[Technical Field]
[0001] The present invention relates to a cleaning device for a container exemplified by
a paper cup or a resin cup.
[Background Art]
[0002] Conventionally, a beverage such as water or coffee, for example, is put in a container
and provided in a vending machine, a shop, or the like. As the material for such a
container as just described, for example, paper, synthetic resin such as polyethylene
terephthalate (PET), glass, or metal such as aluminum is used.
[0003] Further, in recent years, a beverage poured into a container has also been diversified,
and in addition to water and coffee mentioned above, beverages to which foam milk,
caramel sauce, or mousse foam is added have also become popular. Accordingly, when
a person drinking the beverage finishes the beverage, not only the beverage but also
some of toppings such as foam milk or sauce mentioned above, for example, sometimes
remains in and is disposed of together with the container.
[0004] Meanwhile, a cleaning device for a beverage container additionally provided for a
production line in a factory or a vending machine is known as disclosed in the pieces
of PTL exemplified hereinbelow.
[0005] For example, PTL 1 proposes a beverage vending machine including holding means for
a container brought thereto by a user, cleaning means for cleaning the container,
drying means for removing droplets and drying the container after the cleaning, sterilization
means for sterilizing the container after the drying, and a controller for controlling
operation of the abovementioned means.
[0006] Meanwhile, for example, PTL 2 proposes a rotary cleaning device for a PET container
installed on a large-scale filling line for a PET bottle or the like. Further, there
is also available a cleaning device for a beverage container which immerses at least
part of a cup into a cleaning tank into which a container is to be immersed, to perform
cleaning of the cup as proposed, for example, in PTL 3.
[Citation List]
[Patent Literature]
[Summary]
[Technical Problem]
[0008] Cleaning devices of conventional structures including those of the pieces of PTL
mentioned above still have such points to be improved as described below.
[0009] In particular, these days, awareness of reduction of the environmental load, resource
saving, and energy saving has risen, and importance has been and is being given also
to the reuse of containers that have been used for drinking beverages. For example,
although paper cups or resin cups mentioned above are collected and reused after being
disposed of, if, at this time, the cups remain in a state in which such foreign matters
as some of the beverage or toppings remain adhering thereto, an additional step for
cleaning is required, and this increases the cost.
[0010] Accordingly, for example, collecting containers after they are cleaned in advance
by users or the like is effective in contributing to energy saving and resource saving
in a later process for reuse. However, for example, in such a mode that a cleaning
tank is used as proposed in PTL 3, not only the device scale for cleaning becomes
large but also a complicated mechanism for measures against water leakage and so forth
becomes required.
[0011] Meanwhile, although the cleaning device proposed in PTL 2 is fit for a production
line of a factory suitable for mass production, it is a matter of course that this
is not fit for use, for example, in a small shop or at home.
[0012] Although the cleaning device proposed in PTL 1 is also simple in that it can be additionally
provided for a beverage vending machine, the device configuration becomes large in
scale in terms of including a mechanism for cleaning not only the inside but also
the outside of a beverage container and a sterilization mechanism. Further, it is
considered that the hurdle to introduce the cleaning device is considerably high in
that maintenance of the cleaning mechanism and the sterilization mechanism is also
required.
[0013] The present invention has been made in view of the problem described above, for example,
and it is an object of the present invention to provide a cleaning device for a container
in which the device scale is made relatively small to achieve space saving, maintenance
saving, and cost reduction and nevertheless cleaning liquid can be jetted to a container
before the disposal thereof, to clean the inside of the container, while preventing
leakage of the cleaning liquid around the container.
[Solution to Problem]
[0014] The cleaning device for a container according to an embodiment of the present invention
is (1) a cleaning device for a container that removes, from a bottomed tubular container
having a bottom portion and a circumferential wall portion, a foreign matter adhering
to inner faces of the bottom portion and the circumferential wall portion, the cleaning
device including a mounting table that has formed therein an opening which is capable
of facing the bottom portion when the container is mounted on the mounting table and
that has a mounting face with which an opening edge of the circumferential wall portion
comes into contact, the mounting table being movable in a mounting direction of the
container, a housing that supports the mounting table for movement in the mounting
direction, an elastic member that is installed in the housing and biases the mounting
table in the mounting direction, a cleaning mechanism that is installed in the housing
and jets cleaning liquid to the inner faces of the bottom portion and the circumferential
wall portion by at least partly protruding in the opening, and a control unit that
jets the cleaning liquid to the inner faces of the bottom portion and the circumferential
wall portion through the cleaning mechanism according to the movement of the mounting
table by a predetermined distance in a state in which the opening edge of the container
is mounted on the mounting face.
[0015] Further, in the cleaning device for a container according to (1) above, preferably,
(2) a liquid storage tank that is installed on the housing and is capable of storing
the cleaning liquid therein is further provided, the control unit includes an air
tank capable of storing compressed air therein, a compressor that generates the compressed
air, and a water suction pump that sucks the cleaning liquid with use of the compressed
air, and the cleaning liquid is sucked from the liquid storage tank with the water
suction pump using the compressed air and jetted to the inner faces of the bottom
portion and the circumferential wall portion through the cleaning mechanism.
[0016] Further, in the cleaning device for a container according to (2) above, preferably,
(3) mixture fluid in which the compressed air is mixed with the cleaning liquid is
jetted as the cleaning liquid to the inner faces of the bottom portion and the circumferential
wall portion from the cleaning mechanism.
[0017] Further, in the cleaning device for a container according to any one of (1) to (3)
above, preferably, (4) the cleaning mechanism includes a cleaning liquid discharging
section that discharges the cleaning liquid and a compressed air discharging section
that discharges part of the compressed air, and the cleaning liquid adhering to at
least one of the inner faces of the bottom portion and the circumferential wall portion
is removed by the compressed air discharged from the compressed air discharging section.
