FIELD OF THE INVENTION
[0001] This invention generally relates to retail merchandise displays, and more particularly
to self-facing retail merchandise displays used for biasing retail merchandise forward.
BACKGROUND OF THE INVENTION
[0002] Self-facing retail merchandise displays are generally known in the art. Once such
display is the pusher system. A conventional pusher system incorporates one or more
pusher paddles or pusher bodies that ride along a respective elongated track. A spring
is connected between the pusher body and a leading edge of the track. The spring acts
to bias the pusher body forward along the track towards the leading edge thereof.
[0003] A user can retract the pusher body away from the leading edge of the track and position
items of retail merchandise in a linear row on top of the track and between the leading
edge of the track and the pusher body. The biasing force provided by the spring and
exerted upon the pusher body serves to bias the linear row of retail merchandise forward
to ultimately "front face" the merchandise.
[0004] That is, when a customer removes the leading most item of merchandise from the linear
row of merchandise, the pusher body will be drawn forward by the spring to index the
row of merchandise forward so that the next item of merchandise in the row is positioned
proximate the leading edge of the track in an aesthetically pleasing manner. Such
automatic front facing eliminates the necessity for retail store employees to manually
face the merchandise, and thus ultimately reduces the cost of labor of the retailer.
[0005] The aforementioned pusher systems have been utilized in various retail display environments.
One example is a retail shelf. Typically, a plurality of pusher bodies and their corresponding
tracks are arranged in a side by side manner along the shelf. Each pusher body and
its corresponding track are separated by dividers to maintain a plurality of generally
straight rows of merchandise that run from the front to the back of the shelf. Such
a familiar configuration can be found in many retail stores for selling hygiene items
such as deodorant, as one example.
[0006] In another configuration, the pusher system may be embodied as a stand-alone pusher
tray. These trays may include means for mounting the tray as a cantilevered extension
from another structure, such as a bar. These trays may also be situated directly on
a retail shelf. Further, these trays may include side barriers which are adjustable
so as to accommodate merchandise of differing widths. Examples of these trays may
be readily seen at
U.S. Patent Nos. 9,254,049,
9,241,583,
8,720,702, each of which is incorporated by reference herein in its entirety.
[0007] The invention relates to improvements in the above described pusher systems, more
particularly, the above described pusher trays. These and other advantages of the
invention, as well as additional inventive features, will be apparent from the description
of the invention provided herein.
BRIEF SUMMARY OF THE INVENTION
[0008] In one aspect, the invention provides a retail merchandise tray which incorporates
an easily installed wire support structure. A retail merchandise tray according to
this aspect has the advantage of not requiring any welding process for affixing the
wire support structure to the remainder of the tray. An embodiment according to this
aspect includes a pair of opposed load bearing members and a front stop mounted to
the pair of load bearing members. This embodiment of a retail merchandise tray also
includes a wire support structure having opposed first and second ends. The wire support
structure is removably attached at the first end to the front stop and removably attached
at the second end to the pair of load bearing members. This embodiment of a retail
merchandise tray also includes a pusher mounted to the wire support structure and
movable along the wire support structure toward and away from the front stop along
a first axis. At least one divider assembly is also includes and is movable relative
to the pair of opposed load bearing members along a second axis perpendicular to the
first axis. A pair of spacers are aligned along the first axis and interposed between
the pair of load bearing members and situated below the wire support frame.
[0009] In embodiments according to this aspect, the at least one divider assembly includes
a pair of divider assemblies movable about the second axis and arranged such that
the pair of load bearing members are interposed between the pair of divider assemblies.
The at least one divider assembly includes a divider wall and a pair of wire supports.
The pair of wire supports are removably attached to the divider by a resilient connection.
[0010] In embodiments according to this aspect, the divider wall includes an upright portion
having opposed sides. A flange extends from at least one of the opposed sides perpendicular
to the upright portion. The at least one divider assembly includes a baffle plate
extension connected to the at least one flange by a slidable connection. The baffle
plate extension is mounted to each of the pair of spacers by a slidable connection
such that the baffle plate extension is slidable relative to the pair of spacers and
relative to the divider wall. The slidable connection between the baffle plate extension
and the at least one flange comprises a tab depending downwardly from the flange and
a slot formed in the baffle plate extension which receives the tab. The slidable connection
between the baffle plate extension and the pair of spacers includes a pair of clips
formed on the baffle plate extension, with one clip of the pair of clips connected
to one spacer of the pair of spacers, and the other clip of the pair of clips connected
to the other spacer of the pair of spacers.
[0011] In embodiments according to this aspect, a baffle plate is connected to the pair
of spacers. The baffle plate includes a pair of clips, with one clip of the pair of
clips connected to one spacer of the pair of spacers, and the other clip of the pair
of clips connected to the other spacer of the pair of spacers.
[0012] In embodiments according to this aspect, a shelf mounting arrangement for mounting
the retail merchandise tray to a shelf is provided. The shelf mounting arrangement
includes one of a mounting plate that is removably attached to one of the pair of
spacers. The mounting plate has extensions configured to extend into apertures of
the shelf to fix the tray to the shelf, or a mounting rail configured for mounting
to the retail shelf and at least one mounting tab, the mounting rail including a plurality
of spaced apart teeth arranged to receive the at least one mounting tab in a space
between adjacent teeth, the at least one mounting tab being formed on the front stop.
[0013] In embodiments according to this aspect, the front stop includes a mounting portion
and an upright portion. The mounting portion is one of integrally formed with the
upright portion as a rigid one piece component or formed as a separate piece from
the upright portion, with a hinge formed between the upright portion and the mounting
portion such that the upright portion is rotatable about the hinge relative to the
mounting portion.
[0014] In embodiments according to this aspect, the wire support structure includes a lateral
element and at least one longitudinal element extending from the lateral element.
The lateral element includes a pair of opposed ends, with a key formed adjacent each
one of the opposed ends. Each key is arranged to pass through a keyway formed in each
one of the pair of load bearing members, respectively, such that the pair of load
bearing members are interposed between the keys formed at each end of the lateral
member.
[0015] In another aspect, the invention provides a retail merchandise tray which employs
divider assemblies that are assembled by a resilient connection. This has the advantage
of avoiding any welding relative to the divider assemblies, and allows for rapidly
replacing divider walls of the divider assemblies. An embodiment according to this
aspect includes a pair of opposed load bearing members with a front stop mounted to
the pair of load bearing members. This embodiment of a retail merchandise tray also
includes a wire support structure including a lateral element and at least one longitudinal
element extending from the lateral element. The at least one longitudinal element
extends parallel to the pair of load bearing members and is interposed between the
pair of load bearing members. A pusher is mounted to the wire support structure. The
pusher is movable along the wire support structure toward and away from the front
stop along a first axis. This embodiment of a retail merchandise tray also includes
at least one divider assembly movable relative to the pair of opposed load bearing
members along a second axis perpendicular to the first axis. The at least one divider
includes a divider wall and a pair of wire supports, the pair of wire supports are
removably attached to the divider by a resilient connection. A pair of spacers are
aligned along the first axis and interposed between the pair of load bearing members
and situated below the wire support frame. The pair of spacers receiving the wire
supports of the at least one divider.
[0016] In embodiments according to this aspect, the at least one divider assembly includes
a pair of divider assemblies movable about the second axis and arranged such that
the pair of load bearing members are interposed between the pair of divider assemblies.
[0017] In embodiments according to this aspect, the wire support structure has opposed first
and second ends. The wire support structure is removably attached at the first end
to the front stop and removably attached at the second end to the pair of load bearing
members.
