Technical Field
[0001] The present disclosure relates to a monitoring device that monitors the state of
a marine steering gear and a method of monitoring the state of the marine steering
gear.
Background Art
[0002] A marine steering gear including a hydraulic actuator that rotates a rudder stock,
coupled to a rudder plate, through a tiller has been known. The hydraulic actuator
includes a pair of hydraulic cylinders for each tiller, and the marine steering gear
includes a hydraulic circuit that controls the operation of these hydraulic cylinders.
The hydraulic circuit includes closed circuits each of which supplies operating oil
from a hydraulic pump to the hydraulic actuator and discharges the operating oil from
the hydraulic actuator to the hydraulic pump, and one of the closed circuits is used,
or two of the closed circuits are used at the same time. PTL 1 discloses this type
of marine steering gear.
[0003] In the steering gear of PTL 1, the hydraulic actuator that operates the tiller is
driven by two hydraulic circuits that are a first hydraulic circuit and a second hydraulic
circuit. Each hydraulic circuit includes a hydraulic switching valve that switches
passages of operating oil. The presence or absence of the occurrence of hydraulic
lock in the hydraulic circuit is detected based on comparison between the operation
of the hydraulic switching valve and a command signal supplied to an electromagnetic
valve that operates the hydraulic switching valve. When the hydraulic lock occurs,
the occurrence of the hydraulic lock is informed. When abnormality is informed by
an alarm lamp, a steerer immediately stops the hydraulic circuit corresponding to
this informing of the abnormality.
Citation List
Patent Literature
Summary of Invention
Technical Problem
[0005] The steering gear of PTL 1 can specify the hydraulic circuit in which the hydraulic
lock has occurred, from the two hydraulic circuits, but the operation of stopping
this hydraulic system is performed by the steerer. Moreover, PTL 1 does not disclose
that when one of the two hydraulic circuits stops, the other is started.
Solution to Problem
[0006] In some cases, the marine steering gear may include two or more pump assemblies for
each hydraulic actuator. According to such marine steering gear, normally, at least
one pump assembly is in a stop state. When abnormality occurs in the pump assembly
that is operating, the operation of the abnormal pump assembly is stopped, and the
pump assembly in a stop state is started instead. Such operation of starting or stopping
the pump assembly has been performed by the steerer. The inventors of the present
application are considering automatic switching of the operating pump assembly in
order to realize automatic driving of the marine steering gear. Therefore, the pump
assemblies are required to be appropriately operated instead of simple switching in
which the operation of the abnormal pump assembly is stopped, and the pump assembly
in a stop state is started instead.
[0007] A monitoring device of a marine steering gear according to the present disclosure
is a monitoring device of a marine steering gear,
the marine steering gear including:
at least one hydraulic actuator that rotates a rudder stock coupled to a rudder plate;
and
pump assemblies including respective hydraulic pumps connected to the hydraulic actuator,
wherein the hydraulic actuator operates in such a manner that one or more of the pump
assemblies operate at the same time, and therefore, operating oil is supplied to or
discharged from the hydraulic actuator, and
wherein the pump assemblies are regarded as monitoring targets,
the monitoring device including at least one processing device configured to:
acquire at least one type of measured values indicating operating states of the monitoring
targets;
calculate state levels of the monitoring targets based on the measured values, the
state levels being indexes of the operating states; and
determine based on the state levels of the monitoring targets whether to operate or
stop the monitoring targets.
[0008] Moreover, a method of monitoring a marine steering gear according to the present
disclosure is a method of monitoring a marine steering gear,
the marine steering gear including:
at least one hydraulic actuator that rotates a rudder stock coupled to a rudder plate;
and
pump assemblies including respective hydraulic pumps connected to the hydraulic actuator,
wherein the hydraulic actuator operates in such a manner that one or more of the pump
assemblies operate at the same time, and therefore, operating oil is supplied to or
discharged from the hydraulic actuator, and
wherein the pump assemblies are regarded as monitoring targets,
the method including:
acquiring, by at least one processing device, at least one type of measured values
indicating operating states of the monitoring targets;
calculating, by the processing device, state levels of the monitoring targets based
on the measured values, the state levels being indexes of the operating states; and
determining, by the processing device, based on the state levels of the monitoring
targets whether to operate or stop the monitoring targets.
Advantageous Effects of Invention
[0009] The present disclosure provides a technology of appropriately switching pump assemblies
in a marine steering gear including a hydraulic actuator and the pump assemblies including
respective hydraulic pumps connected to the hydraulic actuator.
Brief Description of Drawings
[0010]
FIG. 1 is a diagram showing a schematic configuration of a marine steering gear and
its monitoring device according to Embodiment 1 of the present disclosure.
FIG. 2 is a hydraulic circuit diagram of the marine steering gear according to Embodiment
1.
FIG. 3 is a diagram showing a schematic configuration of the monitoring device according
to Embodiment 1.
FIG. 4 is a diagram showing a schematic configuration showing the marine steering
gear and its monitoring device according to Modified Example 1 of Embodiment 1.
FIG. 5 is a diagram showing a schematic configuration of the monitoring device according
to Modified Example 1 of Embodiment 1.
FIG. 6 is a diagram showing a schematic configuration of the marine steering gear
according to Embodiment 2 of the present disclosure.
FIG. 7 is a hydraulic circuit diagram of the marine steering gear according to Embodiment
2.
Description of Embodiments
Embodiment 1
[0011] FIG. 1 is a diagram showing a schematic configuration of a marine steering gear 1
and its monitoring device 8 according to Embodiment 1 of the present disclosure. As
shown in FIG. 1, a ship 10 includes the marine steering gear 1, the monitoring device
8 that monitors the state of the marine steering gear 1, and a marine steering gear
controller 6 that steers the marine steering gear 1. The marine steering gear 1 includes
a rudder plate 21, a rudder stock 22 coupled to the rudder plate 21, and a hydraulic
actuator 3 that rotates the rudder stock 22.
