[0001] The current disclosure relates to a method for sealing a vacuum chamber of a degassing
unit for molten metal and a vacuum chamber for a degassing unit for molten metal,
the vacuum chamber comprising a first component having an opening and a second component
having an opening, the openings of the first and second component being connected
to each other.
[0002] During a metalmaking process, e.g., steelmaking process, gases such as hydrogen,
oxygen and nitrogen must be removed from liquid metal in order to obtain high quality
products. Removal of gases is commonly known as degassing. Several well-known methods
exist to perform degassing of molten metal, the most popular being the Dortmund Hoerder
(DH) and Ruhrstahl-Heraeus (RH) processes. Degassing according to one of those methods
is usually performed in a degassing unit comprising several parts such as a vacuum
chamber, a vacuum generation system, an exhaust system etc., whereby the vacuum chamber
comprises different components, e.g., a flue gas duct, an alloy chute, an upper vessel,
a lower vessel, a bottom vessel, a snorkel etc. During degassing according to one
of those methods, a ladle containing the molten metal is positioned below the vacuum
chamber of the degassing unit, and the degassing unit is lowered until the snorkel(s)
positioned at the lower vessel of the vacuum chamber is/are immersed in the molten
metal. Pressure in the vacuum chamber is reduced well below atmospheric pressure (to
a level of a few millibars) by a vacuum generation system, e.g., a steam jet pump
system, and (in case of RH degassing), by blowing an inert gas into the molten metal
through one of the snorkels, the molten metal starts to circulate in the vacuum chamber
through the snorkel(s). This circulation improves the mixing of the molten metal and
thus the degassing performance of the degassing unit. The inert gas and the gases
dissolved in the molten metal are removed from the molten metal by suction and discharged
via an exhaust system.
[0003] To assemble the vacuum chamber, openings of components (as described above) are connected
to each other. Components of a vacuum chamber are usually kept together by clamps
or screws arranged to apply mechanical force between the openings of said components.
Force between the openings can also be applied by using the gravity force acting from
an upper component placed on a lower component in a way the opening of the upper component
is connected to the opening of the lower component. Disassembling the components of
the vacuum chamber allows for replacement/exchange of one of these components and/or
replacement and/or repair of the protective layer(s) made of refractory material installed
on the inside surface of the vacuum chamber, generally constituting a refractory lining.
The refractory lining is installed to protect the vacuum chamber and, in particular,
the inner surface of the components from high temperatures and corrosive conditions
or chemical wear inside the vacuum chamber. The use of clamps and screws makes the
replacement/exchange of one of the components of the vacuum chamber and/or replacement
and/or repair of the refractory lining tedious and time consuming, as the clamps and
screws must be removed before disassembling the components. In contrast, keeping the
openings of the components connected just by gravity is easier but has the disadvantage
that the openings of the components might dislocate or move in respect to each other,
e.g., because of thermal expansion of the refractory lining during use of the degassing
unit. This dislocation or movement of the openings of the components in respect to
each other might lead to a reduced vacuum, i.e., increased pressure, in the vacuum
chamber and might therefore influence the sealing and thus the operational efficiency
negatively.
[0004] It is an object to find an alternative method to seal a vacuum chamber of a degassing
unit for molten metal in a way that the required vacuum pressure is maintained during
normal operation.
[0005] The object is achieved by activating an electromagnet which is connected to or part
of the first component, to generate a magnetic field interacting with a magnetic interaction
means, which is connected to or part of the second component, such that an attracting
force is generated between the electromagnet and the magnetic interaction means, and
thus between the opening of the first component and the opening of the second component
to seal the vacuum chamber.
[0006] Furthermore, the object is achieved in that the vacuum chamber comprises an electromagnet
being connected to or part of the first component and a magnetic interaction means
being connected to or part of the second component, wherein the electromagnet is configured
to generate a magnetic field interacting with the magnetic interaction means such
that an attracting force is generated between the electromagnet and the magnetic interaction
means, and thus between the opening of the first component and the opening of the
second component to seal the vacuum chamber.
[0007] As the openings of the first and second component of the vacuum chamber are well
connected due to the attracting magnetic force, sealing of said vacuum chamber is
ensured. Thus, proper vacuum pressure for an efficient degassing, generated by means
of a vacuum generation system, e.g., a steam jet pump system, can be maintained in
said vacuum chamber. The sealing of the vacuum chamber can be easily established and
lifted by activating or deactivating the electromagnet and thereby fixing or loosening
the connection between the opening of the first component and the opening of the second
component.