[0018] In embodiments according to this aspect, the divider wall includes an upright portion
having opposed sides. A flange extends from at least one of the opposed sides perpendicular
to the upright portion. The at least one divider assembly includes a baffle plate
extension connected to the at least one flange by a slidable connection. The baffle
plate extension is mounted to each of the pair of spacers by a slidable connection
such that the baffle plate extension is slidable relative to the pair of spacers and
relative to the divider wall. The slidable connection between the baffle plate extension
and the at least one flange comprises a tab depending downwardly from the flange and
a slot formed in the baffle plate extension which receives the tab. The slidable connection
between the baffle plate extension and the pair of spacers includes a pair of clips
formed on the baffle plate extension, with one clip of the pair of clips connected
to one spacer of the pair of spacers, and the other clip of the pair of clips connected
to the other spacer of the pair of spacers.
[0019] In embodiments according to this aspect, a baffle plate is connected to the pair
of spacers. The baffle plate includes a pair of clips, with one clip of the pair of
clips connected to one spacer of the pair of spacers, and the other clip of the pair
of clips connected to the other spacer of the pair of spacers.
[0020] In embodiments according to this aspect, a shelf mounting arrangement for mounting
the retail merchandise tray to a shelf is provided. The shelf mounting arrangement
includes one of a mounting plate that is removably attached to one of the pair of
spacers. The mounting plate has extensions configured to extend into apertures of
the shelf to fix the tray to the shelf, or a mounting rail configured for mounting
to the retail shelf and at least one mounting tab, the mounting rail including a plurality
of spaced apart teeth arranged to receive the at least one mounting tab in a space
between adjacent teeth, the at least one mounting tab being formed on the front stop.
[0021] In embodiments according to this aspect, the front stop includes a mounting portion
and an upright portion. The mounting portion is one of integrally formed with the
upright portion as a rigid one piece component or formed as a separate piece from
the upright portion, with a hinge formed between the upright portion and the mounting
portion such that the upright portion is rotatable about the hinge relative to the
mounting portion.
[0022] In embodiments according to this aspect, the wire support structure includes a lateral
element and at least one longitudinal element extending from the lateral element.
The lateral element includes a pair of opposed ends, with a key formed adjacent each
one of the opposed ends. Each key is arranged to pass through a keyway formed in each
one of the pair of load bearing members, respectively, such that the pair of load
bearing members are interposed between the keys formed at each end of the lateral
member.
[0023] In yet another aspect, the invention provides a retail merchandise tray which advantageously
utilizes a keying arrangement for mounting a wire support structure. An embodiment
according to this aspect includes a pair of opposed load bearing members with a front
stop mounted to the pair of load bearing members. This embodiment of a retail merchandise
tray also includes a wire support structure that includes a lateral element and at
least one longitudinal element extending from the lateral element. The lateral element
includes a pair of opposed ends. A key is formed adjacent each one of the opposed
ends. Each key is arranged to pass through a keyway formed in each one of the pair
of load bearing members, respectively, such that the pair of load bearing members
are interposed between the keys formed at each end of the lateral member. This embodiment
of a retail merchandise tray also includes a pusher mounted to the wire support structure.
The pusher is movable along the wire support structure toward and away from the front
stop along a first axis. At least one divider assembly is movable relative to the
pair of opposed load bearing members along a second axis perpendicular to the first
axis. A pair of spacers are aligned along the first axis and interposed between the
pair of load bearing members and situated below the wire support frame.
[0024] In embodiments according to this aspect, the at least one divider assembly includes
a pair of divider assemblies movable about the second axis and arranged such that
the pair of load bearing members are interposed between the pair of divider assemblies.
[0025] In embodiments according to this aspect, the wire support structure has opposed first
and second ends. The wire support structure is removably attached at the first end
to the front stop and removably attached at the second end to the pair of load bearing
members.
[0026] In embodiments according to this aspect, the divider wall includes an upright portion
having opposed sides. A flange extends from at least one of the opposed sides perpendicular
to the upright portion. The at least one divider assembly includes a baffle plate
extension connected to the at least one flange by a slidable connection. The baffle
plate extension is mounted to each of the pair of spacers by a slidable connection
such that the baffle plate extension is slidable relative to the pair of spacers and
relative to the divider wall. The slidable connection between the baffle plate extension
and the at least one flange comprises a tab depending downwardly from the flange and
a slot formed in the baffle plate extension which receives the tab. The slidable connection
between the baffle plate extension and the pair of spacers includes a pair of clips
formed on the baffle plate extension, with one clip of the pair of clips connected
to one spacer of the pair of spacers, and the other clip of the pair of clips connected
to the other spacer of the pair of spacers.
[0027] In embodiments according to this aspect, a baffle plate is connected to the pair
of spacers. The baffle plate includes a pair of clips, with one clip of the pair of
clips connected to one spacer of the pair of spacers, and the other clip of the pair
of clips connected to the other spacer of the pair of spacers.
[0028] In embodiments according to this aspect, a shelf mounting arrangement for mounting
the retail merchandise tray to a shelf is provided. The shelf mounting arrangement
includes one of a mounting plate that is removably attached to one of the pair of
spacers. The mounting plate has extensions configured to extend into apertures of
the shelf to fix the tray to the shelf, or a mounting rail configured for mounting
to the retail shelf and at least one mounting tab, the mounting rail including a plurality
of spaced apart teeth arranged to receive the at least one mounting tab in a space
between adjacent teeth, the at least one mounting tab being formed on the front stop.
[0029] In embodiments according to this aspect, the front stop includes a mounting portion
and an upright portion. The mounting portion is one of integrally formed with the
upright portion as a rigid one piece component or formed as a separate piece from
the upright portion, with a hinge formed between the upright portion and the mounting
portion such that the upright portion is rotatable about the hinge relative to the
mounting portion.
[0030] In embodiments according to this aspect, the at least one divider assembly includes
a divider wall and a pair of wire supports. The pair of wire supports are removably
attached to the divider by a resilient connection.
[0031] In yet another aspect, the invention provides a retail merchandise tray. A retail
merchandise tray according to this aspect includes a pair of opposed load bearing
members, a front stop mounted to the pair of load bearing members, a wire support
structure supported at least in part by the pair of load bearing members, and a pusher
mounted to the wire support structure. The pusher is movable along the wire support
structure toward and away from the front stop along a first axis. The retail merchandise
tray also includes at least one divider assembly is movable relative to the pair of
opposed load bearing members along a second axis perpendicular to the first axis and
a pair of spacers aligned along the first axis and interposed between the pair of
load bearing members and situated below the wire support frame. The retail merchandise
tray also includes a baffle plate movable relative to the pair of load bearing members
and relative to the wire support frame.
[0032] In certain embodiments according to this aspect, the tab plate extends between the
pair of opposed load bearing member and includes a downwardly depending tab. The baffle
plate includes a slot. The tab extends through the slot. An abutted contact between
the tab and an end of the slot define a limit position of sliding movement of the
baffle plate relative to the pair of opposed load bearing members.
[0033] In certain embodiments according to this aspect, the baffle plate includes a pair
of opposed sidewalls extending parallel to the pair of opposed load bearing members.
A cut out in the form of a downwardly opening hook is provided in each of the pair
of opposed sidewalls, the cut out configured to receive a retail merchandise support
bar. The pair of opposed sidewalls are in sliding contact with the pair of opposed
load bearing members.
[0034] In certain embodiments according to this aspect, the pusher includes a locking arm.