[0012] FIG. 2 is a hydraulic circuit diagram of the marine steering gear 1 according to
Embodiment 1. As shown in FIGS. 1 and 2, the hydraulic actuator 3 according to the
present embodiment is of a one-ram two-cylinder type that rotates the rudder stock
22 through a tiller 23 fixed to the rudder stock 22. The hydraulic actuator 3 includes
a rod-shaped ram 31 and a pair of cylinders 32. The ram 31 extends in a direction
orthogonal to an axial direction of the rudder stock 22. Both ends of the ram 31 are
inserted into the respective cylinders 32. A pin 33 is located at the middle of the
ram 31 and engages with the tiller 23. The hydraulic actuator 3 supplies operating
oil to the cylinders 32 or discharges the operating oil from the cylinders 32 in accordance
with a steering command from the marine steering gear controller 6 to move the ram
31 and thereby turn the rudder stock 22.
[0013] The marine steering gear 1 according to the present embodiment includes four pump
assemblies that are first to fourth pump assemblies 2A, 2B, 2C, and 2D as pressure
sources that operate the hydraulic actuator 3. Hereinafter, when the first to fourth
pump assemblies 2A, 2B, 2C, and 2D are not especially distinguished from each other,
each of these is simply referred to as a "pump assembly 2" by omitting its alphabetical
letter. The number of pump assemblies 2 for each hydraulic actuator 3 may be two or
more and is not limited to the present embodiment. Each of the pump assemblies 2 is
connected to the hydraulic actuator 3 by a hydraulic circuit such that a closed circuit
is formed between the pump assembly 2 and the hydraulic actuator 3.
[0014] In the present embodiment, the pump assemblies 2 are substantially the same in configuration
as each other. FIG. 2 shows three pump assemblies that are the first to third pump
assemblies 2A, 2B, and 2C each connected to the hydraulic actuator 3 by the closed
circuit, and the fourth pump assembly 2D is not shown. Moreover, FIG. 2 merely shows
one example of the hydraulic circuit in which the pump assemblies 2 are connected
to the hydraulic actuator 3, and the configuration of the hydraulic circuit is not
limited to FIG. 2. For example, although each of the pump assemblies 2 is connected
to the hydraulic actuator 3 by the closed circuit in the hydraulic circuit of the
present disclosure, each of the pump assemblies 2 may be connected to the hydraulic
actuator 3 by an open circuit.
[0015] Each of the pump assemblies 2 includes a hydraulic pump 4, an electric motor 5 that
drives the hydraulic pump 4, and an oil block valve 52 that switches between blocking
and allowing of the flow of the operating oil between the hydraulic pump 4 and the
hydraulic actuator 3.
[0016] The hydraulic pump 4 is a hydraulic pump of an axial piston type in which pistons
are held by a rotating cylinder block so as to be able to reciprocate. The hydraulic
pump 4 supplies the operating oil to one of the pair of cylinders 32 and collects
the operating oil from the other. The hydraulic pump 4 according to the present embodiment
is a swash plate pump of a variable displacement type in which a swash plate can tilt
in both directions from a center. A tilt direction and angle of the swash plate are
changed by a regulator 55 in accordance with an output from an assembly controller
54 that operates upon reception of a command of the marine steering gear controller
6.
[0017] The electric motor 5 drives the hydraulic pump 4. The start and stop of the electric
motor 5 are controlled by the marine steering gear controller 6. In the present embodiment,
a rotational frequency of the electric motor 5 is constant. However, the hydraulic
pump 4 may be a bent axis pump of a variable displacement type. Or, the hydraulic
pump 4 may be of a fixed displacement type, the electric motor 5 may be a servomotor,
and the rotational direction and rotational frequency of the hydraulic pump 4 may
be changed in accordance with the output from the assembly controller 54.
[0018] The hydraulic pump 4 includes a pair of supply/discharge ports, and supply/discharge
lines 41 are connected to the respective supply/discharge ports. The pair of supply/discharge
lines 41 are connected to the respective cylinders 32. This forms the closed circuit
between the hydraulic actuator 3 and the hydraulic pump 4. To supply the operating
oil to the closed circuit, tank lines 51 are connected to the respective supply/discharge
lines 41. Check valves are located on the respective tank lines 51. The supply/discharge
lines 41 of one pump assembly 2 may be independent from the supply/discharge lines
41 of another pump assembly 2, or the pump assemblies 2 may share part of the supply/discharge
line 41.
[0019] The oil block valve 52 is located on the pair of supply/discharge lines 41. The oil
block valve 52 switches from an unloaded state at a neutral position to an operation
position by an unloading valve 56 that operates by control of the assembly controller
54. Moreover, the oil block valve 52 receives pilot pressure to switch from the neutral
position to the operation position. When the oil block valve 52 is at the neutral
position, the pair of supply/discharge lines 41 are connected to each other in a bypass
manner such that the operating oil from the hydraulic pump 4 flows to the hydraulic
pump 4 or the tank line 51 without being supplied to the hydraulic actuator 3. In
addition, the flow of the operating oil from the hydraulic actuator 3 to the hydraulic
pump 4 is blocked by check valves. When the oil block valve 52 is at the operation
position, the closed circuit that connects the hydraulic pump 4 and the hydraulic
actuator 3 by the pair of the supply/discharge line 41 is formed. To maintain pressure
in the closed circuit at a constant value or less, relief valves may be located at
the respective supply/discharge lines 41.
[0020] Referring back to FIG. 1, the marine steering gear 1 includes gauges 44 that detect
or measure various pieces of information indicating the states of the marine steering
gear 1. For example, each of the pump assemblies 2 of the marine steering gear 1 includes
at least one of: a voltage sensor that measures the voltage of a power supply; a rotational
frequency sensor that detects the rotational frequency of the electric motor 5; a
hydraulic sensor that measures the pressure of the hydraulic circuit; a connection
sensor for control communication; a connection sensor for monitoring communication;
a hydraulic lock detector that detects the hydraulic lock; an oil temperature sensor
that detects the temperature of the operating oil; a level sensor that detects an
oil level in a tank; a dropping amount sensor that detects the amount of oil dropping
from the cylinder 32; a temperature sensor that detects the temperature of a controller;
and a valve sensor that detects the operating state of a valve. Moreover, the marine
steering gear 1 includes: a rudder angle sensor that detects a rotation angle of the
rudder stock 22 or the rudder plate 21; and a vibration sensor that detects vibration
of the rudder stock 22 or the rudder plate 21.
[0021] The state of the marine steering gear 1 configured as above is monitored by the monitoring
device 8. The monitoring device 8 regards the pump assemblies 2A, 2B, 2C, and 2D as
monitoring targets. In addition to the pump assemblies 2A, 2B, 2C, and 2D, the monitoring
device 8 may regard the hydraulic actuator 3 as the monitoring target. However, the
monitoring targets of the monitoring device 8 are not limited to these.