[0018] Further, in the cleaning device for a container according to (4) above, preferably,
(5) the control unit further includes a first timer that stops supply of compressed
air to be used to suck the cleaning liquid and a second timer that stops supply of
compressed air to be discharged toward the inner faces of the bottom portion and the
circumferential wall portion through the compressed air discharging section, and supply
of the compressed air to be discharged toward the inner faces of the bottom portion
and the circumferential wall portion is stopped in response to the second timer after
supply of the cleaning liquid to the inner faces of the bottom portion and the circumferential
wall portion is stopped in response to the first timer.
[0019] Further, in the cleaning device for a container according to (4) or (5) above, preferably,
(6) the compressed air discharging section includes a plurality of air nozzles that
are disposed around the cleaning liquid discharging section and each have a discharge
port for the compressed air that is directed to the inner face of the circumferential
wall portion, and the cleaning liquid discharging section includes a cleaning liquid
nozzle that is disposed at a height from the mounting face greater than that of the
air nozzle and jets the cleaning liquid.
[0020] Further, in the cleaning device for a container according to (6) above, preferably,
(7) the discharge port of the air nozzle is directed diagonally upwardly with respect
to an installation plane of the air nozzle such that the compressed air forms a spiral
flow to the bottom portion along the inner face of the circumferential wall portion.
[0021] Further, in the cleaning device for a container according to (6) or (7) above, preferably,
(8) the cleaning liquid nozzle is a rotating nozzle having a first discharge port
that discharges the cleaning liquid toward the bottom portion and a second discharge
port that discharges the cleaning liquid along the inner face of the circumferential
wall portion.
[0022] Further, in the cleaning device for a container according to any one of (4) to (8)
above, preferably, (9) the cleaning mechanism further includes a cleaning liquid collecting
section that collects the cleaning liquid containing a foreign matter that has been
jetted to the inner faces of the bottom portion and the circumferential wall portion,
and the cleaning device further includes a waste liquid tank installed in the housing
and capable of storing therein the cleaning liquid collected by the cleaning liquid
collecting section and containing the foreign matter.
[0023] Further, in the cleaning device for a container according to any one of (1) to (9)
above, preferably, (10) an installation opening for allowing the mounting table to
be installed therethrough is formed at an upper portion of the housing, and a removable
water-conveyance frame wall that conveys the cleaning liquid to the mounting face
without allowing the cleaning liquid to scatter around the housing is provided in
the installation opening.
[0024] Further, in the cleaning device for a container according to any one of (1) to (10)
above, preferably, (11) the mounting face has a funnel shape from a circumferential
edge toward the opening such that the opening is positioned at a bottom position.
[Advantageous Effects of Invention]
[0025] According to the present invention, it is possible to make the device scale relatively
small to thereby achieve space saving, maintenance saving, and cost reduction and
to jet cleaning liquid to a container before its disposal such that the inside of
the container is cleaned while the cleaning liquid is prevented from leaking around
the same.
[Brief Description of Drawing]
[0026]
[FIG. 1]
FIG. 1 is a perspective view schematically depicting a cleaning device for a beverage
container according to a first embodiment.
[FIG. 2]
FIG. 2 is a side elevational view schematically depicting the cleaning device for
a beverage container according to the first embodiment.
[FIG. 3]
FIG. 3 is a front elevational view schematically depicting the cleaning device for
a beverage container according to the first embodiment.
[FIG. 4]
FIG. 4 is a schematic view depicting a flow path configuration for gas in the cleaning
device for a beverage container according to the first embodiment.
[FIG. 5]
FIG. 5 is a schematic view depicting a detailed structure of a cleaning mechanism
included in the cleaning device for a beverage container according to the first embodiment.
[FIG. 6]
FIG. 6 is a schematic view depicting a detailed structure (part 1) of the cleaning
mechanism according to the first embodiment around a cleaning nozzle.
[FIG. 7]
FIG. 7 is a schematic view depicting a detailed structure (part 2) of the cleaning
mechanism according to the first embodiment around the cleaning nozzle.
[FIG. 8]
FIG. 8 is a schematic view depicting a state transition before and after starting
of cleaning in the cleaning device for a beverage container according to the first
embodiment.
[FIG. 9]
FIG. 9 is a schematic view depicting a flow path configuration in a cleaning device
for a beverage container according to a second embodiment.
[FIG. 10]
FIG. 10 is a schematic view depicting a cleaning device for a beverage container according
to a third embodiment.
[Description of Embodiments]
[0027] In the following, a cleaning device for a beverage container according to embodiments
is described specifically with the accompanying drawings suitably referred to. It
is to be noted that the embodiments described below are for explaining an example
of the present invention and do not unintentionally restrict the present invention,
and further may be carried out suitably complementing any other known configuration
including those of the pieces of PTL mentioned hereinabove. Further, in the following
description, the vertical direction when a cleaning device 100 is mounted, which is
a mounting direction in which a container (for example, a beverage container) is mounted
on a mounting table 10, is conveniently defined as a Z direction, and an X direction
and a Y direction are set to planes orthogonal to the Z direction for the convenience
of description.
<<First Embodiment>>
[Container 200]
[0028] As a container 200 preferred in the present embodiment, there can be exemplified
a known bottomed tubular container which has a bottom portion 210 and a circumferential
wall portion 220 and is configured such that beverage can be poured out from an opening
edge 230 at an upper edge of the circumferential wall portion 220. As such a container
as just described, for example, a known cup made of paper, glass, resin, or metal,
a food can, and so forth can be exemplified.
[0029] Meanwhile, as a substance that can be poured into the container 200 described above,
for example, drinking liquid (beverage) such as coffee, tea, water, carbonated beverage,
or liquor can be exemplified. It is to be noted that, although, in the following description,
a beverage container is exemplified as an example of the container 200 that can be
applied to the cleaning device 100, the cleaning target of the cleaning device 100
in the present invention is not limited to beverage containers as described above.
[0030] In particular, as a container that can be applied in the present invention, there
can be applied various containers in general such as containers for food and drink
that can preserve not only beverages but also food including food in a solid form
and preservation containers capable of preserving such articles as medicines or detergents,
to such an extent of not departing from the gist of the present invention that is
to easily clean the foreign matters adhering to the container, in a small shop or
at home.
