TECHNICAL FIELD
[0001] The present invention relates to a refrigeration cycle device.
BACKGROUND ART
[0002] As described in PTL 1 (
Japanese Unexamined Patent Application Publication No. 2008-128628), there is a technique for preventing, in a heat exchanger having a plurality of
refrigerant flow paths, a refrigerant flowing through the heat exchanger from flowing
unevenly, by adjusting a flow rate of the refrigerant based on a temperature of the
refrigerant flowing through the refrigerant flow paths.
SUMMARY OF THE INVENTION
<Technical Problem>
[0003] When a flow rate of a refrigerant is to be adjusted, as described in PTL 1, based
on a temperature of the refrigerant flowing through refrigerant flow paths, there
is an issue in that a temperature sensor is required for each of the refrigerant flow
paths.
<Solution to Problem>
[0004] A refrigeration cycle device according to a first aspect includes a heat exchanger,
a plurality of flow rate adjustment units, and a control unit. The heat exchanger
has a plurality of refrigerant flow paths including a first refrigerant flow path
and a second refrigerant flow path. The plurality of flow rate adjustment units adjust
flow rates of a refrigerant flowing through the respective refrigerant flow paths.
The control unit adjusts the flow rates of the refrigerant flowing through the refrigerant
flow paths by controlling opening degrees of the flow rate adjustment units. The control
unit controls the opening degrees of the respective flow rate adjustment units based
on a first value or a second value. The first value is a value representing overall
efficiency of a refrigeration cycle. The second value is a value representing overall
efficiency of the heat exchanger.
[0005] In the refrigeration cycle device according to the first aspect, the control unit
controls the respective opening degrees of the flow rate adjustment units based on
the first value or the second value. The first value is a value representing the overall
efficiency of the refrigeration cycle. The second value is a value representing the
overall efficiency of the heat exchanger. As a result, the refrigeration cycle device
can adjust the flow rates of the refrigerant flowing through the respective refrigerant
flow paths by using sensors, the number of which is smaller than the number of the
refrigerant flow paths, and can prevent the refrigerant flowing through the heat exchanger
from flowing unevenly.
[0006] In a refrigeration cycle device according to a second aspect, which corresponds to
the refrigeration cycle device according to the first aspect, the first value includes
an electric power consumption value of a compressor that compresses the refrigerant
or a pressure value of the refrigerant flowing through the heat exchanger.
[0007] With such a configuration, the refrigeration cycle device according to the second
aspect can estimate an uneven flow state of the refrigerant flowing through the heat
exchanger, and can adjust the flow rates of the refrigerant flowing through the respective
refrigerant flow paths.
[0008] In a refrigeration cycle device according to a third aspect, which corresponds to
the refrigeration cycle device according to either the first aspect or the second
aspect, the second value includes an outlet temperature of the heat exchanger, after
the refrigerant that has flowed out of the first refrigerant flow path and the refrigerant
that has flowed out of the second refrigerant flow path have joined each other.
[0009] With such a configuration, the refrigeration cycle device according to the third
aspect can estimate an uneven flow state of the refrigerant flowing through the heat
exchanger, and can adjust the flow rates of the refrigerant flowing through the respective
refrigerant flow paths.
[0010] In a refrigeration cycle device according to a fourth aspect, which corresponds to
the refrigeration cycle device according to either the second aspect or the third
aspect, the first value or the second value further includes a temperature of air
that exchanges heat with the refrigerant in the heat exchanger.
[0011] With such a configuration, the refrigeration cycle device according to the fourth
aspect can more accurately estimate an uneven flow state of the refrigerant flowing
through the heat exchanger, and can adjust the flow rates of the refrigerant flowing
through the respective refrigerant flow path.
[0012] In a refrigeration cycle device according to a fifth aspect, which corresponds to
the refrigeration cycle device according to any one of the second aspect to the fourth
aspect, the first value or the second value further includes a rotation speed of a
fan that generates a flow of air that exchanges heat with the refrigerant in the heat
exchanger.
[0013] With such a configuration, the refrigeration cycle device according to the fifth
aspect can more accurately estimate an uneven flow state of the refrigerant flowing
through the heat exchanger, and can adjust the flow rates of the refrigerant flowing
through the respective refrigerant flow paths.
[0014] In a refrigeration cycle device according to a sixth aspect, which corresponds to
the refrigeration cycle device according to any of the second aspect to the fifth
aspect, the first value or the second value further includes a rotation speed of the
compressor.
[0015] With such a configuration, the refrigeration cycle device according to the sixth
aspect can more accurately estimate an uneven flow state of the refrigerant flowing
through the heat exchanger, and can adjust the flow rates of the refrigerant flowing
through the respective refrigerant flow paths.
[0016] In a refrigeration cycle device according to a seventh aspect, which corresponds
to the refrigeration cycle device according to any of the second aspect to the sixth
aspect, the first value or the second value further includes an opening degree of
an expansion valve that adjusts the flow rate of the refrigerant.
[0017] With such a configuration, the refrigeration cycle device according to the seventh
aspect can more accurately estimate an uneven flow state of the refrigerant flowing
through the heat exchanger, and can adjust the flow rates of the refrigerant flowing
through the respective refrigerant flow paths.
[0018] A refrigeration cycle device according to an eighth aspect, which corresponds to
the refrigeration cycle device according to any of the first aspect to the seventh
aspect, further includes a learning device. The learning device associates with each
other and learns a combination of the opening degrees of the plurality of flow rate
adjustment units and the first value or the second value when the opening degrees
of the plurality of flow rate adjustment units correspond to the combination of the
opening degrees. The learning device classifies the combination of the opening degrees
in accordance with a level of a heat exchange capability of the heat exchanger, which
is estimated from the first value or the second value. The control unit controls the
opening degrees of the respective flow rate adjustment units by using the combination
of the opening degrees classified, by the learning device, into a class at which the
heat exchange capability of the heat exchanger is higher than a predetermined value.
[0019] In the refrigeration cycle device according to the eighth aspect, using machine learning
makes it possible to efficiently calculate a combination of the opening degrees of
the flow rate adjustment units, under which the heat exchange capability of the heat
exchanger improves (under which the refrigerant flowing through the heat exchanger
will be less likely to flow unevenly).
[0020] A refrigeration cycle device according to a ninth aspect, which corresponds to the
refrigeration cycle device according to any of the first aspect to the seventh aspect,
further includes a learning device. The learning device associates with each other
and learns a combination of the opening degrees of the plurality of flow rate adjustment
units and the first value or the second value when the opening degrees of the plurality
of flow rate adjustment units correspond to the combination of the opening degrees.
The learning device calculates such a combination of the opening degrees that improves
the heat exchange capability of the heat exchanger, which is estimated from the first
value or the second value. The control unit controls the opening degrees of the respective
flow rate adjustment units by using the combination of the opening degrees calculated
by the learning device.
[0021] In the refrigeration cycle device according to the ninth aspect, using machine learning
makes it possible to efficiently calculate a combination of the opening degrees of
the flow rate adjustment units, under which the heat exchange capability of the heat
exchanger improves.
BRIEF DESCRIPTION OF THE DRAWINGS
[0022]
Fig. 1 is a schematic configuration diagram of a refrigeration cycle device.
Fig. 2 is a schematic configuration diagram of an outdoor heat exchanger.
Fig. 3 is a control block diagram of an air conditioning device.
Fig. 4 is a control block diagram of a learning device.
Fig. 5 is a diagram for explaining learning processing in the learning device.
Fig. 6 is a flowchart for explaining flow rate adjustment processing.
Fig. 7 is a flowchart for explaining the flow rate adjustment processing.
Fig. 8 is a schematic configuration diagram of an indoor heat exchanger according
to Modified Example 1E.
DESCRIPTION OF EMBODIMENTS
(1) Overall configuration
[0023] A refrigeration cycle device 1 constitutes a vapor compression type refrigeration
cycle and conditions (cools or heats) air in a target space. In the present embodiment,
the refrigeration cycle device 1 is a so-called multi-type air conditioning system
for a building. Fig. 1 is a schematic configuration diagram of the refrigeration cycle
device 1. As illustrated in Fig. 1, the refrigeration cycle device 1 mainly includes
an air conditioning device 2 and a learning device 10.
[0024] The air conditioning device 2 includes an indoor unit 20 and an outdoor unit 30.
The indoor unit 20 and the outdoor unit 30 are connected to each other via a liquid
refrigerant connection pipe 51 and a gas refrigerant connection pipe 52 to constitute
a refrigerant circuit 50. Furthermore, the indoor unit 20 and the outdoor unit 30
are communicably connected to each other by a communication line 81. Furthermore,
the outdoor unit 30 and the learning device 10 are communicably connected to each
other by a communication line 82.
[0025] Hereinafter, for example, when refrigerant flow paths 333a to 333i are not to be
distinguished from each other, they may be referred to as refrigerant flow paths 333
or the like.
(2) Detailed configuration
(2-1) Indoor unit
[0026] The indoor unit 20 is installed in the target space where air is to be conditioned,
such as inside a building in which the refrigeration cycle device 1 is installed.
