Technical Field
[0001] The invention relates to a distribution arrangement configured to be positioned between
two corrugated heat transfer plates. The heat transfer plates and the distribution
arrangement may be comprised in a device used for a heat generating process, such
as electrolysis.
Background Art
[0002] Electrolysis is a well known process of using electricity to chemically decompose
an electrolyte. For example, electrolysis can be used to split water confined in an
electrolyte into hydrogen and oxygen. During electrolysis, heat may be generated,
which heat may have to be diverted for maintained electrolysis efficiency.
[0003] EP 4012070 discloses a heat exchanger comprising a stack of heat transfer plates. The heat exchanger
is adapted for connection to an electrolyzing device such that fluids circulating
in the electrolyzing device are made to pass the heat exchanger for regulation of
their temperatures. Typically, the temperature of the fluids gradually increases inside
the electrolyzing device. Thus, the heat exchanger receives fluids of relatively high
temperature from the electrolyzing device and delivers fluids of relatively low temperature
to the electrolyzing device, which means that there will be a temperature difference
across the electrolyzing device. This may result in an uneven and non-optimal electrolysis
process inside the electrolyzing device. The heat exchanger in
EP 4012070 is a so called plate-and-shell heat exchanger. Several other types of heat exchangers
exist, for example so-called plate heat exchangers. A plate heat exchanger typically
comprises a number of corrugated heat transfer plates arranged aligned in a stack
or pack. Sealings between the heat transfer plates define parallel flow channels between
the heat transfer plates, one flow channel between each pair of adjacent heat transfer
plates. Two fluids of initially different temperatures can be fed alternately through
every second flow channel for transferring heat from one fluid to the other.
Summary
[0004] An object of the present invention is to provide a distribution arrangement for positioning
between two corrugated heat transfer plates so as to enable realization of a reliable
and mechanically uncomplicated device comprising said heat transfer plates as part
of a stack of corrugated heat transfer plates forming alternately arranged first and
second plate interspaces, which device may be used for a heat generating process,
such as electrolysis, and which device may allow a more uniform and effective cooling
of a fluid, such as an electrolyte, and the products formed therefrom, so as to enable
a maintained high process efficiency. The basic concept of the invention is to offer
a distribution arrangement that may be arranged in the first interspaces dedicated
for cooling, such that a heat generating process can be effectively maintained in
the second interspaces, which distribution arrangement allows use of the first interspaces
to feed fluid into, and out of, the second interspaces. Thus, the basic concept of
the invention is to offer a distribution arrangement that enables a device for performing
a heat generating process, such as electrolysis, which device, at the same time, may
function as a traditional heat exchanger so as to provide cooling "integrated" in
the heat generating process.
[0005] The distribution arrangement may be used in a device for production of hydrogen.
[0006] Since the distribution arrangement according to the invention is not arranged for
use on its own, but as a component of a device as described above, the advantages
of different features and embodiments of the distribution arrangement appears first
when the distribution arrangement is installed in the device.
[0007] As said above, the distribution arrangement may be used in a device of the above
described type to feed fluid, here a second fluid, into and out of a second interspace
via a first interspace. Unless stated otherwise, the distribution arrangement as used
for feeding the second fluid
into the second interspace is described in the rest of this "Summary". Then, the distribution
arrangement is arranged for flow diversion in an advantageous way, as will be further
describe below. The distribution arrangement as used for feeding the second fluid
out of the second interspace is instead arranged for flow collection in a corresponding
advantageous way, which will be further discussed in the "Detailed Description".
[0008] A distribution arrangement according to the invention is for positioning between
two corrugated heat transfer plates which may be of the same or different types. It
comprises a base portion which includes a slab having opposing front and back surfaces
arranged to face a respective one of the heat transfer plates. An intermediate extension
plane of the slab extends between the front and back surfaces of the slab. A front
surface and a back surface of the base portion comprises at least a part of the front
surface and the back surface, respectively, of the slab. The base portion comprises
a through secondary hole which extends through the front and back surfaces of the
base portion so as to form a direct secondary flow path through the base portion.
The base portion also comprises a non-through first secondary cavity which extends
through the front surface of the base portion. Further, the base portion comprises
at least one first secondary channel which extends inside the slab. Said at least
one first secondary channel connects the secondary hole and the first secondary cavity
to form a first transferred secondary flow path through the base portion. An annular
secondary sub-surface of the front surface of the base portion encloses the secondary
hole.
[0009] It should be stressed that, herein, "annular" and "ring" is not necessarily circular
but may be any "closed" shape, such as oval, polygonal or any combination thereof.
[0010] When the distribution arrangement is properly arranged between the heat transfer
plates, the intermediate extension plane of the slab may extend essentially parallel
to the heat transfer plates.
[0011] The intermediate extension plane of the slab may extend essentially parallel to the
front and back surfaces of the slab. The intermediate extension plane may, or may
not, extend halfway between the front and back surfaces of the slab.
[0012] Said at least one first secondary channel which extends inside the slab may, or may
not, extend essentially parallel to the intermediate extension plane of the slab.
[0013] In that the first secondary cavity is non-through, it will extend only partly through
the base portion, i.e. not through the back surface of the base portion.
[0014] Thus, there is a direct secondary flow path, defined by the secondary hole, and a
first transferred secondary flow path, defined by the secondary hole, the first secondary
channel and the first secondary cavity, for a second fluid through the base portion.
This makes it possible for the distribution arrangement to divide a first secondary
sub flow from a second secondary fluid flow. Thereby, if the distribution arrangement
is arranged in a first interspace of a device as described above, it may convey the
first secondary sub flow of the second fluid into an adjacent second interspace via
the first interspace, as will be further described below.
[0015] The distribution arrangement can be made of one ore more materials. For example,
the base portion of the distribution arrangement, and particularly the front and back
surfaces of the base portion, may be made of one or more insulating materials. Thereby,
the base portion may prevent short circuiting within a device for performing a heat
generating process, such as electrolysis, which short circuiting could cause malfunctioning
of the device.
[0016] The distribution arrangement may further comprise a secondary hole gasket. The secondary
hole gasket may enclose the secondary hole and seal against the secondary sub-surface
of the front surface of the base portion. The secondary hole gasket may enable a tight
seal between the secondary sub-surface and another surface, which surface may be comprised
in another distribution arrangement according to the invention. Additionally/alternatively,
the distribution arrangement may comprise a first secondary cavity gasket. The first
secondary cavity gasket may enclose the first secondary cavity and seal against the
front surface of the base portion. The first secondary cavity gasket may enable a
tight seal between the front surface of the base portion and another surface, which
surface may be comprised in a heat transfer plate.
[0017] The distribution arrangement may be so designed that the secondary sub-surface is
elevated in relation to the rest of the front surface of the base portion. Thereby,
the base portion will have an increased thickness around the secondary hole. Such
a design may enable for the distribution arrangement to project through a heat transfer
plate to prevent short circuiting within a device for performing a heat generating
process, such as electrolysis.
[0018] The base portion may further comprise a through primary hole. The primary hole may
extend through the front and back surfaces of the base portion so as to form a direct
primary flow path through the base portion. The base portion may further comprise
a non-through first primary cavity which extends through the back surface of the base
portion, and at least one first primary channel extending inside the slab. Said at
least one first primary channel may connect the primary hole and the first primary
cavity to form a first transferred primary flow path through the base portion. An
annular primary sub-surface of the front surface of the base portion may enclose the
primary hole.
[0019] Said at least one first primary channel which extends inside the slab may, or may
not, extend essentially parallel to the intermediate extension plane of the slab.
[0020] In that the first primary cavity is non-through, it will extend only partly through
the base portion, i.e. not through the front surface of the base portion.
[0021] Thus, there is a direct primary flow path, defined by the primary hole, and a first
transferred primary flow path, defined by the primary hole, the first primary channel
and the first primary cavity, for the second fluid through the base portion. This
makes it possible for the distribution arrangement to divide a first primary sub flow
from a second primary fluid flow. Thereby, if the distribution arrangement is arranged
in a first interspace of a device as described above, it may it may convey the first
primary sub flow of the second fluid into an adjacent second interspace via the first
interspace, as will be further described below.
