BACKGROUND OF THE INVENTION
[0001] The present invention relates to a yarn heater configured to heat a yarn and a false-twist
texturing machine.
[0002] Patent Literature 1 (
Japanese Laid-Open Patent Publication No. 2002-194631) discloses a heater (yarn heater) provided in a false-twist texturing machine configured
to false-twist a running yarn. Such a heater includes a sheathed heater (hear source),
a heating body (heating member) heated by the sheathed heater, and a contact plate
(yarn contact member) which has a yarn contact surface that is to be in contact with
a yarn and which is heated by the heating body. The contact plate is provided in a
concave groove which is partially defined by the heating body. The concave groove
extends along a predetermined extending direction and is open on one side in an orthogonal
direction that is orthogonal to the extending direction.
SUMMARY OF THE INVENTION
[0003] In regard to the above-described yarn heater, suppression of power consumption by
suppressing dissipation of heat from the heat source to the outside through the internal
space of the concave groove has been desired. To achieve this, a heat insulation member
may be provided at a position opposing the concave groove in the orthogonal direction.
[0004] The yarn contact member of the yarn heater must be regularly detached from the concave
groove in order to remove stains and fused yarns for the purpose of maintenance. When
the above-described heat insulation member is provided, the yarn contact member cannot
be detached in the orthogonal direction. The yarn contact member is therefore detached
in the extending direction. In order to detach the yarn contact member in the extending
direction, it is necessary to avoid interference between the yarn contact member and
members on the yarn path such as a guide and another apparatus. To be more specific,
it is necessary to move members such as the guide on the yarn path or to rotate the
yarn heater. Such operations are tiresome and deteriorates the functionality.
[0005] An object of the present invention is to provide a yarn heater and a false-twist
texturing machine, in which a yarn contact member is easily detachable and at the
same time power consumption is decreased.
[0006] According to a first aspect of the invention, a yarn heater has at least one concave
groove in which a yarn runs and is capable of heating the yarn running in the at least
one concave groove, the concave groove being open on one side in an orthogonal direction
orthogonal to an extending direction in which the at least one concave groove extends,
the yarn heater comprising: a heating member which extends along the extending direction,
defines at least part of the at least one concave groove, and is configured to heat
the yarn running in the at least one concave groove; at least one yarn contact member
which is detachably attached to each of the at least one concave groove and is capable
of making contact with the yarn running in the at least one concave groove; and at
least two heat insulation members provided to be aligned in a width direction orthogonal
to both the extending direction and the orthogonal direction, a gap between two neighboring
heat insulation members constituting a yarn guide passage through which the yarn is
guided to the yarn contact member attached to the at least one concave groove, at
an opposing area opposing each of the at least one concave groove in the orthogonal
direction, at least part of one or more heat insulation member of the at least two
heat insulation members being provided, and all of the one or more heat insulation
member provided at the opposing area being arranged to be detachable.
[0007] According to the aspect of the present invention, the heat insulation member suppress
the dissipation of heat to the outside through the internal spaces of the concave
groove, with the result that the power consumption is decreased. When the yarn is
guided to the yarn contact member attached to the concave groove in order to set the
yarn, it is possible to guide the yarn through the yarn guide passage without detaching
the heat insulation member. On this account, when the yarn is set, the heat insulation
member suppresses the dissipation of heat to the outside, with the result that the
power consumption is decreased. Furthermore, by detaching all heat insulation members
provided at the opposing area, the opposing area opposing the concave groove in the
orthogonal direction is exposed. Consequently, it becomes possible to detach the yarn
contact member attached to the concave groove, in the orthogonal direction. On this
account, being different from the case where the yarn contact member is detached in
the extending direction, tiresome operations such as moving members such as a guide
on the yarn path and rotating the yarn heater are not necessary. Therefore the detachment
of the yarn contact member can be easily done.
[0008] According to a second aspect of the invention, the yarn heater of the first aspect
is arranged such that at least one of the two or more heat insulation members is provided
outside the opposing area and is arranged not to be detachable, and does not move
in accordance with detachment of the heat insulation member provided in the opposing
area.
[0009] The aspect of the present invention prevents the heat insulation member from being
erroneously and unnecessarily detached when the yarn contact member is detached from
the concave groove.
[0010] According to a third aspect of the invention, the yarn heater of the first or second
aspect is arranged such that the length in the width direction of a yarn guide port
that is an inlet of the yarn into the yarn guide passage is shorter than the length
in the width direction of the at least one concave groove.
[0011] According to this aspect of the present invention, the width of the yarn guide port
of the yarn guide passage (i.e., an end portion on the side opposite to the concave
groove side) is arranged to be narrow. It is therefore possible to reliably suppress
the dissipation of heat to the outside through the internal space of the concave groove.
[0012] According to a fourth aspect of the invention, the yarn heater of any one of the
first to third aspects is arranged so that the number of heat insulation members provided
at one opposing area is one.
[0013] According to this aspect of the present invention, when one heat insulation member
is detached, the opposing area opposing at least one concave groove is exposed, and
the yarn contact member attached to that concave groove becomes detachable. Therefore
the detachment of the yarn contact member is simplified.
[0014] According to a fifth aspect of the invention, the yarn heater of the fourth aspect
is arranged such that the at least one heat insulation member includes a first heat
insulation member provided at the opposing area of the at least one concave groove
and a second heat insulation member which is provided to be aligned with the first
heat insulation member in the width direction, a gap between the first heat insulation
member and the second heat insulation member constitutes the yarn guide passage, and
when there is at least one virtual straight line extending along the orthogonal direction
and passing through the center in the width direction of the at least one concave
groove, when viewed in the extending direction, an opposing surface of the first heat
insulation member, which opposes the second heat insulation member, is tilted relative
to the at least one virtual straight line, and relative to the at least one virtual
straight line, an end portion of the opposing surface on the one side in the orthogonal
direction is on the second heat insulation member side whereas an end portion of the
opposing surface on the other side in the orthogonal direction is on the side opposite
to the second heat insulation member.
[0015] For example, assume that the opposing surface of the first heat insulation member
opposing the second heat insulation member is a surface orthogonal to the width direction
and the opposing surface is on the second heat insulation member side of the virtual
straight line extending along the orthogonal direction and passing through the center
of the concave groove in the width direction. In this case, when the yarn is guided
through the yarn guide passage to the yarn contact member attached to the concave
groove, the end portion of the first heat insulation member, which is on the other
side (concave groove side) in the orthogonal direction, interferes with the yarn.
On the other hand, the farther the opposing surface is from the second heat insulation
member, the smaller a part of the concave groove opposing the first heat insulation
member is. According to the aspect of the present invention, the interference between
the end portion on the other side (concave groove side) in the orthogonal direction
of the first heat insulation member and the yarn is suppressed when the yarn is guided
through the yarn guide passage. At the same time, the part of the concave groove opposing
the first heat insulation member has a sufficient size, and the dissipation of heat
to the outside through the internal space of the concave groove is reliably suppressed.
[0016] According to a sixth aspect of the invention, the yarn heater of the fourth or fifth
aspect is arranged such that plural concave grooves are aligned in the width direction,
and one heat insulation member of the at least one heat insulation member is provided
to stretch across two opposing areas opposing, in the orthogonal direction, the respective
two concave grooves neighboring each other in the width direction.
[0017] According to this aspect of the present invention, when one heat insulation member
is detached, the two opposing areas opposing the respective two concave grooves in
the orthogonal direction are exposed, and the yarn contact members attached to these
two concave grooves become detachable in the orthogonal direction. Therefore the detachment
of the yarn contact members is simplified. Furthermore, when one heat insulation member
is detached, a relatively large area stretching across the two opposing areas opposing
the respective two concave grooves in the orthogonal direction becomes exposed. On
this account, the detachment of the yarn contact member can be easily done in the
large area.
[0018] According to a seventh aspect of the invention, the yarn heater of the sixth aspect
is arranged such that the at least one heat insulation member includes: one central
heat insulation member provided to stretch across the two opposing areas opposing,
in the orthogonal direction, the respective two concave grooves neighboring each other
in the width direction; and two lateral heat insulation members which are provided
on the respective sides of the one central heat insulation member in the width direction,
each of gaps between the one central heat insulation member and the two lateral heat
insulation members constitutes the yarn guide passage through which the yarn is guided
to the at least one yarn contact member attached to the two concave grooves, and the
one central heat insulation member has a trapezoidal shape that is widened from the
other side toward the one side in the orthogonal direction, when viewed in the extending
direction, and when viewed in the extending direction, an end portion of the one central
heat insulation member, which is on the other side in the orthogonal direction, is
positioned between two virtual straight lines extending along the orthogonal direction
and passing through centers of the two concave grooves relative to the width direction,
respectively.
[0019] It is noted that "an end portion of the one central heat insulation member, which
is on the other side in the orthogonal direction" indicates a portion equivalent to
the bottom line on the other side in the orthogonal direction of a central heat insulation
member that has a trapezoidal shape widened from the other side toward one side in
the orthogonal direction, when viewed in the extending direction.
[0020] According to the aspect of the present invention, when the yarn is guided through
the yarn guide passage to the yarn contact member attached to the concave groove,
the end portion of the central heat insulation member, which is on the other side
(concave groove side) in the orthogonal direction, is less likely to interfere with
the yarn.
[0021] According to an eighth aspect of the invention, the yarn heater of the seventh aspect
is arranged such that, when viewed in the extending direction, the end portion of
the one central heat insulation member, which is on the other side in the orthogonal
direction, opposes the two concave grooves in the orthogonal direction.
[0022] According to this aspect of the present invention, when the yarn is guided through
the yarn guide passage to the yarn contact member attached to the concave groove,
the yarn is less likely to be hooked by the edge of the concave groove. The yarn is
therefore smoothly guided from the yarn guide passage to the concave groove.
[0023] According to a ninth aspect of the invention, the yarn heater of the seventh or eighth
aspect is arranged such that, when viewed in the extending direction, an end portion
of the one central heat insulation member, which is on the one side in the orthogonal
direction, extends to reach the outside of the two opposing areas.
[0024] According to this aspect of the present invention, the space formed between the two
lateral heat insulation members after the central heat insulation member provided
between the two lateral heat insulation members is detached extends to reach at least
the outside of the two opposing areas. On this account, the space where the detachment
of the yarn contact member is performed is large, and hence the detachment can be
easily done.
