Technical Field
[0001] An embodiment of the present disclosure relates to a baffle apparatus which includes
a baffle plate and which is used together with an air knife in a hot-dip plating process.
Background Art
[0002] Generally, in a hot-dip plating process, an air knife may be used to maintain a constant
thickness of a metal (for example, zinc (Zn) and so on) being plated to a steel sheet,
and a baffle apparatus may be used to prevent a vortex generated by a gas (for example,
air and so on) from the air knife from adversely affecting a process.
[0003] Plating equipment for a hot-dip plating process is illustrated in FIG. 10. Referring
to FIG. 10, an air knife 3 may be mounted such that a pair of air knives 3 is spaced
apart from each other by a predetermined distance at a rear end of a plating bath
2 and face each other, and a steel sheet may pass between the pair of air knives 3
after the steel sheet is deposited in a molten metal inside the plating bath 2. The
steel sheet may be a plated steel sheet 1 which is deposited in the molten metal and
on which the molten metal is attached to a surface thereof, and the pair of air knives
3 may adjust the amount of molten metal attached to the plated steel sheet 1 by jetting
gas at high pressure on the plated steel sheet 1 from the front and rear sides of
the plated steel sheet 1.
[0004] The baffle apparatus may include a baffle plate (see reference numeral 140 in FIG.
1). In the baffle apparatus, a pair of baffle apparatuses is disposed at left and
right sides of the plated steel sheet 1, and the baffle plates perform a blocking
action so as to prevent high-pressure gas jetted from the pair of air knives 3 from
occurring collision of gas on both sides of the plated steel sheet 1, so that a vortex
due to the collision of the high-pressure gas on the both sides of the plated steel
sheet 1 may be prevented from being generated.
[0005] In the baffle apparatus according to a conventional technology, a replacement process
of a baffle plate is complicated or difficult to be performed, so that there is a
problem that much time and labor are required to replace the baffle plate.
[0006] In addition, in the baffle apparatus according to the conventional technology, the
baffle plate may be easily swayed by the high-pressure gas from the pair of air knives
3, so that unstable flow of the high-pressure gas may occur. When the high-pressure
gas from the pair of air knives 3 unstably flows, a splashing phenomenon in which
the molten metal attached to the plated steel sheet 1 is scattered may occur.
[0007] Meanwhile, in the baffle apparatus according to the conventional technology, there
is a structural limitation in which a position of a contact roll that is in contact
with a side surface of the plated steel sheet 1 cannot be adjusted, and the contact
roll may be deformed or damaged since a high-temperature of the plated steel sheet
1 is transferred to the contact roll by heat conduction.
Disclosure
Technical Problem
[0009] An embodiment of the present disclosure is to provide a baffle apparatus capable
of realizing an easier application and separation of a baffle plate. In addition,
an embodiment of the present disclosure is to provide a baffle apparatus capable of
suppressing movement of a baffle plate such as shaking during a process.
[0010] An embodiment of the present disclosure is to provide a baffle apparatus capable
of freely adjusting a position of a contact roll with respect to a side surface of
a plated steel sheet.
[0011] An embodiment of the present disclosure is to provide a baffle apparatus capable
of preventing deformation or damage of a contact roll caused by a high-temperature.
[0012] The technical problems to be solved by the present disclosure are not limited to
the above-mentioned problems and other problems which are not mentioned will be clearly
understood by those skilled in the art from the following description.
Technical Solution
[0013] According to an embodiment of the present disclosure, there is provided a baffle
apparatus including: a baffle plate positioned on a side surface of a plated steel
sheet from between a pair of air knives, the plated steel sheet passing between the
pair of air knives; and a support assembly supporting the baffle plate. Furthermore,
the support assembly may include: a mount head mounted above the baffle plate; an
upper support connected to the mount head from below the mount head; and a lower support
supporting the baffle plate from above the baffle plate, and the upper support and
the lower support may be detachably coupled to each other by a joint.
[0014] The joint may include: a first insertion groove provided at a lower side of the upper
support and a second insertion groove provided at an upper side of the upper support;
and a first roller and a second roller which are disposed respectively upward and
downward of the lower support and which are respectively inserted into the first insertion
groove and the second insertion groove.
[0015] In addition, the joint may include a first position fixing member provided at the
upper support. In addition, the joint may include a second position fixing member
provided at the lower support, the second position fixing member being in close contact
with the first position fixing member when the first roller and the second roller
are respectively inserted into the first insertion groove and the second insertion
groove, thereby bringing the first roller and the second roller into close contact
with the first insertion groove and the second insertion groove.
[0016] The first insertion groove and the second insertion groove may be formed such that
the first insertion groove and the second insertion groove have respective upper portions
thereof provided with respective entrance openings through which the first roller
and the second roller enter. At least any one of the first insertion groove and the
second insertion groove may have a shape that has a left and right size reduced from
the entrance opening toward a groove bottom side at a lower portion thereof. The first
roller and the second roller may be provided at the lower support such that the first
roller and the second roller are capable of being rotated around an axis in front
and rear directions. The first position fixing member and the second position fixing
member may be in close contact with each other from left and right sides thereof.
[0017] One of the first position fixing member and the second position fixing member may
have a contact tip which faces other one of the first position fixing member and the
second position fixing member and which extends in up and down directions. The other
one of the first position fixing member and the second position fixing member may
be a rotation member which has an outer circumference thereof in close contact with
the contact tip and which is capable of being rotated around an axis in the front
and rear directions.
