[0001] The present invention relates to a method for managing a refrigerating plant that
is used, in particular, in the field of commercial or industrial refrigeration, for
managing refrigerating units like, for example, refrigerated counters, refrigerated
display cases, refrigerated cabinets, and cold rooms in retail outlets, or industrial
plants in general, even if use thereof can extend to any refrigerating plant, including
refrigerating plants in transport equipments.
Prior art
[0002] So-called dry expansion refrigerating plants are known from the prior art that consist
of a compressor, a first heat exchanger that acts as a condenser of the coolant fluid
and of a second heat exchanger that acts as an evaporator of the coolant fluid. The
coolant fluid, which is in a superheated steam state, is compressed at high pressure
by the compressor and sent to the condenser, where it releases heat to the external
environment, condensing in the form of high-pressure liquid. An expansion valve is
interposed between the condenser and the evaporator. The coolant liquid coming from
the condenser passing through the expansion valve expands adiabatically and cools
down before entering the evaporator. In the evaporator, the low-pressure coolant liquid
absorbs heat from the environment, is transformed into superheated steam and is returned,
via the suction line, to the inlet of the compressor.
[0003] The most widespread type of plants that supply a plurality of refrigerating units
manages the evaporator, which is integrated into each unit, by using thermostatic
expansion valves whose task is to control the flow of coolant through the evaporators.
[0004] Different types of thermostatic expansion valves are used: the most common are mechanical
and electronic valves and the operating/control principle is common to both.
[0005] As mentioned previously, the coolant liquid is injected into the evaporator and evaporating
removes heat from the surrounding environment.
[0006] After the expansion valve is opened, a good part of the coolant in the initial portion
of the evaporator is in liquid state. As the liquid flows through the evaporator,
the liquid/gas ratio decreases through evaporation of the liquid.
[0007] Control of the expansion valves is conventionally designed to maintain a certain
degree of super heating at the outlet from the evaporator to avoid a return of liquid
to the compressors; so, in the final portion of the evaporator only superheated gas
is present (dry zone).
[0008] This type of management does not however enable the potential of heat exchange to
be fully exploited because in the end part of the evaporator the coolant fluid is
in a superheated steam condition, which has a much lower heat exchange coefficient
than a saturated vapour, and because, in said end part, the temperature difference
decreases between the coolant fluid and the environment to be refrigerated. This all
has a negative impact on the efficiency of the refrigeration system and entails an
increase in energy consumption.
[0009] In order to overcome this drawback, liquid-recirculation refrigerating plants have
been proposed, which are also known as "flooded" plants, in which a collecting receptacle
is interposed between the expansion valve and the evaporator, called "liquid separator",
provided with a first inlet through which it receives the coolant fluid coming from
the expansion valve, with a first outlet through which the coolant fluid is sent to
the evaporator, with a second inlet through which the collecting receptacle receives
the coolant fluid exiting the evaporator and a second outlet through which the coolant
fluid is sucked by the compressor of the refrigerating plant.
[0010] The coolant fluid exiting the evaporator and delivered to said collecting receptacle
is in the saturation condition (liquid and steam in equilibrium). Inside the receptacle,
the liquid phase, and the gaseous phase of the saturated fluid separate, with the
liquid phase that remains inside the collecting receptacle and is pumped or recirculated
in the evaporator, whilst the gaseous phase is sucked by the compressor through said
second outlet.
[0011] In this type of plant, the potential of the evaporator is fully exploited because
the coolant fluid falls outside the evaporator in the state of wet saturated vapour
and the entire exchange surface, being wet by the liquid, is accordingly active for
the purposes of evaporation.
[0012] These plants nevertheless have the drawback of requiring a heavy load of coolant
fluid because the degree of vacuum inside the evaporator is rather high, because the
titre of wet saturated vapour at the outlet of the evaporator is significantly less
than 1. In addition to the greater retention of liquid of the evaporator there is
the quantity of liquid present in the separator. As a result, the load of coolant
fluid that is necessary in a plant with a flooded evaporator is significantly greater
than the load that would be strictly necessary on the basis of the refrigerating power
of the plant.
From
WO2008/081273, a refrigerating plant is known, comprising a coolant fluid, a compressor, a condenser,
an expansion valve, an evaporator, a collecting receptacle of the coolant fluid, and
means for piloting the expansion valve, wherein the collecting receptacle is interposed
between an outlet of the evaporator and an inlet of the compressor.