The indoor unit 20 is, for example, a ceiling-embedded type unit, a ceiling-suspended
type unit, a floor-mounted type unit, or the like. As illustrated in Fig. 1, the indoor
unit 20 mainly includes an indoor heat exchanger 21, an indoor fan 22, an indoor expansion
valve 23, an indoor control unit 29, an indoor temperature sensor 61, a gas-side temperature
sensor 62, and a liquid-side temperature sensor 63. Furthermore, the indoor unit 20
includes a liquid refrigerant pipe 53a that connects a liquid-side end of the indoor
heat exchanger 21 and the liquid refrigerant connection pipe 51, and a gas refrigerant
pipe 53b that connects a gas-side end of the indoor heat exchanger 21 and the gas
refrigerant connection pipe 52.
(2-1-1) Indoor heat exchanger
[0027] Although there is no intention to limit its structure, the indoor heat exchanger
21 is, for example, a cross-fin type, fin-and-tube heat exchanger that includes a
heat transfer tube (not illustrated) and a large number of fins (not illustrated).
The indoor heat exchanger 21 causes heat to be exchanged between a refrigerant flowing
through the indoor heat exchanger 21 and air in the target space.
[0028] The indoor heat exchanger 21 functions as an evaporator during cooling operation,
and functions as a condenser during heating operation.
(2-1-2) Indoor fan
[0029] The indoor fan 22 causes air in the target space to be taken into the indoor unit
20 and to be supplied to the indoor heat exchanger 21, and then causes the air that
has exchanged heat with the refrigerant in the indoor heat exchanger 21 to be supplied
to the target space. The indoor fan 22 is, for example, a centrifugal fan such as
a turbo fan or a sirocco fan. The indoor fan 22 is driven by an indoor fan motor 22m.
A rotation speed of the indoor fan motor 22m can be controlled by an inverter.
(2-1-3) Indoor expansion valve
[0030] The indoor expansion valve 23 is a mechanism for adjusting pressure and a flow rate
of the refrigerant flowing through the liquid refrigerant pipe 53a. The indoor expansion
valve 23 is provided to the liquid refrigerant pipe 53a. In the present embodiment,
the indoor expansion valve 23 is an electronic expansion valve in which its opening
degree is adjustable.
(2-1-4) Sensor
[0031] The indoor temperature sensor 61 measures a temperature (a room temperature) of air
in the target space. The indoor temperature sensor 61 is provided near an air suction
port of the indoor unit 20.
[0032] The gas-side temperature sensor 62 measures a temperature of the refrigerant flowing
through the gas refrigerant pipe 53b. The gas-side temperature sensor 62 is provided
to the gas refrigerant pipe 53b.
[0033] The liquid-side temperature sensor 63 measures the temperature of the refrigerant
flowing through the liquid refrigerant pipe 53a. The liquid-side temperature sensor
63 is provided to the liquid refrigerant pipe 53a.
[0034] The indoor temperature sensor 61, the gas-side temperature sensor 62, and the liquid-side
temperature sensor 63 are, for example, thermistors.
(2-1-5) Indoor control unit
[0035] The indoor control unit 29 controls operation of each part constituting the indoor
unit 20.
[0036] The indoor control unit 29 is electrically connected to various devices included
in the indoor unit 20, the various devices including the indoor expansion valve 23
and the indoor fan motor 22m. Furthermore, the indoor control unit 29 is communicably
connected to various sensors provided in the indoor unit 20, the various sensors including
the indoor temperature sensor 61, the gas-side temperature sensor 62, and the liquid-side
temperature sensor 63.
[0037] The indoor control unit 29 includes a control arithmetic device, a storage device,
and a network interface device. The control arithmetic device is a processor such
as a central processing unit (CPU) or a graphics processing unit (GPU). The storage
device is a storage medium such as a random access memory (RAM), a read-only memory
(ROM), or a flash memory. The control arithmetic device reads a program stored in
the storage device, and performs predetermined arithmetic processing in accordance
with the program, thereby controlling operation of each part constituting the indoor
unit 20. Furthermore, the control arithmetic device can write calculation results
into the storage device, and can read information stored in the storage device, in
accordance with the program. The network interface device is configured to communicate
with the outdoor unit 30 via the communication line 81. Furthermore, the indoor control
unit 29 includes a timer.
[0038] The indoor control unit 29 is configured to be able to receive various signals transmitted
from an operation remote controller (not illustrated). The various signals include,
for example, signals for instructing start and stop of operation, and signals related
to various settings. The signals related to various settings include, for example,
signals related to a set temperature and set humidity. Furthermore, the indoor control
unit 29 exchanges control signals, measurement signals, signals related to various
settings, and the like with an outdoor control unit 39 in the outdoor unit 30 via
the communication line 81.
[0039] The indoor control unit 29 and the outdoor control unit 39 cooperate with each other
to function as a control unit 70. Functions of the control unit 70 will be described
later.
(2-2) Outdoor unit
[0040] The outdoor unit 30 is installed outside the target space, such as on a roof floor
of the building in which the refrigeration cycle device 1 is installed. As illustrated
in Fig. 1, the outdoor unit 30 mainly includes a compressor 31, a flow path switching
valve 32, an outdoor heat exchanger 33, an outdoor expansion valve 34, an accumulator
35, an outdoor fan 36, a liquid-side shutoff valve 37, a gas-side shutoff valve 38,
the outdoor control unit 39, a suction pressure sensor 64, a discharge pressure sensor
65, an outdoor temperature sensor 66, a gas-side temperature sensor 67, and a liquid-side
temperature sensor 68. Furthermore, the outdoor unit 30 includes a suction pipe 54a,
a discharge pipe 54b, a first gas refrigerant pipe 54c, a liquid refrigerant pipe
54d, and a second gas refrigerant pipe 54e.
[0041] As illustrated in Fig. 1, the suction pipe 54a connects the flow path switching valve
32 and a suction side of the compressor 31. The suction pipe 54a is provided with
the accumulator 35. The discharge pipe 54b connects a discharge side of the compressor
31 and the flow path switching valve 32. The first gas refrigerant pipe 54c connects
the flow path switching valve 32 and a gas side of the outdoor heat exchanger 33.
The liquid refrigerant pipe 54d connects a liquid side of the outdoor heat exchanger
33 and the liquid refrigerant connection pipe 51. The liquid refrigerant pipe 54d
is provided with the outdoor expansion valve 34. The liquid-side shutoff valve 37
is provided at a connecting portion between the liquid refrigerant pipe 54d and the
liquid refrigerant connection pipe 51. The second gas refrigerant pipe 54e connects
the flow path switching valve 32 and the gas refrigerant connection pipe 52. The gas-side
shutoff valve 38 is provided at a connecting portion between the second gas refrigerant
pipe 54e and the gas refrigerant connection pipe 52.
(2-2-1) Compressor
[0042] As illustrated in Fig. 1, the compressor 31 is a device that intakes, from the suction
pipe 54a, the refrigerant at low pressure in the refrigeration cycle, compresses the
refrigerant with its compression mechanism (not illustrated), and discharges the compressed
refrigerant to the discharge pipe 54b.
[0043] The compressor 31 is, for example, a displacement compressor of a rotary type, a
scroll type, or the like. The compression mechanism in the compressor 31 is driven
by a compressor motor 31m. A rotation speed of the compressor motor 31m can be controlled
by an inverter.
(2-2-2) Flow path switching valve
[0044] The flow path switching valve 32 is a mechanism that switches a flow path of the
refrigerant between a first state and a second state. In the first state, the flow
path switching valve 32 causes the suction pipe 54a and the second gas refrigerant
pipe 54e to communicate with each other, and the discharge pipe 54b and the first
gas refrigerant pipe 54c to communicate with each other, as illustrated by solid lines
inside the flow path switching valve 32 illustrated in Fig. 1. In the second state,
the flow path switching valve 32 causes the suction pipe 54a and the first gas refrigerant
pipe 54c to communicate with each other, and the discharge pipe 54b and the second
gas refrigerant pipe 54e to communicate with each other, as illustrated by broken
lines inside the flow path switching valve 32 illustrated in Fig. 1.
[0045] The flow path switching valve 32 sets the flow path of the refrigerant to the first
state during the cooling operation. At this time, the refrigerant discharged from
the compressor 31 flows through the outdoor heat exchanger 33, the outdoor expansion
valve 34, the indoor expansion valve 23, and the indoor heat exchanger 21 in this
order in the refrigerant circuit 50, and returns to the compressor 31. In the first
state, the outdoor heat exchanger 33 functions as a condenser, and the indoor heat
exchanger 21 functions as an evaporator.
[0046] The flow path switching valve 32 sets the flow path of the refrigerant to the second
state during the heating operation. At this time, the refrigerant discharged from
the compressor 31 flows through the indoor heat exchanger 21, the indoor expansion
valve 23, the outdoor expansion valve 34, and the outdoor heat exchanger 33 in this
order in the refrigerant circuit 50, and returns to the compressor 31. In the second
state, the outdoor heat exchanger 33 functions as an evaporator, and the indoor heat
exchanger 21 functions as a condenser.
(2-2-3) Outdoor heat exchanger
[0047] Fig. 2 is a schematic configuration diagram of the outdoor heat exchanger 33. As
illustrated in Fig. 2, the outdoor heat exchanger 33 mainly includes a heat exchanger
main body 331 and a plurality of flow rate adjustment units 332a to 332i.