[0022] The distribution arrangement may further comprise a primary hole gasket. The primary
hole gasket may enclose the primary hole and seal against the primary sub-surface
of the front surface of the base portion. The primary hole gasket may enable a tight
seal between the primary sub-surface and another surface, which surface may be comprised
in another distribution arrangement according to the invention. Additionally/alternatively,
the distribution arrangement may comprise a first primary cavity gasket. The first
primary cavity gasket may enclose the first primary cavity and seal against the back
surface of the base portion. The first primary cavity gasket may enable a tight seal
between the back surface of the base portion and another surface, which surface may
be comprised in a heat transfer plate.
[0023] The distribution arrangement may be so designed that the primary sub-surface is elevated
in relation to the rest of the front surface of the base portion. Thereby, the base
portion will have an increased thickness around the primary hole.
[0024] The distribution arrangement may be such that the first secondary cavity is aligned
with the first primary cavity. Then, a normal axis extending perpendicular to the
intermediate extension plane of the slab may extend through both the first secondary
cavity and the first primary cavity. Such a configuration may be advantageous in that
it enables for said at least one first secondary channel and said at least one first
primary channel to cross each other.
[0025] Alternatively, the distribution arrangement may be such that the first secondary
cavity is displaced from the first primary cavity. Then, a normal axis extending perpendicular
to the intermediate extension plane of the slab may not extend through both the first
secondary cavity and the first primary cavity. Such a configuration may be advantageous
in that it enables for said at least one first secondary channel, as well as for said
at least one first primary channel, to extend at any level between the front and back
surfaces of the slab.
[0026] The distribution arrangement may be so designed that said at least one first secondary
channel extends between the front surface of the slab and the intermediate extension
plane of the slab. Further, said at least one first primary channel may extend between
the back surface of the slab and the intermediate extension plane of the slab. Such
a configuration may be advantageous in that it enables for said at least one first
secondary channel and said at least one first primary channel to cross each other.
[0027] The base portion of the distribution arrangement may comprise a non-through second
secondary cavity which extends through the front surface of the base portion, and
at least one second secondary channel extending inside the slab. Said at least one
second secondary channel may connect the secondary hole and the second secondary cavity
to form a second transferred secondary flow path through the base portion. Additionally/alternatively,
the base portion may comprise a non-through second primary cavity which extends through
the back surface of the base portion, and at least one second primary channel extending
inside the slab. Said at least one second primary channel may connect the primary
hole and the second primary cavity to form a second transferred primary flow path
through the base portion.
[0028] Said at least one second secondary channel and/or said at least one second primary
channel which extend inside the slab may, or may not, extend essentially parallel
to the intermediate extension plane of the slab.
[0029] In that the second secondary cavity is non-through, it will extend only partly through
the base portion, i.e. not through the back surface of the base portion.
[0030] In that the second primary cavity is non-through, it will extend only partly through
the base portion, i.e. not through the front surface of the base portion.
[0031] Thus, besides for the direct secondary flow path and the first transferred secondary
flow path, there may be a second transferred secondary flow path, defined by the secondary
hole, the second secondary channel and the second secondary cavity, for the second
fluid through the base portion. This makes it possible for the distribution arrangement
to divide a second secondary sub flow from the second secondary fluid flow. Thereby,
if the distribution arrangement is arranged in a first interspace of a device as described
above, it may it may convey the second secondary sub flow of the second fluid into
an adjacent second interspace via the first interspace. The first and second secondary
sub flows may be conveyed into the second interspace at different positions which
may improve the distribution of the second fluid in the second interspace.
[0032] Further, besides for the direct primary flow path and the first transferred primary
flow path, there may be a second transferred primary flow path, defined by the primary
hole, the second primary channel and the second primary cavity, for the second fluid
through the base portion. This makes it possible for the distribution arrangement
to divide a second primary sub flow from the second primary fluid flow. Thereby, if
the distribution arrangement is arranged in a first interspace of a device as described
above, it may it may convey the second primary sub flow of the second fluid into an
adjacent second interspace via the first interspace. The first and second primary
sub flows may be conveyed into the second interspace at different positions which
may improve the distribution of the second fluid in the second interspace.
[0033] The distribution arrangement may be so designed that the first secondary cavity and
the second secondary cavity are aligned with the second primary cavity and the first
primary cavity, respectively. Such a configuration may be advantageous in that it
enables for said at least one first secondary channel and said at least one second
primary channel to cross each other, and for said at least one second secondary channel
and said at least one first primary channel to cross each other.
[0034] Alternatively, distribution arrangement may be so designed that the first secondary
cavity and the second secondary cavity are displaced from the second primary cavity
and the first primary cavity. Such a configuration may be advantageous in that it
enables for said at least one first secondary channel, said at least one second secondary
channel, said at least one first primary channel and said at least one second primary
channel to extend at any level between the front and back surfaces of the slab.
[0035] The distribution arrangement may be such that said at least one first secondary channel
and said at least one second secondary channel extend between the front surface of
the slab and the intermediate extension plane of the slab. Further, said at least
one first primary channel and said at least one second primary channel may extend
between the back surface of the slab and the intermediate extension plane of the slab.
Such a configuration may be advantageous in that it enables for said at least one
first secondary channel and said at least one second primary channel to cross each
other, and for said at least one second secondary channel and said at least one first
primary channel to cross each other.
[0036] The distribution arrangement may be so designed that the slab comprises an inner
wall enclosing, i.e. defining, the secondary hole. The inner wall may comprise first
and second halves which extend on opposite sides of a hole center plane dividing the
secondary hole in half, which hole center plane extends perpendicular to the intermediate
extension plane of the slab. The first half of the inner wall of the slab may be arranged
further away from the first secondary cavity than the second half of the inner wall
of the slab. Said at least one first secondary channel may extend from an opening
in the first half of the inner wall of the slab. Such a design may be advantageous
when the distribution arrangement is arranged to be used with such an orientation
that the first half of the inner wall is arranged above the second halv of the inner
wall. Then, such a design may facilitate separation of a gas phase and a liquid phase
of the second fluid in the secondary hole, as will be further described below. The
primary hole of the distribution arrangement may have a similar construction.
[0037] The slab of the distribution arrangement may be provided with a bar engagement recess.
As indicated by the name, the bar engagement recess may be arranged for engagement
with a bar of a device as described above, which bar is arranged to support the heat
transfer plates of the device. Thus, the bar engagement recess may be used to secure
the distribution arrangement, and any heat transfer plate engaging therewith, in the
device. The bar engagement recess may be formed as a hole, cavity or hollow through
the slab, defined by an annular inner wall of the slab. As another example, the bar
engagement recess may extend from an outer edge of the slab, for example from a center
portion of the outer edge. The bar engagement recess, which may be insulating, and
the first secondary cavity may be arranged on opposite sides of the secondary hole.
The recess may have any suitable shape.
[0038] The distribution arrangement may further comprise snap fitting means projecting from
the front surface of the slab around said annular secondary sub-surface, and possibly
also around said annular primary sub-surface, of the front surface of the base portion.
Said snap fitting means may be arranged to engage with locking means of one of said
heat transfer plates to attach the distribution arrangement to said one of the heat
transfer plates. Such snap fitting means may enable a simple and stable assembly of
a device comprising the distribution arrangement and said heat transfer plates.
[0039] Still other objectives, features, aspects and advantages of the invention will appear
from the following detailed description as well as from the drawings.
Brief Description of the Drawings
[0040] The invention will now be described in more detail with reference to the appended
schematic drawings, in which
Figs. 1a and 1b are essentially similar perspective views schematically illustrating
a part of a device, which comprises a plurality of distribution arrangements according
to the invention, in a disassembled state, and different fluid paths through the device,
Fig. 2 is a schematic plan view of a heat transfer plate of the device in Fig. 1a,
Fig. 3 is a schematic plan view of a part of the device in Fig. 1a,
Fig. 4a is a schematic front plan view of an upper distribution arrangement of the
device in Fig. 1a,
Fig. 4b is a schematic back plan view of the upper distribution arrangement in Fig.
