[0001] The invention relates to the field of lubricants (lubricating greases, lubricating
oils and water-based lubricants), more particular to components or additives for lubricants
such as lubricating agents and/or thickeners for lubricants, especially for lubricating
greases.
[0002] Lubricants primarily serve to reduce friction between elements moving relative to
each other. Depending on their specific composition, in particular their additives,
they can have also various other functions, such as increasing the wear or tear resistance
or confer corrosion protection.
[0003] Lubricants are compositions that typically comprise at least one lubricating agent,
at least one thickener and optionally additives. Most often, the manufacture of these
components is based on petrochemical raw materials.
[0004] Accordingly, it is an objective of the present invention to provide a component for
a lubricant that is biobased and a biobased way of production thereof. This means
that the raw material is non-fossil and the process of manufacture does not necessarily
involve a petrochemical step. Ideally, this component is dual or multifunctional,
i.e. it has a least two or more functional properties, for example it is a thickener
and serves also to reduce the tear resistance.
[0005] This objective is solved by an oligomeric or polymeric compound based on amino acids
and/or their derivatives according to claim 1 and a process for its production. This
compound is particularly suitable for providing lubricants, in particular lubricating
greases.
[0006] According to the invention amino acids or their derivatives are employed as a basis
for the production of oligomeric or polymeric compounds, preferably as component e.g.
thickener or additive for lubricants. The amino acids can be polymerized with (di)isocyanates,
diols, diamines or dithiols, as well as compounds with combinations of these functional
groups. To achieve a better thickening effect, the carboxylic acid function of the
amino acids can be chemically modified.
[0007] The oligomeric or polymeric compound according to the invention can serve as a multifunctional
thickener with additional functions (oxidation stability, corrosion protection, EP-AW).
This can make the use of additives obsolete.
[0008] The oligomeric or polymeric compound, preferably for lubricants according to the
invention may be produced using mechanochemical processes, such as ball milling that
allow for lower reaction temperatures and shorter reaction times. By using a ball
mill for example, it is possible to produce at 50-60°C and with reaction times of
30-45 minutes. In addition, the ball mill process can also be used as a continuous
process. This makes it possible to save resources (energy) and also process temperature-sensitive
additives can be processed.
[0009] In addition, disadvantages of high temperature control, such as unpleasant odors
or fogging are avoided, which are typically a problem with lubricating greases.
[0010] In brief, the invention has one or more of the following advantages:
- sustainable/renewable (for natural amino acids).
- multifunctional (for amino acids with additional functional groups)
- versatile modifiable (through modification of the carboxylic acid group by modification
of further functional groups
- energy-saving production with mechanochemical processes.
[0011] The oligomeric or polymeric compound, preferably for application in lubricants, consists
of at least one monomeric unit X, derived from an isocyanate monomer [X] with at least
two isocyanate groups, preferably a diisocyanate according to the formula OCN-R
2-NCO, wherein R
2 is a divalent hydrocarbon radical, and two units Y, derived from an organic compound
[Y] that has one isocyanate group or one functional group that reacts per addition
reaction with an isocyanate group and that is no carboxyl group or a derivative thereof,
and optionally at least one monomeric unit A, derived from a monomer [A] featuring
two functional groups, that react per addition reaction with isocyanate groups and
that are no carboxyl groups or derivatives thereof, wherein the functional groups
are the same or different and preferably selected from primary or secondary amine
groups, sulfanyl groups or hydroxyl groups, and wherein at least a part of the monomers
[A] has a first functional group selected from primary or secondary amine groups,
sulfanyl groups or hydroxyl groups and a second functional group that is a primary
amine group and additionally at least one carboxamide group and wherein [Y] has a
primary amine group and additionally at least one carboxamide group, if the oligomeric
or polymeric compound does not contain A.
[0012] In a preferred embodiment, the component, preferably for lubricants is an oligomeric
or polymeric compound consisting of at least one monomeric unit X, derived from an
isocyanate monomer [X] with at least two isocyanate groups, preferably a diisocyanate
according to the formula OCN-R
2-NCO, wherein R
2 is a divalent hydrocarbon radical, and two units Y, derived from an organic compound
[Y] that has one isocyanate group or one primary or secondary amine group, a sulfanyl
group or hydroxyl group, especially preferred a primary or secondary amine group,
wherein a) [Y] has a primary amine group and additionally at least one carboxyl group
or a derivative thereof, preferably a carboxamide group, or b) the oligomeric or polymeric
compound additionally consists of at least one monomeric unit A, derived from a monomer
[A] that has two functional groups, wherein the functional groups are the same or
different and selected from primary or secondary amine groups, sulfanyl groups or
hydroxyl groups, and wherein at least a part of the monomer [A] has a first functional
group selected from primary or secondary amine groups, sulfanyl groups or hydroxyl
groups and a second functional group that is a primary amine group and additionally
at least one carboxamide group.
[0013] "Amino acids" according to this invention are chemical compounds with a nitrogen
(N) containing amino group and a carboxylic acid group containing carbon (C) and oxygen
(O). In "natural amino acids", only one hydrocarbon moiety is present between the
amino group and the carboxylic acid group. In the case of artificial amino acids,
the length of the hydrocarbon moiety may vary. In addition to amine and acid functionality,
naturally occurring amino acids may feature a number of different functional groups
(S-CH3, -OH, -NH2, -COOH etc.), which are relevant for the performance of a lubricating
grease (e.g. friction reduction, wear protection, corrosion protection). Examples
for amino acids are: histidine, lysine, methionine, phenylalanine, threonine, tryptophan
asparagine, aspartic acid/aspartate, alanine, arginine, cysteine/cystine, glutamine,
glutamic acid/glutamate, glycine, proline, serine, tyrosine hydroxyproline/oxoproline
and ornithine.
[0014] An "oligomer" according to the invention is a molecule of intermediate relative molecular
mass, the structure of which essentially comprises a small plurality of units (monomeric
units) derived, actually or conceptually, from molecules of lower relative molecular
mass (monomers). A molecule is regarded as having an intermediate relative molecular
mass, if it has properties which do vary significantly with the removal of one or
a few of the units. If a part or the whole of the molecule has an intermediate relative
molecular mass and essentially comprises a small plurality of units derived, actually
or conceptually, from molecules of lower relative molecular mass, it may be described
as "oligomeric". Oligomers are usually named according to the number of units such
as dimer, trimer, tetramer, pentamer, hexamer, heptamer, octamer.
[0015] A "polymer" according to the invention is a macromolecule, a molecule of high relative
molecular mass, the structure of which essentially comprises the multiple repetition
of units (monomeric units) derived, actually or conceptually, from molecules of low
relative molecular mass (monomers). In many cases, especially for synthetic polymers,
a molecule can be regarded as having a high relative molecular mass, if the addition
or removal of one or a few of the units has a negligible effect on the molecular properties.
If a part or the whole of the molecule has a high relative molecular mass and essentially
comprises the multiple repetition of units derived, actually or conceptually, from
molecules of low relative molecular mass, it may be described as either macromolecular
or polymeric.
[0016] The term "derived from" according to the invention relates to the monomeric unit
as present in the oligomer or polymer, that derives from the former monomer and deviates
from the monomer due to the bonds formed by polymerization of the monomers to an oligomeric
or polymeric compound.
[0017] The term "radical" according to this invention does not relate to radical polymerization
but defines a moiety, meaning a part of a molecule that is bonded by a covalent bond
to the molecule. Hence, the term radical throughout the application is interchangeable
with the term moiety.