[0018] The rotation member may be provided such that a contact groove in close contact with
the contact tip is formed along the outer circumference of the rotation member, the
contact groove may be formed in a shape that becomes gradually smaller toward a bottom
side thereof, and the contact tip may be formed in a shape corresponding to the shape
of the contact groove.
[0019] The baffle apparatus according to an embodiment of the present disclosure may further
include a baffle height adjustment unit configured to move the upper support in the
up and down directions with respect to the mount head.
[0020] The baffle height adjustment unit may include: a guide rod having an upper portion
provided in the mount head such that the guide rod is capable of being moved up and
down, the guide rod having a lower end coupled to the upper support; a screw rod provided
in the mount head such that the screw rod is capable of being rotated around an axis
in the up and down directions, the screw rod having a lower portion screw-coupled
to the upper portion of the guide rod; and a handle coupled to an upper end of the
screw rod and configured to be operated by a worker.
[0021] The baffle apparatus according to an embodiment of the present disclosure may further
include a roll assembly mounted on the mount head. Furthermore, the roll assembly
may include a contact roll in contact with the side surface of the plated steel sheet,
and may include a roll position adjustment unit configured to move the contact roll
in left and right directions.
[0022] The roll position adjustment unit may include: a housing provided on an upper portion
of the mount head; a screw shaft provided inside the housing such that the screw shaft
is capable of being rotated around an axis in the front and rear directions, the screw
shaft having a first male screw and a second male screw which are respectively provided
at both sides of the screw shaft and which have screw directions different from each
other; a roll holder holding the contact roll from between the housing and the contact
roll such that the contact roll is capable of being rotated around an axis in the
front and rear directions; a first nut member and a second nut member that are respectively
screw-coupled to the first male screw and the second male screw; and a pair of link
members having respective first end portions connected to the first nut member and
the second nut member such that the first end portions are capable of being rotated
around an axis in up and down directions, the pair of link members having respective
second end portions connected to a center portion of the roll holder such that the
second end portions are capable of being rotated around an axis in the up and down
directions.
[0023] The roll position adjustment unit may further include a knob coupled to a first side
end portion of the screw shaft from outside the housing. The knob may be operated
by the worker, and the screw shaft may be rotated together with the knob.
[0024] The roll position adjustment unit may further include a rotation angle determination
means determining a rotation angle of the knob. The rotation angle determination means
may include: locking grooves which are spaced apart from each other and which are
provided on a portion in the knob facing the housing along a circumferential direction
with respect to a center of rotation of the screw shaft; and a locking protrusion
provided outside the housing such that the locking protrusion is capable of being
fitted into any one of the locking grooves according to a rotation angle of the knob.
[0025] The roll holder may include a first fork and a second fork, the first fork having
a tip split such that a first support groove into which a first shaft among the first
shaft and a second shaft that protrude toward opposite sides of a roll of the contact
roll is inserted is provided, the second fork having a tip split such that a second
support groove into which the second shaft is inserted is provided. In addition, the
roll holder may include a lock provided on the first fork, the lock being capable
of switching a posture between a separation prevention posture and a separation permission
posture with respect to the first shaft inserted into the first support groove. In
addition, the roll holder may include a socket into which the second shaft inserted
into the second support groove is fitted. In addition, the roll holder may include
a socket support member provided on the second fork and configured to support the
socket such that the socket is capable of being moved in a forward direction and a
backward direction with respect to the second shaft. In addition, the roll holder
may include an elastic member configured to provide an elastic force to the socket
in the forward direction of the socket with respect to the second shaft from between
the socket and the socket support member.
[0026] A cooling gas storage space may be formed inside the roll, a cooling gas transferring
path which is in communication with the cooling gas storage space and which extends
from a tip of the second shaft may be formed inside the second shaft, the socket may
be formed such that the socket has a tubular shape, and a cooling gas supply line
may be connected to the socket.
[0027] The technical solutions will be more specifically and clearly described with reference
to the embodiments to be described below and the drawings. In addition to the above-mentioned
technical solutions, various technical solutions will be additionally provided.
Advantageous Effects
[0028] According to an embodiment of the present disclosure, the baffle plate may be easily
applied or separated. In addition, by preventing the baffle plate from being shaken
or moved, a production quality of the plated steel sheet may be increased.
[0029] In addition, according to an embodiment of the present disclosure, by appropriately
adjusting a contact position of the contact roll with respect to the side surface
of the plated steel sheet according to a process condition and so on, the production
quality of the plated steel sheet may be prevented from being deteriorated.
[0030] In addition, according to an embodiment of the present disclosure, by cooling the
contact roll, a service life of the contact roll may be prevented from being reduced.
[0031] The effects of the present disclosure are not limited to the above-mentioned effects,
and other effects which are not mentioned above may be clearly understood by those
skilled in the art from the present specification and the accompanying drawings.
Description of Drawings
[0032]
FIG. 1 is a front view illustrating a state in which a baffle apparatus according
to an embodiment of the present disclosure is applied in a hot-dip plating process.
FIG. 2 and FIG. 3 are a perspective view and a front view illustrating the baffle
apparatus according to an embodiment of the present disclosure.
FIG. 4 is a perspective view illustrating a state in which a baffle plate is separated
from the baffle apparatus according to an embodiment of the present disclosure.
FIG. 5 is a plan view illustrating an A part in FIG. 2.
