair of
crawlers 3. The pair of support members 80 is arranged at a distance between the support
members in the forward and rearward directions. The pair of support members 80 includes
a first support member 80 and a second support member 80 located in the rear of the
first support member 80. The support members 80 have the same configuration except
their different attachment positions to the first crawler frame 1.
[0137] As shown in Fig. 22, the pair of support members 80 is preferably attached to the
first crawler frame 1 so that at least a part of the proximal end 8A of the first
support member 80 and at least a part of the proximal end 8A of the second support
member 80 are located in a region between a position of the first crawler frame 1
corresponding to a front edge 2e of a front axle 2b and another position of the first
crawler frame 1 corresponding to a rear edge 2f of a rear axle 2c in the forward and
rearward directions.
[0138] The pair of support members 80 is more preferably attached to the first crawler frame
1 so that at least a part of the proximal end 8A of the first support member 80 is
located in a region of the first crawler frame 1 corresponding to the front axle 2b
in the forward and rearward directions, and at least a part of the proximal end 8A
of the second support member 80 is located in another region of the first crawler
frame 1 corresponding to the rear axle 2c in the forward and rearward directions.
[0139] A first distance from the attachment position of the proximal end 8A of the first
support member 80 to the first crawler frame 1 to the slewing axis C of the upper
slewing body 12, and a second distance from the attachment position of the proximal
end 8A of the second support member 80 to the first crawler frame 1 to the slewing
axis C of the upper slewing body 12 are preferably equivalent to each other, and are
more preferably the same. An excessively large difference between the first distance
and the second distance is likely to cause a large difference between deflection and
torsion occurring in the beam 81 of the first support member 80, and deflection and
torsion occurring in the beam 81 of the second support member 80.
[0140] Each of the support members 80 includes the beam 81 and the leg 82. The beam 81 extends
outward from the first crawler frame 1 in the leftward and rightward directions. The
beam 81 has the proximal end 8A and a distal end 8B. The proximal end 8A of the beam
81 is attached to the first crawler frame 1. The distal end 8B of the beam 81 is away
from the first crawler frame 1 in the boom direction D1 (the rightward direction in
Fig. 3) corresponding to one of the leftward and rightward directions.
[0141] In the embodiment, the beam 81 linearly extends in a plan view shown in Fig. 22.
The beam 81 extends in a direction parallel to the leftward and rightward directions
in the plan view, but should not be limited thereto and may extend in a direction
oblique to the leftward and rightward directions. Specifically, the configuration
in the embodiment where the beam 81 extends outward from the crawler frame 1 in the
leftward and rightward directions involves a case where the beam 81 extends in a direction
oblique to the leftward and rightward directions as well as the case where the beam
81 extends in the direction parallel to the leftward and rightward directions, in
the plan view of the beam 81. For instance, the front beam 81 of the pair of beams
81 may extend diagonally forward, and the rear beam 81 thereof may extend diagonally
rearward.
[0142] The leg 82 is supported on the distal end 8B of the beam 81 and extends downward
from the distal end 8B so that the lower end 85 comes into contact with the ground.
In the embodiment, the leg 82 includes a hydraulic cylinder. Specifically, the leg
82 includes a cylinder main body 83 supported on the distal end 8B of the beam 81
and extending downward from the distal end 8B, a rod 84 slidable along the cylinder
main body 83 in the upward and downward directions, and the float 85 (see Fig. 5)
attached to a lower end 84A of the rod 84 (see Fig. 4). The float 85 constitutes the
lower end 85 (the contact part) of the leg 82.
[0143] The leg 82 of the support member 80 is away from the first crawler 3 in the boom
direction D1. This position of the leg 82 away from the first crawler 3 in the boom
direction D1 means that a central axis CC of the leg 82 is at a position away from
the first crawler 3 in the boom direction D1. In the embodiment, the central axis
CC of the leg 82 serves as a central axis CC of the hydraulic cylinder (i.e., the
central axis CC of the rod 84) extending in the upward and downward directions.
[0144] Fig. 25A shows an exemplary cross-sectional view of the beam 81 of the support member
80 taken along the line XXV-XXV in Fig. 24. Fig. 25B shows another exemplary cross-sectional
view of the beam 81 of the support member 80 taken along the line XXV-XXV in Fig.
24.
[0145] The beam 81 of the support member 80 may have an I-shaped cross section perpendicularly
intersecting the longitudinal direction of the beam 81 as shown in Fig. 25A, or a
closed cross section perpendicularly intersecting the longitudinal direction of the
beam 81 as shown in Fig. 25B.
[0146] In the case of the cross section shown in Fig. 25A, the beam 81 has a top plate 811
extending in the longitudinal direction of the beam 81, a bottom plate 812 spaced
downward from the top plate 811 and extending in the longitudinal direction, and a
side plate 813 extending in the longitudinal direction. The side plate 813 connects
the top plate 811 and the bottom plate 812 with each other. The I-shaped cross section
shown in Fig. 25A is defined by the top plate 811 and the bottom plate 812 each extending
in the leftward and rightward directions, and the side plate 813 extending in the
upward and downward directions.
[0147] In the case of the cross section shown in Fig. 25B, the beam 81 has a top plate 811
extending in the longitudinal direction of the beam 81, a bottom plate 812 spaced
downward from the top plate 811 and extending in the longitudinal direction, and a
pair of side plates 813, 814 each extending in the longitudinal direction. The one
side plate 813 connects rear ends of the top plate 811 and the bottom plate 812 with
each other, and the other side plate 814 connects front ends of the top plate 811
and the bottom plate 812 with each other. The closed cross section shown in Fig. 25B
is defined by the top plate 811 and the bottom plate 812 each extending in the leftward
and rightward directions, and the pair of side plates 813, 814 each extending in the
upward and downward directions.
[0148] Although the top plate 811 is inclined downward as advancing to the distal end 8B
of the beam 81 in the detailed examples shown in Figs. 25A, 25B, the arrangement should
not be limited thereto. The top plate 811 may be horizontally arranged.
[0149] In the embodiment, each of the support members 80 is configured to be detachably
attachable to the crawler frame 1. Details will be described below.
[0150] As shown in Fig. 23, the proximal end 8A of the beam 81 is formed with an engaged
portion for attaching the beam 81 to the crawler frame 1. The engaged portion is engageable
with an engaging portion provided in the frame main body 1A of the crawler frame 1.
In the embodiment, the engaged portion includes a pair of upper through holes 8C,
a pair of lower through holes 8D, and a pair of pins. The upper through holes 8C and
the lower through holes 8D are spaced apart from each other in the upward and downward
directions. One of the pair of pins is inserted in the pair of upper through holes
8C for fastening in advance.
[0151] In contrast, the engaging portion provided in the frame main body 1A of the crawler
frame 1 includes a pair of hooks 1C and a pair of lower through holes 1D located below
the hooks 1C. As shown in Figs. 23 and 24, the pin extending in the upper through
holes 8C of the engaged portion is hooked by the hooks 1C of the engaging portion.
Further, the other of the pair of pins is inserted in the lower through holes 8D of
the engaged portion and the lower through holes 1D of the engaging portion in a state
where the through holes 8D and the through holes 1D face each other. Moreover, the
lower end 84A of the rod 84 of the leg 82 shown in Fig. 23 fits in a recess on a top
surface of the float 85 constituting the lower end 85 of the leg 82 shown in Fig.
24. Consequently, the support member 8 is attached to the crawler frame 1.
[0152] Each of the support members 80 is detachable from the crawler frame 1 in a reverse
sequence of the above-described attachment work.
[0153] In the embodiment, the support members 80 (side jacks) detached from the crawler
frame 1 can serve as members (a front jack and a rear jack) of a trans-lifter provided
at each of the front axle 2b and the rear axle 2c of the lower traveling body 11.
Details will be described below.
[0154] The trans-lifter includes a plurality of support members and is aimed at lifting
a frame 2 from the ground for attaching the crawler 3 to the front axle 2b and the
rear axle 2c of the frame 2, and detaching the crawler 3 therefrom. The front axle
2b is provided with two engaging portions each having the same configuration as the
engaging portion provided in the crawler frame 1, and the rear axle 2c is also provided
with two engaging portions each having the same configuration as the engaging portion
provided in the crawler frame 1. In the embodiment, at least a part of the plurality
of (typically, four) support members of the trans-lifter serves as the pair of support
members 80 provided in the crawler frame 1 shown in Fig. 22. However, the support
members 80 (the side jacks) may not serve as the support members (the front jack and
the rear jack) of the trans-lifter.
[Physical Quantity Detector]
[0155] A physical quantity detector 90 is configured to detect information necessary to
safely raise and lower the boom 14 in the assembly work and the disassembly work of
the crane 10. Specifically, the physical quantity detector 90 detects a strain occurring
in the beam 81 of the support member 80. The physical quantity detector 90 is configured
to detect a strain occurring in the beam 81 of the support member 80 and corresponding
to a moment in a direction of causing the crane 10 to turn over in one of the leftward
and rightward directions.
[0156] In the embodiment, the crane 10 includes a plurality of physical quantity detectors
90 as shown in Fig. 22. Specifically, the support members 80 are provided with their
respective physical quantity detectors 90. With this configuration, a strain occurring
in the beam 81 of each of the support members 80 is detectable. In the embodiment,
the two physical quantity detectors 90 have the same configuration, and each of the
detectors is provided at the same position in the corresponding crawler frame 1 as
shown in Fig. 22. Therefore, one of the physical quantity detectors 90 is mainly focused
below.
[0157] As shown in Figs. 23 and 24, the physical quantity detector 90 in the embodiment
is closer to the proximal end 8A than the distal end 8B of the beam 81 in the beam
81. However, the physical quantity detector 90 may be closer to the distal end 8B
than the proximal end 8A of the beam 81 in the beam 81, or may be at the longitudinal
center of the beam 81.
[0158] The physical quantity detector 90 is preferably arranged in a portion of the beam
81 where a strain is likely to occur. In the arrangement, a strain caused in the beam
81 by the moment is sensitively detectable. Such a portion where the strain is likely
to occur may be, for example, a connection portion between the beam 81 and the crawler
frame 1 or an adjacent portion that is adjacent to the connection portion, or a connection
portion between the beam 81 and the leg 82 or an adjacent portion that is adjacent
to the connection portion.
[0159] The physical quantity detector 90 includes at least one device for detecting the
strain in the beam 81. Adoptable for this device is the exemplary device described
in the first embodiment.
[0160] As shown in Fig. 24, the physical quantity detector 90 in the embodiment includes
a plurality of strain gauges (a first strain gauge 90A and a second strain gauge 90B
in the illustrated example). The first strain gauge 90A is provided in an upper portion
of the beam 81, and the second strain gauge 90B is provided in a lower portion of
the beam 81. The strain gauge 90A can detect a strain occurring in the upper portion
of the beam 81, and the strain gauge 90B can detect a strain occurring in the lower
portion of the beam 81.
[0161] In the exemplary arrangements of the strain gauges shown in Figs. 25A and 25B, the
first strain gauge 90A is provided on the top plate 811, and the second strain gauge
90B is provided on the bottom plate 812. This leads to an increased distance from
a neutral plane of the beam 81 to each of the strain gauges. Thus, a strain occurring
in the beam is sensitively detectable. The first strain gauge 90A may be provided
in an upper portion of the side plate 813, and the second strain gauge 90B may be
provided in a lower portion of the side plate 813.
[0162] As shown in Fig. 25A, in the I-shaped cross section of the beam 81, the first strain
gauge 90A is located, for example, around a boundary between the top plate 811 and
the side plate 813, and the second strain gauge 90B is located, for example, around
a boundary between the bottom plate 812 and the side plate 813. However, their locations
should not be limited thereto. Each of the strain gauges may be located at a position
away from the boundary.
[0163] As shown in Fig. 25B, in the closed cross section of the beam 81, the first strain
gauge 90A is located at the width-center of the top plate 811 of the beam 81, and
the second strain gauge 90B is located at the width-center of the bottom plate 812
of the beam 81. However, their locations should not be limited thereto. Each of the
strain gauges may be located at a position away from the width-center.
[0164] The physical quantity detector 90 detects a strain occurring in the beam 81 of the
support member 80 in the raising operation and the lowering operation by the crane
10. A detection signal output from the physical quantity detector 90 is input to the
controller 100 shown in Fig. 2. Arithmetic processing to be executed by the controller
100 is the same as that executed in the first embodiment, and thus the description
therefor is omitted.
[Assembly Work and Disassembly Work]
[0165] Next, the assembly work and the disassembly work of the crane 10 according to the
second embodiment will be described. Each of Figs. 26 to 31 is a schematic side view
of the crane 10 according to the second embodiment having a specific posture in the
assembly work or the disassembly work thereof. As shown in Figs. 26 to 31, the second
embodiment differs from the first embodiment in that the boom direction corresponds
to one of the leftward and rightward directions (the rightward direction in the detailed
example), that the float 85 constituting the lower end of a beam 82 of a support member
80 serves as a reaction force receiving part, and the physical quantity detector 90
is provided in the support member 80. In contrast, a basic sequence of each of the
assembly work and the disassembly work in the second embodiment is the same as the
sequence described with reference to Figs. 8 to 13, and hence detailed description
therefor is omitted.
[Modifications of Second Embodiment]
[0166] In the crane 10 according to the second embodiment, the physical quantity detector
90 (a strain detector) is sufficiently configured to detect a strain occurring in
the beam 81 of the support member 80, and hence the location of the physical quantity
detector 90 should not be limited to those described above.
[0167] For example, as shown in Figs. 32, 33A, and 33B, the physical quantity detector 90
may be provided on an outer surface (an upper surface) of the top plate 811 and an
outer surface (a lower surface) of the bottom plate 812 of the beam 81.
[0168] Moreover, the physical quantity detector 90 may not be necessarily provided in the
beam 81, and may be provided, for example, in a specific portion of the leg 82 that
is adjacent to the distal end 8B of the beam 81.
