TECHNICAL FIELD
[0001] The present disclosure relates to a high strength steel sheet, a method of producing
the same, and a member.
BACKGROUND
[0002] Automotive steel sheets are required to have higher strength to improve fuel efficiency
by reducing the weight of the automotive body. High strength steel sheets with a tensile
strength of 1180 MPa or higher are required for frame parts. In addition, high bendability
is required for steel sheets to be subjected to press working and formed into desired
shapes. Furthermore, from the viewpoint of crashworthiness of automobiles, there are
some automotive parts required not to easily deform to ensure driver's and passenger's
living space during a collision, in addition to strength. The use of steel sheets
with a high yield ratio is desirable for such automotive parts. In addition, high
toughness is required to ensure that automotive parts do not fracture in a collision.
[0003] JP5728108B (PTL 1) discloses a high strength steel sheet with excellent formability and low-temperature
toughness and a method of producing the same.
JP6597939B (PTL 2) discloses a high strength steel sheet with excellent formability and anti-crash
property, and a method of producing a high strength steel sheet with excellent formability
and anti-crash property.
JP6700398B (PTL 3) discloses a high yield ratio type high strength steel sheet and a method
of producing the same.
CITATION LIST
Patent Literature
SUMMARY
(Technical Problem)
[0005] However, the yield ratio is not considered in PTLs 1 and 2. Toughness is not considered
in PTL 3.
[0006] As described above, it is difficult to produce a high strength steel sheet with a
tensile strength of 1180 MPa or higher, excellent bendability and toughness, and a
high yield ratio using conventional techniques.
[0007] This disclosure has been made in view of these circumstances. It could be helpful
to provide a high strength steel sheet with a tensile strength of 1180 MPa or higher,
excellent bendability and toughness, and a high yield ratio, and a method of producing
the same.
[0008] In this disclosure, high strength means that a tensile strength TS measured in accordance
with JIS Z2241 is 1180 MPa or higher.
[0009] Excellent bendability means that a bending test specimen does not crack at the ridge
of a tip thereof in a bend test conducted in accordance with JIS Z2248.
[0010] Excellent toughness means that the brittle-ductile transition temperature is -40
°C or lower in a Charpy impact test conducted in accordance with JIS Z2242.
[0011] A high yield ratio means that a ratio YS/TS of yield stress to tensile strength measured
in accordance with JIS Z2241 is 0.80 or more.
(Solution to Problem)
[0012] We conducted diligent studies to accomplish the above-mentioned tasks and discovered
the following.
- (1) Crack initiation and propagation during bending and a fracture path during brittle
fracture are along the prior austenite grain boundary. Therefore, refining crystal
grains to complicate the fracture path and increasing the strength of the grain boundary
are effective in improving bendability. To refine prior austenite grains, it is effective
to keep the annealing temperature as low as possible at a temperature equal to or
higher than 850 °C, which is an austenite single phase region. On the other hand,
grain boundary segregation of B is effective in strengthening the grain boundary,
but the grain boundary segregation amount of B increases as being annealed at higher
temperature. Therefore, to increase the grain boundary segregation amount of B while
maintaining fine crystal grain size, annealing is performed at around 850 °C to obtain
fine austenite grains, followed by rapid heating and rapid cooling. This promotes
grain boundary segregation of B by diffusion while inhibiting crystal grain growth,
thereby simultaneously achieving austenite grain size refinement and grain boundary
segregation of B.
- (2) Dislocations present in quenched martensitic microstructure are mobile dislocations
that easily generate sliding motion at low stresses, resulting in low yield stresses
in the martensitic microstructure. However, when the steel sheet after quenching is
slightly processed, these dislocations move close to the grain boundary, where they
become entangled and form immobile dislocations. This can increase the yield ratio
of the steel sheet.
- (3) Tempering the steel sheet at low temperatures causes carbon segregation on dislocations
or cluster precipitation. Tempering at low temperatures the steel sheet after processing,
in which dislocations are accumulated near the crystal grain boundary, forms a region
of high C concentration (C-concentrated region) on the network along the grain boundary,
which significantly increases the strength near the grain boundary. Since C is concentrated
not only in the grain boundary but also in the matrix phases sandwiching the grain
boundary, its strength-increasing effect is extremely large. Since the grain boundary
is not easily deformed, the yield ratio also increases significantly due to the formation
of the C-concentrated region.
[0013] This disclosure is based on the aforementioned discoveries and primary features thereof
are described below.
- [1] A high strength steel sheet comprising a chemical composition containing (consisting
of), in mass%:
C: 0.10 % or more and 0.30 % or less;
Si: 0.20 % or more and 1.20 % or less;
Mn: 2.5 % or more and 4.0 % or less;
P: 0.050 % or less;
S: 0.020 % or less;
Al: 0.10 % or less;
N: 0.01 % or less;
Ti: 0.100 % or less;
Nb: 0.002 % or more and 0.050 % or less; and
B: 0.0005 % or more and 0.0050 % or less,
with the balance being Fe and inevitable impurities, and satisfying the following
formula (1), wherein
the total area ratio of martensite and bainite is 95 % or more,
the average grain size of prior austenite grains is 10 µm or less,
the B concentration at a prior austenite grain boundary is 0.10 % or more in mass%,
a C-concentrated region is provided along a martensitic grain boundary,
the C concentration in the C-concentrated region is 4.0 times or more than the C content
in the steel, and
the C-concentrated region has a concentration width of 3 nm or more and 100 nm or
less in a direction perpendicular to the martensitic grain boundary and a length of
100 nm or more in a direction parallel to the martensitic grain boundary:

in the formula (1), [%N] and [%Ti] indicate the N content and the Ti content in the
steel in mass%, respectively.
- [2] The high strength steel sheet according to [1] above, wherein the chemical composition
further contains at least one element selected from, in mass%:
V: 0.100 % or less;
Mo: 0.500 % or less;
Cr: 1.00 % or less;
Cu: 1.00 % or less;
Ni: 0.50 % or less;
Sb: 0.200 % or less;
Sn: 0.200 % or less;
Ta: 0.200 % or less;
W: 0.400 % or less;
Zr: 0.0200 % or less;
Ca: 0.0200 % or less;
Mg: 0.0200 % or less;
Co: 0.020 % or less;
REM: 0.0200 % or less;
Te: 0.020 % or less;
Hf: 0.10 % or less; or
Bi: 0.200 % or less.
- [3] A high strength coated or plated steel sheet having a coated or plated layer on
at least one surface of the high strength steel sheet according to [1] or [2] above.
- [4] A method of producing a high strength steel sheet, comprising:
hot rolling a steel slab having the chemical composition according to [1] or [2] above
to form a hot-rolled sheet;
cold rolling the hot-rolled sheet to form a cold-rolled sheet;
performing an annealing process in which the cold-rolled sheet is heated to a first
heating temperature of 850 °C or higher and 920 °C or lower and held for 10 seconds
or longer, the temperature is then raised to a second heating temperature of 1000
°C or higher and 1200 °C or lower at an average heating rate of 50 °C/s or more, and
the sheet is cooled to 500 °C or lower at an average cooling rate of 50 °C/s or more
within 5 seconds after reaching the second heating temperature,
after the annealing process, performing a rolling process in which the cold-rolled
sheet is rolled at an elongation rate of 0.5 % or more to obtain a second cold-rolled
sheet, and
after the rolling process, performing a reheating process in which the second cold-rolled
sheet is held at a reheating temperature of 70 °C or higher and 200 °C or lower for
600 seconds or longer to obtain a high strength steel sheet.
- [5] A method of producing a high strength coated or plated steel sheet, comprising
a coating or plating process in which, after the annealing process according to [4]
above and before the reheating process, at least one surface of the high strength
steel sheet is subjected to coating or plating treatment to obtain a high strength
coated or plated steel sheet.