[0025] According to a tenth aspect of the invention, the yarn heater of any one of the seventh
to ninth aspects is arranged such that two surfaces of the respective two lateral
heat insulation members, which oppose the one central heat insulation member in the
width direction, are arranged so that an interval in the width direction between end
portions on the other side in the orthogonal direction is shorter than an interval
in the width direction between end portions on the one side in the orthogonal direction.
[0026] According to this aspect of the present invention, after the central heat insulation
member provided between the two lateral heat insulation members is detached, a space
widening away from the concave groove appears between the two lateral heat insulation
members. On this account, the detachment of the yarn contact member in the orthogonal
direction can be easily done.
[0027] According to an eleventh aspect of the invention, the yarn heater of any one of the
first to tenth aspects comprises a supporting member capable of supporting the at
least one heat insulation member, the supporting member being switchable between a
supporting position where the at least one heat insulation member is supported and
a non-supporting position where the at least one heat insulation member is not supported.
[0028] It is noted that, in the present invention, "the heat insulation member is supported"
indicates not only a case where the heat insulation member is directly supported by
the supporting member that is in contact with the heat insulation member but also
a case where the heat insulation member is indirectly supported by the supporting
member that is in contact with a member attached to the heat insulation member.
[0029] According to the aspect of the present invention, as the supporting member is moved
from the supporting position to the non-supporting position, the heat insulation member
becomes easily detachable.
[0030] According to a twelfth aspect of the invention, the yarn heater of the eleventh aspect
comprises a biasing member which is capable of applying biasing force to the supporting
member in a direction from the non-supporting position toward the supporting position.
[0031] This aspect of the present invention makes it possible avoid unintentional movement
of the supporting member from the supporting position to the non-supporting position.
[0032] A false-twist texturing machine according to a thirteenth aspect comprises the yarn
heater of any one of the first to twelfth aspects of the invention.
[0033] According to this aspect of the present invention, the power consumption of the yarn
heater can be reduced by the heat insulation member. Furthermore, the operations are
simplified because a complicated operation is not needed to detach the yarn contact
member from the concave groove.
[0034] According to a fourteenth aspect of the invention, the false-twist texturing machine
of the thirteenth comprises: a yarn supplying unit which is configured to supply a
yarn; a processing unit which includes devices including the yarn heater and which
is configured to false-twist the yarn supplied from the yarn supplying unit; and a
winding device which is configured to wind the yarn processed by the processing unit,
the winding device being fixed to a winding base, the devices of the processing unit
being attached to a main base opposing the winding base over a working space and a
supporting frame connecting an upper part of the winding base with an upper part of
the main base, and the yarn heater heating the yarn running in the at least one concave
groove which extends in the extending direction and has a mouth that opposes the working
space in a direction orthogonal to the extending direction.
[0035] According to this aspect of the present invention, when the yarn contact member is
detached from the concave groove, the yarn contact member does not interfere with
other devices. Therefore the detachment of the yarn contact member can be done easily.
Furthermore, when the yarn contact member is detached, it is unnecessary to move members
and devices on the yarn path or to rotate the yarn heater. On this account, a deviation
of the yarn path due to the detachment of the yarn contact member is less likely to
occur.
[0036] According to a fifteenth aspect of the invention, the false-twist texturing machine
of the thirteenth aspect comprises: a first yarn path forming member which is provided
upstream of the yarn heater in a yarn running direction and is able to support the
yarn to be runnable; and a second yarn path forming member which is provided downstream
of the yarn heater in the yarn running direction and is able to support the yarn to
be runnable, and a yarn path at the concave groove is formed by the first yarn path
forming member and the second yarn path forming member.
[0037] According to this aspect of the present invention, it is possible to guide the yarn
to the concave groove by threading the yarn to the first yarn path forming member
and the second yarn path forming member.
BRIEF DESCRIPTION OF THE DRAWINGS
[0038]
FIG. 1 is a side view of a false-twist texturing machine related to an embodiment
of the present invention.
FIG. 2 is a schematic diagram of the false-twist texturing machine, expanded along
paths of the yarns.
FIG. 3 shows a first heater.
FIG. 4 is a cross section of the first heater of FIG. 3, which is cut along a IV-IV
line.
FIG. 5 is a cross section of the first heater of FIG. 4, which is cut along a V-V
line.
FIG. 6(a) shows the heating unit of FIG. 4, and FIG. 6(b) is a cross section taken
along a b-b line in FIG. 6(a).
FIG. 7(a) and FIG. 7(b) show the heating unit viewed in the extending direction. FIG.
7(a) shows a state in which fixing plates are at a contact position, whereas FIG.
7(b) shows a state in which the fixing plates are at a retracted position.
FIG. 8 shows the first heater viewed in the extending direction.
FIG. 9 is a cross section of an end portion on one side in the extending direction
of the first heater in which a door is at an open position, which is cut along a direction
orthogonal to a base longitudinal direction.
FIG. 10 shows the heating unit, the lateral heat insulation members, and the central
heat insulation member of FIG. 4.
FIG. 11 is an exploded perspective view of a central plate, the central heat insulation
member, and an end portion plate.
FIG. 12 (a) to FIG. 12 (c) illustrate the movement of the door and states of the heating
unit, the lateral heat insulation members, and the central heat insulation member.
FIG. 12 (a) shows a state in which the door is at a closed position. FIG. 12(b) shows
a state in which the door is at the open position. FIG. 12 (c) shows a state in which
the central heat insulation member is detached.
FIG. 13 shows a heating unit, a first heat insulation member, and a second heat insulation
member of a modification of the embodiment.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0039] The following will describe a false-twist texturing machine 1 of a preferred embodiment
of the present invention with reference to FIG. 1. A vertical direction to the sheet
of FIG. 1 is defined as a base longitudinal direction, and a left-right direction
to the sheet is defined as a base width direction. The direction orthogonal to the
base longitudinal direction and the base width direction is defined as the up-down
direction in which the gravity acts. In this regard, the base longitudinal direction
and the base width direction are substantially in parallel to the horizontal direction.
(Overall Structure of False-Twist Texturing Machine 1)
[0040] The false-twist texturing machine 1 can perform false twisting of yarns Y made of,
for example, synthetic fibers such as nylon (polyamide fibers) and polyester. The
false-twist texturing machine 1 includes a yarn supplying unit 2 for supplying the
yarns Y, a processing unit 3 which performs the false twisting of the yarns Y supplied
from the yarn supplying unit 2, and a winding unit 4 which winds the yarns Y processed
by the processing unit 3 onto a winding bobbins Bw. Components of the yarn supplying
unit 2, the processing unit 3, and the winding unit 4 are aligned to form plural lines
(see FIG. 2) in the base longitudinal direction. The base longitudinal direction is
a direction orthogonal to a yarn running surface (i.e., sheet of FIG. 1) on which
yarn paths from the yarn supplying unit 2 to the winding unit 4 through the processing
unit 3 are provided.
[0041] The yarn supplying unit 2 includes a creel stand 5 retaining yarn supply packages
Ps. The yarn supplying unit 2 supplies yarns Y to a processing unit 3. The processing
unit 3 is configured to false-twist the yarns Y supplied from the yarn supply packages
Ps. In the processing unit 3, the following members are provided in this order from
the upstream in a yarn running direction: first feed rollers 11; a twist-stopping
guide 12; a first heater 13 (equivalent to a yarn heater of the present invention);
a cooler 14; a false-twisting device 15; second feed rollers 16; an interlacing device
17; third feed rollers 18; a second heater 19; and fourth feed rollers 20. The winding
unit 4 includes plural winding devices 21. Each winding device 21 winds a corresponding
yarn Y which has been false-twisted by the processing unit 3 onto a winding bobbin
Bw and forms a wound package Pw.
[0042] The false-twist texturing machine 1 includes a main base 8 and a winding base 9 that
are spaced apart from each other in the base width direction. The main base 8 and
the winding base 9 are provided to be substantially identical in length in the base
longitudinal direction. The main base 8 and the winding base 9 oppose each other in
the base width direction. An upper part of the main base 8 is connected to an upper
part of the winding base 9 by a supporting frame 10. Each device forming the processing
unit 3 is mainly attached to the main base 8 or the supporting frame 10. The devices
constituting the winding unit 4 are attached to the winding base 9. The main base
8, the winding base 9, and the supporting frame 10 form a working space A in which
an operator performs operations such as yarn threading to each device. The yarn paths
are formed so that the yarns Y are able to run mainly around the working space A.
[0043] The draw texturing machine 1 includes units which are termed spans each of which
includes a pair of the main base 8 and the winding base 9 placed to oppose each other.
In one span, process units (which are also termed spindles) in which yarn paths are
formed to pass the devices constituting the processing unit 3 are lined up in the
base longitudinal direction. With this arrangement, in one span, yarns Y running while
being lined up in the base longitudinal direction can be simultaneously false-twisted.
In the false-twist texturing machine 1, the spans are placed in a left-right symmetrical
manner to the sheet, with a center line C of the base width direction of the main
base 8 as a symmetry axis. The main base 8 is shared between the left span and the
right span.
(Structure of Processing Unit 3)
[0044] The structure of the processing unit 3 will be described with reference to FIG. 1
and FIG. 2. Each first feed roller 11 is configured to unwind one yarn Y from one
yarn supply package Ps attached to the yarn supplying unit 2, and to feed the yarn
Y to a corresponding first heater 13. As shown in FIG. 2, for example, each first
feed roller 11 is configured to feed one yarn Y to a corresponding first heater 13.
Each first feed roller 11 may be able to feed adjacent yarns Y to the downstream side
in the yarn running direction. The twist-stopping guide 12 is able to support the
yarn Y to be runnable. The twist-stopping guide 12 is provided to prevent twist of
the yarn Y formed by the false-twisting device 15 from being propagated to the upstream
in the yarn running direction of the twist-stopping guide 12.
[0045] The first heater 13 is configured to heat the yarns Y supplied from some first feed
rollers 11 to a predetermined processing temperature. As shown in FIG. 1, the first
heater 13 is provided above the working space A. As shown in FIG. 2, for example,
the first heater 13 is able to heat two yarns Y. The first heater 13 will be detailed
later.