[0013] In this refrigerating plant, the liquid fraction of the saturated vapour exiting
the evaporator can be minimized, compared with a refrigerating plant with a flooded
evaporator, but maintaining the advantage of fully exploiting the potential of the
evaporator, to which the advantage is added of considerably reducing the quantity
of coolant fluid loaded into the plant.
[0014] Retail refrigerating units are generally divided into two types according to the
storage temperature of the goods: positive temperature units, i.e. with refrigerating
air temperature > 0 °C; negative temperature units, i.e. with refrigerating air temperature
< 0°C.
[0015] Each of the two types of units is characterized by a different level of evaporation.
Summary of the invention
[0016] One object of the present invention is to increase energy efficiency in a refrigerating
plant that can supply both a single refrigerating unit and a plurality of refrigerating
units.
[0017] A further object of the present invention is to increase the overall energy efficiency
of a refrigerating plant that supplies one or more refrigerating units.
[0018] A still further object of the present invention is to increase the energy efficiency
of the single refrigerating units of a refrigerating plant and the energy efficiency
of the entire plant, both when the refrigerating plant comprises only positive temperature
units, or only negative temperature units, and when the refrigerating plant comprises
positive temperature units and negative temperature units.
[0019] The objects of the present invention are achieved by a method according to claim
1 and by a plant according to claim 6.
[0020] Owing to the invention, it is possible to significantly improve the energy efficiency
of refrigerating plants that manage a single unit or a plurality of units, dynamically
adjusting the single refrigerating units, so as to optimize at any moment both the
energy efficiency of the single units and the energy efficiency of the entire plant.
Brief description of the drawings
[0021] The invention will now be disclosed below, merely by way of non-limiting example,
with reference to the appended drawings, in which:
figure 1 is a diagram of a refrigerating plant consisting of a single unit, which
uses a coolant fluid (for example synthetic coolant or CO2 in a subcritical configuration, i.e. with evaporation pressure that is less than
the pressure of the critical point), and is manageable with the method according to
the invention;
figure 1a is a variant on the diagram in figure 1 where a management control is also
present for managing the expansion valve of traditional type according to the state
of the art (possibile, for example, for installations in existing plants);
figure 2 is a diagram of a refrigerating plant consisting of a single unit, which
uses CO2 as a coolant fluid in a transcritical configuration, i.e. with evaporation pressure
above the pressure of the critical point, the plant being manageable with the method
according to the invention;
figure 2a is a variant on the diagram in figure 2 where a management control is also
present for managing the expansion valve of traditional type according to the state
of the art (possibile, for example, for installations in existing plants);
figure 3 is a diagram of a refrigerating plant that supplies a plurality of units,
managed by the method according to the invention;
figure 3a is a variant on the diagram of figure 3 where a central control is not present,
and the functions thereof are performed entirely by one of the controls introduced
by the method according to the invention.
figure 4 is a further variant on the diagram in figure 1 where several evaporators
are connected in parallel to one another, and for reasons of simplification of the
plant or for needs dictated by the configuration of an installation preceding the
introduction of the invention the steam titre is checked on an outlet portion common
to said evaporators connected in parallel rather than on the outlet of the single
evaporator;
figure 4a is a variant on the diagram in figure 4 where management control is also
present for controlling the expansion valve of traditional type according to the state
of the art (possibile, for example, for installations in existing plants) on each
evaporator;
figure 5 is a conceptual diagram of a refrigerating plant, which uses CO2 as a coolant in a transcritical configuration, with two evaporation levels, and that
supplies a plurality of units, managed by the method according to the invention;
figure 5a is a variant on the diagram of figure 5 where an existing central control
is not present and the functions of which are performed entirely by one of the controls
introduced by the method according to the invention.
Detailed description of the invention
[0022] The refrigerating plant illustrated in figure 1 comprises at least one compressor
1 that compresses a coolant fluid entering the at least one compressor 1 in a superheated
steam state and sends the coolant fluid, via a first conduit 2, to a condenser 3 in
which the coolant fluid condenses, transferring heat to the external environment.
[0023] The coolant fluid, exiting the condenser 3, goes in a second conduit 4a, 4b at the
outlet of which an expansion valve 5 is located, passing through which the coolant
fluid reduces pressure, cooling down.
