Field of the invention
[0001] The present invention relates to cooking by an induction cooktop with improved control,
smart temperature regulation, and safety. Specifically, the invention is directed
to using cookware with integrated sensors (e.g., measuring the cooking temperature),
induction cooktops having advanced controls such as integrated digital modules and
remote control, and external devices/apps for smart and safe cooking.
Background of the invention
[0002] When cooking food, for obtaining a good result the heat must be adjusted to obtain
the required temperature for the desired cooking process. Traditionally, temperature
control is achieved by employing a temperature sensor specially implemented inside
the cookware, e.g., in the bottom layer of the pan or pot. The cookware control electronics
read an instant temperature value from the sensor and sends it to the induction cooktop
or an external smart device and application (e.g. in a smartphone) controlling operation
of the cooktop. Therefore, the induction cooktop is controlled by an algorithm determining
how much power to supply to the heating coil to achieve the desired temperature in
the cookware.
[0003] Induction cooktops usually have several heating zones and a control module with manual
setting of heating levels in the zones. Induction cooktops comprise also safety means
in the cooking process. Some advanced induction cooktops are arranged easy to switch
on or off automatically, some others feature built-in timers, built-in temperature
sensors, and even remote control from simple smartphone apps.
[0004] Using more than one cookware item and using several heating zones simultaneously,
the complexity of smart cooking may exceed the convenience and reduce safety. When
employing a plurality of smart devices for automated cooking there can appear certain
safety issues. For example, the controlling smartphone can discharge or the controlling
application can disconnect from the cooktop in the middle of the cooking process.
A cookware item providing its temperature indications to the cooktop can occasionally
be displaced to another heating zone or its battery can discharge. An operator may
change in the middle of cooking when another cook comes to the kitchen with its own
smart device/app to supervise further the cooking process. In such and similar complex
situations an interruption of the cooking process or even burning the food or catching
fire is possible.
[0005] The US patent/application
US20170299195A1 discloses a cooktop fire prevention module with remote control cooking features.
A cooking appliance having a cooktop that is regulated by a fire prevention module
is provided. In addition to its fire prevention and safety features, the fire prevention
module includes a communication module that enables communication between the cooktop
appliance and a remote device, such as a smartphone or tablet computer. Using this
communication link, the fire prevention module can be used to expand the ability of
a user to monitor and/or control the operation of the cooktop appliance from a remote
location. For example, using a software application on their smartphone, a user may
monitor the temperature of a cooking utensil and initiate a particular cooking profile,
or be notified when an unsafe cooking condition might be present and that the cooktop
unit has been automatically deactivated to remedy the situation. This is a simple
extension to monitor and manage the cooktop operation remotely, e.g. when the operator
is in another room. However, the possibility of failure is not mitigated, e.g., if
the external device stops to communicate with the cooktop.
[0006] Another patent application
US20170122569A1 discloses a cooktop appliance control system and a method for operating a cooktop
appliance is provided. The method includes determining a temperature of a cooking
utensil positioned on a heating element of the cooktop appliance, as well as determining
a temperature of a food in the utensil positioned on the heating element of the cooktop
appliance. The method also includes calculating a temperature differential between
the temperatures of the food in the cooking utensil and of the cooking utensil itself.
Subsequently, the method includes controlling a heating temperature of the heating
element to reduce the temperature differential when the temperature differential is
greater than a predetermined threshold to, e.g., reduce the risk of burning a portion
of the food in the utensil. There is a disclosed cooking temperature control loop
for the utensil, and a remote control mentioned by smartphone is which performs a
conventional remote control.
[0007] One more patent application
DE102017220958A1 /
ES201631543A discloses a household appliance system with at least one domestic appliance (12),
which has at least one internal communication unit (14), and at least one control
unit (18) characterized in that it also comprises at least one external unit of communication
(16), which is provided in at least one operating state for communicating with the
internal communication unit (14), and in that the control unit (18) is provided to
prevent control of the household appliance (12) by means of the external communication
unit (16) depending on at least the relative position and/or at least the distance
between the internal communication unit (14) and the external communication unit (16).
This invention monitors and prevents the operation from the remote controlling device/app
the device/app it moves away too far from the cooktop. There was disclosed nothing
about the support of automatic cooking by using a temperature control loop and more
advanced functions.