(2-2-3-1) Heat exchanger main body
[0048] The heat exchanger main body 331 has the plurality of refrigerant flow paths 333a
to 333i including a first refrigerant flow path 333 and a second refrigerant flow
path 333. As illustrated in Fig. 2, the heat exchanger main body 331 is divided into
a plurality of sections 331a to 331i, and the refrigerant flow paths 333a to 333i
pass through the sections 331a to 331i, respectively. The heat exchanger main body
331 causes heat to be exchanged between the refrigerant flowing through the refrigerant
flow paths 333 and outdoor air. The heat exchanger main body 331 functions as a condenser
during the cooling operation, and functions as an evaporator during the heating operation.
(2-2-3-2) Flow rate adjustment unit
[0049] The flow rate adjustment units 332 adjust the flow rates of the refrigerant flowing
through the refrigerant flow paths 333. Specifically, as illustrated in Fig. 2, the
flow rate adjustment units 332a to 332i adjust the flow rates of the refrigerant flowing
through the refrigerant flow paths 333a to 333i such that the temperature and the
pressure of the refrigerant flowing through the refrigerant flow paths 333a to 333i
become uniform. In other words, the flow rate adjustment units 332a to 332i adjust
the flow rates of the refrigerant flowing through the refrigerant flow paths 333a
to 333i such that the refrigerant flowing through the refrigerant flow paths 333a
to 333i does not flow unevenly. The flow rate adjustment units 332 are configured
to be able to adjust the opening degrees.
(2-2-3-3) Flow divider
[0050] As illustrated in Fig. 2, a flow divider 334 causes, during the heating operation,
the refrigerant that has flowed from the outdoor expansion valve 34 side into the
outdoor heat exchanger 33 (in a direction indicated by a solid-line arrow illustrated
in Fig. 2) to be separated flows to separately flow into the refrigerant flow paths
333a to 333i. Furthermore, the flow divider 334 causes, during the cooling operation,
separated flows of the refrigerant that has flowed from the compressor 31 side into
the outdoor heat exchanger 33 (in a direction indicated by a broken-line arrow illustrated
in Fig. 2) and that has been caused to separately flow into the refrigerant flow paths
333a to 333i by a header 335, which will be described later, to join each other.
(2-2-3-4) Header
[0051] As illustrated in Fig. 2, the header 335 causes, during the heating operation, separated
flows of the refrigerant that has flowed from the outdoor expansion valve 34 side
into the outdoor heat exchanger 33 (in the direction indicated by the solid-line arrow
illustrated in Fig. 2) and that has been caused to separately flow into the refrigerant
flow paths 333a to 333i by the flow divider 334 to join each other. Furthermore, the
header 335 causes, during the cooling operation, the refrigerant that has flowed from
the compressor 31 side into the outdoor heat exchanger 33 (in the direction indicated
by the broken-line arrow illustrated in Fig. 2) to be separated flows to separately
flow into the refrigerant flow paths 333a to 333i.
(2-2-4) Outdoor expansion valve
[0052] The outdoor expansion valve 34 is a mechanism for adjusting the pressure and the
flow rate of the refrigerant flowing through the liquid refrigerant pipe 54d. In the
present embodiment, the outdoor expansion valve 34 is an electronic expansion valve
in which its opening degree is adjustable.
(2-2-5) Accumulator
[0053] The accumulator 35 is a container having a gas-liquid separation function for separating
the inflowing refrigerant into a gas refrigerant and a liquid refrigerant. The refrigerant
flowing into the accumulator 35 is separated into a gas refrigerant and a liquid refrigerant,
and the gas refrigerant collected in an upper space flows into the compressor 31.
(2-2-6) Outdoor fan
[0054] The outdoor fan 36 is a fan that causes outdoor air to be taken into the outdoor
unit 30 and to be supplied to the outdoor heat exchanger 33, and causes the air that
has exchanged heat with the refrigerant in the outdoor heat exchanger 33 to be discharged
outside the outdoor unit 30. The outdoor fan 36 is, for example, an axial-flow fan
such as a propeller fan. The outdoor fan 36 is driven by an outdoor fan motor 36m.
A rotation speed of the outdoor fan motor 36m can be controlled by an inverter.
(2-2-7) Sensor
[0055] The suction pressure sensor 64 is a sensor that measures suction pressure. The suction
pressure sensor 64 is provided to the suction pipe 54a. The suction pressure is a
low pressure value of the refrigeration cycle.
[0056] The discharge pressure sensor 65 is a sensor that measures discharge pressure. The
discharge pressure sensor 65 is provided to the discharge pipe 54b. The discharge
pressure is a high pressure value of the refrigeration cycle.
[0057] The outdoor temperature sensor 66 measures a temperature of air outside the target
space (an outdoor temperature). The outdoor temperature sensor 66 is provided near
an air suction port of the outdoor unit 30.
[0058] The gas-side temperature sensor 67 measures the temperature of the refrigerant flowing
through the first gas refrigerant pipe 54c. The gas-side temperature sensor 67 is
provided to the first gas refrigerant pipe 54c.
[0059] The liquid-side temperature sensor 68 measures the temperature of the refrigerant
flowing through the liquid refrigerant pipe 54d. The liquid-side temperature sensor
63 is provided to the liquid refrigerant pipe 54d.
[0060] The outdoor temperature sensor 66, the gas-side temperature sensor 67, and the liquid-side
temperature sensor 68 are, for example, thermistors.
(2-2-8) Liquid-side shutoff valve and gas-side shutoff valve
[0061] As illustrated in Fig. 1, the liquid-side shutoff valve 37 is a valve provided at
the connecting portion between the liquid refrigerant pipe 54d and the liquid refrigerant
connection pipe 51. The gas-side shutoff valve 38 is a valve provided at the connecting
portion between the second gas refrigerant pipe 54e and the gas refrigerant connection
pipe 52. The liquid-side shutoff valve 37 and the gas-side shutoff valve 38 are, for
example, manually operated valves.
(2-2-9) Outdoor control unit
[0062] The outdoor control unit 39 controls operation of each part constituting the outdoor
unit 30.
[0063] The outdoor control unit 39 is electrically connected to various devices included
in the outdoor unit 30, the various devices including the compressor motor 31m, the
flow path switching valve 32, the flow rate adjustment units 332, the outdoor expansion
valve 34, and the outdoor fan motor 36m. Furthermore, the outdoor control unit 39
is communicably connected to various sensors provided in the outdoor unit 30, the
various sensors including the suction pressure sensor 64, the discharge pressure sensor
65, the outdoor temperature sensor 66, the gas-side temperature sensor 67, and the
liquid-side temperature sensor 68.
[0064] The outdoor control unit 39 includes a control arithmetic device, a storage device,
and two network interface devices. The control arithmetic device is a processor such
as a CPU or a GPU. The storage device is a storage medium such as a RAM, a ROM, or
a flash memory. The control arithmetic device reads a program stored in the storage
device, and performs predetermined arithmetic processing in accordance with the program,
thereby controlling operation of each part constituting the outdoor unit 30. Furthermore,
the control arithmetic device can write calculation results into the storage device,
and can read information stored in the storage device, in accordance with the program.
One of the network interface devices is configured to communicate with the indoor
unit 20 via the communication line 81. Another one of the network interface devices
is configured to communicate with the learning device 10 via the communication line
82. Furthermore, the outdoor control unit 39 includes a timer.
[0065] The outdoor control unit 39 exchanges control signals, measurement signals, signals
related to various settings, and the like with the indoor control unit 29 in the indoor
unit 20 via the communication line 81. Furthermore, the outdoor control unit 39 exchanges
control signals, measurement signals, signals related to various settings, and the
like with the learning control unit 19 in the learning device 10 via the communication
line 82.
[0066] The outdoor control unit 39 and the indoor control unit 29 cooperate with each other
to function as the control unit 70. The functions of the control unit 70 will be described
later.
(2-3) Control unit
[0067] The control unit 70 includes the indoor control unit 29 and the outdoor control unit
39.
[0068] Fig. 3 is a control block diagram of the air conditioning device 2. As illustrated
in Fig. 3, the control unit 70 is communicably connected to the indoor temperature
sensor 61, the gas-side temperature sensor 62, the liquid-side temperature sensor
63, the suction pressure sensor 64, the discharge pressure sensor 65, the outdoor
temperature sensor 66, the gas-side temperature sensor 67, and the liquid-side temperature
sensor 68. The control unit 70 receives measurement signals transmitted from various
sensors. Furthermore, the control unit 70 is electrically connected to the indoor
expansion valve 23, the indoor fan motor 22m, the compressor motor 31m, the flow path
switching valve 32, the flow rate adjustment units 332, the outdoor expansion valve
34, and the outdoor fan motor 36m. In response to control signals transmitted from
the operation remote controller, the control unit 70 controls, based on measurement
signals of various sensors, operation of various devices included in the air conditioning
device 2, the various devices including the indoor expansion valve 23, the indoor
fan motor 22m, the compressor motor 31m, the flow path switching valve 32, the flow
rate adjustment units 332, the outdoor expansion valve 34, and the outdoor fan motor
36m.