The locking arm is operable to lock the pusher in a locked position. In the locked
position, the pusher is prevented from moving toward the front stop along the first
axis. The baffle plate includes an unlocking tab. Sliding the baffle plate along the
first axis toward the front stop causes the unlocking tab to engage the locking arm
and transition the locking arm from the locked position to an unlocked position wherein
the pusher is free to move toward the front stop along the first axis.
[0035] In certain embodiments according to this aspect, the baffle plate is slidably mounted
between the pair of load bearing members and is slidable relative to the pair of load
bearing members and the wire support structure along the first axis such that the
retail merchandise tray has a first longitudinal length in a first position of the
baffle plate relative to the pair of load bearing members and the wire support structure,
and a second longitudinal length greater than the first longitudinal length in a second
position of the baffle plate relative to the pair of load bearing members and the
wire support structure.
[0036] In yet another aspect, the invention provides a retail merchandise tray. An embodiment
of retail merchandise tray according to this aspect includes a pair of opposed load
bearing members, a front stop mounted to the pair of load bearing members, a wire
support structure supported at least in part by the pair of load bearing members,
and a pusher mounted to the wire support structure and movable along the wire support
structure toward and away from the front stop along a first axis. The retail merchandise
tray also includes at least one divider assembly movable relative to the pair of opposed
load bearing members along a second axis perpendicular to the first axis. A pair of
spacers are aligned along the first axis and interposed between the pair of load bearing
members. The retail merchandise tray also includes a baffle plate slidably mounted
between the pair of load bearing members. The baffle plate is slidable relative to
the pair of load bearing members and the wire support structure along the first axis
such that the retail merchandise tray has a first longitudinal length in a first position
of the baffle plate relative to the pair of load bearing members and the wire support
structure, and a second longitudinal length greater than the first longitudinal length
in a second position of the baffle plate relative to the pair of load bearing members
and the wire support structure.
[0037] In certain embodiments according to this aspect, the baffle plate includes a pair
of opposed sidewalls extending parallel to the pair of opposed load bearing members.
A cut out in the form of a downwardly opening hook is provided in each of the pair
of opposed sidewalls, the cut out configured to receive a retail merchandise support
bar. The pair of opposed sidewalls are in sliding contact with the pair of opposed
load bearing members.
[0038] In certain embodiments according to this aspect, the pusher includes a locking arm.
The locking arm is operable to lock the pusher in a locked position. In the locked
position, the pusher is prevented from moving toward the front stop along the first
axis. The baffle plate includes an unlocking tab. Sliding the baffle plate along the
first axis toward the front stop causes the unlocking tab to engage the locking arm
and transition the locking arm from the locked position to an unlocked position wherein
the pusher is free to move toward the front stop along the first axis.
[0039] In yet another aspect, the invention provides a method for loading a retail merchandise
tray. An embodiment of a retail merchandise tray according to this aspect includes
a pair of opposed load bearing members, a front stop mounted to the pair of load bearing
members, a wire support structure supported at least in part by the pair of load bearing
members, a pusher mounted to the wire support structure, the pusher movable along
the wire support structure toward and away from the front stop along a first axis,
at least one divider assembly movable relative to the pair of opposed load bearing
members along a second axis perpendicular to the first axis, a pair of spacers aligned
along the first axis and interposed between the pair of load bearing members, and
a baffle plate slidably mounted between the pair of load bearing members. An embodiment
of a method according to this aspect includes sliding the baffle plate along the first
axis relative to the pair of opposed load bearing members away from the front stop,
moving the pusher to a position adjacent a rear of the wire support frame, locking
the pusher to the wire support frame to place the pusher in a locked position, loading
retail merchandise onto the wire support frame, and sliding the baffle plate along
the first axis relative to the pair of opposed load bearing members toward the front
stop.
[0040] In certain embodiments according to this aspect, the step of sliding the baffle plate
along the first axis toward the front stop includes automatically transitioning the
pusher from the locked position to an unlocked position via contact between the baffle
plate and a locking arm of the pusher.
[0041] In yet another aspect, the invention provides a retail merchandise tray. An embodiment
of a retail merchandise tray according to this aspect includes a pair of opposed load
bearing members, a front stop mounted to the pair of load bearing members, a wire
support structure supported at least in part by the pair of load bearing members and
a pusher mounted to the wire support structure. The pusher movable along the wire
support structure toward and away from the front stop along a first axis. This embodiment
also includes at least one divider assembly movable relative to the pair of opposed
load bearing members along a second axis perpendicular to the first axis. A pair of
spacers are aligned along the first axis and interposed between the pair of load bearing
members and situated below the wire support frame. A baffle plate is movable relative
to the pair of load bearing members and relative to the wire support frame. The baffle
plate is slidably mounted between the pair of load bearing members and slidable along
the first axis.
[0042] In embodiments according to this aspect, the at least one divider assembly includes
a pair of divider assemblies movable about the second axis and arranged such that
the pair of load bearing members are interposed between the pair of divider assemblies.
The at least one divider assembly includes a divider wall and a pair of wire supports
removably attached to the divider by a resilient connection. The divider wall includes
an upright portion having opposed sides, wherein a flange extends from at least one
of the opposed sides perpendicular to the upright portion.
[0043] In embodiments according to this aspect, a tab plate extends between the pair of
opposed load bearing member and includes a downwardly depending tab. The baffle plate
includes a slot with the tab extending through the slot. An abutted contact between
the tab and an end of the slot define a limit position of sliding movement of the
baffle plate relative to the pair of opposed load bearing members.
[0044] In embodiments according to this aspect, the baffle plate includes a pair of opposed
sidewalls extending parallel to the pair of opposed load bearing members. A cut out
in the form of a downwardly opening hook is provided in each of the pair of opposed
sidewalls, the cut out configured to receive a retail merchandise support bar. The
pair of opposed sidewalls are in sliding contact with the pair of opposed load bearing
members.
[0045] In embodiments according to this aspect, the pusher includes a locking arm operable
to lock the pusher in a locked position. In the locked position, the pusher is prevented
from moving toward the front stop along the first axis. The baffle plate includes
an unlocking tab. Sliding the baffle plate along the first axis toward the front stop
causes the unlocking tab to engage the locking arm and transition the locking arm
from the locked position to an unlocked position wherein the pusher is free to move
toward the front stop along the first axis.
[0046] In embodiments according to this aspect, the baffle plate is slidable such that the
retail merchandise tray has a variable longitudinal length.
[0047] In yet another aspect, the invention provides a retail merchandise tray. An embodiment
of a retail merchandise tray according to this aspect includes a pair of opposed load
bearing members, a front stop mounted to the pair of load bearing members, a wire
support structure supported at least in part by the pair of load bearing members,
and a pusher mounted to the wire support structure. The pusher is movable along the
wire support structure toward and away from the front stop along a first axis. This
embodiment also includes at least one divider assembly movable relative to the pair
of opposed load bearing members along a second axis perpendicular to the first axis.
A pair of spacers aligned along the first axis and interposed between the pair of
load bearing members. A baffle plate is slidably mounted between the pair of load
bearing members. The baffle plate is slidable relative to the pair of load bearing
members and the wire support structure along the first axis such that the retail merchandise
tray has a first longitudinal length in a first position of the baffle plate relative
to the pair of load bearing members and the wire support structure, and a second longitudinal
length greater than the first longitudinal length in a second position of the baffle
plate relative to the pair of load bearing members and the wire support structure.