[0169] Furthermore, the physical quantity detector 90 may not be necessarily provided in
the support member 80, and may be provided, for example, in a specific portion of
the frame main body 1A of the crawler frame 1 that is adjacent to the proximal end
8A of the beam 81 as shown in Figs. 34 and 35. In the modifications shown in Figs.
34 and 35, a first strain gauge 90A is provided on a top plate 111 of the frame main
body 1A, and a second strain gauge 90B is provided on a bottom plate 112 of the frame
main body 1A. The portions where the strain gauges 90A, 90B are provided are adjacent
to an engaging portion including hooks 1C and through holes 1D as described above.
[0170] In the crane 10 according to the second embodiment, two or more support members are
preferably provided to maintain the posture of the crane 10 stable when a moment in
a direction of causing the crane 10 to turn over in one of the leftward and rightward
directions occurs. The number of support members 80 should not be limited to those
described in the embodiment.
[0171] The lower traveling body 11 of the crane 10 may include three support members 80
as shown in Fig. 36, may include four support members 80 as shown in Fig. 37, or may
include five or more support members 80. In any of the modifications, the support
members 80 are arranged at intervals in the frame main body 1A of the crawler frame
1 in the forward and rearward directions.
[0172] Fig. 38 is a perspective view schematically showing a fifth modification of the second
embodiment. In the fifth modification shown in Fig. 20, the beam 81 further includes
a measurement support base 200 (a deformation member) to which a strain gauge (a physical
quantity detector 90) is attached. The measurement support base 200 is located at
such a position as to detect a strain occurring in a beam 81 in a state where a distal
end 14B of a boom 14 is away leftward or rightward from the proximal end 14A of the
boom 14 in the leftward and rightward directions. The measurement support base 200
is preferably arranged in this manner, and thus the location of the measurement support
base 200 is not particularly limited.
[0173] Moreover, as shown in Fig. 38, the beam 81 in the fifth modification includes a reinforcing
plate 815 extending in a direction perpendicularly intersecting a longitudinal direction
of the beam 81 and having a surface oriented in the longitudinal direction (the leftward
direction or the rightward direction). The measurement support base 200 in the fifth
modification shown in Fig. 38 extends along the reinforcing plate 815 and a top plate
811. In other words, the measurement support base 200 is located at the corner between
the reinforcing plate 815 and the top plate 811.
[0174] The measurement support base 200 includes a first surface 200A, a second surface
200B, and a retaining surface 200C. The first surface 200A faces the reinforcing plate
815 and attached to the reinforcing plate 815. The second surface 200B faces the top
plate 811 and attached to the top plate 811. The retaining surface 200C connects an
end edge of the first surface 200A and an end edge of the second surface 200B with
each other, and retains the strain gauge 90A. In the detailed example shown in Fig.
38, the retaining surface 200C has a slope inclined upward as advancing rightward
and retaining the strain gauge 90A thereon. In the detailed example shown in Fig.
38, the slope is formed of a curve surface (a concave) in an arc shape, but may be
formed of a flat surface or a convex. Moreover, in the detailed example shown in Fig.
38, the measurement support base 200 has a substantially L-shape. However, the shape
of the measurement support base 200 should not be limited to the substantially L-shape.
[0175] Another measurement support base 200 is arranged at another corner between the reinforcing
plate 815 and a bottom plate 812 in addition to the measurement support base at the
corner between the reinforcing plate 815 and the top plate 811 as described above.
Here, a bending moment is applied to the beam 81 and a bending deformation occurs
in the beam 81 when the tiltable attachment is raised and lowered. As a result, a
strain occurs on the retaining surface 200C of the upper measurement support base
200 in a direction of being pulled and stretched. Similarly, a strain occurs on the
retaining surface of the lower measurement base in a direction of being compressed
and contracted. Under the circumstances, the strain gauge provided along each of the
retaining surfaces 200C can detect the corresponding strain necessary to calculate
the bending moment. In the case where the retaining surface 200C is a curve surface
in an arc shape, it is possible to adjust the magnitude of the strain by changing
the radius of curvature in the arc shape.
[Third Embodiment]
[0176] A crane 10 according to the third embodiment has a configuration equivalent to that
according to the second embodiment described above with reference to Figs. 22 to 31.
The third embodiment differs from the second embodiment in that a physical quantity
detector is constituted by a reaction force detector 93 in place of the strain detector
90 in the second embodiment. With this configuration in the third embodiment, the
strain detector 90 shown in Figs. 22 to 25 may be excluded.
[0177] Hereinafter, the difference of the third embodiment from the second embodiment will
be mainly described.
[0178] A lower traveling body 11 of the crane 10 according to the third embodiment shown
in Fig. 22 includes a pair of support members 80 (a pair of receiving members 80)
in the same manner as the second embodiment. The pair of receiving members 80 includes
a first support member 80 and a second support member 80 located in the rear of the
first support member 80 in the same manner as the second embodiment. Each of the pair
of support members 80 has a connection part connected with the crawler frame 1 in
a frame unit, and a contact part being in contact with the ground. The connection
part of the support member 80 is constituted by a proximal end 8A of a beam 81 to
be described later, and the contact part of the support member 80 is constituted by
a float 85 that is a lower end of a leg 82 to be described later.
[0179] In the third embodiment, a boom direction D1 corresponds to a first direction D1
(the rightward direction) shown in Fig 22 in the same manner as the second embodiment.
As shown in Fig. 22, the float 85 (the contact part) serves as a part (a reaction
force receiving part) for receiving a reaction force from the ground at a position
away from a slewing axis C in the boom direction D1. The float 85 (the contact part)
is away from the proximal end 8A (the connection part) of the beam 81 in the boom
direction D1.
[Physical Quantity Detector]
[0180] In the third embodiment, the physical quantity detector 93 serves as the reaction
force detector 93 (Fig. 6) for detecting information necessary to safely raise and
lower the boom 14 in the assembly work and the disassembly work of the crane 10. Specifically,
the physical quantity detector 93 detects a physical quantity which changes in accordance
with a change in a reaction force received from the ground by the support member 80.
The physical quantity detector 93 is configured to detect a pressure corresponding
to a moment in a direction of causing the crane 10 to turn over in one of the leftward
and rightward direction. In the third embodiment, the support member 80 is arranged
so that the float 85 (the contact part) that is the lower end of the leg 82 is at
a position away from the proximal end 8A (the connection part) of the beam 81 in the
boom direction D1 in the assembly work and the disassembly work in the same manner
as the second embodiment.
[0181] Fig. 39 shows an exemplary hydraulic circuit in the crane 10. As shown in Fig. 39,
the physical quantity detector 93 in the embodiment includes a first pressure sensor
91 for detecting a physical quantity which changes in accordance with a change in
a reaction force received from the ground by the first support member 80, and a second
pressure sensor 92 for detecting a physical quantity which changes in accordance with
a reaction force received from the ground by the second support member 80. Specifically,
the first pressure sensor 91 detects, as the physical quantity, a pressure on a head
side of the hydraulic cylinder 86 of the first support member 80. The second pressure
sensor 92 detects, as the physical quantity, a pressure on a head side of the hydraulic
cylinder 86 of the second support member 80. Each of the first pressure sensor 91
and the second pressure sensor 92 may be configured to detect a pressure in a head
chamber of the corresponding hydraulic cylinder 86, or may be configured to detect
a pressure in a hydraulic pipe L1 connected with the head chamber to be described
later. Hereinafter, the hydraulic circuit shown in Fig. 39 will be described.
[0182] As shown in Fig. 39, the crane 10 includes a hydraulic pump 170, a pair of control
valves 171, 172, an instruction device 174, the pair of hydraulic cylinders 86, 86,
and the physical quantity detector 93.
[0183] The hydraulic pump 170 discharges hydraulic fluid. The hydraulic pump 170 is driven
by an unillustrated drive source (e.g., an engine).
[0184] Each of the pair of control valves 171, 172 is disposed between the hydraulic pump
170 and the corresponding hydraulic cylinder 86. A pipe leading to a tank and provided
with relief valves is connected with a pipe connecting the hydraulic pump 170 and
the control valves 171, 172 with each other. Each of the pair of the control valves
171, 172 is shiftable between a supply position (an upper position or a lower position
in Fig. 39) for supplying the hydraulic fluid discharged from the hydraulic pump 170
to the corresponding hydraulic cylinder 86 through a hydraulic path and a suspension
position (a middle position in Fig. 39) for suspending the supply of the hydraulic
fluid discharged from the hydraulic pump 170 to the hydraulic cylinder 86.
[0185] The instruction device 174 instructs each of the control valves 171, 172 to shift
between the supply position and the suspension position. The instruction device 174
may be configured to be operable by, for example, an operator, or may be configured
to be operable in response to an instruction from a controller 100. The instruction
device 174 supplies an instruction current from a power source 178 to a solenoid of
the corresponding control valve in response to an operation for setting the control
valve at the supply position. In this way, the control valve is shifted to the supply
position.
[0186] Specifically, upon shifting of the control valve to the upper position shown in Fig.
39, the hydraulic fluid discharged from the hydraulic pump 170 flows into the head
chamber of the corresponding hydraulic cylinder 86 through the hydraulic pipe L1,
and the hydraulic fluid in the rod chamber of the hydraulic cylinder 86 flows out
to a hydraulic pipe L2. As a result, the leg 82 of the support member 80 extends.
Conversely, upon shifting of the control valve to the lower position shown in Fig.
39, the hydraulic fluid discharged from the hydraulic pump 170 flows into the rod
chamber of the corresponding hydraulic cylinder 86 through the hydraulic pipe L2,
and the hydraulic fluid in the head chamber of the hydraulic cylinder 86 flows out
to the hydraulic pipe L1. As a result, the leg 82 of the support member 80 retracts.
[0187] The hydraulic pipe L1 connected with the head chamber of one hydraulic cylinder 86
is provided with a check valve 176. Similarly, the hydraulic pipe L1 connected with
the head chamber of the other hydraulic cylinder 86 is provided with a check valve
77. Each of the check valves 176, 177 suspends the hydraulic fluid in the head chamber
from flowing out in a direction of outflowing from the head chamber while the support
member 80 receives a reaction force of the load applied to the ground by the crane
10. In this manner, the hydraulic cylinder 86 is prevented from retracting. In contrast,
upon shifting of each of the control valves to the lower position shown in Fig. 39,
each of the check valves 176, 177 permits the hydraulic fluid in the head chamber
to flow out from the head chamber in a direction of outflowing from the head chamber
under a pressure of the hydraulic fluid serving as a pilot pressure (a pilot source)
in the hydraulic pipe L2 connected with the rod chamber. Here, each of the pair of
control valves 171, 172 at the center position (a neutral position) suspends the supply
of the hydraulic fluid discharged from the hydraulic pump 170 to the head chamber
of the hydraulic cylinder 86. In contrast, each of the control valves at the center
position (the neutral position) permits the hydraulic fluid in the hydraulic pipe
L2 connected with the rod chamber to flow into the tank so as to inhibit the corresponding
check valve from being in an open state under the pressure of the hydraulic fluid
in the hydraulic pipe L2.
[0188] A signal representing the pressure detected by the physical quantity detector 93
is input to the controller 100 shown in Fig. 2.
[Way of Calculating Counterforce]
[0189] The reaction force received from the ground by the float 85 (the reaction force receiving
part) of the support member 80 is calculated by, for example, the following Formula
(5):

where "Ah" denotes a cross-sectional area (a bore cross-sectional area) of the head
chamber of the hydraulic cylinder 86, "Ar" denotes a cross-sectional area of a cylinder
rod of the hydraulic cylinder 86. Accordingly, the expression (Ah - Ar) in the formula
represents a substantial cross-sectional area of the rod chamber.
[0190] The rod chamber of the hydraulic cylinder 86 is connected with the tank via the hydraulic
pipe L2, and hence the pressure on the rod side can be regarded as indicating substantially
zero. In this case, the reaction force RF may be calculated by the following Formula
(6):

[0191] As shown in Fig. 22, the lower traveling body 11 includes the pair of support members
80. Thus, a supportive reaction force RFt that represents a sum of supportive reaction
forces of supporting the crane 10 is calculated by the following formula (7):

where "RF1" denotes a reaction force received from the ground by the float 85 of
the first support member 80, and "RF2" denotes a reaction force received from the
ground by the float 85 of the second support member 80.
[Operations]
[0192] In the third embodiment, the controller 100 stores in advance a maximal value RFmax
(a maximally permissible reaction force) of the reaction force RFt received from the
ground by the floats 85 (the contact parts) of the pair of support members 80 on the
premise that the pair of support members 80 in the crane 10 undertakes the weight
(corresponding to the turning-over moment Mt) of the crane 10.
The calculation section 101 shown in Fig. 2 calculates the supportive reaction force
RFt based on the pressures detected by the physical quantity detector 93 by using
Formulas (5) and (7), or Formulas (6) and (7).
The stability determination section 102 compares the supportive reaction force RFt
with the maximally permissible reaction force RFmax. The stability determination section
102 determines that the supportive reaction force RFt falls within a safe range and
thus the crane 10 is in a stable state when the supportive reaction force RFt is smaller
than the maximally permissible reaction force RFmax (supportive reaction force RFt
< maximally permissible reaction force RFmax). Conversely, the stability determination
section 102 determines that the supportive reaction force RFt falls within a risky
range and thus the crane 10 is in an unstable state when the supportive reaction force
RFt is larger than the maximally permissible reaction force RFmax (supportive reaction
force RFt > maximally permissible reaction force RFmax).
[0193] When the stability determination section 102 determines that the crane 10 is in the
unstable state, the notification control section 103 outputs a notification instruction
of notifying in the notification device 110 the operator of the stability information
concerning the stability determined by the stability determination section 102.