FIG. 6 is an enlarged view illustrating a B part in FIG. 3.
FIG. 7 and FIG. 8 are a perspective view and a cross-sectional view illustrating a
detection unit of the baffle apparatus according to an embodiment of the present disclosure.
FIG. 9 is an enlarged view illustrating a C part in FIG. 8.
FIG. 10 is a schematic view illustrating a typical plating equipment.
Mode for Invention
[0033] Hereinafter, an embodiment of the present disclosure will be described with reference
to the accompanying drawings.
[0034] In a hot-dip plating process in which a baffle apparatus (see reference numeral 10
in FIG. 1) according to an embodiment of the present disclosure is applied, a plating
bath (see reference numeral 2 in FIG. 10) for attaching a molten metal to a surface
of a steel sheet and a pair of air knives (see reference numeral 3 in FIG. 1 and FIG.
10) for adjusting the amount of molten metal attached to the steel sheet may be used.
Here, the steel sheet may be a plated steel sheet (see reference numeral 1 in FIG.
1 and FIG. 10) that is immersed in the molten metal in the plating bath and the molten
metal is attached to the surface of the plated steel sheet, and the plated steel sheet
may pass between the pair of air knives. In addition, the pair of air knives may be
mounted on a rear end of the plating bath such that the pair of air knives faces each
other from a front and rear sides with respect to the plated steel sheet, and may
control the amount of plating by jetting high-pressure gas to a front surface and
a rear surface of the plated steel sheet.
[0035] In a hot-dip plating process in which a baffle apparatus according to an embodiment
of the present disclosure is applied, after a thermal treatment is continuously performed
on a steel sheet (coil), the steel sheet is supplied into the plating bath through
a snout (see reference numeral 4 in FIG. 10), and a progress direction (see arrows
in FIG. 1 and FIG. 10) of the steel sheet may be changed to a space between the pair
of air knives by a sink roll (see reference numeral 5 in FIG. 10) inside the plating
bath. For example, the molten metal may be zinc. Accordingly, a process in which the
baffle apparatus according to an embodiment of the present disclosure is applied may
be a continuous hot-dip galvanizing process.
[0036] A configuration and so on of the baffle apparatus according to an embodiment of the
present disclosure is illustrated in FIGS. 1 to 9.
[0037] Referring to FIG. 1, in a pair of air knives 3, a nozzle that jets a high-pressure
gas forward may extend in left and right directions. In the pair of air knives 3,
a left and right length of the nozzle may be larger than a left and right width of
a plated steel sheet 1. The baffle apparatus 10 according to an embodiment of the
present disclosure includes a baffle plate 140, and may be selectively applied as
a pair to a hot-dip plating process (for example, a continuous hot-dip galvanizing
process).
[0038] The baffle apparatus 10 according to an embodiment of the present disclosure may
be mounted between the pair of air knives 3, and may be positioned such that the baffle
plate 140 is positioned adjacent to a side surface of the plated steel sheet 1. When
the baffle apparatus 10 according to an embodiment of the present disclosure is applied
as a pair, the baffle device 10 may be mounted symmetrically left and right between
the pair of air knives 3 with respect to the plated steel sheet 1, and may be positioned
such that the baffle plate 140 is positioned adjacent to left and right side surfaces
of the plated steel sheet 1.
[0039] In the baffle apparatus 10 according to an embodiment of the present disclosure,
when the baffle apparatus 10 is applied as a pair, a high-pressure gas jetted from
the pair of air knives 3 is prevented from occurring collision of gas on the left
and right sides of the plated steel sheet 1 by a blocking action of each baffle plate
140. Therefore, occurrence of noise and a vortex generated according to collision
of the high-pressure gas on the both sides of the plated steel sheet 1 may be prevented,
and an overcoating in which the amount of molten metal attached to left and right
edges of the plated steel sheet 1 is larger than that of other portions due to a vortex
current may be prevented.
[0040] The baffle plate 140 may be configured appropriately by adopting various shapes and
materials capable of preventing the generation of noise and the vortex.
[0041] Referring to FIGS. 2 to 4, the baffle apparatus 10 according to an embodiment of
the present disclosure may further include a support assembly (see reference numeral
110, 120, 130, and so on) supporting the baffle plate 140 from an upper side of the
baffle plate 140. Although not illustrated, the support assembly may be mounted on
an upper frame mounted on an upper side of the pair of air knives 3 such that a left
and right position adjustment is capable of being performed by a left and right position
adjustment apparatus. According to the left and right position adjustment apparatus,
a position of the baffle plate 140 with respect to the side surface of the plated
steel sheet 1 may be adjusted by moving the support assembly in the left and right
directions according to the left and right width of the plated steel sheet 1. For
reference, the upper frame may be a duct type frame having a flow path transferring
a high-pressure gas to be supplied to the pair of air knives 3.
[0042] The support assembly may include a mount head 110 connected to the left and right
position adjustment apparatus, an upper support 120 connected to the mount head 110
through a baffle height adjustment unit 111 from a lower side of the mount head 110,
and a lower support 130 supporting the baffle plate 140 from the upper side of the
baffle plate 140. The upper support 120 and the lower support 130 may be detachably
coupled to each other.
[0043] According to the baffle height adjustment unit 111, the upper support 120 may be
moved in up and down directions with respect to the mount head 110. Referring to FIG.