[0008] It may be differentiated between normal operation and maintenance operation. During
normal operation, the vacuum generation system, e.g., a steam jet pump system, is
activated. By also activating the electromagnet, sealing of the vacuum chamber is
established by fixing the openings of the first component and the second component
together. During maintenance operation, the vacuum generation system is deactivated.
By also deactivating the electromagnet, the sealing of the vacuum chamber is lifted
by disengaging the connection between the openings of the first and second component.
After deactivation of the vacuum generation system and lifting of the sealing, the
first and second component can be easily separated from each other, and one of the
components can be replaced/exchanged and/or the refractory lining of one or more components
can be replaced and/or repaired. After finishing maintenance, the vacuum chamber can
be re-assembled combining the components in a way that the openings of the components
are reconnected to each other, and the electromagnet can be activated to again seal
the vacuum chamber while the vacuum is generated by activation of the vacuum generation
system for normal operation of the degassing unit.
[0009] A magnetic field can be either generated permanently by using a permanent magnet
which comprises magnetized material, e.g., magnetized ferromagnetic material, or it
can be generated temporarily by applying electric current to a wire coil, in which
case the resulting magnet is considered to be an electromagnet. So, the group of magnets
can generally be divided into the group of permanent magnets and electromagnets. A
coil might only generate a weak magnetic field, which can still be sufficient for
sealing. A stronger magnetic field can be generated if the coil of the electromagnet
is wound around a ferromagnetic core, such as a core made of (alpha-)iron.
[0010] The magnetic field generated by the electromagnet can interact with suitable magnetic
interaction means, e.g., other magnets or ferromagnetic material, creating a magnetic
force between the electromagnet (which created the magnetic field) and the magnetic
interaction means. This magnetic force in general can be attractive or repulsive,
depending on the direction of said magnetic field. If the magnetic interaction means
comprises a further electromagnet and/or a permanent magnet, it also generates a magnetic
field which might interact with the magnetic field generated by the electromagnet,
in which case the magnetic force might also depend on said magnetic field of said
magnetic interaction means. The electromagnet and the magnetic interaction means used
in the method and apparatus disclosed herein are configured such that the magnetic
force (between the electromagnet and the magnetic interaction means) created by the
interaction of the magnetic field, generated by the activated electromagnet, and the
magnetic interaction means, is attractive. As the electromagnet is connected to or
part of the first component and the magnetic interaction means is connected to or
part of the second component, the magnetic force also leads to attraction between
said openings of the first and second component and thus to sealing of the vacuum
chamber.
[0011] An advantage of using an electromagnet over a permanent magnet is that the magnetic
field can be easily changed by controlling the amount of electric current, making
it possible to switch off the electromagnet and thus the magnetic field and therefore
the force created by the electromagnet completely. Thereby the sealing of the vacuum
chamber can be lifted, and the components of the vacuum chamber can be separated to
allow quick replacement/exchange of one of the components and/or replacement and/or
repair of the refractory lining.
[0012] Also, an inverted activation mode of the electromagnet which leads to a repulsive
magnetic force between the electromagnet and the magnetic interaction means can be
provided. This leads to an effect opposite to the sealing effect and can be used for
better lifting of the sealing and for easier separation of the first and second component.
This repulsive force might be created by inverting the electric current in the coils
of the electromagnet. Deactivation of the electromagnet according to this disclose
can thus also be achieved by activating the abovementioned inverted activation mode.
[0013] The electromagnet can be integral part of the first component and/or the magnetic
interaction means can be integral part of the second component. The electromagnet
can be activated by applying electricity to said electromagnet. Also, inserting a
ferromagnetic core into a coil (already conducting electric current) can be considered
as "activating" as the magnetic field is significantly increased.
[0014] Mechanical means, e.g., screws or clamps, might also be used in addition to the electromagnet
and magnetic interaction means as support aid for the sealing of the first and second
component of the vacuum chamber or as fallback solution in case the attractive force
is removed due to deactivation of the electromagnet.
[0015] Preferably the magnetic interaction means comprises at least one of a permanent magnet
and/or a further electromagnet and/or ferromagnetic material.
[0016] If the magnetic interaction means comprises a further electromagnet, said further
electromagnet might be activated and deactivated alongside with the electromagnet.