[0048] In embodiments according to this aspect, the at least one divider assembly includes
a pair of divider assemblies movable about the second axis and arranged such that
the pair of load bearing members are interposed between the pair of divider assemblies.
The wire support structure has opposed first and second ends, and is removably attached
at the first end to the front stop and removably attached at the second end to the
pair of load bearing members.
[0049] In embodiments according to this aspect, the baffle plate includes a pair of opposed
sidewalls extending parallel to the pair of opposed load bearing members. A cut out
in the form of a downwardly opening hook is provided in each of the pair of opposed
sidewalls and is configured to receive a retail merchandise support bar. The pair
of opposed sidewalls are in sliding contact with the pair of opposed load bearing
members.
[0050] In embodiments according to this aspect, the pusher includes a locking arm. The locking
arm operable to lock the pusher in a locked position. In the locked position the pusher
is prevented from moving toward the front stop along the first axis. The baffle plate
includes an unlocking tab. Sliding the baffle plate along the first axis toward the
front stop causes the unlocking tab to engage the locking arm and transition the locking
arm from the locked position to an unlocked position wherein the pusher is free to
move toward the front stop along the first axis.
[0051] In yet another aspect, a method of loading a retail merchandise tray comprising a
pair of opposed load bearing members, a front stop mounted to the pair of load bearing
members, a wire support structure supported at least in part by the pair of load bearing
members, a pusher mounted to the wire support structure, the pusher movable along
the wire support structure toward and away from the front stop along a first axis,
at least one divider assembly movable relative to the pair of opposed load bearing
members along a second axis perpendicular to the first axis, a pair of spacers aligned
along the first axis and interposed between the pair of load bearing members, and
a baffle plate slidably mounted between the pair of load bearing members, is provided.
An embodiment of a method according to this aspect includes sliding the baffle plate
along the first axis relative to the pair of opposed load bearing members away from
the front stop, moving the pusher to a position adjacent a rear of the wire support
frame, locking the pusher to the wire support frame to place the pusher in a locked
position, loading retail merchandise onto the wire support frame, sliding the baffle
plate along the first axis relative to the pair of opposed load bearing members toward
the front stop.
[0052] In embodiments according to this aspect, the step of sliding the baffle plate along
the first axis toward the front stop includes automatically transitioning the pusher
from the locked position to an unlocked position via contact between the baffle plate
and a locking arm of the pusher.
[0053] Other aspects, objectives and advantages of the invention will become more apparent
from the following detailed description when taken in conjunction with the accompanying
drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0054] The accompanying drawings incorporated in and forming a part of the specification
illustrate several aspects of the present invention and, together with the description,
serve to explain the principles of the invention. In the drawings:
FIG. 1 is a perspective view of an exemplary embodiment of a retail merchandise tray
according to the teachings herein;
FIG. 2 is an exploded perspective view of the retail merchandise tray of FIG. 1;
FIG. 3 is a cross section of the retail merchandise tray of FIG. 1, taken in the region
of a spacer;
FIG. 4 is a partial perspective view a divider assembly of FIG. 1, illustrating a
resilient connection thereof;
FIG. 5 is a partial perspective of the retail merchandise tray of FIG. 1, illustrating
a front stop thereof;
FIG. 6 is a partial perspective view of the retail merchandise tray of FIG. 1, illustrating
a pusher thereof;
FIG. 7 is another perspective view of the pusher shown in FIG. 6;
FIG. 8 is a partial perspective view of the retail merchandise tray of FIG. 1, illustrating
a removable connection between a wire support structure and a load bearing member
of the retail merchandise tray;
FIG. 9 is partial perspective view of another embodiment the retail merchandise tray
of FIG. 1;
FIG. 10 is a side exploded view of the retail merchandise tray of FIG. 9;
FIG. 11 is partial perspective view of a divider assembly of the retail merchandise
tray of FIG. 9, illustrating a slidable connection between a divider wall and a baffle
plate extension of the divider assembly;
FIG. 12 is a partial perspective view of the divider assembly shown in FIG. 11, illustrating
a slidable connection between the baffle plate extension and a spacer of the retail
merchandise tray;
FIG. 13 is perspective cross section taken in the region of the slidable connection
between the baffle plate extension and the spacer;
FIG. 14 is a perspective view of another embodiment of the retail merchandise tray
according to the teachings herein;
FIG. 15 is a partial perspective view of a shelf mounting arrangement of the retail
merchandise tray of FIG. 14, in the form of a mounting plate;
FIG. 16 is a perspective exploded view of the mounting plate of FIG. 15;
FIG. 17 is a partial side view of the retail merchandise tray of FIG. 14, illustrating
the mounting plate mounting the retail merchandise tray to a shelf;
FIG. 18 is a perspective view of another embodiment of a shelf mounting arrangement
of the retail merchandise tray, illustrating multiple retail merchandise trays such
as those as shown in FIG. 14, mounted to a a mounting rail which receives at least
one mounting tab;
FIG. 19 is a perspective exploded view, illustrating one of the retail merchandise
trays of FIG. 18 disconnected from the mounting rail to expose at least one mounting
tab of the retail merchandise tray which is received between adjacent teeth of the
mounting rail;
FIG. 20 is a perspective view of the retail merchandise tray of FIG. 1 utilizing a
foldable front stop, illustrating a foldable front stop in its operational position;
FIG. 21 is a perspective view of the retail merchandise tray of FIG. 20, illustrating
the foldable front stop transitioning from its operational position to a loading position;
FIG. 22 is a partial perspective view of the foldable front stop shown in FIGS. 20-21;
FIG. 23 is a perspective view of the retail merchandise tray of FIG. 1, utilizing
an alternative embodiment of a divider wall assembly;
FIG. 24 is a perspective view of another embodiment of a retail merchandise tray according
to the teachings herein;
FIG. 25 is a perspective view the embodiment of FIG. 24 in an extended position;
FIG. 26 is a partial perspective view of the retail merchandise tray of FIG. 24;
FIG. 27 is a partial perspective view of the retail merchandise tray of FIG. 24 illustrating
a locking arm of the retail merchandise tray; and
FIG. 28 is another partial perspective view of the locking arm of FIG. 27.
[0055] While the invention will be described in connection with certain preferred embodiments,
there is no intent to limit it to those embodiments. On the contrary, the intent is
to cover all alternatives, modifications and equivalents as included within the spirit
and scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION OF THE INVENTION
[0056] Turning now the drawings, various embodiments of a retail merchandise tray are illustrated.
A retail merchandise tray (hereinafter referred to as a "tray") according to the teachings
herein as the advantage of having a reduced assembly time and cost due in part to
the weld-free interconnection of its various components. Further, a tray according
to the teachings herein presents a new and improved baffle plate methodology, which
heretofore required a separate plate to be positioned under the tray with its own
independent mounting. Still further, a tray according to the teachings herein presents
a new and improved shelf mounting configuration for those trays which mount directly
to a retail shelf. These and other advantages will be understood from the following
detailed description.
[0057] Turning first to FIG. 1, the same illustrates a tray 100 having a pair of load bearing
members 102. Load bearing members 102 are identical so a description of one applies
equally well to the other. A front stop 104 is connected to the load bearing members
at a first end 114 of tray 100. Front stop 104 may include additional integrated or
attached structures such as price channel extrusions, faceplates, etc.
[0058] A wire support frame 110 (see FIG. 2) is removably to the load bearing members adjacent
a second end 116 of tray 100. This wire support frame is also removably attached to
front stop 104 adjacent first end 114. Put differently, wire support frame has opposed
first and second ends which are adjacent first and second ends 114, 116 of tray 100,
respectively.