[0024] The second conduit 4a, 4b delivers the coolant fluid to an evaporator 6 via the expansion
valve 5, in which the coolant fluid evaporates, removing heat from an environment
to be cooled.
[0025] The coolant fluid, which exits the evaporator 6 in wet saturated vapour state, with
titre just below 1, for example with titre equal to 0,9, is sent, via a third conduit
7, to a collecting receptacle 8, interposed between the outlet of the evaporator 6
and the portion of plant that leads to the inlet of the at least one compressor 1.
[0026] The collecting receptacle 8 has the function of separating and receiving possible
liquid particles exiting the evaporator or possible temporary excesses of liquid that
could reach the end of the evaporator during control of the plant and/or following
variations in the load of the refrigerating unit.
[0027] In the collecting receptacle 8, the liquid fraction of the coolant fluid then separates
from the gaseous fraction, collecting on the bottom of the collecting receptacle 8,
whereas the gaseous fraction collects in the upper part of the collecting receptacle
8. The collecting receptacle 8 communicates, above, with a first outlet conduit 9,
through which the gaseous phase of the coolant fluid exits, and below, with a second
outlet conduit 10a, 10b through which the liquid phase of the coolant fluid exits.
[0028] The collecting receptacle 8 is provided with a level sensor 15, that detects the
level of the liquid fraction of the coolant fluid in the collecting receptacle 8.
[0029] The second conduit 10a, 10b is provided with a discharge solenoid valve 16 that is
operationally connected to an electronic control device 14 or to a level sensor 15.
The level sensor 15 is operationally connected also to the electronic control device
14 that is in turn operationally connected also to the expansion valve 5. If the expansion
valve 5 is of electronic type, the electronic control 14 controls the expansion valve
5 directly adjusting the degree of opening by a digital signal (for example PWM) or
an analogue signal depending on the type of valve 5. If the expansion valve 5 is thermostatic,
the control 14 operates so as to modify the degree of opening of the valve 5, controlling
a heating element placed in contact with the thermal bulb of the thermostatic valve
5, that is connected to the outlet of the evaporator. In particular, activating the
heating element will cause the temperature of the bulb to increase with a consequent
greater passage of coolant fluid through the valve. This type of control enables superheating
of the evaporator to be reduced and coolant fluid to be obtained that falls outside
the evaporator 6 in wet saturated vapour state with titre just below 1 as indicated
previously in paragraph [0025], without modifying the superheating setting preset
on the thermostatic valve.
[0030] It should be noted that the liquid that is collected in the collecting receptacle
8 is used to supply a reference to the electronic control device that, together with
the level sensor 15, forms part of a control unit 23 of the liquid level, to adjust
the degree of opening of the expansion valve 5.
[0031] The flowrate of coolant fluid into the evaporator 6 is adjusted by the expansion
valve 5, the degree of opening of which determines the flowrate of the coolant fluid
that is sent to the evaporator 6. The degree of opening of the expansion valve 5 is
adjusted by the electronic control device 14 according to the liquid level in the
collecting receptacle 8. The liquid level in the collecting receptacle 8 is detected
by the level sensor 15, preferably an infrared-ray electro-optical sensor associated
with the collecting receptacle 8. The signal generated by the level sensor 15 is sent
to the electronic control device 14 that, in response to said signal, adjusts the
degree of opening of the expansion valve 5, increasing the degree of opening if the
liquid level in the collecting receptacle 8 decreases and decreasing the degree of
opening if the liquid level increases.
[0032] The presence of the discharge solenoid valve 16, operationally connected to the level
sensor 15 or to the electronic control device 14, enables the control of the liquid
level in the collecting receptacle 8 to be optimized so as to be able to reduce the
quantity of liquid in the collecting receptacle 8 to the minimum indispensable for
ensuring correct operation of the control unit 23.
[0033] Consequently, the titre of the wet saturated vapour exiting the evaporator can be
maintained very near 1 (thus with a very small mass of liquid in the form of suspended
droplets).
[0034] The first outlet conduit 9 and the second outlet conduit 10 merge into a fourth conduit
11 in which the gaseous phase and the liquid phase of the coolant fluid mix. The fourth
conduit 11 sends the coolant fluid to a heat exchanger 12 in which the liquid fraction
of the coolant fluid is so evaporated that the coolant fluid exits the exchanger 12
in the form of superheated steam.