[0046] The cooler 14 is configured to cool the yarn Y heated at the first heater 13. As
shown in FIG. 2, for example, each cooler 14 is configured to cool one yarn Y. The
cooler 14 may be arranged to be able to simultaneously cool plural yarns Y.
[0047] The false-twisting device 15 is placed downstream of the cooler 14 in the yarn running
direction. The false-twisting device 15 is able to support the yarn Y to be runnable.
The false-twisting device 15 is configured to twist the yarn Y. The false-twisting
device 15 is a socalled disc-friction-type false-twisting device, for example. The
disclosure, however, is not limited to this arrangement.
[0048] Each second feed roller 16 is configured to feed the yarn Y processed by the false-twisting
device 15 to a corresponding interlacing device 17. The conveyance speed of conveying
the yarn Y by each second feed roller 16 is higher than the conveyance speed of conveying
the yarn Y by each first feed roller 11. With this arrangement, the yarn Y is therefore
drawn and false-twisted between each first feed roller 11 and each second feed roller
16.
[0049] The interlacing device 17 is configured to interlace the yarn Y. The interlacing
device 17 has, for example, a known interlace nozzle configured to interlace the yarn
Y by means of an airflow.
[0050] Each third feed roller 18 is configured to feed the yarn Y running downstream of
the interlacing device 17 in the yarn running direction, to the second heater 19.
As shown in FIG. 2, for example, each third feed roller 18 is configured to feed one
yarn Y to the second heater 19. Each third feed roller 18 may be able to feed adjacent
yarns Y to the downstream side in the yarn running direction. The conveyance speed
of conveying the yarn Y by each third feed roller 18 is lower than the conveyance
speed of conveying the yarn Y by each second feed roller 16. The yarn Y is therefore
relaxed between each second feed roller 16 and each third feed roller 18.
[0051] The second heater 19 is configured to heat the yarns Y fed from some third feed rollers
18. The second heater 19 extends along the vertical direction, and one second heater
19 is provided in one span.
[0052] Each fourth feed roller 20 is configured to feed the yarn Y heated by the second
heater 19 to the winding device 21. As shown in FIG. 2, for example, each fourth feed
roller 20 is able to feed one yarn Y to the winding device 21. Each fourth feed roller
20 may be able to feed adjacent yarns Y to the downstream side in the yarn running
direction. The conveyance speed of conveying the yarn Y by each fourth feed roller
20 is lower than the conveyance speed of conveying the yarn Y by each third feed roller
18. The yarn Y is therefore relaxed between each third feed roller 18 and each fourth
feed roller 20.
[0053] In the processing unit 3 arranged as described above, the yarn Y drawn between the
first feed rollers 11 and the second feed rollers 16 is twisted by the false-twisting
device 15. The twist formed by the false-twisting device 15 propagates to the twist-stopping
guide 12 but does not propagate to the upstream of the twist-stopping guide 12 in
the yarn running direction. The yarn Y which is twisted and drawn is heated by a corresponding
first heater 13 and thermally set. After that, the yarn Y is cooled by a corresponding
cooler 14. The yarn Y is untwisted on the downstream side of the false-twisting device
15 in the yarn running direction. However, the yarn Y is maintained to be wavy in
shape on account of the thermal setting described above (i.e., the crimp contraction
of the yarn Y is maintained).
[0054] The false-twisted yarn Y is interlaced by the interlacing device 17 while being relaxed
between a corresponding second feed roller 16 and a corresponding third feed roller
18. After that, the yarn Y is guided toward the downstream side in the yarn running
direction. Subsequently, the yarn Y is thermally set by the second heater 19 while
being relaxed between the third feed rollers 18 and the fourth feed rollers 20. Finally,
the yarn Y which is fed by the fourth feed rollers 20 is wound by a corresponding
winding device 21.
(Structure of Winding Unit 4)
[0055] The structure of the winding unit 4 will be described with reference to FIG. 2. The
winding unit 4 includes the winding devices 21. Each winding device 21 is able to
wind one yarn Y onto one winding bobbin Bw. The winding device 21 includes a fulcrum
guide 31, a traverse device 32, and a cradle 33. The fulcrum guide 31 is a guide which
is a fulcrum when the yarn Y is traversed. The traverse device 32 is able to traverse
the yarn Y by means of a traverse guide 34. The cradle 33 is configured to rotatably
support the winding bobbin Bw. A contact roller 35 is provided in the vicinity of
the cradle 33. The contact roller 35 is configured to apply a contact pressure by
making contact with the surface of one wound package Pw. In the winding unit 4 structured
as above, the yarn Y which is fed by the fourth feed roller 20 described above is
wound onto the winding bobbin Bw by the winding device 21, and forms the wound package
Pw.
(Structure of First Heater 13)
[0056] A specific structure of the first heater 13 will be described with reference to FIGs.
3 to 12. As shown in FIG. 3, the first heater 13 extends along a predetermined extending
direction that is orthogonal to the base longitudinal direction. In the present embodiment,
the extending direction is in parallel to the base width direction. The extending
direction may be tilted relative to the base width direction.
[0057] As shown in FIG. 6(b), the first heater 13 has a concave groove 53 extending along
the extending direction. The first heater 13 is configured to heat the yarn Y running
in the concave groove 53 from one side toward the other side in the extending direction.
In the concave groove 53, the yarn Y supported by the twist-stopping guide 12 and
the false-twisting device 15 (see FIG. 1) to be runnable. In other words, the yarn
path at the concave groove 53 is formed by the twist-stopping guide 12 and the false-twisting
device 15. In the present embodiment, the first heater 13 is able to heat two yarns
Y (yarn Ya and Yb; see FIG. 4).
[0058] As shown in FIG. 4 and FIG. 5, the first heater 13 mainly includes a heating unit
50, lateral heat insulation members 71 and 73, and a central heat insulation member
72. The heating unit 50, the lateral heat insulation members 71 and 73, and the central
heat insulation member 72 are accommodated in a heat retaining box 60. In the heat
retaining box 60, areas where the heating unit 50, the lateral heat insulation members
71 and 73, and the central heat insulation member 72 are not provided are filled with
a heat insulating material 70. The heat insulating material 70 is made of, for example,
rock wool or ceramic fibers.
[0059] As shown in FIG. 6(a), the heating unit 50 mainly includes a heat source 51, two
heating members 52 (52a and 52b) and two yarn contact members 54 (54a and 54b). The
heat source 51 is, e.g., a sheathed heater. As shown in FIG. 5, the heat source 51
extends along the extending direction. The heating members 52 are arranged to be heated
by heat generated by the heat source 51. The yarn contact members 54 are arranged
to be heated by the heating members 52. The heating members 52 and the yarn contact
members 54 extend in the extending direction along the heat source 51.
[0060] The heating member 52a and the yarn contact member 54a are members for heating the
yarn Ya. The heating member 52b and the yarn contact member 54b are members for heating
the yarn Yb. The members for heating the yarn Ya oppose the members for heating the
yarn Yb over the heat source 51 in the base longitudinal direction.
[0061] The following will describe the members configured to heat the yarn Ya. The heating
member 52a is, for example, made of a metal material such as brass having a high specific
heat. The heating member 52a is provided to be in contact with the heat source 51.
The heating member 52a is provided on one side of the heat source 51 in the base longitudinal
direction (on the left side in the sheet of FIG. 6(a)). As shown in FIG. 6, the heating
member 52a has a concave groove 53 (53a) that is open downward (equivalent to "on
one side in an orthogonal direction" in the present invention). In other words, the
mouth of the concave groove 53a is on a side close to the working space A (see FIG.
1). The concave groove 53a extends along the extending direction. In the present embodiment,
the concave groove 53 (53a) is entirely defined by the heating member 52a. The concave
groove 53 (53a) is required to be at least partially defined by the heating member
52a.
[0062] The yarn contact member 54a is a long member made of, e.g., SUS. The yarn contact
member 54a is detachably attached to the concave groove 53a formed in the heating
member 52a. In the present embodiment, one yarn contact member 54a is attached to
one concave groove 53a. Alternatively, plural yarn contact members 54a may be attached
to one concave groove 53a. The yarn contact member 54a is in contact with the heating
member 52a. The yarn contact member 54a is heated by heat transmitted from the heat
source 51 via the heating member 52a, so as to be increased in temperature.
[0063] As shown in FIG. 6(a) and FIG. 6(b), the yarn contact member 54a has a yarn contact
surface 55 (55a) capable of making contact with the yarn Ya. The yarn contact member
54a is provided in the concave groove 53a so that the yarn contact surface 55a faces
down. In other words, in the internal space of the concave groove 53a, a space below
the yarn contact surface 55a functions as a yarn running space 57 (57a) where the
yarn Ya runs.
[0064] As shown in FIG. 6(a), when viewed in the extending direction, the yarn contact surface
55a is curved to protrude upward. The yarn contact member 54a has two regulating surfaces
56 (56a) that regulates the movement of the yarn Ya in the base longitudinal direction.
The two regulating surfaces 56 (56a) are connected to the respective end portions
of the yarn contact surface 55a in the base longitudinal direction. The regulating
surfaces 56 (56a) are surfaces orthogonal to the base longitudinal direction. As shown
in FIG. 6(b), in a cross section orthogonal to the base longitudinal direction, the
yarn contact surface 55a is curved to protrude downward.
[0065] The following will describe the members configured to heat the yarn Yb. The heating
member 52b is provided on the other side of the heat source 51 in the base longitudinal
direction (on the right side in the sheet of FIG. 6(a)). The heating member 52b is
in contact with the heat source 51. The heating member 52b is provided with a concave
groove 53b which is identical in shape with the concave groove 53a. In the concave
groove 53b, a yarn contact member 54b that is structurally identical with the yarn
contact member 54a is detachably attached. The yarn contact member 54b includes a
yarn contact surface 55b identical in shape with the yarn contact surface 55a and
a regulating surface 56b. A part of the internal space of the concave groove 53b functions
as a yarn running space 57b that is identical with the yarn running space 57a. Further
details are omitted.
[0066] As described above, in the heating member 52, two concave grooves 53a and 53b each
of which extends along the extending direction are provided to be side by side in
the base longitudinal direction (equivalent to a width direction of the present invention).