[0059] The first end of wire support frame 110 is removably attached to front stop 104,
while the second end is removably attached to load bearing members 102. As used herein,
"removably attached" means an attachment which may be readily undone in a nondestructive
manner and subsequently repeated in the same manner. Within this meaning "removably
attached" does not include welds, comolding, or other permanent forms of attachment
which require component destruction or damage to undo.
[0060] A pusher 106 is mounted to wire support structure 110 and slidable thereon in directions
120, 122. Pusher 106 is operable to bias a row or rows of retail merchandise situated
on top of wire support structure 110 and load bearing members 102 from second end
116 of tray 100 to first end 114 of tray 100. As may be seen from inspection of FIG.
1, pusher 106 may employ a honeycomb structure to reduce its overall weight. As will
be explained below, pusher 106 is biased under the force of a coil spring or other
biasing element.
[0061] A pair of movable divider assemblies 108 are positioned on either side of tray 100.
Divider assemblies 108 are movable in directions 124, 126 to modify a width or distance
between the divider assemblies 108. This lateral adjustment allows for the accommodating
retail merchandise of differing widths. As will be explained below, divider assemblies
108 employ a removable attachment between their divider walls and wire supports. This
advantageously allows for the connection of the divider walls using a resilient or
"snap" connection. As a result, lightweight materials may be utilized for the divider
walls themselves, while more robust materials may be utilized for the wire supports.
[0062] As may also be seen in FIG. 1, each load bearing member 102 includes a cut-out 118
sized to receive a retail merchandise bar of the type typically found in refrigerated
cases or other retail merchandise displays. This allows for a cantilevered mounting
of tray 100.
[0063] Turning now to FIG. 2, divider 100 is illustrated in an exploded view. As may be
seen in this view, tray 100 also includes spacers 112 which are used on the one hand
to maintain the lateral spacing between load bearing members 102, and on the other
hand to receive wire supports of divider assemblies 108 as discussed below. Spacers
112 are identical so a description of one applies equally well to the other. These
spacers may formed of a lightweight material such as plastic or the like, and attach
at their side edges to load bearing members 102 such that spacers 112 are interposed
between load bearing members 102.
[0064] The two divider assemblies 108 shown are identical. As such, a description of one
applies equally well to the other. It should also be noted that although two dividers
assemblies 108 are shown, only a single divider assembly 108 may be employed in some
alternate configurations, while in other alternate configurations, the divider assemblies
108 may be entirely omitted.
[0065] Divider assembly 108 includes a divider wall 132 and a pair of wire supports 134
which are removably attached to divider wall 132. Each wire support 134 connects to
divider wall 132 with a resilient "snap" style connection to thereby hold it in place
during operation. Divider wall also includes a flange 148 depending perpendicular
to its remaining generally upright presentation. This flange 148 may be utilized to
support merchandise extending laterally beyond load bearing members 102.
[0066] Each wire support 134 includes a straight portion 136 and a bent portion 138 generally
at a right angle to straight portion 136. Bent portions 138 are received in corresponding
slots 140 formed in divider wall 132. Each slot has a passage formed therein for receipt
of straight portion 136 such that straight portion 136 passes through divider wall
132 until bent portion 138 bottoms out in slot 140. This configuration allows for
divider assembly 108 to be of a multi-material construction, with wire supports 134
formed of a rigid material such as metal, while divider wall 132 may be formed of
a lightweight material such as plastic for example. Further, as was the case with
pusher 106, divider wall 132 may also employ a honeycomb structure to reduce its overall
weight.
[0067] Still referring to FIG. 2, wire support structure 110 includes a lateral member 154
and a pair of longitudinal members 156 extending generally perpendicular to lateral
member 154. As its name implies, wire support structure 110 is formed of metal wire,
with longitudinal members 156 welded to lateral member 154. Although two longitudinal
elements 156 are illustrated, fewer or greater longitudinal members 156 may be employed
depending on the overall width of tray 100.
[0068] With reference now to FIG. 3, the same illustrates a cross section through the front
most spacer 112 shown in FIG. 2. This view illustrates the reception of bent portion
138 in slot 140. Additionally, this view also illustrates the passageway 144 formed
in divider wall 132 within slot 140. A corresponding passageway 142 is also formed
in each load bearing member 102 and is aligned with passageway 144 of divider wall
132. This alignment allows for straight portions 136 to pass through divider wall
132, through load bearing member 102, and into a corresponding passageway 146 of spacer
112. Each spacer 112 has a pair of passageways 146 which overlap one another as shown.
Spacers 112 attach to load bearing members 102 via fasteners such as those shown,
or any other mechanical expedient.
[0069] With reference to FIG. 4, each slot 140 includes a number of resilient tabs 148.
These tabs extend within slot 140 such that as bent portion 138 enters slot 140, these
tabs will elastically deform out of the way, and then return to their original position
as shown in FIG. 4. This holds each wire support 134 in place relative to divider
wall 132.
[0070] Turning now to FIG. 5, front stop 104 mounts to load bearing members 102 as shown.
In particular, front stop 104 includes a mounting portion 160 which extends generally
perpendicular to an upright portion 162 as shown. This mounting portion includes laterally
extending tabs 164 which are received in corresponding open slots 166 formed in load
bearing members 102. These tabs 164 and their corresponding slots 166 are U-shaped
such that they cannot rotate relative to one another. This has the advantage of preventing
unwanted rotation of front stop 104 relative to load bearing members 102. Additionally,
mounting portion 160 may also include protrusions 168 received in corresponding apertures
170 for the same purpose.
[0071] Mounting portion 160 also includes pockets 158 within which the terminal ends of
longitudinal members 156 are received and supported from an underside thereof. As
such, wire support structure 110 is supported at either end, as introduced above.
[0072] With reference to FIG. 6, as mentioned above pusher 106 is slidable on wire support
structure 110. To this end, pusher 106 includes wire receiving passageways 178 through
which longitudinal members 156 extend. As may be surmised from inspection of FIG.
6, pusher 106 is fully supported by wire structure 110. This results in minimal contact
of pusher 106 with the remainder of tray 100, thereby reducing or eliminating the
likelihood of binding or the like.
[0073] A spring opening 182 is also formed through pusher 106 for feeding an uncoiled portion
of a coil spring 180 as shown in FIG. 7. This coil spring 180 rests on pusher 106
and its free end passes through opening 180 and connects to front stop 104, or any
other portion of tray 100 sufficient to apply a biasing force to pusher 106 to pull
it from second end 116 to first end 114 shown in FIG. 1.
[0074] Turning now to FIG. 8, lateral member 154 includes keys 184 adjacent the ends of
lateral member 154. One end of lateral member 154 and its respective keys 184 are
shown in FIG. 8. An identical configuration exists for the other end. These keys are
formed and sized such that they may pass through a keyway 186 formed in load bearing
members 102.
[0075] As shown in the illustrated view, the outer most key 184 has passed through keyway
186 to thereby interpose load bearing member 102 between keys 184. This configuration
maintains the lateral positioning of wire support frame 110 relative to load bearing
members 102. It is also possible to omit the inner keys 184 at each end of lateral
member 154 and use only the outer most keys 184, such that the load bearing 102 are
interposed between these outer most keys 184.
[0076] Turning now to FIG. 9, an alternate embodiment of tray 100 is shown in the form of
tray 200. This embodiment is identical to the embodiment of tray 100 discussed above,
except for the following notable differences. Accordingly, and for purposes of brevity,
a redundant description of the same structure discussed above is dispensed with.