- [6] A member formed using the high strength steel sheet according to [1] or [2] above
for at least a portion thereof.
- [7] A member formed using the high strength coated or plated steel sheet according
to [3] above for at least a portion thereof.
(Advantageous Effect)
[0014] According to this disclosure, it is possible to provide a high strength steel sheet
with a tensile strength of 1180 MPa or higher, excellent bendability and toughness,
and a high yield ratio, and a method of producing the same.
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In the accompanying drawings:
FIG. 1A and FIG. 1B are drawings illustrating an example of C-concentrated regions.
DETAILED DESCRIPTION
[0016] The following describes embodiments of the present disclosure. However, this disclosure
is not limited to the following embodiments. First, description will be made on the
appropriate range of the chemical composition of steel sheets and the reasons for
its limitation. The "%" representations below indicating the chemical composition
of the steel sheet are in "mass%" unless stated otherwise. In the present specification,
a numerical range expressed by using "to" means a range including numerical values
described before and after "to", as the lower limit value and the upper limit value.
C: 0.10 % or more and 0.30 % or less
[0017] In addition to strengthening the martensitic microstructure and bainitic microstructure,
C has the effect of strengthening the grain boundary by segregating at dislocations
accumulated near the prior austenite grain boundary, thereby increasing bendability,
toughness, and yield ratio. When the C content is less than 0.10 %, the area ratios
of martensite and bainite decrease, and a TS of 1180 MPa or higher cannot be obtained.
When the C content exceeds 0.30 %, carbon borides with B and iron are formed during
annealing, and a sufficient amount of B cannot be segregated at the prior austenite
grain boundary. The C content is preferably 0.11 % or more. The C content is preferably
0.28 % or less.
Si: 0.20 % or more and 1.20 % or less
[0018] Si is an element effective for solid solution strengthening and requires an addition
of 0.20 % or more. On the other hand, Si is an element that stabilizes ferrite and
raises the transformation temperature. Therefore, when the Si content exceeds 1.20
%, it is difficult to make the prior austenite grain size 10 µm or less. The Si content
is preferably 0.50 % or more. The Si content is preferably 1.10 % or less.
Mn: 2.5 % or more and 4.0 % or less
[0019] Mn is effective in improving hardenability. When the Mn content is less than 2.5
%, the area ratios of martensite and bainite decrease, resulting in lower strength.
On the other hand, when the Mn content exceeds 4.0 %, the segregated portions are
excessively hardened, resulting in lower bendability. The Mn content is preferably
2.8 % or more. The Mn content is preferably 3.5 % or less.
P: 0.050 % or less
[0020] The P content is 0.050 % or less because P segregates at the prior austenite grain
boundary and reduces toughness. No particular lower limit is placed on the P content,
which may be 0 %. However, the P content is preferably 0.001 % or more because a P
content of less than 0.001 % increases the production cost. The P content is preferably
0.025 % or less.
S: 0.020 % or less
[0021] The S content is 0.020 % or less because S segregates at the prior austenite grain
boundary and reduces toughness. No particular lower limit is placed on the S content.
However, the S content is preferably 0.0001 % or more because a S content of less
than 0.0001 % increases the production cost. The S content is preferably 0.018 % or
less.
Al: 0.10 % or less
[0022] Al is an element that acts as a deoxidizing material. To obtain such an effect, the
Al content is preferably 0.005 % or more. On the other hand, when the Al content exceeds
0.10 %, ferrite is easily generated, and strength is reduced. The Al content is preferably
0.05 % or less.
N: 0.01 % or less
[0023] N forms nitrides with Nb and B, reducing the effect of Nb and B addition. Therefore,
the N content is 0.01 % or less. No particular lower limit is placed on the N content.
However, from the viewpoint of production cost, the N content is preferably 0.0001
% or more.
Ti: 0.100 % or less
[0024] Ti has the effect of fixing N in steel as TiN and inhibiting the generation of BN
and NbN. To achieve these effects, the Ti content is preferably 0.005 % or more. On
the other hand, when the Ti content exceeds 0.100 %, coarse Ti carbides are formed
on the grain boundary, and toughness is reduced. The Ti content is preferably 0.05
% or less.
Nb: 0.002 % or more and 0.050 % or less
[0025] Nb precipitates as a solute or fine carbides and inhibits the growth of austenite
grains during annealing. To achieve such an effect, the Nb content is 0.002 % or more.
On the other hand, when the Nb content exceeds 0.050 %, not only does the effect saturate,
but coarse Nb carbides precipitate and the toughness is reduced. The Nb content is
preferably 0.005 % or more. The Nb content is preferably 0.040 % or less.
B: 0.0005 % or more and 0.0050 % or less
[0026] B segregates at the prior austenite grain boundary and has the effect of increasing
grain boundary strength. To achieve such an effect, the B content is 0.0005 % or more.
On the other hand, when the B content exceeds 0.0050 %, carbon borides are formed,
and toughness is reduced. The B content is preferably 0.0010 % or more. The B content
is preferably 0.0030 % or less.

[0027] To achieve the above-described effect of B and Nb addition, N, which readily combines
with these elements, needs to be fixed by Ti. Therefore, the mole fraction of N is
set to be smaller than the mole fraction of Ti. In other words, the N content and
the Ti content in the steel are adjusted to satisfy the above formula (1). In the
formula (1), [%N] and [%Ti] indicate the N content and the Ti content in the steel
(mass%), respectively.
[Optional component]
[0028] The high strength cold-rolled steel sheet according to the embodiment may further
contain at least one element selected from, in mass%: V: 0.100 % or less; Mo: 0.500
% or less; Cr: 1.00 % or less; Cu: 1.00 % or less; Ni: 0.50 % or less; Sb: 0.200 %
or less; Sn: 0.200 % or less; Ta: 0.200 % or less; W: 0.400 % or less; Zr: 0.0200
% or less; Ca: 0.0200 % or less; Mg: 0.0200 % or less; Co: 0.020 % or less; REM: 0.0200
% or less; Te: 0.020 % or less; Hf: 0.10 % or less; or Bi: 0.200 % or less, in addition
to the above-described chemical composition.
V: 0.100 % or less
[0029] V has the effect of forming fine carbides and increasing strength. When the V content
exceeds 0.100 %, coarse V carbides precipitate, and toughness is reduced. No particular
lower limit is placed on the V content, which may be 0.000 %. However, the V content
is preferably 0.001 % or more because V has the effect of forming fine carbides and
increasing strength.
Mo: 0.500 % or less
[0030] Mo has the effect of improving hardenability and increasing the fractions of bainite
and martensite. When the Mo content exceeds 0.500 %, the effect is saturated. No particular
lower limit is placed on the Mo content, which may be 0.000 %. However, the Mo content
is preferably 0.010 % or more because Mo has the effect of improving hardenability
and increasing the fractions of bainite and martensite.
Cr: 1.00 % or less
[0031] Cr has the effect of improving hardenability and increasing the fractions of bainite
and martensite. When the Cr content exceeds 1.00 %, the effect is saturated. No particular
lower limit is placed on the Cr content, which may be 0.000 %. However, the Cr content
is preferably 0.01 % or more because Cr has the effect of improving hardenability
and increasing the fractions of bainite and martensite.
Cu: 1.00 % or less
[0032] Cu has the effect of increasing strength by the formation of a solute. When the Cu
content exceeds 1.00 %, intergranular cracking tends to be generated. No particular
lower limit is placed on the Cu content, which may be 0.000 %. However, the Cu content
is preferably 0.01 % or more because Cu has the effect of increasing strength by the
formation of a solute.