[0018] A "hydrocarbon" according to the invention is a compound consisting of carbon and
hydrogen. According to IUPAC nomenclature, aliphatic compounds are "acyclic or cyclic,
saturated or unsaturated hydrocarbon compounds, other than aromatic compounds.
[0019] The term "divalent" is referring to a molecule or atom, that is capable of forming
chemical bonds with two other atoms e.g. of other molecules.
[0020] Monofunctional or bifunctional according to the present invention is referring to
the presence of one or two of the respective functional groups in a molecule, respectively.
[0021] "Diisocyanates" are molecules that have two isocyanate groups of the formula (-NCO),
wherein N is nitrogen, C is carbon and O is oxygen.
[0022] An "organic compound" according to this invention is no inorganic compound, meaning
a chemical compound that comprises carbon-hydrogen or carbon-carbon bonds.
[0023] The term "functional group" according to this invention refers to a substituent or
moiety in a molecule that causes the molecule's characteristic chemical reactions.
The same functional group will undergo the same or similar chemical reactions regardless
of the rest of the molecule's composition.
[0024] An "amine" according to this invention is a functional group or a compound comprising
a functional group that contains a basic nitrogen atom with a lone pair. Amines are
formally derivatives of ammonia (NH3), wherein one (primary amine), two (secondary
amine) or three (tertiary amine) hydrogen atoms have been replaced by a substituent
such as an alkyl or aryl group.
[0025] A "sulfanyl" according to this invention is also known as mercapto radical, hydro-sulfide
radical, or hydridosulfur and is the functional group of thiols consisting of one
hydrogen and one sulfur atom (-SH).
[0026] A "hydroxyl" according to this invention is the functional group of alcohols with
the chemical formula (-OH) and composed of one oxygen atom covalently bonded to one
hydrogen atom.
[0027] A "carboxyl group" according to this invention is the functional group (-C(=O)OH).
[0028] A "carboxamide group" according to this invention is a functional group with the
general formula -C(=O)NR'R", where R' and R" represent hydrocarbon radicals or hydrogen
atoms, preferably R' is a hydrocarbon radical and R" is a hydrogen atom.
[0029] "Carboxylate esters" are molecules having a functional group or a functional group
according to formula (-C(=O)OR.
[0030] "Thioesters" are compounds with the functional group(-S-C(=O)-R). They are analogous
to carboxylate esters with the sulfur in the thioester playing the role of the linking
oxygen in the carboxylate ester. They are the product of esterification between a
carboxylic acid and a thiol.
[0031] "Hydrophobic amino acids" according to this invention are amino acids that have hydrophobic
side chains such as glycine (Gly), alanine (Ala), valine (Val), leucine (Leu), isoleucine
(Ile), proline (Pro), phenylalanine (Phe), methionine (Met), and tryptophan (Trp).
These side chains are composed mostly of carbon and hydrogen, have very small dipole
moments, and tend to be repelled from water.
[0032] According to this invention O means oxygen, S is sulfur, N is nitrogen and C is carbon.
[0033] A "ball mill" is a type of grinder used to grind or blend materials. A ball mill
consists of a hollow cylindrical shell rotating about its axis. The axis of the shell
may be either horizontal or at a small angle to the horizontal. It is partially filled
with balls. The grinding media are the balls, which may be made of steel (chrome steel),
stainless steel, ceramic, or rubber. The inner surface of the cylindrical shell is
usually lined with an abrasion-resistant material such as manganese steel or rubber
lining. Less wear takes place in rubber lined mills. The length of the mill is approximately
equal to its diameter.
[0034] "Functional groups, that react per addition reaction with isocyanate groups" can
also be called "functional groups reactive to isocyanate" and comprise functional
groups such as e.g. primary or secondary amine group, a sulfanyl group or hydroxyl
group. Isocyanate reactions mainly occur through addition to C=N double bond. An active
hydrogen atom-containing nucleophilic center attacks the electrophilic carbon atom
and active hydrogen is added to the nitrogen atom.
[0035] X is a monomeric unit derived from an isocyanate with at least two isocyanate groups,
preferably a diisocyanate or polymethylene polyphenylisocyanate (also known as polymeric
MDI, p-MDI or PMDI), more preferably a diisocyanate.
[0036] Preferably X is a monomeric unit according to the formula -[OCNH-R
2-NHCO]-, wherein R
2 is a divalent hydrocarbon radical. The monomeric unit derives from a diisocyanate
[X] according to the formula OCN-R
2-NCO, wherein R
2 is a divalent hydrocarbon radical, that reacted per addition reaction, preferably
with a functional group selected from a primary or secondary amine group, a sulfanyl
group or hydroxyl group.
[0037] Suitable diisocyanates may be aliphatic or aromatic, cyclic, linear or branched.
[0038] Examples for suitable diisocyanates are 1,6-hexamethylene diisocyanate (HDI), 2-methylpentamethylene
1,5-diisocyanate, pentamethylene 1,5-diisocyanate (PDI), optionally provided as trimer,
optionally in solution, 2,2,4- and 2,4,4-trimethyl-1 ,6-hexamethylene diisocyanate
(TMDI), 1 ,12-dodecamethylene diisocyanate, lysine and lysine ester diisocyanate,
cyclohexane 1 ,3-diisocyanate, cyclohexane 1 ,4-diisocyanate, 1-isocyanato- 3,3,5-trimethyl-5-isocyanatomethylcyclo-hexane
(isophorone diisocyanate or IPDI), perhydro- 2,4'-diphenylmethane diisocyanate and
perhydro-4,4'-diphenylmethane diisocyanate, 1 ,4- diisocyanato-2,2,6-trimethyl-cyclohexane
(TMCDI), 1 ,3- and 1 ,4- bis(isocyanatomethyl)-cyclohexane, m- and p-xylylene diisocyanate
(m- and p-XDI), m- and p- tetramethyl-1 ,3-xylylene diisocyanate, m- and p-tetramethyl-1
,4-xylylene diisocyanate, bis(1- isocyanato-1-methylethyl)-naphthalene, 2,4- and 2,6-tolylene
diisocyanate (TDI), 4,4'-, 2,4'-, and 2,2'-diphenylmethane diisocyanate (MDI), a mixture
of 2,4'- and 4,4'-diphenylmethane diisocyanate (MPI), 1 ,3- and 1 ,4-phenylene diisocyanate,
2, 3,5,6- tetramethyl-1 ,4-diisocyanatobenzene, naphthalene 1 ,5-diisocyanate (NDI),
3,3'-dimethyl-4,4'- diisocyanatobiphenyl (TODD, oligomers and polymers of the aforesaid
isocyanates, and mixtures thereof. However, this list shall not limit the invention
by any means.
[0039] In one embodiment, the diisocyanate [X] is selected to be an aromatic diisocyanate
and is preferably selected from 4,4'-, 2,4'-, and 2,2'-diphenylmethane diisocyanate
(MDI), a mixture of 2,4'- and 4,4'-diphenylmethane diisocyanate (MPI) or toluene diisocyanate
(TDI), or mixtures thereof.