[0035] The coolant fluid exiting the heat exchanger 12 is sent through a fifth conduit 13
to at least one compressor 1, to restart the refrigerating cycle.
[0036] The heat for evaporating the liquid fraction of the coolant fluid in the heat exchanger
12 is supplied by the coolant fluid coming from the condenser 3 via the second conduit
4, which passes through the heat exchanger 12.
[0037] It should be noted that introducing the regenerative heat exchanger 12 into the plant,
in addition to ensuring the safety of the compressor 1/of the compressors 1, enables
the coolant entering the expansion valve 5 to be subcooled with the resulting advantages
that are known to a skilled person.
[0038] The electronic control device 14 deals with detecting parameters that define the
work conditions of the plant (like by way of non-limiting example: the delivery temperature,
the resumption temperature, the activation of the cold call command, the activation
of the defrosting command, etc.) with monitoring the presence and the quantity of
liquid inside the collecting receptacle 8 and with controlling other parameters like
the temperatures entering/exiting the regenerative heat exchanger 12 and entering/exiting
the collecting receptacle 8 so as to suitably control the expansion valve 5 and the
integrated discharge valve 16 in order to maximize heat-exchange efficiency, avoiding
at the same time negative effects on the at least one compressor 1 to ensure that
in the conduit 13 exiting the regenerative heat exchanger there is only superheated
steam and no liquid enters the compressor 1/the compressors 1.
[0039] Figure 1a is a variant on the diagram in figure 1 where there is also a management
control 6a of the expansion valve of traditional type, according to the state of the
art. This configuration (which is for example typical of installations in existing
plants), provides for the operating connection between the expansion valve 5 and the
existing management control 6a to be intercepted by the electronic control device
14 according to the invention. The electronic control device 14 is moreover connected
to the existing management control 6a, so as to acquire some operating parameters
(like by way of non-limiting example: the activation of the cold call command, the
activation of the defrosting command, etc.) so as to detect and self-teach the work
conditions set on the management control 6a without any need for the user having to
reset the work conditions, thus simplifying introducing the invention into already
existing plants. The electronic control device 14 according to the invention will
thus work to bring the advantages disclosed below.
[0040] Figure 4 is a further variant on the diagram in figure 1 in which several evaporators
are connected in parallel to one another, but in order to simplify the plant or for
needs dictated by the configuration of an existing installation the superheated steam
titre is controlled on the outlet portion common to all the evaporators 7 of said
group of parallel-connected evaporators. It is pointed out that this configuration
is usable to also manage only some of the units of a refrigerating plant. The group
of evaporators connected in parallel could however include all the units of the refrigerating
plant (but having less effective management of the plant itself). This configuration
is manageable according to the invention by adding a further electronic control device
14a for each evaporator. Each further electronic control device 14a is connected operationally
to the expansion valve 5 present on the relative unit and all the further electronic
control devices 14a are connected to the electronic control device 14 by a serial
interface using a communication bus (for example a serial communication bus) that
can be a dedicated bus or can exploit serial communication buses that possibly already
exist in the plant (for example in the case of installation in existing plants with
interconnected counters). The communication protocol used can be standard (for example
Modbus RTU or Modbus ASCII) or proprietary. The remaining parts of the plant illustrated
in figure 4 are identical to those of the plant illustrated in figure 1 and will accordingly
not be disclosed further.
[0041] Figure 4a is a variant on the diagram in figure 4 where in each unit a management
control 6a, of traditional type, of the expansion valve 5 according to the prior art
is also present. This configuration (which is typical, for example, of installations
in existing plants), provides for the operational connection between the expansion
valve 5 and the existing management control 6a being intercepted by the further electronic
control device 14a according to the invention. The remarks regarding figures 1, 1a
and 4 thus apply. The remaining parts of the plant illustrated in figure 4a are identical
to those of the plant illustrated in figures 1, 1a, 4 and will therefore not be disclosed
further.
[0042] Figure 2 illustrates a refrigerating plant which uses carbon dioxide CO
2 as a coolant fluid in a transcritical configuration, i.e. with evaporation pressure
above the pressure of the critical point.
[0043] The refrigerating plant illustrated in figure 2 differs from the refrigerating plant
illustrated in figure 1 in that at the outlet of the at least one compressor 1, instead
of the condenser 3 there is a gas cooler 3a in which the carbon dioxide exiting the
at least one compressor 1 is cooled by transferring heat to the outer environment.