[0008] Another application is
EP3489583A1/
DE102017220815B4 disclosing a method for controlling a cooking appliance with an external control
device. In the method for controlling a cooking appliance with heaters and an internal
cooking appliance control using an external control device which is arranged outside
the cooking appliance (e.g., a mobile telephone), this external control device gives
control commands to the cooking appliance control. The external controller is classified
by the cooking appliance controller either as an automatic controller or as a manual
controller, with its control commands being implemented by the cooking equipment controller
after classification. During or after an operation of the cooking appliance, it is
checked continuously or at intervals whether the classification still applies. This
patent application discloses only changing control by the external device modes -
from the manual (by an operator) to automatic (by an app) and vice versa. In the case,
if control is performed by the control module from cookware item, only the automatic
control is applicable and no manual control is available then.
[0009] In summary, the reviewed prior art sources do not disclose the flexible management
of multiple intelligent devices in complex smart cooking systems (comprising at least
a cooktop, an external device/app, a cookware item). External devices /apps can disappear
from the network or be shut down, or some new external devices appear in the wireless
network (for example, one user /app started cooking process with his smartphone, then
leaves the kitchen and, therefore, needs transfer the cooking process to another user
and his smartphone/app). Cookware items can occasionally be displaced from one heating
area to another one (or even to another cooktop) in the middle of the cooking process,
or go to power saving mode where only thermal sensor data can be transmitted but no
active control performed. Most conventional induction cooktops have no digital wireless
control or have only minimal modules arranged to receive external commands from external
devices/apps. However, most of the conventional induction cooktops can allow implementing
easily a simple and cheap digital control unit for remote controls. In such sophisticated
plurality and interaction of smart device types, special management is required for
smart and safe cooking. This problem is solved by "delegation of controls between
and among the devices" as disclosed in the present invention.
Summary of the invention
[0010] This invention is directed to employ induction cooktops for smart cooking and safety
throughout the cooking process until the food prepared and cooktop switched-off. The
invention discloses a method and system to control the cooking process precisely and
safely, by delegating controls between or among intelligent devices, such as external
devices/apps, digital control modules in the cooktop, cooktop heating zones, and smart
cookware items.
[0011] Conventional induction cooktops often lack the functionality of being controlled
flexibly and remotely by external applications. Smart cookware items have their compact
digital controls limited by data input, display, and power supply capabilities. Smart
external devices/apps (e.g., smartphones, tablets, or standalone smart displays) are
flexible by software, compatible between cookware items and cooktop controls, allow
to input and display versatile data, cook by sophisticated recipes, use cooking knowledge
from Internet sources, however, they are limited due to interrupted controls and lack
of "fail-safety".
[0012] The method of control delegation orchestrates the plurality of intelligent devices
into the automated cooking process or processes, to work together in a controllable
manner and safely. At one moment, one device has central control rights that at any
time can be delegated to other devices to continue the cooking process. Otherwise,
the method allows the cooking system to shut down the cooktop or its heating area
automatically if no such devices were discovered or control conditions insufficient.
[0013] The system comprises several intelligent devices interacting by their functions throughout
the cooking process. Each device (cooktop, cookware item, and external device/app)
has its control capabilities with certain limitations, altogether they complement
each other for an automated control loop cooking process. The device having a central
control role of the automated loop cooking process can delegate its control functions
to other devices in the control loop.
[0014] The digital module of the cooktop control provides an integrated fail-safe module
which can monitor external devices and accept commands from the controlling devices,
also it can control the cooking process by itself, and eventually switch-off the cooktop
if the cooking process finished or safety issues were detected. The digital module
is arranged into a conventional cooktop allowing the cooktop to be controlled by external
means, e. g., by smart cookware items or external devices/apps (e.g., smartphones
or smart displays).
[0015] An aspect of the invention relates to a method to control a cooking process by an
automated control loop arranged to control cooking temperature in a cookware having
at least a thermal sensor and a wireless communication block, the cookware being set
onto a cooktop having at a least wireless comminication block, the method comprising
the steps of:
- reading values at least from cookware sensors;
- transferring the obtained sensor values to a controlling device;
- estimating heating power according to a predefined temperature for a next time interval;
- transferring the estimated heating power at least to the cooktop;
- applying the estimated heating power in the cooktop during the next time interval,
wherein at least a part of the automated control of the cooking process is delegated
from the controlling device to at least one other device at least in the automated
control loop.