[0194] The operation control section 104 outputs an operation instruction directing an operation
required to avoid a decrease in the stability of the crane 10 based on the stability
determined by the stability determination section 102. Specifically, the boom raising
and lowering winch 30 suspends or decelerates, for example, the operation of winding
the rope 38 in accordance with the operation instruction. In a case where the jib
raising and lowering winch 32 is operating, the jib raising and lowering winch 32
suspends or decelerates, for example, the operation of winding (or unwinding) the
rope 44 in accordance with the operation instruction.
[Fourth Embodiment]
[0195] Fig. 40 is a plan view of a lower traveling body 11 of a mobile crane 10 according
to the fourth embodiment, and shows a state where a trans-lifter is engaged with an
engaging portion of a center frame 2. Fig. 41 is a sideview of the lower traveling
body 11 of the crane 10 in Fig. 40, and shows a state where the trans-lifter is engaged
with the engaging portion of the center frame 2. Fig. 42 is a partially broken sideview
of the engaging portion of the center frame 2 of the crane 10 in Fig. 40 and the trans-lifter
engaged with the engaging portion.
[0196] Fig. 43 is a plan view of the lower traveling body 11 of the crane 10 in Fig. 40,
and shows a state where a support member 80 (a receiving member 80) is engaged with
the engaging portion 201a of the center frame 2. Fig. 44 is a sideview of the lower
traveling body 11 of the crane 10 in Fig. 40, and shows a state where the support
member 80 is engaged with the engaging portion of the center frame 2. Fig. 45 is a
partially broken sideview of the engaging portion 201a of the center frame 2 of the
crane 10 in Fig. 40 and the support member 80 engaged with the engaging portion 201a.
Fig. 46 is a cross-sectional view taken along the line XXXXVI-XXXXVI in Fig .45.
[0197] In the fourth embodiment shown in Figs. 40 to 46, the lower traveling body 11 includes
a plurality of trans-lifters 70, and a plurality of support members 80 (a plurality
of receiving members 80). In the detailed example shown in Fig. 43, the plurality
of support members 80 includes a pair of support members 80.
[0198] As shown in Figs. 40 and 43, each of the support members 80 is configured to be replaceable
with a corresponding trans-lifter 70. Specifically, the crane 10 according to the
fourth embodiment is configured such that its use is changeable between a trans-lifter
use that the trans-lifters 70 are attached to the center frame 2, and a support member
use that the support members 80 (the receiving members 80) are attached to the center
frame 2.
[0199] Each of the pair of support members 80 has a connection part connected with the center
frame 2 in a frame unit, and a contact part being in contact with the ground. The
connection part of the support member 80 is constituted by a proximal end 8A of a
beam 81, and the contact part of the support member 80 is constituted by a float 85
that is a lower end 85 of a leg 82.
[0200] A boom direction in the fourth embodiment coincides with a horizontal component of
a direction in which a boom 14 extends from an upper slewing body 12 in the assembly
work and the disassembly work. In the fourth embodiment, the boom direction D1 corresponds
to a first direction D1 (the forward direction) shown in Fig 43. As shown in Figs.
43 and 44, the float 85 (the contact part) serves as a part (a reaction force receiving
part) for receiving a reaction force from the ground at a position away from a slewing
axis C in the boom direction D1. The float 85 (the contact part) is away from the
proximal end 8A (the connection part) of the beam 81 in the boom direction D1.
[0201] Hereinafter, the fourth embodiment will be described in detail. First, the trans-lifter
use shown in Figs. 40 to 42 will be described.
[0202] As shown in Figs. 40 to 42, in the fourth embodiment, the crane 10 includes four
trans-lifters 70. The trans-lifters 70 are aimed at lifting the center frame 2 from
the ground when a pair of crawlers 3, 3 is attached to the center frame 2 and detached
from the center frame 2. Two trans-lifters 70 among the four trans-lifters 70 are
attached to a front axle 2b, and the remaining two trans-lifters 70 are attached to
a rear axle 2c.
[0203] Each of the trans-lifters 70 includes a beam 71 and a leg 72. The beam 71 has a proximal
end supported by the front axle 2b or the rear axle 2c of the frame 2. The proximal
end of the beam 71 is engaged with the engaging portions 201a, 202a provided at the
front axle 2b or the rear axle 2c of the frame 2.
[0204] In the embodiment, the engaging portions 201a, 202a are respectively constituted
by through holes 201a, 202 formed in the front axle 2b and the rear axle 2c. Specifically,
each of the axles of the frame 2 includes a top plate 201 extending in the leftward
and rightward directions, a bottom plate 202 spaced downward from the top plate 201
and extending in the leftward and rightward directions. The through hole 201a is formed
in the top plate 201 of the axle, and the through hole 202a is formed in the bottom
plate 202 thereof. The through hole 201a and the through hole 202a are spaced apart
from each other in the leftward and rightward directions.
[0205] The proximal end of the beam 71 is also formed with through holes 711a, 712a. A pin
203 is inserted in the through holes in a state where the holes face each other. Consequently,
the beam 71 is attached to the frame 2.
[0206] The beam 71 of the trans-lifter 70 attached to the front axle 2b extends in a boom
direction D1 that is the first direction D1 corresponding to one of the forward and
rearward directions, or in a direction oblique to the boom direction D1. The beam
71 of the trans-lifter 70 attached to the rear axle 2c extends in a second direction
D2 opposite to the boom direction D1 or a direction oblique to the second direction
D2. Since the trans-lifters 70 are used to lift the frame 2 from the ground for the
attachment or detachment of the pair of crawlers 3, 3, a distal end of the beam 71
is located between the frame 2 and a distal end of each of the crawlers 3 in the forward
and rearward directions (on an inner side) as shown in Fig. 3.
[0207] The leg 72 includes a hydraulic cylinder, the hydraulic cylinder including a cylinder
main body 73 supported on the distal end of the beam 71 by an attachment member 76
and extending downward from the distal end, and a rod 74 slidable along the cylinder
main body 73 in the upward and downward directions.
[Support Member (Receiving Member)]
[0208] Next, the support member use will be described.
[0209] In the embodiment, the lower traveling body 11 of the crane 10 includes a first support
member 80 and a second support member 80. Each of the support members 80 includes
the beam 81 and the leg 82. The beam 81 has a proximal end 8A (a connection part)
supported by the center frame 2 between the pair of crawlers 3, 3, and extends from
the frame 2 in the boom direction D1. The beam 81 of the first support member 80 and
the beam 81 of the second support member 80 are spaced apart from each other in the
leftward and rightward directions.
[0210] The leg 82 is supported on the distal end 8B of the beam 81 by an attachment member
186 and extends downward from the distal end 8B. The float 85 that is the lower end
85 of the leg 82 is configured to come into contact with the ground GR at a position
away from the pair of crawlers 3, 3 in the boom direction D1. The leg 82 is located
at a position away from a rotational axis CB of a drive tumbler 4a in the boom direction
D1. In the embodiment, the leg 82 includes a hydraulic cylinder. Specifically, the
leg 82 includes a cylinder main body 83 supported on the distal end of the beam 81
and extending downward from the distal end, and a rod 84 slidable along the cylinder
main body 83 in the upward and downward directions.
[0211] As shown in Fig. 46, the beam 81 of the support member 80 has a closed cross section
perpendicularly intersecting a longitudinal direction of the beam 81. Specifically,
the beam 81 has a top plate 811 extending in the longitudinal direction of the beam
81, a bottom plate 812 spaced downward from the top plate 811 and extending in the
longitudinal direction, and a pair of side plates 813, 814 each extending in the longitudinal
direction, as shown in Figs. 45 and 46. The one side plate 813 connects right ends
of the top plate 811 and the bottom plate 812 with each other, and the other side
plate 814 connects right ends of the top plate 811 and the bottom plate 812 with each
other.
[0212] The proximal end of the beam 81 is formed with through holes 811a, 812a serving as
an engaged portion for attaching the beam 81 to the center frame 2. Specifically,
the through hole 811a is formed in the proximal end of the top plate 811, and the
through hole 812a is formed in the proximal end of the bottom plate 812. In a state
where each of the through holes 811a, 812a and the corresponding one of the through
holes 201a, 202a respectively formed in the top plate 201 and the bottom plate 202
of the front axle 2b face each other, a pin 203 is inserted in the through holes.
Consequently, the beam 71 is attached to the frame 2.
[0213] As described above, in the embodiment, the support member 80 is detachably attachable
to the center frame 2. The beam 81 of the support member 80 is further configured
to be engageable with the engaging portions 201a, 202a in place of the trans-lifter
70 having been disengaged from the engaging portions 201a, 202a. In other words, the
engaging portions of the frame 2 are available for both the attachment of the beam
71 of the trans-lifter 70 and the attachment of the beam 81 of the support member
80.
[Physical Quantity Detector]
[0214] A physical quantity detector 90 is configured to detect information necessary to
safely raise and lower the boom 14 in the assembly work and the disassembly work of
the crane 10. Specifically, the physical quantity detector 90 detects a strain occurring
in the beam 81 of the support member 80 in the raising operation and the lowering
operation. The physical quantity detector 90 is configured to detect a strain occurring
in the beam 81 of the support member 80 and changing in accordance with a change in
a moment in a direction of causing the crane 10 to turn over in the boom direction
D1.
[0215] In the embodiment, the lower traveling body 11 of the crane 10 includes a first physical
quantity detector 90 for detecting a strain occurring in the first support member
80, and a second physical quantity detector 90 for detecting a strain occurring in
the second support member 80. The first physical quantity detector 90 and the second
physical quantity detector 90 have the same configuration, and each of the detectors
is provided at the same position in the corresponding support member 80. Therefore,
one of the physical quantity detectors 90 is mainly focused below.
[0216] In the embodiment, as shown in Figs. 43 to 45, the physical quantity detector 90
is provided in the beam 81 of the corresponding support member 80. The physical quantity
detector 90 includes at least one device for detecting the strain in the beam 81 of
the support member 80. Adoptable for this device is the exemplary device described
in the first embodiment.
[0217] Specifically, as shown in Figs. 43 and 45, the physical quantity detector 90 in the
embodiment is provided at the proximal end of the beam 81 of the corresponding support
member 80. More specifically, the physical quantity detector 90 is provided in a portion
of the proximal end of the beam 81 that is adjacent to a front end of the axle 2b
of the center frame 2 in the forward and rearward directions. Here, the proximal end
of the beam 81 is closer to the engaging portion 201a of the center frame 2 than the
longitudinal center of the beam 81. The distal end of the beam 81 is closer to the
leg 82 than the longitudinal center of the beam 81 in the beam 81.
[0218] As shown in Fig. 46, the physical quantity detector 90 includes a plurality of strain
gauges (four strain gauge 90A, 90B, 90C, 90D in the illustrated example). The strain
gauges 90A, 90B (serving as a first device) are provided in an upper portion of the
proximal end of the beam 81. The strain gauges 90C, 90D (serving as a second device)
are provided in a lower portion of the proximal end of the beam 81.
[0219] More specifically, the strain gauge 90A is located in a boundary portion between
the top plate 811 and the one side plate 813 of the beam 81. The strain gauge 90B
is located in a boundary portion between the top plate 811 and the other side plate
814 of the beam 81. The strain gauge 90C is located in a boundary portion between
the bottom plate 812 and the one side plate 813 of the beam 81. The strain gauge 90D
is located in a boundary portion between the bottom plate 812 and the other side plate
814 of the beam 81. In the embodiment, each of the strain gauges is attached to an
outer surface of the beam 81, but may be attached to an inner surface of the beam
81.
[0220] The physical quantity detector 90 detects a strain occurring in the beam 81 of the
support member 80 in the raising operation and the lowering operation by the crane
10. A detection signal representing the strain detected as the physical quantity from
the physical quantity detector 90 is input to the controller 100 shown in Fig. 2.
Arithmetic processing to be executed by the controller 100 is the same as that executed
in the first embodiment, and thus the description therefor is omitted.
[Assembly Work and Disassembly Work]
[0221] Next, the assembly work and the disassembly work of the crane 10 according to the
fourth embodiment will be described. As shown in Figs. 43 and 44, the fourth embodiment
is equivalent to the first embodiment in that the boom direction D1 corresponds to
one of the forward and rearward directions (the forward direction in the detailed
example). Furthermore, the fourth embodiment is equivalent to the second embodiment
in that the float 85 constituting the lower end of the beam 82 of the support member
80 serves as a reaction force receiving part, and that the physical quantity detector
90 is provided in the support member 80. From these perspectives, a basic sequence
of each of the assembly work and the disassembly work in the fourth embodiment is
the same as the sequence described with reference to Figs. 8 to 13, and 26 to 31,
and hence detailed description therefor is omitted.
[Modifications of Fourth Embodiment]
[0222] Fig. 47 is a perspective view schematically showing a modification of the fourth
embodiment. In the modification shown in Fig. 47, a beam 81 further includes a measurement
support base 200 (a deformation member) to which a strain gauge (a strain detector)
is attached. The measurement support base 200 is located at such a position as to
detect a strain occurring in the beam 81 in a state where a distal end 14B of a boom
14 is away in a boom direction D1 from a proximal end 14A of the boom 14 in the forward
and rearward directions. The measurement support base 200 is preferably arranged in
this manner, and thus the location of the measurement support base 200 is not particularly
limited. The details of the configuration of the measurement support base 200 is the
same as those in the fifth modification of the second embodiment shown in Fig. 38,
and thus the detailed description therefor is omitted.
[Fifth Embodiment]
[0223] A crane 10 according to the fifth embodiment has a configuration equivalent to that
according to the fourth embodiment described above with reference to Figs. 43 to 47.
The fifth embodiment differs from the fourth embodiment in that the physical quantity
detector is constituted by a reaction force detector 93 (see Fig. 6) in place of the
strain detector 90 in the fourth embodiment. With this configuration in the fifth
embodiment, the strain detector 90 shown in Figs. 43 to 47 may be excluded.