It is also possible not to deactivate the further electromagnet when the electromagnet
is deactivated if, by doing so, the magnetic force is deactivated or at least reduced
sufficiently for lifting the sealing of the vacuum chamber and separation of the components.
[0017] If at least part of the second component comprises ferromagnetic material, said at
least part can be used as magnetic interaction means.
[0018] The vacuum chamber comprises a hull which defines a more or less closed inner space
to be sealed. The hull is assembled by two or more components connected to each other.
When assembling the vacuum chamber, openings of the components are connected to each
other such that the inner space is defined by the components.
[0019] Preferably, the first component is a flue gas duct, and the second component is an
upper vessel, or the first component is an upper vessel, and the second component
is a flue gas duct.
[0020] Preferably, the first component is an upper vessel, and the second component is a
lower vessel, or the first component is a lower vessel, and the second component is
an upper vessel. The opening of the lower vessel can be connected to the opening of
the upper vessel merely by the attractive force generated by the interaction of the
magnetic field created by the activated electromagnet (being connected to or part
of the first component) and the magnetic interaction means (being connected to or
part of the second component). One or more additional holding elements might be provided
to hold the lower vessel in position or to prevent dropping of the lower vessel in
case the attractive force is removed due to deactivation of the electromagnet (and/or
due to deactivation of the further electromagnet, if provided as magnetic interaction
means).
[0021] The requirement for replacement/exchange of one or more of the components and/or
replacement and/or repairing of the refractory lining depends mainly on high temperatures
and corrosive conditions or chemical wear to which the inner surface of the components
and/or the refractory lining are subject during operation of the degassing unit. Due
to the higher thermal, mechanical and/or chemical wear it is usually required to replace/exchange
certain components and/or replace and/or repair the refractory lining of certain components,
e.g., the lower and upper vessel, more frequently than other components, e.g., gas
duct or alloy chute. The disclosed method and apparatus thus allow easier and faster
replacement/exchange of one of the components and/or replacement and/or repairing
of the refractory lining where required.
[0022] Preferably, the electromagnet is arranged at the opening of the first component.
By locating the electromagnet at the opening of the first component, the interaction
between the electromagnet and the magnetic interaction means (being connected to or
part of the second component) is facilitated due to the close vicinity of the electromagnet
and the magnetic interaction means, thus enabling an easier and stronger interaction
between the openings of the first and second component and thus enabling an improved
sealing of the vacuum chamber.
[0023] The electromagnet can also be arranged at a distance from the opening of the first
component, but a stronger electromagnet might be necessary in this case to achieve
sufficient sealing of the vacuum chamber.
[0024] Preferably, a flange is provided at the opening of the first component and the electromagnet
is arranged at said flange of the first component. A flange can be defined as a radially
outward projecting ridge. So, the abovementioned flange of the first component can
be defined as radially outward projecting ridge encircling the circumference of the
first component. Said flange is positioned at an end of the first component, said
end facing the second component when the vacuum chamber is assembled. The magnetic
interaction means is connected to or part of the second component. To assemble the
vacuum chamber the opening of the first component is connected to the opening of the
second component to form the (or at least part of the) vacuum chamber, wherein the
flange is provided around said opening of the first component. The flange can have
a contact surface facing the second component which is to be connected to the second
component thus allowing easier connection of the first and second component. By locating
the electromagnet at a flange of the first component, the interaction between the
electromagnet and the magnetic interaction means which is connected to or part of
the second component is facilitated due to the close vicinity of the electromagnet
and the magnetic interaction means, thus enabling an easier sealing of the vacuum
chamber.
[0025] Preferably, the electromagnet is arranged at a surface of the flange of the first
component opposing the opening of the second component. Thereby, a safe installation
of the electromagnet can be achieved as the risk of detachment and falling of the
electromagnet is decreased. The electromagnet might also be arranged at any other
surface of the flange of the first component.
[0026] Preferably, the electromagnet is arranged with its windings around the circumference
of the first component. If the electromagnet is arranged at a flange of the first
component, the windings can be arranged around the circumference of the first component
and along a surface of the flange of the first component, preferably along a surface
of said flange opposing the opening of the second component. The electromagnet might
be ring-shaped. That means the coil can be ring-shaped, or the coil can be wrapped
around a ring, the ring being positioned around the circumference of the first component.