[0077] Indeed, tray 200 also incorporates load bearing members 202, a front stop 204, and
pusher 206 and spacers 212 which are identical in form and function as those same
components discussed above relative to FIGS. 1-8. However, the divider assemblies
208 have a different construction. These divider assemblies 208 are identical so a
description of one applies equally well to the other. Additionally, this embodiment
also incorporates a baffle plate 228 along the underside of tray 200.
[0078] Turning first to the latter of the above two notable differences, baffle plate 238
is removably attached to tray 200. In particular, and with reference to FIG. 10, baffle
plate 238 includes resilient clips 250 which clip against spacers 212 as shown with
momentary reference back to FIG. 9. This allows baffle plate 238 to be snapped on
and off tray 200. As is understood by those of skill in the art, existing baffle plates
are typically separate structures from any trays or the like, and typically require
their own separate mounting to the back of a retail merchandise display. The instant
invention has the advantage of a self contained baffle plate 238 with each tray 200
that is directly mounted thereto.
[0079] As is also generally understood in the art, baffle plates are employed to prevent
denser cold air in a refrigerated environment from rapidly passing past the upper
most trays in a refrigerated case or the like. Such baffle plates typically slow this
flow of cold air such that the upper trays and the lower trays are generally exposed
to the same amount of cold air. Maintaining this principle in the instant invention,
divider assemblies 208 also employ their own baffle plate extension such that when
divider assemblies 208 are extended, a continuous baffle plate surface is presented
across the width of tray 200. This configuration provides the same advantage of slowing
or preventing the undesirable flow of cold air past tray 200, but has the advantage
of a self-contained baffle arrangement as mentioned above.
[0080] To this end, and turning now to FIG. 11, each divider assembly 208 includes a divider
wall 232 attached to wire supports 234 in the same manner as discussed above. However,
divider assembly also includes a baffle plate extension 230. A slidable connection
is formed between baffle plate extension 230 and flange 248 of divider wall 232. This
slidable connection is in the form of a tab 272 on flange 248 which depends downwardly
into a corresponding slot 274 formed into the baffle plate extension. As a result,
flange 248 and baffle plate extension 230 form a continuous baffle plate surface as
shown.
[0081] Turning now to FIG. 12, baffle plate extension connects to spacers 212 via slidable
connection as well. As a result, pulling divider wall 232 away from tray 200 causes
tab 272 to slide within slot 274 until it reaches the position shown in FIG. 11. Thereafter,
continued movement of divider wall 232 laterally away from tray 200 then causes baffle
plate extension 230 to slide along spacers 212 to allow baffle plate extension 230
to move laterally outward as well to the position shown in FIG. 11.
[0082] Still referring to FIG. 12, this slidable connection of baffle plate extension 230
relative to spacers 212 is formed by slidable clips 276. These clips 276 include rounded
portions 278 which clip partially around corresponding rounded portions of spacers
212. As such, the baffle plate extensions are affixed to but slidable along spacers
212.
[0083] Turning now to FIG. 13, laterally outward movement of each baffle plate extension
230 continues until a downwardly depending extension portion 288 of baffle plate extension
230 which depends generally perpendicular from a support portion 290 of baffle plate
extension 230 abuts load bearing member 202 as shown.
[0084] With reference to FIG. 14, the same illustrates a tray 300 which is identical to
tray 100 except that it utilizes load bearing members 302 of a different design, and
a shelf mounting arrangement for situating tray 300 directly on the surface of a retail
shelf. Each of these features will be discussed in turn.
[0085] As stated above, the remainder of tray 300 is identical to tray 100 discussed previously,
and as such, a redundant detailed description of identical features is dispensed with
for purposes of brevity. Indeed, tray 300 also includes, a front stop 304, a pusher
306, divider assemblies 308, a wire support structure 310, and a pair of spacers 312
(see FIG. 15) each of which is identical to those same structures discussed above
relative to tray 100.
[0086] Load bearing members 302, however, no longer utilize a cut-out such as cut-out 118
shown in FIG. 1. Instead, load bearing members 302 have generally flat bottoms so
that they may sit directly on a shelf. As previously mentioned, tray 300 also incorporates
a shelf mounting arrangement for fixing tray 300 on to a retail shelf.
[0087] One embodiment of such a shelf mounting arrangement is shown in FIG. 15. This embodiment
includes a mounting plate 392 which clips onto the front most spacer 312 of tray 300.
Mounting plate 392 includes a pair of extensions 394 which have a general hook shape
and are configured to extend into apertures formed in a retail shelf.
[0088] With reference to FIG. 16, mounting plate 392 employs a clip 396 similar to those
clips described above for removably attaching mounting plate 392 to spacer 312. Although
two extensions 394 are illustrated fewer or greater extensions may be employed. FIG.
17 illustrates tray 300 mounted to a shelf 398. As may be seen in this view, extensions
394 extend through apertures in the shelf to fix tray 300 to shelf 398.
[0089] FIG. 18 illustrates another embodiment of a shelf mounting arrangement. In this embodiment,
multiple trays 300 are mounted to a mounting rail 500, which is in turn mounted directly
to shelf 398. As explained below, each tray 300 snaps into mounting rail 500 to fix
the tray 300 to shelf 398. Although two trays 300 are shown, mounting rail 500 may
be of any length to accommodate a greater number of trays 300.
[0090] FIG. 19 illustrates one of the trays 300 exploded away from mounting rail 500. As
can be seen in this view, mounting rail 500 includes a plurality of teeth 502, with
a space formed between each adjacent set of teeth. These spaces 504 are configured
to receive a tab 506 formed on front stop 304. In the illustrated embodiment, two
tabs 506 are utilized, but fewer or greater tabs 506 may be employed. The width of
each tab 506 is such that it will tightly fit in each space 504. As a result, tray
300 may be removably attached to mounting rail 500.
[0091] FIG. 20 illustrates tray 100 from FIGS. 1-8 utilizing a different embodiment of a
front stop 604. This front stop 604 is foldable from an operational position shown
in FIG. 20 to a loading position shown in FIG. 21. As can be seen in FIG. 21, in the
loading position, front stop 604 is rotated to a generally flat presentation to allow
retail merchandise to be loaded onto tray 100 from the front end 114 (see FIG. 1)
thereof. This presents a significant advantage over other designs with non-folding
front stops, because in those designs merchandise is typically loaded from the rear
of the tray, or is difficult to load from the front due to the non-folding front stop
obscuring the loading path.
[0092] FIG. 22 illustrates the rear side of front stop 604. Front stop 604 includes a mounting
portion 660 and an upright portion 662. However, unlike front stop 104, these portions
660, 662 are not integrally formed. Instead, mounting portion 660 is separate from
upright portion 662 and a hinge is formed between these components. Indeed, a hinge
pin 704 extends through mounting portion 660 and is received by hinge lugs 708 on
upright portion 662. Upright portion 662 may rotate about hinge pin 704 relative to
mounting portion 660. A spring 706 is also associated with hinge pin 704, and exerts
a biasing force against upright portion 662 to maintain it in its upright position.
This biasing force may be overcome by pushing against the front face of upright portion
662, causing the same to rotate about hinge pin 704. This configuration has the advantage
of allowing high speed loading of tray 100. It should be noted that although front
stop 604 is illustrated with tray 100, front stop 604 may be utilized with any of
the trays described herein.
[0093] FIG. 23 illustrates another embodiment of a tray 800. This tray is identical to those
trays described above in that it includes a pair of load bearing members 802, a front
stop 804, a pusher 806, a wire support structure 810, and a divider assembly 808.