[Cleaning device 100 for container]
[0031] Now, the cleaning device 100 for a container in the present embodiment is described
with reference to FIGS. 1 to 7. It is to be noted that the following description is
given taking a paper cup or a resin cup for a beverage as an example of the container
200 as described hereinabove.
[0032] As can be recognized from FIG. 1 and other figures, the cleaning device 100 for a
container in the present embodiment is configured to have a function for removing,
from a cup for a beverage (container 200) of a bottomed tubular shape having a bottom
portion 210 and a circumferential wall portion 220, foreign matters adhering to inner
faces 220a of the bottom portion 210 and the circumferential wall portion 220 described
above. It is to be noted that the "foreign matter" in the present embodiment includes
contaminants of dust and so forth in addition to some of contents (residues) remaining
on the container 200 described above.
[0033] More specifically, the cleaning device 100 for a container includes at least a mounting
table 10, a housing 20, an elastic member 30, a cleaning mechanism 40, and a control
unit 50.
[0034] As apparent from FIGS. 1 and 5, the mounting table 10 includes a mounting face 11
that has formed therein an opening 10a which is capable facing the bottom portion
210 of the container 200 described hereinabove when the container is mounted on the
mounting table 10 and which comes into contact with an upper edge (opening edge 230)
of the circumferential wall portion 220.
[0035] As the material for the mounting table 10 of such a configuration as described above,
for example, a known synthetic resin material such as plastics, a metal material such
as aluminum, and so forth can be exemplified.
[0036] Further, as recognized from FIG. 5 and other figures, the mounting table 10 is mounted
on a mounting plate 12 by known fixing member 13a such as a screw. Further, the mounting
plate 12 is mounted on an upper portion of the elastic member 30 hereinafter described
in such a manner as to be able to move upwardly and downwardly under an action of
the elastic member 30.
[0037] Accordingly, the mounting table 10 in the present embodiment is configured to be
movable in the mounting direction of the container 200 by the elastic member 30 in
a state in which it is mounted on the mounting plate 12 described hereinabove. It
is to be noted that, in the present embodiment, if an operator presses the container
200 against the mounting table 10 along a downward direction of the vertical direction
(direction of the gravity), then the mounting table 10 mounted on the mounting plate
12 is moved in the mounting direction described above (that is, in the direction of
the gravity).
[0038] It is to be noted that, as illustrated in FIG. 5, preferably, the mounting face 11
is a funnel-shaped (funnel-type) face from a circumferential edge 10b toward the opening
10a like a conical face such that the opening 10a described above is positioned at
the bottom (lowest position in the direction of the gravity). Consequently, it becomes
possible for the cleaning liquid or foreign matters adhering to the mounting face
11 to flow into the opening 10a by an action of the gravity, and also a centering
function when the beverage container 200 is mounted can be demonstrated.
[0039] Further, on the mounting face 11 in the present embodiment, it is possible to stably
mount various beverage containers 200 having, for example, different specifications
(for example, of the height, the diameter of the opening edge 230, and so forth).
[0040] Furthermore, the surface of the mounting face 11 in the present embodiment may be
subject to a known liquid-repellent process for causing it to exhibit liquid repellency
against the cleaning liquid and foreign matters described above. As such a liquid-repellent
process, for example, a fluorination process for fluorinating the surface, a process
of applying a fluorine membrane, and so forth can be exemplified.
[0041] The housing 20 is configured to have a function for mounting the elastic member 30
hereinafter described thereon and supporting the mounting table 10 described hereinabove
for movement in the mounting direction (in the figures, in the Z direction). More
specifically, as the housing 20 in the present embodiment, a frame member of a hollow
rectangular parallelepiped shape capable of mounting thereon the mounting table 10
or the cleaning mechanism 40 or control unit 50 hereinafter described can be exemplified.
[0042] The material for the housing 20 of such a configuration as described above is not
specifically restricted insofar as it has the strength and durability sufficient to
mount thereon the mounting table 10 described above or an air tank, a liquid storage
tank, or the like hereinafter described, and, for example, a known metal material
such as steel or aluminum and synthetic resin such as engineering plastics can be
exemplified. Further, the mounting table 10 in the present embodiment may be formed
reusing a resin beverage container cleaned, for example, by the cleaning device 100
or the like.
[0043] Further, the housing 20 in the present embodiment is partitioned, between an upper
portion 20a that corresponds to a frame upper face and a bottom portion 20b that corresponds
to a frame bottom face, into an upper stage section 20c, a middle stage section 20d,
and a lower stage section 20e in order from the upper portion 20a as depicted in FIGS.
1 to 3. It is to be noted that, as depicted in those figures, the bottom face side
of the bottom portion 20b preferably has provided thereon at least fixed legs 23 for
fixing the mounting position of the housing 20 or known casters 24 for allowing the
housing 20 to move in a horizontal direction.
[0044] Further, in the housing 20 in the present embodiment, an installation opening 21
for allowing the mounting table 10 to be installed at the upper portion 20a of the
housing 20 therethrough is formed as apparent from FIGS. 1 and 5. Further, in the
installation opening 21, preferably, there is provided a removable water-conveyance
frame wall 22 which introduces cleaning liquid for cleaning the container 200 to the
mounting face 11 without allowing the cleaning liquid to be scattered around the housing.
[0045] It is to be noted that, on the middle stage section 20d of the housing 20, a liquid
storage tank 60 mounted on the housing 20 and capable of storing cleaning liquid therein
is installed. Further, on the lower stage section 20e of the housing 20, there is
installed a waste liquid tank 70 which is mounted on the housing 20 and is capable
of storing therein cleaning liquid collected by a cleaning liquid collecting section
43 hereinafter described and containing foreign matters therein. Further, as depicted
in FIG. 2 and other figures, the housing 20 preferably has provided thereon an air
tank mounting section that extends between the middle stage section 20d and the lower
stage section 20e described hereinabove and is capable of mounting thereon an air
tank 51 into which compressed air can be stored.