[0040] In another embodiment the diisocyanate [X] is selected to be an aliphatic diisocyanate
such as hexamethylene diisocyanate (HDI), methylene dicyclohexyl diisocyanate or hydrogenated
MDI (HMDI) and 1-isocyanato- 3,3,5-trimethyl-5-isocyanatomethylcyclo-hexane (isophorone
diisocyanate or IPDI) or mixtures thereof, preferably a linear or branched aliphatic
diisocyanate, more preferably pentamethylene 1,5-diisocyanate (PDI). Preferably the
diisocyanate [X] is selected to be an aliphatic diisocyanate according to the formula
OCN-R
2-NCO, wherein R
2 is a divalent C2 to C20 alkyl, preferably with an odd number of carbon atoms, preferably
C4 to C9. More preferably R
2 is a divalent, linear C5, C7 or C9 alkyl, most preferably C5 alkyl.
[0041] In a preferred embodiment A is a monomeric unit according to the formula -[Z
1-R
1-Z
1]-wherein Z
1 is the same or different and is selected from O, S, N or NH, and wherein R
1 is a divalent hydrocarbon radical optionally having a carboxamide group.
[0042] Derivatives of amino acids can be employed and especially for polar amino acids this
derivatization is of great advantage. Derivatives of amino acids were prepared, and
it was found that these derivatives are particularly excellent for lubricant production
and relatively low quantities are necessary for adequate gel formation. In addition,
derivatization allows further functionalities can be incorporated into the lubricant
or thickener structure.
[0043] In an especially preferred embodiment at least a part of the monomeric units A derives
from amino acid derivatives, preferably amino acid amides, that have a carboxamide
group, preferably instead of the carbonyl group.
[0045] In a preferred embodiment the two functional groups, that react per addition reaction
with isocyanate groups, that are no carboxyl groups or derivatives thereof, of monomer
[A] are not bound to the at least one carboxyl group or derivatives thereof, preferably
the at least one carboxamide group.
[0046] In an especially preferred embodiment at least a part of monomers [A], preferably
monomers [A], are amino acid amides, more preferably amino acid amides deriving from
natural amino acids, preferably selected from tyrosine, serine, threonine, cysteine,
selenocysteine, asparagine, glutamine, aspartate, glutamate, lysine, arginine, histidine,
or mixtures thereof, more preferably lysine, cysteine and/or serine.
[0047] In one embodiment the oligomeric (or polymeric) compound is preferably a trimer and
consists of one monomeric unit X, derived from a diisocyanate monomer [X], according
to the formula OCN-R
2-NCO, wherein R
2 is a divalent hydrocarbon radical, and two units Y, derived from an organic compound
[Y] that has one primary amine group and one carboxamide group.
[0048] In this embodiment Y preferably derives from a modified amino acid, such as 12-amino
stearic acid, preferably a modified natural amino acid [Y], more preferably amino
acid amides deriving from natural amino acids, preferably selected from alanine, valine,
leucine, isoleucine, methionine, proline, tryptophane, phenylalanine, more preferably
alanine wherein the one functional group that reacts per addition reaction with an
isocyanate is a primary amine group and wherein the carboxy group has been modified
by amidation into a carboxamide group, preferably with the formula -C(=O)NR'R", wherein
R' and R" represent hydrocarbon radicals or hydrogen atoms, preferably R' is a hydrocarbon
radical and R" is a hydrogen atom.
[0049] R' can be linear, branched or cyclic. R' preferably is a hydrocarbon radical with
C1 - C20, more preferably C6-C18. In one embodiment R' is a linear hydrocarbon radical
with C8-C18, more preferably C8 or C18, preferably according to the formulas C
8H
17 or C
18H
37, respectively. Alternatively, R' is a phenyl moiety according to the formula C
6H
5.
[0050] In this embodiment [Y] is most preferably selected from 12-amino-octadecyl carboxamide
or 2-aminopropanoic carboxamide.
[0051] Thus, in an especially preferred embodiment, the oligomeric or polymeric compound,
preferably for application in lubricants, consists of at least one monomeric unit
X, derived from PDI or MDI, and two units Y, derived from an organic compound that
has a primary amine group and one carboxamide group, preferably a derivative of an
amino acid such as 12-amino stearic acid, more preferably of a natural amino acid,
especially alanine.
[0052] In an alternative embodiment the oligomeric or polymeric compound consists of at
least two monomeric units X, derived from an isocyanate monomer [X] with at least
two isocyanate groups, preferably a diisocyanate monomer according to the formula
OCN-R
2-NCO, wherein R
2 is a divalent hydrocarbon radical, and two units Y, derived from an organic compound
[Y] that has one isocyanate group or one functional group that reacts per addition
reaction with an isocyanate, and that is no carboxyl group or a derivative thereof,
and at least one monomeric unit A, derived from a monomer [A] that has two functional
groups, that react per addition reaction with isocyanate groups and that are no carboxyl
groups or derivatives thereof, wherein the two functional groups are the same or different
and wherein at least a part of the monomers [A] has a first functional group selected
from primary or secondary amine groups, sulfanyl groups or hydroxyl groups and a second
functional group that is a primary amine group and additionally at least one carboxamide
group.
[0053] In a preferred embodiment the oligomeric or polymeric compound consists of at least
two monomeric units X, derived from an isocyanate monomer [X] with at least two isocyanate
groups, preferably a diisocyanate monomer according to the formula OCN-R
2-NCO, wherein R
2 is a divalent hydrocarbon radical, and two units Y, derived from an organic compound
[Y] that has one isocyanate group or one functional group selected from a primary
or secondary amine group, a sulfanyl group or hydroxyl group, especially preferred
a secondary amine group, and at least one monomeric unit A, derived from a monomer
[A] that has two functional groups, wherein the two functional groups are the same
or different and selected from primary or secondary amine groups, sulfanyl groups
or hydroxyl groups, and wherein at least a part of the monomers [A] has a first functional
group selected from primary or secondary amine groups, sulfanyl groups or hydroxyl
groups and a second functional group that is a primary amine group and additionally
at least one carboxamide group.
[0054] In this embodiment Y is preferably an organic unit according to the formula [R
3-Z
3]-, wherein Z
3 = O, S, N, NH or NHCO and wherein R
3 is a monovalent hydrocarbon radical. R
3 preferably is a monovalent hydrocarbon radical, preferably a C2 to C20 alkyl, more
preferably C6 to C12. Y is preferably derived from monofunctional amines, alcohols,
thioles or isocyanates [Y].
[0055] Preferably [Y] is a monofunctional amine, such as octyldiamine or stearylamine, preferably
a biobased monofunctional amine, such as stearylamine.
[0056] In this embodiment optionally, a part of monomers [A] is selected from diamines,
bifunctional thioles or dioles, preferably aliphatic diamines, bifunctional thioles
or dioles, preferably that are no amino acids, more preferably according to the formula
-[Z
1-R
1-Z
1]-wherein R
1 is a divalent hydrocarbon radical, preferably a C2 to C20 alkyl, more preferably
C4 to C10. Diamines are organic compounds that have two amine groups, such as 1,6-diaminohexane
or 1,5-diaminopentane. Bifunctional thiols are compounds that have two thiol groups
such as propane-1,3-dithiol. Dioles are organic compounds that have two hydroxyl groups,
such as ethylene glycol.
[0057] In an especially preferred embodiment a part of [A] is a diamine based on furane,
preferably a furan-containing diamine, such as 2,5-furan diamine, 2,5-tetrahydrofuran
diamine or propane-2,2-diyldi(furan-5,2-diyl)]dimethanamine (PDFA), that can be derived
from furfurylamine, more preferably a renewable diamine based on furan, such as propane-2,2-diyldi(furan-5,2-diyl)]dimethanamine
(PDFA).