If the electromagnet is arranged at a flange of the first component, the ring can
be arranged around the circumference of the first component and along a surface of
the flange of the first component, preferably along a surface of said flange opposing
the opening of the second component. The ring might be a ring-shaped ferromagnetic
core.
[0027] If the electromagnet is arranged around the circumference of the first component,
a uniform distribution of the magnetic field around the circumference of the first
component can be achieved.
[0028] Preferably, the magnetic interaction means is arranged at the opening of the second
component. By locating the magnetic interaction means at the opening of the second
component, the interaction between the magnetic interaction means and the electromagnet
being connected to or part of the first component is facilitated due to the close
vicinity of the electromagnet and the magnetic interaction means, thus enabling an
easier and stronger interaction between the openings of the first and second component
and thus enabling an improved sealing of the vacuum chamber.
[0029] The magnetic interaction means can also be arranged at a distance from the opening
of the second component, but a stronger electromagnet and/or a stronger further electromagnet
(if the magnetic interaction means comprises a further electromagnet) might be necessary
in this case to achieve a sufficient sealing of the vacuum chamber.
[0030] If the electromagnet is arranged at the opening of the first component and the magnetic
interaction means is arranged at the opening of the second component, the interaction
between the electromagnet and the magnetic interaction means is facilitated due to
the very close vicinity of the electromagnet and the magnetic interaction means. An
easier and stronger interaction between the electromagnet and the magnetic interaction
means and thus between the opening of the first component and the opening of the second
component is achieved, thus enabling an even more improved sealing of the vacuum chamber.
[0031] Preferably a flange is provided at the opening of the second component and the magnetic
interaction means is arranged at said flange of the second component. This flange
can be defined as a radially outward projecting ridge of the second component encircling
the circumference of the second component of the vacuum chamber. Said flange is positioned
at an end of the second component, said end facing the first component when the vacuum
chamber is assembled. The electromagnet is connected to or part of the first component.
To assemble the vacuum chamber the opening of the second component is connected to
the opening of the first component to form the vacuum chamber, wherein the flange
is positioned around said opening of the second component. The flange can have a contact
surface facing the first component which is to be connected to the first component
thus allowing easier connection of the first and second component. By locating the
magnetic interaction means at a flange of the second component, the interaction between
the magnetic interaction means and the electromagnet which is connected to or part
of the first component, is facilitated due to the close vicinity of the magnetic interaction
means and the electromagnet, thus enabling an easier sealing of the vacuum chamber.
[0032] Preferably, the magnetic interaction means is arranged at a surface of the flange
of the second component opposing the opening of the first component. The magnetic
interaction means might also be arranged at any other surface of the flange of the
second component.
[0033] If the electromagnet is arranged at a surface of the flange of the first component
opposing the opening of the second component and the magnetic interaction means is
arranged at a surface of the flange of the second component opposing the opening of
the first component, the interaction between the electromagnet and the magnetic interaction
means is facilitated due to the very close vicinity of the electromagnet and the magnetic
interaction means. In fact, when the vacuum chamber is assembled, the contact surface
of the flange of the first component facing the opening of the second component and
the contact surface of the flange of the second component facing the opening of the
first component, can be connected and the interaction between the electromagnet and
the magnetic interaction means is facilitated due to the increased surface of contact
and the very close vicinity, thus enabling an even easier and stronger sealing of
the vacuum chamber.
[0034] Preferably, the magnetic interaction means is arranged around the circumference of
the second component. Preferably the magnetic interaction means is arranged around
the circumference of the second component and along a surface of a flange of the second
component, preferably along a surface of the said flange opposing the opening of the
first component. In case the magnetic interaction means comprises a further electromagnet
and/or a permanent magnet, the magnetic interaction means might be ring-shaped. Therefore,
the permanent magnet can be ring-shaped and/or a coil of the further electromagnet
is ring-shaped. Also, the coil of the further electromagnet can be wrapped around
a ring, the ring being positioned around the circumference of the second component.
In case the magnetic interaction means comprises a further electromagnet and/or a
permanent magnet and it is arranged at a flange of the second component, the ring
can be arranged around the circumference of the second component and along a surface
of the flange of the second component, preferably along a surface of said flange opposing
the opening of the first component. The ring might be a ring-shaped ferromagnetic
core.