Ni: 0.50 % or less
[0033] Ni has the effect of improving hardenability. However, when the Ni content exceeds
0.50 %, the effect is saturated. No particular lower limit is placed on the Ni content,
which may be 0.000 %. However, the Ni content is preferably 0.01 % or more because
Ni has the effect of improving hardenability.
Sb: 0.200 % or less
[0034] Sb has the effect of suppressing surface oxidation, nitriding, and decarburization
of steel sheets. However, when the Sb content exceeds 0.200 %, the effect is saturated.
No particular lower limit is placed on the Sb content, which may be 0.000 %. However,
the Sb content is preferably 0.001 % or more because Sb has the effect of suppressing
surface oxidation, nitriding, and decarburization of steel sheets.
Sn: 0.200 % or less
[0035] Sn, like Sb, has the effect of suppressing surface oxidation, nitriding, and decarburization
of steel sheets. When the Sn content exceeds 0.200 %, the effect is saturated. No
particular lower limit is placed on the Sn content, which may be 0.000 %. However,
the Sn content is preferably 0.001 % or more because Sn has the effect of suppressing
surface oxidation, nitriding, and decarburization of steel sheets.
Ta: 0.200 % or less
[0036] Ta has the effect of forming fine carbides and increasing strength. When the Ta content
exceeds 0.200 %, coarse Ta carbides precipitate, and toughness is reduced. No particular
lower limit is placed on the Ta content, which may be 0.000 %. However, the Ta content
is preferably 0.001 % or more because Ta has the effect of forming fine carbides and
increasing strength.
W: 0.400 % or less
[0037] W has the effect of forming fine carbides and increasing strength. When the W content
exceeds 0.400 %, coarse W carbides precipitate, and toughness is reduced. No particular
lower limit is placed on the W content, which may be 0.000 %. However, the W content
is preferably 0.001 % or more because W has the effect of forming fine carbides and
increasing strength.
Zr: 0.0200 % or less
[0038] Zr has the effect of spheronizing the shape of inclusions, suppressing stress concentration,
and improving toughness. When the Zr content exceeds 0.0200 %, a large amount of inclusions
are formed, and toughness is reduced. No particular lower limit is placed on the Zr
content, which may be 0.000 %. However, the Zr content is preferably 0.0001 % or more
because Zr has the effect of spheronizing the shape of inclusions, suppressing stress
concentration, and improving toughness.
Ca: 0.0200 % or less
[0039] Ca can be used as a deoxidizing material. When the Ca content exceeds 0.0200 %, a
large amount of Ca-based inclusions are formed, and toughness is reduced. No particular
lower limit is placed on the Ca content, which may be 0.000 %. However, the Ca content
is preferably 0.0001 % or more because Ca can be used as a deoxidizing material.
Mg: 0.0200 % or less
[0040] Mg can be used as a deoxidizing material. When the Mg content exceeds 0.0200 %, a
large amount of Mg-based inclusions are formed, and toughness is reduced. No particular
lower limit is placed on the Mg content, which may be 0.000 %. However, the Mg content
is preferably 0.0001 % or more because Mg can be used as a deoxidizing material.
Co: 0.020 % or less
[0041] Co has the effect of increasing strength by solid solution strengthening. When the
Co content exceeds 0.020 %, the effect is saturated. No particular lower limit is
placed on the Co content, which may be 0.000 %. However, the Co content is preferably
0.001 % or more because Co has the effect of increasing strength by solid solution
strengthening.
REM: 0.0200 % or less
[0042] REM has the effect of spheronizing the shape of inclusions, suppressing stress concentration,
and improving toughness. When the REM content exceeds 0.0200 %, a large amount of
inclusions are formed, and toughness is reduced. No particular lower limit is placed
on the REM content, which may be 0.000 %. However, the REM content is preferably 0.0001
% or more because REM has the effect of spheronizing the shape of inclusions, suppressing
stress concentration, and improving toughness.
Te: 0.020 % or less
[0043] Te has the effect of spheronizing the shape of inclusions, suppressing stress concentration,
and improving toughness. When the Te content exceeds 0.020 %, a large amount of inclusions
are formed, and toughness is reduced. No particular lower limit is placed on the Te
content, which may be 0.000 %. However, the Te content is preferably 0.001 % or more
because Te has the effect of spheronizing the shape of inclusions, suppressing stress
concentration, and improving toughness.
Hf: 0.10 % or less
[0044] Hf has the effect of spheronizing the shape of inclusions, suppressing stress concentration,
and improving toughness. When the Hf content exceeds 0.10 %, a large amount of inclusions
are formed, and toughness is reduced. No particular lower limit is placed on the Hf
content, which may be 0.000 %. However, the Hf content is preferably 0.01 % or more
because Hf has the effect of spheronizing the shape of inclusions, suppressing stress
concentration, and improving toughness.
Bi: 0.200 % or less
[0045] Bi has the effect of reducing segregation and improving bendability. When the Bi
content exceeds 0.200 %, a large amount of inclusions are formed, and bendability
is reduced. No particular lower limit is placed on the Bi content, which may be 0.000
%. However, the Bi content is preferably 0.001 % or more because Bi has the effect
of reducing segregation and improving bendability.
[0046] The balance other than the above-described components is Fe and inevitable impurities.
The effect of this disclosure is not impaired when each of the contents of the above
optional components is less than the lower limit. Thus, these optional components
are treated as inevitable impurities when they are contained with a content that is
less than the lower limit.
[Steel microstructure]
[0047] Next, a steel microstructure of the high strength steel sheet will be described.
Martensite and bainite: total area ratio of 95 % or more
[0048] Both martensite and bainite are hard phases and are necessary to achieve a TS of
1180 MPa or higher. Therefore, the total area ratio of martensite and bainite is 95
% or more. The total area ratio of martensite and bainite is preferably 96 % or more.
No particular upper limit is placed on the total area ratio of martensite and bainite,
which may be 100 %.
[0049] The steel microstructure may contain residual microstructures other than martensite
and bainite. The residual microstructures include ferrite, residual austenite, and
cementite. The residual microstructures are 5 % or less of the total area ratio.
[0050] The area ratio of each microstructure is measured as follows. The area ratio of residual
austenite is obtained by chemically polishing the rolled surface of a test specimen
taken from each steel sheet up to 1/4t of the sheet thickness, measuring the X-ray
diffraction intensity and diffraction peak positions of the polished surface using
an X-ray diffraction (XRD) device, calculating the volume fraction, and considering
the volume fraction as the area ratio of residual austenite. Next, a cross section
of each steel sheet taken in the sheet thickness direction parallel to the rolling
direction is polished and then etched with 3 % nital, and the 1/4t position of the
sheet thickness is used as the observation plane. SEM images in three fields of view
are taken of the observation plane at a magnification of 2000x. The total area ratio
of martensite, bainite, and residual austenite and the area ratio of microstructures
(ferrite and cementite) other than martensite, bainite, and residual austenite are
determined by image analysis of the obtained SEM images. The area ratio of martensite
and bainite is determined by subtracting the area ratio of residual austenite obtained
by XRD from the area ratio of martensite, bainite, and residual austenite obtained
by image analysis. The average value of the three fields of view is taken as the area
ratio of the microstructure.
Average grain size of prior austenite grains: 10 µm or less
[0051] Toughness and bendability can be improved by refining crystal grains and complicating
a crack propagation path. Further refining crystal grains and strengthening has the
effect of increasing yield stress. To obtain these effects, the average grain size
of prior austenite grains needs to be 10 µm or less. The average grain size of prior
austenite grains is preferably 9 µm or less. No particular lower limit is placed on
the average grain size of prior austenite grains. However, from the viewpoint of production
technology, the average grain size of prior austenite grains is preferably 1 µm or
more.