4a,
Fig. 4c is a schematic partial perspective view of the upper distribution arrangement
in Fig. 4a,
Fig. 4d is a schematic cross sectional view of the upper distribution arrangement
in Fig. 4a,
Fig. 4e-4h schematically illustrates different flow paths through the upper distribution
arrangement in Fig. 4a,
Fig. 5a is a schematic perspective view of the upper distribution arrangement in Fig.
4a,
Fig. 5b schematically partly illustrates an electrolyzer cell comprising the upper
distribution arrangement illustrated in Fig. 5a,
Fig. 6 schematically illustrates engagement between a plurality of electrolyzer cells
according to Fig. 5b,
Fig. 7a is a schematic front plan view of an upper distribution arrangement according
to an alternative embodiment,
Fig. 7b is a schematic back plan view of the upper distribution arrangement in Fig.
7a,
Fig. 7c is a schematic cross sectional view of the upper distribution arrangement
in Fig. 7a,
Fig. 7d is another schematic cross sectional view of the upper distribution arrangement
in Fig. 7a,
Figs. 8a and 8b are essentially similar perspective views schematically illustrating
a part of a device, which comprises a plurality of distribution arrangements according
to another embodiment of the invention, in a disassembled state, and different fluid
paths through the device,
Fig. 9 is a schematic plan view of a heat transfer plate of the device in Fig. 8a,
Fig. 10 is a schematic plan view of a part of the device in Fig. 8a,
Fig. 11a is a schematic front plan view of an upper distribution arrangement of the
device in Fig. 8a,
Fig. 11b is a schematic back plan view of the upper distribution arrangement in Fig.
11a,
Fig. 12a is a schematic front plan view of an upper distribution arrangement according
to an alternative embodiment,
Fig. 12b is a schematic back plan view of the upper distribution arrangement in Fig.
12a,
Fig. 12c is a schematic cross sectional view of the upper distribution arrangement
in Fig. 12a,
Fig. 13a is a schematic front plan view of an upper distribution arrangement according
to another alternative embodiment, and
Fig. 13b is a schematic back plan view of the upper distribution arrangement in Fig.
13a.
Detailed Description
[0041] Fig. 1a illustrates a part of a device 1 used for producing hydrogen through electrolysis,
here alkaline water electrolysis. The device 1 comprises a stack 3 (only partly illustrated)
of similar heat transfer plates 5 which each has a front side 7 and an opposing back
side 9. In the stack 3, the heat transfer plates 5 are flipped in relation to each
other, i.e. arranged front side 7 to front side 7 and back side 9 to back side 9 with
every second one of the heat transfer plates 5 turned upside down with respect to
the rest of the heat transfer plates 5. This means that every second one of the heat
transfer plates 5 is rotated 180 degrees around a respective heat transfer plate longitudinal
center axis L, and then rotated 180 degrees around a respective heat transfer plate
normal axis N (Fig. 2), with respect to the rest of the heat transfer plates 5.
[0042] One of the heat transfer plates 5 is separately illustrated in Fig. 2 and described
in further detail below. It has a first end portion 11, a center portion 13 and a
second end portion 15 arranged in succession along the longitudinal center axis L
of the heat transfer plate 5, which longitudinal center axis L extends perpendicular
to a transverse center axis T of the heat transfer plate 5. The first end portion
11 comprises a first porthole 17, a third porthole 19, a fifth porthole 21, a seventh
porthole 23 and a first transfer hole 25, while the second end portion 15 comprises
a second porthole 27, a fourth porthole 29, a sixth porthole 31, an eighth porthole
33 and a second transfer hole 35.
[0043] As heat transfer plates normally are, the heat transfer plate 5 is pressed with corrugation
patterns of ridges and valleys in relation to a respective central extension plane
of the heat transfer plate 5, which central extension plane is parallel to the figure
plane of Fig. 2. The corrugation patterns within different areas of the heat transfer
plate 5 are different. For example, the center portion 13 is pressed with a corrugation
pattern of so-called herringbone type. As another example, an edge portion 37 of the
heat transfer plate 5 is pressed with alternately arranged ridges and valleys extending
from an outer edge 39 of the heat transfer plate 5.
[0044] With reference again to Fig. 1a, the stack 3 of heat transfer plates 5 is arranged
between two frame plates F, of which only one is illustrated. The heat transfer plates
5 within the stack 3 are arranged in pairs, wherein heat transfer plates 5b and 5c
form one of these pairs, while heat transfer plate 5d forms one of the heat transfer
plates of another adjacent one of these pairs. The heat transfer plates of each pair
form between them a first interspace 11. Further, a second interspace I2 is formed
between each two adjacent pairs of heat transfer plates 5. An outer heat transfer
plate 5x, which is similar to the heat transfer plates 5 except for that it lacks
the first and second transfer holes 25 and 35, is arranged between the stack 3 and
the frame plate F visible in Fig. 1a to form an additional first interspace 11, denoted
I1X, as well as a plate pair, with the heat transfer plate 5a. An additional second
interspace I2, denoted I2X, is thus formed between the heat transfer plate 5a and
the heat transfer plate 5b. An outer heat transfer plate completely lacking holes
may be arranged between the stack 3 and the other frame plate which is not visible
in Fig. 1a. Further, gaskets, which are not illustrated, may be arranged on the inside
of the frame plates F.
[0045] An annular field gasket part 41 of rubber is arranged within each of the first interspaces
I1 to define a first flow channel C1 therein. Arranged within each of the first interspaces
I1 are also an upper distribution arrangement 69a and a lower distribution arrangement
69b. An annular field sealing part 43 is arranged within each of the second interspaces
I2 to define a second flow channel C2 therein. A separation means, which closes a
field sealing area enclosed by the field sealing part 43, comprises a hydroxide ion
permeable membrane 45. The membrane 45 extends within the field sealing part 43 and
essentially parallel to the heat transfer plates 5 to split the corresponding second
flow channel C2 in a second primary sub channel C2P and a second secondary sub channel
C2S, which sub channels are parallel and extend on opposite sides of the membrane
45. The field sealing part 43 and the separation means comprising the membrane 45
are parts of a sealing arrangement S of rubber (except for the membrane) which also
comprises four annular ring sealing parts 47 formed integrally with the field sealing
part 43 and an insulating rubber sheet (not illustrated herein). The rubber sheet
extends on an outside of the field sealing part 43 and the ring sealing parts 47 and
is arranged to prevent contact between the heat transfer plates arranged on the opposite
sides of the rubber sheet.
[0046] With reference to Fig. 3, the field gasket part 41 encloses a field gasket area A1
having a transverse center axis T1 and a longitudinal center axis L1. The field gasket
part 41 comprises first and second long side portions Is1 and Is2, which extend essentially
parallel to the longitudinal center axis L1 of the field gasket area A1, and first
and second short side portions ss1 and ss2. The first short side portion ss1 connects
the long side portions Is1 and Is2 at a first end E1 of the field gasket part 41,
while the second short side portion ss2 connects the long side portions Is1 and Is2
at a second end E2 of the field gasket part 41. The first and second short side portions
ss1 and ss2 are bulging towards each other so as to form a first recess R1 on an outside
of the first short side portion ss1 and a second recess R2 on an outside of the second
short side portion ss2. The upper distribution arrangement 69a is partly arranged
within the recess R1 of the field gasket part 41 while the lower distribution arrangement
69b is partly arranged within the recess R2 of the field gasket part 41.
[0047] The upper distribution arrangement 69a is separately illustrated in Figs. 4a-4d.
It comprises a base portion 71 which is made of an insulating material such as a polymer.