[0069] The control unit 70 mainly performs the cooling operation and the heating operation.
(2-3-1) Cooling operation
[0070] When receiving from the operation remote controller an instruction of causing the
indoor unit 20 to perform the cooling operation, the control unit 70 controls the
flow path switching valve 32 such that a state as indicated by the solid lines illustrated
in Fig. 1 is attained inside the flow path switching valve 32. At this time, the flow
path of the refrigerant is in the first state.
[0071] The control unit 70 opens the outdoor expansion valve 34 in a step-wise manner and
adjusts the opening degree of the indoor expansion valve 23 such that a degree of
superheating of the refrigerant at a gas-side outlet of the indoor heat exchanger
21 reaches a predetermined target degree of superheating. The degree of superheating
of the refrigerant at the gas-side outlet of the indoor heat exchanger 21 is calculated,
for example, by subtracting an evaporation temperature converted from a measurement
value (suction pressure) of the suction pressure sensor 64 from a measurement value
of the gas-side temperature sensor 62.
[0072] Furthermore, the control unit 70 controls an operating capacity of the compressor
31 such that the evaporation temperature converted from the measurement value of the
suction pressure sensor 64 approaches a predetermined target evaporation temperature.
The operating capacity of the compressor 31 is controlled by controlling the rotation
speed of the compressor motor 31m.
[0073] Furthermore, the control unit 70 adjusts, in cooperation with the learning device
10, the flow rates of the refrigerant flowing through the refrigerant flow paths 333a
to 333i by controlling the opening degrees of the flow rate adjustment units 332a
to 332i (hereinafter sometimes referred to as flow rate adjustment processing). The
control unit 70 controls the opening degrees of the respective flow rate adjustment
units 332a to 332i based on the first value. The first value is a value representing
the overall efficiency of the refrigeration cycle. In the present embodiment, the
first value includes a pressure value of the refrigerant flowing through the outdoor
heat exchanger 33 (hereinafter sometimes referred to as an outdoor pressure value),
a temperature of air that exchanges heat with the refrigerant in the outdoor heat
exchanger 33 (hereinafter sometimes referred to as an outdoor temperature), and the
rotation speed of the outdoor fan motor 36m (hereinafter sometimes referred to as
an outdoor fan rotation speed). The outdoor pressure value during the cooling operation
is a pressure value on a high pressure side. The outdoor pressure value during the
cooling operation is acquired from, for example, the discharge pressure sensor 65.
The outdoor temperature is acquired from, for example, the outdoor temperature sensor
66.
[0074] The control unit 70 receives, from the learning device 10, information (hereinafter
sometimes referred to as opening degree information) regarding a setting range of
the opening degrees of the flow rate adjustment units 332a to 332i, per predetermined
time T2 (for example, 24 hours). The control unit 70 sets the opening degrees of the
flow rate adjustment units 332a to 332i per predetermined time T1 (for example, 10
minutes) within the setting range according to the received opening degree information.
In other words, the control unit 70 changes, per the predetermined time T1, the opening
degrees of the flow rate adjustment units 332a to 332i within the setting range according
to the opening degree information. The control unit 70 waits, each time the opening
degrees of the flow rate adjustment units 332a to 332i are set, until the pressure
and the temperature of the refrigerant and operation of the various devices become
stationary (until the air conditioning device 2 reaches a stationary state), and,
after the air conditioning device 2 has reached the stationary state, transmits the
opening degrees of the flow rate adjustment units 332a to 332i and an outdoor pressure
value at that time (hereinafter sometimes referred to as learning data 131) to the
learning device 10. In the present embodiment, the control unit 70 determines that
the air conditioning device 2 has reached the stationary state when the outdoor temperature
and the outdoor fan rotation speed become stationary. In other words, the outdoor
temperature and the outdoor fan rotation speed in the first value are used to determine
whether or not the air conditioning device 2 has reached the stationary state.
[0075] As described above, the control unit 70 controls various devices such that the room
temperature in the target space approaches a set temperature, thereby the refrigerant
flowing through the refrigerant circuit 50 during the cooling operation, as described
below.
[0076] When the compressor 31 is activated, a low-pressure gas refrigerant in the refrigeration
cycle is taken into the compressor 31 and is compressed by the compressor 31 to become
a high-pressure gas refrigerant in the refrigeration cycle.
[0077] The high-pressure gas refrigerant flows through the first gas refrigerant pipe 54c
via the flow path switching valve 32, and is supplied to the outdoor heat exchanger
33. After flowing into the header 335, the high-pressure gas refrigerant supplied
to the outdoor heat exchanger 33 is caused to be separated flows to separately flow
into the refrigerant flow paths 333a to 333i. The refrigerant separately flowing through
the refrigerant flow paths 333a to 333i exchanges heat with outdoor air supplied by
the outdoor fan 36, condenses, and becomes a high-pressure liquid refrigerant in the
heat exchanger main body 331. The refrigerant that has passed through the heat exchanger
main body 331 and that flows through the refrigerant flow paths 333a to 333i is adjusted
in flow rate by the flow rate adjustment units 332a to 332i so as not to flow unevenly.
The separate flows of the refrigerant that has passed through the flow rate adjustment
units 332a to 332i and that flows through the refrigerant flow paths 333a to 333i
join each other in the flow divider 334, and the joined refrigerant flows out of the
outdoor heat exchanger 33. The high-pressure liquid refrigerant that has passed through
the outdoor heat exchanger 33 flows through the liquid refrigerant pipe 54d, passes
through the outdoor expansion valve 34, and is supplied to the indoor unit 20.
[0078] The high-pressure liquid refrigerant supplied to the indoor unit 20 is decompressed
to near suction pressure of the compressor 31 in the indoor expansion valve 23, becomes
the refrigerant in a gas-liquid two-phase state, and is supplied to the indoor heat
exchanger 21. In the indoor heat exchanger 21, the refrigerant in the gas-liquid two-phase
state exchanges heat with the air in the target space, which is supplied to the indoor
heat exchanger 21 by the indoor fan 22, evaporates, and becomes a low-pressure gas
refrigerant. The low-pressure gas refrigerant is supplied to the outdoor unit 30 via
the gas refrigerant connection pipe 52 and flows into the accumulator 35 via the flow
path switching valve 32. The low-pressure gas refrigerant, which has flowed into the
accumulator 35, is taken again into the compressor 31. The temperature of the air
supplied to the indoor heat exchanger 21 lowers due to exchange of heat with the refrigerant
flowing through the indoor heat exchanger 21, and the air cooled by the indoor heat
exchanger 21 is blown into the target space.
(2-3-2) Heating operation
[0079] When receiving from the operation remote controller an instruction of causing the
indoor unit 20 to perform the heating operation, the control unit 70 controls the
flow path switching valve 32 such that a state as indicated by the broken lines illustrated
in Fig. 1 is attained inside the flow path switching valve 32. At this time, the flow
path of the refrigerant is in the second state.
[0080] The control unit 70 adjusts the opening degree of the indoor expansion valve 23 such
that a degree of subcooling of the refrigerant at a liquid-side outlet of the indoor
heat exchanger 21 reaches a predetermined target degree of subcooling. The degree
of subcooling of the refrigerant at the liquid-side outlet of the indoor heat exchanger
21 is calculated, for example, by subtracting a measurement value of the liquid-side
temperature sensor 63 from a condensation temperature converted from a measurement
value (discharge pressure) of the discharge pressure sensor 65.
[0081] Furthermore, the control unit 70 adjusts an opening degree of the outdoor expansion
valve 34 such that the refrigerant flowing into the outdoor heat exchanger 33 is decompressed
to pressure at which the refrigerant can evaporate in the outdoor heat exchanger 33.
[0082] Furthermore, the control unit 70 controls the operating capacity of the compressor
31 such that the condensation temperature converted from the measurement value of
the discharge pressure sensor 65 approaches a predetermined target condensation temperature.
The operating capacity of the compressor 31 is controlled by controlling the rotation
speed of the compressor motor 31m.
[0083] Furthermore, similarly to the cooling operation, the control unit 70 adjusts, in
cooperation with the learning device 10, the flow rates of the refrigerant flowing
through the refrigerant flow paths 333a to 333i by controlling the opening degrees
of the flow rate adjustment units 332a to 332i. However, the outdoor pressure value
during the heating operation is a pressure value on a low pressure side. The outdoor
pressure value during the heating operation is acquired from, for example, the suction
pressure sensor 64.
[0084] As described above, since the control unit 70 controls various devices such that
the room temperature in the target space approaches a set temperature, the refrigerant
flows through the refrigerant circuit 50 during the heating operation, as described
below.