[0052] The average grain size of prior austenite grains is measured as follows. A cross
section of each steel sheet taken in the sheet thickness direction parallel to the
rolling direction is polished and then etched with picral, and three-fields-of-view
SEM images are taken of the microstructure at the 1/4t position of the sheet thickness
with a magnification of 2000x in three fields of view. The grain size of each prior
austenite grain is determined from the obtained microstructure image by image analysis,
and the average value of the three fields of view is considered as the average grain
size of prior austenite grains.
B concentration at prior austenite grain boundary: 0.10 % or more in mass%
[0053] B can strengthen the grain boundary by segregating at the prior austenite grain boundary
and improve toughness and bendability. This effect can be achieved when the B concentration
at the prior austenite grain boundary is 0.10 % or more in mass%. The B concentration
at the prior austenite grain boundary is preferably 0.15 % or more, and more preferably
0.20 % or more in mass%. No upper limit is placed on the B concentration at the prior
austenite grain boundary. However, the B concentration at the prior austenite grain
boundary is preferably less than 20 % to suitably prevent precipitation of hard carbon
borides on the grain boundary and to further improve toughness.
[0054] The B concentration at the prior austenite grain boundary is measured as follows.
A needle sample is prepared from the region containing the prior austenite grain boundary
by the SEM-Focused Ion Beam (FIB) method. The obtained needle sample is subjected
to 3DAP analysis using a 3Dimensional Atom Probe (3DAP) instrument (LEAP 4000X Si,
made by AMETEK). The measurement is performed in laser mode. The B concentration at
the prior austenite grain boundary is determined from the number of B ions and the
number of other ions, which are detected from the prior austenite grain boundary.
C-concentrated region
[0055] Bendability and yield ratio can be improved by strengthening the martensitic grain
boundary and the matrix phases sandwiching the martensitic grain boundary by C concentration.
In this specification, "martensitic grain boundary" includes all of the prior austenite
grain boundary, the block grain boundary, and the packet grain boundary that exist
in martensite and bainite. FIG. 1A and FIG. 1B each illustrate an example of the C-concentrated
region. FIG. 1A illustrates an observation result of a C-concentrated region that
exists in the block grain boundary and the packet grain boundary. FIG. 1B illustrate
an observation result of a C-concentrated region that exists in the prior austenite
grain boundary. In FIG. 1A and FIG. 1B, the drawing on the left is an example of the
observation result using a scanning transmission electron microscope (STEM), indicating
the presence of a martensitic grain boundary in the center of the drawing. The drawing
on the right is an example of the observation result of the C concentration amount
using the STEM. From these drawings, it can be seen that there is a C-concentrated
region along the martensitic grain boundary and across the base metals sandwiching
the martensitic grain boundary.
C concentration in C-concentrated region: 4.0 times or more than C content in steel
[0056] Sufficient grain boundary strength can be achieved when C is concentrated to 4.0
times or more than the C content in the steel, in the C-concentrated region. That
is, the C concentration in the C-concentrated region satisfies the following formula
(2).
C concentration in C-concentrated region (mass%)/C content in steel (mass%) ≥ 4.0
[0057] The C concentration in the C-concentrated region is preferably 4.5 times or more
than the C content in the steel. No particular upper limit is placed on the C concentration
in the C-concentrated region. However, the C concentration is preferably 6 % or less
to suitably prevent cementite precipitation and suitably prevent decrease in solute
C concentration.
C-concentrated region: Concentration width of 3 nm or more and 100 nm or less in direction
perpendicular to martensitic grain boundary
[0058] As illustrated in FIG. 1A and FIG. 1B, bendability and yield ratio can be improved
by strengthening not only the martensitic grain boundary but also the matrix phases
sandwiching the martensite grain boundary by C concentration. Therefore, the C-concentrated
region is formed in a direction perpendicular to the martensitic grain boundary with
a concentration width of 3 nm or more and 100 nm or less. When the concentration width
of the C-concentrated region is less than 3 nm, the above effect is small. On the
other hand, when the width of the C-concentrated region exceeds 100 nm, C cannot be
sufficiently concentrated at the grain boundary and near the grain boundary. The width
of the C-concentrated region is preferably 3.5 nm or more. The width of the C-concentrated
region is preferably 80 nm or less.
C-concentrated region: Length of 100 nm or more in direction parallel to martensitic
grain boundary
[0059] To achieve excellent bendability and yield ratio, it is important to strengthen the
martensitic grain boundary into a network by C segregation. Therefore, the C-concentrated
region is formed with a length of 100 nm or more in a direction parallel to the martensitic
grain boundary. When the length of the C-concentrated region is less than 100 nm,
fracture and yielding occur from breaks in the C-concentrated region. The C-concentrated
region preferably exists with a length of 120 nm or more in the direction parallel
to the martensitic grain boundary. No upper limit is placed on the length of the C-concentrated
region along the martensitic grain boundary. The C-concentrated region may exist so
as to cover the entire length of the martensitic grain boundary.
[0060] The C concentration, concentration width, and length of the C-concentrated region
are measured as follows. A thin film sample is prepared from the region including
the martensite grain boundary by the SEM-FIB method and the area analysis of C is
performed by STEM and energy dispersive X-ray spectroscopy (EDS). An analytical transmission
electron microscope Talos F200X (made by FEI) is used for the analysis. The thin film
sample is tilted so that the martensitic grain boundary is parallel to the electron
beam, and the area analysis in a region of 200 nm × 500 nm is performed. The analysis
length in the direction parallel to the martensitic grain boundary (direction along
the martensitic grain boundary) is 500 nm. The area analysis data is integrated in
the direction parallel to the martensitic grain boundary to obtain a line profile
with a length of 200 nm in the direction perpendicular to the martensitic grain boundary.
In the line profile of C concentration, the half value of the maximum value of the
line profile is determined, and the width that is equal to or more than the half value
on the line profile is considered as the concentration width of the C-concentrated
region. The C concentration in the C-concentrated region is determined by quantitative
analysis of EDS for the concentration width. The length of the C-concentrated region
is measured in the direction parallel to the martensitic grain boundary in the area
analysis of C. The obtained length is considered as the length of the C-concentrated
region along the martensitic grain boundary.
[0061] According to this disclosure, it is possible to provide a high strength steel sheet
with a tensile strength of 1180 MPa or higher. The tensile strength of the high strength
steel sheet is preferably 1250 MPa or higher.
[0062] The above-described high strength steel sheet may have a coated or plated layer on
at least one surface. One of a hot-dip galvanized layer, a galvannealed layer, and
an electrogalvanized layer is preferred as the coated or plated layer. No particular
limitation is placed on the composition of the coated or plated layer. Any known composition
can be used.
[0063] No particular limitation is placed on the composition of the hot-dip galvanized layer.
A common composition may be used. In an example, the coated or plated layer contains:
Fe: 20 mass% or less; and Al: 0.001 mass% or more and 1.0 mass% or less, and further
contains one or two or more selected from the group consisting of Pb, Sb, Si, Sn,
Mg, Mn, Ni, Cr, Co, Ca, Cu, Li, Ti, Be, Bi, and REM by the total content thereof in
the range of 0 mass% or more and 3.5 mass% or less, with the balance being Zn and
inevitable impurities. When the coated or plated layer is a hot-dip galvanized layer,
in an example, the Fe content in the coated or plated layer is less than 7 mass%.
When the coated or plated layer is a galvannealed layer, in an example, the Fe content
in the coated or plated layer is 7 mass% or more and 15 mass% or less. More preferably,
the Fe content in the coated or plated layer is 8 mass% or more, and the Fe content
in the coated or plated layer is 13 mass% or less.