[0058] In a preferred embodiment the oligomeric or polymeric compound consists of at least
two monomeric units X, derived from an isocyanate monomer [X] with at least two isocyanate
groups, preferably a diisocyanate monomer according to the formula OCN-R
2-NCO, wherein R
2 is a divalent hydrocarbon radical, and two units Y, derived from an organic compound
[Y] that has one isocyanate group or one functional group selected from a primary
or secondary amine group, a sulfanyl group or hydroxyl group, especially preferred
a secondary amine group, and at least one monomeric unit A, derived from a monomer
[A] that has two functional groups that react per addition reaction with isocyanate
groups and that are no carboxyl groups or derivatives thereof, wherein the two functional
groups are the same or different and selected from primary or secondary amine groups,
sulfanyl groups or hydroxyl groups, and wherein at least a part of the monomer(s)
[A], preferably the monomer(s) [A] is an amino acid amide.
[0059] In an especially preferred embodiment the oligomeric or polymeric compound consists
of at least two monomeric units X, derived from an diisocyanate, preferably an aliphatic
diisocyanate, more preferably PDI, and two units Y, derived from a monoamine, preferably
stearylamine or a monofunctional isocyanate, preferably stearylisocyanate, and at
least one monomeric unit A, derived from a monomer [A] that has two functional groups
that react per addition reaction with isocyanate groups and that are no carboxyl groups
or derivatives thereof, wherein the two functional groups are the same or different
and selected from primary or secondary amine groups, sulfanyl groups or hydroxyl groups,
and wherein at least a part of the monomer(s) [A], preferably the monomer(s) [A] has
two functional groups that react per addition reaction with isocyanate groups and
that are no carboxyl groups or derivatives thereof, wherein one group is a primary
amine group, and one carboxamide group, preferably the monomer(s) [A] derive from
amino acids.
[0060] In an especially preferred embodiment, the oligomeric or polymeric compound has the
general formula (I) or (II), more preferably (I), wherein n preferably is an integer
from 1 to 20, preferably from 2 to 15, more preferably from 5 to 10, especially preferred
9.
Y(X-A)
nXY (I)
YA(X-A)
nY (II)
[0061] The oligomeric or polymeric compound with Y according to the formula [R
3-Z
3]-, wherein R
3 is a monovalent hydrocarbon radical has the general formula (I) when Z
3 = O, S, N, NH. The oligomeric or polymeric compound with Y according to the formula
[R
3-Z
3]-, wherein R
3 is a monovalent hydrocarbon radical has the general formula (II) when Z
3 = NHCO.
[0062] The oligomeric or polymeric compound has the general formula (I) when Y derives from
a monoamine, an alcohol or a monofunctional thiol. The oligomeric or polymeric compound
has the general formula (II) when Y derives from a (monofunctional) isocyanate.
[0063] The invention further relates to a process for production of a component of a lubricant,
preferably of a lubricant, more preferably comprising an oligomeric or polymeric compound
according to the invention, by contacting component [Y], wherein [Y] is an organic
compound that has one isocyanate group or one functional group that reacts per addition
reaction with an isocyanate group, that is no carboxyl group or a derivative thereof,
preferably selected from a primary or secondary amine group, a sulfanyl group or hydroxyl
group, especially preferred a primary or secondary amine group, and optionally monomer
[A], wherein [A] has two functional groups, that react per addition reaction with
isocyanate groups and that are no carboxyl groups or derivatives thereof, wherein
the functional groups are the same or different and preferably selected from primary
or secondary amine groups, sulfanyl groups or hydroxyl groups, and wherein at least
a part of the monomer [A] has a first functional group selected from primary or secondary
amine groups, sulfanyl groups or hydroxyl groups and a second functional group that
is a primary amine group and additionally at least one carboxyl group or a derivative
thereof, preferably a functional group selected from a carboxyl group, carboxylate
ester, thioester group or carboxamide, and wherein [Y] has a primary amine group and
additionally at least one carboxyl group or a derivative thereof, if no monomer [A]
is added, with component [X], wherein [X] is at least one isocyanate monomer with
at least two isocyanate groups, preferably a diisocyanate monomer according to the
formula OCN-R
2-NCO, wherein R
2 is a divalent, hydrocarbon radical, characterized in that the components are contacted
in the presence of oil and/or wherein a mechanochemical, ultrasonication and/or sonochemical
method is applied. In an especially preferred process for production of a component
of a lubricant, preferably of a lubricant, more preferably comprising an oligomeric
or polymeric compound according to the invention, is taken out by contacting component
[Y], wherein [Y] is an organic compound that has one isocyanate group or one functional
group that reacts per addition reaction with an isocyanate group, that is no carboxyl
group or a derivative thereof, preferably selected from a primary or secondary amine
group, a sulfanyl group or hydroxyl group, especially preferred a primary or secondary
amine group and wherein [Y] has a primary amine group and additionally at least one
carboxamide group with component [X], wherein [X] is at least one isocyanate monomer
with at least two isocyanate groups, preferably a diisocyanate according to the formula
OCN-R2-NCO, wherein R2 is a divalent, hydrocarbon radical, characterized in that the
components are contacted in the presence of oil and/or wherein a mechanochemical,
ultrasonication and/or sonochemical method is applied.
[0064] In this embodiment [Y], is an amino acid or a derivative thereof, preferably a natural
amino acid, such as alanine, or a derivative thereof with a primary amine group and
one carboxyl group or a derivative thereof and [X], wherein [X] is p-MDI or at least
one diisocyanate monomer selected from PDI, MDI or IPDI, preferably at least one diisocyanate
monomer selected from PDI, MDI or IPDI.
[0065] The chain growth of the polymerization is terminated with an endcapper [Y], such
as a monoamine or a mono-isocyanate, so that the chain length is dependent on the
ratio of [A] and [Y] or [X] and Y. The chain length of the thickeners has a great
influence on the properties of the final products. Thus, in addition to the pure chemistry
of [A], the properties of the product can also be influenced by the chain length of
the product and the end group used.
[0066] In an alternative embodiment the process for production of a component of a lubricant,
preferably of a lubricant, more preferably comprising an oligomeric or polymeric compound
according to the invention, is taken out by contacting components [Y] and [A], wherein
[Y] is an organic compound that has one isocyanate group or one functional group that
reacts per addition reaction with an isocyanate group, that is no carboxyl group or
a derivative thereof, preferably selected from a primary or secondary amine group,
a sulfanyl group or hydroxyl group, especially preferred a primary or secondary amine
group, and wherein monomer [A] has two functional groups, that react per addition
reaction with isocyanate groups and that are no carboxyl groups or derivatives thereof,
wherein the functional groups are the same or different and preferably selected from
primary or secondary amine groups, sulfanyl groups or hydroxyl groups, and wherein
at least a part of the monomer [A] has a first functional group selected from primary
or secondary amine groups, sulfanyl groups or hydroxyl groups and a second functional
group that is a primary amine group and additionally at least one carboxyl group or
a derivative thereof, preferably a functional group selected from a carboxyl group,
carboxylate ester, thioester group or carboxamide, with component [X], wherein [X]
is at least one isocyanate monomer with at least one isocyanate group, preferably
a diisocyanate monomer according to the formula OCN-R
2-NCO, wherein R
2 is a divalent hydrocarbon radical, characterized in that the components are contacted
in the presence of oil and/or wherein a mechanochemical, ultrasonication and/or sonochemical
method is applied.