[0044] The gas cooler 3a is connected, by a high-pressure throttle valve 3b, to a coolant
receptacle 3c that supplies the regenerative heat exchanger 12, via the conduit 4a,
and the evaporator 6 via the conduit 4b and the expansion valve 5.
[0045] The remaining parts of the plant illustrated in figure 2 are identical to those of
the plant illustrated in figure 1 and will accordingly not be disclosed further.
[0046] Figure 2a is a variant on the diagram in figure 2 where a management control 6a of
the expansion valve, of traditional type, according to the prior art, is also present.
All the remarks apply regarding the difference between figure 1 and figure 1a. The
remaining parts of the plant illustrated in figure 2a are identical to those of the
plant illustrated in figure 2 and will therefore not be disclosed further.
[0047] In figure 3 a refrigerating plant according to the invention is illustrated that
can supply a single refrigerating unit or a plurality of refrigerating units.
[0048] For the sake of simplicity, the configuration illustrated in Figure 3 relates to
a plant with just one level of evaporation, but implementing the invention does not
vary even in the case of plants with several evaporation levels, that are independent
or connected together in any configuration, without any limit and independently of
the coolant used.
[0049] The plant comprises at least one compressor 1, which compresses the coolant fluid
and sends the coolant fluid to a condenser 3 in which the coolant fluid is cooled
and condensed.
[0050] The condenser 3 supplies a single refrigerating unit 22 or a plurality of refrigerating
units 22, each of which comprises at least one evaporator 6 at the inlet of which
a respective expansion valve 5 is placed. It is pointed out that each refrigerating
unit 22 can be characterized by a single evaporator (as indicated in figure 1/1a)
or by several evaporators connected in parallel (as indicated in figure 4/4a).
[0051] Each refrigerating unit 22 comprises a respective control unit 23 of the type disclosed
previously.
[0052] The control unit of each refrigerating unit is operationally connected to a central
control unit 24.
[0053] All the control units 23 of the refrigerating units 22 are connected together and
to the central control unit 24 via a communication bus (for example a serial communication
bus) that can be a dedicated bus or can exploit serial communication buses that possibly
already exist in the plant (for example in the event of installation in existing plants,
with counters interconnected for systems of supervision and remote management). The
communication protocol used can be standard (for example Modbus RTU or Modbus ASCII)
or proprietary.
[0054] Owing to the action of the control units 23 of each refrigerating unit, with the
same evaporator 6, it is possible to reduce overheating of the coolant fluid in the
evaporator 6 by increasing the actual heat-exchange surface and thus the efficiency
of the evaporator.
[0055] In order to enhance the efficiency of the refrigerating plant at the system level,
action will be taken to increase the evaporation temperature of the plant compared
with prior-art refrigerating systems and this will be more possibile owing to the
action of the control units 23 of each refrigerating unit.
[0056] In order to perform this task, the central control unit 24 communicates constantly
with all the control units 23 installed in the refrigerating units 22 of the plant.
[0057] By receiving the confirmation that all the units 22 are working correctly (that is
the temperature of each unit remains within a set temperature range) the central control
unit 24 communicates to a central management unit 25 of the plant by an analogue signal
(that can be for example of the type 4-20 mA, 0-20 mA, 0-10 V), digital signal (for
example PWM) or a serial interface, to increase by a set amount, which can be set
by the person using the plant, the value of the evaporation temperature.
[0058] Following this variation, the central control unit 24 verifies that all the control
units 23 of each refrigerating unit 22 confirm the correct operation of the whole
the plant.
[0059] Once this confirmation has been received, the central control unit 24 interfaces
again with the central management unit 25 to increase further by said preset amount
the evaporation temperature of all the refrigerating units operating at the same evaporation
temperature.
[0060] This process is repeated until one of the control units 23 communicates the impossibility
of maintaining the operating temperature of the respective refrigerating unit within
the set temperature range. In this case, the central control unit 24 interfaces with
the central management unit 25 to decrease by a preset amount the evaporation pressure
of the coolant fluid, in all the refrigerating units that work at the same evaporation
pressure.
[0061] Once all the control units 23 communicate correct operation of all the refrigerating
units, the central control unit 24 interfaces with the central management unit 25
to increase again the evaporation temperature of the refrigerating units.