[0224] Hereinafter, the difference of the fifth embodiment from the fourth embodiment will
be mainly described.
[0225] A lower traveling body 11 of the crane 10 according to the fifth embodiment shown
in Fig. 43 includes a pair of support members 80 (a pair of receiving members 80)
in the same manner as the fourth embodiment. The pair of receiving members 80 includes
a first support member 80 and a second support member 80 located at a distance from
the first support member 80 in the leftward and rightward directions in the same manner
as the fourth embodiment. Each of the pair of support members 80 has a connection
part connected with a center frame 2 in a frame unit, and a contact part being in
contact with the ground. The connection part of the support member 80 is constituted
by a proximal end 8A of a beam 81, and the contact part of the support member 80 is
constituted by a float 85 that is a lower end of a leg 82.
[0226] In the fifth embodiment, a boom direction D1 corresponds to a first direction D1
(the forward direction) shown in Fig. 43 in the same manner as the fourth embodiment.
As shown in Fig. 22, the float 85 (the contact part) serves as a part (a reaction
force receiving part) for receiving a reaction force from the ground at a position
away from a slewing axis C in the boom direction D1. The float 85 (the contact part)
is away from the proximal end 8A (the connection part) of the beam 81 in the boom
direction D1.
[Physical Quantity Detector]
[0227] In the fifth embodiment, the physical quantity detector 90 serves as a reaction force
detector 93 (see Fig. 6) for detecting information necessary to safely raise and lower
the boom 14 in the assembly work and the disassembly work of the crane 10. Specifically,
the physical quantity detector 90 detects a physical quantity which changes in accordance
with a change in a reaction force received from the ground by the support member 80.
The physical quantity detector 93 is configured to detect a pressure corresponding
to a moment in a direction of causing the crane 10 to turn over in one of the forward
and rearward directions. In the fifth embodiment, the support member 80 is arranged
so that the float 85 (the contact part) that is the lower end of the leg 82 is away
from the proximal end 8A (the connection part) of the beam 81 in the boom direction
D1 in the assembly work and the disassembly work in the same manner as the fourth
embodiment.
[0228] A hydraulic circuit included in the crane 10 according to the fifth embodiment is
the same as that in the crane according to the third embodiment described with reference
to Fig. 39. Accordingly, the physical quantity detector 93 in the fifth embodiment
includes a first pressure sensor 91 for detecting a physical quantity which changes
in accordance with a change in a reaction force received from the ground by the first
support member 80, and a second pressure sensor 92 for detecting a physical quantity
which changes in accordance with a change in a reaction force received from the ground
by the second support member 80. In the fifth embodiment, a physical quantity detected
by each of the first pressure sensor 91 and the second pressure sensor 92 is a pressure
on a head side of a corresponding hydraulic cylinder 86 in the same manner as the
third embodiment.
[0229] A signal representing the pressure detected by the physical quantity detector 93
is input to the controller 100 shown in Fig. 2.
[0230] In the fifth embodiment, a way of calculating the reaction force is the same as the
way described in the third embodiment.
[0231] Besides, in the fifth embodiment, the controller 100 stores in advance a maximal
value RFmax (a maximally permissible reaction force) of the reaction force RFt received
from the ground by the floats 85 (the contact parts) of the pair of support members
80 in the same manner as the third embodiment. The calculation section 101 shown in
Fig. 2 calculates the supportive reaction force RFt based on the pressures detected
by the physical quantity detector 93 using Formulas (5) and (7), or Formulas (6) and
(7).
[0232] The stability determination section 102 compares the supportive reaction force RFt
with the maximally permissible reaction force RFmax, and determines whether the crane
10 is in a stable state or an unstable state in the same manner as the third embodiment.
[0233] When the stability determination section 102 determines that the crane 10 is in the
unstable state, the notification control section 103 outputs a notification instruction
of notifying in the notification device 110 the operator of the stability information
concerning the stability determined by the stability determination section 102.
[0234] The operation control section 104 outputs an operation instruction directing an operation
required to avoid a decrease in the stability of the crane 10 based on the stability
determined by the stability determination section 102 in the same manner as the third
embodiment.
[Sixth Embodiment]
[0235] Fig. 48 is a plan view of a lower traveling body 11 of a mobile crane 10 according
to the sixth embodiment. Fig. 49 is a sideview of the lower traveling body 11 of the
crane 10 in Fig. 48. Fig. 50 is a cross-sectional view of a beam 81 of a support member
80, taken along the line XXXXX-XXXXX in Fig. 48, in a crawler 3 of the lower traveling
body 11 in Fig. 48.
[0236] In the sixth embodiment shown in Figs. 48 to 50, the lower traveling body 11 has
a plurality of support members 80 (a plurality of receiving members 80). In the detailed
example shown in Fig. 48, the plurality of support members 80 includes a first right
support member 80 (a first right receiving member 80), a first left support member
80 (a first left receiving member 80), a second right support member 80 (a second
right receiving member 80), and a second left support member 80 (a second left receiving
member 80). The first right support member 80 and the first left support member 80
are attached to a first crawler frame 1 that is the crawler frame 1 of the first crawler
3. The second right support member 80 and the second left support member 80 are attached
to a second crawler frame 1 that is the crawler frame 1 of the second crawler 3.
[0237] Each of the support members 80 has a connection part connected with the crawler frame
1 in a frame unit, and a contact part being in contact with the ground. The connection
part of the support member 80 is constituted by a proximal end 8A of the beam 81,
and the contact part of the support member 80 is constituted by a float 85 that is
a lower end 85 of a leg 82.
[0238] A boom direction in the sixth embodiment coincides with a horizontal component of
a direction in which a boom 14 extends from an upper slewing body 12 in the assembly
work and the disassembly work. In the sixth embodiment, the boom direction D1 corresponds
to a first direction D1 (the forward direction) shown in Fig 48. As shown in Fig.
48, the float 85 (the contact part) serves as a part (a reaction force receiving part)
for receiving a reaction force from the ground at a position away from a slewing axis
C in the boom direction D1. The float 85 (the contact part) is away from the proximal
end 8A (the connection part) of the beam 81 in the boom direction D1.
[0239] As shown in Fig. 48, the first right support member 80 is arranged so that the float
85 (the contact part) of the first right support member 80 is away rightward from
the first crawler frame 1 and is away from the proximal end 8A (the connection part)
of the beam 81 of the first right support member 80 in the boom direction D 1.
[0240] The first left support member 80 is arranged so that the float 85 (the contact part)
of the first left support member 80 is away leftward from the first crawler frame
1, and is away from the proximal end 8A (the connection part) of the beam 81 of the
first left support member 80 in the boom direction D1.
[0241] The second right support member 80 is arranged so that the float 85 (the contact
part) of the second right support member 80 is away rightward from the second crawler
frame 1, and is away from the proximal end 8A (the connection part) of the beam 81
of the second right support member 80 in the boom direction D1.
[0242] The second left support member 80 is arranged so that the float 85 (the contact part)
of the second left support member 80 is away leftward from the second crawler frame
1, and is away from the proximal end 8A (the connection part) of the beam 81 of the
second left support member 80 in the boom direction D1.
[0243] Hereinafter, the sixth embodiment will be described in detail. As shown in Figs.
48 and 49, the crawler frame 1 includes a frame main body 1A and a tumbler bracket
1B. The frame main body 1A has a shape extending in the forward and rearward directions.
The frame main body 1A includes a top plate 111 extending in a longitudinal direction
of the frame main body 1A, a bottom plate 112 spaced downward from the top plate 111
and extending in the longitudinal direction, and a side plate 113 connecting the top
plate 111 and the bottom plate 112 with each other.
[Support Member (Receiving Member)]
[0244] As shown in Figs. 48 and 49, each of the support members 80 includes the beam 81
and the leg 82. The beam 81 includes the proximal end 8A supported by the crawler
frame 1, and a distal end 8B away in the boom direction D1 from the proximal end 8A
in the forward and rearward directions. In the embodiment, the beam 81 linearly extends
in a plan view shown in Fig. 48.
[0245] The proximal end 8A of the beam 81 is attached to the crawler frame 1, and the beam
81 extends in a direction oblique to the boom direction D1. Specifically, the proximal
end 8A of the beam 81 is attached to a portion of the frame main body 1A of the crawler
frame 1 away from a front axle 2b in the boom direction D1.
[0246] Specifically, the proximal end 8A of the beam 81 of the right support member 80 is
attached to a right portion of the frame main body 1A of the crawler frame 1, and
the beam 81 extends from the right portion in a direction obliquely rightward to the
boom direction D1 (extends diagonally forward to the right). The proximal end 8A of
the beam 81 of the left support member 80 is attached to a left portion of the frame
main body 1A of the crawler frame 1, and the beam 81 extends from the left portion
in a direction obliquely leftward to the boom direction D1 (extends diagonally forward
to the left).
[0247] The leg 82 is supported on the distal end 8B of the beam 81 and extends downward
from the distal end 8B so that the lower end 85 comes into contact with the ground.
In the embodiment, the leg 82 includes a hydraulic cylinder. Specifically, the leg
82 includes a cylinder main body 83 supported on the distal end 8B of the beam 81
and extending downward from the distal end 8B, and a rod 84 slidable along the cylinder
main body 83 in the upward and downward directions.
[0248] The leg 82 of the support member 80 is located at a position away from a rotational
axis CB of a drive tumbler 4a in the first direction D1. Here, the arrangement that
"the leg 82 is located at a position away from a rotational axis CB of a drive tumbler
4a (a first wheel) in the first direction D1" means that a central axis CC of the
leg 82 is away in the boom direction D1 from the rotational axis CB of the drive tumbler
4a (the first wheel). In the embodiment, the central axis CC of the leg 82 serves
as a central axis CC of the hydraulic cylinder (i.e., the central axis CC of the rod
84) extending in the upward and downward directions.
[0249] The leg 82 of the right support member 80 (specifically, the central axis CC of the
leg 82) is located on the right of the crawler frame 1, and the leg 82 of the left
support member 80 (specifically, the central axis CC of the leg 82) is located on
the left of the crawler frame 1.
[0250] Fig. 50 is a cross-sectional view of the beam 81 of the support member 80, taken
along the line XXXXX-XXXXX in Fig. 48, in the crawler 3 of the lower traveling body
11 in Fig. 48. As shown in Fig. 50, the beam 81 of the support member has a closed
cross section perpendicularly intersecting the longitudinal direction of the beam
81. The beam 81 has a top plate 811 extending in the longitudinal direction of the
beam 81, a bottom plate 812 spaced downward from the top plate 811 and extending in
the longitudinal direction, and a pair of side plates 813, 814 each extending in the
longitudinal direction, as shown in Figs. 48 to 50. The one side plate 813 connects
right ends of the top plate 811 and the bottom plate 812 with each other, and the
other side plate 814 connects right ends of the top plate 811 and the bottom plate
812 with each other. Specifically, the beam 81 further includes a second top plate
815. The second top plate 815 lies between the top plate 811 and the leg 82, and connects
the top plate 811 and the leg 82 with each other. The second top plate 815 is inclined
downward as advancing to the distal end 8B of the beam 81.
[0251] The proximal end 8A of the beam 81 is formed with an engaged portion for attaching
the beam 81 to the crawler frame 1. In the embodiment, the engaged portion includes
a through hole 811a formed in the proximal end of the top plate 811, and a through
hole 812a formed in the proximal end of the bottom plate 812. In contrast, the frame
main body 1A of the crawler frame 1 is provided with an engaging portion. The engaging
portion includes a through hole 111a formed in the top plate 111 of the frame main
body 1A, and a through hole 112a formed in the bottom plate 112. In a state where
each of the through holes 811a, 812a constituting the engaged portion and the corresponding
one of the through holes 111a, 112a constituting the engaging portion face each other,
a pin 203 extending in the upward and downward directions is inserted in the through
holes. Consequently, the beam 81 is attached to the crawler frame 1 rotatably about
the pin 203.
[0252] In the embodiment, each of the support members 80 is configured to be detachably
attachable to the crawler frame 1. Specifically, the support member 80 is detachable
from the crawler frame 1 by removing the pin 203 from the through holes.
[0253] Fig. 51 is a sideview of a front portion of the lower traveling body 11 of the mobile
crane 10 in Fig. 48. Fig. 52 is a plan view of the front portion of the lower traveling
body 11 of the crane 10 in Fig. 48. Each of Figs. 51 and 52 shows a state of the support
member 80 which is not in use.
[0254] In the embodiment, the support member 80 is arranged to extend diagonally forward
from the frame main body 1A of the crawler frame 1 in use of the support member 80
in the assembly work and the disassembly work of the crane 10 as shown in Figs. 48
and 49. Conversely, in no use of the support member 80, the support member 80 is accommodatable
in an accommodation space provided in the frame main body 1A of the crawler frame
1 as shown in Figs. 51 and 52.
[0255] Specifically, in the embodiment, the accommodation space is in the form of a recess
defined by the top plate 811, the bottom plate 112, and the side plate 113. The leg
82 is coupled to the distal end 8B of the beam 81 via a coupling member 87. The coupling
member 87 has a pin 87a. The leg 82 is attached to the coupling member 87 rotatably
about the pin 87a. The lower end 85 of the leg 82 is detached from the rod 84, and
the beam 81 is rotated about a pin 86A while the leg 82 is rotated about the pin 87a
for accommodating the support member 80. Consequently, the beam 81 and the leg 82
are accommodated in the accommodation space.
[Physical Quantity Detector]
[0256] A physical quantity detector 90 is configured to detect information necessary to
safely raise and lower the boom 14 in the assembly work and the disassembly work of
the crane 10. Specifically, the physical quantity detector 90 detects a strain occurring
in the beam 81 of the support member 80. The physical quantity detector 90 is configured
to detect a strain occurring in the beam 81 of the support member 80 and corresponding
to a moment in a direction of causing the crane 10 to turn over in the boom direction
D1.