The two yarn contact members 54a and 54b are attached to the two concave grooves 53a
and 53b, respectively.
[0067] A yarn Y (Ya, Yb) sent into the first heater 13 runs in the concave groove 53 (53a,
53b) while being in contact with the yarn contact surface 55 (55a, 55b). Because of
this, the yarn Y (Ya, Yb) receives heat from the heating member 52 (52a, 52b) through
the yarn contact surface 55 (55a, 55b) and is heated. The temperature of the yarn
Y is increased to an appropriate heating temperature by properly setting the type,
brand (thickness), and running speed of the yarn Y and the heating temperature.
[0068] The following will describe a mechanism for attaching the yarn contact members 54
to the concave grooves 53. As indicated by two-dot chain lines in FIG. 6(b), the yarn
contact member 54 extends substantially linearly, before it is attached to the concave
groove 53. In this state, the yarn contacted surface 55 also extends substantially
linearly in the direction in which the yarn contact member 54 extends. The length
in the longitudinal direction of the yarn contact member 54 is longer than the length
in the extending direction of the concave groove 53. The both end portions in the
longitudinal direction of the yarn contact member 54 jut out from the respective end
portions in the extending direction of the concave groove 53.
[0069] As shown in FIG. 6(b) and FIG. 7, to the both end portions in the extending direction
of each of the two heating members 52a and 52b, fixing plates 41 are attached, respectively.
The two fixing plates 41 attached to the respective end portions in the extending
direction of the heating member 52a fix the yarn contact member 54a. The two fixing
plates 41 attached to the respective end portions in the extending direction of the
heating member 52b fix the yarn contact member 54b. As shown in FIG. 7, each fixing
plate 41 is arranged to be swingable about a swing axis 42 extending along the extending
direction. Each fixing plate 41 has a contact portion 43 that is able to make contact
with a lower end face of a part of the yarn contact member 54 jutting out from the
concave groove 53. As the fixing plate 41 is swung about the swing axis 42, the fixing
plate 41 is movable between a contact position (shown in FIG. 7(a)) where the contact
portion 43 is in contact with the yarn contact member 54 and a retracted position
(shown in FIG. 7(b)) where the contact portion 43 is not in contact with the yarn
contact member 54.
[0070] As shown in FIG. 6(b), plural warping units 45 are provided in the concave groove
53. The warping units 45 are provided to be spaced apart from one another in the extending
direction. Each warping unit 45 is substantially cylindrical in shape. Each warping
unit 45 is disposed so that its axial direction is in parallel to the base longitudinal
direction. Each warping unit 45 is attached to the heating member 52. Among the warping
units 45, a warping unit 45 substantially at the center in the extending direction
of the concave groove 53 is positionally the lowermost. The warping units 45 are disposed
so that, the farther a warping unit 45 is from the center in the extending direction
of the concave groove 53, the higher the position of the warping unit 45 is.
[0071] To attach the yarn contact member 54 to the concave groove 53, to begin with, the
yarn contact member 54 is lifted upward and the yarn contact member 54 is pressed
onto the warping units 45. Thereafter, the fixing plates 41 are moved from the retracted
position (shown in FIG. 7(b)) to the contact position (shown in FIG. 7(a)), with the
result that the contact portion 43 of each fixing plate 41 makes contact with the
lower surface of each of the end portions in the extending direction of the yarn contact
member 54. At this stage, a downward force is exerted to the yarn contact member 54
by the warping units 45, whereas an upward force is exerted to the contact portion
43 of each fixing plate 41. As a result, the yarn contact member 54 is attached to
the concave groove 53 in a state of being curved to be substantially U-shaped and
protruding downward to form a concave. As the yarn contact member 54 is warped, the
yarn contacted surface 55 is also curved to be substantially U-shaped and protrudes
downward to form a concave. As the fixing plates 41 are moved from the contact position
(shown in FIG. 7(a)) to the retracted position (shown in FIG. 7(b)), the detachment
of the yarn contact member 54 from the concave groove 53 becomes possible.
[0072] As shown in FIG. 8, the heat retaining box 60 mainly includes a main body 61, a door
62, side plates 63a and 63b, and a central plate 64. The heat retaining box 60 has
entrances 66 of a yarn into the heat retaining box 60. In the heat retaining box 60,
the entrances 66 are provided at parts opposing the respective ends in the extending
direction of the yarn running space 57 (57a, 57b). The heat retaining box 60 has a
slit 67 that is connected to each entrance 66 at one end and is open at the other
end.
[0073] The main body 61 is a hollow member which is substantially rectangular parallelepiped
in shape and which is long in the extending direction. As shown in FIG. 4, in a lower
wall 61a of the main body 61, an opening 68 is formed. The opening 68 is provided
along the entire length of the main body 61 in the extending direction. As shown in
FIG. 5, an opening 69 is formed at each of both side walls 61b of the main body 61
in the extending direction. Each opening 69 is provided at the center of a corresponding
side wall 61b in the base longitudinal direction. Each opening 69 is open downward.
[0074] The door 62 is a plate-shaped member extending along the extending direction. The
door 62 is attached to the bottom surface of the lower wall 61a of the main body 61.
The door 62 is able to swing about a shaft 62a extending along the extending direction.
The axis 62a is provided at an end portion of the door 62, which is on the other side
in the base longitudinal direction (i.e., on the right side in the sheet of FIG. 4).
As indicated by solid lines in FIG. 4, when the door 62 is at the closed position,
the opening 68 of the main body 61 is closed by the door 62. When the door 62 at the
closed position swings downward about the shaft 62a (swings counterclockwise in FIG.
4) so that the door 62 is switched to an open position indicated by broken lines in
FIG. 4, the opening 68 of the main body 61 is open. That is, the door 62 is movable
between the closed position where the opening 68 of the main body 61 is closed and
the open position where the opening 68 is open.
[0075] As shown in FIG. 8, to the door 62, the other end of a spring 65 is fixed. One end
of the spring 65 is fixed to the main body 61. The door 62 is biased by the spring
65 in a direction from the open position toward the closed position. At the closed
position, the door 62 is biased upward by the spring 65.
[0076] Three plates constituted by the side plates 63a and 63b and the central plate 64
are attached to each of the outer surfaces of the side walls 61b at the respective
ends in the extending direction of the main body 61. The central plates 64 are provided
on the respective sides in the extending direction of the later-described central
heat insulation member 72. The central plates 64 are able to support the central heat
insulation member 72 from the respective sides in the extending direction. Each central
plates 64 is equivalent to a supporting member of the present invention.
[0077] The side plate 63a is provided at around one side in the base longitudinal direction
of the opening 69 (left side in the sheet of FIG. 8) in the side wall 61b of the main
body 61. The side plate 63b is provided at around the other side in the base longitudinal
direction of the opening 69 (right side in the sheet of FIG. 8) in the side wall 61b
of the main body 61. The side plates 63a and 63b are provided to partially overlap
the opening 69. The side plates 63a and 63b are spaced apart from each other in the
base longitudinal direction. The central plate 64 is attached by a bolt 82 to a part
of the side wall 61b of the main body 61, which is above the opening 69. The central
plate 64 is provided to partially overlap the opening 69. The central plate 64 is
provided between the side plates 63a and 63b in the base longitudinal direction. The
central plate 64 is spaced apart from the side plates 63a and 63b in the base longitudinal
direction.
[0078] The entrances 66 (66a, 66b) of the yarns Y (Ya, Yb) into the heat retaining box 60
are constituted by a gap between the side plate 63a and the central plate 64 and a
gap between the side plate 63b and the central plate 64. At a part opposing the end
portion of the yarn running space 57a in the extending direction, the entrance 66a
constituted by the gap between the side plate 63a and the central plate 64 is formed.
At a part opposing the end portion of the yarn running space 57b in the extending
direction, the entrance 66b constituted by the gap between the side plate 63b and
the central plate 64 is formed.
[0079] The slits 67 (67a, 67b) are constituted by a gap between the side plate 63a and the
central plate 64 and a gap between the side plate 63b and the central plate 64. Each
of the two slits 67a and 67b extends in a plane orthogonal to the extending direction.
The slit 67a is connected to the entrance 66a at the upper end and is open at the
lower end. The slit 67b is connected to the entrance 66b at the upper end and is open
at the lower end.
[0080] At an upper end portion of the central plate 64, two holes 64a are formed to allow
the bolts 82 to penetrate them. The two holes 64a are aligned in the base longitudinal
direction. As shown in FIG. 9, between the central plate 64 attached to the side wall
61b on one side in the extending direction and a head 82a of a bolt 82 inserted into
a hole 64a of the central plate 64, a biasing member 83 is provided. In the present
embodiment, the biasing member 83 is a coil spring. The biasing member 83 may be made
of rubber. The biasing member 83 may not be provided. The central plate 64 is pressed
onto the main body 61 by the biasing force of the biasing member 83.
[0081] At a part of the central plate 64 which overlaps the opening 69, an opening 64b is
formed to be long along the up-down direction. In the opening 64b, a protrusion 78
formed on a later-described end portion plate 79 is provided.
[0082] The lateral heat insulation members 71 and 73 and the central heat insulation member
72 are formed by, for example, plaster boards. The lateral heat insulation members
71 and 73 and the central heat insulation member 72 extend along the extending direction.
As shown in FIG. 4, the lateral heat insulation members 71 and 73 and the central
heat insulation member 72 are provided below the heating unit 50. The lateral heat
insulation members 71 and 73 and the central heat insulation member 72 are provided
between the heating unit 50 and an opening 68 formed in the main body 61 of the heat
retaining box 60. Between the heating unit 50 and the lower wall 61a of the main body
61, the lateral heat insulation members 71 and 73 and the central heat insulation
member 72 are aligned in the base longitudinal direction.
[0083] The central heat insulation member 72 is detachably attached to the first heater
13 as described below. The lateral heat insulation members 71 and 73 are not detachable
from the first heater 13. For example, the lateral heat insulation members 71 and
73 are fixed to the heating unit 50 and the heat retaining box 60 by a screw, an adhesive,
etc. In short, the lateral heat insulation members 71 and 73 are not moved in accordance
with the detachment of the central heat insulation member 72.