[0085] When the compressor 31 is activated, a low-pressure gas refrigerant in the refrigeration
cycle is taken into the compressor 31 and is compressed by the compressor 31 to become
a high-pressure gas refrigerant in the refrigeration cycle. The high-pressure gas
refrigerant is supplied to the indoor heat exchanger 21 via the flow path switching
valve 32, exchanges heat with the air in the target space, which is supplied by the
indoor fan 22, condenses, and becomes a high-pressure liquid refrigerant. The temperature
of the air supplied to the indoor heat exchanger 21 rises due to exchange of heat
with the refrigerant flowing through the indoor heat exchanger 21, and the air heated
by the indoor heat exchanger 21 is blown into the target space. The high-pressure
liquid refrigerant that has passed through the indoor heat exchanger 21, passes through
the indoor expansion valve 23, and is decompressed. The refrigerant decompressed in
the indoor expansion valve 23 is supplied to the outdoor unit 30 via the liquid refrigerant
connection pipe 51 and flows into the liquid refrigerant pipe 54d. The refrigerant
flowing through the liquid refrigerant pipe 54d is decompressed to near suction pressure
of the compressor 31, when passing through the outdoor expansion valve 34, becomes
the refrigerant in a gas-liquid two-phase state, and flows into the outdoor heat exchanger
33. After flowing into the flow divider 334, the low-pressure refrigerant in the gas-liquid
two-phase state, which has flowed into the outdoor heat exchanger 33, is caused to
be separate flows to separately flow into the refrigerant flow paths 333a to 333i.
The refrigerant, which has been caused to be separate flows to separately flow through
the refrigerant flow paths 333a to 333i, is adjusted in flow rate by the flow rate
adjustment units 332a to 332i so as not to flow unevenly. The refrigerant that has
passed through the flow rate adjustment units 332a to 332i and that flows through
the refrigerant flow paths 333a to 333i exchanges heat with outdoor air supplied by
the outdoor fan 36 in the heat exchanger main body 331, evaporates, and becomes a
low-pressure gas refrigerant. The separate flows of the refrigerant that has passed
through the heat exchanger main body 331 and that flows through the refrigerant flow
paths 333a to 333i join each other in the header 335, and the joined refrigerant flows
out of the outdoor heat exchanger 33. The low-pressure gas refrigerant that has passed
through the outdoor heat exchanger 33 flows into the accumulator 35 via the flow path
switching valve 32. The low-pressure gas refrigerant that has flowed into the accumulator
35 is taken again into the compressor 31.
(2-4) Learning device
[0086] The learning device 10 learns the appropriate opening degrees of the flow rate adjustment
units 332a to 332i in cooperation with the control unit 70 such that the refrigerant
flowing through the refrigerant flow paths 333a to 333i does not flow unevenly. In
the present embodiment, the learning device 10 is a computer installed in a server
room or the like in a building. However, the learning device 10 may be installed in
a cloud-based data center or the like. In this case, the communication line 82 includes
a line connected to the Internet, for example. Fig. 4 is a control block diagram of
the learning device 10. As illustrated in Fig. 4, the learning device 10 mainly includes
a learning input unit 11, a learning display unit 12, a learning storage unit 13,
a learning communication unit 14, and a learning control unit 19.
(2-4-1) Learning input unit
[0087] The learning input unit 11 includes a keyboard and a mouse. Various commands and
various pieces of information for the learning device 10 can be input using the learning
input unit 11.
(2-4-2) Learning display unit
[0088] The learning display unit 12 is a monitor. The learning display unit 12 can display,
for example, the learning data 131, a learning situation, and the like.
(2-4-3) Learning storage unit
[0089] The learning storage unit 13 is a storage device such as a RAM, a ROM, or a hard
disk drive (HDD). The learning storage unit 13 stores a program that the learning
control unit 19 executes, data necessary for executing the program, and the like.
[0090] The learning storage unit 13 stores, in particular, the learning data 131 and a learning
model 132 described later. Table 1 illustrated below indicates an example of the learning
data 131 used during the cooling operation.
[Table 1]
Opening degree a |
Opening degree b |
... |
Opening degree i |
Outdoor pressure value |
a1 |
b1 |
... |
i1 |
200 kPa |
a2 |
b2 |
... |
i2 |
210 kPa |
a3 |
b3 |
... |
i3 |
190 kPa |
a4 |
b4 |
... |
i4 |
180 kPa |
... |
... |
... |
... |
... |
[0091] One record in the learning data 131 corresponds to a fact that the control unit 70
has set once the opening degrees of the flow rate adjustment units 332a to 332i. In
Table 1, the items "Opening degree a" to "Opening degree i" respectively indicate
the opening degrees of the flow rate adjustment units 332a to 332i, which the control
unit 70 has set.
(2-4-4) Learning communication unit
[0092] The learning communication unit 14 is a network interface device for performing communications
via the communication line 82.
(2-4-5) Learning control unit
[0093] The learning control unit 19 is a processor such as a CPU or a GPU. The learning
control unit 19 reads and executes a program stored in the learning storage unit 13
to realize various functions of the learning device 10. Furthermore, the learning
control unit 19 can write a calculation result into the learning storage unit 13,
and can read information stored in the learning storage unit 13, in accordance with
a program. Furthermore, the learning control unit 19 includes a timer.
[0094] The learning control unit 19 associates with each other and learns a combination
of the opening degrees of the plurality of flow rate adjustment units 332a to 332i
and an outdoor pressure value when the opening degrees of the plurality of flow rate
adjustment units 332a to 332i correspond to the combination of the opening degrees.
In other words, the learning control unit 19 creates the learning model 132 using
the learning data 131 as illustrated in Table 1. The learning model 132 according
to the present embodiment is a classification-type model. As the learning model 132
according to the present embodiment, for example, a neural network, logistic regression,
a support vector machine, or the like can be used.
[0095] Specifically, the learning control unit 19 first estimates, as preprocessing, a level
of the heat exchange capability of the outdoor heat exchanger 33 from an outdoor pressure
value. In a case of the cooling operation, it is estimated that the smaller the outdoor
pressure value (a pressure value on the high-pressure side), the higher the heat exchange
capability of the outdoor heat exchanger 33. Therefore, the learning control unit
19 designates, for example, a predetermined percentage (for example, 20%), from among
the records in the learning data 131, in ascending order of the outdoor pressure value
and estimates that the heat exchange capability of the outdoor heat exchanger 33 is
high in these records and that the heat exchange capability of the outdoor heat exchanger
33 is low in the other records. In a case of the heating operation, it is estimated
that the larger the outdoor pressure value (the pressure value on the low pressure
side), the higher the heat exchange capability of the outdoor heat exchanger 33. Therefore,
the learning control unit 19 designates, for example, a predetermined percentage (for
example, 20%), from among the records in the learning data 131, in descending order
of the outdoor pressure values and estimates that the heat exchange capability of
the outdoor heat exchanger 33 is high in these records and that the heat exchange
capability of the outdoor heat exchanger 33 is low in the other records. Table 2 illustrated
below indicates an example when the preprocessing is performed on the learning data
131 in Table 1.
[Table 2]
Opening degree a |
Opening degree b |
... |
Opening degree i |
Outdoor pressure value |
Heat exchange capability (Outdoor heat exchanger) |
a1 |
b1 |
... |
i1 |
200 kPa |
Low |
a2 |
b2 |
... |
i2 |
210 kPa |
Low |
a3 |
b3 |
... |
i3 |
190 kPa |
High |
a4 |
b4 |
... |
i4 |
180 kPa |
High |
... |
... |
... |
... |
... |
... |
[0096] Since Table 1 indicates the learning data 131 during the cooling operation, the smaller
the outdoor pressure value, the higher the possibility that the heat exchange capability
is "high", in Table 2.
[0097] Next, the learning control unit 19 classifies the combination of the opening degrees
of the flow rate adjustment units 332a to 332i in accordance with the level of the
heat exchange capability of the outdoor heat exchanger 33, which is estimated from
the outdoor pressure value. In other words, the learning control unit 19 creates the
learning model 132 using the combination of the opening degrees of the flow rate adjustment
units 332a to 332i as an explanatory variable and the heat exchange capability as
an objective variable, and classifies the combination of the opening degrees of the
flow rate adjustment units 332a to 332i. Further, in other words, the learning control
unit 19 creates the learning model 132 that divides an opening degree space (here,
a nine-dimensional space where values of Opening degree a to Opening degree i serve
as axes), in which each point represents a combination of the opening degrees of the
flow rate adjustment units 332a to 332i, into a region in which the heat exchange
capability is estimated to be "high" and a region in which the heat exchange capability
is estimated to be "low".
[0098] Fig. 5 is a diagram for explaining learning processing in the learning device 10.
Fig. 5 illustrates, for visualization purposes, only a two-dimensional plane formed
by the axis of "Opening degree a" and the axis of "Opening degree b" in the nine-dimensional
opening degree space.
[0099] In an upper left diagram in Fig. 5, four points corresponding to the values of "Opening
degree a" and "Opening degree b" in each record in the learning data 131 are plotted.
In the upper left diagram in Fig. 5, the points that are hatched indicate that the
heat exchange capability is "high". The points that are not hatched indicate that
the heat exchange capability is "low".
[0100] An upper center diagram in Fig. 5 illustrates a state in which the opening degree
space is divided into a region R1 and a region R2 by a boundary BR1 that the learning
model 132 has caused to appear. The (hatched) region R1 indicates a region in which
the heat exchange capability is estimated to be "high". The region R2 indicates a
region in which the heat exchange capability is estimated to be "low".