[0062] In this manner, it is possible to follow constantly and dynamically the maximum evaporation
temperature value permitted by the configuration and by the work conditions of the
plant, simultaneously ensuring the correct operation of all the refrigerating units
22. The architecture of the invention further enables the unit or the units to be
identified that limit the increase of the evaporation temperature (and thus the energy
efficiency of the system), providing the user with an indication of where to operate
to achieve a further energy saving.
[0063] The invention is thus reliable, simple to implement and to manage. The structure,
the design and the components of the refrigeration system can in fact remain the same
as traditional ones.
[0064] It is in fact sufficient to introduce a control unit 23 at the outlet of the evaporator
6 of each refrigerating unit 22, connect the control units 23 of the single refrigerating
units 22 to the central control unit 24 and interface the latter with the central
management unit 25, which is already known in a conventional plant, in order to be
able to benefit from the advantages arising from the introduction of the invention.
This makes the invention applicable to both existing plants and to new plants.
[0065] The present invention is applicable to any dry expansion refrigerating plant comprising
a coolant fluid, at least one compressor 1, a condenser 3 or alternatively a gas cooler
3a with a high-pressure throttle valve 3b and a coolant liquid receptacle3c, an expansion
valve 5 and at least one evaporator 6.
[0066] Figure 3a illustrates a variant on the refrigerating plant of figure 3, in which
a central management unit 25 is not present, the functions of which are performed
entirely by the central control unit 24. The remaining parts of the plant illustrated
in figure 3a are identical to those of the plant illustrated in figure 3 and will
therefore not be disclosed further.
[0067] Figure 5 is a conceptual diagram of a refrigerating plant, managed with the method
according to the invention, which uses carbon dioxide CO
2 in a transcritical configuration as a coolant fluid, like the plant of figure 2,
with a circuit comprising a first section with a first plurality of refrigerating
units 22 supplied in parallel and a second section with a second plurality of refrigerating
units 22 supplied in parallel, in which the evaporation temperature of the coolant
fluid in the first plurality of refrigerating units is different from the evaporation
temperature of the coolant fluid in the second plurality of refrigerating units. The
plant can also comprise three or more sections each of which comprises a respective
plurality of refrigerating units 22 supplied in parallel, in which the evaporation
temperature of the coolant fluid of the refrigerating units of each section of refrigerating
units is different from the evaporation temperature of the coolant fluid of the other
sections of refrigerating units. The diagram is shown merely by way of non-limiting
example of a plant configuration with several evaporation levels to show how the invention
can be integrated into this type of plant.
[0068] What is illustrated in figure 3 applies to the integration of the invention in the
plant illustrated in figure 5, so the details will not be disclosed any further.
[0069] Figure Sa is a variant on the plant of figure 4, in which a central management unit
25 is not present, the functions of which are performed entirely by one of the central
control units 24 according to the invention. The remaining parts of the plant illustrated
in figure 4a are identical to those of the plant illustrated in figure 5 and will
therefore not be disclosed further.
[0070] The main advantages provided by the invention are:
- elimination of the inefficiency of the plants known from the prior art, due to the
need to have high superheating values at the evaporator outlet, permitting better
use of the surface of the evaporator;
- possibility of increasing the evaporation temperature and consequent reduction of
the energy consumption of the compressors and of the central refrigerating unit;
- possibility of reducing the number and/or the duration of the defrosting operations
depending on the configuration of the plant in which the invention is installed;
- decrease of the suction temperature of the compressors, with consequent greater safeguarding
of the compressors, which are less stressed;
- decrease of the work temperature of the compressors by virtue of the reduction in
the pressure difference across the compressors: with the same delivery pressure, owing
to the invention it is possible to increase suction pressure, by reducing the pressure
difference with which the compressor operates;
- elimination of the need to provide a liquid/steam separator phase upstream of the
suction of the compressors and/or devices for recirculating the liquid in the plant,
making implementation of the invention in the plant simpler, with equivalent advantages
with respect to flooded plants according to the state of the art;
- a smaller amount of coolant to be delivered to the plant in comparison with flooded
plant types with equivalent advantages;
- possibility of implementing the invention on both existing plants (retrofit) and on
new plants.