[0084] The lateral heat insulation members 71 and 73 are provided on the respective sides
of the central heat insulation member 72 in the base longitudinal direction. The lateral
heat insulation member 71 is provided on one side in the base longitudinal direction
of the central heat insulation member 72. The lateral heat insulation member 73 is
provided on the other side in the base longitudinal direction of the central heat
insulation member 72. As shown in FIG. 10, gaps between the central heat insulation
member 72 and the lateral heat insulation members 71 and 73 function as yarn guide
passages 58 (58a, 58b) used when the yarns Y are set in the first heater 13. The gap
between the lateral heat insulation member 71 and the central heat insulation member
72 functions as a yarn guide passage 58a through which the yarn Ya is guided to the
yarn contact surface 55a of the yarn contact member 54a attached to the concave groove
53a. The gap between the lateral heat insulation member 73 and the central heat insulation
member 72 functions as a yarn guide passage 58b through which the yarn Yb is guided
to the yarn contact surface 55b of the yarn contact member 54b attached to the concave
groove 53b.
[0085] The width (length in the base longitudinal direction) of the yarn guide passage 58
is narrowed away from the concave groove 53 (i.e., narrowed downward) when viewed
in the extending direction. As described below, the central heat insulation member
72 is arranged to be movable in the up-down direction in accordance with the movement
of the door 62. When the door 62 is at the closed position, the width W1 (length in
the base longitudinal direction) of a yarn guide port (i.e., an end portion on the
side opposite to the concave groove 53 side) that is an inlet of the yarn Y in the
yarn guide passage 58 (58a, 58b) is shorter than the width W2 (length in the base
longitudinal direction) of the concave groove 53 (53a, 53b).
[0086] The central heat insulation member 72 is provided across two opposing areas 59a and
59b (indicated by two-dot chain lines in FIG. 10) which oppose, in the up-down direction,
the respective concave grooves 53 (53a and 53b) neighboring to each other in the base
longitudinal direction. A part of the central heat insulation member 72 is provided
in the opposing area 59a opposing the concave groove 53a, whereas another part of
the central heat insulation member 72 is provided in an opposing area 59b opposing
the concave groove 53b. The lateral heat insulation members 71 and 73 are provided
entirely outside the opposing areas 59a and 59b. In other words, the lateral heat
insulation members 71 and 73 are provided at neither the opposing area 59a nor the
opposing area 59b.
[0087] When viewed in the extending direction, the central heat insulation member 72 has
a substantially trapezoidal shape that is widened downward (i.e., away from the concave
groove 53).
[0088] Assume that a straight line which extends along the up-down direction and passes
through the center in the base longitudinal direction of the concave groove 53a is
a virtual straight line S1 (indicated by a one-dot chain line in FIG. 10). Further
assume that a straight line which extends along the up-down direction and passes through
the center in the base longitudinal direction of the concave groove 53b is a virtual
straight line S2 (indicated by a one-dot chain line in FIG. 10) . In this case, as
shown in FIG. 10, when viewed in the extending direction, an upper end portion of
the central heat insulation member 72 (i.e., a portion corresponding to the upper
side of the trapezoidal central heat insulation member 72) is positioned between the
virtual straight lines S1 and S2. The upper end portion of the central heat insulation
member 72 stretches across the two opposing areas 59a and 59b. In other words, when
viewed in the extending direction, the upper end portion of the central heat insulation
member 72 opposes the two concave grooves 53a and 53b in the up-down direction.
[0089] When viewed in the extending direction, a lower end portion of the central heat insulation
member 72 reaches the outside of each of the two opposing areas 59a and 59b. Assume
that the length along the base longitudinal direction of the lower end portion of
the central heat insulation member 72 when viewed in the extending direction is a
length L1. The length L1 of the lower end portion of the central heat insulation member
72 is longer than an interval L2 in the base longitudinal direction between (i) an
end portion on one side (left side in the sheet of FIG. 10) in the base longitudinal
direction of the concave groove 53a that is provided on the one side in the base longitudinal
direction and (ii) an end portion on the other side (right side in the sheet of FIG.
10) in the base longitudinal direction of the concave groove 53b provided on the other
side in the base longitudinal direction.
[0090] Surfaces 72a and 72b (equivalent to opposing surfaces of the present invention) of
the central heat insulation member 72, which oppose the lateral heat insulation members
71 and 73, are tilted relative to a vertical surface orthogonal to the base longitudinal
direction. When viewed in the extending direction, the surface 72a of the central
heat insulation member 72 on one side in the base longitudinal direction (left side
in the sheet of FIG. 10) is tilted so that, relative to the virtual straight line
S1, the lower end portion is on the lateral heat insulation member 71 side whereas
the upper end portion is on the side opposite to the lateral heat insulation member
71. When viewed in the extending direction, the surface 72b of the central heat insulation
member 72 on the other side in the base longitudinal direction (right side in the
sheet of FIG. 10) is tilted so that, relative to the virtual straight line S2, the
lower end portion is on the lateral heat insulation member 73 side whereas the upper
end portion is on the side opposite to the lateral heat insulation member 73.
[0091] When viewed in the extending direction, each of the lateral heat insulation members
71 and 73 has a substantially trapezoidal shape that is widened toward the concave
groove 53. A surface 71a on the other side in the base longitudinal direction of the
lateral heat insulation member 71 that is on one side (left side in the sheet of FIG.
10) in the base longitudinal direction among the lateral heat insulation members 71
and 73 is tilted relative to a vertical surface that is orthogonal to the base longitudinal
direction. The surface 71a of the lateral heat insulation member 71 is tilted so that
the upper end is on the other side (right side in the sheet of FIG. 10) in the base
longitudinal direction of the lower end. A surface 73a on one side in the base longitudinal
direction of the lateral heat insulation member 73 that is on the other side (right
side in the sheet of FIG. 10) in the base longitudinal direction among the lateral
heat insulation members 71 and 73 is tilted relative to a vertical surface that is
orthogonal to the base longitudinal direction. The surface 73a of the lateral heat
insulation member 73 is tilted so that the upper end is on one side (left side in
the sheet of FIG. 10) in the base longitudinal direction of the lower end.
[0092] The surface 71a of the lateral heat insulation member 71 and the surface 73a of the
lateral heat insulation member 73 oppose the central heat insulation member 72 in
the base longitudinal direction. Assume that the interval in the base longitudinal
direction between the end portions on the concave groove 53 side (i.e., the upper
end portions) of the two surfaces 71a and 73a is an interval L3. Further assume that
the interval in the base longitudinal direction between the end portions on the side
opposite to the concave groove 53 side (i.e., the lower end portions) of the two surfaces
71a and 73a is an interval L4. In this case, the interval L3 is shorter than the interval
L4.
[0093] As shown in FIG. 5, the end portion plate 79 is attached to each of the both end
portions in the extending direction of the central heat insulation member 72. The
end portion plate 79 is attached to the central heat insulation member 72 such that
the thickness direction of the end portion plate 79 is in parallel to the extending
direction.
[0094] As shown in FIG. 11, on a surface of the end portion plate 79, which is on the side
opposite to the central heat insulation member 72 side in the extending direction,
the protrusion 78 is formed. The protrusion 78 extend along the up-down direction.
As shown in FIG. 8, the protrusion 78 is provided in the opening 64b of the central
plate 64. The protrusion 78 provided in the opening 64b has side surfaces 78a which
are in contact with the edge portions of the opening 64b extending in the up-down
direction. The protrusion 78 is slidable and can move up and down in the opening 64b.
[0095] As shown in FIG. 4, when the door 62 is at the closed position, the central heat
insulation member 72 is pressed upward by the door 62. After the door 62 moves from
the closed position to the open position (indicated by dotted lines in FIG. 4), the
central heat insulation member 72 is no longer pressed upward. As a result, the central
heat insulation member 72 moves downward due to its own weight. As the door 62 moves
from the open position to the closed position, the central heat insulation member
72 is pressed upward by the door 62 again. As a result, the central heat insulation
member 72 moves upward.
[0096] As described above, the central heat insulation member 72 moves up or down relative
to the central plate 64, in sync with the movement of the door 62. When the central
heat insulation member 72 moves up or down, the protrusion 78 slides and moves up
or down in the opening 64b formed in the central plate 64. The opening 64b guides
the movement of the central heat insulation member 72 in the up-down direction.
[0097] When the door 62 is at the open position, as shown in FIG. 9, the lower end portion
of the protrusion 78 of the end portion plate 79 attached to each of the both end
portions in the extending direction of the central heat insulation member 72 is in
contact with the lower end portion of the opening 64b formed in the central plate
64. At this stage, the central heat insulation member 72 is supported at the both
ends in the extending direction by the central plates 64.
[0098] The central plate 64 attached to the side wall 61b on one side in the extending direction
is switchable between a supporting position (indicated by solid lines in FIG. 9) where
the central heat insulation member 72 is supported and a non-supporting position (indicated
by dotted lines in FIG. 9) where the central heat insulation member 72 is not supported.
To be more specific, as a force away from the central heat insulation member 72 in
the extending direction is applied to the lower end portion, the central plate 64
is moved from the supporting position to the non-supporting position. At this stage,
the upper end portion of the central plate 64 is biased by the biasing member 83 toward
the central heat insulation member 72. On this account, at the non-supporting position,
the position of the upper end portion of the central plate 64 is almost identical
with the position when the plate is at the supporting position, and the central plate
64 is tilted relative to a plane orthogonal to the extending direction so that the
lower end portion is far from the central heat insulation member 72 as compared to
the upper end portion. To the central plate 64, the biasing member 83 applies a biasing
force in a direction from the non-supporting position to the supporting position (i.e.,
a direction toward the central heat insulation member 72). On this account, when the
force away from the central heat insulation member 72 is no longer applied to the
central plate 64, the central plate 64 returns from the non-supporting position to
the supporting position.
[0099] As the central plate 64 is moved from the supporting position to the non-supporting
position, the central heat insulation member 72 becomes detachable from the first
heater 13. As shown in FIG. 12(c), when the central heat insulation member 72 is detached,
the two opposing areas 59a and 59b opposing the respective two concave grooves 53a
and 53b in the up-down direction become entirely exposed. At this stage, when viewed
in the extending direction, a substantially trapezoidal space that is widened downward
(i.e., away from the concave groove 53) appears between the two lateral heat insulation
members 71 and 73.