[0067] In an especially preferred embodiment at least a part of monomers [A] in the process
have at least one functional group selected from a carboxylate ester, thioester group
or carboxamide, preferably a carboxamide, according to formula (III):

wherein Z is selected from O, NH or S, preferably NH, and R is a hydrocarbon radical,
preferably an aliphatic linear hydrocarbon radical. R can be linear, branched or cyclic.
R preferably is a hydrocarbon radical with C1 - C20, more preferably C6-C18. In one
embodiment R is a linear hydrocarbon radical with C8-C18, more preferably C8 or C18,
preferably according to the formulas C
8H
17 or C
18H
37, respectively. Alternatively, R is a phenyl moiety according to the formula C
6H
5.
[0068] In an especially preferred embodiment at least a part of monomers [A], preferably
monomers [A], are amino acids or derivatives thereof, such as amino acid amides, esters
or thioesters, more preferably amino acid amides.
[0069] The amino acid derivatives preferably derive from natural amino acids.
[0070] In this embodiment the process for production of a component of a lubricant, preferably
of a lubricant, more preferably comprising an oligomeric or polymeric compound according
to the invention, is taken out by contacting at least one monoamine, preferably stearylamine
or at least one monoisocyanate, preferably stearylisocyanate [Y] and at least one
monomer [A] , wherein at least a part of [A] is an amino acid or a derivative thereof,
preferably selected from a an ester, thioester or carboxamide, preferably of lysine,
sterine and/or cysteine and optionally whereon a part of [A] is a diamine, diol, or
a difunctional thiol, with a diisocyanate [X], preferably selected from PDI, IPDI
or MDI, and wherein the components are contacted in the presence of oil, preferably
PAO or a synthetic ester and/or wherein a mechanochemical, ultrasonication and/or
sonochemical method is applied, preferably ball milling, more preferably with a planetary
mill.
[0071] In a preferred embodiment an excess of monomer [X] is employed in the process. More
preferably the monomers [X] and [A] in the process are employed in a ratio of 1:2
to 2:1, preferably 1:1 to 2:1, more preferably 2:1.6 to 2:1.4. The ratio of [A] and
[Y] preferably is 4:1 to 2:1, more preferably 3:1.
[0072] Preferably, the components are heated, more preferably until at least monomer [A]
is molten, to 180 °C - 240 °C, and the other components, preferably [X], [Y] and optionally
the oil are liquid. All components should be in a liquid state for reaction. Thus,
the mixture can be heated to achieve melting of the amino acids or derivatives thereof.
Alternatively, the amino acids or their derivatives can be dissolved in a suitable
solvent and/or in the (base) oil.
[0073] Hydrophobic amino acids or their derivatives, especially hydrophobically modified
amino acids may be dissolved in oil.
[0074] Up to now, the production of lubricants or lubricating greases (with the exception
of solid pastes) has required high temperatures (up to approx. 180°C) and relatively
long reaction times (1- 2 h).
[0075] A major problem in the determination of a suitable reaction process for in situ polymerization
of amino acids in oil is posed by the high melting points of the amino acids (240
°C cysteine, 220 °C serine, 225 °C lysine). This was countered by the fact, that many
biobased oils (e.g. castor oil) already have a smoke point of approx. 200 °C. If the
reactions are carried out in the melt, the oil can be subjected to a considerable
thermal load, which may impair the properties of the resulting oil, which can have
a negative effect on the properties of the resulting lubricant. In addition, amino
acids tend to decompose before their melting point is reached.
[0076] Thus, in a preferred embodiment a mechanochemical, ultrasonication and/or sonochemical
method is applied in the process, preferably a mechanochemical method, wherein a mechanical
force is used to achieve transformations of covalent bonds.
[0077] According to IUPAC a mechanochemical reaction is defined as a chemical reaction that
is induced by the direct absorption of mechanical energy. One way to induce a mechanochemical
reaction is a ball mill. These are already used for the synthesis of peptides with
a low solvent content and also led to the desired results in the production of amino
acid based lubricants to the desired success.
[0078] The mechanochemical method is preferably be selected from ball milling, preferably
in steep mills: such as tumbling mills, short mills such as drum mills and long mills
or tube mills in vibrating mills, rotor mills, mortar mills, vibrating disk mills
shaker mill or a planetary mill, preferably ball milling, more preferably ball milling
in a shaker mill or a planetary mill.
[0079] In preferred embodiment, a mechanochemical method is applied in the process, preferably
ball milling. Such a process is preferably performed at temperatures below 50 °C,
more preferably at room temperature. The reaction time can be less than 5 hours, preferably
0.5 - 3 hours, most preferably 0.2 to 1 hour. In an especially preferred embodiment,
a mechanochemical method is applied in the process that is performed at temperatures
below 50 °C, preferably at room temperature, for less than 5 hours, preferably 0.2
- 3 hours, most preferably 0.2 to 1 hour.
[0080] In a preferred embodiment the process comprises the steps:
- 1) providing component [Y] optionally in oil and preferably heating to the melting
point of [Y], preferably at least 40 °C, more preferably 50 °C to 60 °C,
- 2) adding the mixture of step 1) to [A] and optionally steel spheres, preferably upon
mixing,
- 3) adding component [X].
[0081] Optionally, in step 2) the mixture can be heated between 180 °C and 240 °C.
[0082] After addition of component [X] the mixture preferably is treated with a mechanochemical
method, preferably by ball milling, more preferably with a planetary mill.
[0083] The oil preferably used in the process can be a mineral oil, natural oil such as
castor oil, palm oil, coconut oil, canola oil, soybean oil or sunflower oil, or synthetic
oil such as poly-alpha-olefin (poly-α-olefin, PAO), synthetic esters derived from
the reaction of oxoacid with a hydroxyl compound such as an alcohol or phenol, or
polyalkylene glycols (PAG), preferably wherein the fatty acid has at least one hydroxyl
group. Preferably the oil is selected from the group of biobased oils such as natural
oils, synthetic esters or PAO, more preferably synthetic esters or PAO, especially
preferred synthetic esters
[0084] The raw materials used to make synthetic esters can be linear, branched, saturated,
unsaturated, monofunctional, difunctional or polyfunctional. Synthetic esters for
the application as lubricating agents can be purchased from a plurality of manufacturers.
Synthetic esters can be selected from adipate esters, such as diisodecyl adipate (DIDA),
diisononyl adipate (DINA) and dioctyl adipate (DOA), or maleate asters, such as dibutyl
maleate (DBM) and dioctyl maleate (DOM) or phthalate esters, such as butyl benzyl
phthalate (BBP), dibutyl phthalate (DBP), diethyl phthalate (DEP), diisobutyl phthalate,
diisodecyl phthalate (DIDP), diisononyl phthalate (DINP), dioctyl phthalate (DOP),
dioctyl terephthalate (DOTP) and diundecyl phthalate (DUP) or linear 911P sebacate
esters such as dibutyl sebacate (DBS), dimethyl sebacate (DMS) and dioctyl sebacate
(DOS) or trimellitate esters, such as triisononyl trimellitate (TINTM) and trioctyl
trimellitate (TOTM).
[0085] In an alternative embodiment, biodegradable esters can be used, such as adipate,
neopolyol, phthalate and trimellitate esters.