[0022] FIG. 3 is a diagram showing a schematic configuration of the monitoring device 8.
The monitoring device 8 includes a processing device 81 and a storage 82 connected
to the processing device 81 such that the processing device 81can write and read information
in and from the storage 82. The storage 82, the gauges 44, the marine steering gear
controller 6, the assembly controllers 54 of the pump assemblies 2, and the like are
connected to the processing device 81. The monitoring device 8 acquires detection
signals (including measured values and analytical results) from the gauges 44.
[0023] For example, the processing device 81 includes a processor and serves as an abnormality
detector 811, a point arithmetic processor 812, and a state change determiner 813
in such a manner that the processor reads and executes predetermined application programs.
[0024] The abnormality detector 811 detects the abnormality of the marine steering gear
1 based on the detection signals (measured values) acquired from the gauges 44. Items
of the abnormality which may be detected by the abnormality detector 811 are shown
in Table 1 below. The abnormality detector 811 may detect the abnormality by a known
method. For example, based on the detection signal of the voltage sensor that measures
the power supply voltage, the abnormality detector 811 can detect a decrease in the
power supply voltage, an increase in the power supply voltage, or an abnormality in
which the power supply voltage has exceeded an operating limit. For example, the abnormality
detector 811 compares the measured value with a predetermined threshold and detects
the abnormality when the measured value exceeds or falls below the predetermined threshold.
Table 1
| Place of Occurrence |
Items of Abnormality |
Abnormality Level |
Abnormality Point |
| Pump Assembly |
Decrease/Increase in Power Supply Voltage |
Low |
1 |
| Operating Limit of Power Supply Voltage |
High |
3 |
| Decrease/Increase in Rotational Frequency of Electric Motor having Constant Rotational
Frequency |
Low |
1 |
| Operating Limit of Rotational Frequency of Electric Motor having Constant Rotational
Frequency |
High |
2 |
| Decrease/Increase in Pressure of Hydraulic Circuit having Constant Pressure |
Low |
1 |
| Operating Limit of Pressure of Hydraulic Circuit having Constant Pressure |
High |
2 |
| Communication Abnormality of Control Communication |
High |
2 |
| Control Wire Breaking/Short-circuiting |
High |
2 |
| Communication Abnormality of Monitoring Communication |
Low |
1 |
| Monitoring Wire Breaking/Short-circuiting |
Low |
1 |
| Hydraulic Lock |
High |
3 |
| Oil Temperature (High-Low) |
Low |
1 |
| Decrease in Tank Oil Level |
High |
2 |
| Heat Generation of Controller (Higher Than Certain Range) |
Low |
1 |
| Abnormal Heat Generation of Controller (Operation Upper Limit) |
High |
2 |
| Abnormality of Operation State of Valve |
High |
2 |
| Breakdown/Malfunction of Sensors |
Low |
1 |
| Hydraulic Actuator/Rudder |
Excess of Oil Dropping from Cylinder |
Low |
1 |
| Abnormality of Following of Rudder (Rudder does not operate based on instructions) |
High |
2 |
| Abnormal Vibration (Specific Frequency) |
High |
2 |
[0025] When the abnormality detector 811 detects the abnormality, the abnormality detector
811 outputs abnormality detection information including the item of the detected abnormality,
a place where the abnormality has occurred, a time at which the abnormality has occurred,
and the like, to the point arithmetic processor 812. For example, the place where
the abnormality has occurred is classified into: the hydraulic actuator 3; a steering
main body including the rudder stock 22 and the tiller 23; the first to fourth pump
assemblies 2A, 2B, 2C, and 2D; and the like. The abnormality detector 811 may be independent
from the monitoring device 8. For example, the marine steering gear controller 6 may
have an abnormality detecting function, and the abnormality detected by the marine
steering gear controller 6 may be transmitted to the monitoring device 8.
[0026] The point arithmetic processor 812 that has acquired the abnormality detection information
utilizes abnormality item-abnormality point information defining a relation between
the item of the abnormality and an abnormality point to derive the abnormality point
corresponding to the item of the detected abnormality. The abnormality item-abnormality
point information is prestored in a memory included in the point arithmetic processor
812 or in the storage 82. The abnormality points show abnormality levels of various
abnormalities related to the marine steering gear 1 based on a common scale and are
indexes showing the abnormality levels. The abnormality point may be a value that
increases or decreases so as to correspond to the abnormality level. In the present
embodiment, the abnormality point is shown by an integer. The point arithmetic processor
812 outputs the abnormality detection information further including the abnormality
point to the state change determiner 813.
[0027] The state change determiner 813 that has acquired the abnormality detection information
calculates state levels of the monitoring targets. The state level of the preceding
monitoring target is stored in the storage 82. The state change determiner 813 reads
the state level of the preceding monitoring target from the storage 82. The state
change determiner 813 adds the abnormality point to the read state level of the preceding
monitoring target to obtain a changed state level. The state change determiner 813
stores the changed state level in the storage 82. Thus, the state level stored in
the storage 82 is updated.
[0028] The state change determiner 813 determines based on the changed state levels in accordance
with a predetermined rule whether to operate or stop the operating monitoring target.
When the monitoring target is the pump assembly 2, whether to set the operating monitoring
target to a hot standby state or a cold standby state may be determined instead of
determining whether to stop the operating monitoring target. Both of the hot standby
state and the cold standby state are classified into the stop state. The hot standby
state is a state where the hydraulic pump 4 is operating but is maintained such that
the operating oil does not flow to the hydraulic actuator 3. The cold standby state
is a state where the hydraulic pump 4 stops, and the operating oil does not flow to
the hydraulic actuator 3. Moreover, when it is determined to stop the operating target,
the state change determiner 813 may select the monitoring target to be started instead,
based on the changed state level in accordance with a predetermined rule. The rule
based on which whether to operate or stop the monitoring target is determined and
the rule based on which the monitoring target to be started instead is selected can
be set arbitrarily.
[0029] The state change determiner 813 stores in the storage 82 the result of the determination
regarding whether to operate or stop the operating monitoring target. When there is
the result of the selection of the monitoring target to be started instead, information
that identifies the selected monitoring target is also stored in the storage 82.