[0016] According to an embodiment, the cookware further comprises a digital control module
to execute said step of reading values at least from said cookware sensors.
[0017] According to an embodiment, the cooktop further comprises its digital control module
to execute at least a part of the delegated automated control, such as said step of
estimating heating power for a next time interval.
[0018] According to an embodiment, the cooktop further comprises a digital control module
to execute said step of applying the estimated heating power in the cooktop during
the next time interval.
[0019] According to an embodiment, the digital control module of the cooktop is arranged
to execute at least a part of the delegated automated control, such as said step of
estimating heating power for a next time interval.
[0020] According to an embodiment, the controlling device is a smartphone, a tablet or any
smart terminal-type device having wireless connection and running a controlling app.
[0021] According to an embodiment, said step of delegating at least a part of the automated
control of the cooking process from the controlling device to at least one other device
at least in the automated control loop is performed upon said controlling device being
shut down, disconnected or the controlling device temporarily leaving the kitchen.
[0022] According to an embodiment, said at least part of the automated control of the cooking
process is delegated by the controlling device.
[0023] According to an embodiment, said delegation from the controlling device to at least
one other device at least in the automated control loop comprises transmitting control
data from said controlling device to said at least one other device.
[0024] According to an embodiment, said step of delegating at least a part of the automated
control of the cooking process from the controlling device to at least one other device
at least in the automated control loop comprises changing from an app mode to a local
mode, said app mode and local mode being operational modes of said automated control
of the cooking process.
[0025] According to an embodiment, said cookware is a first cookware, wherein a second cookware
is set onto said cooktop, and wherein a cooking process of said second cookware is
being controlled by a second automated control loop.
[0026] Another aspect of the invention relates to a cooking system with automated cooking
temperature control loop comprising at least:
- cookware with a thermal sensor and a digital control module arranged at least to read
the cooking temperature and transfer its values to external devices,
- a controlling device arranged to request and receive the cooking temperature values,
to estimate heating power according to a predefined temperature for the next time
interval, and to transfer the heating power values to external devices.
- an induction cooktop with at least one heating zone and a digital control module arranged
to receive the heating power values and provide induction heating to the cookware,
wherein at least a part of the automated control function from the controlling device
is delegated to at least the digital control module of the cookware or the digital
control module of the cooktop.
[0027] According to an embodiment, cooking temperature is controlled on more than one heating
zones of the induction cooktop.
[0028] Another aspect of the invention relates to a digital control module for use inside
of induction cooktops, the module comprising at least:
- a power and signal interface block,
- a programmable digital processor,
- a wireless communication block,
wherein
- the power and signal interface block comprises programmable logics arranged for interconnection
between a user interface panel and a heating power control block of the induction
cooktop,
- the digital control module supplies and regulates induction power in the cooktop heating
areas below the values set on the user interface panel, and
wherein the digital control module is applicable in the cooking system according to
any of the preceding paragraphs.
[0029] According to an embodiment, said digital control module is implemented in an induction
cooktop between the user interface panel and heating power control block of the induction
cooktop.
[0030] Another aspect relates to a method to control a cooking process by an automated control
loop, the method comprising at least control steps of
- reading values at least from cookware sensors;
- transferring the obtained sensor values to a controlling device/app;
- estimating control means for a next time interval;
- transferring the estimated control means at least to the cooktop;
- applying the estimated control means at least in the cooktop during the next time
interval,
wherein the step of estimating control means is feasible by more than one device in
the automated control loop,
characterized in that at least a part of the automated control of the cooking process
is delegated from the controlling device/app to at least one other device at least
in the automated control loop.
[0031] According to an embodiment, it is arranged to control cooking temperature in cookware
having at least a thermal sensor and wireless communication, the cookware being set
onto a cooktop having at least wireless communication and remotely controlled induction
heating.
[0032] According to an embodiment, the cookware further comprises its digital control module
to execute at least a part of the delegated automated control.
[0033] According to an embodiment, the cooktop further comprises its digital control module
to execute at least a part of the delegated automated control.
[0034] According to an embodiment, the controlling device is a smartphone, a tablet or any
smart terminal-type device having wireless connection and running the controlling
app.
[0035] According to an embodiment, the controlling device is a digital control device or
module having wireless connection and performing the step of estimating control means
for the next time interval.