[0064] No particular limitation is placed on the coating weight. However, the coating weight
per one surface of the high strength steel sheet is preferably 20 g/m
2 or more, and the coating weight per one surface of the high strength steel sheet
is preferably 80 g/m
2 or less. In an example, the coated or plated layer is formed on the front and back
surfaces of the high strength steel sheet.
[0065] Next, a method of producing a high strength steel sheet will be described.
[0066] First, a steel slab having the above-described chemical composition is produced.
Steel materials are first smelted to produce molten steel having the above-described
chemical composition. No particular limitation is placed on the smelting method. Any
of known smelting methods, such as converter smelting and electric furnace smelting,
can be applied. The resulting molten steel is solidified to produce a steel slab (slab).
No particular limitation is placed on the method of producing a steel slab from molten
steel. Continuous casting, ingot casting, thin slab casting, or other methods can
be used. The steel slab may be cooled once and then heated again before hot rolling,
or a casted steel slab may be continuously hot rolled without cooling it to room temperature.
In consideration of rolling load and scale generation, the slab heating temperature
is preferably 1100 °C or higher, and the slab heating temperature is preferably 1300
°C or lower. No particular limitation is placed on the slab heating method. For example,
the slab can be heated in a heating furnace in accordance with a conventional method.
[Hot rolling]
[0067] Next, the heated steel slab is hot rolled to form a hot-rolled sheet. No particular
limitation is placed on the hot rolling. Hot rolling may be performed in accordance
with a conventional method. No particular limitation is placed on the cooling after
hot rolling. The hot-rolled sheet is cooled to a coiling temperature. The hot-rolled
sheet is then coiled in a coil form. The coiling temperature is preferably 400 °C
or higher. This is because coiling is easier without increasing the strength of the
hot-rolled sheet when the coiling temperature is 400 °C or higher. The coiling temperature
is more preferably 550 °C or higher. The coiling temperature is preferably 750 °C
or lower to suitably prevent generation of thick scale and to further improve yield.
Before pickling, the hot-rolled sheet may be subjected to heat treatment to be softened.
[Pickling]
[0068] Optionally, scale is removed from the hot-rolled sheet that has been coiled in a
coil form. No particular limitation is placed on the method of removing scale. However,
pickling is preferably performed while rewinding the hot-rolled coil to completely
remove scale. No particular limitation is placed on the pickling method. Pickling
may be performed in accordance with a conventional method.
[Cold rolling]
[0069] The hot-rolled sheet, which has been optionally descaled, is cleaned as appropriate,
and then cold-rolled to form a cold-rolled sheet. No particular limitation is placed
on the method of cold rolling. Cold rolling may be performed in accordance with a
conventional method.
[Annealing]
[0070] Next, an annealing process is performed, in which the cold-rolled sheet is heated
to a first heating temperature of 850 °C or higher and 920 °C or lower and held for
10 seconds or longer, then the temperature is raised to a second heating temperature
of 1000 °C or higher and 1200 °C or lower at an average heating rate of 50 °C/s or
more, and the sheet is cooled to 500 °C or lower at a cooling rate of 50 °C/s or more
within 5 seconds after reaching the second heating temperature.
First heating temperature of 850 °C or higher and 920 °C or lower
[0071] The cold-rolled sheet is then heated to the first heating temperature of 850 °C or
higher and 920 °C or lower and held for 10 seconds or longer. To obtain a martensite
and bainite-dominated microstructure, annealing is performed at the first heating
temperature in the austenite single phase region. When the first heating temperature
is less than 850 °C, ferrite is generated, and strength is reduced. On the other hand,
when the first heating temperature exceeds 920 °C, the austenite grain size exceeds
10 µm, and bendability, toughness, and yield ratio are reduced because the subsequent
processes cannot reduce the grain size The first heating temperature is preferably
860 °C or higher. The first heating temperature is preferably 900 °C or lower.
Holding time at first heating temperature: 10 seconds or longer
[0072] The holding time at the first heating temperature is 10 seconds or longer. By holding
the sheet at the first heating temperature for 10 seconds or longer, the growth of
austenite grain size is balanced by pinning by Nb carbides or growth inhabitation
by solute Nb. When the holding time is less than 10 seconds, the austenite grains
are in the process of growing, and the effect of pinning by Nb carbides or growth
inhabitation by solute Nb does not occur during the subsequent rapid heating, and
the prior austenite grain size exceeds 10 µm. No particular upper limit is placed
on the holding time at the first heating temperature. However, from the viewpoint
of productivity, the holding time at the first heating temperature is preferably 60
seconds or shorter. The holding time at the first heating temperature is preferably
20 seconds or longer.
Second heating temperature of 1000 °C or higher and 1200 °C or lower
[0073] After holding the sheet at the first heating temperature, the sheet is annealed at
high temperature while maintaining the austenite grain boundary at 10 µm or less to
cause a sufficient amount of B to segregate at the grain boundary. When the second
heating temperature is less than 1000 °C, B diffusion is slow, and grain boundary
segregation is insufficient. When the second heating temperature exceeds 1200 °C,
austenite grain growth is rapid, and the austenite grain size exceeds 10 µm. The second
heating temperature is preferably 1020 °C or higher. The second heating temperature
is preferably 1150 °C or lower.
Average heating rate: 50 °C/s or more
[0074] An average heating rate from the first heating temperature to the second heating
temperature is 50 °C/s or more. When the average heating rate from the first heating
temperature to the second heating temperature is less than 50 °C/s, the austenite
grain size grows to more than 10 µm . No particular upper limit is placed on the average
heating rate from the first heating temperature to the second heating temperature.
However, the average heating rate is preferably 120 °C/s or less because excessive
rapid heating is difficult to control. The average heating rate from the first heating
temperature to the second heating temperature is preferably 80 °C/s or more.
Cooling at average cooling rate of 50 °C/s or more to 500 °C or lower within 5 seconds
after reaching second heating temperature
[0075] After reaching the second heating temperature, rapid cooling is started within 5
seconds after reaching the second heating temperature without holding the sheet at
the second heating temperature, and the rapid cooling is performed at an average cooling
rate of 50 °C/s or more to 500 °C or lower. This can produce a steel microstructure
with an austenite grain size of 10 µm or less and B segregated at the grain boundary
by 0.1 % or more. Cooling is started immediately after the second heating temperature
is reached because grain growth starts quickly after holding the sheet at the second
heating temperature.
Average cooling rate: 50 °C/s or more
[0076] In the cooling after reaching the second heating temperature, an average cooling
rate from the second heating temperature to 500 °C or lower is 50 °C/s or more. When
the average cooling rate from the second heating temperature to 500 °C or lower is
less than 50 °C/s, grain growth occurs during cooling. No particular upper limit is
placed on the average cooling rate from the second heating temperature to 500 °C or
lower. However, the average cooling rate is preferably 120 °C/s or less to facilitate
control. The average cooling rate from the second heating temperature to 500 °C or
lower is preferably 80 °C/s or more.
Cooling stop temperature: 500 °C or lower
[0077] To inhibit ferrite transformation, rapid cooling is performed to a cooling stop temperature
of 500 °C or lower. The cooling stop temperature is preferably 450 °C or lower. No
particular lower limit is placed on the cooling stop temperature. However, the cooling
stop temperature is preferably 100 °C or higher.
[0078] After the above-described annealing process and before a reheating process, a coating
or plating process may be performed, in which at least one surface of the high strength
steel sheet is subjected to coating or plating treatment to obtain a high strength
coated or plated steel sheet. After the coating or plating process, the high strength
coated or plated steel sheet may be subjected to heat treatment to alloy the coated
or plated layer of the high strength coated or plated steel sheet, resulting in a
galvannealed steel sheet.