[0101] In response to a region in which the heat exchange capability is estimated to be
"high" (the region R1) being determined, the learning control unit 19 transmits information
about the region to the control unit 70 as opening degree information. In other words,
the opening degree information is information about a combination of the opening degrees
of the flow rate adjustment units 332a to 332i, which is classified by the learning
device 10 into a class at which the heat exchange capability of the outdoor heat exchanger
33 is higher than a predetermined value.
[0102] Thereafter, the control unit 70 uses the opening degree information received from
the learning device 10 to control, within a range of the region in which the heat
exchange capability is estimated to be "high" (the region R1), the opening degrees
of the respective flow rate adjustment units 332a to 332i. Each time the opening degrees
of the flow rate adjustment units 332a to 332i have been set, the control unit 70
transmits the learning data 131 to the learning device 10. In an upper right diagram
in Fig. 5, four points corresponding to records in the learning data 131 that has
newly been received are plotted in the area R1. In the upper right diagram in Fig.
5, the point that is hatched indicates that the heat exchange capability is "high".
[0103] The learning control unit 19 creates the learning model 132 again based on the learning
data 131 that has newly been created. A lower left diagram in Fig. 5 illustrates a
state in which the opening degree space is divided into a region R3 and a region R4
by a boundary BR2 that the learning model 132 created again has caused to appear.
The (hatched) region R3 indicates a region in which the heat exchange capability is
estimated to be "high". The region R4 indicates a region in which the heat exchange
capability is estimated to be "low".
(3) Flow rate adjustment processing
[0104] An example of the flow rate adjustment processing will be described with reference
to a flowchart illustrated in Fig. 6.
[0105] As illustrated in step S1, the control unit 70 starts the cooling operation or the
heating operation in response to an instruction or the like from the operation remote
controller.
[0106] As step S1 ends, as illustrated in step S2, the control unit 70 determines whether
or not new opening degree information has been received from the learning device 10.
As new opening degree information is received, the processing proceeds to step S3.
If new opening degree information has not yet been received, the processing proceeds
to step S4.
[0107] As the processing proceeds from step S2 to step S3, the control unit 70 updates the
old opening degree information with the new opening degree information received from
the learning device 10.
[0108] As the processing proceeds from step S2 to step S4, or as step S3 ends, the control
unit 70 sets the opening degrees of the flow rate adjustment units 332a to 332i within
a range of the opening degree information.
[0109] As step S4 ends, as illustrated in step S5, the control unit 70 waits until the air
conditioning device 2 reaches the stationary state.
[0110] As step S5 ends, as illustrated in step S6, the control unit 70 transmits the learning
data 131 to the learning device 10.
[0111] As step S6 ends, as illustrated in step S7, the control unit 70 waits for the predetermined
time T1. The predetermined time T1 is, for example, 10 minutes. As the predetermined
time T1 has elapsed, the processing proceeds to step S2, and the control unit 70 again
determines whether or not new opening degree information has been received from the
learning device 10.
[0112] Meanwhile, as illustrated in step S8, the learning control unit 19 determines whether
or not the learning data 131 has been received from the air conditioning device 2.
As the learning data 131 has been received, the processing proceeds to step S9. If
the learning data 131 has not yet been received, the processing proceeds to step S10.
[0113] As the processing proceeds from step S8 to step S9, the learning control unit 19
accumulates the received learning data 131 in the learning storage unit 13.
[0114] As the processing proceeds from step S8 to step S10, or as step S9 ends, the learning
control unit 19 determines whether or not the predetermined time T2 has elapsed. The
predetermined time T2 is, for example, 24 hours. As the predetermined time T2 has
elapsed, the processing proceeds to step S11. If the predetermined time T2 has not
yet elapsed, the processing proceeds to step S8, and the learning control unit 19
determines again whether or not the learning data 131 has been received from the air
conditioning device 2.
[0115] As the processing proceeds from step S10 to step S11, the learning control unit 19
creates the learning model 132 based on the learning data 131 that has been accumulated.
[0116] As step S11 ends, as illustrated in step S12, the learning control unit 19 transmits
the opening degree information based on the created learning model 132 to the air
conditioning device 2.
[0117] As step S12 ends, as illustrated in step S13, the learning control unit 19 deletes
the learning data 131 that is old data, which has been used to create the learning
model 132.
[0118] As step S13 ends, as illustrated in step S8 and step S9, the learning control unit
19 accumulates again the learning data 131 that is new data.
[0119] The control unit 70 and the learning control unit 19 continue this processing until
the cooling operation or the heating operation is stopped by an instruction or the
like from the operation remote controller.
(4) Feature
[0120] (4-1) In the related art, there is a technique for preventing, in a heat exchanger
having a plurality of refrigerant flow paths, a refrigerant flowing through the heat
exchanger from flowing unevenly, by adjusting a flow rate of the refrigerant based
on a temperature of the refrigerant flowing through the refrigerant flow paths.
[0121] In such a technique of the related art, when a flow rate of a refrigerant is to be
adjusted based on a temperature of the refrigerant flowing through the refrigerant
flow paths, there is an issue in that a temperature sensor is required for each of
the refrigerant flow paths.
[0122] The refrigeration cycle device 1 according to the present embodiment includes the
heat exchanger main body 331, the plurality of flow rate adjustment units 332a to
332i, and the control unit 70. The heat exchanger main body 331 has the plurality
of refrigerant flow paths 333a to 333i including the first refrigerant flow path 333
and the second refrigerant flow path 333. The plurality of flow rate adjustment units
332a to 332i adjust the flow rates of the refrigerant flowing through the refrigerant
flow paths 333a to 333i, respectively. The control unit 70 adjusts the flow rates
of the refrigerant flowing through the refrigerant flow paths 333 by controlling the
opening degrees of the flow rate adjustment units 332. The control unit 70 controls
the opening degrees of the respective flow rate adjustment units 332a to 332i based
on the first value. The first value is a value representing the overall efficiency
of the refrigeration cycle.
[0123] In the refrigeration cycle device 1 according to the present embodiment, the control
unit 70 controls the opening degrees of the respective flow rate adjustment units
332a to 332i based on the first value. The first value is a value representing the
overall efficiency of the refrigeration cycle. As a result, the refrigeration cycle
device 1 can adjust the flow rates of the refrigerant flowing through the respective
refrigerant flow paths 333a to 333i by using sensors, the number of which is smaller
than the number of the refrigerant flow paths 333, and can prevent the refrigerant
flowing through the outdoor heat exchanger 33 from flowing unevenly.
(4-2) In the refrigeration cycle device 1 according to the present embodiment, the
first value includes the pressure value of the refrigerant flowing through the indoor
heat exchanger 21 (during the cooling operation) or the outdoor heat exchanger 33
(during the heating operation). As a result, the refrigeration cycle device 1 can
estimate an uneven flow state of the refrigerant flowing through the outdoor heat
exchanger 33, and can adjust the flow rates of the refrigerant flowing through the
respective refrigerant flow paths 333a to 333i.
(4-3) In the refrigeration cycle device 1 according to the present embodiment, the
first value further includes a temperature of air that exchanges heat with the refrigerant
in the outdoor heat exchanger 33. As a result, the refrigeration cycle device 1 can
more accurately estimate an uneven flow state of the refrigerant flowing through the
outdoor heat exchanger 33 and can adjust the flow rates of the refrigerant flowing
through the respective refrigerant flow paths 333a to 333i.
(4-4) In the refrigeration cycle device 1 according to the present embodiment, the
first value further includes the rotation speed of the outdoor fan motor 36m in the
outdoor heat exchanger 33. As a result, the refrigeration cycle device 1 can more
accurately estimate an uneven flow state of the refrigerant flowing through the outdoor
heat exchanger 33 and can adjust the flow rates of the refrigerant flowing through
the respective refrigerant flow paths 333a to 333i.
(4-5) The refrigeration cycle device 1 according to the present embodiment further
includes the learning device 10. The learning device 10 associates with each other
and learns a combination of the opening degrees of the plurality of flow rate adjustment
units 332a to 332i and the first value when the opening degrees of the plurality of
flow rate adjustment units 332a to 332i correspond to the combination of the opening
degrees. The learning device 10 classifies the combination of the opening degrees
in accordance with a level of the heat exchange capability of the outdoor heat exchanger
33, which is estimated from the first value. The control unit 70 controls the opening
degrees of the respective flow rate adjustment units 332a to 332i by using the combination
of the opening degrees, which is classified, by the learning device 10, into a class
at which the heat exchange capability of the outdoor heat exchanger 33 is higher than
a predetermined value.
[0124] In the refrigeration cycle device 1 according to the present embodiment, using machine
learning makes it possible to efficiently calculate a combination of the opening degrees
of the flow rate adjustment units 332a to 332i, under which the heat exchange capability
of the outdoor heat exchanger 33 improves (under which the refrigerant flowing through
the outdoor heat exchanger 33 will be less likely to flow unevenly).
(5) Modified Examples
(5-1) Modified Example 1A
[0125] In the present embodiment, an outdoor pressure value is used as the first value for
estimating the heat exchange capability of the outdoor heat exchanger 33. However,
instead of an outdoor pressure value, an electric power consumption value of the compressor
31 may be used as the first value for estimating the heat exchange capability of the
outdoor heat exchanger 33.