The base portion 71 consists of a slab, plate or disc 73 and two similar projections
in the shape of thick-walled cylinders 75 and 77. The slab 73 has opposing front and
back surfaces 79 and 81 of which the front surface 79 is visible in Figs. 4a and 4c
and the back surface 81 is visible in Fig. 4b. Two holes h extend through the slab
73 on opposite sides of a longitudinal center axis I1 of the upper distribution arrangement
69a. The cylinders 75 and 77 project from the front surface 79 of the slab 73 and
enclose a respective one of the holes h through the slab 73 to define a primary hole
83 and a secondary hole 85, respectively, through the base portion 71. As illustrated
in Fig. 4b, the slab 73 comprises two inner walls 84 enclosing a respective one of
the primary and secondary holes 83 and 85. Each of these inner walls 84 comprises
a first half 86 and a second half 88 which extend on opposite sides of a hole center
plane CP dividing the primary and secondary holes 83 and 85 in half. As illustrated
in Figs. 4a and 4c, a free end surface of the cylinder 75 forms an elevated annular
primary sub-surface 87 of a front surface 89 of the base portion 71. A free end surface
of the cylinder 77 forms an elevated annular secondary sub-surface 91 of the front
surface 89 of the base portion 71. Thus, the front surface 89 of the base portion
71 comprises this primary sub-surface 87 and this secondary sub-surface 91 and the
portion of the front surface 79 of the slab 73 extending outside the cylinders 75
and 77. A back surface 93 of the base portion 71 comprises the back surface 81 of
the slab 73.
[0048] Further, the base portion 71 comprises a non-through first primary cavity 95 extending
through the back surface 93, and a non-through first secondary cavity 97 extending
through the front surface 89, of the base portion 71. As is clear from Figs. 4a-4d,
the first primary cavity 95 and the first secondary cavity 97 are displaced from each
other, i.e. they are arranged on opposite sides of the longitudinal center axis I1
of the upper distribution arrangement 69a. Fig. 4d illustrates a cross section through
the upper distribution arrangement 69a at an intermediate extension plane IP of the
slab 73, which plane coincides with the figure plane of Fig. 4d and extends halfway
between the front and back surfaces 79 and 81 of the slab 73. Further, the intermediate
extension plane IP extends perpendicular to the hole center plane CP (Fig. 4b) of
the slab 73. With reference to Fig. 4d, the base portion 71 further comprises a plurality
of first primary channels 99 and a plurality of first secondary channels 101. The
first primary channels 99 and the first secondary channels 101 all extend in the intermediate
extension plane IP. Each of the first primary channels 99 connects the primary hole
83 and the first primary cavity 95. Each of the first secondary channels 101 connects
the secondary hole 85 and the first secondary cavity 97. With reference also to Fig.
4b, each of the first primary channels 99 extend from a respective opening 100 in
the first half 86 of the inner wall 84 enclosing the primary hole 83. Similarly, each
of the first secondary channels 101 extend from a respective opening 102 in the first
half 86 of the inner wall 84 enclosing the secondary hole 85.
[0049] With reference now also to Figs. 4e-4h, there are a plurality of different flow paths
through the base portion 71 and the upper distribution arrangement 69a. More particularly,
the primary hole 83 defines a direct primary flow path DP, while each of the first
primary channels 99 together with the primary hole 83 and the first primary cavity
95 defines a respective first transferred primary flow path TP1. Further, the secondary
hole 85 defines a direct secondary flow path DS, while each of the first secondary
channels 101 together with the secondary hole 85 and the first secondary cavity 97
defines a respective first transferred secondary flow path TS1.
[0050] With reference again to Figs. 4a-4c, the distribution arrangement 69a further comprises
an annular primary hole gasket 103, which extends around the primary hole 83 and seals
against the primay sub-surface 87, and an annular secondary hole gasket 105, which
extends around the secondary hole 85 and seals against the secondary sub-surface 91,
of the front surface 89 of the base portion 71. Further, the distribution arrangement
69a comprises an annular first primary cavity gasket 107, which extends around the
first primary cavity 95 and seals against the back surface 93 of the base portion
71, and an annular first secondary cavity gasket 109, which extends around the first
secondary cavity 97 and seals against the front surface 89 of the base portion 71.
[0051] With reference to Figs. 4a and 4b, a bar engagement recess 111 is provided in the
slab 73 of the distribution arrangement 69a. The bar engagement recess 111 extends
from an outer edge 113 of the slab 73 and it is arranged to receive a bar for supporting
the heat transfer plates 5x, 5 of the device 1, which bar is not illustrated herein.
[0052] As illustrated in Figs. 5a and 5b, the upper distribution arrangement 69a is further
provided with snap fitting means 115 in the form of essentially L-shaped projections
projecting from the front surface 79 of the slab 73. Four snap fitting means 115 are
equidistantly positioned around each of the primary and secondar holes 83 and 85 within
corresponding recesses 117 formed in the cylinders 75 and 77. With reference to Figs.
1a, 2 and 5b, the snap fitting means 115 and the cylinders 75 and 77 are arranged
to project through two of the third, fifth, fourth and sixth portholes 19, 21, 29
and 31 of two adjacent ones of the heat transfer plates 5 of the device 1 forming
between them one of the second interspaces I2. Further, the front surface 79 of the
slab 73 of the upper distribution arrangement 69a is arranged to face an inner heat
transfer plate 5' of the two adjacent heat transfer plates 5 and the first secondary
cavity gasket 109 is arranged to abut the inner heat transfer plate 5' around one
of the first and second transfer holes 25 and 35 thereof. The heat transfer plates
5 are provided with locking means 119 which are equidistantly positioned around the
third, fifth, fourth and sixth portholes 19, 21, 29 and 31. The snap fitting means
115 of the upper distribution arrangement 69a are arranged to interlock with a respective
one of the locking means 119 of an outer heat transfer plate 5" of the two adjacent
heat transfer plates 5 so as to connect with the two adjacent heat transfer plates
5', 5" and the sealing arrangement S arranged between them and form an electrolyzer
cell EC.
[0053] The lower distribution arrangement 69b is similar to the upper distribution arrangement
69b except for as regards the extension of the first primary channels 99 and the first
secondary channels 101. With reference to Figs. 4b and 4d, for the lower distribution
arrangement 69b, each of the first primary channels 99 extend from a respective opening
(not illustrated) in the second half 88 of the inner wall 84 enclosing the primary
hole 83. Similarly, each of the first secondary channels 101 extend from a respective
opening (not illustrated) in the second half 88 of the inner wall 84 enclosing the
secondary hole 85. In an alternative embodiment, the upper and lower distribution
arrangements could instead be identical resulting in a device containing one type
of distribution arrangements only.
[0054] With reference to Fig. 1a, in the device 1, each of the heat transfer plates 5 engages
with a field gasket part 41, an upper distribution arrangement 69a and a lower distribution
arrangement 69b on the back side 9, and with a sealing arrangement S on the front
side 7. The field gasket parts 41 and the sealing arrangements S are, at least partly,
arranged in grooves of the heat transfer plates 5, which are not illustrated or further
described herein. With reference also to Fig. 2, the four annular ring sealing parts
47 of the sealing arrangement S enclose a respective one of the first, second, seventh
and eight portholes 17, 27, 23 and 33 of the heat transfer plate 5. Further, with
reference also to Fig. 3, the field gasket part 41 encloses the first, second, seventh
and eight portholes 17, 27, 23 and 33 of the heat transfer plate 5. Further, with
reference also to Figs. 4a and 4b, the back surface 81 of the slab 73 of each of the
upper and lower distribution arrangements 69a and 69b faces the heat transfer plate
5 with the primary holes 83 and the secondary holes 85 of the upper and lower distribution
arrangements 69a and 69b aligned with a respective one of the third, fourth, fifth
and sixth portholes 19, 29, 21 and 31 of the heat transfer plate 5 and the first primary
cavity gaskets 107 abutting the heat transfer plate 5 around a respective one of the
first and second transfer holes 25 and 35 thereof. Further, in line with the above
described, the cylinders 75 and 77 of the upper and lower distribution arrangements
69a and 69b project through the two adjacent heat transfer plates 5 arranged on the
front surface 79 of the slab 73 so as to abut the back surface 93 of the base portion
71 of the adjacent upper and lower distribution arrangements 69a and 69b.