The key difference with tray 800 over those described above is that it utilizes only
a single divider assembly 808. This divider assembly 808 is substantially the same
as those described above in that it includes a divider wall 832 removably attached
to wire supports 834 as shown.
[0094] However, because only a single divider assembly 808 is used, it is configured to
be shared with an adjacent tray (not shown) having only a single divider as well.
Put differently, divider wall 832 is shared between two adjacent trays 800. To this
end, divider wall 832 has flanges 848 extending from both sides thereof. This allows
divider wall 832 to support merchandise on tray 800 shown, as well as the adjacent
tray 800 (not shown). Furthermore, although not illustrated, it is also conceivable
that this single divider wall may be connected to two baffle plate extensions such
as those described above relative to tray 200. In such a configuration, flanges 848
would also include tabs such as those described above to achieve a slidable connection
with baffle plate extensions. More generally, this single divider assembly configuration
may be employed on any of the trays described herein.
[0095] As discussed in the preceding, trays according to the teachings herein present various
advantages over existing configurations, for example, a lighter and less labor intensive
assembly process, an integrated baffle plate configuration which may readily adapt
to movement of the divider walls of the trays, an intuitive shelf mounting arrangement,
a foldable front stop arrangement, and a single divider assembly arrangement which
may be shared between trays, to name only a few.
[0096] Turning now to FIGS. 24-28, an alternate embodiment of a tray 900 is shown. This
embodiment is identical to those trays discussed above, except for the following notable
differences. Accordingly, and for purposes of brevity, a redundant description of
the same structure discussed above is dispensed with.
[0097] Indeed, tray 900 also incorporates load bearing members 902, a front stop 904, a
pusher 906, and spacers 912 which are identical in form and function as those same
components discussed above, except for the following notable differences. First, load
bearing members 902 do not provide downwardly opening cutouts for mounting tray 900
onto a retail merchandise support bar. Instead, these cutouts are integrated directly
into a movable baffle plate 928, which like the above-discussed baffle plate is also
movable. Further, this embodiment also incorporates a pusher locking mechanism with
an integrated unlocking capability. Additionally, dividers 908 incorporate baffle
plate extensions which are the same as those discussed above. As a result, these baffle
plate extensions of dividers 908 as well as the movable baffle plate 928 provide the
same baffle functionality as that discussed above.
[0098] Indeed, and with particular reference to FIG. 24, pusher 906 is slidably mounted
to wire support frame 910. A front stop 904 is disposed generally at a front end of
the tray and pusher 906 is movable toward and away from the front stop 904 in the
same manner as that discussed above. Load bearing members 902 provide structural support
to tray 900 and also provide mounting locations for spacers 912 as well as wire support
structure 910.
[0099] Divider assemblies 908 include divider walls 932 which are attached to wire supports
934 in the same manner as discussed above. A baffle plate extension 930 is slidably
connected to a flange 938 of each divider assembly 908 in the same manner as discussed
above. It should be noted, however, that these baffle extensions 930 are not required.
Indeed, tray 900 could be provided with baffle plate 928 alone.
[0100] In FIG. 24, tray 900 is shown in a first position wherein it has a first longitudinal
length which may be taken from front stop 904 to the opposite longitudinal end of
tray 900. In this position, tray 900 is configured to readily dispense retail merchandise
in the same manner as that described above.
[0101] However, as shown in FIG. 25, tray 900 has a second position wherein tray 900 has
a second longitudinal length which is longer than the first longitudinal length. In
this position, baffle plate 928 has slidably moved relative to load bearing members
902 (and indeed the remainder of tray 900). This sliding or pullout functionality
advantageously allows tray 900 to be slid forward when it is time to reload tray 900.
This is particularly helpful where tray 900 is mounted in a rack system with other
shelving or other trays above and below it. In such an instance, access to tray 900
for reloading the same is generally limited and difficult due to the obstruction above
the tray by other shelving or trays. As such, being able to draw tray 900 forward
to expose a substantial amount if not the entirety of wire support structure 910 allows
for rapid reloading of tray 900. This rapid reloading is facilitated to an even greater
extent when taking into account the pusher locking mechanism which is described below.
[0102] Baffle plate 928 includes a pair of downwardly depending side walls 1008 each of
which incorporate their own downwardly opening notch or cutout 918. Side walls 1008
are sized and spaced so that they are in sliding contact with the interior surfaces
of load bearing members 902. Baffle plate 928 also includes an elongate slot 1010
which receives a downwardly extending tab 1014 (see FIG. 26) which depends from a
tab plate 1012. This tab and slot configuration limits the sliding movement of baffle
plate 928 in linier directions 1004, 1006.
[0103] FIG. 26 illustrates the aforementioned tab and slot configuration. As may be seen
in this view, tab 1014 is generally T-shaped such that it cannot easily be displaced
from slot 1010 once situated therein.
[0104] As indicated above, tray 900 also incorporates a pusher locking system with an auto
unlocking feature. With reference to FIG. 27, this locking system includes a locking
arm 1020. Locking arm 1020 includes notches 1022 which are designed to receive a crossbar
954 of wire support structure 910. At any time, pusher 906 may be locked relative
to crossbar 954 by simply rotating locking arm 1020 so as to engage notches 1022 with
crossbar 954. The biasing force provided by a biasing element connected between pusher
906 and the front end of tray 900 pulls these notches 1022 into engagement with crossbar
954. As a result, pusher 906 is prevented from moving towards front stop 904.
[0105] This locking feature advantageously allows the user to lock the pusher in its rearmost
position, and then rapidly load a row of retail merchandise into tray 900. Such a
feature facilitates the rapid reloading of tray 900. This feature, when taken in combination
with the sliding capability of baffle plate 928 to pull tray 900 forward for ease
of access for top loading operations provides for a highly efficient means of restocking
tray 900 as needed. However, as noted above, when tray 900 is contained in a racking
system, it is difficult to access portions of the tray especially the rear area of
the tray when tray 900 is returned to its first position or the position shown in
FIG. 24. As such, it is difficult to access the above-described locking arm in such
a position. To alleviate this issue, baffle plate 928 also includes an unlocking tab
1018 as may be readily seen in FIG. 25. As baffle plate 928 slides in direction 1006
relative to the remainder of tray 900, this unlocking tab 1018 will be brought into
contact with locking arm 1020. Such a configuration may be seen in FIG. 28.
[0106] Indeed, in FIG. 28, unlocking tab 1018 is nearing contact with angled surfaces 1024
formed on the arms of locking arm 1020. Once unlocking tab 1018 contacts these angled
services 1024 upon continued movement of baffle plate 928 in direction 1006, locking
arm 1020 will be unhooked or forced out of contact with crossbar 954. This configuration
thus provides an automatic unlocking function upon movement of baffle plate 928 relative
to the remainder of tray 900.
[0107] All references, including publications, patent applications, and patents cited herein
are hereby incorporated by reference to the same extent as if each reference were
individually and specifically indicated to be incorporated by reference and were set
forth in its entirety herein.