[0046] As such a water-conveyance frame wall 22 as described above, for example, a bowl-shaped
circumferential frame member made of metal or resin and open at the bottom thereof
can be exemplified. By the water-conveyance frame wall 22 being installed along the
periphery of the installation opening 21, the cleaning liquid and foreign matters
that have scattered around the housing can efficiently flow into the cleaning liquid
collecting section 43. Further, the water-conveyance frame wall 22 is fixed to the
housing 20 by known fixtures 22a such as bolts as depicted in FIG. 5. Accordingly,
in the present embodiment, the water-conveyance frame wall 22 to which contaminants
adhere can be removed from the housing 20 easily, and this can improve the maintenance
performance.
[0047] The elastic member 30 is configured to have a function for being mounted on the housing
20 described hereinabove and biasing the mounting table 10 along the mounting direction
(in the present embodiment, in the Z direction that is also the vertical direction).
More specifically, as recognized from FIGS. 1, 2, and 5, as the elastic member 30,
there can be exemplified a known spring member which is mounted at a base end portion
thereof on the upper stage section 20c of the housing 20 and is connected at an upper
end portion thereof to the mounting table 10.
[0048] It is to be noted that, although, in the present embodiment, a known spring member
is exemplified as an example of the elastic member 30, a different known elastic member
such as a rubber member, for example, may be applied instead.
[0049] Further, the form of the elastic member 30 is not restricted to a form in which an
elastic member is applied, and as another form of the elastic member 30, the elastic
member 30 may include, for example, a known electrically driven actuator such as a
hydraulic cylinder or a pneumatic cylinder connected to an unillustrated power supply
insofar as it has the function described above.
[0050] Further, although, in the present embodiment, as a spring member as the elastic member
30, a total of four spring members are provided in the upper stage section 20c in
a corresponding relation with the four corners of the mounting table 10, if it is
possible to stably move up or down the mounting table 10, then the number of spring
members is not limited to four, and for example, three spring members may be provided
or otherwise one or two spring members may be provided with a known guide used for
guidance.
[0051] As recognized from FIGS. 5 to 7, the cleaning mechanism 40 is configured in such
a manner as to be mounted on the housing 20 described above and to have a function
for jetting cleaning liquid on the inner faces 220a of the bottom portion 210 and
the circumferential wall portion 220 of the beverage container 200 by at least partly
protruding in the opening 10a described hereinabove. It is to be noted that the cleaning
liquid preferable in the present embodiment is not specifically restricted if it can
remove foreign matters described hereinabove, and, for example, tap water, known alcohol-containing
water, and so forth can be exemplified.
[0052] More particularly, the cleaning mechanism 40 in the present embodiment includes a
cleaning liquid discharging section 41 for discharging cleaning liquid described hereinabove
and a compressed air discharging section 42 from which part of compressed air supplied
from the air tank 51 hereinafter described is discharged. Further, as depicted in
FIG. 5 and other figures, the cleaning mechanism 40 in the present embodiment includes
the cleaning liquid collecting section 43 that collects cleaning liquid discharged
from the cleaning liquid discharging section 41 described above and a main body portion
44 on which the cleaning liquid discharging section 41, the compressed air discharging
section 42, and so forth are mounted.
[0053] As depicted in FIG. 5 and other figures, the main body portion 44 of the cleaning
mechanism 40 is connected to the mounting table 10 and the mounting plate 12 by known
fastening member 13b such as screws.
[0054] Thus, for example, upon cleaning, cleaning liquid adhering to at least one of the
inner faces 220a of the bottom portion 210 and the circumferential wall portion 220
of the beverage container 200 is removed by compressed air discharged from the compressed
air discharging section 42 described above.
[0055] The compressed air discharging section 42 in the present embodiment includes, as
depicted in FIG. 7 and other figures, a known flow path along which compressed air
can flow, and an air nozzle 42N that is disposed around the cleaning liquid discharging
section 41 and that has a discharge port for compressed air directed toward the inner
face 220a of the circumferential wall portion 220. More particularly, the air nozzle
42N in the present embodiment includes a plurality of air nozzles 42N (first air nozzle
42Na and second air nozzle 42Nb) disposed intermittently surrounding the cleaning
liquid discharging section 41 described hereinabove.
[0056] It is to be noted that, as in a third embodiment hereinafter described, in the cleaning
device of the present invention, the compressed air discharging section 42 is not
necessarily essential, and, for example, if a draining process after cleaning of a
container is made unnecessary, then the compressed air discharging section 42 may
be omitted suitably (the same applies in the second embodiment).
[0057] Further, while the present embodiment exemplifies the two air nozzles 42N described
above, three or more optional air nozzles 42N may be installed insofar as the restriction
on the space is satisfied. Further, if it is possible to generate such an ascending
swirling flow hereinafter described with which foreign matters and cleaning liquid
can be removed, then a plurality of air nozzles 42N may not necessarily be provided,
and a form in which only a single air nozzle 42N is provided may be applied. Further,
the specific structure of such an air nozzle as described above is not restricted
specifically if it can jet air from the discharge port described above, and known
various nozzle parts can be applied, for example, by applying a known air nozzle or
using a grease nipple.
[0058] As described hereinabove, in the present embodiment, preferably, the discharge port
of the air nozzle 42N described hereinabove is provided in such a manner as to be
directed diagonally upwardly with respect to the installation plane of the air nozzle
42N (in the present example, on the outer side in a diametrical direction opposite
to the cleaning liquid discharging section 41 and vertically upwardly) such that,
as depicted in FIG. 7, the compressed air described hereinabove forms a spiral flow
ascending up to the bottom portion 210 along the inner face 220a of the circumferential
wall portion 220 of the beverage container 200 (in the present embodiment, the air
flow in the beverage container at the time of cleaning is referred to also as an "ascending
spiral flow"). This makes it possible to efficiently remove the cleaning liquid and
foreign matters remaining in the inside of the beverage container 200 and collect
them by the cleaning liquid collecting section 43 hereinafter described.
[0059] It is to be noted that, in the present embodiment, the installation height of the
discharge port is set such that an ascending swirling flow generated by the air nozzle
42N is brought into contact first with a portion of the inner face 220a of the circumferential
wall portion 220 in the proximity of the opening edge 230. This makes it possible
to efficiently remove foreign matters adhering to a portion of the beverage container
200 in the proximity of the tap (opening edge 230).