[0055] Fig. 6 illustrates, in a highly simplified way, what it looks like when several (here
four) electrolyzer cells EC engage properly with each other in the device 1. With
reference also to Figs. 4a and 4b, the primary hole gasket 103 and the secondary hole
gasket 105 of an upper distribution arrangement 69a' seal against the back surface
93 of the base portion 71, around the holes h, of another upper distribution arrangement
69a", while the primary hole gasket 103 and the secondary hole gasket 105 of the upper
distribution arrangement 69a" seal against the back surface 93 of the base portion
71, around the holes h, of yet another upper distribution arrangement 69a‴, etc. Thereby,
the upper distribution arrangements 69a, just like the lower distribution arrangements
69b, and more particularly the cylinders 75 and 77 thereof, form two insulated tunnels
or ports p (only one of them illustrated in Fig. 6) through the device 1, more particularly
a second primary inlet port 57p, a second secondary inlet port 57s, a second primary
outlet port 59p and a second secondary outlet port 59s, which will be further discussed
below.
[0056] When the device 1 is ready for use, the heat transfer plates 5 and 5x and the interposed
field gasket parts 41 and sealing arrangements S are compressed between the frame
plates F so as to form the first and second flow channels C1 and C2 and also port
means for conveying first and second fluids through the device 1. Compressed like
that, the heat transfer plates 5 of each of the pairs, such as the heat transfer plates
5b and 5c, abut each other in contact areas, while contact between adjacent pairs
of heat transfer plates 5, such as the heat transfer plates 5c and 5d, is prevented
by the presence of the sealing arrangements S between the plate pairs. This separation
or insulation between the plate pairs is necessary for the device 1 to work properly
for electrolysis, which will be further discussed below. The compression is achieved
by some kind of tightening means, such as bolts and nuts, which are not illustrated
or further described herein. With reference to Fig. 3 which illustrates the heat transfer
plates 5 of the device 1 of which only one is visible, the port means comprise first
inlet port means 53 and first outlet port means 55 for the first fluid and second
inlet port means 57 and second outlet port means 59 for the second fluid. In turn,
the first inlet port means 53 comprises a first primary inlet port 53p and a first
secondary inlet port 53s, the first outlet port means 55 comprises a first primary
outlet port 55p and a first secondary outlet port 55s, the second inlet port means
57 comprises the second primary inlet port 57p and the second secondary inlet port
57s, and the second outlet port means 59 comprises the second primary outlet port
59p and the second secondary outlet port 59s.
[0057] With reference to Fig. 1a, the first fluid, which is a cooling fluid, for example
deionized water, is fed into the device 1 via first inlet means 61 and out of the
device 1 via first outlet means 63. The first inlet means 61 comprises a first primary
inlet 61p and a first secondary inlet 61s, while the first outlet means 63 comprises
a first primary outlet 63p and a first secondary outlet 63s. With reference to Fig.
1b, the second fluid, which is an electrolyte, for example a mixture of water and
an alkaline agent, such as potassium hydroxide, is fed into the device 1 via second
inlet means 65 and out of the device 1 via second outlet means 67. The second inlet
means 65 comprises a second primary inlet 65p and a second secondary inlet 65s, while
the second outlet means 67 comprises a second primary outlet 67p and a second secondary
outlet 67s.
[0058] A first fluid path P1 for conveying the first fluid through the device 1 comprises
a first primary fluid path P1p and a first secondary fluid path P1s. With reference
to Figs. 1a and 3, and the dashed lines, the first primary fluid path P1p extends
from the first primary inlet 61p, into the first primary inlet port 53p, through the
first flow channels C1, into the first primary outlet port 55p and to the first primary
outlet 63p. The first secondary fluid path P1s extends from the first secondary inlet
61s, into the first secondary inlet port 53s, through the first flow channels C1,
into the first secondary outlet port 55s and to the first secondary outlet 63s. A
second fluid path P2 for conveying the second fluid through the device 1 comprises
a second primary fluid path P2p, which comprises the direct primary flow path DP and
the first transferred primary flow paths TP1 (Figs. 4e and 4f) through each of the
upper and lower distribution arrangements 69a and 69b, and a second secondary fluid
path P2s, which comprises the direct secondary flow path DS and the first transferred
secondary flow paths TS1 (Figs. 4g and 4h) through each of the upper and lower distribution
arrangements 69a and 69b. With reference to Figs.1b and 3, and the dashed lines, the
second primary fluid path P2p extends from the second primary inlet 65p, through the
second primary inlet port 57p, i.e. through the lower distribution arrangements 69b
along the direct primary flow path DP, through the lower distribution arrangements
69b and into the first interspaces I1 outside the first flow channels C1 along the
first transferred primary flow paths TP1, through the respective first transfer hole
25 of every second one of the heat transfer plates, i.e. plates 5a, 5c,..., into the
second primary sub channels C2P, through the second primary sub channels C2P, through
the respective second transfer hole 35 of every second one of the heat transfer plates,
i.e. plates 5a, 5c..., into the first interspaces I1 outside the first flow channels
C1, through the upper distribution arrangements 69a along the first transferred primary
flow paths TP1, through the upper distribution arrangements 69a along the direct primary
flow path DP, i.e. through the second primary outlet port 59p, and to the second primary
outlet 67p. The second secondary fluid path P2s extends from the second secondary
inlet 65s, through the second secondary inlet port 57s, i.e. through the lower distribution
arrangements 69b along the direct secondary flow path DS, through the lower distribution
arrangements 69b and into the first interspaces I1 outside the first flow channels
C1 along the first transferred secondary flow paths TS1, through the respective second
transfer hole 35 of every second one of the heat transfer plates, i.e. plates 5b,
5d,..., into the second secondary sub channels C2S, through the second secondary sub
channels C2S, through the respective first transfer hole 25 of every second one of
the heat transfer plates, i.e. plates 5b, 5d,..., into the first interspaces I1 outside
the first flow channels C1, through the upper distribution arrangements 69a along
the first transferred secondary flow paths TS1, through the upper distribution arrangements
69a along the direct secondary flow path DS, i.e. through the second secondary outlet
port 59s, and to the second secondary outlet 67s.
[0059] With reference again to Fig. 3, the first fluid, i.e. the cooling fluid, is conveyed
through the device 1 in the ports 53s, 53p, 55s and 55p, while the second fluid, i.e.
the electrolyte, is conveyed through the device 1 in the ports 57p, 57s, 59p and 59s.
The ports 53s, 53p, 55s and 55p are arranged on a larger distance from a longitudinal
center plane P of the device 1 than the ports 57p, 57s, 59p and 59s. This means that
the cooling fluid is conveyed on the outside of the electrolyte.
[0060] Thus, a method for electrolysis is performed by means of the device 1. The method
comprises the step of applying a current to the device 1 to turn every second one
of the heat transfer plate of the device 1, including the heat transfer plates 5a
and 5c, into anodes and the rest of the heat transfer plates of the device 1, including
the heat transfer plates 5b and 5d, into cathodes. As mentioned above, sealing arrangements
S insulating between the heat transfer plates 5 are arranged in the second interspaces
I2 of the device 1, i.e. between the heat transfer plates 5a and 5b, and between the
heat transfer plates 5c and 5d, etc., and split the second flow channels C2 into second
primary sub channels C2P and second secondary sub channels C2S. Thereby, electrolysis
may be performed within the second flow channels C2 of the device 1. As also explained
above, the ports 57p, 57s, 59p and 59s for the second fluid, i.e. the electrolyte,
are "lined" with plastic which minimizes the risk of short circuits between the heat
transfer plates 5, which short circuits could cause malfunctioning of the device 1.