[0036] Another aspect relates to a cooking system with automated cooking temperature control
loop comprising at least:
- cookware with a thermal sensor and a digital control module arranged at least to read
the cooking temperature and transfer its values to external devices,
- an external controlling device/app arranged to request and receive the cooking temperature
values, to estimate heating power according to a predefined temperature for the next
time interval, and to transfer the heating power values to external devices.
- an induction cooktop with at least one heating zone and a digital control module arranged
to receive the heating power values and provide induction heating to the cookware,
characterized in that at least a part of the automated control function from the external
controlling device/app is delegated to at least the digital control module of the
cookware or the digital control module of the cooktop.
[0037] According to an embodiment, cooking temperature is controlled on more than one heating
zones of the induction cooktop.
[0038] According to an embodiment, the cooking temperature is controlled from more than
one external controlling devices/apps to the induction cooktop.
[0039] Another aspect relates to a digital control module for use inside of induction cooktops,
the module comprising at least:
- a power and signal interface block,
- a programmable digital processor,
- a wireless communication block,
characterized in that
- the power and signal interface block comprises programmable logics arranged for compatible
and transparent interconnection between the user interface panel and heating power
control block of the induction cooktop,
- the digital control module supplies and regulates induction power in the cooktop heating
areas below the values set on the user interface panel,
[0040] According to an embodiment, the digital control module is applicable in the cooking
system according to any of the preceding paragraphs.
[0041] According to an embodiment, the digital control module is implemented in an induction
cooktop between the user interface panel and heating power control block of the induction
cooktop.
The drawings
[0042] To understand control delegation in an automated loop cooking process, and appreciate
its practical applications, the following pictures are provided and referenced hereafter.
Figures are given as examples only and in no way should limit the scope of the invention.
fig. 1 depicts delegation of control in an automated loop of a cooking process; and
fig. 2 depicts a cooking system comprising a cooktop with its digital control module,
cookware with digital control modules and external controlling device/app, all these
devices working together in the automated control loop of the cooking process.
Detailed description
[0043] This description discloses details of the control delegation method in an automated
control loop cooking process, a cooking system employing a said method, and a digital
control module 19 implemented into a conventional induction cooktop 1 thus allowing
such a modified cooktop to use safely in said the system and with said method.
The digital control module in a cooktop
[0044] The induction cooktop 1 comprises a digital control module 19 arranged to take part
in an automatic control loop cooking process. Module 19 is embedded in between the
native User Interface Panel (UIP)/Manual control module 18 of the induction cooktop
1 and the power electronics (POWER) board or Induction heating coil controller 16
which controls the power supply to induction coils 15 for heating the cookware 3.
This modification in the cooktop is done as follows:
Before installation of module 19 |
UI panel 18 <--------------> POWER board 16 |
After installation of module 19 |
UI panel 18 <------> DC module 19 <------> POWER board 16 |
[0045] The digital control module 19 passes through or intercepts and modifies certain signals
of the digital and analog communication between the UI panel 18 and the POWER board
16. As a part of the present invention, module 19 provides the following features:
- 1. Module 19 can be installed into the cooktop 1 straightforwardly: it only extends
the cable connecting the UI panel 18 and the POWER board 16. The interface block 20
of the module comprises programmable logic that can be configured for various operation
modes corresponding or adaptable to controls of different cooktop types and models.
- 2. The module 19 allows the cooktop 1 to be operated normally - or with external device/app
4 and smart cookware 3 to provide very precise temperature control for food cooking.
Both modes of the cooktop 1 control (manual and digital) can be utilized simultaneously.
It means, that the module 19 at the beginning of operation is transparent for the
control signals between UIP 18 and heating power controller 16. Meanwhile, for the
electronically regulated cooking, when activated from the external device/app 4, it
starts a smart heating mode. If the smart mode fails, the module 19 automatically
switches to the manual mode and switch off the induction heating coils 15.
- 3. Module 19 is made and implemented into the cooktop 1 in such a way that it never
increases heat power beyond the manual setting on the UI panel 18. The module can
only decrease (i.e. regulate) power levels below the manual setting by the user on
the UI panel 18. This means that the embedded digital control module 18 is safe because
the cooktop 1 cannot be turned on remotely. The user always has to activate and set
the allowed maximum power level on the UI panel 18 of the cooktop 1.