[0086] In an especially preferred embodiment at least a part of monomers [A] in the process
have at least one carboxyl group or a derivative thereof, preferably a functional
group selected from a carboxylate ester, thioester group or carboxamide, preferably
a carboxamide, according to formula (III), wherein Z is selected from O, NH or S,
preferably NH and R is hydrocarbon radical, preferably an aliphatic linear hydrocarbon
radical, more preferably, wherein Z and R are selected in dependence from the oil
used.
[0087] Depending on the polarity of the base oil, it is advantageous to modify the acid
function by means of a side chain, which makes the thickener system more polar or
less polar (hydrophobic amino acid). In addition, the side chain can be used to incorporate
useful functionalities into the oligomeric or polymeric compound by means of the side
chain.
[0088] Another object of the invention is a component for a lubricant, such as a thickener,
or lubricant produced by a process according to the invention and a lubricant, preferably
a lubricating grease comprising an oligomeric or polymeric compound according to the
invention. The oligomeric or polymeric compound may act as thickener, lubricating
agent and/or additive in the lubricant, preferably the lubricating grease, depending
on the components, especially monomer [A].
[0089] Preferably the amount of oil in the process and/or in the lubricant is at least 80
% by weight, preferably 90 % by weight to 95 % by weight, more preferably 90 % per
weight to 92 % per weight based on the total composition.
[0090] The lubricant comprising the oligomeric or polymeric compound may contain further
additives, such as boundary lubricity additives that enhance fluid lubricity by adsorbing
on the metal surface to form a film, limiting metal-to metal contact. Examples include
lard and canola oil. Solid lubricants can also be used for boundary lubrication; or
extreme pressure additives, that are a special type of boundary lubricity additive
that form a metal salt layer between mating surfaces that limit friction, wear and
damage. Examples include, zinc dialkyl dithiophosphate (ZDDP), chlorinated paraffins,
sulfurized lard oils, phosphate esters, overbased calcium sulfonates; or corrosion
Inhibitors, that prevent the fluid from corroding machine surfaces, metal work piece,
cutting tool and machine tool. Examples include overbased sulfonates, alkanolamides,
aminoborates, aminocarboxylates; or reserve alkalinity additives, that essentially
serve as a buffer, neutralizing acidic contaminants to preserve the fluid's corrosion
protection and maintain the pH in a suitable range. Examples include alkanolamines
like monoethanolamine (MEA), triethanolamine (TEA), aminomethylpropanol (AMP), 2-(2-aminoethoxy)
ethanol; or metal deactivators, that prevent the lubricant from staining nonferrous
alloys (such as copper and brass) and reduce corrosion when dissimilar metals contact
each other. They act by forming a protective coating on the metal surface. Examples
include mercaptobenzothiazole, tolyltriazole, benzotriazole; or detergents, that stabilize
dirt and wear debris in oil formulations; or emulsifiers reducing interfacial tension
between incompatible components by forming micelles, thereby stabilizing oil-soluble
additives in water-dilutable lubricants. These micelles - droplets in a colloidal
system - then can remain suspended in the fluid. In lubricants, examples include sodium
petroleum sulfonate and alkanolamine salts of fatty acids, or couplers, that help
stabilize water-dilutable lubricants in the concentrate to prevent component separation.
Couplers facilitate formation of soluble oil emulsions. Examples include propylene
glycol, glycol ethers, nonionic alkoxylates; or chelating Agents (also known as water
softeners or conditioners), that reduce the destabilizing effect of hard water (calcium
and magnesium ions) on lubricant emulsions. An example might be ethylenediaminetetracetic
acid (EDTA); or antimist additives, that minimize the amount of lubricant that disperses
into the air during machining. They are typically polymers and/or wetting agents.
For oilbased systems, ethylene, propylene copolymers and polyisobutenes are used.
For water-based systems, polyethylene oxides are common; or dyes, that change the
color of the lubricant, usually as requested by the customer. In water-diluted fluids,
their main value is to indicate that product is present, since some of these can be
clear and waterlike in appearance.
[0091] In an especially preferred embodiment, the lubricant comprising the oligomeric or
polymeric compound does only comprise biobased additives or preferably does not comprise
any further additives.
[0092] Preferably the component for a lubricant or lubricant has an amount of decomposition
product, preferably of the decomposition of monomer [A], that is below 5 % per weight,
more preferably from 0 to 3 % per weight, most preferably from 0 to 1 % per weight
calculated to the total composition.
[0093] Such low decomposition products can be reached by applying the process according
to the invention employing a mechanochemical method and at low temperatures.
[0094] Another object of the invention is the use of an oligomeric or polymeric compound
according to the invention or a component for a lubricant according to the invention
as thickening agent and/or additive for lubricants.
[0095] Another object of the invention is the use of a ball mill for the production of a
lubricant, preferably in a process according to the invention.
Examples
[0096] The tert-butyloxycarbonyl protecting group or tert-butoxycarbonyl protecting group
(BOC group) is a protecting group.

1. Process for the preparation of various derivatives of natural amino acids
[0097] The process is exemplified by the amino acids L-cysteine and the three aryl side
chains C
8H
17, C
18H
37 and the aryl side chain C
6H
5, which can be linked to the corresponding acid function of the amino acid.
Step 1: Synthesis of the protected analogues
[0098] Boc-Lys(Boc)-OH (1 eq.), N,N-dimethylpyridin-4-amine (DMAP, 1.5 eq.) and the respective
amine (stearylamine, 1-octylamine, or aniline, 1.2 eq.) were prepared under argon
in dry dichloromethane (DCM, 25 mL/g Boc-Lys(Boc)-OH). After complete dissolution
the mixture was cooled to 0 °C with an ice bath. 3-(Ethyliminomethylideneamino)-N,Ndimethyl-propane-1-amine
hydrochloride (EDCxHCl, 1.5 eq.) was also dissolved in dry dichloromethane (DCM, 25
mL/g Boc-Lys(Boc)-OH) and added to the reaction solution through a dropping funnel
and added upon stirring. The amount of the corresponding reaction components is recorded
in Table 1 below:
Table 1: Listing of reaction components using the example of the synthesis of side
group modified lysine.
| Example |
Component |
M (g/mol) |
Parts |
n (mol) |
m (mg) |
| 1 |
Boc-Lys(Boc)-OH |
346.42 |
1 |
2.89 |
2000.00 |
| |
DMAP |
122.17 |
1.5 |
8.66 |
1057.98 |
| |
stearylamine |
269.51 |
1.2 |
6.93 |
1867.14 |
| |
EDCxHCL |
191.70 |
1.5 |
8.66 |
1660.1 |
| 2 |
Boc-Lys(Boc)-OH |
346.42 |
1 |
2.89 |
2000.00 |
| |
1-octylamine |
122.17 |
1.5 |
8.66 |
1057.98 |
| |
DMAP |
129.24 |
1.2 |
6.93 |
895.36 |
| |
EDCxHCL |
191.70 |
1.5 |
8.66 |
1660.1 |
| 3 |
Boc-Lys(Boc)-OH |
346.42 |
1 |
2.89 |
2000.00 |
| |
aniline |
122.17 |
1.5 |
8.66 |
1057.98 |
| |
DMAP |
93.13 |
1.2 |
6.93 |
645.2 |
| |
EDCxHCL |
191.70 |
1.5 |
8.66 |
1660.1 |
[0099] The reaction solution was stirred at room temperature for 24 hours. At the end of
the reaction time, water (20 mL/g Boc-Lys(Boc)-OH) was added to the reaction mixture
and extracted with DCM (2x 40 mL/g Boc-Lys(Boc)-OH). The organic phase was then washed
with 5% HCl (40 mL/g Boc-Lys(Boc)-OH), saturated NaHCOs solution (40 mL/g Boc-Lys(Boc)-OH)
and saturated NaCl solution (40 mL/g Boc-Lys(Boc)-OH). The organic phase was finally
dried with MgSO
4. The solvent was removed by rotary evaporator and the intermediate was completely
dried at high vacuum. The intermediates were obtained in the following amounts.