[0030] Moreover, when it is determined to stop the operating monitoring target, the state
change determiner 813 outputs a switching signal to the marine steering gear controller
6. The switching signal may include identification information of the monitoring target
to be stopped and identification information of the monitoring target to be started.
When it is determined to stop the monitoring target, the state change determiner 813
may output the switching signal to the monitoring target to be switched to be started
or stopped. Based on this switching signal, the monitoring target to be stopped is
stopped, and the monitoring target to be started is started. Moreover, when the monitoring
target is the pump assembly 2, and there is the pump assembly 2 to be switched to
the hot standby state, the pump assembly 2 as the target is switched from the cold
standby state to the hot standby state. The state change determiner 813 may inform
of the identification information of the monitoring target to be stopped and the identification
information of the monitoring target to be started, through a display output device,
such as a monitor display located at a bridge of the ship. In this case, a ship operator
who has received this informing may manually switch the monitoring target. Hereinafter,
processing of the monitoring device 8 will be described by using specific cases.
Case 1
[0031] In Case 1, the monitoring targets of the monitoring device 8 are the first to fourth
pump assemblies 2A, 2B, 2C, and 2D. Table 2 shows preceding state levels, abnormality
points, changed state levels, and operating states of the first to fourth pump assemblies
2A, 2B, 2C, and 2D in Case 1.
Table 2
| |
First Pump Assembly 2A |
Second Pump Assembly 2B |
Third Pump Assembly 2C |
Fourth Pump Assembly 2D |
| Preceding State Level |
0.1 |
1.2 |
0.3 |
0.4 |
| Abnormality Point |
1.0 |
- |
- |
- |
| Changed State Level |
1.1 |
1.2 |
0.3 |
0.4 |
| Operating State |
Operate → Stop |
Stop |
Stop → Operate |
Stop |
[0032] Regarding the preceding operating states in Case 1, only the first pump assembly
2A is operating, and the second pump assembly 2B, the third pump assembly 2C, and
the fourth pump assembly 2D are in a stop state. In the operating pump assembly 2,
the oil block valve 52 is at the operation position, and the electric motor 5 is operating.
In the pump assembly 2in the cold standby state, the oil block valve 52 is at the
neutral position, and the electric motor 5 is in a stop state. In the pump assembly
2 in the hot standby state, the oil block valve 52 is at the neutral position, and
the electric motor 5 is operating.
[0033] In Case 1, the preceding state levels of the first to fourth pump assemblies are
respectively 0.1, 1.2, 0.3, and 0.4. The smaller the value of the state level is,
the better. The value of an integer part of the state level indicates the accumulated
abnormality point. The value of a decimal part of the state level is any value indicating
priority regarding the start. The higher the priority regarding the start is, the
smaller the value of the decimal part of the state level is. For example, the value
of the decimal part of the state level of the pump assembly 2 that is being maintained
and therefore cannot be used is "9" indicating the lowest priority regarding the start.
When the values of the decimal parts of the state levels are the same as each other,
there is no order of priority regarding the start, or these are the same in the order
of priority regarding the start as each other.
[0034] In Case 1, since the abnormality having the abnormality point of 1.0 is detected
in the first pump assembly 2A, the changed state levels of the first to fourth pump
assemblies are respectively 1.1, 1.2, 0.3, and 0.4.
[0035] In Case 1, a first rule is set such that: the changed state level of the operating
pump assembly 2 is compared with the changed state levels of the pump assemblies 2
that are in a stop state; in a case where the former is higher than the latter, "operation
stop" is determined; and in cases other than the above case, "operation continuation"
is determined. The first rule is a rule used to determine whether to operate or stop
the monitoring target when the monitoring target is the pump assembly 2. Since the
changed state level of the operating first pump assembly 2A is higher than each of
the changed state levels of the third pump assembly 2C and the fourth pump assembly
2D that are in a stop state, the state change determiner 813 determines the operation
stop.
[0036] In Case 1, a second rule is set such that the pump assembly 2 having the lowest changed
state level among the pump assemblies 2 in a stop state is selected as the pump assembly
2 to be started instead. The second rule is a rule used to selected the pump assembly
2 to be started instead when the monitoring targets are the pump assemblies 2. Since
the state level of the third pump assembly 2C is the lowest among the pump assemblies
2 in a stop state, the state change determiner 813 selects the third pump assembly
2C.
[0037] According to the second rule of Case 1, one of the pump assemblies 2 in a stop state
is selected as the pump assembly 2 to be started. However, the number of pump assemblies
2 to be stopped and the number of pump assemblies 2 to be started do not necessarily
have to be the same as each other. For example, according to the second rule in Cases
1 and 2, when one pump assembly 2 stops, two pump assemblies 2 that have low state
levels among the pump assemblies 2 in a stop state may be selected. For example, the
second rule of Case 1 may be such that when one pump assembly 2 stops, the pump assembly
2 having the lowest state level among the pump assemblies 2 in a stop state is selected
as the pump assembly 2 to be started, and the pump assembly 2 having the second lowest
state level is selected as the pump assembly 2 to be stopped (hot standby).
Case 2
[0038] In Case 2, the monitoring targets of the monitoring device 8 are the first to fourth
pump assemblies 2A, 2B, 2C, and 2D. Table 3 shows the preceding state levels, abnormality
points, changed state levels, and operating states of the first to fourth pump assemblies
2A, 2B, 2C, and 2D in Case 2.
Table 3
| |
First Pump Assembly 2A |
Second Pump Assembly 2B |
Third Pump Assembly 2C |
Fourth Pump Assembly 2D |
| Preceding State Level |
0.1 |
2.2 |
2.3 |
2.4 |
| Abnormality Point |
1.0 |
- |
- |
- |
| Changed State Level |
1.1 |
2.2 |
2.3 |
2.4 |
| Operating State |
Operate |
Stop |
Stop |
Stop |
[0039] Regarding the preceding operating states in Case 2, only the first pump assembly
2A is operating, and the second pump assembly 2B, the third pump assembly 2C, and
the fourth pump assembly 2D are in a stop state. The preceding state levels of the
first to fourth pump assemblies are respectively 0.1, 2.2, 2.3, and 2.4. When the
abnormality having the abnormality point of 1.0 is detected in the first pump assembly
2A, the changed state levels of the first to fourth pump assemblies are respectively
1.1, 2.2, 2.3, and 2.4.