[0060] Meanwhile, the cleaning liquid discharging section 41 in the present embodiment is
configured including, as depicted in FIGS. 5 and 6 and other figures, a known flow
path along which cleaning liquid can pass and a cleaning liquid nozzle 41z that is
disposed such that the height thereof from the mounting face described hereinabove
is greater than that of the air nozzle 42N described hereinabove and jets cleaning
liquid therefrom. The specific mechanism of such a cleaning liquid nozzle 41z as just
described is not restricted specifically if it can jet the cleaning liquid from the
discharge port, and, for example, there can be exemplified various known rotating
nozzles which can discharge cleaning liquid while being rotated, for example, by jetting
reaction force of the cleaning liquid.
[0061] As such a cleaning liquid nozzle 41z as described above, there can be exemplified
a rotating nozzle which includes, as depicted in FIG. 6, a first discharge port 41a
that discharges part of cleaning liquid toward the bottom portion 210 of the beverage
container 200 and a second discharge port 41b that discharges the remaining part of
the cleaning liquid along the inner face 220a of the circumferential wall portion
220. It is to be noted that, in the present embodiment, preferably a plurality of
second discharge ports 41b are provided intermittently along a circumferential direction
of the cleaning liquid nozzle 41z (in the present embodiment, three second discharge
ports 41b are provided in a circumferential direction).
[0062] Further, as can be recognized from FIG. 6, the cleaning liquid nozzle 41z is attached
for rotation to a base portion 41e through a known bearing 41c and a collar 41d each
formed of stainless steel. Furthermore, the base portion 41e to which the cleaning
liquid nozzle 41z is attached is attached to the main body portion 44 through known
fastening member Fx such as screws, for example.
[0063] Consequently, upon cleaning, the cleaning liquid nozzle 41z can jet cleaning liquid
from the second discharge port 41b while rotating with respect to the circumferential
wall portion 220 together with jetting of cleaning liquid to the bottom portion 210
from the first discharge port 41a, and can exhibit high cleansing power for the beverage
container 200.
[0064] As described above, the cleaning mechanism 40 in the present embodiment further includes,
as depicted in FIG. 5, the cleaning liquid collecting section 43 for collecting the
cleaning liquid containing foreign matters that has been jetted to the inner faces
220a of the bottom portion 210 and the circumferential wall portion 220 of the beverage
container 200. More particularly, the cleaning liquid collecting section 43 in the
present embodiment includes, as depicted in FIG. 7, a collecting hole disposed around
the cleaning liquid discharging section 41 described hereinabove and connected to
the waste liquid tank 70 hereinafter described, a collecting cup 43g for receiving
the cleaning liquid collected through the collecting hole, and so forth. It is to
be noted that the collecting cup 43g is connected to the waste liquid tank 70 described
hereinabove by a collecting flow path 56E hereinafter described, such that cleaning
liquid that has been used (in which also foreign matters are mixed) and received by
the collecting cup 43g is collected by the waste liquid tank 70.
[0065] The collecting hole in the present embodiment preferably includes a plurality of
collecting holes 43a to 43f disposed intermittently around the cleaning liquid discharging
section 41 to be disposed concentrically with the air nozzle 42N with respect to the
cleaning liquid discharging section 41 as depicted in FIG. 7. It is to be noted that,
although, in the present embodiment, a total of six collecting holes are provided
avoiding the air nozzle 42N, there may be applied an alternative form in which any
number of collecting holes other than six are provided insofar as the restrictions
on the installation number and the space of the air nozzles 42N are satisfied.
[0066] The control unit 50 is configured to have a function for jetting cleaning liquid
to the beverage container 200 through the cleaning mechanism 40 according to a movement
of the mounting table 10 by a predetermined distance d in a state in which the upper
edge (opening edge 230) of the beverage container 200 is mounted on the mounting face
11.
[0067] More specifically, the control unit 50 in the present embodiment is configured to
have a function for jetting cleaning liquid to the inner faces 220a of the bottom
portion 210 and the circumferential wall portion 220 of the beverage container 200
when the mounting table 10 has moved down by the predetermined distance d (refer to
FIG. 8) in the state described above. It is to be noted that, as a specific example
of the predetermined distance d, it can be set suitably according to the size of the
mounting table 10 or the housing 20, and in the present embodiment, the stroke of
approximately 5 to 10 mm can be set as an example.
[0068] More specifically, the control unit 50 in the present embodiment includes the air
tank 51 capable of storing the compressed air described hereinabove, a known compressor
52 that generates the compressed air, two on-off valves with a timer hereinafter described,
a water suction pump 55 that sucks cleaning liquid from the liquid storage tank 60,
and various valves hereinafter described. It is to be noted that, as can be recognized
from FIG. 1 and other figures, the compressor 52 in the present embodiment preferably
is installed on the lower stage section 20e of the housing 20 from the point of view
of noise suppression and so forth.
[0069] It is to be noted that, although the compressor 52 in the cleaning device 100 in
the present embodiment includes two compressors of a first compressor 52A and a second
compressor 52B, it may otherwise include a single compressor.
[0070] Further, the cleaning device 100 in the present embodiment is configured such that
the compressed air generated by the compressor 52 is used to suck the cleaning liquid
stored in the liquid storage tank 60 by the water suction pump 5, to jet the cleaning
liquid to the inner faces 220a of the bottom portion 210 and the circumferential wall
portion 220 of the beverage container 200 through the cleaning mechanism 40 described
hereinabove.
[0071] In this manner, the control unit 50 in the present embodiment further includes, as
depicted in FIG. 4 and other figures, an on-off valve 53 with a first timer that stops
supply of compressed air to be used for suction of the cleaning liquid described hereinabove
and an on-off valve 54 with a second timer that stops supply of compressed air to
be discharged toward the inner faces 220a of the bottom portion 210 and the circumferential
wall portion 220 of the beverage container 200 through the compressed air discharging
section 42.
<Jetting mode of cleaning liquid to beverage container 200>
[0072] Now, a jetting mode of cleaning liquid to the beverage container 200 in the present
embodiment is described while FIGS. 4 and 8 are compared.