[0035] If the electromagnet is arranged around the circumference of the first component
and the magnetic interaction means are arranged around the circumference of the second
component, a uniform distribution of the force generated between the electromagnet
and the magnetic interaction means and thus between the opening of the first component
and the opening of the second component is also achieved, enabling a much stronger
and improved sealing of the vacuum chamber.
[0036] The sealing of the vacuum chamber can be easily achieved also in case the first and/or
second component of the vacuum chamber are lacking flanges. In this case, the electromagnet
and the magnetic interaction means can be arranged anywhere on the outer surface of
the shell of the first and second component respectively, i.e., on the surface of
the first or second component facing the outside of the vacuum chamber as long as
the magnetic interaction means is (directly or indirectly) connected to said outer
surface. If the electromagnet and the magnetic interaction means are arranged at a
distance from each other, the attractive force generated between the electromagnet
and the magnetic interaction means might still be sufficient for sealing the vacuum
chamber.
[0037] A plurality of electromagnets can be provided at the first component, respectively
configured to generate a magnetic field interacting with the magnetic interaction
means and/ or further magnetic interaction means being connected to or part of the
second component. A plurality of electromagnets at the first component can be used
to increase the magnetic field generated and/or to achieve a uniform distribution
of the magnetic field. Each of the plurality of electromagnets can be arranged anywhere
on the outer surface of the shell of the first component and/or at the opening of
the first component and/or at a flange of the first component, preferably at a surface
of a flange of the first component opposing the opening of the second component, the
only prerequisite being sufficient vicinity to the magnetic interaction means being
connected to or part of the second component of the vacuum chamber. The plurality
of electromagnets can be arranged at the first component in the same way as described
above for the electromagnet. Preferably electromagnets and magnetic interactions means
are provided such that the electromagnet has a corresponding magnetic interaction
means.
[0038] The electromagnet and/or the magnetic interaction means can be arranged at a recess
provided on the outer surface of the shell of the first and/or second component in
an area at the end of the first and/or second component facing the other component
respectively. By locating the electromagnet and/or the magnetic interaction means
at a recess provided on the outer surface of the shell of the first and/or second
component, a safer installation of the electromagnet and/or magnetic interaction means
can also be achieved as the risk of detachment of the electromagnet and/or magnetic
interaction means is reduced.
[0039] Preferably a cooling system at the first component and/or at the second component
is provided. In case an electromagnet and/or a magnetic interaction means comprising
ferromagnetic material is used, a cooling system, e.g., a cooling system comprising
water or a supercritical fluid, can be additionally arranged next to the electromagnet
and/or magnetic interaction means to avoid that the temperature of the ferromagnetic
material exceeds a maximum temperature, e.g., its Curie temperature, where the ferromagnetic
properties of the material vanish.
[0040] A degassing unit for molten metal, preferably a Ruhrstahl-Heraeus or a Dortmund Hoerder
vacuum treatment degassing unit, can comprise an abovementioned vacuum chamber.
[0041] Figs. 1 to 5 show exemplary, schematic, and non-limiting advantageous embodiments
of the invention, wherein
- Fig. 1
- shows a degassing unit having a vacuum chamber comprising various components;
- Fig. 2
- shows two components of the vacuum chamber of a degassing unit provided with one electromagnet
and one magnetic interaction means arranged at a surface of a flange of a first and
a second component respectively, comprising an optional cooling system;
- Fig. 3
- shows two components of the vacuum chamber of a degassing unit provided with a plurality
of electromagnets and a plurality of magnetic interaction means arranged at a surface
of a flange of a first and a second component respectively;
- Fig. 4
- shows two components of the vacuum chamber of a degassing unit provided with one electromagnet
and one magnetic interaction means, both arranged around the circumference of a first
and a second component respectively and comprising an optional cooling system;
- Fig. 5
- shows two components of the vacuum chamber of a degassing unit provided with two electromagnets
and two magnetic interaction means, arranged at recesses provided on the outer surface
of the shell of a first and a second component respectively.
[0042] Fig. 1 shows a degassing unit 1 having a vacuum chamber 2 comprising a gasduct X,
an upper vessel Y and a lower vessel Z, which can each be considered as first components
21 or second components 22 of the vacuum chamber 2. The degassing unit 1 also comprises
a vacuum generation system W, e.g., a steam jet pump system. The components of the
vacuum chamber 2 might comprise an outer surface 9 and a refractory lining 8.