[0040] In Case 2, the state change determiner 813 uses the first rule that is the same as
that in Case 1. Since the changed state level of the first pump assembly 2A is lower
than each of the changed state levels of the pump assemblies 2B, 2C, and 2D in a stop
state, the state change determiner 813 determines the operation continuation.
Case 3
[0041] In Case 3, the monitoring targets of the monitoring device 8 are the first to fourth
pump assemblies 2A, 2B, 2C, and 2D. Table 4 shows the preceding state levels, abnormality
points, changed state levels, and operating states of the first to fourth pump assemblies
2A, 2B, 2C, and 2D in Case 3.
Table 4
| |
First Pump Assembly 2A |
Second Pump Assembly 2B |
Third Pump Assembly 2C |
Fourth Pump Assembly 2D |
| Preceding State Level |
1.1 |
2.2 |
1.4 |
2.3 |
| Abnormality Point |
0.6 |
0.1 |
0.1 |
0.1 |
| Changed State Level |
1.7 |
2.3 |
1.5 |
2.4 |
| Operating State |
Operate → Stop |
Stop |
Stop → Operate |
Stop |
[0042] Regarding the preceding operating states in Case 3, only the first pump assembly
2A is operating, and the second pump assembly 2B, the third pump assembly 2C, and
the fourth pump assembly 2D are in a stop state. Regardless of the presence or absence
of the detection of the abnormality, the state change determiner 813 may periodically
(for example, once in several months) calculate the changed state level to which an
operating time point has been added, and may monitor the state of the marine steering
gear 1 based on this changed state level. The operating time point is a value based
on a cumulative operating time of the monitoring target. The value of the operating
time point increases as the cumulative operating time increases. The cumulative operating
time of the monitoring target may be measured by the gauges 44 or may be counted by
a timer included in the marine steering gear controller 6. The operating time point
may be a value that increases like a linear function or a quadratic function with
respect to the cumulative operating time. The storage 82 stores the cumulative operating
times of the respective pump assemblies 2 and information indicating a relation between
the cumulative operating time and the operating time point. The state change determiner
813 can calculate cumulative operation points of the respective pump assemblies 2
by using these pieces of information.
[0043] In Case 3, the preceding state levels of the first to fourth pump assemblies are
respectively 1.1, 2.2, 1.4, and 2.3. The state change determiner 813 adds the operating
time point to the preceding state level. The changed state levels of the first to
fourth pump assemblies are respectively 1.7, 2.3, 1.5, and 2.4.
[0044] In Case 3, the state change determiner 813 uses the first rule and the second rule
which are the same as those in Case 1. Since the changed state level of the third
pump assembly 2C in a stop state is lower than the changed state level of the first
pump assembly 2A, the state change determiner 813 determines the operation stop. Moreover,
since the changed state level of the third pump assembly 2C is the lowest, the monitoring
device 8 selects the third pump assembly 2C.
[0045] In Cases 1 to 3, the first rule is set such that the changed state level of the operating
pump assembly 2 and the changed state level of the pump assembly 2 in a stop state
are compared with each other. However, the first rule may be set such that the changed
state level of the operating pump assembly 2 and a predetermined threshold are compared
with each other. For example, in Cases 1 to 3, the first rule may be set such that:
in a case where the changed state level of the operating pump assembly 2 exceeds a
predetermined threshold (for example, 3), "stop" is determined; and in cases other
than the above case, "operation continuation" is determined. As above, it is desirable
that: the first rule and the second rule be set independently; and the first rule
and the second rule be appropriately set for the individual marine steering gears
1.
Modified Example 1
[0046] Next, a modified example of Embodiment 1 will be described. FIG. 4 is a diagram showing
a schematic configuration of the marine steering gear 1 and its monitoring device
80 according to Modified Example 1 of Embodiment 1 of the present disclosure. FIG.
5 is a diagram showing a schematic configuration of the monitoring device 80 according
to Modified Example 1 of Embodiment 1. In the present modified example, the same reference
signs are used for components that are the same as or similar to those in Embodiment
1, and detailed explanations thereof are omitted.
[0047] As shown in FIGS. 4 and 5, the monitoring device 80 of the marine steering gear 1
according to Modified Example 1 is different from that in Embodiment 1. Since the
configuration of the marine steering gear 1 is substantially the same as that in Embodiment
1, a detailed explanation of the marine steering gear 1 is omitted.
[0048] The monitoring device 80 includes: assembly monitoring units 8Alocated at the respective
pump assemblies 2; and a central monitoring unit 8B communicable with the assembly
monitoring units 8A. Various gauges 44 may be located independently from the assembly
monitoring units 8A or may be located in the assembly monitoring units 8A.
[0049] Each assembly monitoring unit 8A includes the functions of the abnormality detector
811 and the point arithmetic processor 812. The functions of the abnormality detector
811 and the point arithmetic processor 812 are substantially the same as those in
Embodiment 1. The assembly monitoring unit 8A located at the pump assembly 2 detects
the abnormality of the pump assembly 2, calculates the abnormality point corresponding
to the detected abnormality, and transmits the abnormality detection information including
the abnormality point to the central monitoring unit 8B. For example, the assembly
monitoring unit 8A located at the first pump assembly 2A detects the abnormality of
the first pump assembly 2A, calculates the abnormality point corresponding to the
detected abnormality, and transmits the abnormality detection information including
the abnormality point to the central monitoring unit 8B.
[0050] The central monitoring unit 8B includes the function of the state change determiner
813. The function of the state change determiner 813 is substantially the same as
that in Embodiment 1. The central monitoring unit 8B acquires the abnormality detection
information from the assembly monitoring units 8A, calculates the changed state levels,
and determines based on the changed state levels in accordance with the first rule
whether to stop or operate the operating pump assembly 2. Moreover, when it is determined
to stop the operating pump assembly 2, the central monitoring unit 8B selects the
pump assembly 2 to be started instead, based on the changed state levels in accordance
with the second rule.
[0051] When it is determined to stop the operating pump assembly 2, the central monitoring
unit 8B outputs the switching signal to the marine steering gear controller 6 and/or
the pump assembly 2 that is a target to be started or stopped. Based on this switching
signal, the pump assembly 2 as the target to be stopped is stopped, and the pump assembly
2 as the target to be started is started.