[0073] As described hereinabove, after a person who drinks beverage takes the drink in the
beverage container 200, for example, in a shop or at home, some foreign matters such
as part of the beverage sometimes remain on the inner face 220a of the circumferential
wall portion 220. At this time, the person who drinks the beverage can clean the inner
face 220a of the beverage container 200 after drinking, by using the cleaning device
100 of the present embodiment.
[0074] In particular, as depicted in FIG. 8, the person who drinks the beverage will first
mount the beverage container 200 on the mounting table 10 with the opening edge 230
in contact with the mounting face 11 such that the bottom portion 210 of the beverage
container 200 is directed vertically upwardly. Thereafter, the person who drinks the
beverage will move the mounting table 10 vertically downwardly by the predetermined
distance d in the state in which the opening edge 230 of the beverage container 200
is mounted on the mounting face 11 as depicted in FIG. 8.
[0075] Then, taking the downward movement by the predetermined distance d described above
as an opportunity (trigger, switch), such control is performed that a valve Vb (for
example, a known valve such as a mechanical valve can be exemplified) is opened and
the compressor 52 generates compressed air and supplies the compressed air to a first
air flow path 56A and a second air flow path 56B through the air tank 51. At this
time, taking the downward movement by the predetermined distance d as an opportunity
(trigger, switch), the on-off valve 53 with a first timer and the on-off valve 54
with a second timer start clocking.
[0076] Consequently, compressed air flowing along the second air flow path 56B is supplied
to the known water suction pump 55 (process pump), whereupon the cleaning liquid stored
in the liquid storage tank 60 is sucked and flows along a cleaning liquid flow path
57 and is then supplied to the cleaning liquid discharging section 41. It is to be
noted that a specific example of the water suction pump 55 is not specifically restricted
insofar as it can operate with compressed air, and, for example, a reciprocating pump
such as a known diaphragm pump and a rotating pump such as a gear pump can be applied.
[0077] It is to be noted that, in the present embodiment, a diaphragm pump is applied as
an example of the water suction pump 55.
[0078] Further, the cleaning liquid supplied to the cleaning liquid discharging section
41 is jetted toward the inner faces 220a of the bottom portion 210 and the circumferential
wall portion 220 in the beverage container 200 from the first discharge port 41a and
the second discharge port 41b of the cleaning liquid nozzle 41z as described hereinabove.
[0079] Meanwhile, the compressed air supplied to the first air flow path 56A is supplied
to the compressed air discharging section 42 described hereinabove. The compressed
air supplied to the compressed air discharging section 42 forms an ascending swirling
flow through the air nozzle 42N (first air nozzle 42Na and second air nozzle 42Nb)
and is jetted into the beverage container 200.
[0080] In this manner, in the present embodiment, since discharge of cleaning liquid from
the cleaning liquid discharging section 41 and discharge of compressed air from the
compressed air discharging section 42 are executed in parallel, mixture fluid of the
compressed air and the cleaning liquid is jetted as cleaning liquid to the inner faces
220a of the bottom portion 210 and the circumferential wall portion 220 in the beverage
container 200 through the cleaning mechanism 40.
[0081] Further, in the present embodiment, taking a downward movement of the mounting table
10 by the predetermined distance d as an opportunity as described hereinabove, the
on-off valve 53 with a first timer and the on-off valve 54 with a second timer start
clocking. At this time, in the cleaning device 100 of the present embodiment, stopping
jetting of cleaning liquid from the cleaning liquid discharging section 41 based on
the on-off valve 53 with a first timer and stopping jetting of compression air from
the compressed air discharging section 42 based on the on-off valve 54 with a second
timer are executed at such timings different from each other that the latter is performed
later than the former in chronological order.
[0082] Further, in the present embodiment, in a case where, for example, the user cancels
the pressure through the beverage container 200 to allow the mounting table 10 to
be returned to its original position by the elastic member 30, the valve Vb described
hereinabove is closed to stop the supply of compressed air from the compressor 52.
Further, the present embodiment is set such that, in a case where the user keeps the
pressure through the beverage container 200, a stopping process of cleaning liquid
and so forth through the on-off valve 53 with a first timer and the on-off valve 54
with a second timer described above is executed.
[0083] Accordingly, in the cleaning device 100 of the present embodiment, after supply of
cleaning liquid to the inner faces 220a of the bottom portion 210 and the circumferential
wall portion 220 in the beverage container 200 through the on-off valve 53 with a
first timer stops, supply of compressed air discharged toward the inner faces 220a
of the bottom portion 210 and the circumferential wall portion 220 through the on-off
valve 54 with a second timer is stopped.
[0084] Consequently, after inner faces 220a of the bottom portion 210 and the circumferential
wall portion 220 in the beverage container 200 are cleaned with cleaning liquid, it
is possible to execute a draining process including removal of residuals with an ascending
swirl flow of compressed air. Further, the used cleaning liquid having been used for
cleaning of the beverage container 200 is collected by the waste liquid tank 70 past
the collecting hole described above, the collecting cup 43g, and the collecting flow
path 56E.
[0085] It is to be noted that, as depicted in FIG. 4, the cleaning device 100 of the present
embodiment may further include a bypass flow path 56C that is branched from a bypass
start point BP2 provided on the upstream side with respect to a branching point BP1
between the first air flow path 56A and the second air flow path 56B and is connected
to a bypass merging point BP3 with the first air flow path 56A on the downstream side
with respect to the branching point BP1.
[0086] Further, as recognized from FIG. 4, the bypass flow path 56C is preferably provided
with a check valve Vr1 for preventing backflow of compressed air. It is to be noted
that the structure of the check valve Vr1 is not restricted specifically if the function
described above can be achieved, and various known check valves for gas may be applied.
[0087] As described above, in the present embodiment, since compressed air generated by
the compressor 52 is used as a power source for the cleaning liquid discharging section
41 and the compressed air discharging section 42, there is also supposed a case in
which, depending upon the discharge amount of cleaning liquid, the discharge pressure
from the compressed air discharging section 42 cannot be assured sufficiently. In
such a case as just described, if the bypass flow path 56C described above is additionally
provided, then it also becomes possible to assure a sufficient discharge amount of
compressed air from the compressed air discharging section 42.