(Steps of Detaching Yarn Contact Members 54)
[0100] The following will describe the steps of detaching the yarn contact members 54 from
the first heater 13 with reference to FIG. 12. To begin with, The operator moves the
door 62 of the heat retaining box 60 from a closed position shown in FIG. 12(a) to
an open position shown in FIG. 12(b). After the door 62 is moved to the open position,
the central heat insulation member 72 is no longer pressed upward and moves down due
to its own weight. At this stage, the central heat insulation member 72 is supported
by the central plates 64 as shown in FIG. 9.
[0101] Subsequently, the operator moves the central plate 64 from the supporting position
(indicated by solid lines in FIG. 9) to the non-supporting position (indicated by
dotted lines in FIG. 9) and detaches the central heat insulation member 72 from the
first heater 13 as shown in FIG. 12(c). As a result, the two opposing areas 59a and
59b opposing the respective two concave grooves 53a and 53b of the heating unit 50
in the up-down direction become entirely exposed. In other words, a space appears
below the two concave grooves 53a and 53b. In this connection, as described above,
the lateral heat insulation members 71 and 73 are not detachable from the first heater
13. The lateral heat insulation members 71 and 73 are therefore not detached from
the first heater 13. In addition to the above, the operator moves the fixing plates
41 from the contact position (shown in FIG. 7(a)) to the retracted position (shown
in FIG. 7(b)), and detaches the yarn contact members 54 downward.
(Characteristics of Embodiment)
[0102] As described above, the first heater 13 of the present embodiment includes the heating
member 52, the yarn contact members 54a and 54b having the yarn contact surfaces 55a
and 55b capable of making contact with the yarns Y, and the lateral heat insulation
members 71 and 73 and the central heat insulation member 72 that are aligned in the
base longitudinal direction. The yarn contact members 54a and 54b are detachably attached
to the respective concave grooves 53a and 53b which are defined by the heating member
52, extend along the predetermined extending direction, and are open on one side (i.e.,
downward) in the up-down direction orthogonal to the extending direction. The gaps
between the central heat insulation member 72 and the lateral heat insulation members
71 and 73 constitute the yarn guide passages 58a and 58b through which the yarns Ya
and Yb are guided to the respective two yarn contact members 54a and 54b attached
to the two concave grooves 53a and 53b. At the opposing areas 59a and 59b opposing
the respective concave grooves 53a and 53b in the up-down direction, the central heat
insulation member 72 is provided. The central heat insulation member 72 provided at
the opposing areas 59a and 59b is detachable.
[0103] According to the arrangement above, the lateral heat insulation members 71 and 73
and the central heat insulation member 72 suppress the dissipation of heat to the
outside through the internal spaces of the concave grooves 53a and 53b, with the result
that the power consumption is decreased. Furthermore, when the yarns Ya and Yb are
guided to the yarn contact members 54a and 54b attached to the concave grooves 53a
and 53b in order to set the yarns Ya and Yb, it is possible to guide the yarns Ya
and Yb through the yarn guide passages 58a and 58b without detaching the central heat
insulation member 72. On this account, when the yarns Ya and Yb are set, the lateral
heat insulation members 71 and 73 and the central heat insulation member 72 suppress
the dissipation of heat to the outside, with the result that the power consumption
is decreased. Furthermore, by detaching the central heat insulation member 72 provided
at the opposing areas 59a and 59b, the opposing areas 59a and 59b opposing the concave
grooves 53a and 53b in the up-down direction are exposed. Consequently, it becomes
possible to detach the yarn contact members 54a and 54b attached to the concave grooves
53a and 53b, in the downward direction. On this account, being different from the
case where the yarn contact members 54a and 54b are detached in the extending direction,
tiresome operations such as moving members such as a guide on the yarn path and rotating
the first heater 13 are not necessary. Therefore the detachment of the yarn contact
members 54a and 54b can be easily done. Furthermore, a deviation of the yarn path
due to the detachment of the yarn contact members 54a and 54b is less likely to occur.
[0104] In the first heater 13 of the present embodiment, the lateral heat insulation members
71 and 73 are provided outside the opposing areas 59a and 59b and are arranged not
to be detachable. Furthermore, the lateral heat insulation members 71 and 73 do not
move in accordance with the detachment of the central heat insulation member 72 provided
in the opposing areas 59a and 59b. These arrangements prevent the lateral heat insulation
members 71 and 73 from being erroneously and unnecessarily detached when the yarn
contact members 54 are detached from the concave grooves 53.
[0105] Furthermore, in the first heater 13 of the present embodiment, the length in the
base longitudinal direction of the yarn guide port that is an inlet of the yarn Y
in the yarn guide passage 58 (i.e., the width W1 of the yarn guide port of the yarn
guide passage 58) is shorter than the length in the base longitudinal direction of
the concave groove 53 (i.e., the width W2 of the concave groove 53). According to
this arrangement, the width W1 of the yarn guide port of the yarn guide passage 58
is arranged to be narrow. It is therefore possible to reliably suppress the dissipation
of heat from the heat source 51 to the outside.
[0106] In the first heater 13 of the present embodiment, one central heat insulation member
72 is provided at one opposing area 59a (59b). In this arrangement, when one central
heat insulation member 72 is detached, the opposing area 59a (59b) opposing at least
one concave groove 53 is exposed, and the yarn contact member 54 attached to that
concave groove 53 becomes detachable. Therefore the detachment of the yarn contact
member 54 is simplified.
[0107] In addition to the above, the first heater 13 of the present embodiment includes
the central heat insulation member 72 provided at the opposing areas 59a and 59b of
the concave grooves 53a and 53b and the lateral heat insulation members 71 and 73
that are provided to be aligned with the central heat insulation member 72 in the
base longitudinal direction. When viewed in the extending direction, the surface 72a
of the central heat insulation member 72 opposing the lateral heat insulation member
71 is tilted so that, relative to the virtual straight line S1 that extends along
the up-down direction and passes through the center in the base longitudinal direction
of the concave groove 53a, the lower end portion is on the lateral heat insulation
member 71 side whereas the upper end portion is on the side opposite to the lateral
heat insulation member 71. When viewed in the extending direction, the surface 72b
of the central heat insulation member 72 opposing the lateral heat insulation member
73 is tilted so that, relative to the virtual straight line S2 that extends along
the up-down direction and passes through the center in the base longitudinal direction
of the concave groove 53b, the lower end portion is on the lateral heat insulation
member 73 side whereas the upper end portion is on the side opposite to the lateral
heat insulation member 73.
[0108] For example, assume that the surface 72a of the central heat insulation member 72
opposing the lateral heat insulation member 71 is a surface orthogonal to the base
longitudinal direction and the surface 72a is on the lateral heat insulation member
71 side of the virtual straight line S1. In this case, when the yarn Ya is guided
through the yarn guide passage 58a to the yarn contact member 54a attached to the
concave groove 53a, the upper end portion of the central heat insulation member 72
interferes with the yarn Ya. On the other hand, the farther the surface 72a is from
the lateral heat insulation member 71, the smaller a part of the concave groove 53a
opposing the central heat insulation member 72 is. The present embodiment suppresses
the interference between the upper end portion of the central heat insulation member
72 and the yarn Y when the yarn Y is guided through the yarn guide passage 58. At
the same time, the part of the concave groove 53 opposing the central heat insulation
member 72 has a sufficient size, and the dissipation of heat from the heat source
51 to the outside is reliably suppressed.
[0109] In the first heater 13 of the present embodiment, one central heat insulation member
72 is provided to stretch across the two opposing areas 59a and 59b opposing the respective
concave grooves 53a and 53b in the up-down direction. In this arrangement, when one
central heat insulation member 72 is detached, the two opposing areas 59a and 59b
opposing the respective two concave grooves 53a and 53b in the up-down direction are
exposed, and the yarn contact members 54a and 54b attached to these two concave grooves
53a and 53b become detachable. Therefore the detachment of the yarn contact members
54a and 54b is simplified. When one central heat insulation member 72 is detached,
a relatively large area stretching across the two opposing areas 59a and 59b opposing
the respective two concave grooves 53a and 53b in the up-down direction becomes exposed.
On this account, the detachment of the yarn contact members 54a and 54b can be easily
done in the large area.
[0110] In addition to the above, in the first heater 13 of the present embodiment, when
viewed in the extending direction, the central heat insulation member 72 has a substantially
trapezoidal shape that is widened downward (i.e., away from the concave groove 53).
Furthermore, when viewed in the extending direction, the upper end portion of the
central heat insulation member 72 is positioned between the virtual straight lines
S1 and S2. In this arrangement, when the yarns Ya and Yb are guided through the yarn
guide passages 58a and 58b to the yarn contact members 54a and 54b attached to the
concave grooves 53a and 53b, interference between the upper end portion (end portion
on the concave groove 53 side) of the central heat insulation member 72 and the yarn
Ya is less likely to occur.
[0111] In addition to the above, in the first heater 13 of the present embodiment, when
viewed in the extending direction, the upper end portion of the central heat insulation
member 72 opposes the two concave grooves 53a and 53b in the up-down direction. In
this arrangement, when the yarns Ya and Yb are guided through the yarn guide passages
58a and 58b to the yarn contact members 54a and 54b attached to the concave grooves
53a and 53b, the yarns Ya and Yb are less likely to be hooked by the edges of the
concave grooves 53a and 53b. The yarns Ya and Yb are therefore smoothly guided from
the yarn guide passages 58a and 58b to the concave grooves 53a and 53b.
[0112] In addition to the above, in the first heater 13 of the present embodiment, when
viewed in the extending direction, the lower end portion of the central heat insulation
member 72 extends to reach the outside of the two opposing areas 59a and 59b. In this
arrangement, the space formed between the two lateral heat insulation members 71 and
73 after the central heat insulation member 72 provided between the two lateral heat
insulation members 71 and 73 is detached extends to reach at least the outside of
the two opposing areas 59a and 59b. On this account, the space where the detachment
of the yarn contact members 54 is performed is large, and hence the detachment can
be easily done.