[0061] As described above, there are two fluid paths for the second fluid, i.e. the electrolyte,
through the device 1. Accordingly, the method comprises the step of feeding a first
part of the second fluid into the the first interspaces I1 outside the first flow
channels C1 and through the first transfer holes 25 of the heat transfer plates 5a,
5c, etc., into the second primary sub channels C2P, and feeding a second part of the
second fluid into the the first interspaces I1 outside the first flow channels C1
and through the second transfer holes 35 of the heat transfer plates 5b, 5d, etc.,
into the second secondary sub channels C2S. Further, the method comprises the step
of feeding the first and second parts of the second fluid through the second flow
channels C2, whereby water in the electrolyte is split into hydrogen and oxygen and
a primary fraction is formed in the second primary sub channels C2P and a secondary
fraction is formed in the second secondary sub channels C2S, the primary fraction
containing more oxygen and less hydrogen than the second fraction. The primary fraction
of the second fluid is fed through the second transfer holes 35 of the heat transfer
plates 5a, 5c, etc. into the first interspaces I1 outside the first flow channels
C1, while the secondary fraction of the second fluid is fed through the first transfer
holes 25 of the heat transfer plates 5b, 5d, etc. into the first interspaces I1 outside
the first flow channels C1. The primary and secondary fractions are separately discharged
from the device 1 via the second primary outlet 67p and the second secondary outlet
67s, respectively. When electrolysis is performed in the second flow channels C2,
heat is generated. The method comprises the step of feeding the first fluid, i.e.
the deionized water, through the first flow channels C1, i.e. on both sides of the
electrolysis channels C2, to effectively and uniformly divert the heat generated through
the electrolysis from the device 1.
[0062] The primary and secondary fractions will typically contain a mixture of liquid and
gas. By letting the first primary and secondary channels 99 and 101 join the primary
and secondary holes 83 and 85 of the upper distributions arrangement 69a from above,
the gas may be separated from the liquid already inside the second primary outlet
port 59p and the second secondary outlet port 59s, which may improve the final gas-liquid
separation of the primary and secondary fractions.
[0063] It should be stressed that the second fluid is referred to as second fluid even if
its characteristics changes when it is fed through the device, and that both the primary
fraction and the secondary fraction of the second fluid are referred to as second
fluid even if their separate compositions vary and differ from each other and from
the original second fluid.
[0064] It should be stressed that all components necessary to make the device work properly,
such as power sources, connections, wiring, control units, valves, pumps, gaskets,
sensors, pipes, dosing equipment, etc., are not described herein or illustrated in
the figures. Further, characteristics of the different components of the device which
are not relevant to the present invention are not described or illustrated herein.
[0065] Figs. 7a-7d illustrate an upper distribution arrangement 121a according to an alternative
embodiment of the invention. The upper distribution arrangements 69a and 121a are
quite similar. The main difference between them is as follows. The first primary cavity
95 and the first secondary cavity 97 of the upper distribution arrangement 121a are
aligned with each other, i.e. arranged directly opposite one another in the back surface
93 and the front surface 89 of the base portion 71. The first primary channels 99
extend between the back surface 81 of the slab 73 and the intermediate extension plane
IP while the first secondary channels 101 extend between the front surface 79 of the
slab 73 and the intermediate extension plane IP, which allows them to cross each other,
as is illustrated in Fig. 7d.
[0066] Fig. 8a illustrates a part of another device 2 used for producing hydrogen through
electrolysis. There are a lot of similarities between the devices 1 and 2 and the
above description is, to a large extent, valid also for the device 2. Therefore, hereinafter,
the differences of the device 2 as compared to the device 1 will be focused on. The
device 2 comprises a stack 3 (only partly illustrated) of heat transfer plates 5 of
first and second types of which one is separately illustrated in Fig. 9. A first end
portion 11 of the heat transfer plate 5 comprises a first porthole 17, a third porthole
19 a fifth porthole 21 and a first transfer hole 25, while a second end portion 15
of the heat transfer plate 5 comprises a second porthole 27, a fourth porthole 29,
a sixth porthole 31 and a second transfer hole 35. Every second one of the heat transfer
plates 5 in the stack 3 is of the first type illustrated in figure 9, while the rest
of the heat transfer plates 5 in the stack 3 are of the second type which is similar
to the first type except for that it has the first and second transfer holes 25 and
35 arranged on the opposite side of the longitudinal center axis L.
[0067] With reference again to Fig. 8a, just like in the device 1, the heat transfer plates
5 of the device 2 define first interspaces I1 and second interspaces I2. An annular
field gasket part 41 is arranged within each of the first interspaces I1 to define
a first flow channel C1 therein. Arranged within each of the first interspaces I1
are also two upper distribution arrangements 123a and two lower distribution arrangement
123b which are all similar. An annular field sealing part 43 is arranged within each
of the second interspaces I2 to define a second flow channel C2 therein. A membrane
45 within each of the second interspaces I2 splits the second flow channel C2 in a
second primary sub channel C2P and a second secondary sub channel C2S. The field sealing
part 43 and the separation means comprising the membrane 45 are parts of a sealing
arrangement S which also comprises two annular ring sealing parts 47 formed integrally
with the field sealing part 43 and an insulating rubber sheet (not illustrated herein).
The rubber sheet extends on an outside of the field sealing part 43 and the ring sealing
parts 47 and is arranged to prevent contact between the heat transfer plates arranged
on the opposite sides of the rubber sheet.
[0068] With reference to Fig. 10, the field gasket part 41 comprises first and second long
side portions Is1 and Is2, and first and second short side portions ss1 and ss2 connecting
the first and second long side portions Is1 and Is2 at a first end E1 and a second
end E2, respectively, of the field gasket part 41. At the first end E1, the field
gasket part 41, or more particularly the first short side portion ss1 thereof, is
bent so as to extend between the two upper distribution arrangements 123a. At the
second end E2 , the field gasket part 41, or more particularly the second short side
portion ss2 thereof, is bent so as to extend between the lower distribution arrangements
123b.
[0069] One of the upper distribution arrangement 123a is separately illustrated in Figs.
11a and 11b. It comprises a base portion 71 consisting of a slab 73 and a cylinder
77. A hole h extends through the slab 73 and the cylinder 77 project from a front
surface 79 of the slab 73 and enclose the hole h to define a secondary hole 85 through
the base portion 71. A free end surface of the cylinder 77 forms an elevated annular
secondary sub-surface 91 of a front surface 89 of the base portion 71.
[0070] Further, the base portion 71 comprises a non-through first secondary cavity 97 extending
through the front surface 89, of the base portion 71. The base portion 71 further
comprises a plurality of first secondary channels 101 (one of which is schematically
illustrated with a dashed line) extending in an intermediate extension plane located
halfway between the front surface 79 and a back surface 81 of the slab 73. Each of
the first secondary channels 101 connects the secondary hole 85 and the first secondary
cavity 97. There are a plurality of different flow paths through the upper distribution
arrangement 123a; a direct secondary flow path DS defined by the secondary hole 85,
and first transferred secondary flow paths TS1 defined by each of the first secondary
channels together with the secondary hole 85 and the first secondary cavity 97.
[0071] The distribution arrangement 123a further comprises an annular secondary hole gasket
105, which extends around the secondary hole 85 and seals against the secondary sub-surface
91, and an annular first secondary cavity gasket 109, which extends around the first
secondary cavity 97 and seals against the front surface 89 of the base portion 71.
[0072] With reference to Figs. 8a, 9 and 10, in the device 2, the two annular ring sealing
parts 47 of the sealing arrangement S, and the field gasket part 41 enclose the first
and second portholes 17 and 27 of each of the heat transfer plates 5 on opposite sides
thereof. Further, with reference also to Figs. 11a and 11b, the upper distribution
arrangements 123a, just like the lower distribution arrangements, are so arranged
that one of them faces the heat transfer plates 5a, 5c, etc. with the back surface
81 of the slab 73, and the other one with the front surface 79 of the slab 73. The
secondary holes 85 of the upper and lower distribution arrangements 123a and 123b
are aligned with a respective one of the third, fourth, fifth and sixth portholes
19, 21, 29 and 31. Further, the first secondary cavities 97 of one of the upper and
one of the lower distribution arrangements 123a and 123b are aligned with, with the
corresponding first secondary cavity gasket 109 surrounding, a respective one of the
first and second transfer holes 25 and 35. Further, each of the upper and lower distribution
arrangements 123a and 123b projects, with the cylinder 77 and the gasket 105, through
the heat transfer plate 5 facing the front surface 79 of the slab 73 and the next
heat transfer plate 5 so as to abut the next upper and lower distribution arrangements
123a and 123b and form a total of four insulated ports through the device 2, more
particularly a second primary inlet port 57p, a second secondary inlet port 57s, a
second primary outlet port 59p and a second secondary outlet port 59s.