[0043] The degassing unit 1 can be used for Ruhrstahl-Heraeus (RH) or a Dortmund Hoerder
(DH) degassing treatment.
[0044] The lower vessel Z has an opening Z1 on its upper side and also smaller openings
on the lower side embodied as snorkels Z2. The upper side is defined for an orientation
of the lower vessel Z during normal operation. In normal operation said snorkels Z2
are immersed in a ladle V containing molten metal U, e.g., molten steel.
[0045] The upper vessel Y has an opening Y1 on its lower side as well as an opening Y2 on
its upper side. The lower and upper sides are defined for an orientation of the upper
vessel Y during normal operation. The upper vessel Y also has an optional alloy chute
Y3 to add alloys to the molten metal to fine-tune the molten metal chemistry, and
an optional burner opening Y4 that enables fuel and oxygen to be blown into the vacuum
chamber 2, retaining the heat within the vacuum chamber 2, and reducing adhesion of
metals within the vacuum chamber 2. Of course, the alloy chute Y3 and/or burner opening
Y4 are designed to maintain the vacuum inside the vacuum chamber 2.
[0046] The gas duct X has an opening X1 to be connected to the upper opening Y2 of the upper
vessel Y during assembling of the vacuum chamber 2 of the degassing unit 1. The opening
Z1 of the lower vessel Z is to be connected to the lower opening Y1 of the upper vessel
Y during assembling of the vacuum chamber 2 of the degassing unit 1.
[0047] The vacuum chamber 2 as depicted comprises a hull which defines a more or less closed
inner space to be sealed. The hull here is assembled by connecting the opening X1
of the gas duct X to the upper opening Y2 of the upper vessel Y and by connecting
the opening Z1 of the lower vessel to the lower opening Y1 of the upper vessel such
that the inner space of the vacuum chamber is defined by the gas duct X, the upper
vessel Y and the lower vessel Z.
[0048] This disclosure in general describes the connection of the opening of a first component
21 and the opening of a second component 22 of a vacuum chamber 2 of a degassing unit
1, said connection ensuring sealing of said vacuum chamber 2.
[0049] Therefore, the lower vessel Z can be considered as first component 21 connected to
the upper vessel Y considered as second component 22 or the upper vessel Y can be
considered as first component 21 connected to the lower vessel Z considered as second
component 22. Also, the upper vessel Y can be considered as first component 21 connected
to the gas duct X considered as second component 22 or the gas duct X can be considered
as first component 21 connected to the upper vessel Y considered as second component
22.
[0050] An electromagnet 3 at the opening of the first component 21 and a magnetic interaction
means 4 at the opening of the second component 22 are provided. The electromagnet
3 is configured to generate a magnetic field H interacting with the magnetic interaction
means 4 such that an attracting force F is generated between the electromagnet 3 and
the magnetic interaction means 4, and thus between the opening of the first component
21 and the opening of the second component 22 to seal the vacuum chamber 2. The magnetic
interaction means 4 can comprise at least one of: a permanent magnet, a further electromagnet,
ferromagnetic material
[0051] In Fig. 2 by way of example the gas duct X is considered to be the first component
21, wherein the upper vessel Y is considered to be the second component 22. An electromagnet
3 is arranged at the opening X1 of the first component 21 and a magnetic interaction
means 4 is arranged at the opening Y2 of the second component 22. In the embodiment
shown in Fig. 2 a flange 6 is provided at the first component 21 encircling the circumference
of the first component 21 at the opening X1 facing the opening Y2 of the second component
22 and the electromagnet 3 is arranged at a surface of the flange 6 of the first component
21 opposing the opening Y2 of the second component 22. The embodiment shown in Fig.
2 also shows a flange 7 at the second component 22 encircling the circumference of
the second component 22 at the opening Y2 facing the opening X1 of the first component
21 and the magnetic interaction means 4 is arranged at a surface of the flange 7 of
the second component 22 opposing the opening X1 of the first component 21. An optional
cooling system 10 is arranged at the first component 21 next to the electromagnet
3, to avoid that the temperature of the ferromagnetic material of the electromagnet
3 exceeds a maximum temperature, e.g., its Curie temperature, where the ferromagnetic
properties of the material vanish.