3, the baffle height adjustment unit 111 may include a guide rod 111a, a screw rod
111b, and a rod operation handle 111c.
[0044] In the guide rod 111a, an upper portion of the guide rod 111a may be provided such
that the upper portion of the guide rod 111a is capable of being moved up and down
with respect to the mount head 110, and a lower end of the guide rod 111a may be coupled
to the upper support 120. The mount head 110 may be provided with a guide hole 110a
penetrating the mount head 110 in the up and down directions, and the upper portion
of the guide rod 111a may be inserted into the guide hole 110a. Although not illustrated,
a groove may be formed along the up and down directions of an outer circumference
of the guide rod 111a, and the mount head 110 may have a protrusion formed in the
guide hole 110a, the protrusion being inserted into the groove of the guide rod 111a.
Therefore, the guide rod 111a may be moved accurately in the up and down directions
without being rotated. For reference, a plurality of guide rods 111a may be provided
optionally.
[0045] The screw rod 111b is provided on the mount head 110 such that the screw rod 111b
is capable of being rotated with respect to an axis A1 in the up and down directions,
and the screw rod 111b may be screw-coupled to an upper portion of the guide rod 111a.
The screw rod 111b may be coupled to an upper end portion of the guide hole 110a such
that an upper portion of the screw rod 111b is capable of being rotated around the
axis A1 in the up and down directions. A male screw may be formed on an outer circumference
of the upper portion of the screw rod 111b, and a female screw hole corresponding
to the male screw of the screw rod 111b may be formed in the up and down directions
in a center of the upper portion of the guide rod 111a.
[0046] The rod operation handle 111c may be coupled to the upper end of the screw rod 111b.
The rod operation handle 111c may be operated by a worker. The screw rod 111b may
be rotated in a forward directions and a reverse direction according to an operation
of the rod operation handle 111c of the worker. The guide rod 111a may move the upper
support 120 upward or downward by being moved upward or downward according to a rotation
direction of the screw rod 111b.
[0047] According to the baffle height adjustment unit 111, an up and down position of the
baffle plate 140 with respect to the pair of air knives 3 may be adjusted to a required
position according to a process condition and so on. Meanwhile, the baffle height
adjustment unit 111 may include a motor instead of the rod operation handle 111c,
thereby being capable of rotating the screw rod 111b in the forward direction or the
reverse direction by the motor.
[0048] The upper end of the upper support 120 may be coupled to the guide rod 111a, and
a lower end of the lower support 130 may be connected to the baffle plate 140. The
upper support 120 and the lower support 130 may be positioned left and right. The
upper support 120 may be positioned between the plated steel sheet 1 and the lower
support 130.
[0049] The upper support 120 may be provided with a first insertion groove 121, a second
insertion groove 122, and a first position fixing member 123. Furthermore, the lower
support 130 may be provided with a first roller 131, a second roller 132, and a second
position fixing member 133. The first insertion groove 121, the second insertion groove
122, the first position fixing member 123, the first roller 131, the second roller
132, and the second position fixing member 133 constitute a joint. The upper support
120 and the lower support 130 may be detachably coupled to each other by such a joint.
[0050] Referring to FIG. 4, the first insertion groove 121 and the second insertion groove
122 may be positioned vertically. The first insertion groove 121 may be provided at
a relatively lower side of the upper support 120, and the second insertion groove
122 may be provided at a relatively upper side of the upper support 120. The first
roller 131 and the second roller 132 may be positioned vertically at a distance corresponding
to a vertical arrangement distance between the first insertion groove 121 and the
second insertion groove 122. The first roller 131 may be provided at a relatively
lower side of the lower support 130, and may be inserted into the first insertion
groove 121. The second roller 132 may be provided at a relatively upper side of the
lower support 130, and may be inserted into the second insertion groove 122. FIG.
2 and FIG. 3 show a state in which the lower support 130 is coupled to the upper support
120 by respectively inserting the first roller 131 and the second roller 132 into
the first insertion groove 121 and the second insertion groove 122. FIG. 4 shows a
state in which the lower support 130 is separated from the upper support 120. The
lower support 130 may be separated from the upper support 120 by respectively separating
the first roller 131 and the second roller 132 from the first insertion groove 121
and the second insertion groove 122.
[0051] Referring to FIG. 6, the first insertion groove 121 and the second insertion groove
122 may be formed such that the first insertion groove 121 and the second insertion
groove 122 have respective upper portions thereof provided with entrance openings
G11 through which the first roller 131 and the second roller 132 enter. The first
roller 131 and the second roller 132 may be inserted into the first insertion groove
121 and the second insertion groove 122 from upper sides to lower sides of the first
and second insertion grooves 121 and 122, and a state in which the lower support 130
is coupled to the upper support 120 by the first insertion groove 121, the second
insertion groove 122, the first roller 131, and the second roller 132 may be maintained
by weight of the lower support 130 and the baffle plate 140 connected to the lower
support 130.
[0052] The first roller 131 and the second roller 132 may be provided at the lower support
130 such that the first roller 131 and the second roller 132 are capable of being
rotated around an axis A2 in front and rear directions. Accordingly, in a process
of inserting the first roller 131 and the second roller 132 into the first insertion
groove 121 and the second insertion groove 122 from the upper sides to the lower sides
of the first insertion groove 121 and the second insertion groove 122 or separating
the inserted first and second rollers 1313 and 132, the first roller 131 and the second
roller 132 may be rotated by being in contact with a wall surface of the first insertion
groove 121 and a wall surface of the second insertion groove 122. This may reduce
a contact friction. Therefore, an operation of coupling or separating the lower support
130 with the upper support 120 may be more easily performed.