[0126] In both the cooling operation and the heating operation, it is estimated that the
smaller the electric power consumption value of the compressor 31, the higher the
heat exchange capability of the outdoor heat exchanger 33. Therefore, the learning
control unit 19 designates, for example, a predetermined percentage (for example,
20%), from among the records in the learning data 131, in ascending order of the electric
power consumption values of the compressor 31 and estimates that the heat exchange
capability of the outdoor heat exchanger 33 is high in these records, and the heat
exchange capability of the outdoor heat exchanger 33 is low in the other records.
[0127] When both the outdoor pressure value and the electric power consumption value of
the compressor 31 are used as the first value, for example, one of them may be used
to determine whether or not the air conditioning device 2 is in the stationary state.
(5-2) Modified Example 1B
[0128] In the present embodiment, the first value includes an outdoor pressure value, an
outdoor temperature, and an outdoor fan rotation speed. However, the first value may
further include the rotation speed of the compressor motor 31m and the opening degree
of the outdoor expansion valve 34. The rotation speed of the compressor motor 31m
and the opening degree of the outdoor expansion valve 34 are used, for example, to
determine whether or not the air conditioning device 2 is in the stationary state.
[0129] As a result, the refrigeration cycle device 1 can more accurately estimate an uneven
flow state of the refrigerant flowing through the outdoor heat exchanger 33, and can
adjust the flow rates of the refrigerant flowing through the respective refrigerant
flow paths 333a to 333i.
(5-3) Modified Example 1C
[0130] In the present embodiment, the control unit 70 controls the opening degrees of the
respective flow rate adjustment units 332a to 332i based on the first value. However,
the control unit 70 may control the opening degrees of the respective flow rate adjustment
units 332a to 332i based on the second value. The second value is a value representing
the overall efficiency of the outdoor heat exchanger 33. In the present modified example,
the second value includes an outlet temperature of the outdoor heat exchanger 33 (hereinafter
sometimes referred to as an outdoor outlet temperature) after the refrigerant flowed
out of the first refrigerant flow path 333 and the refrigerant flowed out of the second
refrigerant flow path 333 have joined each other, an outdoor temperature, and an outdoor
fan rotation speed. As a result, the refrigeration cycle device 1 can estimate an
uneven flow state of the refrigerant flowing through the outdoor heat exchanger 33
and can adjust the flow rates of the refrigerant flowing through the respective refrigerant
flow paths 333a to 333i.
[0131] The outdoor outlet temperature during the cooling operation represents a condensation
temperature. The outdoor outlet temperature during the cooling operation is acquired
from, for example, the liquid-side temperature sensor 68. The outdoor outlet temperature
during the heating operation is an evaporation temperature. The outdoor outlet temperature
during the heating operation is acquired from, for example, the gas-side temperature
sensor 67. The second value may further include the rotation speed of the compressor
motor 31m and the opening degree of the outdoor expansion valve 34. Note that, for
example, when the outdoor heat exchanger 33 has a plurality of flow dividers 334 (although
there is one in the present embodiment) and the liquid-side temperature sensors 68
are installed at respective outlets, an average of measured values of the liquid-side
temperature sensors 68 may be used as an outdoor outlet temperature during the cooling
operation.
[0132] Similarly to a case of the first value, the control unit 70 receives opening degree
information from the learning device 10 per predetermined time T2. The control unit
70 sets the opening degrees of the flow rate adjustment units 332a to 332i per predetermined
time T1 within a setting range of the received opening degree information. The control
unit 70 waits, each time the opening degrees of the flow rate adjustment units 332a
to 332i have been set, until the air conditioning device 2 reaches the stationary
state, and, after the air conditioning device 2 has reached the stationary state,
transmits, to the learning device 10, the opening degrees of the flow rate adjustment
units 332a to 332i and an outdoor outlet temperature at that time (which serve as
the learning data 131). In the present modified example, the control unit 70 determines
that the air conditioning device 2 has reached the stationary state when the outdoor
temperature and the outdoor fan rotation speed become stationary. The control unit
70 may further determine that the air conditioning device 2 has reached the stationary
state when the rotation speed of the compressor motor 31m and the opening degree of
the outdoor expansion valve 34 become stationary.
[0133] The learning control unit 19 estimates a level of the heat exchange capability of
the outdoor heat exchanger 33 from the outdoor outlet temperature. In a case of the
cooling operation, it is estimated that the lower the outdoor outlet temperature,
the higher the heat exchange capability of the outdoor heat exchanger 33. Therefore,
the learning control unit 19 designates, for example, a predetermined percentage (for
example, 20%), from among the records in the learning data 131, in ascending order
of the outdoor outlet temperatures and estimates that the heat exchange capability
of the outdoor heat exchanger 33 is high in these records, and that the heat exchange
capability of the outdoor heat exchanger 33 is low in the other records. In a case
of the heating operation, it is estimated that the higher the outdoor outlet temperature,
the higher the heat exchange capability of the outdoor heat exchanger 33. Therefore,
the learning control unit 19 designates, for example, a predetermined percentage (for
example, 20%), from among the records in the learning data 131, in descending order
of the outdoor outlet temperatures and estimates that the heat exchange capability
of the outdoor heat exchanger 33 is high in these records and that the heat exchange
capability of the outdoor heat exchanger 33 is low in the other records.
(5-4) Modified Example 1D
[0134] In the present embodiment, the learning control unit 19 uses the learning model 132
that is a classification type. However, the learning control unit 19 may use a learning
model 133 that is a regression type. As a regression type learning model 133, for
example, a neural network, linear regression, or the like can be used.
[0135] Hereinafter, an example of the flow rate adjustment processing in a case where the
regression type learning model 133 is used will be described with reference to a flowchart
illustrated in Fig. 7.
[0136] As a premise, when the control unit 70 controls the opening degrees of the respective
flow rate adjustment units 332a to 332i based on the first value, the first value
includes an outdoor pressure value, an outdoor temperature, and an outdoor fan rotation
speed. When the control unit 70 controls the opening degrees of the respective flow
rate adjustment units 332a to 332i based on the second value, the second value includes
an outdoor outlet temperature, an outdoor temperature, and an outdoor fan rotation
speed.
[0137] Furthermore, the learning control unit 19 associates with each other and learns in
advance a combination of the opening degrees of the plurality of flow rate adjustment
units 332a to 332i and the outdoor pressure value or the outdoor outlet temperature
when the opening degrees of the plurality of flow rate adjustment units 332a to 332i
correspond to the combination of the opening degrees. In other words, the learning
control unit 19 creates the learning model 133 in advance using the combination of
the opening degrees of the flow rate adjustment units 332a to 332i as an explanatory
variable and the outdoor pressure value or the outdoor outlet temperature as an objective
variable. Furthermore, the control unit 70 determines in advance initial values of
the opening degrees of the flow rate adjustment units 332a to 332i when the cooling
operation or the heating operation is to be started.
[0138] As illustrated in step S101, the control unit 70 starts the cooling operation or
the heating operation in response to an instruction or the like from the operation
remote controller.
[0139] As step S101 ends, as illustrated in step S102, the control unit 70 sets the opening
degrees of the flow rate adjustment units 332a to 332i to the initial values.
[0140] As step S102 ends, as illustrated in step S103, the control unit 70 waits until the
air conditioning device 2 reaches the stationary state. In the present modified example,
the control unit 70 determines that the air conditioning device 2 has reached the
stationary state when the outdoor temperature and the outdoor fan rotation speed become
stationary.
[0141] As step S103 ends, as illustrated in step S104, the control unit 70 transmits the
learning data 131 to the learning device 10. In other words, the control unit 70 transmits,
to the learning device 10, the combination of the opening degrees of the flow rate
adjustment units 332a to 332i and the outdoor pressure value or the outdoor outlet
temperature when the air conditioning device 2 has reached the stationary state.
[0142] When the learning data 131 is received from the air conditioning device 2, as illustrated
in step S105, the learning control unit 19 updates the learning model 133 by using
the learning data 131.
[0143] As step S105 ends, as illustrated in step S106, the learning control unit 19 calculates,
based on the combination of the opening degrees of the flow rate adjustment units
332a to 332i (hereinafter sometimes referred to as a reference opening degree) in
the learning data 131 received from the learning device 10 and the learning model
133 that has been updated, such a combination of the opening degrees of the flow rate
adjustment units 332a to 332i that improves the heat exchange capability of the outdoor
heat exchanger 33, which is estimated from the outdoor pressure value or the outdoor
outlet temperature. Specifically, the learning control unit 19 calculates most appropriate
points (the most appropriate opening degrees of the flow rate adjustment units 332a
to 332i), at which the heat exchange capability of the outdoor heat exchanger 33 is
estimated to be highest, from among neighboring points to a point corresponding to
the reference opening degree in the opening degree space. Furthermore, specifically,
when the learning model 133 estimates an outdoor pressure value, a neighboring point
at which a lowest outdoor pressure value is estimated during the cooling operation
and a neighboring point at which a highest outdoor pressure value is estimated during
the heating operation are set as most appropriate points. Furthermore, when the learning
model 133 estimates an outdoor outlet temperature, a neighboring point at which a
lowest outdoor outlet temperature is estimated during the cooling operation and a
neighboring point at which a highest outdoor outlet temperature is estimated during
the heating operation are set as most appropriate points.