Embodiment 2
[0052] Next, Embodiment 2 will be described. FIG. 6 is a diagram showing a schematic configuration
of a marine steering gear 1A and its monitoring device 8 according to Embodiment 2
of the present disclosure. FIG. 7 is a hydraulic circuit diagram of the marine steering
gear 1A according to Embodiment 2. In the present embodiment, the same reference signs
are used for components that are the same as or similar to those in Embodiment 1,
and detailed explanations thereof are omitted.
[0053] As shown in FIGS. 6 and 7, the marine steering gear 1A according to the present embodiment
is of a two-ram four-cylinder type and includes two hydraulic actuators that are a
first hydraulic actuator 3A and a second hydraulic actuator 3B for one rudder stock
22.
[0054] Each of the first hydraulic actuator 3A and the second hydraulic actuator 3B includes
the rod-shaped ram 31 and the pair of cylinders 32. The ram 31 extends in a direction
orthogonal to the axial direction of the rudder stock 22. Both ends of the ram 31
are inserted into the respective cylinders 32. The pin 33 is located at the middle
of the ram 31 and engages with the tiller 23 fixed to the rudder stock 22.
[0055] The marine steering gear 1A includes four pump assemblies 2A, 2B, 2C, and 2D as pressure
sources that operate the first hydraulic actuator 3A and the second hydraulic actuator
3B. However, the number of pump assemblies 2 with respect to the two hydraulic actuators
3A and 3B may be two or more and is not limited to the present embodiment. Each pump
assembly 2 is connected to the first hydraulic actuator 3A and the second hydraulic
actuator 3B by the hydraulic circuit such that a closed circuit is formed among the
pump assembly 2, the first hydraulic actuator 3A, and the second hydraulic actuator
3B. Since the configuration of the pump assembly 2 is substantially the same as that
in Embodiment 1, an explanation thereof is omitted.
[0056] FIG. 7 shows three pump assemblies that are the first, second, and third pump assemblies
2A, 2B, and 2C connected to the hydraulic actuators 3A and 3B by the closed circuits,
and the fourth pump assembly 2D is not shown. Moreover, FIG. 7 merely shows one example
of the hydraulic circuit in which the pump assemblies 2 are connected to the two hydraulic
actuators 3A and 3B, and the configuration of the hydraulic circuit is not limited
to FIG. 7.
[0057] The hydraulic circuit includes an actuator switching device 46 to switch between
the operation and stop of each of the first hydraulic actuator 3A and the second hydraulic
actuator 3B. The actuator switching device 46 can switch a connection configuration
of the hydraulic circuit to a state where the first hydraulic actuator 3A and the
second hydraulic actuator 3B are used, a state where only the first hydraulic actuator
3A is used, or a state where only the second hydraulic actuator 3B is used.
[0058] The actuator switching device 46 includes a first change over valve 46A and a second
change over valve 46B. For example, each of the first change over valve 46A and the
second change over valve 46B may be an electromagnetic valve that operates upon reception
of a command of the marine steering gear controller 6. When each of the first change
over valve 46A and the second change over valve 46B is at an operation position, each
of the first change over valve 46A and the second change over valve 46B allows the
passing of the operating oil. When each of the first change over valve 46A and the
second change over valve 46B is at a neutral position, each of the first change over
valve 46A and the second change over valve 46B blocks the passing of the operating
oil. When the first change over valve 46A and the second change over valve 46B are
at the operation positions, the operating oil is supplied from the operating pump
assembly 2 to the first hydraulic actuator 3A and the second hydraulic actuator 3B,
and the first hydraulic actuator 3A and the second hydraulic actuator 3B operate.
When the first change over valve 46A is at the operation position, and the second
change over valve 46B is at the neutral position, one of the first hydraulic actuator
3A and the second hydraulic actuator 3B operates. Similarly, when the first change
over valve 46A is at the neutral position, and the second change over valve 46B is
at the operation position, one of the first hydraulic actuator 3A and the second hydraulic
actuator 3B operates. In the present embodiment, the combination of the operation
and neutral of the first change over valve 46A and the second change over valve 46B
changes depending on the operating pump assembly 2.
[0059] As above, the actuator switching device 46 can switch the operating hydraulic actuators
3A and 3B. For example, when the states of the first hydraulic actuator 3A and the
second hydraulic actuator 3B are good, and the rudder stock 22 requires high torque,
both the first hydraulic actuator 3A and the second hydraulic actuator 3B may operate.
For example, when one of the states of the first hydraulic actuator 3A and the second
hydraulic actuator 3B is good, and the other is bad, only a good one out of the first
hydraulic actuator 3A and the second hydraulic actuator 3B may operate.
[0060] The state of the marine steering gear 1A is monitored by the monitoring device 8.
Since the configuration of the monitoring device 8 is substantially the same as that
in Embodiment 1, a detailed explanation thereof is omitted. The monitoring device
8 may regard the pump assemblies 2A, 2B, 2C, and 2D of the marine steering gear 1A
as the monitoring targets. In addition to the pump assemblies 2A, 2B, 2C, and 2D,
the monitoring device 8 may regard the first hydraulic actuator 3A and the second
hydraulic actuator 3B as the monitoring targets.
[0061] The abnormality detector 811 of the monitoring device 8 detects the abnormality.
The point arithmetic processor 812 of the monitoring device 8 calculates the abnormality
level of the abnormality. The state change determiner 813 of the monitoring device
8 calculates the changed state level. The state change determiner 813 determines based
on the changed state levels in accordance with a predetermined rule whether to operate
or stop the monitoring target. Moreover, when it is determined to stop one monitoring
target, and it is necessary to start another monitoring target instead, the state
change determiner 813 selects the monitoring target to be started instead, based on
the changed state levels in accordance with a predetermined rule.
[0062] The state change determiner 813 stores in the storage 82 i) the result of the determination
regarding whether to operate or stop the monitoring target and ii) when there is the
result of the selection of the monitoring target to be started instead, information
for identifying the selected monitoring target. When it is determined to stop the
operating monitoring target, the state change determiner 813 outputs the switching
signal regarding the operation or stop of the monitoring target to the marine steering
gear controller 6. Hereinafter, processing of the state change determiner 813 of the
monitoring device 8 will be described by using a specific case.
Case 4
[0063] In Case 4, the monitoring targets of the monitoring device 8 are the first to fourth
pump assemblies 2A, 2B, 2C, and 2D, the first hydraulic actuator 3A, and the second
hydraulic actuator 3B.