- 4. Module 19 allows a control loop for induction cooktop power module 16, from cookware
thermal sensor 11 with electronics 12 and external smart devices/apps 4. When the
user selects a UI power level, e.g. 1, 2, 3, 4, 5, 6, 7, 8, 9 or P (booster), the
maximum heating power of the corresponding cooktop zone 2 is limited to the power
indicated by the UIP level (or other lower-level stored in the module's non-volatile
memory) and at the same time the desired temperature of the cookware 3 is also pre-set
in module 19. Therefore, the power level and temperatures pre-set allow easy and fail-safe
cooking (no burned food, etc.). 'P' is a "booster" setting in some cooktops. It provides
high power, however, it does not change over the desired temperature but employs the
maximum available heating power (for limited periods): this mode allows to reach the
desired temperature quickly and afterward the heating power is regulated to much lower
levels. Another example is a pre-set "recipe" power level (e.g., "perfect soft-boiled
egg" recipe can be started by just setting the power level to e.g. '2') - such a more
sophisticated setting of the desired temperature can be configured from the external
device/app 4.
- 5. The above features can be set equally for all cooktop zones 2 (regardless of a
cooking zone), or it can be set for a combination of cookware 3 and/or zone 2, e.g.,
'2' can be one setting for the pot and "4" for the frying pan, etc.
[0046] The structure of module 19 is presented in Fig. 2. Module 19 comprises an interface
block 20 with programmable logics, digital processor 21, and wireless communication
22 block supporting one or more communication standards, e. g., Wi-Fi, Bluetooth,
Infrared, etc. The module 19, once implemented into the cooktop 1, is accessible remotely
via the wireless network, e.g., responds with Web interface for setting further control
configurations.
Delegation of control
[0047] The method describes central control delegation in the control loop from an external
control device/app 4 to the induction cooktop 1, cookware 3, or another external device/app
4.
[0048] In order delegation to work, the cooking system is considered to have sufficient
digital control means to control the automated loop cooking process and to take over
the central control function when the controlling device (e.g. 4) leaves the loop
6. Such substitute controlling devices can be cooktop 1 with the digital control module
19, smart cookware item 3 having integrated sensor 11 with control electronics 12
and digital processor 14, and other external devices/apps 4 in the wireless network.
[0049] Furthermore, there can be multiple control loops 6, 7 on different heating areas/zones
2 of the cooktop 1, with several cookware items 3 and with more than one external
device/apps 4. The remote or external devices 4 can be personal smart devices such
as smartphones, tablets, or smart local terminals with wireless connection for input/output
(touchscreen), Internet access and located in the kitchen nearby the cooktop 1 for
operating it.
[0050] The control module 19 of the cooktop 1 and control modules 12 of cookware items 3
in real practice lack features of extensive data input and output. Therefore, the
initial data input and setup of a more sophisticated cooking process is convenient
via the external devices/apps 4. Further, the initialized setup can be changed to
be done automatically in a closed control loop by the external device/app 4 which
controls the cookware items 3 and cooktop heating zones 2 accordingly to the cooking
process steps, temperature settings, and provides indications to the operator/cook,
etc.
[0051] However, in many real situations, the cooking process control may be useful and safer
to delegate from the external/device/app 4 to the cooktop 1 or/and the cookware item
3 or another external device/app (for example, to another person), or another cooktop
(for example, between two cooktops in a shared kitchen). For example, to prevent losing
control if the smartphone 4 was shut down, disconnected, or the operator has temporarily
left the kitchen together with his/her smartphone 4.
[0052] Therefore, the delegation of central control is arranged for other devices being
able to control the cooking process. According to the present invention, the delegation
is done by several steps as per example:
- 1) The controlling device/app 4 requests and verifies other devices in the automated
control loop 6 if they could take over the control.
- 2) The controlling device/app 4 sends the control data (array of parameters) to devices
that could take over the control: to the cookware item 3, to the cooktop module 19,
or both.
- 3) The priority queue for control may be set for the available candidates. The first
control candidate is the external device 4, the second one is smart cookware item
3, and the third one is the cooktop control module 19.
- 4) The first candidate to take over the control is designated, presumably, the cookware
item 3. The candidate sets the watchdog timer to send keep-alive messages checking
if the present controlling device 4 is accessible.
- 5) If the external device/app 4 disappears from the wireless network and does not
respond to keep-alive messages, the designated control candidate begins to control
the cooking process automatically.