After annealing process, rolling process in which rolling with an elongation rate
of 0.5% or more is performed
[0079] After the above-described annealing process, a rolling process is performed, in which
the cold-rolled sheet is rolled at an elongation rate of 0.5 % or more to obtain a
second cold-rolled sheet. The cold-rolled sheet obtained in the preceding process
contains many mobile dislocations. In this rolling process, the mobile dislocations
accumulate at the grain boundary and become entangled to form immobile dislocations.
When the elongation rate is less than 0.5 %, the effect is small. The elongation rate
in the rolling process is preferably 0.6 % or more. No particular upper limit is placed
on the elongation rate in the rolling process. However, the elongation rate is preferably
2 % or less, for example, to reduce the load on the equipment.
After rolling process, reheating process in which second cold-rolled sheet is held
at reheating temperature of 70 °C or higher and 200 °C or lower for 600 seconds or
longer
[0080] After the above-described rolling process, the second cold-rolled sheet is tempered
at low temperature in order to segregate C on the dislocations accumulated near the
grain boundary or to generate clusters. When the reheating temperature is less than
70 °C, C diffusion is slow, and C is not concentrated near the grain boundary to a
sufficient amount. On the other hand, when the reheating temperature exceeds 200 °C,
tempering excessively proceeds, and cementite precipitates. The cementite precipitated
at the grain boundary is likely to be a fracture origin, and the C concentration of
the matrix phases around the cementite is reduced, resulting in reduced bendability
and toughness. The reheating temperature is preferably 90 °C or higher. The reheating
temperature is preferably 190 °C or lower.
Holding time at reheating temperature: 600 seconds or longer
[0081] When the holding time at the reheating temperature is less than 600 seconds, C diffusion
is slow, and a sufficient amount of C concentration is not obtained. No particular
upper limit is placed on the holding time at the reheating temperature. However, the
holding time is preferably 43200 seconds (0.5 days) or shorter to prevent cementite
precipitation. The holding time at the reheating temperature is preferably 800 seconds
or longer.
[0082] In the case of reheating without the rolling process, C segregates at the grain boundary,
and toughness is improved. However, the concentration width is narrow and regions
except for the grain boundary is not strengthened, resulting in poor bendability.
In addition, dislocations remain mobile dislocations, resulting in poor YR.
[0083] Production conditions other than those described above can be determined in accordance
with conventional methods.
[Member]
[0084] It is possible to provide a member formed using the above-described high strength
steel sheet or high strength coated or plated steel sheet, for at least a portion
thereof. The above-described high strength steel sheet or high strength coated or
plated steel sheet can be formed into a desired shape by press working, in an example,
to form an automotive part. The automotive part may contain steel sheets other than
the high strength steel sheet or high strength coated or plated steel sheet according
to this embodiment, as its materials. According to this embodiment, it is possible
to provide a high strength steel sheet with a TS of 1180 MPa or higher, bendability,
toughness, and a high yield ratio. Therefore, the high strength steel sheet or high
strength coated or plated steel sheet according to this embodiment is suitable for
automotive parts that contribute to weight reduction of the automotive body. This
high strength steel sheet or high strength coated or plated steel sheet can be suitably
used for automotive parts, in particular, members used as skeletal structural parts
or reinforcement parts in general.
EXAMPLES
[0085] Steel having the chemical compositions presented in Table 1, with the balance being
Fe and inevitable impurities, was smelted in a converter furnace to form steel slabs.
The resulting slabs were reheated, hot rolled, and then coiled to obtain hot-rolled
coils. The hot-rolled coils were then subjected to pickling treatment while being
rewound, and then cold rolled. The thickness of the hot-rolled sheets was 3.0 mm,
and the thickness of the cold-rolled sheets was 1.2 mm. Annealing was performed in
a continuous hot-dip galvanizing line under the conditions presented in Table 2 to
obtain cold-rolled steel sheets, hot-dip galvanized steel sheets (GI), and galvannealed
steel sheets (GA). The hot-dip galvanized steel sheets were immersed in a plating
bath at 460 °C to achieve a coating weight of 35 g/m
2 per surface. The galvannealed steel sheets were produced by adjusting the coating
weight to 45 g/m
2 per surface, followed by alloying treatment at 520 °C for 40 seconds. The resulting
steel sheets were subjected to rolling and reheat treatment under the conditions presented
in Table 2.
[0086] For each resulting steel sheet, the total area ratio of martensite and bainite, the
prior austenite grain size, the B concentration at the prior austenite grain boundary,
the C concentration in the C-concentrated region at the martensitic grain boundary
(mass%)/the C content in the steel (mass%), the concentration width of the C-concentrated
region, and the length along the martensite grain boundary in the C-concentrated region
were evaluated according to the above-described methods. The tensile strength, yield
ratio, toughness, and bendability were also evaluated according to the methods described
below. The results are presented in Table 3.
[Tensile test]
[0087] The resulting steel sheets were subjected to a tensile test in accordance with JIS
Z 2241. JIS No. 5 tensile test specimens were taken having a longitudinal direction
perpendicular to the rolling direction, and the tensile test was conducted to measure
the tensile strength (TS) and yield stress (YS). The tensile strength was considered
good when the tensile strength TS was 1180 MPa or higher. A ratio of yield stress
to tensile strength, YR = YS/TS, of 0.80 or higher indicates a high yield ratio.
[Charpy test]
[0088] Charpy impact test was conducted in accordance with JIS Z 2242. From each resulting
steel sheet, a test specimen with a width of 10 mm, a length of 55 mm, and a 90° V-notch
with a notch depth of 2 mm at the center of the length was taken such that the direction
perpendicular to the rolling direction of the steel sheet was a V-notching direction.
The Charpy impact test was then conducted in a test temperature range of -120 °C to
+120 °C. The transition curve was determined from the obtained percent brittle fracture,
and the temperature at which the percent brittle fracture reaches 50 % was determined
as a brittle-ductile transition temperature. The toughness was considered good when
the brittle-ductile transition temperature obtained from the Charpy test was -40 °C
or lower. In the table, brittle-ductile transition temperatures of -40 °C or lower
were indicated as "Excellent" for toughness, and brittle-ductile transition temperatures
exceeding -40 °C were indicated as "Poor" for toughness.
[Bend test]
[0089] Bend test was conducted in accordance with JIS Z 2248. From each resulting steel
sheet, a strip test specimen with a width of 30 mm and a length of 100 mm was taken
such that the direction parallel to the rolling direction of the steel sheet was the
axial direction in the bend test. Then, 90° V-bend test was conducted under a set
of conditions including a pushing load of 100 kN and a pressing holding time of 5
seconds. The bendability was evaluated by the pass rate in the bend test. The bend
test for five samples was conducted at the maximum R where R/t, the value obtained
by dividing the bend radius (R) by the sheet thickness (t), is 5 or less (e.g., when
the sheet thickness is 1.2 mm, the bend radius is 7.0 mm). Next, the presence of cracks
at the ridge of the tip of the bending test specimen was evaluated. The bendability
was considered good only when none of the five samples cracked, i.e., when the pass
rate was 100 %. In the table, only cases when the pass rate was 100 % are indicated
as "Excellent" for bendability and other cases are indicated as "Poor" for bendability.
The presence of cracks was evaluated by measuring the ridge of the tip of the bending
test specimen using a digital microscope (RH-2000: made by Hirox Co., Ltd.) with a
magnification of 40x.