Table 2: Results of the intermediates from step 1 using the example of the synthesis
of side group modified lysine.
| Example |
M g/mol |
| 1 |
597.93 |
| 2 |
457.66 |
| 3 |
421.54 |
Step 2: Deprotection of the products from step 1
[0100] The intermediate was dissolved in a 1:2 TFA:DCM mixture (v:v, 10 mL/mmol intermediate)
and stirred for 3 hours at room temperature. Subsequently solvent was removed with
a rotary evaporator and the sample was dried overnight under high vacuum.
[0101] The residue was mixed with DCM (10 mL/mmol intermediate) and extracted with 1M NaOH
(2x 10 mL/mmol intermediate). The aqueous phase was extracted again with DCM (10 m
L/mmol intermediate). Subsequently, the organic phases were combined and dried with
MgSO
4 and filtered. The solvent was removed by rotary evaporator and the product was dried
at high vacuum. The products were obtained as follows:
Table 3: Results of products of synthesis of side group modified lysine
| Example |
M (g/mol) |
Purity (%) |
| 1 |
397.69 |
95.6 |
| 2 |
257.42 |
95.7 |
| 3 |
221.30 |
92.3 |
2. Process for the preparation of a component for a lubricant or a lubricant - In situ synthesis using a ball mill
Example 4:
[0102] In a 25 mL beaker, 5 mL of castor oil and stearylamine were heated to the melting
point (setting 120 °C). In a 15 mL mixing vessel with stirring unit, L-lysine (Lys)
was introduced and 9 steel spheres (diameter 6 mm) were added. Subsequently, the mixture
of castor oil and stearylamine was added and stirred for four minutes. Then, pentamethylene
N,N-diisocyanate (PDI) was added and stirred for a further ten minutes stirred. The
resulting lubricant was cooled to room temperature and then rolled.
[0103] To homogenize the lubricant, it was rolled using the EXAKT 35 three-roll mill from
EXAKT Apparatebau. The roll diameter was 35 mm, the roll width 100 mm. The working
width could be adjusted between 30 and 80 mm could be adjusted. In this case, the
smallest working width of 30 mm was used. The respective amounts of the reaction components
are listed in the following table.
Table 4: Exemplary weights of the reaction components
| Example |
Component |
M (g/mol) |
Parts |
n (mmol) |
| 5 |
PDI |
154.17 |
1 |
1.43 |
| |
L-Lysine |
146.19 |
0.75 |
1.07 |
| |
stearylamine |
269.52 |
0.25 |
0.36 |
| |
castor oil (V = 5000 µL) |
|
|
|
| 6 |
POI |
154.17 |
1 |
0.91 |
| |
LysNHC18 |
146.19 |
0.75 |
0.68 |
| |
stearylamine |
269.52 |
0.25 |
0.23 |
| |
castor oil (V = 5000 µL) |
|
|
|
| 7 |
POI |
154.17 |
1 |
1.14 |
| |
LysNHC8 |
146.19 |
0.75 |
0.86 |
| |
stearylamine |
269.52 |
0.25 |
0.29 |
| |
castor oil (V = 5000 µL) |
|
|
|
| 8 |
POI |
154.17 |
1 |
1.12 |
| |
LysNPh |
146.19 |
0.75 |
0.92 |
| |
stearylamine |
269.52 |
0.25 |
0.31 |
| |
castor oil (V = 5000 µL) |
|
|
|
Example 5a:
[0104] As example 5, except that all reaction components were added to the mixing vessel
at room temperature.
Example 5b:
[0105] Same as Example 5a except that a planetary mill with a capacity of 250 ml and 125
g spheres was used.
Examples 6-8:
[0106] Same as Example 5b, only with chemically modified amino acids. Above examples were
also successful employing cysteine and serine and their respective derivatives as
amino acid compound in [A].
1. Oligomeric or polymeric compound, preferably for application in lubricants, consisting
of
- at least one monomeric unit X, derived from an isocyanate monomer [X] with at least
two isocyanate groups, preferably a diisocyanate according to the formula OCN-R2-NCO, wherein R2 is a divalent hydrocarbon radical, and
- two units Y, derived from an organic compound [Y] that has one isocyanate group
or one functional group that reacts per addition reaction with an isocyanate group,
that is no carboxyl group or a derivative thereof,
preferably selected from a primary or secondary amine group, a sulfanyl group or hydroxyl
group, especially preferred a primary or secondary amine group, and optionally
- at least one monomeric unit A, derived from a monomer [A] featuring two functional
groups, that react per addition reaction with isocyanate groups and that are no carboxyl
groups or derivatives thereof, wherein the functional groups are the same or different
and preferably selected from primary or secondary amine groups, sulfanyl groups or
hydroxyl groups, wherein at least a part of the monomer [A] has a first functional
group selected from primary or secondary amine groups, sulfanyl groups or hydroxyl
groups and a second functional group that is a primary amine group and additionally
at least one carboxamide group,
and wherein [Y] has a primary amine group and at least one carboxamide group, if the
oligomeric or polymeric compound does not contain A.
2. Oligomeric or polymeric compound, according to claim 1, consisting of
- at least two monomeric units X, derived from an isocyanate monomer [X] with at least
two isocyanate groups, preferably a diisocyanate to the formula OCN-R2-NCO, wherein R2 is a divalent hydrocarbon radical, and
- two units Y, derived from an organic compound [Y] that has one isocyanate group
or one functional group that reacts per addition reaction with an isocyanate, preferably
selected from a primary or secondary amine group, a sulfanyl group or hydroxyl group,
especially preferred a secondary amine group, and
- at least one monomeric unit A, derived from a monomer [A] that has two functional
groups, that react per addition reaction with isocyanate groups and that are no carboxyl
groups or derivatives thereof, wherein the two functional groups are the same or different
and preferably selected from primary or secondary amine groups, sulfanyl groups or
hydroxyl groups,
and wherein at least a part of the monomers [A] has a first functional group selected
from primary or secondary amine groups, sulfanyl groups or hydroxyl groups and a second
functional group that is a primary amine group and additionally at least one carboxamide
group.
3. Oligomeric or polymeric compound according to claim 2, characterized in that the two functional groups that react per addition reaction with isocyanate groups,
that are no carboxyl groups or derivatives thereof, of monomer [A] are not bound to
the carboxamide group.
4. Oligomeric or polymeric compound, according to claims 1 to 3, characterized in that X is a monomeric unit according to the formula -[OCNH-R2-NHCO]-, wherein R2 is a divalent hydrocarbon radical.
5. Oligomeric or polymeric compound, according to claims 1 to 4, characterized in that the two units Y, are organic moieties according to the formula [R3-Z3]-, wherein Z3 = O, S, N, NH or NHCO and wherein R3 is a monovalent organic moiety that optionally has a carboxamide group, preferably
a monovalent hydrocarbon radical, preferably derived from monofunctional amines, alcohols,
thioles or isocyanates or hydrophobic amino acids [Y].