[0073] The device 2 comprises port means for conveying first and second fluids through the
device 2. With reference to Fig. 10, the port means comprise first inlet port means
53 and first outlet port means 55 for the first fluid and second inlet port means
57 and second outlet port means 59 for the second fluid. Here, the first inlet port
means 53 do not comprise first primary and secondary inlet ports, but only one single
inlet port. Similarly, here, the first outlet port means 55 do not comprise first
primary and secondary outlet ports, but only one single outlet port. However, the
second inlet port means 57 comprises the second primary inlet port 57p and the second
secondary inlet port 57s, and the second outlet port means 59 comprises the second
primary outlet port 59p and the second secondary outlet port 59s.
[0074] With reference to Fig. 8a, the first fluid is fed into the device 2 via first inlet
means 61 and out of the device 2 via first outlet means 63. Here, the first inlet
means 61 do not comprise first primary and secondary inlets, but only one single inlet.
Similarly, here, the first outlet means 63 do not comprise first primary and secondary
outlets, but only one single outlet. With reference to Fig. 8b, the second fluid is
fed into the device 2 via second inlet means 65 and out of the device 1 via second
outlet means 67. The second inlet means 65 comprises a second primary inlet 65p and
a second secondary inlet 65s, while the second outlet means 67 comprises a second
primary outlet 67p and a second secondary outlet 67s.
[0075] There is one single first fluid path P1 for conveying the first fluid through the
device 2. With reference to Figs. 8a and 10, and the dashed lines, the first fluid
path P1 extends from the first inlet 61, into the first inlet port 53, through the
first flow channels C1, into the first outlet port 55 and to the first outlet 63.
A second fluid path P2 for conveying the second fluid through the device 1 comprises
a second primary fluid path P2p and a second secondary fluid path P2s. A second fluid
path P2 for conveying the second fluid through the device 2 comprises a second primary
fluid path P2p, which comprises the direct secondary flow path DS and the first transferred
secondary flow paths TS1 through, as seen from the frame plate F, each of the right
upper and right lower distribution arrangements 123a and 123b, and a second secondary
fluid path P2s, which comprises the direct secondary flow path DS and the first transferred
secondary flow paths TS1 through, as seen from the frame plate F, each of the left
upper and lower distribution arrangements 123a and 123b. With reference to Figs.8b
and 10, and the dashed lines, the second primary fluid path P2p extends from the second
primary inlet 65p, through the second primary inlet port 57p, i.e. through the right
lower distribution arrangements 123b along the direct secondary flow path DS, through
the right lower distribution arrangements 123b and into the first interspaces I1 outside
the first flow channels C1 along the first transferred secondary flow paths TS1, through
the respective first transfer hole 25 of every second one of the heat transfer plates,
i.e. plates 5a, 5c,..., into the second primary sub channels C2P, through the second
primary sub channels C2P, through the respective second transfer hole 35 of every
second one of the heat transfer plates, i.e. plates 5a, 5c..., into the first interspaces
I1 outside the first flow channels C1, through the right upper distribution arrangements
123a along the first transferred secondary flow paths TS1, through the right upper
distribution arrangements 123a along the direct primary flow path DS, i.e. through
the second primary outlet port 59p, and to the second primary outlet 67p. The second
secondary fluid path P2s extends from the second secondary inlet 65s, through the
second secondary inlet port 57s, i.e. through the left lower distribution arrangements
123b along the direct secondary flow path DS, through the left lower distribution
arrangements 123b and into the first interspaces I1 outside the first flow channels
C1 along the first transferred secondary flow paths TS1, through the respective second
transfer hole 35 of every second one of the heat transfer plates, i.e. plates 5b,
5d,..., into the second secondary sub channels C2S, through the second secondary sub
channels C2S, through the respective first transfer hole 25 of every second one of
the heat transfer plates, i.e. plates 5b, 5d,..., into the first interspaces I1 outside
the first flow channels C1, through the left upper distribution arrangements 123a
along the first transferred secondary flow paths TS1, through the left upper distribution
arrangements 123a along the direct secondary flow path DS, i.e. through the second
secondary outlet port 59s, and to the second secondary outlet 67s.
[0076] With reference again to Fig. 10, the first fluid is conveyed through the device 2
in the ports 53 and 55, while the second fluid is conveyed through the device 2 in
the ports 57p, 57s, 59p and 59s. The ports 57p, 57s, 59p and 59s are arranged on a
larger distance from a longitudinal center plane P of the device 2 than the ports
53 and 55. This means that the second fluid is conveyed on the outside of the first
fluid.
[0077] Figs. 12a and 12b schematically illustrates an upper distribution arrangement 125a,
from a front and a back, respectively, according to an alternative embodiment of the
invention, which may be used in connection with a heat transfer plate 5 according
to Fig. 9. Just like the upper distribution arrangement 69a, the upper distribution
arrangement 125a comprises a plastic base portion 71 provided with a primary hole
83, a secondary hole 85, a first primary cavity 95, a first secondary cavity 97, first
primary channels 99 (one of them schematically illustrated with dashed line) and first
secondary channels 101 (one of them schematically illustrated with dashed line). Additionally,
the upper distribution arrangement 125a comprises a non-through second primary cavity
96 which extends through the back surface 93 of the base portion 71, and a non-through
second secondary cavity 98 which extends through a front surface 89 of the base portion
71. A plurality of second primary channels 104 (one of them schematically illustrated
with dashed line) connect the primary hole 83 and the second primary cavity 96 so
as to form a respective second transferred primary flow path TP2 through the upper
distribution arrangement 125a. A plurality of second secondary channels 106 (one of
them schematically illustrated with dashed line) connect the secondary hole 85 and
the second secondary cavity 98 so as to form a respective second transferred secondary
flow path TS2 through the upper distribution arrangement 125a. All the first primary
channels 99, the second primary channels 104, the first secondary channels 101 and
the second secondary channels 106 extend in an intermediate plane extending halfway
between the front and back surfaces 79 and 81 of a slab 73 of the base portion 71.
With reference also to Fig. 12c, the first primary channels 99 and the second primary
channels 104 extend on one side of a partition wall W while the first secondary channels
101 and the second secondary channels 106 extend on another side of the partition
wall W. As is clear form Fig. 12b, the first and second primary cavities 95 and 96
are arranged on opposite sides of a longitudinal center axis I1 of the upper distribution
arrangement 125a so as to enable a uniform distribution of the second fluid in the
second primary sub channels C2P of a device similar to the device 2. Similarly, as
is clear from Fig. 12a, the first and second secondary cavities 97 and 98 are arranged
on opposite sides of the longitudinal center axis I1 of the upper distribution arrangement
125a so as to enable a uniform distribution of the second fluid in the second secondary
sub channels C2S of a device similar to the device 2.
[0078] Figs. 13a and 13b schematically illustrates an upper distribution arrangement 127a,
from a front and a back, respectively, according to an alternative embodiment of the
invention. The upper distribution arrangements 125a and 127a are quite similar. The
main difference between them is as follows. The first primary cavity 95 and second
secondary cavity 98 of the upper distribution arrangement 127a are aligned with each
other, i.e. arranged directly opposite one another in the back surface 93 and the
front surface 89 of the base portion 71. Further, the second primary cavity 96 and
first secondary cavity 97 of the upper distribution arrangement 127a are aligned with
each other. The first primary channels 99 and the second primary channels 104 extend
between the back surface 81 of the slab 73 and the intermediate extension plane while
the first secondary channels 101 and the second secondary channels 106 extend between
the front surface 79 of the slab 73 and the intermediate extension plane.
[0079] Naturally, also the upper distribution arrangements 125a and 127a comprises gaskets,
etc., necessary for their proper functioning, even if not illustrated or further discussed
herein.
[0080] The above described embodiments of the present invention should only be seen as examples.
A person skilled in the art realizes that the embodiments discussed can be varied
in a number of ways without deviating from the inventive conception.