[0088] With the cleaning device 100 according to the first embodiment described above, it
is possible to use the compressed air generated by the compressor 52, as working fluid,
to jet cleaning liquid and air from the cleaning mechanism 40 and clean the beverage
container 200. Accordingly, only if, for example, a power supply of alternating current
(AC) 100 V can be secured, then it is possible to relatively decrease the device scale
without using an expensive control device such as a programmable logic controller
(PLC), for example, to achieve space saving, maintenance saving, and cost reduction
while it is possible to clean the inside of a container by jetting cleaning liquid
to a container before disposal without allowing leakage of the cleaning liquid therearound
through an operation by one hand. It is to be noted that it is also possible to reuse
the beverage container 200 cleaned by the cleaning device 100 of the present embodiment,
for example, for beverages or for some other use.
[0089] Further, since the cleaning device 100 of the present embodiment can clean the beverage
container 200 with a simple configuration as described above, by performing cleaning
of containers with a hand not only of, for example, a store staff member of a shop
or a container collecting company but also of a person who drinks the beverage, it
is possible for them to be involved in environmental protection activities.
[0090] It is to be noted that the AC 100 V power supply described hereinabove may include
a known secondary battery such as a lithium ion secondary battery or a lead acid battery,
for example.
[0091] Further, although the cleaning device 100 of the present embodiment includes the
liquid storage tank 60 and the waste liquid tank 70 to ease constraints to the installation
place, this form is not restrictive, and a form in which the cleaning device 100 is
connected directly, for example, to a known waterway or drainage route may be applied.
[0092] Further, the discharge mode of cleaning liquid from the cleaning liquid discharging
section 41 is not restricted to that described hereinabove and may be a mode in which,
for example, functional water (as an example, micro bubble water in which micro bubbles
generated by a known micro bubble generator of the ejector type or the cavitation
type not depicted are added, ultrasonic water generated using an ultrasonic wave generator
that can be driven by the power supply described hereinabove or the like) is used.
<<Second Embodiment>>
[0093] Now, a cleaning device 110 for a beverage container according to a second embodiment
is described with reference to FIG. 9. It is to be noted that components similar to
those of the cleaning device 100 of the first embodiment described hereinabove are
denoted by identical reference signs and overlapping description of them is suitably
omitted.
[0094] First, while the cleaning device 100 for a beverage container according to the first
embodiment uses a pump mechanism (diaphragm type pump) as a mechanism for delivering
cleaning liquid to the cleaning liquid discharging section 41, the cleaning device
110 of the present embodiment is characterized in that a cylinder mechanism (cylinder
type drive pump 58) is used in place of the pump mechanism. In other words, as the
water suction pump 55 capable of being applied in the present invention, not only
a diaphragm type pump but also a known air-driven pump which can be driven by compressed
air including a cylinder type drive pump 58 described in connection with the present
embodiment can be applied.
[0095] In particular, as depicted in FIG. 9, the cleaning device 110 for a beverage container
in the present embodiment includes the cylinder type drive pump 58 in place of the
diaphragm type pump in the configuration described hereinabove in connection with
the cleaning device 100 of the first embodiment.
[0096] The cylinder type drive pump 58 includes at least a cylinder tube 58a, a piston rod
58b, a biasing spring 58c, and a positioning stopper 58d. Further, the inside of the
cylinder tube 58a and the cleaning liquid flow path 57 are connected to each other
such that the cylinder type drive pump 58 receives cleaning liquid from the liquid
storage tank 60 through the cleaning liquid flow path 57 and conveys the cleaning
liquid to the cleaning mechanism 40.
[0097] It is to be noted that the cleaning liquid flow path 57 between the cleaning mechanism
40 and the cylinder tube 58a includes a check valve Vr
2 for preventing cleaning liquid flowing along the cleaning liquid flow path 57 from
back-flowing to the inside of the cylinder tube 58a. Further, the cleaning liquid
flow path 57 between the liquid storage tank 60 and the cylinder tube 58a includes
a check valve Vr
3 for preventing cleaning liquid flowing along the cleaning liquid flow path 57 from
back-flowing to the liquid storage tank 60.
[0098] The second air flow path 56B branched from the bypass start point BP1 is connected
to a space in the cylinder tube 58a on the piston rod 58b side.
[0099] Meanwhile, the piston rod 58b has at one end thereof a known cylinder head (not depicted)
to be movable in the cylinder tube 58a. Meanwhile, as can be recognized from FIG.
9, the biasing spring 58c is provided between the other end of the piston rod 58b
and the cylinder tube 58a such that it biases the other end of the piston rod 58b
to push out the other end of the piston rod 58b toward the positioning stopper 58d.
[0100] In the cleaning device 110 configured in such a manner as described above, for example,
as initial setting at the point of time of starting operation, the cylinder tube 58a
is set to be in a state of being filled with cleaning liquid (namely, the other end
of the piston rod 58b is in contact with the positioning stopper 58d).
[0101] Then, part of the compressed air generated by the compressor 52 is branched at the
bypass start point BP1 and is supplied to the space in the cylinder tube 58a on the
piston rod 58b side.
[0102] As a result, the one end of the piston rod 58b moves in such a manner as to push
out the cleaning liquid in the cylinder tube 58a against the biasing force of the
biasing spring 58c by an action of the compressed air. Consequently, the cleaning
liquid in the cylinder tube 58a is delivered to the cleaning mechanism 40 through
the cleaning liquid flow path 57. Further, after the cleaning liquid in the cylinder
tube 58a is delivered, the other end of the piston rod 58b is moved toward the positioning
stopper 58d by the restoring force of the biasing spring 58c.
[0103] Further, in the present embodiment, since compressed air continues to be supplied
into the space in the cylinder tube 58a on the piston rod 58b side, by the action
of the compressed air supplied into the space on the piston rod 58b side, the one
end of the piston rod 58b is moved again in such a manner as to push out the cleaning
liquid in the cylinder tube 58a against the biasing force of the biasing spring 58c.