[0053] Referring to FIGS. 4 to 6, when the first roller 131 and the second roller 132 are
inserted into the first insertion groove 121 and the second insertion groove 122,
the first position fixing member 123 and the second position fixing member 133 are
in close contact with each other so as to realize a stable coupling of the upper support
120 and the lower support 130. The first position fixing member 123 may be in close
contact with the second position fixing member 133 from left and right sides thereof.
The second position fixing member 133 may be positioned at a level corresponding to
a level of the second roller 132, and may be disposed such that the second position
fixing member 133 is positioned between the first position fixing member 123 and the
second roller 132 when the second position fixing member 133 is in close contact with
the first position fixing member 123.
[0054] The second insertion groove 122 may be formed such that a left and right size of
the second insertion groove 122 is gradually reduced from the upper entrance opening
G11 toward a lower groove bottom G12, and may be formed such that an inclined wall
surface W1 guiding a movement of the second roller 132 in a direction in which the
second position fixing member 133 is in close contact with the first position fixing
member 123 is provided. When the second roller 132 is inserted into the second insertion
groove 122, the second roller 132 may be positioned between the inclined wall surface
W1 and the second position fixing member 133. Accordingly, during a process of coupling
the lower support 130 to the upper support 120, since the second roller 132 is obliquely
inserted from the upper side to the lower side into the second insertion groove 122
according to the guide of the inclined wall surface W1, the second position fixing
member 133 may be in close contact with the first position fixing member 123 by moving
the lower support 130 and the second position fixing member 133 toward the first position
fixing member 123.
[0055] Meanwhile, according to an implementation condition and so on, the first insertion
groove 121 may be formed identical to or similar to the second insertion groove 122
such that a left and right size of the first insertion groove 121 is gradually reduced
from the upper entrance opening toward a lower groove bottom, and may be formed such
that a inclined wall surface guiding a movement of the first roller 131 in a direction
in which the second position fixing member 133 is in close contact with the first
position fixing member 123 is provided.
[0056] An adhesion force between the first position fixing member 123 and the second position
fixing member 133 may increase as the second roller 132 is inserted into the second
insertion groove 122. The first position fixing member 123 and the second position
fixing member 133 that are in close contact with each other may bring the second roller
132 into close contact with the inclined wall surface W1 of the second insertion groove
122. Accordingly, when the second roller 132 is brought into close contact with the
inclined wall surface W1 of the second insertion groove 122, a gap between the second
insertion groove 122 and the second roller 132 may be removed, and the lower support
130 may be prevented from moving due to the gap between the second insertion groove
122 and the second roller 132. Therefore, the baffle plate 140 may be prevented from
being swayed by a high-pressure gas from the pair of air knives 3 during a process.
[0057] Referring to FIG. 5 and FIG. 6, the second position fixing member 133 may have a
contact tip 133c which faces toward the first position fixing member 123 and which
extends in the up and down directions, and the first position fixing member 123 may
be a rotation member such as a roller which has an outer circumference in close contact
with the contact tip 133c and which is capable of being rotated around an axis A3
in the front and rear directions. Conversely, the first position fixing member 123
may have a contact tip and the second position fixing member 133 may be a rotation
member. According to such a configuration, when the lower support 130 is coupled to
the upper support 120, the adhesion force between the first position fixing member
123 and the second position fixing member 133 may be easily secured. In addition,
when the lower support 130 is separated from the upper support 120, the operation
may be easily performed by reducing contact friction.
[0058] The rotation member (the first position fixing member 123) may be provided such that
a contact groove 123c in close contact with the contact tip 133c is formed along an
outer circumference of the rotation member, the contact groove 123c may be formed
in a shape that becomes gradually smaller and sharper toward a bottom, and the contact
tip 133c may be formed in a shape corresponding to the shape of the contact groove
123c. Here, the contact groove 123c may induce an accurate close contact between the
first position fixing member 123 and the second position fixing member 133, and may
expand a contact area between the first position fixing member 123 and the second
position fixing member 133.
[0059] Referring to FIGS. 2 to 4, the baffle device 10 according to an embodiment of the
present disclosure may further include a roll assembly 150 mounted on the mount head
110. The roll assembly 150 may include a contact roll 158 that is in contact with
a side surface of the plated steel sheet 1, and may include a roll position adjustment
unit that moves the contact roll 158 in the left and right directions. According to
the roll position adjustment unit, the position of the contact roll 158 with respect
to the side surface of the plated steel sheet 1 may be adjusted.
[0060] Referring to FIGS. 7 and 8, the roll position adjustment unit may include a housing
151, a screw shaft 153, a roll holder 155, a first nut member N1, a second nut member
N2, and a link member 154.
[0061] The housing 151 may be provided at the upper portion of the mount head 110. The screw
shaft 153 may be provided inside the housing 151 such that the screw shaft 153 is
capable of being rotated around an axis A4 in the front and rear directions. A first
male screw 153a and a second male screw 153b having different screw directions may
be provided in both sides of a longitudinal direction of the screw shaft 153. For
example, the first male screw 153a may be a right-handed screw, and the second male
screw 153b may be a left-handed screw. The roll holder 155 may hold the contact roll
158 between the housing 151 and the contact roll 158 so that the contact roll 158
is capable of being rotated around the axis A5 in the front and rear directions. The
housing 151 is formed such that a portion facing the roll holder 155 has an open structure,
so that a portion of the roll holder 155 may be accommodated inside the housing 151
according to a position of the roll holder 155.