[0257] In the embodiment, the crane 10 includes a plurality of physical quantity detectors
90. Specifically, the crane 10 includes four physical quantity detectors 90 respectively
provided in four support members 80. With this configuration, a strain occurring in
the beam 81 of each of the support members 80 is detectable. In the embodiment, the
four physical quantity detectors 90 have the same configuration, and each of the detectors
is provided at the same position in the corresponding crawler frame 1 as shown in
Fig. 3. Therefore, one of the physical quantity detectors 90 is mainly focused below.
[0258] In the embodiment, the physical quantity detector 90 is configured to detect a strain
occurring in a portion of the beam 81 of the support member 80 between the proximal
end 8A of the beam 81 supported by the crawler frame 1 and a longitudinal center of
the beam 81. However, the physical quantity detector 90 may be configured to detect
a strain occurring in a portion of the beam 81 of the support member 80 between the
distal end 8B supporting the leg 82 and the longitudinal center of the beam 81, or
may be configured to detect a strain occurring at the longitudinal center of the beam
81.
[0259] The physical quantity detector 90 is preferably arranged in a portion of the beam
81 where a strain is likely to occur. In the arrangement, a strain caused in the beam
81 by the moment is sensitively detectable. Such a portion where the strain is likely
to occur may be, for example, a connection portion between the beam 81 and the crawler
frame 1 or an adjacent portion that is adjacent to the connection portion, or a connection
portion between the beam 81 and the leg 82 or an adjacent portion that is adjacent
to the connection portion.
[0260] The physical quantity detector 90 includes one or more devices for detecting the
strain in the beam 81. Adoptable for this device is the exemplary device described
in the first embodiment.
[0261] As shown in Fig. 50, the physical quantity detector 90 in the embodiment includes
a plurality of strain gauges (a first strain gauge 90A and a second strain gauge 90B
in the illustrated example). The first strain gauge 90A is provided on the top plate
811 defining an upper portion of the beam 81, and the second strain gauge 90B is provided
on the bottom plate 812 defining a lower portion of the beam 81. The strain gauge
90A can detect a strain occurring in the upper portion of the beam 81, and the strain
gauge 90B can detect a strain occurring in the lower portion of the beam 81.
[0262] In the embodiment, the first strain gauge 90A is located at the width-center of the
top plate 811 of the beam 81, but the location should not be limited thereto, and
may be at a position away in an either width direction from the width-center. Similarly,
the second strain gauge 90B is located at the width-center of the bottom plate 812
of the beam 81, but the location should not be limited thereto, and may be at a position
away in an either width direction from the width-center. In the embodiment, each of
the strain gauges is attached to an outer surface of the beam 81, but may be attached
to an inner surface of the beam 81.
[0263] The physical quantity detector 90 detects a strain occurring in the beam 81 of the
support member 80 in the raising operation and the lowering operation by the crane
10. A detection signal representing the strain and detected by the physical quantity
detector 90 is input to the controller 100 shown in Fig. 2. Arithmetic processing
to be executed by the controller 100 is the same as that executed in the first embodiment,
and thus the description therefor is omitted.
[Assembly Work and Disassembly Work]
[0264] Next, the assembly work and the disassembly work of the crane 10 according to the
sixth embodiment will be described. As shown in Figs. 48 and 49, the sixth embodiment
is equivalent to the first embodiment in that the boom direction D1 corresponds to
one of the forward and rearward directions (the forward direction in the detailed
example). Furthermore, the sixth embodiment is equivalent to the second and the fourth
embodiments in that the float 85 constituting the lower end of the beam 82 of the
support member 80 serves as a reaction force receiving part, and that the physical
quantity detector 90 is provided in the support member 80. From these perspectives,
a basic sequence of each of the assembly work and the disassembly work in the sixth
embodiment is the same as the sequence described with reference to Figs. 8 to 13 and
26 to 31, and hence detailed description therefor is omitted.
[Modifications of Sixth Embodiment]
[0265] Fig. 53 is a plan view of a lower traveling body 11 of a mobile crane 10 according
to a first modification of the sixth embodiment. The first modification differs from
the aspect shown in Figs. 48 and 49 in that a beam 81 of a support member 80 includes
a plurality of components attachable to and detachable from each other. It should
be noted here that the crane 10 according to the first modification has the same configuration
as that shown in Figs. 48 and 49 except the aforementioned difference.
[0266] Fig. 54 is a perspective view of a crawler frame 1 and the support member 80 attached
to the crawler frame 1 in the crane 10 according to the first modification of the
sixth embodiment, and shows a state where a part of the beam 81 of the support member
80 is disengaged from an engaging portion. Fig. 55 is a perspective view of the crawler
frame 1 and the support member 80 in Fig. 54, and shows a state where the part of
the beam 81 of the support member 80 is engaged with the engaging portion. Fig. 56
is a sideview of the crawler frame 1 and the support member 80 in Fig. 54, and shows
a state where the part of the beam 81 of the support member 80 is disengaged from
the engaging portion. Fig. 57 is a sideview of the crawler frame 1 and the support
member 80 in Fig. 54, and shows a state where the part of the beam 81 of the support
member 80 is engaged with the engaging portion.
[0267] As shown in Fig. 54, the beam 81 of the support member 80 in the crane 10 according
to the first modification includes a first component 81A bearing a proximal end 8A
of the beam 81, and a second component 81B bearing a distal end 8B of the beam 81.
The first component 81A and the second component 81B are attachable to and detachable
from each other. Further, in the first modification, the second component 81B detached
from the first component 81A may serve as a component of a trans-lifter 70 provided
at each of a front axle 2b and a rear axle 2c of the lower traveling body 11.
[0268] As shown in Fig. 54, the first component 81A is attached to the frame main body 1A
of the crawler frame 1. The first component 81A has a top plate 811A, a bottom plate
812A spaced downward from the top plate 811A, and a pair of side plates 813A, 814A.
The one side plate 813A connects right ends of the top plate 811A and the bottom plate
812A with each other, and the other side plate 814A connects right ends of the top
plate 811A and the bottom plate 812A with each other.
[0269] As shown in Figs. 54 and 56, the proximal end 8A of the first component 81A is formed
with a connected portion for attaching the first component 81A to the crawler frame
1. The connected portion includes a through hole formed in a proximal end of the top
plate 811A, and a through hole formed in a proximal end of the bottom plate 812A.
In contrast, the frame main body 1A of the crawler frame 1 is provided with a connecting
portion. The connecting portion includes a through hole formed in the top plate 111
of the frame main body 1A, and a through hole formed in the bottom plate 112. In a
state where each of the through holes constituting the connected portion and the corresponding
one of the through holes constituting the connecting portion face each other, a pin
86A extending in the upward and downward directions is inserted in the through holes.
Consequently, the first component 81A is attached to the crawler frame 1 rotatably
about the pin 86A.
[0270] The first component 81A is provided with a strain detector 90. Specifically, the
first component 81A has, for example, a closed cross section shown in Fig. 50 in the
same manner as the embodiment. A first strain gauge 90A is provided on the top plate
811A of the first component 81A, and a second strain gauge 90B is provided on the
bottom plate 812A of the first component 81A, the top plate 811A and the bottom plate
812 defining the enclosed section. Here, the strain detector 90 may be provided in
the second component 81B.
[0271] Each of the pair of side plates 813A, 814A of the first component 81A has an engaging
portion at a position opposite to the connected portion. The engaging portion is aimed
at attaching the second component 81B to the first component 81A. The engaging portion
includes a pair of hooks 88A and a pair of lower through holes 89A located below the
hooks 88A.
[0272] The second component 81B has a top plate 811B, a bottom plate 812B spaced downward
from the top plate 811B, and a pair of side plates 813B, 814B. The one side plate
813B connects right ends of the top plate 811B and the bottom plate 812B with each
other, and the other side plate 814B connects right ends of the top plate 811B and
the bottom plate 812B with each other. The second component 81B has, for example,
a closed cross section shown in Fig. 50 in the same manner as the embodiment.
[0273] The top plate 811A of the first component 81A and the top plate 811B of the second
component 81B constitute the top plate 811 of the beam 81, and the bottom plate 812A
of the first component 81A and the bottom plate 812B of the second component 81B constitute
the bottom plate 812 of the beam 81. The one side plate 813A of the first component
81A and the one side plate 813B of the second component 81B constitute one side plate
813 of the beam 81, and the other side plate 814A of the first component 81A and the
other side plate 814B of the second component 81B constitute the other side plate
814 of the beam 81.
[0274] A distal end of the second component 81B supports the leg 82. The leg 82 is coupled
to the distal end of the second component 81B via a coupling member 87A.
[0275] Each of the pair of side plates 813B, 814B of the second component 81B has an engaged
portion at a position opposite to the distal end of the second component 81B. The
engaged portion is engageable with the engaging portion of the first component 81A.
the engaged portion includes a pair of upper through holes 88B, a pair of lower through
holes 89B located below the upper through holes 88B, and a pair of pins to be inserted
in the through holes. One of the pins is inserted in the pair of upper through holes
88B for fastening in advance.
[0276] As shown in Figs. 54 and 55, the pin extending in the upper through holes 88B of
the second component 81B is hooked by the hooks 88A of the first component 81A. Further,
the other of the pins is inserted in the lower through holes 89B of the second component
81B and the lower through holes 89A of the first component 81A in a state where the
through holes 89B and the through holes 89A face each other. Consequently, the second
component 81B can be attached to the first component 81A. The second component 81B
is detachable from the first component 81A in a reverse sequence of the above-described
attachment work.
[0277] When the second component 81B is detached from the first component 81A, the first
component 81A is accommodated in the accommodation space provided in the frame main
body 1A of the crawler frame 1 while being rotated about the pin 86A as shown by the
broken line in Fig. 15.
[0278] The second component 81B detached from the first component 81A may serve as a component
of the trans-lifter 70 provided at each of a front axle 2b and a rear axle 2c of the
lower traveling body 11. Specifically, a pair of proximal end components 70A having
the same configuration as that of the first component 81A of the support member 80
is rotatably provided at the front axle 2b, and another pair of proximal end components
70A having the same configuration as that of the first component 81A of the support
member 80 is rotatably provided at the rear axle 2c. The second component 81B detached
from the first component 81A and attached to each of the proximal end components 70A
of the trans-lifter 70 can serve as a part of the trans-lifter 70.
[0279] In the detailed example shown in Figs. 55 and 57, the top plate 811A of the first
component 81A and the top plate 811B of the second component 81B are horizontally
juxtaposed and in contact with each other in a state where the second component 81B
is attached to the first component 81A. This arrangement makes it possible to effectively
cause a strain in the first component 81A and the second component 81B when a moment
in a direction of causing the crane 10 to turn over in a first direction D1 occurs
and the leg of the support member 80 receives an upward reaction force caused by the
moment from the ground.
[0280] Fig. 58 is a perspective view schematically showing a second modification of the
sixth embodiment. In the second modification shown in Fig. 58, a beam 81 further includes
a measurement support base 200 (a deformation member) to which a strain gauge (a strain
detector) is attached. The measurement support base 200 is located at such a position
as to detect a strain occurring in the beam 81 in a state where a distal end 14B of
a boom 14 is away in a first direction D1 from a proximal end 14A of the boom 14 in
the forward and rearward directions. The measurement support base 200 is preferably
arranged in this manner, and thus the location of the measurement support base 200
is not particularly limited. The details of the configuration of the measurement support
base 200 is the same as those in the fifth modification of the second embodiment shown
in Fig. 38, and thus the description therefor is omitted.
[Seventh Embodiment]
[0281] A crane 10 according to the seventh embodiment has a configuration equivalent to
that according to the sixth embodiment described above with reference to Figs. 48
to 57. The seventh embodiment differs from the sixth embodiment in that the physical
quantity detector is constituted by a reaction force detector 93 (see Fig. 6) in place
of the strain detector 90 in the sixth embodiment. With this configuration in the
seventh embodiment, the strain detector 90 shown in Figs. 48 to 57 may be excluded.
[0282] Hereinafter, the difference of the seventh embodiment from the sixth embodiment will
be mainly described.
[0283] A lower traveling body 11 of the crane 10 according to the seventh embodiment shown
in Fig. 48 includes four support members 80 (four receiving members 80) in the same
manner as the sixth embodiment. Each of the four support members 80 includes a first
right support member 80 (a first right receiving member 80), a first left support
member 80 (a first left receiving member 80), a second right support member 80 (a
second right receiving member 80), and a second left support member 80 (a second left
receiving member 80) in the same manner as the sixth embodiment.
[0284] Each of the four support members 80 has a connection part connected with the crawler
frame 1 in a frame unit, and a contact part being in contact with the ground. The
connection part of the support member 80 is constituted by a proximal end 8A of a
beam 81, and the contact part of the support member 80 is constituted by a float 85
that is a lower end of a leg 82.
[0285] In the seventh embodiment, a boom direction D1 corresponds to a first direction D1
(the forward direction) shown in Fig. 48 in the same manner as the sixth embodiment.
A location of the float 85 (the contact part) in the seventh embodiment is the same
as the location in the sixth embodiment.
[Physical Quantity Detector]
[0286] In the seventh embodiment, the physical quantity detector 93 serves as the reaction
force detector 93 (see Fig. 6) for detecting information necessary to safely raise
and lower the boom 14 in the assembly work and the disassembly work of the crane 10.
Specifically, the physical quantity detector 90 detects a physical quantity which
changes in accordance with a change in a reaction force received from the ground by
the support member 80. The physical quantity detector 93 is configured to detect a
pressure corresponding to a moment in a direction of causing the crane 10 to turn
over in one of the forward and rearward directions. In the seventh embodiment, the
support member 80 is arranged so that the float 85 (the contact part) that is the
lower end of the leg 82 is away from the proximal end 8A (the connection part) of
the beam 81 in the boom direction D1 in the same manner as the sixth embodiment.