6. Oligomeric or polymeric compound, according to claims 2 to 5, characterized in that A is a monomeric unit according to the formula -[Z1-R1-Z1]- wherein Z1 is the same or different and is selected from O, S, N or NH, and wherein R1 is an organic moiety that optionally has a carboxamide group, preferably a monovalent
hydrocarbon radical or a carboxamide.
7. Oligomeric or polymeric compound according to claims 2 to 6, with Y according to the
formula [R
3-Z
3]-, wherein R
3 is a monovalent hydrocarbon radical,
according to formula (I), when Z3 = O, S, N, NH
or according to formula (II), when Z3 = NHCO,
Y(X-A)nXY (I)
YA(X-A)nY (II)
8. Oligomeric or polymeric compound according to claim 7, according to formula (I).
9. Oligomeric or polymeric compound according to claim 7 or 8, characterized in that n is an integer from 1 to 20, preferably from 2 to 15, more preferably from 5 to
10, especially preferred 9.
10. Oligomeric or polymeric compound according to any one of claims 1 to 9, characterized in that at least a part of monomers [A], preferably monomers [A], are amino acid amides,
more preferably amino acid amides deriving from natural amino acids, and optionally
a part of monomers [A] is selected from diamines, bifunctional thioles or dioles,
preferably aliphatic diamines, bifunctional thioles or dioles.
11. Process for production of a component of a lubricant, preferably of a lubricant, more
preferably comprising an oligomeric or polymeric compound according to any of the
claims 1 to 10, by contacting component [Y], wherein
[Y] is an organic compound that has one isocyanate group or one functional group that
reacts per addition reaction with an isocyanate group, that is no carboxyl group or
a derivative thereof, preferably selected from a primary or secondary amine group,
a sulfanyl group or hydroxyl group, especially preferred a primary or secondary amine
group,
and optionally monomer [A], wherein [A] has two functional groups, that react per
addition reaction with isocyanate groups and that are no carboxyl groups or derivatives
thereof, wherein the functional groups are the same or different and preferably selected
from primary or secondary amine groups, sulfanyl groups or hydroxyl groups, and wherein
at least a part of the monomer [A] has a first functional group selected from primary
or secondary amine groups, sulfanyl groups or hydroxyl groups and a second functional
group that is a primary amine group and additionally at least one carboxyl group or
a derivative thereof, preferably a functional group selected from a carboxyl group,
carboxylate ester, thioester group or carboxamide, and wherein
[Y] has a primary amine group and additionally at least carboxyl group or a derivative
thereof, preferably a functional group selected from a carboxyl group, carboxylate
ester, thioester group or carboxamide, if no monomer [A] is added, with component
[X], wherein [X] is at least one isocyanate monomer with at least two isocyanate groups,
preferably a diisocyanate monomer according to the formula OCN-R2-NCO, wherein R2 is a divalent, hydrocarbon radical, wherein the components are contacted in the presence
of oil and/or wherein a mechanochemical, ultrasonication and/or sonochemical method
is applied.
12. Process for production of a component of a lubricant, preferably of a lubricant, more
preferably comprising an oligomeric or polymeric compound according to any of the
claims 2 to 10, by contacting components [Y] and [A], wherein
[Y] is an organic compound that has one isocyanate group or one functional group that
reacts per addition reaction with an isocyanate group, that is no carboxyl group or
a derivative thereof, preferably selected from a primary or secondary amine group,
a sulfanyl group or hydroxyl group, especially preferred a primary or secondary amine
group, and wherein
monomer [A] has two functional groups, that react per addition reaction with isocyanate
groups and that are no carboxyl groups or derivatives thereof, wherein the functional
groups are the same or different and preferably selected from primary or secondary
amine groups, sulfanyl groups or hydroxyl groups, and wherein at least a part of the
monomer [A] has a first functional group selected from primary or secondary amine
groups, sulfanyl groups or hydroxyl groups and a second functional group that is a
primary amine group and additionally at least one carboxyl group or a derivative thereof,
preferably a functional group selected from a carboxyl group, carboxylate ester, thioester
group or carboxamide, with
component [X], wherein [X] is at least one isocyanate monomer with at least two isocyanate
groups, preferably a diisocyanate monomer according to the formula OCN-R2-NCO, wherein R2 is a divalent hydrocarbon radical, wherein the components are contacted in the presence
of oil and/or wherein a mechanochemical, ultrasonication and/or sonochemical method
is applied.
13. Process for production of a component of a lubricant according to claims 11 or 12,
characterized in that the mixture of the components and preferably the oil is heated to a temperature of
180 °C to 240 °C.
14. Process for production of a component of a lubricant, preferably of a lubricant, preferably
according to claims 11 or 12, characterized in that a mechanochemical, ultrasonication and/or sonochemical method is applied, preferably
a mechanochemical method, wherein a mechanical force is used to achieve transformations
of covalent bonds and wherein the components are contacted in the presence of oil
or a solvent, preferably oil.
15. Process for production of a component of a lubricant according to claim 14, characterized in that the mechanochemical method is selected from ball milling, preferably in steep mills:
such as tumbling mills, short mills such as drum mills and long mills or tube mills
in vibrating mills, rotor mills, mortar mills, vibrating disk mills shaker mill or
a planetary mill, preferably ball milling, more preferably ball milling in a shaker
mill or a planetary mill.
16. Process for production of a component of a lubricant, preferably according to claim
14 or 15, characterized in that it is performed at temperatures below 50 °C, preferably at room temperature, more
preferably at room temperature for less than 5 hours, preferably 0.2 - 3 hours, most
preferably 0.2 to 1 hour.
17. Process for production of a component of a lubricant according to claims 11 to 13
or 14 to 16, characterized in that the oil is a synthetic oil such as poly-alpha-olefin (poly-α-olefin, PAO), synthetic
esters derived from the reaction of oxoacid with a hydroxyl compound such as an alcohol
or phenol.
18. Process for production of a component for lubricant according to claims 11 to 13 or
14 to 17,
characterized in that at least a part of monomers [A] have at least one carboxyl group or a derivative
thereof, preferably a functional group selected from a carboxyl group, carboxylate
ester, thioester group or carboxamide, preferably a carboxamide, according to formula
(III):

wherein Z is selected from O, NH or S, and R is an aliphatic hydrocarbon radical,
more preferably, wherein Z and R are selected in dependence from the oil used.
19. Component for a lubricant or lubricant produced by a process according to any one
of claims 11 to 13 or 14 to 18.
20. Lubricant comprising an oligomeric or polymeric compound according to claims 1 to
10 or a component for lubricant or a lubricant produced by a process according to
any one of the claims 11 to 13 or 14 to 18.
21. Component for a lubricant or lubricant according to claim 19 or 20, characterized in that it has an amount of decomposition product, preferably of the decomposition of monomer
[A], that is below 5 % per weight, more preferably from 0 to 3 % per weight, most
preferably from 0 to 1 % per weight calculated to the total composition.
22. Use of an oligomeric or polymeric compound according to claims 1 to 10 or a component
for a lubricant according to claim 19 as thickening agent and/or additive for lubricants.
23. Use of a ball mill for the production of a lubricant, preferably in a process according
to claims 11 to 18.