- 6) The cooktop controller 19 also sends periodical keep-alive messages to check if
the controlling external device/app 4 is online. If the controlling device/app 4 disappears
from the wireless network, the cooktop 1 searches for other control candidates, or
takes over the control with its control module 19, or eventually ceases the cooking
process by switching-off the heating areas 2.
- 7) Delegations can be done in several automated control loop cooking processes 6,
7, for example, if the operator/cook prepares several foods in several cookware items
3 on several heating zones 2, and decides temporarily to leave kitchen area, therefore,
the all cooking processes have to stay controlled without the smart device/app 4.
- 8) Another type of delegation of automated loop cooking process control is from one
external device/app 4 to another external device/app 4. For example, in the case when
one person leaves the kitchen and another person takes over the control. Such delegation
can be arranged directly between the two external devices/apps 4 if both persons are
in the kitchen. Alternatively, the delegation can be done via the smart cookware items
3 or the cooktop control module 19.
- 9) One more delegation of cooking process control is from one cooktop to another cooktop.
For example, this is useful in a kitchen having several cooktops, e. g. shared kitchens,
with several cooktops 1 each having several heating areas 2, or each heating area
2 having own digital controller 19. In this case, the different cooktop control module
19 is selected to participate in the temperature control loop and by displacing the
cookware item 3 from one cooktop 1 to another, it allows to continue the cooking process
as initially predefined. In this case, the central controlling node can be the external
device/app 4 or digital controller 12 of the cookware item 3.
[0053] The automated loop control modes can be mixed on a single cooktop for several cookware
items as in FIG. 1. One cookware item can cook the food autonomously in local-mode
7, while another cookware is in App mode 6 with an external device/app 4, while third
one is in App mode 6 with another external device/app 4, while the forth cookware
item 3 can be in Local mode 7 but only sending the temperature data to the cooktop
1 and cooktop digital module 19 fully estimates control means and controls the cooking
process.
[0054] The preferred embodiment of control delegation is for the cooking temperature controlling
process. Initially, the cookware 3 communicates with the external device/app 4, e.g.,
using Bluetooth Low Energy (BLE). The application 4 controls the cooktop 1 and the
power delivered from the cooktop heating coil 15 to the cookware item 3.
|
The digital control module is embedded in the cooktop. |
|
Using the external device/app, the temperature can be set to within ±1°C precision. |
The app connects to the cooktop. |
The app connects to the cookware. |
The app controls the heat and guides the user to cook more delicious food. |
The app controls the cooktop and heating of the cookware. |
The app now knows the exact temperature. |
|
Our sensors, radio module and electronics are embedded in the cookware. |
|
[0055] There are 2 primary operation modes:
- 1. Application mode:
- Cookware 3 (temperature) ---> app (temperature setpoint) ---> cooktop (power).
- 2. Local mode:
- cookware (temperature, temperature setpoint) ---> cooktop (power),
or
- cookware (temperature) ---> cooktop (temperature setpoint, power)
[0056] In the Application or App mode, the external device/app 4 is connected remotely to
both the cookware item 3 and the cooktop 1. The automated control loop works repeatedly
by these steps:
- 1. The cookware 3 sends temperature value from the thermal sensor 11 to the external
device/app 4;
- 2. The app 4 calculates the power needed to deliver to the cookware item 3 on the
heating zone 2;
- 3. The app 4 sends the power setpoint to the cooktop 1;
- 4. The cooktop 1 uses induction in heating zone 2 to heat the cookware 3;
- 5. The app 4 receives from the cooktop 1 information on the actual power delivered
to the cookware 3;
- 6. Steps 1 to 5 repeated per fixed time intervals.
[0057] In the Local mode, the cooktop 1 is connected by wireless connection directly to
the cookware 3, and the following steps are performed:
- 1. The cookware 3 sends temperature to the cooktop digital controller 19;
- 2. The cooktop digital controller 19 calculates the power to deliver to a heating
coil 15;
- 3. The cooktop 1 uses power and induction to heat the cookware 3;
- 4. Steps 1 to 3 per fixed time intervals.
[0058] To change from App mode 6 to Local mode 7 (FIG. 1), the following steps are performed:
1. The App 4 requests the cooktop 1 if the cooktop 1 supports the Local mode 7 operations.
1+. The App 4 requests the cookware 3 if the cookware 3 supports the Local mode 7
operation.
2. The App 4 sends the temperature setpoint to the cookware 3;
3. The App 4 sends the cookware 3 identification to the cooktop 1, to inform the cooktop
1 of the placement zone 2 of the cookware 3 (on which heating zone 2).