[0144] As step S106 ends, as illustrated in step S107, the learning control unit 19 transmits
the combination of the most appropriate opening degrees of the flow rate adjustment
units 332a to 332i to the air conditioning device 2.
[0145] As the combination of the opening degrees of the flow rate adjustment units 332a
to 332i is received from the learning device 10, as illustrated in step S108, the
control unit 70 waits for a predetermined time T3. The predetermined time T3 is, for
example, 10 minutes.
[0146] As step S108 ends, as illustrated in step S109, the control unit 70 controls the
opening degrees of the respective flow rate adjustment units 332a to 332i by using
the combination of the opening degrees, which is calculated by the learning device
10. In other words, the control unit 70 sets the combination of the opening degrees,
which is received from the learning device 10, in the flow rate adjustment units 332a
to 332i.
[0147] As step S109 ends, as illustrated in step S103, the control unit 70 waits until the
air conditioning device 2 reaches the stationary state again.
[0148] The control unit 70 and the learning control unit 19 continue this processing until
the cooling operation or the heating operation is stopped by an instruction or the
like from the operation remote controller.
(5-5) Modified Example 1E
[0149] In the present embodiment, the control unit 70 controls the opening degrees of the
respective flow rate adjustment units 332a to 332i such that the refrigerant flowing
through the refrigerant flow paths 333a to 333i in the outdoor heat exchanger 33 does
not flow unevenly. However, in a case where the indoor heat exchanger 21 includes,
similarly to the outdoor heat exchanger 33, a plurality of flow rate adjustment units
212a to 212i, and a plurality of refrigerant flow paths 213a to 213i, the control
unit 70 may further control opening degrees of the respective flow rate adjustment
units 212a to 212i such that the refrigerant flowing through the refrigerant flow
paths 213a to 213i in the indoor heat exchanger 21 does not flow unevenly.
(5-5-1) Configuration of indoor heat exchanger
[0150] Fig. 8 is a schematic configuration diagram of the indoor heat exchanger 21 according
to the present modified example. As illustrated in Fig. 8, the indoor heat exchanger
21 mainly includes a heat exchanger main body 211 and the plurality of flow rate adjustment
units 212a to 212i.
[0151] The heat exchanger main body 211 has the plurality of refrigerant flow paths 213a
to 213i including a first refrigerant flow path 213 and a second refrigerant flow
path 213. As illustrated in Fig. 8, the heat exchanger main body 211 is divided into
a plurality of sections 211a to 211i, and the refrigerant flow paths 213a to 213i
pass through the sections 211a to 211i, respectively. The heat exchanger main body
211 causes heat to be exchanged between the refrigerant flowing through the refrigerant
flow paths 213 and air in the target space. The heat exchanger main body 211 functions
as an evaporator during the cooling operation and functions as a condenser during
the heating operation.
[0152] The flow rate adjustment units 212 adjust the flow rates of the refrigerant flowing
through the refrigerant flow paths 213. Specifically, as illustrated in Fig. 8, the
flow rate adjustment units 212a to 212i adjust the flow rates of the refrigerant flowing
through the refrigerant flow paths 213a to 213i such that the temperature and the
pressure of the refrigerant flowing through the refrigerant flow paths 213a to 213i
become uniform. In other words, the flow rate adjustment units 212a to 212i adjust
the flow rates of the refrigerant flowing through the refrigerant flow paths 213a
to 213i such that the refrigerant flowing through the refrigerant flow paths 213a
to 213i does not flow unevenly. The flow rate adjustment units 212 are configured
to be able to adjust the opening degrees.
[0153] As illustrated in Fig. 8, a flow divider 214 causes, during the heating operation,
the refrigerant that has flowed from the compressor 31 side into the indoor heat exchanger
21 (in a direction indicated by a solid-line arrow illustrated in Fig. 8) to be separated
flows to separately flow into the refrigerant flow paths 213a to 213i. Furthermore,
the flow divider 214 causes, during the cooling operation, separated flows of the
refrigerant that has flowed from the indoor expansion valve 23 side into the indoor
heat exchanger 21 (in a direction indicated by a broken-line arrow illustrated in
Fig. 8) and that has been caused to separately flow into the refrigerant flow paths
213a to 213i by a header 215, which will be described later, to join each other.
[0154] As illustrated in Fig. 8, the header 215 causes, during the heating operation, separated
flows of the refrigerant that has flowed from the compressor 31 side into the indoor
heat exchanger 21 (in the direction indicated by the solid-line arrow illustrated
in Fig. 8) and that has been caused to separately flow into the refrigerant flow paths
213a to 213i by the flow divider 214 to join each other. Furthermore, the header 215
causes, during the cooling operation, the refrigerant that has flowed from the indoor
expansion valve 23 side into the indoor heat exchanger 21 (in the direction indicated
by the broken-line arrow illustrated in Fig. 8) to be separated flows to separately
flow into the refrigerant flow paths 213a to 213i.
(5-5-2) Flow rate adjustment processing
[0155] The control unit 70 adjusts, in cooperation with the learning device 10, the flow
rates of the refrigerant flowing through the refrigerant flow paths 213a to 213i by
controlling the opening degrees of the flow rate adjustment units 212a to 212i.
(5-5-2-1) Flow rate adjustment processing based on first value
[0156] When the control unit 70 controls the opening degrees of the respective flow rate
adjustment units 212a to 212i based on the first value, the first value can include
a pressure value of the refrigerant flowing through the indoor heat exchanger 21 (hereinafter
sometimes referred to as an indoor pressure value), a temperature of air that exchanges
heat with the refrigerant in the indoor heat exchanger 21 (hereinafter sometimes referred
to as an indoor temperature), and the rotation speed of the indoor fan motor 22m (hereinafter
sometimes referred to as an indoor fan rotation speed). The first value may further
include the rotation speed of the compressor motor 31m and the opening degree of the
indoor expansion valve 23.
[0157] The indoor pressure value during the cooling operation is a pressure value on the
low pressure side. The indoor pressure value during the cooling operation is acquired
from, for example, the suction pressure sensor 64. The indoor temperature is acquired
from, for example, the indoor temperature sensor 61. In a case of the cooling operation,
it is estimated that the larger the indoor pressure value, the higher the heat exchange
capability of the indoor heat exchanger 21.
[0158] The indoor pressure value during the heating operation is a pressure value on the
high pressure side. The indoor pressure value during the heating operation is acquired
from, for example, the discharge pressure sensor 65. In a case of the heating operation,
it is estimated that the smaller the indoor pressure value, the higher the heat exchange
capability of the indoor heat exchanger 21.
[0159] In both the cooling operation and the heating operation, the control unit 70 can
determine that the air conditioning device 2 has reached the stationary state when
the indoor temperature and the indoor fan rotation speed become stationary. The control
unit 70 may further determine that the air conditioning device 2 has reached the stationary
state when the rotation speed of the compressor motor 31m and the opening degree of
the indoor expansion valve 23 become stationary.
(5-5-2-2) Flow rate adjustment processing based on second value
[0160] When the control unit 70 controls the opening degrees of the respective flow rate
adjustment units 212a to 212i based on the second value, the second value can include
an outlet temperature of the indoor heat exchanger 21 (hereinafter sometimes referred
to as an indoor outlet temperature) after the refrigerant flowing out of the first
refrigerant flow path 213 and the refrigerant flowing out of the second refrigerant
flow path 213 have joined each other, an indoor temperature, and an indoor fan rotation
speed. The second value may further include the rotation speed of the compressor motor
31m and the opening degree of the indoor expansion valve 23.
[0161] The indoor outlet temperature during the cooling operation is an evaporation temperature.
The indoor outlet temperature during the cooling operation is acquired from, for example,
the gas-side temperature sensor 62. In a case of the cooling operation, it is estimated
that the higher the indoor outlet temperature, the higher the heat exchange capability
of the indoor heat exchanger 21.
[0162] The indoor outlet temperature during the heating operation is a condensation temperature.
The indoor outlet temperature during the heating operation is acquired from, for example,
the liquid-side temperature sensor 63. In a case of the heating operation, it is estimated
that the lower the indoor outlet temperature, the higher the heat exchange capability
of the indoor heat exchanger 21.
[0163] In both the cooling operation and the heating operation, the control unit 70 can
determine that the air conditioning device 2 has reached the stationary state when
the indoor temperature and the indoor fan rotation speed become stationary. The control
unit 70 may further determine that the air conditioning device 2 has reached the stationary
state when the rotation speed of the compressor motor 31m and the opening degree of
the indoor expansion valve 23 become stationary.
[0164] (5-6) While the embodiment of the present disclosure has been described above, it
will be understood that various changes in form and detail may be made therein without
departing from the spirit and scope of the present disclosure as set forth in the
appended claims.
REFERENCE SIGNS LIST
[0165]
- 1
- Refrigeration cycle device
- 10
- Learning device
- 23
- Indoor expansion valve (expansion valve)
- 31
- Compressor
- 34
- Outdoor expansion valve (expansion valve)
- 70
- Control unit
- 211, 331
- Heat exchanger main body (heat exchanger)
- 212, 332
- Flow rate adjustment unit
- 213, 333
- Refrigerant flow path
CITATION LIST
PATENT LITERATURE