[0052] Activating the electromagnet 3 generates a magnetic field H which interacts with
the magnetic interaction means 4. Due to this interaction an attracting magnetic force
F is generated between the electromagnet 3 and the magnetic interaction means 4 and
thus between the opening X1 of the first component 21 (here the gas duct X) and the
opening Y2 of the second component 22 (here the upper vessel Y) to seal the vacuum
chamber 2.
[0053] In Fig. 3 by way of example the upper vessel Y is considered to be the first component
21, wherein the lower vessel Z is considered to be the second component 22. Here a
plurality of electromagnets 3 is arranged at a surface of the flange 6 at the opening
Y1 of the first component 21 (the upper vessel Y) opposing the opening Z1 of the second
component 22 (the lower vessel Z), wherein a plurality of magnetic interaction means
4 is arranged at a surface of the flange 7 at the opening Z1 of the second component
22 (the lower vessel Z) opposing the opening Y1 of the first component 21 (the upper
vessel Y).
[0054] Activating the electromagnets 3 generate a magnetic field H which interacts with
the magnetic interaction means 4. Due to this interaction an attracting magnetic force
F is generated between the electromagnets 3 and the magnetic interaction means 4 and
thus between the opening Y1 of the first component 21 (here the upper vessel Y) and
the opening Z1 of the second component 22 (here the lower vessel Z) to seal the vacuum
chamber 2. In Fig. 3, for easier depiction, the magnetic field generated by only one
of the electromagnets 3 is indicated.
[0055] In Fig. 4 like in Fig. 3 the upper vessel Y is considered to be the first component
21, wherein the lower vessel Z is considered to be the second component 22. Here an
electromagnet 3 is arranged around the circumference of the first component 21 (the
upper vessel Y) and along the surface of the flange 6 at the opening Y1 of the first
component 21 (the upper vessel Y) opposing the opening Z1 of the second component
22, wherein the magnetic interaction means 4 is arranged around the circumference
of the second component 22 (the lower vessel Z) and along the surface of the flange
7 at the opening Z1 of the second component 22 (the lower vessel Z) opposing the opening
Y1 of the first component 21. An optional cooling system 10 is arranged at the second
component 22 (the lower vessel Z) next to the magnetic interaction means 4, to avoid
that the temperature of the ferromagnetic material of the magnetic interaction means
4 exceeds a maximum temperature, e.g., its Curie temperature, where the ferromagnetic
properties of the material vanish.
[0056] Activating the electromagnet 3 generates a magnetic field H which interacts with
the magnetic interaction means 4. Due to this interaction an attracting magnetic force
F is generated between the electromagnet 3 and the magnetic interaction means 4 and
thus between the opening Y1 of the first component 21 (here the upper vessel Y) and
the opening Z1 of the second component 22 (here the lower vessel Z) to seal the vacuum
chamber 2.
[0057] The electromagnet 3 can be integral part of the first component 21 and/or the magnetic
interaction means 4 can be integral part of the second component 22.
[0058] When establishing a connection of the gas duct X and the upper vessel Y by way of
an electromagnet 3 and a magnetic interaction means 4 (i.e., considering the gas duct
X as first component 21 and the upper vessel Y as second component 22 or the other
way around), e.g., according to the embodiment shown in Fig. 2, the upper vessel Y
and the lower vessel Z can also be connected by way of an electromagnet 3 and a magnetic
interaction means 4, e.g., according to the embodiment shown in Fig. 3 or Fig. 4,
or by any other means suitable.
[0059] Likewise, when using a connection of the upper vessel Y and the lower vessel Z by
way of an electromagnet 3 and a magnetic interaction means 4 (i.e., considering the
upper vessel Y as first component 21 and the lower vessel Z as second component 22
or the other way around), e.g., according to the embodiment shown in Fig. 3 or Fig.
4, the upper vessel Y and the gas duct X can also be connected by way of an electromagnet
3 and a magnetic interaction means 4, e.g., according to the embodiment shown in Fig.
2, or by any other means suitable.
[0060] In Fig. 5 the upper vessel Y is considered to be the first component 21, wherein
the lower vessel Z is considered to be the second component 22. Here an electromagnet
3 is arranged at a recess 11 provided on the outer surface of the shell of the first
component 21 (the upper vessel Y), wherein a magnetic interaction means 4 is arranged
at a recess 11 provided on the outer surface of the shell of the second component
22 (the lower vessel Z). Activating the electromagnet 3 generates a magnetic field
H which interacts with the magnetic interaction means 4. Due to this interaction an
attracting magnetic force F is generated between the electromagnet 3 and the magnetic
interaction means 4 and thus between the opening Y1 of the first component 21 (here
the upper vessel Y) and the opening Z1 of the second component 22 (here the lower
vessel Z) to seal the vacuum chamber 2. In Fig. 5, for easier depiction, only one
of the magnetic fields generated by the electromagnets 3 is indicated.