4. App 4 starts a watchdog timer in the cookware 3. This ensures the cookware 3 will
disconnect from the App 4 if it is not serviced within the watchdog timeout interval.
5. The App 4 eventually disconnects from the cookware 3, this can happen for several
reasons, e.g:
- a. The mobile device 4 with the app comes out of range, i.e. the user walks away.
- b. The mobile device 4 runs out of battery and shut off;
- c. The user shut off the mobile device 4;
- d. The mobile device 4 is locked or the app is put in the background by the user to
save battery - interrupting the execution of the app 4;
- e. The app 4 disconnects intentionally, i.e. the preferred mode of the app is set
to Local mode (loop) 7.
6. The cooktop 1 connects to the cookware 3 and receives the setpoint temperature
and current temperature directly from the cookware 3 instead of just power setpoints
from the app 4. The cooktop 1 then proceeds to regulate the power into the cookware
3, on behalf of the app (i.e. the system is now in Local mode).
The cooking system with control delegation
[0059] The cooking system operates by employing the method of control delegation described
above and, therefore, comprises at least 2 control nodes (cooktop digital controller
19, cookware item controller 12 and external device/app 4) which can interact mutually
to take over automated control of the cooking temperature in a flexible and safe way
along the entire cooking process until the food is prepared and the cooktop 1 is switched-off
and a certain indication signal is provided (sound, message, light, etc.).
[0060] The functionality of cooktop digital controller 19 and cookware item 3 can be different
due to taking over the automated loop control. For example, the cookware item 3 can
have a simplified controller 12 which only responds to the request for the temperature
indication but is not able to take over control of the cooking process. On the other
hand, the cooktop controller 19 can also be a simple integrated controller that accepts
only remote commands for changing the power supply to induction coils 15. In the case,
if only the external device/app 4 can control the cooking process, then a delegation
of the control in the loop 6 is not possible, it is possible only to delegate the
control to another external device/app 4. Therefore, at least one more suitable control
node is required to be in the system - either in the cookware item 3 or the cooktop
1, or both.
[0061] Therefore, it is preferable to implement into the cooktop 1 a digital control module
19 having the necessary control functions as described above in this chapter.
[0062] Smart cookware items 3 having advanced control features and modules 12 can control
the cooking process automatically and provide additional flexibility. For example,
if the cookware item 3 with food inside has delegated control process from the external
app 4, and started the automated temperature control loop, and afterward cookware
item 3 was displaced by the operator/cook onto another cooktop 1 then the cookware
item 3 can automatically initiate and continue the predefined cooking process also
on the another cooktop 1.
[0063] It is noted that delegation of control also describes the decentralization of role-based
control systems. This means that control delegation in the automated loop cooking
process concept described by this invention is considered as wide as possible practically,
e.g. with multiple cooktops, heating zones, cookware items, automated loop cooking
processes, external controlling devices/apps, cooks, etc. There are no limitations
set to this invention by types and numbers of intelligent devices in the cooking system
and by the control delegation method.
List of reference signs:
[0064]
- 1 An induction cooktop
- 2 A heating area or zone of the induction cooktop
- 3 Cookware item having at least a thermal sensor and wireless communication means
- 4 External controlling device/app (smartphone, tablet, smart display, etc);
- 5 Regulated induction heating from the cooktop heating zones to the cookware items
- 6 The application-mode automated control loop of the cooking temperature
- 7 The local-mode automated control loop of the cooking temperature
- 8 Delegation of central control from the Application-mode to the Local-mode automated
control loop
- 9 Links or channels of wireless communications
- 10 Cooktop surface
- 11 A thermal sensor in the cookware
- 12 The digital control module in the cookware item
- 13 Wireless communication block in the cookware item (in the digital control module)
- 14 The digital processor in the cookware item (in the digital control module)
- 15 Induction heating coil in the cooktop heating area/zone
- 16 Induction heating coil/power board controller in the cooktop
- 17 A thermal sensor in the heating coil of the cooktop (typically found in induction
cooktops)
- 18 The manual control module of the cooktop or User Interface Panel
- 19 Digital control module integrated into the cooktop, in between the heating coil
/power board controller and the User Interface Panel/Manual control module
- 20 Interface block of the cooktop digital control module, the interface block comprising
configurable logics and arranged in between the Induction heating coil/power board
controller and User Interface Panel/Manual control module
- 21 The digital processor in the cooktop digital control module
- 22 Wireless communication block in the cookware item
1. A method to control a cooking process by an automated control loop (6, 7, 8) arranged
to control cooking temperature in a cookware (3) having at least a thermal sensor
(11) and a wireless communication block (13), the cookware (3) being set onto a cooktop
(1) having at a least wireless comminication block (22), the method comprising the
steps of:
- reading values at least from cookware sensors (11);
- transferring the obtained sensor values to a controlling device;
- estimating heating power according to a predefined temperature for a next time interval;
- transferring the estimated heating power at least to the cooktop (1);
- applying the estimated heating power in the cooktop (1) during the next time interval,
wherein at least a part of the automated control of the cooking process is delegated
from the controlling device to at least one other device at least in the automated
control loop (6, 7, 8).