[0062] The first nut member N1 may be screw-coupled to the first male screw 153a, and the
second nut member N2 may be screw-coupled to the second male screw 153b. The link
member 154 may be provided as a pair. A pair of link members 154 may be provided with
a first end portion 154a and a second end portion 154b that are respectively positioned
at both sides thereof in a longitudinal direction. The first end portions 154a may
be connected to the first nut member N1 and the second nut member N2 such that the
first end portions 154a are capable of being rotated around an axis in the up and
down directions. The second end portions 154b may be connected to a center portion
of the roll holder 155 such that the second end portions 154b are capable of being
rotated around an axis A6 in the up and down directions parallel to a center of rotation
of the first end portions 154a.
[0063] When the screw shaft 153 is rotated, the first nut member N1 and the second nut member
N2 may be moved. Since a screw direction of the first male screw 153a and a screw
direction of the second male screw 153b are different from each other, the first nut
member N1 and the second nut member N2 may be spaced apart or approached from each
other by being moved in opposite directions according to the rotation direction of
the screw shaft 153. Accordingly, in the pair of link members 154, the first end portion
154a may be converged or splayed. Furthermore, by moving the roll holder 155 in the
left and right directions according to an operation described above, the contact roll
158 may be moved in a position where the contact roll 158 is in accurately contact
with the side surface of the plated steel sheet 1.
[0064] The roll position adjustment unit may further include a shaft operation knob K1 that
is used by the worker to rotate the screw shaft 153. The shaft operation knob K1 may
be coupled to a first end portion of the screw shaft 153 from outside the housing
151. Accordingly, the screw shaft 153 may be rotated in the forward and reverse directions
according to an operation of the shaft operation knob K1 by the worker.
[0065] Referring to FIG. 8, the roll position adjustment unit may further include a rotation
angle determination means (see reference numerals P11 and P12) provided with a plurality
of locking grooves P11 and a single locking protrusion P12. The rotation angle determination
means may induce the shaft operation knob K1 to be rotated in a predetermined angle
unit that is preset, and may prevent the shaft operation knob K1 from being unintentionally
rotated. The rotation angle determination means may be provided between the housing
151 and the shaft operation knob K1.
[0066] The locking grooves P11 of the rotation angle determination means may be provided
at a portion of the shaft operation knob K1 facing the housing 151 and may be provided
in a set angle unit that is spaced apart from each other along a circumferential direction
with respect to the center of rotation of the screw shaft 153 (see reference numeral
A4). The locking protrusion P12 of the rotation angle determination means may be provided
at a portion of the outside of the housing 151 facing the shaft operation knob K1
such that the locking protrusion P12 is capable of being fitted into any one of the
locking grooves P11 according to the rotation angle of the shaft operation knob K1.
[0067] The locking protrusion P12 may include a ball plunger. The ball plunger may include
a ball at a tip and a spring that provides an elastic force to the ball toward the
tip. The ball of the ball plunger may be maintained in a state of being fitted into
any one of the locking grooves P11 by the spring. In this state, when the worker rotates
the shaft operation knob K1, the ball of the ball plunger may be pushed to the corresponding
locking groove P11 and retracted while compressing the spring, and may be separated
from the corresponding locking groove P11.
[0068] Referring to FIGS. 7 to 9, the contact roll 158 may be provided with a roll 158r
and with a first shaft 158a and a second shaft 158b that protrude both sides of the
roll 158r. The roll holder 155 may be configured to have a first fork F1, a second
fork F2, a lock 156, a socket 157s, a socket support member 157m, and an elastic member
159 so that the contact roll 158 is capable of being easily replaced. As an example,
the first shaft 158a and the second shaft 158b may be integrated with each other,
and may be provided such that the first and second shafts 158a and 158b pass through
a center of the roll 158r.
[0069] The first fork F1 may be configured to provide a first support groove S1 into which
the first shaft 158a is inserted, and the second fork F2 may be configured to provide
a second support groove S2 into which the second shaft 158b is inserted. The first
fork F1 and the second fork F2 may be positioned such that the first fork F1 and the
second fork F2 are spaced apart from each other in the front and rear directions and
are facing each other. The first fork F1 and the second fork F2 may be respectively
formed in a shape in which a tip is split vertically such that the first fork f1 and
the second fork F2 respectively provide the first support groove S1 and the second
support groove S2. The first support groove S1 may support the first shaft 158a such
that the first shaft 158a is capable of being rotated, and the second support groove
S2 may support the second shaft 158b such that the second shaft 158b is capable of
being rotated.
[0070] The first fork F1 and the second fork F2 may have respective inner sides facing each
other and may have respective opposite outer sides. The first shaft 158a may have
a length that protrudes to the outer side of the first fork F1, and the second shaft
158b may have a length that protrudes to the outer side of the second fork F2.
[0071] The lock 156 may be provided on the outer side of the first fork F1 and may restrain
a position of the first shaft 158a or release the position of the first shaft 158a
by switching a posture between a separation prevention posture and a separation permission
posture with respect to the first shaft 158a inserted into the first support groove
S1.