[0287] A hydraulic circuit included in the crane 10 according to the seventh embodiment
is equivalent to that in the crane according to the third embodiment described with
reference to Fig. 39, except that the lower traveling body 11 of the crane 10 according
to the seventh embodiment includes the four support members 80 and each of the four
support members 80 includes a hydraulic cylinder 86. With this configuration in the
seventh embodiment, the physical quantity detector 93 further includes a third pressure
sensor and a fourth pressure sensor which are unillustrated, in addition to the first
pressure sensor 91 and the second pressure sensor 92 shown in Fig. 6.
[0288] A signal representing the pressure detected by the physical quantity detector 93
is input to the controller 100 shown in Fig. 2.
[0289] In the seventh embodiment, a way of calculating the reaction force is the same as
the way described in the third embodiment.
[0290] Besides, in the seventh embodiment, the controller 100 stores in advance a maximal
value RFmax (a maximally permissible reaction force) of the reaction force RFt received
from the ground by the floats 85 (the contact parts) of the pair of support members
80 in the same manner as the third embodiment. The calculation section 101 shown in
Fig. 2 calculates the supportive reaction force RFt based on the pressures detected
by the physical quantity detector 93 using Formulas (5) and (7), or Formulas (6) and
(7).
[0291] The stability determination section 102 compares the supportive reaction force RFt
with the maximally permissible reaction force RFmax, and determines whether the crane
10 is in a stable state or an unstable state in the same manner as the third embodiment.
[0292] When the stability determination section 102 determines that the crane 10 is in the
unstable state, the notification control section 103 outputs a notification instruction
of notifying in the notification device 110 the operator of the stability information
concerning the stability determined by the stability determination section 102.
[0293] The operation control section 104 outputs an operation instruction directing an operation
required to avoid a decrease in the stability of the crane 10 based on the stability
determined by the stability determination section 102 in the same manner as the third
embodiment.
[Other Modifications]
[0294] Although the mobile crane 10 according to each of the embodiments are described heretofore,
the present invention should not be limited to the described embodiments.
- (A) For instance, although the physical quantity detector 90 includes the plurality
of strain gauges in the first, the second, the fourth, and the sixth embodiments,
the physical quantity detector 90 may include a single strain gauge.
- (B) Although the tiltable attachment includes the jib 17 in the embodiments, the mobile
crane may be adaptable to a crane including no jib.
- (C) The boom direction corresponds to the forward direction in the first, and the
fourth to the seventh embodiments, but should not be limited thereto, and may correspond
to the rearward direction. Similarly, the boom direction corresponds to the rightward
direction in the second and the third embodiments, but should not be limited thereto,
and may correspond to the leftward direction.
- (D) Although the physical quantity detector 90 in the first embodiment is arranged
at one of the opposite ends of the crawler frame 1 where the tumbler bracket 1B is
located, the physical quantity detector 90 may be arranged at the other end (to which
the idler 4c is attached) opposite to the one end. Furthermore, the physical quantity
detector 90 may be arranged at each of the opposite ends of the crawler frame 1. The
physical quantity detector 90 arranged at each of the opposite ends of the crawler
frame 1 in this manner can detect a strain caused in the crawler frame by the turning-over
moment in either of the forward and rearward directions corresponding to the raising
and lowering directions of the tiltable attachment.
- (E) In the fourth to the seventh embodiments, the crawler frames 1 in the pair are
provided with their respective physical quantity detectors 90. However, only one of
the crawler frames 1 may be provided with a physical quantity detector 90.
- (F) Although the crane 10 according to each of the first to the seventh embodiments
is aimed at detecting information necessary to safely raise and lower the tiltable
attachment in the assembly work and the disassembly work of the crane 10, the crane
10 may be further adoptable for detecting information necessary to safely operate
the crane 10 in other works as well as the assembly work and the disassembly work.
Such other works include, for example, a work for an overload test related to the
mobile crane. The overload test is a test of confirming a hoisting work of hoisting
a predetermined hanged load to apply a load exceeding a rated load to the mobile crane
while the moment limiter is stopped or a limit of the moment limiter is released without
stopping the moment limiter. The operation control section 104 outputs an operation
instruction directing an operation required to avoid a decrease in the stability of
the crane 10 based on the stability determined by the stability determination section
102 in the work for the overload test. Specifically, in the overload test, a main
winch 34 or an auxiliary winch 36 may be configured to suspend or decelerate an operation
of lifting the hanged load in accordance with an operation instruction particularly
while the hanged load is hoisted and lifted away from the ground.
[0295] The other works further include an excavation work of excavating the ground by powerfully
lowering an unillustrated leading end attachment such as a bucket attached to a leading
end of the main rope 50 shown in Fig. 1 to the ground from a higher position than
the ground. Additionally, the other works include an exemplary typical hoisting work
of moving the hanged road with use of the crane 10. As a result, the safety during
the hoisting work is improved.
(G) Location of Physical Quantity Detector
[0296] In the crane, the physical quantity detector is sufficiently configured to detect
a strain occurring in the beam of the support member, and hence the location of the
physical quantity detector is not limited to those described in the embodiments.
(H) Number of Support Members
[0297] Although the crane preferably includes two or more support members to make the posture
of the crane stable when a moment in a direction of causing the crane to turn over
in one of the leftward and rightward directions occurs, the number of support members
should not be limited to those described in the embodiments.
(I) Number of Physical Quantity Detectors
[0298] The physical quantity detector in the crane is sufficiently configured to detect
a strain occurring in the beam of at least one of the support members. Thus, the number
of physical quantity detectors to be provided is not limited to those described in
the embodiments. In other words, the support members 80 may be provided with their
respective physical quantity detectors 90, or a part of the support members 80 may
be provided with a corresponding physical quantity detector 90.
(J) Number of Devices constituting Physical Quantity Detector
[0299] Each of the physical quantity detectors 90 includes the first strain gauge 90A (the
first device) and the second strain gauge 90B (the second device) in the embodiments,
but should not be limited thereto. The physical quantity detector 90 may include a
single device (e.g., a single strain gauge), and may include three or more devices
(e.g., three or more strain gauges).
(K) Location of each of Support Members
[0300] In the crane, the support members are preferably attached to one of the pair of crawler
frames. Therefore, the location of each of the support members is not limited to those
described in the embodiments. In Figs. 22, 36 and 37, the plurality of support members
80 may be supported by the crawler frame 1 (the second crawler frame 1) of the second
crawler 3 (the left crawler 3 in the drawings) of the pair of crawlers 3.
(L) Calculation Section
[0301] The crane may not necessarily include the calculation section 101. In this case,
the crane may include, for example, a storage for storing in advance balance information
(a left and right balance of the crane) corresponding to various detection signals
output from the physical quantity detector. The notification control section 103 controls
the notification device 110, based on each of the detection signals output from the
physical quantity detector, to notify the operator of the information corresponding
to the detection signal concerning the left and right balance of the crane.
[0302] The calculation section in the mobile crane may calculate, based on the physical
quantity detected by the physical quantity detector, a ratio between a reaction force
which changes in accordance with a change in the physical quantity and the weight
of the mobile crane. Consequently, the ratio resulting in a criterion of the stability
of the mobile crane is obtainable. The calculated ratio is notified to the operator
via the notification device, for example.
(M) Configuration of Leg of Support Member
[0303] The leg of the support member in the crane is sufficiently configured to receive
a reaction force caused by the turning-over moment and permit a strain to occur in
the beam. Hence, the leg may not include a hydraulic cylinder having a cylinder main
body 83 and a rod 84 unlike the embodiments, and may include another member instead.
[0304] (N) The physical quantity detector in the first embodiment may include a pressure
sensor for detecting a pressure as the physical quantity in place of the strain detector
for detecting a strain as the physical quantity.
(O) Location of Counterforce Receiving Part
[0305] The location of the contact part (the float 85) serving as the reaction force receiving
part in the fourth to the seventh embodiments is preferably away from the rotational
axis CB of the first wheel 4a in the boom direction D1. If the location of the contact
part is away from the rotational axis CB of the first wheel 4a in the opposite direction
(the second direction D2) to the boom direction D1, the first wheel 4a would undertake
a large proportion of the weight of the crane 10. This would lead to a decrease in
the reaction force received from the ground by the contact part, and a reduction in
the detection sensitivity of the physical quantity by the physical quantity detector.
Moreover, the location of the contact part serving as the reaction force receiving
part is preferably visible by the operator. This is because, if the contact part is
hidden by the upper slewing body 12, the car body, the crawler 3 or the like and thus
invisible by the operator, the operator may find it difficult to adjust a position
of the contact part so that the contact part comes into contact with the ground.
[0306] (P) The physical quantity detector in the third, the fifth, and the seventh embodiments
may include, for example, a loadcell in place of the pressure sensor. The loadcell
can detect a physical quantity which changes in accordance with a change in a reaction
force received from the ground by the reaction force receiving part.
[0307] Conclusively, provided is a mobile crane which can detect information necessary to
safely raise and lower the tiltable attachment without an overburdened input operation
by an operator.
[0308] The mobile crane includes: a lower traveling body which includes a pair of crawlers
each extending in forward and rearward directions and spaced apart from each other
in leftward and rightward directions; an upper slewing body supported on the lower
traveling body slewably about a slewing axis; a tiltable attachment including a boom
tiltably supported on the upper slewing body; and a physical quantity detector, wherein
the lower traveling body has a reaction force receiving part for receiving a reaction
force from the ground at a position away from the slewing axis in a boom direction
in a state where the pair of crawlers is in contact with the ground, the boom direction
coinciding with a horizontal component of a direction in which the boom extends from
the upper slewing body, and the physical quantity detector is configured to detect
a physical quantity which changes in accordance with a change in the reaction force
received from the ground by the reaction force receiving part.
[0309] The mobile crane is attained from the viewpoint of an increase and a decrease in
the reaction force received from the ground by the mobile crane in accordance with
an increase and a decrease in the moment in a direction of causing the mobile crane
to turn over. Specifically, the mobile crane can achieve safe raising operation and
lowering operation without an overburdened input operation by the operator owing to
the detection of the physical quantity which changes in accordance with the change
in the reaction force. Details will be described below.
[0310] In a specific work accompanied by an occurrence of a large moment in a direction
of causing the mobile crane to turn over such as the assembly work, the disassembly
work, and the work for the overload test, the moment in the direction of causing the
mobile crane to turn over increases as the angle of the boom to the ground decreases.
A downward load that the mobile crane applies to the ground increases and an upward
reaction force that the mobile crane receives from the ground increases in accordance
with the increase in the moment. Here, the reaction force that the mobile crane receives
from the ground is not equally distributed over the entirety of the lower surface
of the lower traveling body, but distributed biasedly in the boom direction. Accordingly,
the reaction force receiving part in the mobile crane is configured to receive the
reaction force from the ground at a position away from the slewing axis in the boom
direction in the state where the pair of crawlers is in contact with the ground in
the specific work. The reaction force receiving part having this configuration can
receive a large reaction force from the ground, thereby enhancing the detection accuracy
of the physical quantity. The reaction force received from the ground by the reaction
force receiving part increases in accordance with the increase in the moment. The
reaction force thus can result in a criterion for determining (presuming) whether
the mobile crane is in a stable state where the mobile crane is stably balanced or
in an unstable state where the mobile crane is unbalanced and is likely to turn over.
Accordingly, there is no need of information concerning a combination of the boom
length and the jib length for the determination. In this way, the mobile crane can
detect the information necessary to safely raise and lower the tiltable attachment
in the specific work without an overburdened input operation by the operator. The
mobile crane then utilizes the detected information for the safe raising and lowering
operations.
[0311] In the mobile crane, it is preferable that the boom direction corresponds to one
of the forward and rearward directions of the lower traveling body, that each of the
pair of crawlers includes: a crawler frame extending in the forward and rearward directions;
and a first wheel supported on one of a front end and a rear end of the crawler frame
and rotatable about a rotational axis, the one end being away from the slewing axis
in the boom direction, and that the first wheel serves as the reaction force receiving
part.
[0312] In this aspect, the physical quantity detector can detect the physical quantity which
changes in accordance with a change in the reaction force received by the first wheel
serving as the reaction force receiving part. In other words, no additional member
is required to serve as the reaction force receiving part in this aspect. Besides,
the first wheel supported on the one end of the crawler frame that is away from the
slewing axis in the boom direction can receive an extremely large reaction force from
the ground. Accordingly, the detection accuracy of the physical quantity is further
enhanced.
[0313] In the mobile crane, it is preferable that each of the pair of crawlers includes:
a second wheel supported on the other of the front end and the rear end of the crawler
frame and rotatable about a rotational axis; and a crawling member endlessly supported
by the first wheel and the second wheel and cyclically movable, and that the physical
quantity detector is configured to detect, as the physical quantity, a strain that
is caused in the crawler frame of at least one of the pair of crawlers by the reaction
force which the first wheel receives from the ground via the crawling member.
[0314] In this aspect, the strain to be detected by the physical quantity detector is the
one actually caused in the crawler frame as a result of the raising operation or the
lowering operation for the tiltable attachment in the specific work. The strain increases
and decreases in correlation with an increase and a decrease in the moment. That is
to say, the strain increases as the reaction force increases, and decreases as the
reaction force decreases in the specific work. The strain results in a criterion for
determining the situation of the mobile crane whether the crane is in the stable state
or in the unstable state.
[0315] In the mobile crane, each of the pair of crawlers may further include a plurality
of lower rollers rotatably supported on a lower portion of the crawler frame and arranged
at intervals between the first wheel and the second wheel in the forward and rearward
directions for guiding the crawling member, and the physical quantity detector is
configured to detect the strain on a specific portion of the crawler frame in the
forward and rearward directions, the specific portion being away in the boom direction
from a rotational axis of a lower roller closest to the first wheel among the plurality
of lower rollers.