[0113] In the first heater 13 of the present embodiment, the two surfaces 71a and 73a of
the two lateral heat insulation members 71 and 73, which oppose the central heat insulation
member 72 in the base longitudinal direction, are arranged so that the interval L3
between the upper end portions in the base longitudinal direction is shorter than
the interval L4 between the lower end portions in the base longitudinal direction.
According to this arrangement, after the central heat insulation member 72 provided
between the two lateral heat insulation members 71 and 73 is detached, a space widening
away from the concave groove 53 appears between the two lateral heat insulation members
71 and 73. On this account, the detachment of the yarn contact members 54 downward
can be easily done.
[0114] The first heater 13 of the present embodiment further includes the central plates
64 that are capable of supporting the central heat insulation member 72. The central
plate 64 is switchable between the supporting position where the central heat insulation
member 72 is supported and the non-supporting position where the central heat insulation
member 72 is not supported. In this arrangement, as the central plate 64 is moved
from the supporting position to the non-supporting position, the central heat insulation
member 72 becomes easily detachable.
[0115] In addition to the above, the first heater 13 of the present embodiment further includes
the biasing member 83 which is able to apply, to the central plate 64, a biasing force
in a direction from the non-supporting position to the supporting position. This arrangement
makes it possible avoid unintentional movement of the central plate 64 from the supporting
position to the non-supporting position.
[0116] In addition to the above, the false-twist texturing machine 1 of the present embodiment
includes: the yarn supplying unit 2 configured to supply the yarns Y; the processing
unit 3 including devices including the first heater 13 and configured to false-twist
the yarns Y supplied from the yarn supplying unit 2; and the winding device 21 configured
to wind the yarns Y processed by the processing unit 3. The winding device 21 is attached
to the winding base 9, devices of the processing unit 3 are attached to the main base
8 opposing the winding base 9 over the working space A and the supporting frame 10
connecting the upper part of the winding base 9 with the upper part of the main base
8, and the mouth of the concave groove 53 formed in the first heater 13 opposes the
working space A.
[0117] According to the arrangement above, when the yarn contact members 54 are detached
from the concave grooves 53, the yarn contact members 54 do not interfere with other
devices. Therefore the detachment of the yarn contact members 54 can be done easily.
Furthermore, when the yarn contact members 54 are detached, it is unnecessary to move
members and devices on the yarn path or to rotate the first heater 13. On this account,
a deviation of the yarn path due to the detachment of the yarn contact members 54
is less likely to occur.
[0118] The false-twist texturing machine 1 of the present embodiment includes: the twist-stopping
guide 12 which is provided upstream of the first heater 13 in the yarn running direction
and supports the yarn Y to be runnable; and the false-twisting device 15 which is
provided downstream of the first heater 13 in the yarn running direction and supports
the yarn Y to be runnable. The yarn path at the concave groove 53 is formed by the
twist-stopping guide 12 and the false-twisting device 15. According to the embodiment,
the yarn Y can be guided to the concave groove 53 by threading the yarn Y to the twist-stopping
guide 12 and the false-twisting device 15.
[0119] Thus, the embodiment of the present invention is described hereinabove. However,
the specific structure of the present invention shall not be interpreted as to be
limited to the above described embodiment. The scope of the present invention is defined
not by the above embodiment but by claims set forth below, and shall encompass the
equivalents in the meaning of the claims and every modification within the scope of
the claims.
[0120] In the embodiment above, one yarn contact member 54 is detachably attached to each
concave groove 53. The disclosure, however, is not limited to this arrangement. Plural
yarn contact members 54 may be detachably attached to one concave groove 53.
[0121] In the embodiment above, one central heat insulation member 72 is provided to stretch
across two opposing areas 59a and 59b. The disclosure, however, is not limited to
this arrangement. Different heat insulation members may be provided at the respective
two opposing areas 59a and 59b. In this case, each of the heat insulation members
provided at the opposing areas 59a and 59b is arranged to be detachable.
[0122] While in the embodiment above one heat insulation member is provided at one opposing
area 59a (59b), plural heat insulation members may be provided at one opposing area
59a (59b). In this case, all of the heat insulation members provided at the opposing
area 59a (59b) are arranged to be detachable.
[0123] In the embodiment above, a part of one central heat insulation member 72 is provided
at one opposing area 59a (59b). The disclosure, however, is not limited to this arrangement.
The entirety of one central heat insulation member 72 may be provided at one opposing
area 59a (59b).
[0124] In addition to the above, in the embodiment above, the lateral heat insulation members
71 and 73 are provided outside the opposing areas 59a and 59b and are arranged not
to be detachable. The disclosure, however, is not limited to this arrangement. When
there are plural heat insulation members outside the opposing areas 59a and 59b, only
at least one of the members is required not to be detachable. In other words, only
one of the lateral heat insulation members 71 and 73 is required not to be detachable.
Both of the lateral heat insulation members 71 and 73 may be detachable. Furthermore,
no heat insulation member may be provided outside the opposing areas 59a and 59b.
[0125] In the embodiment above, the surface 72a of the central heat insulation member 72
is tilted so that, relative to the virtual straight line S1, the lower end portion
is on the lateral heat insulation member 71 side whereas the upper end portion is
on the side opposite to the lateral heat insulation member 71. Furthermore, in the
embodiment above, the surface 72b of the central heat insulation member 72 is tilted
so that, relative to the virtual straight line S2, the lower end portion is on the
lateral heat insulation member 73 side whereas the upper end portion is on the side
opposite to the lateral heat insulation member 73. However, the relationship between
the surface 72a and the virtual straight line S1 and the relationship between the
surface 72b and the virtual straight line S2 are not limited to these arrangements.
For example, the surface 72a may be entirely on the lateral heat insulation member
71 side of the virtual straight line S1. Alternatively, the surface 72a may be entirely
on the side opposite to the lateral heat insulation member 71 relative to the virtual
straight line S1.
[0126] While in the embodiment above two concave grooves 53 are provided in the heating
unit 50, the number of the concave grooves 53 in the heating unit 50 is not limited
to this. In this regard, the number of the concave grooves 53 may be one. The number
of the concave grooves 53 may be three or more.
[0127] The following will describe a modification of the embodiment above with reference
to FIG. 13. A heating unit 150 shown in FIG. 13 is provided with one concave groove
53. At an opposing area 59 of the concave groove 53, a first heat insulation member
171 is provided. The first heat insulation member 171 is arranged to be detachable.
A second heat insulation member 172 is provided to be aligned with the first heat
insulation member 171 in the base longitudinal direction. The second heat insulation
member 172 is provided on one side of the first heat insulation member 171 in the
base longitudinal direction (i.e., on the left side in the sheet of FIG. 13). The
second heat insulation member 172 is arranged not to be detachable. The gap between
the first heat insulation member 171 and the second heat insulation member 172 functions
as a yarn guide passage 58 through which a yarn Y is guided to a yarn contact member
54 attached to the concave groove 53.
[0128] As indicated by one-dot chain lines in FIG. 13, assume that a straight line extending
along the up-down direction and passing through the center in the base longitudinal
direction of the concave groove 53 is a virtual straight line S3. In this case, when
viewed in the extending direction, a surface 171a of the first heat insulation member
171, which opposes the second heat insulation member heat insulation member 172, is
tilted relative to the virtual straight line S3. Furthermore, when viewed in the extending
direction, the surface 171a is arranged so that the lower end portion is on the second
heat insulation member 172 side of the virtual straight line S3 and the upper end
portion is on the side opposite to the second heat insulation member 172.
[0129] According to the modification shown in FIG. 13, being similar to the embodiment above,
the yarn contact member 54 attached to the concave groove 53 can be detached downward
after the first heat insulation member 171 is detached. Furthermore, the interference
between the upper end portion of the first heat insulation member 171 and the yarn
Y is suppressed when the yarn Y is guided through the yarn guide passage 58. At the
same time, the part of the concave groove 53 opposing the first heat insulation member
171 has a sufficient size, and the dissipation of heat from the heat source 51 to
the outside is reliably suppressed.
[0130] The embodiment above explained the case where three heat insulation members (the
lateral heat insulation members 71 and 73 and the central heat insulation member 72)
are aligned along the base longitudinal direction. Furthermore, the modification of
the embodiment explained the case where two heat insulation members (the first heat
insulation member 171 and the second heat insulation member 172) are aligned along
the base longitudinal direction. The number of the heat insulation members, however,
is not limited to them. The number of the heat insulation members is any number as
long as it is two or more. Four or more heat insulation members may be aligned along
the base longitudinal direction.
[0131] While in the embodiment above, when viewed in the extending direction, the central
heat insulation member 72 has a trapezoidal shape that is widened downward, the disclosure
is not limited to this arrangement. For example, the central heat insulation member
72 may be rectangular in shape and is long in the up-down direction, when viewed in
the extending direction. Alternatively, the central heat insulation member 72 may
have a trapezoidal shape that is widened upward, when viewed in the extending direction.
[0132] While in the embodiment above, when viewed in the extending direction, the upper
end portion of the central heat insulation member 72 is positioned between the virtual
straight lines S1 and S2, the disclosure is not limited to this arrangement. The upper
end portion of the central heat insulation member 72 may extend to reach the outside
of the virtual straight lines S1 and S2.
[0133] While in the embodiment above, when viewed in the extending direction, the upper
end portion of the central heat insulation member 72 opposes the two concave grooves
53a and 53b in the up-down direction, the disclosure is not limited to this arrangement.
The upper end portion of the central heat insulation member 72 may oppose only one
of the two concave grooves 53a and 53b in the up-down direction. The upper end portion
of the central heat insulation member 72 may not oppose any of the two concave grooves
53a and 53b in the up-down direction.
[0134] While in the embodiment above, when viewed in the extending direction, the lower
end portion of the central heat insulation member 72 extends to reach the outside
of the two opposing areas 59a and 59b, the disclosure is not limited to this arrangement.
For example, an end portion on one side (left side in the sheet of FIG. 10) in the
base longitudinal direction of the lower end portion of the central heat insulation
member 72 may be positioned at the opposing area 59a. An end portion on the other
side (right side in the sheet of FIG. 10) in the base longitudinal direction of the
lower end portion of the central heat insulation member 72 may be positioned at the
opposing area 59b.