2. The method according to claim 1 wherein the cookware (3) further comprises a digital
control module (12) to execute said step of reading values at least from said cookware
sensors (11).
3. The method according to claim 2 wherein the cooktop (1) further comprises its digital
control module to execute at least a part of the delegated automated control, such
as said step of estimating heating power for a next time interval.
4. The method according to any of the preceding claims, wherein the cooktop (1) further
comprises a digital control module (19) to execute said step of applying the estimated
heating power in the cooktop (1) during the next time interval.
5. The method according to claim 4, wherein the digital control module (19) of the cooktop
(1) is arranged to execute at least a part of the delegated automated control (7,
8), such as said step of estimating heating power for a next time interval.
6. The method according to any of the preceding claims wherein the controlling device
is a smartphone, a tablet or any smart terminal-type device having wireless connection
and running a controlling app.
7. The method according to claim 6, wherein said step of delegating at least a part of
the automated control of the cooking process from the controlling device to at least
one other device at least in the automated control loop is performed upon said controlling
device being shut down, disconnected or the controlling device temporarily leaving
the kitchen.
8. The method according to any of the preceding claims, wherein said at least part of
the automated control of the cooking process is delegated by the controlling device.
9. The method according to any of the preceding claims, wherein said delegation from
the controlling device to at least one other device at least in the automated control
loop comprises transmitting control data from said controlling device to said at least
one other device.
10. The method according to any of the preceding claims, wherein said step of delegating
at least a part of the automated control of the cooking process from the controlling
device to at least one other device at least in the automated control loop comprises
changing from an app mode to a local mode, said app mode and local mode being operational
modes of said automated control of the cooking process.
11. The method according to any of the preceding claims, wherein said cookware is a first
cookware, wherein a second cookware is set onto said cooktop, and wherein a cooking
process of said second cookware is being controlled by a second automated control
loop.
12. A cooking system with automated cooking temperature control loop comprising at least:
- cookware (3) with a thermal sensor (11) and a digital control module (12) arranged
at least to read the cooking temperature and transfer its values to external devices,
- a controlling device arranged to request and receive the cooking temperature values,
to estimate heating power according to a predefined temperature for the next time
interval, and to transfer the heating power values to external devices.
- an induction cooktop (1) with at least one heating zone (2) and a digital control
module (19) arranged to receive the heating power values and provide induction heating
to the cookware (3),
wherein at least a part of the automated control function (6, 7, 8) from the controlling
device is delegated to at least the digital control module (12) of the cookware (3)
or the digital control module (19) of the cooktop (1).
13. The cooking system according to claim 12, wherein cooking temperature is controlled
on more than one heating zones (2) of the induction cooktop (1).
14. A digital control module (19) for use inside of induction cooktops (1), the module
comprising at least:
- a power and signal interface block (20),
- a programmable digital processor (21),
- a wireless communication block (22),
wherein
- the power and signal interface block (20) comprises programmable logics arranged
for interconnection between a user interface panel (UIP) (18) and a heating power
control block (16) of the induction cooktop (1),
- the digital control module (19) supplies and regulates induction power in the cooktop
(1) heating areas (2) below the values set on the user interface panel (UIP) (18),
and wherein the digital control module is applicable in the cooking system according
to any of the claims 12 or 13.
15. The digital control module (19) according to claim 14, wherein said digital control
module is implemented in an induction cooktop (1) between the user interface panel
(UIP) (18) and heating power control block (16) of the induction cooktop (1).