[0316] In this aspect, the strain is accurately detected. Specifically, the strain caused
in the crawler frame by the gravity acting on the tiltable attachment lowered in the
boom direction particularly increases at a position closer to the first wheel serving
as the reaction force receiving part in the specific work. In this aspect, the portion
of the crawler frame where the strain is to be detected in the forward and rearward
directions is away in the boom direction from the rotational axis of a lower roller
(a first lower roller) closest to the first wheel. Accordingly, the strain occurring
in the crawler frame can be accurately detected.
[0317] In the mobile crane, it is preferable that each of the pair of crawlers further includes
a plurality of lower rollers rotatably supported on a lower portion of the crawler
frame and arranged at intervals between the first wheel and the second wheel in the
forward and rearward directions for guiding the crawling member, and that the physical
quantity detector is configured to detect the strain on a specific portion of the
crawler frame in the forward and rearward directions, the specific portion being located
in a region between a rotational axis of a lower roller (the first lower roller) closest
to the first wheel among the plurality of lower rollers and the rotational axis of
the first wheel.
[0318] In this aspect, the strain is further accurately detected. As described above, the
strain particularly increases at a position closer to the first wheel serving as the
reaction force receiving part. Specifically, the strain notably occurs in the region
between the rotational axis of the first lower roller and the rotational axis of the
first wheel. In this aspect, the portion of the crawler frame where the strain is
to be detected in the forward and rearward directions is in the aforementioned region.
Accordingly, the strain occurring in the crawler frame can be further accurately detected.
[0319] In the mobile crane, the physical quantity detector may be configured to detect the
strain occurring in the one end of the crawler frame that supports the first wheel.
[0320] In this aspect, the strain is accurately detected. As described above, the strain
particularly increases at a position closer to the first wheel serving as the reaction
force receiving part. In this aspect, the aforementioned configuration adapted to
detect a strain occurring in the one end that supports the first wheel can achieve
the accurate detection of the strain.
[0321] More specifically, in the mobile crane, the crawler frame may include a frame main
body extending in the forward and rearward directions, and a bracket attached to an
end of the frame main body to thereby constitute the one end of the crawler frame,
and the physical quantity detector may be configured to detect the strain occurring
in the bracket.
[0322] In this aspect, the strain occurring in the bracket can be accurately detected.
[0323] In the mobile crane, it is preferable that each of the pair of crawlers includes
a crawler frame extending in the forward and rearward directions, that the lower traveling
body includes: a center frame lying between the crawler frame of one of the pair of
crawlers and the crawler frame of the other of the pair of crawlers, and connecting
the crawler frames with each other; and at least one receiving member, that the crawler
frame of the one crawler, the crawler frame of the other crawler, and the center frame
constitute a frame unit, that the at least one receiving member has a connection part
connected with the frame unit, and a contact part being in contact with the ground,
that the connection part is away from the slewing central axis in the boom direction,
and that the contact part is away from the connection part in the boom direction and
serves as the reaction force receiving part.
[0324] In this aspect, the connection part is away from the slewing axis in the boom direction,
and the contact part is away from the connection part in the boom direction. With
this configuration, the contact part serving as the reaction force receiving part
can receive a large reaction force from the ground. Therefore, the detection accuracy
of the physical quantity is enhanced.
[0325] In the mobile crane, the at least one receiving member preferably includes a hydraulic
cylinder extendable and retractable in upward and downward directions.
[0326] In this aspect, the relative position of the contact part to the ground is adjustable
by extending and retracting the hydraulic cylinder in the upward and downward directions
so that the contact part comes into contact with the ground.
[0327] The mobile crane preferably further includes: a hydraulic pump for discharging hydraulic
fluid; a control valve disposed between the hydraulic pump and the hydraulic cylinder,
and shiftable between a supply position for supplying the hydraulic fluid discharged
by the hydraulic pump to the hydraulic cylinder through a hydraulic path and a suspension
position for suspending the supply of the hydraulic fluid discharged from the hydraulic
pump to the hydraulic cylinder; and an instruction device for instructing the control
valve to shift between the supply position and the suspension position.
[0328] In this aspect, the hydraulic cylinder can be set at the supply position in an extendable
and retractable manner by activating the control valve in response to an instruction
from the instruction device. In this way, the length of the receiving member in the
upward and downward directions is appropriately adjustable so that the contact part
of the receiving member comes into contact with the ground prior to the specific work.
For the specific work, the hydraulic cylinder is set at the suspension position by
activating the control valve in response to an instruction from the instruction device.
This inhibits the hydraulic cylinder from extending and retracting. As a result, the
contact part serving as the reaction force receiving part can receive the reaction
force correlating with the increase and the decrease in the moment while being in
contact with the ground in the specific work.
[0329] In the mobile crane, the physical quantity detector may include a pressure sensor
for detecting, as the physical quantity, at least one of a pressure on a head side
of the hydraulic cylinder and a pressure on a rod side of the hydraulic cylinder.
[0330] In this aspect, the pressure detected by the pressure sensor increases and decreases
in correlation with a decrease and an increase in the moment. That is to say, the
pressure increases as the reaction force increases, and decreases as the reaction
force decreases in the specific work. The pressure results in a criterion for determining
the situation of the mobile crane whether the crane is in the stable state or in the
unstable state.
[0331] In the mobile crane, the at least one receiving member may include a beam including
the connection part and extending from the connection part in the boom direction or
in a direction oblique to the boom direction, and a leg including the contact part
and attached to a distal end of the beam.
[0332] In this aspect, the distance from the connection part to the contact part can be
set suitably depending on the beam length. Further, in this aspect, the contact part
of the leg connected with the distal end of the beam can receive a large reaction
force from the ground. Accordingly, the detection accuracy of the physical quantity
is further enhanced.
[0333] In the mobile crane, the physical quantity detector may be configured to detect a
strain occurring in the beam as the physical quantity.
[0334] In this aspect, the strain detected by the physical quantity detector increases and
decreases in correlation with an increase and a decrease in the moment. That is to
say, the strain occurring in the beam increases as the reaction force increases, and
decreases as the reaction force decreases in the specific work. The strain results
in a criterion for determining the situation of the mobile crane whether the crane
is in the stable state or in the unstable state. Specifically, a moment in a direction
of causing the mobile crane to turn over is caused by the gravity acting on the tiltable
attachment lowered in the boom direction, and the leg of the receiving member receives
an upward reaction force caused by the moment from the ground in the specific work.
This causes a bending moment (a bending stress) in the beam that supports the leg,
the bending moment resulting in a strain occurring in the beam. From these perspectives,
the strain represents the physical quantity which changes in accordance with a change
in the reaction force, and correlates with the moment in the direction of causing
the mobile crane to turn over.
[0335] In the mobile crane, the physical quantity detector preferably includes a first device
for detecting a strain occurring in an upper portion of the beam, and a second device
for detecting a strain occurring in a lower portion of the beam.
[0336] In this aspect, the strain occurring in the boom can be sensitively detected. Details
will be described below. A moment in a direction of causing the mobile crane to turn
over is caused by the gravity acting on the tiltable attachment lowered in the boom
direction, and the beam receives a bending load caused by the moment in the upward
and downward directions in the specific work. In this case, a larger strain is likely
to occur in each of the upper portion and the lower portion of the beam to which the
distance from neutral plane of the beam is large. In this aspect, a strain occurring
in the beam is sensitively detectable owing to the first device which can detect a
strain occurring in the upper portion of the beam and the second device which can
detect a strain occurring in the lower portion of the beam.
[0337] In the mobile crane, the boom direction may correspond to one of the leftward and
rightward directions of the lower traveling body, the at least one receiving member
may include: a first receiving member attached to the crawler frame of the one crawler;
and a second receiving member attached to the crawler frame of the one crawler at
a distance from the first receiving member in the forward and rearward directions,
and each of the first receiving member and the second receiving member may be arranged
so that the contact part is away from the connection part in the boom direction.
[0338] In this aspect, in the case where the boom direction corresponds to the one of the
leftward and rightward directions (i.e., the leftward direction or the rightward direction)
in the specific work, the contact part serving as the reaction force receiving part
is away from the connection part in the boom direction, and thus can receive a large
reaction force from the ground. Accordingly, the detection accuracy of the physical
quantity is enhanced. Moreover, in the aspect, the first receiving member and the
second receiving member are attached to the crawler frame at a distance therebetween
in the forward and rearward directions. This arrangement can make the posture of the
mobile crane more stable than a configuration where only a single receiving member
is attached to a crawler frame when the moment in the direction of causing the mobile
crane to turn over in the one of the leftward and rightward directions occurs.
[0339] In the mobile crane, the boom direction may correspond to one of the forward and
rearward directions of the lower traveling body, the at least one receiving member
may include: a first receiving member attached to the center frame; and a second receiving
member attached to the center frame at a distance from the first receiving member
in the leftward and rightward directions, and each of the first receiving member and
the second receiving member may be arranged so that the contact part is away from
the connection part in the boom direction.
[0340] In this aspect, in the case where the boom direction corresponds to the one of the
forward and rearward directions (i.e., the forward direction or the rearward direction)
in the specific work, the contact part serving as the reaction force receiving part
is away from the connection part in the boom direction, and thus can receive a large
reaction force from the ground. Accordingly, the detection accuracy of the physical
quantity is enhanced. Moreover, in the aspect, the first receiving member and the
second receiving member are attached to the center frame at a distance therebetween
in the leftward and rightward directions. This configuration can make the posture
of the mobile crane more stable than a configuration where only a single receiving
member is attached to the center frame when the moment in the direction of causing
the mobile crane to turn over in the one of the forward and rearward directions occurs.
[0341] In the mobile crane, it is preferable that each of the pair of the crawlers includes
a wheel supported on one of a front end and a rear end of the crawler frame rotatably
about a rotational axis, the one end being away from the slewing central axis in the
boom direction, and that each of the first receiving member and the second receiving
member is arranged so that the center of the contact part is away in the boom direction
from the rotational axis of the wheel of each of the pair of crawlers.
[0342] In this aspect, the center of the contact part of each of the receiving members is
away from the rotational axis of the wheel in the boom direction. Hence, a large proportion
of the weight of the mobile crane acts on the ground via the receiving member. As
a result, the contact part of the receiving member can receive a large reaction force.
[0343] In the mobile crane, the boom direction may correspond to one of the forward and
rearward directions of the lower traveling body, the at least one receiving member
may include: a first right receiving member and a first left receiving member each
attached to a first crawler frame that is the crawler frame of the one crawler; and
a second right receiving member and a second left receiving member each attached to
a second crawler frame that is the crawler frame of the other crawler, the first right
receiving member may be arranged so that the contact part of the first right receiving
member is away rightward from the first crawler frame, and is away from the connection
part of the first right receiving member in the boom direction, the first left receiving
member may be arranged so that the contact part of the first left receiving member
is away leftward from the first crawler frame, and is away from the connection part
of the first left receiving member in the boom direction, the second right receiving
member may be arranged so that the contact part of the second right receiving member
is away rightward from the second crawler frame, and is away from the connection part
of the second right receiving member in the boom direction, and the second left receiving
member may be arranged so that the contact part of the second left receiving member
is away leftward from the second crawler frame, and is away from the connection part
of the second left receiving member in the boom direction.
[0344] In this aspect, in the case where the boom direction corresponds to the one of the
forward and rearward directions (i.e., the forward direction or the rearward direction)
in the specific work, the contact part of each of the first right reaction force receiving
member, the first left reaction force receiving member, the second right reaction
force receiving member, and the second left reaction force receiving member is away
from the corresponding connection part in the boom direction, and thus can receive
a large reaction force from the ground. Accordingly, the detection accuracy of the
physical quantity is enhanced. Further, in this aspect, the right reaction force receiving
member and the left reaction force receiving member are attached to the crawler frame.
The contact part of the right reaction force receiving member is on the right of the
crawler frame. The contact part of the left reaction force receiving member is on
the left of the crawler frame. In this arrangement, the left reaction force receiving
member and the right reaction force receiving member can support the crawler frame
on the left and right sides thereof while keeping a good balance upon occurrence of
the moment (that is the moment in a direction of causing the mobile crane to turn
over in the forward direction). If only one of the right reaction force receiving
member and the left reaction force receiving member is attached to the crawler frame,
the one reaction force receiving member cannot satisfactorily support the crawler
frame while keeping the good balance in the leftward and rightward directions. In
this case, a torsional moment is likely to occur in the crawler frame. In this aspect,
however, an occurrence of such a torsional moment can be suppressed in the above-described
manner. Accordingly, it is possible to reduce the influence of the torsional moment
on a result of the detection by the physical quantity detector. This consequently
achieves suppression of a reduction in the detection accuracy of the physical quantity.
[0345] In the mobile crane, it is preferable that each of the pair of crawlers includes
a wheel supported on one of a front end and a rear end of the crawler frame rotatably
about a rotational axis, the one end being away from the slewing central axis in the
one of the forward and rearward directions, and that each of the first right receiving
member, the first left receiving member, the second right receiving member, and the
second left receiving member is arranged so that the center of the contact part is
away from the rotational axis of the wheel of each of the pair of crawlers in the
boom direction.
[0346] In this aspect, the center of the contact part of each of the receiving members is
away from the rotational axis of the wheel in the boom direction. Hence, a large proportion
of the weight of the mobile crane acts on the ground via the receiving member. As
a result, the contact part of the receiving member can receive a large reaction force
from the ground.
[0347] In the mobile crane, the receiving member may have a configuration to allow at least
a part of the receiving member to be disengageably engaged with an engaging portion.
[0348] In this aspect, the at least a part of the receiving member is engageable with the
engaging portion only when it is needed in the specific work of the mobile crane,
and the at least a part of the receiving member is disengageable from the engaging
portion when it is unneeded in, for example, the typical hoisting work performed on
a work site. This prevents, in the typical hoisting work, the receiving member from
impeding the typical hoisting work, and further can achieve reduction in the weight
of the mobile crane by the weight of the receiving member.