Table 5
| |
First Pump Assembly 2A |
Second Pump Assembly 2B |
Third Pump Assembly 2C |
Fourth Pump Assembly 2D |
First Hydraulic Actuator 3A |
Second Hydraulic Actuator 3B |
| Preceding State Level |
0.1 |
1.2 |
0.3 |
0.4 |
1.1 |
1.2 |
| Abnormality Point |
- |
- |
- |
- |
- |
2.0 |
| Changed State Level |
0.1 |
1.2 |
0.3 |
0.4 |
1.1 |
3.2 |
| Operating State |
Operate |
Stop |
Operate |
Stop |
Stop → Operate |
Operate → Stop |
[0064] Regarding the preceding operating states in Case 4, the first pump assembly 2A and
the third pump assembly 2C are operating, the second pump assembly 2B and the fourth
pump assembly 2D are in a stop state, the first hydraulic actuator 3A is in a stop
state, and the second hydraulic actuator 3B is operating. The state change determiner
813 reads the preceding state levels from the storage 82. The preceding state levels
of the first to fourth pump assemblies and the first and second hydraulic actuators
are respectively 0.1, 1.2, 0.3, 0.4, 1.1, and 1.2. When the abnormality having the
abnormality point of 2.0 is detected in the second hydraulic actuator 3B, the state
change determiner 813 adds the abnormality point to the preceding state level to obtain
the changed state level. The changed state levels of the first to fourth pump assemblies
and the first and second hydraulic actuators are respectively 0.1, 1.2, 0.3, 0.4,
1.1, and 3.2.
[0065] The state change determiner 813 determines in accordance with the first rule whether
to operate or stop the pump assembly 2. Moreover, when it is determined to stop the
pump assembly 2, the state change determiner 813 selects the pump assembly 2 to be
started instead, based on the changed state levels in accordance with the second rule.
In Case 4, the state change determiner 813 uses the first rule and the second rule
which are the same as those in Case 1. Since the changed state level of the first
pump assembly 2A is lower than each of the changed state levels of the pump assemblies
2B and 2D in a stop state, the state change determiner 813 determines the operation
continuation. Moreover, since the changed state level of the third pump assembly 2C
is lower than each of the changed state levels of the pump assemblies 2B and 2D in
a stop state, the state change determiner 813 determines the operation continuation.
[0066] The state change determiner 813 determines in accordance with a third rule whether
to operate or stop each of the hydraulic actuators 3A and 3B. The third rule is a
rule used to determine whether to operate or stop the monitoring target when the monitoring
target is the hydraulic actuator 3. In Case 4, the third rule is set such that: in
a case where each of the changed state levels of the hydraulic actuators 3A and 3B
exceeds a predetermined threshold (for example, 3), "stop" is determined; and in cases
other than the above case, "operation" is determined. Since the changed state level
of the operating second hydraulic actuator 3B exceeds the threshold, the state change
determiner 813 determines to stop the operating second hydraulic actuator 3B. Since
it is determined to stop the second hydraulic actuator 3B, the state change determiner
813 selects the hydraulic actuator 3 to be started instead. Since the changed state
level of the first hydraulic actuator 3A in a stop state is not more than the threshold,
the state change determiner 813 selects the first hydraulic actuator 3A as the hydraulic
actuator 3 to be started instead. The monitoring device 8 outputs the result of the
determination and the result of the selection to the marine steering gear controller
6. As a result, the first hydraulic actuator 3A is switched from the stop state to
the operation, and the second hydraulic actuator 3B is switched from the operation
to the stop state. In Case 4, since one of the two hydraulic actuators 3 is operating,
and the other is in a stop state, the operating hydraulic actuator 3 is stopped based
on the result of the determination, and the hydraulic actuator 3 in a stop state is
made to operate. However, even when both of the two hydraulic actuators 3 are operating,
and it is determined to stop one of the hydraulic actuators 3, the hydraulic actuator
3 to be started instead may not be selected.
Summary
[0067] As described above, the ship 10 according to the present disclosure includes:
the marine steering gear 1, 1A including
at least one hydraulic actuator 3, 3A, 3B that rotates the rudder stock 22 coupled
to the rudder plate 21 and
the pump assemblies 2 including the respective hydraulic pumps 4 connected to the
hydraulic actuator 3, 3A, 3B,
wherein the hydraulic actuator 3, 3A, 3B operates in such a manner that one or more
of the pump assemblies 2 operate at the same time, and therefore, the operating oil
is supplied to or discharged from the hydraulic actuator 3, 3A, 3B; and
the monitoring device 8, 80.
[0068] Then, the monitoring device 8, 80 of the marine steering gear 1, 1A according to
the present disclosure is the monitoring device 8, 80 that monitors the state of the
marine steering gear 1, 1A.
[0069] The monitoring device 8, 80 regards the pump assemblies 2 as the monitoring targets.
[0070] The monitoring device 8, 80 includes at least processing device 81 configured to:
acquire at least one type of measured values indicating the operating states of the
monitoring targets; calculate the state levels of the monitoring targets based on
the measured values, the state levels being indexes of the operating states; and determine
based on the state levels of the monitoring targets whether to operate or stop the
monitoring targets.
[0071] Moreover, the method of monitoring the marine steering gear 1 according to the present
disclosure is a method of monitoring the state of the marine steering gear 1, 1A.
[0072] The pump assemblies 2 are regarded as the monitoring targets.
[0073] The method includes: acquiring, by the processing device 81, at least one type of
measured values indicating the operating states of the monitoring targets; calculating,
by the processing device 81, the state levels of the monitoring targets based on the
measured values, the state levels being indexes of the operating states; and determining,
by the processing device 81, based on the state levels of the monitoring targets whether
to operate or stop the monitoring targets.
[0074] According to the monitoring device 8, 80 of the marine steering gear 1 and the method
of monitoring the marine steering gear 1, the state levels of the monitoring targets
are calculated based on the measured values indicating the operating states. Therefore,
whether to operate or stop the monitoring targets can be determined comprehensively
based on the state levels of the monitoring targets. Thus, the operation and stop
of the monitoring targets can be appropriately switched.
[0075] In the monitoring device 8, 80 of the marine steering gear 1, the processing device
81 may calculate the abnormality states of the monitoring targets based on the measured
values and calculate the state levels based on the abnormality states.