[0072] The lock 156 may be provided with a first end portion and a second end portion. The
first end portion of the lock 156 may be mounted on the outer side of the first fork
F1 at the first support groove S1 such that the first end portion of the lock 156
is capable of being rotated around an axis in the front and rear directions parallel
to the center of rotation (see reference numeral A5) of the contact roll 158. The
lock 156 may be switched to the separation prevention posture or the separation permission
posture according to the rotation angle. In the separation prevention posture, the
lock 156 may surround the first shaft 158a inserted into the first support groove
S1 from an opposite side of a bottom of the first support groove S1. In this state,
the second end portion of the lock 156 may be fastened to the first fork F1 with a
bolt or the like, thereby being capable of maintaining the lock 156 in the separation
prevention posture.
[0073] The second shaft 158b inserted into the second support groove S2 may be fitted into
the socket 157s. The socket support member 157m may be provided at the second fork
F2. The socket support member 157m may support the socket 157s such that the socket
157s is capable of being moved in a forward direction in which the socket 157s is
fitted into the second shaft 158b and in a backward direction in which the socket
157s is separated from the second shaft 158b.
[0074] The elastic member 159 may be a spring or the like. The elastic member 159 may be
provided between the socket 157s and the socket support member 157m. The elastic member
159 may provide an elastic force to the socket 157s in the forward direction of the
socket 157s with respect to the second shaft 158b. According to the elastic force
of the elastic member 159, the socket 157s may be in close contact with the second
shaft 158b.
[0075] Referring to FIGS. 8 and 9, a cooling gas storage space 158d may be formed inside
the roll 158r, and a cooling gas transferring path 158c in communication with the
cooling gas storage space 158d may be formed inside the second shaft 158b. The cooling
gas transferring path 158c may extend from a tip inside the second shaft 158b to the
cooling gas storage space 158d.
[0076] The socket 157s may be formed such that the socket 157s has a tubular structure.
The second shaft 158b may be fitted into the socket 157s and may be in close contact
with the socket 157s. Although not illustrated, a sealing member for maintaining airtightness
may be interposed between the socket 157s and the second shaft 158b. The reference
numeral 160 is a cooling gas supply line for supplying cooling gas from a cooling
gas supplying source. A cooling gas supply line 160 is connected to the socket 157s
and may supply the cooling gas.
[0077] The cooling gas from the cooling gas supply line 160 may be introduced into the cooling
gas storage space 158d via the socket 157s and the cooling gas transferring path 158c.
The cooling gas introduced into the cooling gas storage space 158d may cool the roll
158r of the contact roll 158 and so on. Therefore, a situation in which a high-temperature
of the plated steel sheet 1 is transferred to the contact roll 158 and the roll 158r
and so on of the contact roll 158 is deformed or damaged may be prevented.
[0078] Meanwhile, reference numeral 134 which is not described is a handle provided with
the lower support 130, and the handle may be used by the worker to handle the baffle
plate 140 together with the lower support 130. In addition, reference numeral 152
which is not described is a sensor that detects a side surface position of the plated
steel sheet 1 in a non-contact manner.
[0079] While the present disclosure has been described above, the present disclosure is
not limited to the disclosed embodiment and the accompanying drawings, and those skilled
in the art may variously modify the present disclosure without departing from the
technical features of the present disclosure.
1. A baffle apparatus comprising:
a baffle plate (140) positioned on a side surface of a plated steel sheet (1) between
a pair of air knives (3), the plated steel sheet (1) passing between the pair of air
knives (3); and
a support assembly supporting the baffle plate (140),
wherein the support assembly comprises:
a mount head (110) mounted above the baffle plate (140);
an upper support (120) connected to the mount head (110) from below the mount head
(110); and
a lower support (130) supporting the baffle plate (140) from above the baffle plate
(140),
the upper support (120) and the lower support (130) are detachably coupled to each
other by a joint, and
the joint comprises:
a first insertion groove (121) provided at a lower side of the upper support (120)
and a second insertion groove (122) provided at an upper side of the upper support
(120); and
a first roller (131) and a second roller (132) which are disposed respectively upward
and downward of the lower support (130) and which are respectively inserted into the
first insertion groove (121) and the second insertion groove (122).
2. The baffle apparatus of claim 1, wherein the joint comprises:
a first position fixing member (123) provided at the upper support (120); and
a second position fixing member (133) provided at the lower support (130), the second
position fixing member (133) being in close contact with the first position fixing
member (123) when the first roller (131) and the second roller (132) are respectively
inserted into the first insertion groove (121) and the second insertion groove (122),
thereby bringing the first roller (131) and the second roller (132) into close contact
with the first insertion groove (121) and the second insertion groove (122).
3. The baffle apparatus of claim 2, wherein the first insertion groove (121) and the
second insertion groove (122) are formed such that the first insertion groove (121)
and the second insertion groove (122) have respective upper portions thereof provided
with respective entrance openings (G11) through which the first roller (131) and the
second roller (132) enter,
the first roller (131) and the second roller (132) are provided at the lower support
(130) such that the first roller (131) and the second roller (132) are capable of
being rotated around an axis (A2) in front and rear directions,
the first position fixing member (123) and the second position fixing member (133)
are in close contact with each other from left and right sides thereof, and
the first insertion groove (121) or the second insertion groove (122) is formed such
that the first insertion groove (121) or the second insertion groove (122) is provided
with an inclined wall surface (W1), the inclined wall surface (W1) reducing a left
and right size of the first insertion groove (121) or the second insertion groove
(122) from the entrance opening (G11) to a groove bottom (G12) at a lower portion
of the first insertion groove (121) or the second insertion groove (122), and the
inclined wall surface (W1) inducing the first roller (131) or the second roller (132)
to be moved in a direction in which the second position fixing member (133) and the
first position fixing member (123) are in close contact with each other.