[Table 1]
[0090]
Table 1
| Steel sample ID |
Chemical composition (mass%) |
([%N]/14)/([%Ti]/47.9) |
| C |
Si |
Mn |
P |
S |
Al |
N |
Ti |
Nb |
B |
Other |
| A |
0.15 |
1.10 |
3.2 |
0.011 |
0.0010 |
0.040 |
0.0041 |
0.018 |
0.011 |
0.0012 |
|
0.78 |
| B |
0.09 |
0.95 |
2.9 |
0.015 |
0.0018 |
0.036 |
0.0035 |
0.021 |
0.015 |
0.0018 |
|
0.57 |
| C |
0.34 |
1.03 |
3.3 |
0.021 |
0.0020 |
0.042 |
0.0052 |
0.020 |
0.022 |
0.0018 |
|
0.89 |
| D |
0.19 |
0.65 |
3.5 |
0.018 |
0.0012 |
0.038 |
0.0038 |
0.018 |
0.001 |
0.0016 |
|
0.72 |
| E |
0.22 |
0.66 |
3.4 |
0.022 |
0.0016 |
0.040 |
0.0036 |
0.022 |
0.082 |
0.0017 |
|
0.56 |
| F |
0.24 |
0.82 |
3.0 |
0.016 |
0.0009 |
0.042 |
0.0044 |
0.021 |
0.035 |
0.0001 |
|
0.72 |
| G |
0.20 |
1.10 |
2.9 |
0.012 |
0.0014 |
0.039 |
0.0033 |
0.017 |
0.042 |
0.0084 |
|
0.66 |
| H |
0.19 |
0.78 |
3.4 |
0.016 |
0.0010 |
0.036 |
0.0058 |
0.015 |
0.027 |
0.0022 |
|
1.32 |
| I |
0.16 |
0.85 |
3.2 |
0.011 |
0.0012 |
0.037 |
0.0042 |
0.022 |
0.031 |
0.0020 |
Cr 0.21, Mo 0.272 |
0.65 |
| J |
0.12 |
1.01 |
3.7 |
0.012 |
0.0009 |
0.039 |
0.0033 |
0.024 |
0.005 |
0.0021 |
V 0.080 |
0.47 |
| K |
0.22 |
0.81 |
2.8 |
0.018 |
0.0021 |
0.045 |
0.0061 |
0.032 |
0.018 |
0.0016 |
Cu 0.11, Ca 0.0005 |
0.65 |
| L |
0.27 |
0.96 |
2.7 |
0.010 |
0.0008 |
0.029 |
0.0032 |
0.015 |
0.032 |
0.0020 |
Ni 0.12, Ta 0.007 |
0.73 |
| M |
0.18 |
0.99 |
2.9 |
0.008 |
0.0015 |
0.039 |
0.0028 |
0.020 |
0.023 |
0.0015 |
Sb 0.009, Mg 0.0010 |
0.48 |
| N |
0.18 |
0.76 |
3.1 |
0.011 |
0.0009 |
0.039 |
0.0040 |
0.021 |
0.011 |
0.0022 |
Sn 0.008, Co 0.008 |
0.65 |
| O |
0.25 |
0.92 |
2.9 |
0.012 |
0.0014 |
0.044 |
0.0033 |
0.018 |
0.041 |
0.0021 |
REM 0.0022 |
0.63 |
| P |
0.17 |
0.91 |
3.1 |
0.013 |
0.0011 |
0.038 |
0.0028 |
0.021 |
0.021 |
0.0017 |
W 0.122, Zr 0.0018 |
0.46 |
| Q |
0.18 |
0.99 |
3.2 |
0.012 |
0.0013 |
0.035 |
0.0036 |
0.020 |
0.024 |
0.0022 |
|
0.62 |
| R |
0.19 |
0.85 |
2.9 |
0.011 |
0.0012 |
0.040 |
0.0038 |
0.018 |
0.016 |
0.0019 |
Te 0.005, Hf 0.02, Bi 0.002 |
0.72 |
| Underlines indicate outside the appropriate range of this disclosure. |
[Table 2]
[0091]
Table 2
| No. |
Steel sample ID |
First heating temperature (°C) |
Holding time (s) |
Second heating temperature (°C) |
Average heating rate from first heating temperature to second heating temperature
(°C/s) |
Average cooling rate from second heating temperature to 500 °C or bwer (°C/s) |
Coating or plating |
Elongation rate (%) |
Reheating temperature (°C) |
Holding time (s) |
Remarks |
| 1 |
A |
870 |
40 |
1110 |
80 |
80 |
Without |
1.2 |
170 |
1200 |
Example |
| 2 |
A |
860 |
30 |
1100 |
60 |
60 |
GI |
1.4 |
180 |
800 |
Example |
| 3 |
A |
900 |
30 |
1140 |
80 |
80 |
GA |
1.0 |
90 |
10800 |
Example |
| 4 |
A |
830 |
50 |
1150 |
80 |
80 |
GI |
1.2 |
120 |
3600 |
Comparative Example |
| 5 |
A |
880 |
5 |
1120 |
80 |
80 |
Without |
1.2 |
180 |
1500 |
Comparative Example |
| 6 |
A |
900 |
20 |
980 |
80 |
80 |
Without |
1.0 |
150 |
2400 |
Comparative Example |
| 7 |
A |
890 |
40 |
1210 |
80 |
80 |
GA |
0.8 |
140 |
3600 |
Comparative Example |
| 8 |
A |
860 |
40 |
1100 |
40 |
80 |
Without |
0.6 |
100 |
7200 |
Comparative Example |
| 9 |
A |
870 |
30 |
1190 |
80 |
40 |
Without |
0.8 |
150 |
2400 |
Comparative Example |
| 10 |
B |
860 |
30 |
1100 |
80 |
80 |
GA |
0.8 |
160 |
1200 |
Comparative Example |
| 11 |
C |
880 |
40 |
1120 |
80 |
80 |
GI |
0.6 |
120 |
3000 |
Comparative Example |
| 12 |
D |
900 |
40 |
1060 |
80 |
80 |
GA |
1.2 |
170 |
1800 |
Comparative Example |
| 13 |
E |
910 |
50 |
1070 |
80 |
80 |
GA |
0.6 |
100 |
10800 |
Comparative Example |
| 14 |
F |
900 |
30 |
1140 |
80 |
80 |
GA |
1.2 |
150 |
2400 |
Comparative Example |
| 15 |
G |
890 |
40 |
1130 |
80 |
80 |
GA |
0.6 |
120 |
1800 |
Comparative Example |
| 16 |
H |
890 |
40 |
1050 |
80 |
80 |
GA |
0.8 |
140 |
2400 |
Comparative Example |
| 17 |
I |
860 |
50 |
1180 |
80 |
80 |
GA |
1.2 |
180 |
700 |
Example |
| 18 |
J |
910 |
50 |
1150 |
80 |
80 |
GI |
1.2 |
80 |
10800 |
Example |
| 19 |
K |
890 |
30 |
1130 |
80 |
80 |
GI |
0.6 |
130 |
7200 |
Example |
| 20 |
L |
870 |
50 |
1030 |
80 |
80 |
Without |
0.6 |
120 |
7200 |
Example |
| 21 |
M |
890 |
40 |
1130 |
80 |
80 |
GA |
0.8 |
150 |
3600 |
Example |
| 22 |
N |
900 |
50 |
1140 |
80 |
80 |
GA |
0.8 |
160 |
1500 |
Example |
| 23 |
O |
880 |
30 |
1040 |
80 |
80 |
GA |
0.6 |
120 |
7200 |
Example |
| 24 |
P |
870 |
40 |
1110 |
80 |
80 |
GA |
1.0 |
150 |
3600 |
Example |
| 25 |
Q |
900 |
40 |
1060 |
80 |
80 |
GA |
1.0 |
140 |
3600 |
Example |
| 26 |
Q |
880 |
50 |
1120 |
80 |
80 |
GA |
0.8 |
60 |
7200 |
Comparative Example |
| 27 |
Q |
910 |
40 |
1150 |
80 |
80 |
GA |
0.8 |
150 |
500 |
Comparative Example |
| 28 |
Q |
900 |
40 |
1110 |
80 |
80 |
GA |
1.0 |
230 |
1800 |
Comparative Example |
| 29 |
Q |
880 |
30 |
1040 |
80 |
80 |
GA |
0.2 |