[0104] In this manner, in the present embodiment, the one end of the piston rod 58b being
moved by the action of the compressed air in such a manner as to push out the cleaning
liquid in the cylinder tube 58a and the other end of the piston rod 58b being moved
toward the positioning stopper 58d by the action of the restoring force of the biasing
spring 58c are repeated during supply of the compressed air generated by the compressor
52.
[0105] Consequently, the cleaning liquid is supplied intermittently to the cleaning mechanism
40 from the liquid storage tank 60 through the cylinder type drive pump 58. Also the
cleaning device 110 of the second embodiment can exhibit advantageous effects similar
to those of the first embodiment described hereinabove.
[0106] It is to be noted that, although the first embodiment and the second embodiment demonstrate
an example in which a reciprocating pump is used to intermittently suck cleaning liquid
from the liquid storage tank 60, there may be applied a different configuration which
uses a different known air driven pump to intermittently suck cleaning liquid from
the liquid storage tank 60 and deliver the cleaning liquid to the cleaning liquid
discharging section 41.
<<Third Embodiment>>
[0107] Now, a cleaning device 120 for a beverage container according to a third embodiment
is described. It is to be noted that, also in the description of the present embodiment,
components similar to those described hereinabove in connection with the embodiments
are denoted by identical reference signs and overlapping description of them is suitably
omitted.
[0108] In the first embodiment and the second embodiment described above, as the mechanism
for delivering cleaning liquid from the liquid storage tank 60 to the cleaning mechanism
40, there is applied an air driven pump which uses compressed air generated by the
compressor 52 connected to a known power supply (commercial power supply or secondary
battery). In contrast, the cleaning device 120 for a beverage container according
to the present embodiment is characterized principally in including a toggle mechanism
type drive pump 59 of the human power type that does not require any power supply
nor any working fluid.
[0109] In particular, as depicted in FIG. 10, the cleaning device 120 for a beverage container
according to the present embodiment includes the toggle mechanism type drive pump
59 in place of the cylinder type drive pump 58 in addition to the configuration described
hereinabove in connection with the cleaning device 110 of the second embodiment.
[0110] The toggle mechanism type drive pump 59 includes at least a toggle link 59a, a cylinder
tube 59b, a piston rod 59c, a biasing spring 59d, and a connection member 59e that
connects the toggle link 59a and the piston rod 59c to each other.
[0111] Further, as in the second embodiment, the inside of the cylinder tube 59b and the
cleaning liquid flow path 57 are connected to each other by check valves Vr
2 and Vr
3 such that the toggle mechanism type drive pump 59 can receive cleaning liquid from
the liquid storage tank 60 through the cleaning liquid flow path 57 and delivers the
cleaning liquid to the cleaning mechanism 40.
[0112] In the toggle link 59a in the present embodiment, a first joint 59a
1 (which preferably is such a roller as depicted in FIG. 10) is installed in such a
manner as to support the bottom face of the mounting plate 12 described hereinabove
for movement; a second joint 59a
2 is fixedly installed on a wall face of the ceiling or the like; and a third joint
59a
3 is connected to the other and of the piston rod 59c through the connection member
59e as described hereinabove.
[0113] This makes it possible also for the first joint 59a
1 to move downwardly together with the mounting plate 12 in an interlocking relation
with a downward movement of the mounting table 10 when the user (a person who drinks
the beverage or the like) moves the mounting table 10 vertically downwardly by the
predetermined distance d.
[0114] In the cleaning device 120 configured in such a manner as described above, as initial
setting at the point of time of starting operation, the cylinder tube 59b is set to
be in a state of being filled with cleaning liquid (that is, the other end of the
piston rod 59c is at an upper limit position in the vertical upward direction).
[0115] Then, if the user moves down the mounting table 10 through the beverage container
200, then the movement of the first joint 59a
1 is boosted together with the downward movement of the mounting plate 12 to move the
third joint 59a
3 in such a manner as to push out the other end of the piston rod 59c vertically downwardly.
[0116] Consequently, the one end of the piston rod 59c moves in such a manner as to push
out the cleaning liquid in the cylinder tube 59b against the biasing force of the
biasing spring 59d by the action of the boosted movement of the third joint 59a
3. Consequently, the cleaning liquid in the cylinder tube 59b is delivered to the cleaning
mechanism 40 through the cleaning liquid flow path 57.
[0117] On the other hand, if the user moves the beverage container 200 away from the mounting
table 10, then the mounting table 10 (mounting plate 12) is moved upwardly by the
elastic member 30, and one end of the piston rod 59c is moved vertically upwardly
by an action of the elastic member 30 and the biasing spring 59d. Consequently, together
with the movement of the one end of the piston rod 59c, new cleaning liquid is supplied
from the liquid storage tank 60 into the cylinder tube 59b.
[0118] Consequently, if the user mounts the beverage container 200 on the mounting face
11 and moves down the mounting table 10, then cleaning liquid is supplied from the
liquid storage tank 60 to the cleaning mechanism 40 through the toggle mechanism type
drive pump 59 in an interlocking relation with the downward movement of the mounting
table 10.
[0119] Also the cleaning device 120 of the third embodiment can exhibit advantageous effects
similar to those of the first embodiment described hereinabove. Moreover, in the third
embodiment, since no power supply and no compressed air are required for delivery
of cleaning liquid, the device cost can be suppressed significantly while the cleaning
function for a beverage container is maintained.
[0120] Each of the embodiments described hereinabove is an example that embodies the subject
matter of the present invention and can be suitably altered without departing from
the subject matter of the present invention. Further, the embodiments may be modified
by suitably adding a known structure or technique without departing from the subject
matter of the present invention.
[Industrial Applicability]
[0121] The present invention can be used in manufacturing a cleaning device that is capable
of efficiently cleaning a container to which foreign matters such as leftovers, for
example, have adhered, with a simple configuration, in a small shop or at home.
[Reference Signs List]
[0122]
100, 110, 120: Cleaning device
10: Mounting table
20: Housing
30: Elastic member
40: Cleaning mechanism
50: Control unit
60: Liquid storage tank
70: Waste liquid tank