[0349] In the mobile crane, the at least one receiving member may have a longitudinally
extendable and retractable structure.
[0350] In this aspect, for the specific work, the receiving member is extended to increase
the distance to the turning-over fulcrum. The resultant receiving member can more
stably support the mobile crane, and the contact part of the receiving member can
receive a larger reaction force from the ground in the specific work. In contrast,
for the typical hoisting work, the receiving member is retracted to prevent the receiving
member from impeding the hoisting work. Additionally, the receiving member in the
retracted state can serve as a trans-lifter for lifting the lower traveling body from
the ground.
[0351] The mobile crane may further include a parameter calculation part for calculating,
based on the physical quantity detected by the physical quantity detector, a moment
in a direction in which the weight of the tiltable attachment causes the mobile crane
to turn over.
[0352] In this aspect, the parameter calculation part calculates the moment based on the
physical quantity detected by the physical quantity detector, thereby obtaining the
moment of causing the mobile crane to turn over. The calculated moment is notified
to the operator via the notification device, for example.
[0353] The mobile crane may further include a notification device for notifying an operator
of stability information concerning a stability of the mobile crane based on the physical
quantity detected by the physical quantity detector.
[0354] In this aspect, the operator can acquire the information concerning the stability
of the mobile crane via the notification device. Thus, the operator can maneuver the
mobile crane by using the information as a criterion, thereby permitting the mobile
crane to safely execute the raising and lowering operations.
[0355] The mobile crane may further include: a stability determination section for determining
the stability based on the physical quantity detected by the physical quantity detector;
and a notification control section for outputting a notification instruction of notifying
in the notifying device the operator of the stability information concerning the stability
determined by the stability determination section.
[0356] In this aspect, it is possible to provide the operator with the stability information
necessary to safely raise and lower the tiltable attachment in the specific work.
The operator having acquired the provided information may manipulate the manipulation
lever of the mobile crane for an operation (a avoidance operation) required to avoid
a decrease in the stability of the mobile crane. Alternatively, the controller in
the mobile crane can automatically execute the avoidance operation to be described
later in place of the operator who manipulates the manipulation lever.
[0357] Specifically, the mobile crane may further include an operation control section for
outputting an operation instruction directing an operation required to avoid a decrease
in the stability of the mobile crane based on the stability determined by the stability
determination section.
[0358] In this aspect, such automatic execution of the avoidance operation in accordance
with the operation instruction leads to reduction in the burden on the operator.
[0359] The mobile crane may further include a parameter calculation part for calculating
a first parameter in connection with a first moment caused by the gravity acting on
the tiltable attachment based on the physical quantity, wherein the upper slewing
body may carry a counterweight at a position away from the slewing central axis in
the opposite direction to the boom direction, and the stability determination section
may be configured to determine the stability by comparing the first parameter calculated
by the parameter calculation part with a second parameter in connection with a second
moment caused to oppose to the first moment and prevent the mobile crane from turning
over by the gravity acting on the counterweight.
[0360] In this aspect, the comparison between the first parameter and the second parameter
can contribute to the comparison between the first moment of causing the mobile crane
to turn over and the second moment of preventing the mobile crane from turning over.
Accordingly, the stability of the mobile crane is appropriately determined. The first
parameter may be the first moment itself, or may be other parameter which changes
in accordance with a change in the first moment. Similarly, the second parameter may
be the second moment itself, or may be other parameter which changes in accordance
with a change in the second moment.
[0361] The mobile crane may further include: a ratio calculation part for calculating a
ratio between the first parameter and the second parameter, wherein the stability
determination section may be configured to determine the stability based on the ratio.
[0362] In this aspect, the stability determination section can determine the stability based
on the ratio calculated by the ratio calculation part.
[0363] This application is a divisional application of
European patent application no. 19 834 030.9 (the "parent application"), also published under no.
EP 3 805 142 A1. The following items corresponding to the originally filed claims of the parent application
form part of the content of this description as filed.
Items
[0364]
- 1. A mobile crane, comprising:
a lower traveling body which includes a pair of crawlers each extending in forward
and rearward directions and spaced apart from each other in leftward and rightward
directions;
an upper slewing body supported on the lower traveling body slewably about a slewing
axis;
a tiltable attachment including a boom tiltably supported on the upper slewing body;
and
a physical quantity detector, wherein
the lower traveling body has a reaction force receiving part for receiving a reaction
force from the ground at a position away from the slewing axis in a boom direction
in a state where the pair of crawlers is in contact with the ground, the boom direction
coinciding with a horizontal component of a direction in which the boom extends from
the upper slewing body, and
the physical quantity detector is configured to detect a physical quantity which changes
in accordance with a change in the reaction force received from the ground by the
reaction force receiving part.
- 2. The mobile crane according to item 1, wherein
the boom direction corresponds to one of the forward and rearward directions of the
lower traveling body,
each of the pair of crawlers includes:
a crawler frame extending in the forward and rearward directions; and
a first wheel supported on one of a front end and a rear end of the crawler frame
and rotatable about a rotational axis, the one end being away from the slewing axis
in the boom direction, and
the first wheel serves as the reaction force receiving part.
- 3. The mobile crane according to item 2, wherein
each of the pair of crawlers includes:
a second wheel supported on the other of the front end and the rear end of the crawler
frame and rotatable about a rotational axis; and
a crawling member endlessly supported by the first wheel and the second wheel and
cyclically movable, and
the physical quantity detector is configured to detect, as the physical quantity,
a strain that is caused in the crawler frame of at least one of the pair of crawlers
by the reaction force which the first wheel receives from the ground via the crawling
member.
- 4. The mobile crane according to item 3, wherein
each of the pair of crawlers further includes a plurality of lower rollers rotatably
supported on a lower portion of the crawler frame and arranged at intervals between
the first wheel and the second wheel in the forward and rearward directions for guiding
the crawling member, and
the physical quantity detector is configured to detect the strain on a specific portion
of the crawler frame in the forward and rearward directions, the specific portion
being away in the boom direction from a rotational axis of a lower roller closest
to the first wheel among the plurality of lower rollers.
- 5. The mobile crane according to item 3, wherein
each of the pair of crawlers further includes a plurality of lower rollers rotatably
supported on a lower portion of the crawler frame and arranged at intervals between
the first wheel and the second wheel in the forward and rearward directions for guiding
the crawling member, and
the physical quantity detector is configured to detect the strain on a specific portion
of the crawler frame in the forward and rearward directions, the specific portion
being located in a region between a rotational axis of a lower roller closest to the
first wheel among the plurality of lower rollers and the rotational axis of the first
wheel.
- 6. The mobile crane according to item 3, wherein
the physical quantity detector is configured to detect the strain occurring in the
one end of the crawler frame that supports the first wheel.
- 7. The mobile crane according to item 6, wherein
the crawler frame includes a frame main body extending in the forward and rearward
directions, and a bracket attached to an end of the frame main body to thereby constitute
the one end of the crawler frame, and
the physical quantity detector is configured to detect the strain occurring in the
bracket.
- 8. The mobile crane according to item 1, wherein
each of the pair of crawlers includes a crawler frame extending in the forward and
rearward directions,
the lower traveling body includes:
a center frame lying between the crawler frame of one of the pair of crawlers and
the crawler frame of the other of the pair of crawlers, and connecting the crawler
frames with each other; and
at least one receiving member,
the crawler frame of the one crawler, the crawler frame of the other crawler, and
the center frame constitute a frame unit,
the at least one receiving member has a connection part connected with the frame unit,
and a contact part being in contact with the ground,
the connection part is away from the slewing central axis in the boom direction, and
the contact part is away from the connection part in the boom direction and serves
as the reaction force receiving part.
- 9. The mobile crane according to item 8, wherein
the at least one receiving member includes a hydraulic cylinder extendable and retractable
in upward and downward directions.
- 10. The mobile crane according to item 9, further comprising:
a hydraulic pump for discharging hydraulic fluid;
a control valve disposed between the hydraulic pump and the hydraulic cylinder, and
shiftable between a supply position for supplying the hydraulic fluid discharged by
the hydraulic pump to the hydraulic cylinder through a hydraulic path and a suspension
position for suspending the supply of the hydraulic fluid discharged from the hydraulic
pump to the hydraulic cylinder; and
an instruction device for instructing the control valve to shift between the supply
position and the suspension position.
- 11. The mobile crane according to item 9 or 10, wherein
the physical quantity detector includes a pressure sensor for detecting, as the physical
quantity, at least one of a pressure on a head side of the hydraulic cylinder and
a pressure on a rod side of the hydraulic cylinder.
- 12. The mobile crane according to any one of items 8 to 11, wherein
the at least one receiving member includes a beam including the connection part and
extending from the connection part in the boom direction or in a direction oblique
to the boom direction, and a leg including the contact part and attached to a distal
end of the beam.
- 13. The mobile crane according to item 12, wherein
the physical quantity detector is configured to detect a strain occurring in the beam
as the physical quantity.
- 14. The mobile crane according to item 13, wherein
the physical quantity detector includes a first device for detecting a strain occurring
in an upper portion of the beam, and a second device for detecting a strain occurring
in a lower portion of the beam.
- 15. The mobile crane according to any one of items 8 to 14, wherein
the boom direction corresponds to one of the leftward and rightward directions of
the lower traveling body,
the at least one receiving member includes:
a first receiving member attached to the crawler frame of the one crawler; and
a second receiving member attached to the crawler frame of the one crawler at a distance
from the first receiving member in the forward and rearward directions, and
each of the first receiving member and the second receiving member is arranged so
that the contact part is away from the connection part in the boom direction.
- 16. The mobile crane according to any one of items 8 to 14, wherein
the boom direction corresponds to one of the forward and rearward directions of the
lower traveling body,
the at least one receiving member includes:
a first receiving member attached to the center frame; and
a second receiving member attached to the center frame at a distance from the first
receiving member in the leftward and rightward directions, and
each of the first receiving member and the second receiving member is arranged so
that the contact part is away from the connection part in the boom direction.
- 17. The mobile crane according to item 16, wherein
each of the pair of the crawlers includes a wheel supported on one of a front end
and a rear end of the crawler frame rotatably about a rotational axis, the one end
being away from the slewing central axis in the boom direction, and
each of the first receiving member and the second receiving member is arranged so
that the center of the contact part is away in the boom direction from the rotational
axis of the wheel of each of the pair of crawlers.
- 18. The mobile crane according to any one of items 8 to 14, wherein
the boom direction corresponds to one of the forward and rearward directions of the
lower traveling body,
the at least one receiving member includes:
a first right receiving member and a first left receiving member each attached to
a first crawler frame that is the crawler frame of the one crawler; and
a second right receiving member and a second left receiving member each attached to
a second crawler frame that is the crawler frame of the other crawler,
the first right receiving member is arranged so that the contact part of the first
right receiving member is away rightward from the first crawler frame and is away
from the connection part of the first right receiving member in the boom direction,
the first left receiving member is arranged so that the contact part of the first
left receiving member is away leftward from the first crawler frame and is away from
the connection part of the first left receiving member in the boom direction,
the second right receiving member is arranged so that the contact part of the second
right receiving member is away rightward from the second crawler frame and is away
from the connection part of the second right receiving member in the boom direction,
and
the second left receiving member is arranged so that the contact part of the second
left receiving member is away leftward from the second crawler frame and is away from
the connection part of the second left receiving member in the boom direction.
- 19. The mobile crane according to item 18, wherein
each of the pair of crawlers includes a wheel supported on one of a front end and
a rear end of the crawler frame rotatably about a rotational axis, the one end being
away from the slewing central axis in the one of the forward and rearward directions,
and
each of the first right receiving member, the first left receiving member, the second
right receiving member, and the second left receiving member is arranged so that the
center of the contact part is away from the rotational axis of the wheel of each of
the pair of crawlers in the boom direction.
- 20. The mobile crane according to any one of items 8 to 19, wherein
the receiving member has a configuration to allow at least a part of the receiving
member to be disengageably engaged with an engaging portion.
- 21. The mobile crane according to any one of items 8 to 20, wherein
the at least one receiving member has a longitudinally extendable and retractable
structure.
- 22. The mobile crane according to any one of items 1 to 21, further comprising a parameter
calculation part for calculating, based on the physical quantity detected by the physical
quantity detector, a moment in a direction in which the weight of the tiltable attachment
causes the mobile crane to turn over.
- 23. The mobile crane according to any one of items 1 to 22, further comprising a notification
device for notifying an operator of stability information concerning a stability of
the mobile crane based on the physical quantity detected by the physical quantity
detector.
- 24. The mobile crane according to item 23, further comprising:
a stability determination section for determining the stability based on the physical
quantity detected by the physical quantity detector; and
a notification control section for outputting a notification instruction of notifying
in the notifying device the operator of the stability information concerning the stability
determined by the stability determination section.
- 25. The mobile crane according to item 24, further comprising an operation control
section for outputting an operation instruction directing an operation required to
avoid a decrease in the stability of the mobile crane based on the stability determined
by the stability determination section.
- 26. The mobile crane according to item 24 or 25, further comprising a parameter calculation
part for calculating a first parameter in connection with a first moment caused by
the gravity acting on the tiltable attachment based on the physical quantity, wherein
the upper slewing body carries a counterweight at a position away from the slewing
central axis in the opposite direction to the boom direction, and
the stability determination section is configured to determine the stability by comparing
the first parameter calculated by the parameter calculation part with a second parameter
in connection with a second moment caused to oppose to the first moment and prevent
the mobile crane from turning over by the gravity acting on the counterweight.
- 27. The mobile crane according to item 26, further comprising:
a ratio calculation part for calculating a ratio between the first parameter and the
second parameter, wherein
the stability determination section is configured to determine the stability based
on the ratio.