1. Method for sealing a vacuum chamber (2) of a degassing unit (1) for molten metal,
the vacuum chamber (2) comprising a first component (21) having an opening and a second
component (22) having an opening, the openings of the first and second component being
connected to each other, characterized in that an electromagnet (3), which is connected to or part of the first component (21),
is activated to generate a magnetic field (H) interacting with a magnetic interaction
means (4), which is connected to or part of the second component (22), such that an
attracting force (F) is generated between the electromagnet (3) and the magnetic interaction
means (4), and thus between the opening of the first component (21) and the opening
of the second component (22) to seal the vacuum chamber (2).
2. Vacuum chamber (2) for a degassing unit (1) for molten metal, comprising a first component
(21) having an opening and a second component (22) having an opening, the openings
of the first and second component being connected to each other, characterized in that the vacuum chamber (2) comprises an electromagnet (3) being connected to or part
of the first component (21) and a magnetic interaction means (4) being connected to
or part of the second component (22), wherein the electromagnet (3) is configured
to generate a magnetic field (H) interacting with the magnetic interaction means (4)
such that an attracting force (F) is generated between the electromagnet (3) and the
magnetic interaction means (4), and thus between the opening of the first component
(21) and the opening of the second component (22) to seal the vacuum chamber (2).
3. Vacuum chamber (2) according to claim 2, characterized in that the magnetic interaction means (4) comprises at least one of: a permanent magnet,
a further electromagnet, ferromagnetic material.
4. Vacuum chamber (2) according to claim 2 or 3, characterized in that the first component (21) is a flue gas duct (X), and the second component (22) is
an upper vessel (Y), or the first component (21) is an upper vessel (Y), and the second
component (22) is a flue gas duct (X).
5. Vacuum chamber (2) according to claim 2 or 3, characterized in that the first component (21) is an upper vessel (Y), and the second component (22) is
a lower vessel (Z), or the first component (21) is a lower vessel (Z), and the second
component (22) is an upper vessel (Y).
6. Vacuum chamber (2) according to any one of claims 2 to 5, characterized in that the electromagnet (3) is arranged at the opening of the first component (21).
7. Vacuum chamber (2) according to claim 6, characterized in that a flange (6) is provided at the opening of the first component (21) and in that the electromagnet (3) is arranged at said flange (6) of the first component (21),
preferably at a surface of the flange (6) of the first component (21) opposing the
opening of the second component (22).
8. Vacuum chamber (2) according to any one of claims 2 to 7, characterized in that the electromagnet (3) is arranged with its windings around the circumference of the
first component (21).
9. Vacuum chamber (2) according to any one of claims 2 to 8, characterized in that the magnetic interaction means (4) is arranged at the opening of the second component
(22)
10. Vacuum chamber (2) according to claim 9, characterized in that a flange (7) is provided at the opening of the second component (22) and in that the magnetic interaction means (4) is arranged at said flange (7) of the second component
(22).
11. Vacuum chamber (2) according to claim 10, characterized in that the magnetic interaction means (4) is arranged at a surface of the flange (7) of
the second component (22) opposing the opening of the first component (21).
12. Vacuum chamber (2) according to any one of claims 2 to 11, characterized in that the magnetic interaction means (4) is arranged around the circumference of the second
component (22).
13. Vacuum chamber (2) according to any one of claims 2 to 12, characterized in that a plurality of electromagnets (3) is provided at the first component (21), configured
to generate a magnetic field (H) interacting with the magnetic interaction means (4)
and/or further magnetic interaction means (4), being connected to or part of the second
component (22).
14. Vacuum chamber (2) according to any one of claims 2 to 13, characterized in that a cooling system (10) at the first component (21) and/or at the second component
(22) is provided.
15. Degassing unit (1) for molten metal, preferably a Ruhrstahl-Heraeus or a Dortmund
Hoerder vacuum treatment degassing unit, comprising a vacuum chamber (2) according
to any one of claims 2 to 14.