[0108] The use of the terms "a" and "an" and "the" and similar referents in the context
of describing the invention (especially in the context of the following claims) is
to be construed to cover both the singular and the plural, unless otherwise indicated
herein or clearly contradicted by context. The terms "comprising," "having," "including,"
and "containing" are to be construed as open-ended terms (i.e., meaning "including,
but not limited to,") unless otherwise noted. Recitation of ranges of values herein
are merely intended to serve as a shorthand method of referring individually to each
separate value falling within the range, unless otherwise indicated herein, and each
separate value is incorporated into the specification as if it were individually recited
herein. All methods described herein can be performed in any suitable order unless
otherwise indicated herein or otherwise clearly contradicted by context. The use of
any and all examples, or exemplary language (e.g., "such as") provided herein, is
intended merely to better illuminate the invention and does not pose a limitation
on the scope of the invention unless otherwise claimed. No language in the specification
should be construed as indicating any non-claimed element as essential to the practice
of the invention.
[0109] Preferred embodiments of this invention are described herein, including the best
mode known to the inventors for carrying out the invention. Variations of those preferred
embodiments may become apparent to those of ordinary skill in the art upon reading
the foregoing description. The inventors expect skilled artisans to employ such variations
as appropriate, and the inventors intend for the invention to be practiced otherwise
than as specifically described herein. Accordingly, this invention includes all modifications
and equivalents of the subject matter recited in the claims appended hereto as permitted
by applicable law. Moreover, any combination of the above-described elements in all
possible variations thereof is encompassed by the invention unless otherwise indicated
herein or otherwise clearly contradicted by context.
[0110] Specific embodiments are disclosed in the following clauses.
clause 1. A retail merchandise tray, comprising:
a pair of opposed load bearing members;
a front stop mounted to the pair of load bearing members;
a wire support structure supported at least in part by the pair of load bearing members;
a pusher mounted to the wire support structure, the pusher movable along the wire
support structure toward and away from the front stop along a first axis;
at least one divider assembly movable relative to the pair of opposed load bearing
members along a second axis perpendicular to the first axis;
a pair of spacers aligned along the first axis and interposed between the pair of
load bearing members and situated below the wire support frame;
a baffle plate movable relative to the pair of load bearing members and relative to
the wire support frame, the baffle plate is slidably mounted between the pair of load
bearing members and slidable along the first axis.
clause 2. The retail merchandise tray of clause 1, wherein the at least one divider
assembly includes a pair of divider assemblies movable about the second axis and arranged
such that the pair of load bearing members are interposed between the pair of divider
assemblies.
clause 3. The retail merchandise tray of clause 1, wherein the at least one divider
assembly includes a divider wall and a pair of wire supports, the pair of wire supports
removably attached to the divider by a resilient connection.
clause 4. The retail merchandise tray of clause 3, wherein the divider wall includes
an upright portion having opposed sides, wherein a flange extends from at least one
of the opposed sides perpendicular to the upright portion.
clause 5. The retail merchandise tray of clause 1, wherein a tab plate extends between
the pair of opposed load bearing member and includes a downwardly depending tab.
clause 6. The retail merchandise tray of clause 5, wherein the baffle plate includes
a slot, the tab extending through the slot, and wherein an abutted contact between
the tab and an end of the slot define a limit position of sliding movement of the
baffle plate relative to the pair of opposed load bearing members.
clause 7. The retail merchandise tray of clause 1, wherein the baffle plate includes
a pair of opposed sidewalls extending parallel to the pair of opposed load bearing
members, wherein a cut out in the form of a downwardly opening hook is provided in
each of the pair of opposed sidewalls, the cut out configured to receive a retail
merchandise support bar.
clause 8. The retail merchandise tray of clause 7, wherein the pair of opposed sidewalls
are in sliding contact with the pair of opposed load bearing members.
clause 9. The retail merchandise tray of clause 1, wherein the pusher includes a locking
arm, the locking arm operable to lock the pusher in a locked position, wherein in
the locked position the pusher is prevented from moving toward the front stop along
the first axis.
clause 10. The retail merchandise tray of clause 9, wherein the baffle plate includes
an unlocking tab, wherein sliding the baffle plate along the first axis toward the
front stop causes the unlocking tab to engage the locking arm and transition the locking
arm from the locked position to an unlocked position wherein the pusher is free to
move toward the front stop along the first axis.
clause 11. The retail merchandise tray of clause 1, wherein the baffle plate is slidable
such that the retail merchandise tray has a variable longitudinal length.
clause 12. A retail merchandise tray, comprising:
a pair of opposed load bearing members;
a front stop mounted to the pair of load bearing members;
a wire support structure supported at least in part by the pair of load bearing members;
a pusher mounted to the wire support structure, the pusher movable along the wire
support structure toward and away from the front stop along a first axis;
at least one divider assembly movable relative to the pair of opposed load bearing
members along a second axis perpendicular to the first axis;
a pair of spacers aligned along the first axis and interposed between the pair of
load bearing members; and
a baffle plate slidably mounted between the pair of load bearing members, the baffle
plate slidable relative to the pair of load bearing members and the wire support structure
along the first axis such that the retail merchandise tray has a first longitudinal
length in a first position of the baffle plate relative to the pair of load bearing
members and the wire support structure, and a second longitudinal length greater than
the first longitudinal length in a second position of the baffle plate relative to
the pair of load bearing members and the wire support structure.
clause 13. The retail merchandise tray of clause 12, wherein the at least one divider
assembly includes a pair of divider assemblies movable about the second axis and arranged
such that the pair of load bearing members are interposed between the pair of divider
assemblies.
clause 14. The retail merchandise tray of clause 12, wherein the wire support structure
has opposed first and second ends, the wire support structure removably attached at
the first end to the front stop and removably attached at the second end to the pair
of load bearing members.
clause 15. The retail merchandise tray of clause 12, wherein the baffle plate includes
a pair of opposed sidewalls extending parallel to the pair of opposed load bearing
members, wherein a cut out in the form of a downwardly opening hook is provided in
each of the pair of opposed sidewalls, the cut out configured to receive a retail
merchandise support bar.
clause 16. The retail merchandise tray of clause 15, wherein the pair of opposed sidewalls
are in sliding contact with the pair of opposed load bearing members.
clause 17. The retail merchandise tray of clause 12, wherein the pusher includes a
locking arm, the locking arm operable to lock the pusher in a locked position, wherein
in the locked position the pusher is prevented from moving toward the front stop along
the first axis.
clause 18. The retail merchandise tray of clause 17, wherein the baffle plate includes
an unlocking tab, wherein sliding the baffle plate along the first axis toward the
front stop causes the unlocking tab to engage the locking arm and transition the locking
arm from the locked position to an unlocked position wherein the pusher is free to
move toward the front stop along the first axis.
clause 19. A method of loading a retail merchandise tray, the retail merchandise tray
comprising a pair of opposed load bearing members, a front stop mounted to the pair
of load bearing members, a wire support structure supported at least in part by the
pair of load bearing members, a pusher mounted to the wire support structure, the
pusher movable along the wire support structure toward and away from the front stop
along a first axis, at least one divider assembly movable relative to the pair of
opposed load bearing members along a second axis perpendicular to the first axis,
a pair of spacers aligned along the first axis and interposed between the pair of
load bearing members, and a baffle plate slidably mounted between the pair of load
bearing members, the method comprising:
sliding the baffle plate along the first axis relative to the pair of opposed load
bearing members away from the front stop;
moving the pusher to a position adjacent a rear of the wire support frame;
locking the pusher to the wire support frame to place the pusher in a locked position;
loading retail merchandise onto the wire support frame; and
sliding the baffle plate along the first axis relative to the pair of opposed load
bearing members toward the front stop.
clause 20. The method of clause 19, wherein the step of sliding the baffle plate along
the first axis toward the front stop includes automatically transitioning the pusher
from the locked position to an unlocked position via contact between the baffle plate
and a locking arm of the pusher.