[0081] As an example, the cylinders 75 and 77 of the upper distribution arrangement 69a
have a height enough for the the cylinders 75 and 77 to be able to project through
two heat transfer plates 5. The upper distribution arrangement 69a could instead be
so configured that the two cylinders 75 and 77 are half as high, and that two additional
equally high cylinders, arranged aligned with a respective one of the cylinders 75
and 77, project from the the back surface 81 of the slab 73. These four cylinders
could be arranged to pairwise project through the heat transfer plates 5 arranged
on the opposite sides of the upper distribution arrangement 69a.
[0082] The secondary and/or primary holes of the distribution arrangements need not be circular
but may have any suitable form, such as oval or polygonal. The cavity or cavities
of the distribution arrangement need not be elongate but may have any suitable form,
such as circular.
[0083] The distribution arrangement may be comprised in a device used for another type of
electrolysis than alkaline water electrolysis, for example chlor-alkali electrolysis.
Further, the distribution arrangement may be comprised in a device for other applications
than electrolysis, for example a device in the form of a fuel cell. It should be stressed
that the attributes first, second, third, ... , primary, secondary, upper, lower,
and A, B, C, ... , etc. are used herein just to distinguish between species and not
to express any kind of mutual order between, or attribute any special characteristics
to, the species. Thus, as is clear from the above, a distribution arrangement according
to the invention may comprise a secondary hole and a first secondary cavity but no
primary hole and no first primary cavity, etc.
[0084] It should be stressed that "receiving", "feeding", "communicating" etc., throughout
the text, means "receiving directly or indirectly" and "feeding directly or indirectly"
and "communicating directly or indirectly", respectively.
[0085] It should be stressed that all axes and planes referred to herein are imaginary.
[0086] It should be stressed that a description of details not directly relevant to the
present invention has been omitted and that the figures are just schematic and not
drawn according to scale. It should also be said that some of the figures have been
more simplified than others. Therefore, some components may be illustrated in one
figure but left out on another figure.
1. A distribution arrangement (69a, 69b, 121a, 123a, 125a, 127a) configured to be positioned
between two corrugated heat transfer plates (5), the distribution arrangement (69a,
69b) comprising a base portion (71) including a slab (73) with opposing front and
back surfaces (79, 81) arranged to face a respective one of the heat transfer plates
(5), an intermediate extension plane (IP) of the slab (73) extending between the front
and back surfaces (79, 81) of the slab (73), a front surface (89) and a back surface
(93) of the base portion (71) comprising at least a part of the front surface (79)
and the back surface (81), respectively, of the slab (73), the base portion (71) being
provided with a through secondary hole (85) which extends through the front and back
surfaces (89, 93) of the base portion (71) so as to form a direct secondary flow path
(DS) through the base portion (71), a non-through first secondary cavity (97) which
extends through the front surface (89) of the base portion (71), and at least one
first secondary channel (101) extending inside the slab (73), said at least one first
secondary channel (101) connecting the secondary hole (85) and the first secondary
cavity (97) to form a first transferred secondary flow path (TS1) through the base
portion (71), an annular secondary sub-surface (91) of the front surface (89) of the
base portion (71) enclosing the secondary hole (85).
2. A distribution arrangement (69a, 69b, 121a, 123a, 125a, 127a) according to claim 1,
wherein the base portion (71) at least partly is made of at least one insulating material.
3. A distribution arrangement (69a, 69b, 121a, 123a) according to any of the preceding
claims, further comprising a secondary hole gasket (105) enclosing said secondary
hole (85) and sealing against the secondary sub-surface (91) of the front surface
(89) of the base portion (71), and a first secondary cavity gasket (109) enclosing
said first secondary cavity (97) and sealing against the front surface (89) of the
base portion (71).
4. A distribution arrangement (69a, 69b, 121a, 123a) according to any of the preceding
claims, wherein said secondary sub-surface (91) is elevated in relation to the rest
of the front surface (89) of the base portion (71).
5. A distribution arrangement (69a, 69b, 121a, 125a, 127a) according to any of the preceding
claims, wherein the base portion (71) is provided with a through primary hole (83)
which extends through the front and back surfaces (89, 93) of the base portion (71)
so as to form a direct primary flow path (DP) through the base portion (71), a non-through
first primary cavity (95) which extends through the back surface (93) of the base
portion (71), and at least one first primary channel (99) extending inside the slab
(73), said at least one first primary channel (99) connecting the primary hole (83)
and the first primary cavity (95) to form a first transferred primary flow path (TP1)
through the base portion (71), an annular primary sub-surface (87) of the front surface
(89) of the base portion (71) enclosing the primary hole (83).
6. A distribution arrangement (69a, 69b, 121a) according to claim 5, further comprising
a primary hole gasket (103) enclosing said primary hole (83) and sealing against the
primary sub-surface (87) of the front surface (89) of the base portion (71), and a
first primary cavity gasket (107) enclosing said first primary cavity (95) and sealing
against the back surface (93) of the base portion (71).
7. A distribution arrangement (121a) according to any of claims 5-6, wherein the first
secondary cavity (97) is aligned with the first primary cavity (95).
8. A distribution arrangement (69a, 69b, 125a, 127a) according to any of claims 5-6,
wherein the first secondary cavity (97) is displaced from the first primary cavity
(95).
9. A distribution arrangement (121a, 127a) according to any of claims 5-8, wherein said
at least one first secondary channel (101) extends between the front surface (79)
of the slab (73) and the intermediate extension plane (IP) of the slab (73), and said
at least one first primary channel (99) extends between the back surface (81) of the
slab (73) and the intermediate extension plane (IP) of the slab (73).
10. A distribution arrangement (125a, 127a) according to any of claims 5-9, wherein the
base portion (71) is provided with a non-through second secondary cavity (98) which
extends through the front surface (89) of the base portion (71), and at least one
second secondary channel (106) extending inside the slab (73), said at least one second
secondary channel (106) connecting the secondary hole (85) and the second secondary
cavity (98) to form a second transferred secondary flow path (TS2) through the base
portion (71), and wherein the base portion (71) is provided with a non-through second
primary cavity (96) which extends through the back surface (93) of the base portion
(71), and at least one second primary channel (104) extending inside the slab (73),
said at least one second primary channel (104) connecting the primary hole (83) and
the second primary cavity (96) to form a second transferred primary flow path (TP2)
through the base portion (71).
11. A distribution arrangement (127a) according to claim 10, wherein the first secondary
cavity (97) and the second secondary cavity (98) are aligned with the second primary
cavity (96) and the first primary cavity (95), respectively.
12. A distribution arrangement (127a) according to any of claims 10-11, wherein said at
least one first secondary channel (101) and said at least one second secondary channel
(106) extend between the front surface (79) of the slab (73) and the intermediate
extension plane (IP) of the slab (73), and said at least one first primary channel
(99) and said at least one second primary channel (104) extend between the back surface
(81) of the slab (73) and the intermediate extension plane (IP) of the slab (73).
13. A distribution arrangement (69a) according to any of the preceding claims, wherein
the slab (73) comprises an inner wall (84) enclosing the secondary hole (85), which
inner wall (84) comprises first and second halves (86, 88) which extend on opposite
sides of a hole center plane (CP) dividing the secondary hole (85) in half, which
hole center plane (CP) extends perpendicular to the intermediate extension plane (IP)
of the slab (73), the first half (86) of the inner wall (84) of the slab (73) being
arranged further away from the first secondary cavity (97) than the second half (88)
of the inner wall (84) of the slab (73), and wherein said at least one first secondary
channel (101) extends from an opening (100) in the first half (86) of the inner wall
(84) of the slab (73).
14. A distribution arrangement (69a, 69b, 121a) according to any of the preceding claims,
wherein the slab (73) comprises a bar engagement recess (111).
15. A distribution arrangement (69a, 69b) according to any of the preceding claims, further
comprising snap fitting means (115) projecting from the front surface (79) of the
slab (73) around said annular secondary sub-surface (91) of the front surface (89)
of the base portion (71), said snap fitting means (115) being arranged to engage with
locking means (119) of one of said heat transfer plates (5) to connect the distribution
arrangement (69a, 69b) to said one of the heat transfer plates (5).