[0076] Since the state levels are calculated based on the abnormality states, whether to
operate or stop the monitoring targets is determined in consideration of the abnormality
states. Therefore, determining based on the state levels whether to operate or stop
the monitoring targets denotes determining based on the abnormality states of the
monitoring targets whether to operate or stop the monitoring targets.
[0077] The monitoring device 8, 80 of the marine steering gear 1 may further include at
least one storage 82 that is connected to the processing device 81 such that the processing
device 81 is allowed to read and write information from and in the storage 82, the
storage 82 storing the state levels of the monitoring targets. The processing device
81 may calculate the abnormality points that are indexes of the abnormality states.
The processing device 81 may calculate the changed state levels by adding the abnormality
points to the state levels stored in the storage 82. The processing device 81 may
determine based on the changed state levels of the monitoring targets whether to operate
or stop the monitoring targets.
[0078] According to the monitoring device 8, 80 of the marine steering gear 1, the state
of the pump assembly 2 to which the detected abnormality has been added is shown as
the changed state level. Then, since whether to operate or stop the operating monitoring
target is determined based on the changed state levels of the monitoring targets,
the result of the determination is automatically obtained.
[0079] Moreover, in the monitoring device 8, 80 of the marine steering gear 1, each of the
state levels may include a first part indicating the accumulated abnormality point
and a second part indicating a rank of the monitoring target. When it is determined
to stop the operating monitoring target, the processing device 81 may select the monitoring
target to be started instead of the operating monitoring target among the monitoring
targets, based on the first parts and second parts of the changed state levels of
the monitoring targets. In the above disclosure, the first part is the integer part,
and the second part is the decimal part. However, the first part and the second part
are not limited to these.
[0080] Since the monitoring target to be started instead of the operating monitoring target
is selected based on the changed state levels of the monitoring targets, the monitoring
target having a high priority regarding the operation is selected objectively and
automatically. Moreover, regarding the selection of the monitoring targets to be started,
the order of priority of the monitoring targets can be determined based on the above-described
state levels. Furthermore, when there is the monitoring target under maintenance,
the rank of this monitoring target can be lowered and intentionally removed from candidates
of the selection.
[0081] The result of the determination regarding whether to operate or stop the operating
monitoring target and the result of the selection of the monitoring target to be started
instead when it is determined to stop the operating monitoring target are obtained
without depending on the intuition and experience of the steerer. Therefore, the switching
of the operating monitoring targets can be automatically performed. Thus, according
to the ship 10 including the monitoring device 8, 80, when the abnormality occurs
in the operating monitoring target of the marine steering gear 1, the operation of
stopping the monitoring target having the abnormality and starting the appropriate
monitoring target can be automatically performed, and therefore, the ship 10 can continue
to sail. This can contribute to the realization of the ship 10 that can perform automatic
driving, i.e., unmanned sailing.
[0082] Moreover, in the monitoring device 8, 80 of the marine steering gear 1, 1A, each
of the state levels of the pump assemblies 2 may include the operating time point
corresponding to the cumulative operating time of the corresponding pump assembly
2. In this case, for example, the processing device 81 is configured to: calculate
the changed state level by adding to each of the state levels of the pump assemblies
2 the operating time point corresponding to the cumulative operating time of the corresponding
pump assembly 2; and update the state level, stored in the storage 82, by the changed
state level.
[0083] Since the cumulative operating time of the pump assembly 2 is added to the state
level as above, the pump assembly 2 having the short cumulative operating time is
prioritized in the selection of the pump assembly 2 to be started instead. Thus, the
cumulative operating times of the pump assemblies 2 can be leveled.
[0084] Moreover, in the monitoring device 8, 80 of the marine steering gear 1, 1A, the processing
device 81 may be connected to the marine steering gear controller 6, which controls
the marine steering gear 1, 1A, such that the transmission and reception of information
are allowed between the processing device 81 and the marine steering gear controller
6, and the processing device 81 may output the result of the determination regarding
whether to operate or stop the monitoring targets, to the marine steering gear controller
6.
[0085] Thus, the operation and stop of the monitoring target can be automatically switched.
[0086] Moreover, in the monitoring device 80 of the marine steering gear 1A, when the marine
steering gear 1A includes the hydraulic actuators 3A and 3B, the monitoring targets
may further include the hydraulic actuators 3A and 3B.
[0087] The monitoring device 80 of the marine steering gear 1A monitors not only the states
of the pump assemblies 2 but also the states of the hydraulic actuators 3A and 3B.
Then, the states of the hydraulic actuators 3A and 3B are objectively shown by numerical
values as the changed state levels. Then, since whether to continuously use or stop
using the hydraulic actuators 3A and 3B that are being used is determined based on
the changed state levels of the hydraulic actuators 3A and 3B, the result of the determination
is obtained objectively and automatically.
[0088] The functionality of the monitoring device 8 and the assembly monitoring unit 8A
and central monitoring unit 8B of the monitoring device 80 disclosed herein may be
implemented using circuitry or processing circuitry which includes general purpose
processors, special purpose processors, integrated circuits, ASICs ("Application Specific
Integrated Circuits"), conventional circuitry and/or combinations thereof which are
configured or programmed to perform the disclosed functionality. Processors are considered
processing circuitry or circuitry as they include transistors and other circuitry
therein. In the disclosure, the circuitry, units, or means are hardware that carry
out the recited functionality. The hardware may be any hardware disclosed herein or
otherwise known which is programmed or configured to carry out the recited functionality.
When the hardware is a processor which may be considered a type of circuitry, the
circuitry, means, or units are a combination of hardware and software, the software
being used to configure the hardware and/or processor.
[0089] The foregoing embodiment of the disclosure has been presented for purposes of illustration
and description. The foregoing is not intended to limit the disclosure to the form
or forms disclosed herein. In the foregoing Detailed Description for example, various
features of the disclosure are grouped together in one embodiment for the purpose
of streamlining the disclosure. The features of the disclosure may be combined in
alternate embodiments, configurations, or aspects other than those discussed above.
[0090] Moreover, the present disclosure has described the marine steering gear 1 of a hydraulic
drive type. However, the monitoring device and the monitoring method according to
the present disclosure are applicable to an electric steering gear including drive
systems. For example, in the electric steering gear, when electric motors are connected
to one rudder stock through a power transmission mechanism, the electric motors are
regarded as the monitoring targets by the monitoring device and the monitoring method.