4. The baffle apparatus of claim 3, wherein one of the first position fixing member (123)
and the second position fixing member (133) has a contact tip (133c) which faces other
one of the first position fixing member (123) and the second position fixing member
(133) and which extends in up and down directions, and
the other one of the first position fixing member (123) and the second position fixing
member (133) is a rotation member which has an outer circumference thereof in close
contact with the contact tip (133c) and which is capable of being rotated around an
axis (A3) in the front and rear directions.
5. The baffle apparatus of claim 4, wherein a contact groove (123c) that is in close
contact with the contact tip (133c) is provided along the outer circumference of the
rotation member,
the contact groove (123c) is formed in a shape that is reduced toward a bottom side
thereof, and
the contact tip (133c) is formed in a shape corresponding to the shape of the contact
groove (123c).
6. The baffle apparatus of claim 1, further comprising a baffle height adjustment unit
(111) configured to move the upper support (120) in up and down directions with respect
to the mount head (110).
7. The baffle apparatus of claim 6, wherein the baffle height adjustment unit (111) comprises:
a guide rod (111a) having an upper portion provided in the mount head (110) such that
the guide rod (111a) is capable of being moved up and down, the guide rod (111a) having
a lower end coupled to the upper support (120); and
a screw rod (111b) provided in the mount head (110) such that the screw rod (111b)
is capable of being rotated around an axis (A1) in the up and down directions, the
screw rod (111b) having a lower portion screw-coupled to the upper portion of the
guide rod (111a).
8. The baffle apparatus of claim 1, further comprising a roll assembly (150) mounted
on the mount head (110), the roll assembly (150) having a contact roll (158) in contact
with the side surface of the plated steel sheet (1) and having a roll position adjustment
unit configured to move the contact roll (158) in left and right directions,
wherein the roll position adjustment unit comprises:
a housing (151) provided on an upper portion of the mount head (110);
a screw shaft (153) provided inside the housing (151) such that the screw shaft (153)
is capable of being rotated around an axis (A4) in front and rear directions, the
screw shaft (153) having a first male screw (153a) and a second male screw (153b)
which are respectively provided at both sides of the screw shaft (153) and which have
screw directions different from each other;
a roll holder (155) holding the contact roll (158) from between the housing (151)
and the contact roll (158) such that the contact roll (158) is capable of being rotated
around an axis (A5) in the front and rear directions;
a first nut member (N1) and a second nut member (N2) that are respectively screw-coupled
to the first male screw (153a) and the second male screw (153b); and
a pair of link members (154) having respective first end portions (154a) connected
to the first nut member (N1) and the second nut member (N2) such that the first end
portions (154a) are capable of being rotated around an axis in up and down directions,
the pair of link members (154) having respective second end portions (154b) connected
to a center portion of the roll holder (155) such that the second end portions (154b)
are capable of being rotated around an axis (A6) in the up and down directions.
9. The baffle apparatus of claim 8, wherein a shaft operation knob (K1) is coupled to
a first side end portion of the screw shaft (153) from outside the housing (151),
locking grooves (P11) spaced apart from each other are provided on a portion in the
shaft operation knob (K1) facing the housing (151) along a circumferential direction
with respect to a center of rotation of the screw shaft (153), and
a locking protrusion (P12) is provided outside the housing (151) such that the locking
protrusion (P12) is capable of being fitted into any one of the locking grooves (P11)
according to a rotation angle of the shaft operation knob (K1).
10. The baffle apparatus of claim 8, wherein the roll holder (155) comprises:
a first fork (F1) and a second fork (F2), the first fork (F1) having a tip split such
that a first support groove (S1) into which a first shaft (158a) among the first shaft
(158a) and a second shaft (158b) that protrude toward opposite sides of a roll (158r)
of the contact roll (158) is inserted is provided, the second fork (F2) having a tip
split such that a second support groove (S2) into which the second shaft (158b) is
inserted is provided;
a lock (156) provided on the first fork (F1), the lock (156) being capable of switching
a posture between a separation prevention posture and a separation permission posture
with respect to the first shaft (158a) inserted into the first support groove (S1),
a socket (157s) into which the second shaft (158b) inserted into the second support
groove (S2) is fitted,
a socket support member (157m) provided on the second fork (F2) and configured to
support the socket (157s) such that the socket (157s) is capable of being moved in
a forward direction and a backward direction with respect to the second shaft (158b),
and
an elastic member (159) configured to provide an elastic force to the socket (157s)
in the forward direction of the socket (157s) with respect to the second shaft (158b)
from between the socket (157s) and the socket support member (157m).
11. The baffle apparatus of claim 10, wherein a cooling gas storage space (158d) is formed
inside the roll (158r),
a cooling gas transferring path (158c) which is in communication with the cooling
gas storage space (158d) and which extends from a tip of the second shaft (158b) is
formed inside the second shaft (158b), and
the socket (157s) is formed such that the socket (157s) has a tubular shape, and a
cooling gas supply line (160) is connected to the socket (157s).