[0135] In the embodiment above, the length in the base longitudinal direction of the yarn
guide port that is an inlet of the yarn Y in the yarn guide passage 58 (i.e., the
width W1 of the yarn guide port of the yarn guide passage 58) is shorter than the
length in the base longitudinal direction of the concave groove 53 (i.e., the width
W2 of the concave groove 53). The disclosure, however, is not limited to this arrangement.
Preferably, the yarn guide passage 58 is at least partially shorter than the concave
groove 53 in the base longitudinal direction. In the entirety of the yarn guide passage
58, the yarn guide passage 58 may be longer than the concave groove 53 in the base
longitudinal direction.
[0136] In the embodiment above, the surface 71a of the lateral heat insulation member 71
and the surface 73a of the lateral heat insulation member 73 are arranged so that
the interval L3 between the upper end portions in the base longitudinal direction
is shorter than the interval L4 between the lower end portions in the base longitudinal
direction. The disclosure, however, is not limited to this arrangement. For example,
the interval L3 may be identical with the interval L4. The interval L3 may be longer
than the interval L4.
[0137] In the embodiment above, as the central plate 64 is moved from the supporting position
to the non-supporting position, the central heat insulation member 72 becomes detachable
from the first heater 13. The disclosure, however, is not limited to this arrangement.
For example, the central heat insulation member 72 may be fixed to the first heater
13 by a detachable fixing member, and the central heat insulation member 72 may be
detached from the first heater 13 by detaching the fixing member.
[0138] In the embodiment above, the yarn Y makes contact with the yarn contact surface 55
of the heating unit 50 and receives heat from the heating member 52 through the yarn
contact surface 55. The disclosure, however, is not limited to this arrangement. The
heating unit 50 may adopt contactless heating of the yarn Y by means of heated air.
In this case, to each of the concave grooves 53a and 53b, yarn guides (equivalent
to the yarn contact member of the present invention) capable of making contact with
the yarn Y and configured to guide the yarn Y are detachably attached in place of
each of the yarn contact members 54a and 54b having the yarn contact surfaces 55a
and 55b.
[0139] In the embodiment above, the yarn path at the concave groove 53 of the first heater
13 is formed by the twist-stopping guide 12 and the false-twisting device 15. The
disclosure, however, is not limited to this arrangement. As a member forming the yarn
path at the concave groove 53, a member that is provided upstream of the first heater
13 in the yarn running direction and supports the yarn Y to be runnable may be provided
in addition to the twist-stopping guide 12. As a member forming the yarn path at the
concave groove 53, a member that is provided downstream of the first heater 13 in
the yarn running direction and supports the yarn Y to be runnable may be provided
in addition to the false-twisting device 15.
[0140] In the embodiment above, the yarn heater of the present invention is applied to the
false-twist texturing machine 1 configured to false-twist the yarns Y. However, the
disclosure is not limited to this. The yarn heater of the present invention is applicable
to a processor configured to perform, for yarns formed of synthetic fibers, various
processes such as yarn combining in addition to false twisting.
1. A yarn heater (13) which has at least one concave groove (53) in which a yarn (Y)
runs and which is capable of heating the yarn (Y) running in the at least one concave
groove (53), the concave groove (53) being open on one side in an orthogonal direction
orthogonal to an extending direction in which the at least one concave groove (53)
extends, the yarn heater (13) comprising:
a heating member (52) which extends along the extending direction, defines at least
part of the at least one concave groove (53), and is configured to heat the yarn (Y)
running in the at least one concave groove (53);
at least one yarn contact member (54) which is detachably attached to each of the
at least one concave groove (53) and is capable of making contact with the yarn (Y)
running in the at least one concave groove (53); and
two or more heat insulation members which are provided to be aligned in a width direction
which is orthogonal to both the extending direction and the orthogonal direction,
a gap between two neighboring heat insulation members constituting a yarn guide passage
through which the yarn (Y) is guided to the yarn contact member (54) attached to the
at least one concave groove (53),
at an opposing area (59a, 59b, 59) opposing each of the at least one concave groove
(53) in the orthogonal direction, at least part of one or more heat insulation member
(72, 171) of the at least two heat insulation members being provided, and
all of the one or more heat insulation member (72, 171) provided at the opposing area
(59a, 59b, 59) being arranged to be detachable.
2. The yarn heater(13) according to claim 1, wherein, at least one of the two or more
heat insulation members is provided outside the opposing area (59a, 59b, 59) and is
arranged not to be detachable, and does not move in accordance with detachment of
the heat insulation member provided in the opposing area (59a, 59b, 59).
3. The yarn heater (13) according to claim 1 or 2, wherein, the length in the width direction
of a yarn guide port that is an inlet of the yarn (Y) into the yarn guide passage
(58) is shorter than the length in the width direction of the at least one concave
groove (53).
4. The yarn heater according to any one of claims 1 to 3, wherein, the number of heat
insulation members (72, 171) provided at one opposing area (59a, 59b, 59) is one.
5. The yarn heater (13) according to claim 4, wherein,
the at least one heat insulation member (71 to 73, 171, 172) includes a first heat
insulation member (72, 171) provided at the opposing area (59a, 59b, 59) of the at
least one concave groove (53) and a second heat insulation member (71, 73, 172) which
is provided to be aligned with the first heat insulation member (72, 171) in the width
direction,
a gap between the first heat insulation member (72, 171) and the second heat insulation
member (71, 73, 172) constitutes the yarn guide passage (58), and
when there is at least one virtual straight line (S1, S2, S3) extending along the
orthogonal direction and passing through the center in the width direction of the
at least one concave groove (58), when viewed in the extending direction, an opposing
surface (72a, 72b, 171a) of the first heat insulation member (72, 171), which opposes
the second heat insulation member (71, 73, 172), is tilted relative to the at least
one virtual straight line (S1, S2, S3), and relative to the at least one virtual straight
line (S1, S2, S3), an end portion of the opposing surface (72a, 72b, 171a) on the
one side in the orthogonal direction is on the second heat insulation member (71,
73, 172) side whereas an end portion of the opposing surface (72a, 72b, 171a) on the
other side in the orthogonal direction is on the side opposite to the second heat
insulation member (71, 73, 172).
6. The yarn heater (13) according to claim 4 or 5, wherein,
plural concave grooves (53) are aligned in the width direction, and
one heat insulation member (72) of the at least one heat insulation member is provided
to stretch across two opposing areas (59a, 59b) opposing, in the orthogonal direction,
the respective two concave grooves (53) neighboring each other in the width direction.
7. The yarn heater (13) according to claim 6, wherein,
the at least one heat insulation member (71 to 73) includes: one central heat insulation
member (72) provided to stretch across the two opposing areas (59a, 59b) opposing,
in the orthogonal direction, the respective two concave grooves (53) neighboring each
other in the width direction; and two lateral heat insulation members (71, 73) which
are provided on the respective sides of the one central heat insulation member (72)
in the width direction,
each of gaps between the one central heat insulation member (72) and the two lateral
heat insulation members (71, 73) constitutes the yarn guide passage (58) through which
the yarn is guided to the at least one yarn contact member (54) attached to the two
concave grooves (53),
the one central heat insulation member (72) has a trapezoidal shape that is widened
from the other side toward the one side in the orthogonal direction, when viewed in
the extending direction, and
when viewed in the extending direction, an end portion of the one central heat insulation
member (72), which is on the other side in the orthogonal direction, is positioned
between two virtual straight lines (S1 and S2) extending along the orthogonal direction
and passing through centers of the two concave grooves (53) relative to the width
direction, respectively.
8. The yarn heater (13) according to claim 7, wherein, when viewed in the extending direction,
the end portion of the one central heat insulation member (72), which is on the other
side in the orthogonal direction, opposes the two concave grooves (53) in the orthogonal
direction.
9. The yarn heater (13) according to claim 7 or 8, wherein, when viewed in the extending
direction, an end portion of the one central heat insulation member (72), which is
on the one side in the orthogonal direction, extends to reach the outside of the two
opposing areas (59a, 59b).
10. The yarn heater (13) according to any one of claims 7 to 9, wherein, two surfaces
(71a, 73a) of the respective two lateral heat insulation members (71, 73), which oppose
the one central heat insulation member (72) in the width direction, are arranged so
that an interval in the width direction between end portions on the other side in
the orthogonal direction is shorter than an interval in the width direction between
end portions on the one side in the orthogonal direction.
11. The yarn heater (13) according to any one of claims 1 to 10, comprising a supporting
member (64) capable of supporting the at least one heat insulation member (72),
The supporting member (64) being switchable between a supporting position where the
at least one heat insulation member (72) is supported and a non-supporting position
where the at least one heat insulation member (72) is not supported.
12. The yarn heater (13) according to claim 11, comprising a biasing member (83) which
is capable of applying biasing force to the supporting member (64) in a direction
from the non-supporting position toward the supporting position.
13. A false-twist texturing machine (1) comprising the yarn heater (13) of any one of
claims 1 to 12.
14. The false-twist texturing machine (1) according to claim 13, further comprising:
a yarn supplying unit (2) which is configured to supply a yarn (Y);
a processing unit (3) which includes devices including the yarn heater (13) and which
is configured to false-twist the yarn (Y) supplied from the yarn supplying unit (2);
and
a winding device (21) which is configured to wind the yarn (Y) processed by the processing
unit (3),
the winding device (21) being fixed to a winding base (9),
the devices of the processing unit (3) being attached to a main base (8) opposing
the winding base (9) over a working space (A) and a supporting frame (10) connecting
an upper part of the winding base (9) with an upper part of the main base (8), and
the yarn heater (13) heating the yarn running in the at least one concave groove (53)
which extends in the extending direction and has a mouth that opposes the working
space (A) in a direction orthogonal to the extending direction.
15. The false-twist texturing machine (1) according to claim 13, further comprising:
a first yarn path forming member (12) which is provided upstream of the yarn heater
(13) in a yarn running direction and is able to support the yarn (Y) to be runnable;
and
a second yarn path forming member (15) which is provided downstream of the yarn heater
(13) in the yarn running direction and is able to support the yarn (Y) to be runnable,
a yarn path at the concave groove (53) being formed by the first yarn path forming
member (12) and the second yarn path forming member (15).