180 |
1200 |
Comparative Example |
| 30 |
Q |
900 |
40 |
1060 |
80 |
80 |
GA |
None |
140 |
3600 |
Comparative Example |
| 31 |
R |
890 |
40 |
1120 |
80 |
80 |
Without |
0.8 |
160 |
900 |
Example |
| Underlines indicate outside the appropriate range of this disclosure. |
[Table 3]
[0092]
Table 3
| No. |
Steel sample ID |
Total area ratio of martensite and bainite (%) |
Residual microstructure |
Prior austenite grain size (µm) |
B concentration at prior austenite grain boundary (mass%) |
Concentration width of C-concentrated region (nm) |
C concentration in C-concentrated region (mass%)/ C content in steel (mass%) |
Length of C-concentrated region (nm) |
TS (MPa) |
YS (MPa) |
YR |
Toughness |
Brittle-ductile transition temperature (°C) |
Bendability |
Remarks |
| 1 |
A |
99 |
Residual γ |
6 |
0.25 |
15 |
52 |
320 |
1283 |
1102 |
0.86 |
Excellent |
-80 |
Excellent |
Example |
| 2 |
A |
99 |
Residual γ |
5 |
0.31 |
22 |
4.8 |
220 |
1318 |
1142 |
0.87 |
Excellent |
-60 |
Excellent |
Example |
| 3 |
A |
99 |
Residual γ |
6 |
0.22 |
8 |
4.8 |
180 |
1291 |
1089 |
0.84 |
Excellent |
-60 |
Excellent |
Example |
| 4 |
A |
88 |
Ferrite |
6 |
0.25 |
24 |
4.3 |
220 |
1052 |
793 |
0.75 |
Excellent |
-80 |
Excellent |
Comparative Example |
| 5 |
A |
99 |
Residual γ |
12 |
0.43 |
15 |
42 |
310 |
1233 |
1022 |
0.83 |
Poor |
-20 |
Poor |
Comparative Example |
| 6 |
A |
99 |
Residual γ |
8 |
0.07 |
10 |
4.6 |
280 |
1303 |
1084 |
0.83 |
Poor |
0 |
Poor |
Comparative Example |
| 7 |
A |
99 |
Residual γ |
14 |
0.44 |
12 |
4.5 |
190 |
1228 |
984 |
0.80 |
Poor |
-10 |
Poor |
Comparative Example |
| 8 |
A |
99 |
Residual γ |
15 |
0.38 |
8 |
4.2 |
260 |
1212 |
994 |
0.82 |
Poor |
-20 |
Poor |
Comparative Example |
| 9 |
A |
99 |
Residual γ |
12 |
0.42 |
22 |
4.8 |
170 |
1233 |
1008 |
0.82 |
Poor |
-30 |
Poor |
Comparative Example |
| 10 |
B |
87 |
Ferrite |
7 |
0.32 |
14 |
5.2 |
140 |
1030 |
721 |
0.70 |
Excellent |
-60 |
Excellent |
Comparative Example |
| 11 |
C |
99 |
Residual γ |
8 |
0.06 |
28 |
4.1 |
200 |
1581 |
1320 |
0.83 |
Poor |
0 |
Poor |
Comparative Example |
| 12 |
D |
99 |
Residual γ |
18 |
0.37 |
17 |
4.1 |
180 |
1333 |
1126 |
0.84 |
Poor |
-20 |
Poor |
Comparative Example |
| 13 |
E |
99 |
Residual γ |
5 |
0.28 |
16 |
4.9 |
230 |
1509 |
1288 |
0.85 |
Poor |
-20 |
Poor |
Comparative Example |
| 14 |
F |
99 |
Residual γ |
6 |
0.00 |
10 |
4.4 |
220 |
1521 |
1289 |
0.85 |
Poor |
0 |
Poor |
Comparative Example |
| 15 |
G |
99 |
Residual γ |
7 |
0.52 |
13 |
4.8 |
130 |
1490 |
1225 |
0.82 |
Poor |
0 |
Poor |
Comparative Example |
| 16 |
H |
99 |
Residual γ |
12 |
0.04 |
14 |
4.7 |
180 |
1455 |
1206 |
0.83 |
Poor |
0 |
Poor |
Comparative Example |
| 17 |
I |
99 |
Residual γ |
6 |
0.26 |
11 |
5.1 |
250 |
1236 |
1061 |
0.86 |
Excellent |
-60 |
Excellent |
Example |
| 18 |
J |
99 |
Residual γ |
7 |
0.33 |
6 |
6.2 |
240 |
1202 |
1011 |
0.84 |
Excellent |
-70 |
Excellent |
Example |
| 19 |
K |
99 |
Residual γ |
6 |
0.29 |
10 |
4.4 |
160 |
1521 |
1276 |
0.84 |
Excellent |
-50 |
Excellent |
Example |
| 20 |
L |
99 |
Residual γ |
7 |
0.29 |
13 |
42 |
180 |
1522 |
1264 |
0.83 |
Excellent |
-50 |
Excellent |
Example |
| 21 |
M |
99 |
Residual γ |
6 |
0.27 |
18 |
4.6 |
190 |
1366 |
1118 |
0.82 |
Excellent |
-80 |
Excellent |
Example |
| 22 |
N |
99 |
Residual γ |
7 |
0.31 |
21 |
5.1 |
120 |
1229 |
1020 |
0.83 |
Excellent |
-80 |
Excellent |
Example |
| 23 |
O |
99 |
Residual γ |
6 |
0.40 |
5 |
4.2 |
200 |
1502 |
1263 |
0.84 |
Excellent |
-50 |
Excellent |
Example |
| 24 |
P |
99 |
Residual γ |
7 |
0.35 |
12 |
4.9 |
240 |
1202 |
1021 |
0.85 |
Excellent |
-80 |
Excellent |
Example |
| 25 |
Q |
99 |
Residual γ |
8 |
0.34 |
13 |
52 |
230 |
1341 |
1130 |
0.84 |
Excellent |
-60 |
Excellent |
Example |
| 26 |
Q |
99 |
Residual γ |
7 |
0.33 |
2 |
4.9 |
120 |
1386 |
1029 |
0.74 |
Poor |
0 |
Poor |
Comparative Example |
| 27 |
Q |
99 |
Residual γ |
7 |
0.29 |
64 |
3.4 |
200 |
1404 |
1084 |
0.77 |
Poor |
-20 |
Poor |
Comparative Example |
| 28 |
Q |
99 |
Residual γ |
7 |
0.31 |
130 |
1.8 |
220 |
1306 |
975 |
0.75 |
Poor |
0 |
Poor |
Comparative Example |
| 29 |
Q |
99 |
Residual γ |
7 |
0.42 |
4 |
4.1 |
70 |
1442 |
1081 |
0.75 |
Excellent |
-60 |
Poor |
Comparative Example |
| 30 |
Q |
99 |
Residual γ |
8 |
0.29 |
2 |
2.7 |
60 |
1335 |
1021 |
0.76 |
Excellent |
-50 |
Poor |
Comparative Example |
| 31 |
R |
99 |
Residual γ |
6 |
0.32 |
18 |
4.6 |
210 |
1290 |
1071 |
0.83 |
Excellent |
-80 |
Poor |
Example |
| Underlines indicate outside the appropriate range of this disclosure |
[0093] Table 3 presents that the examples each have a TS of 1180 MPa or higher, a yield
ratio of 0.80 or higher, and excellent bendability and toughness. On the other hand,
one or more of the TS, yield ratio, bendability, and toughness are poor in the comparative
examples.