1. Method for managing a refrigerating plant consisting of one or more refrigerating
units (22) supplied by a coolant fluid, comprising:
- setting or detecting, for each refrigerating unit (22) of said one or more refrigerating
units, a set temperature range within which each refrigerating unit (22) has to remain
during operation of the plant;
- providing, for each refrigerating unit (22) of said one or more refrigerating units,
a respective control unit (23) configured to manage the operation of the refrigerating
unit (22);
- providing a central control unit (24) operationally connected to each refrigerating
unit (22) of said one or more refrigerating units, and a central management unit (25)
operationally connected to said central control unit (24);
characterized in that it further comprises the following steps:
- a first step that includes detecting, by said respective control unit (23), an operating
temperature of each refrigerating unit (22) of said one or more refrigerating units,
and verifying, by said central control unit (24), if said operating temperature is
comprised in the set temperature range;
- a second step that includes increasing by a set amount an evaporation temperature
of the coolant fluid in each refrigerating unit (22) of said one or more refrigerating
units, by said central management unit (25), if the operating temperature of each
refrigerating unit (22) is within said set range.
2. Method according to claim 1, further comprising the following steps:
- a third step, following said second step, which includes detecting again the operating
temperature of each refrigerating unit (22) of said one or more refrigerating units
and verifying again whether said operating temperature is comprised in the set temperature
range;
- a fourth step that includes further increasing by said set amount the evaporation
temperature of the coolant fluid in each refrigerating unit (22) of said one or more
refrigerating units (22).
3. Method according to claim 2, wherein said third and fourth step are repeated until
the operating temperature of one of the refrigerating units (22) of said one or more
refrigerating units falls outside the set temperature range.
4. Method according to claim 3, further comprising a fifth step that includes decreasing
the evaporation pressure of the coolant fluid in all the refrigerating units (22)
of said one or more refrigerating units, which operate at the same evaporation pressure,
and verifying that the operating temperature of all the refrigerating units (22) of
said one or more refrigerating units, falls again within the set temperature range.
5. Method according to claim 4, further comprising, after said fifth step, a sixth step
that includes increasing again by said preset amount the evaporation temperature of
each refrigerating unit (22) of said one or more refrigerating units.
6. Refrigerating plant comprising a coolant fluid, at least one compressor (1) in which
said coolant fluid is compressed, a refrigerating unit (22) supplied with said coolant
fluid, or several refrigerating units (22) supplied in parallel with said coolant
fluid, wherein each refrigerating unit (22) of said one or more refrigerating units
comprises an evaporator (6) supplied with said coolant fluid through a respective
expansion valve (5), characterized in that each refrigerating unit (22) of said one or more refrigerating units is provided
with a control unit (23) configured to detect parameters that define the work conditions
of the refrigerating unit (22) and vary the work conditions of the refrigerating unit
(22), wherein each control unit (23) is operationally associated with a central control
unit (24) configured to receive from each control unit (23) data relating to the work
conditions of each refrigerating unit (22) of said one or more refrigerating units,
and communicate the data to a central management unit (25), configured to regulate
operating parameters of each refrigerating unit (22) on the basis of the data received
from the central control unit (24).
7. Refrigerating plant according to claim 6, that further comprises a condenser (3) in
which the coolant fluid compressed by the at least one compressor (1) is condensed,
wherein the condenser (3) supplies the respective evaporator (6) of said one or more
refrigerating units (22).
8. Refrigerating plant according to claim 6, which uses carbon dioxide as a coolant fluid
and further comprises a gas cooler (3a), in which the carbon dioxide compressed by
the at least one compressor (1) is cooled, wherein the gas cooler (3a) is connected,
by a high-pressure throttle valve (3b), to a receptacle (3c) for receiving coolant
fluid, which supplies the respective evaporator (6) of said one or more refrigerating
units (22)
9. Plant according to one of claims 6 to 8, wherein said data on the work conditions
include the operating temperature of each refrigerating unit (22) of said one or more
refrigerating units, the evaporation temperature of the coolant fluid in the evaporator
(6) of each refrigerating unit and the steam titre of the coolant fluid exiting the
evaporator (6) of each refrigerating unit (22).
10. Plant according to one of claims 6 to 9, wherein said operating parameters include
the evaporation temperature and the evaporation pressure of the coolant fluid in each
refrigerating unit (22) of said one or more refrigerating units.
11. Plant according to one of claims 6 to 10, including a first section that includes
a first plurality of refrigerating units (22) configured to operate at a first evaporation
temperature of the coolant fluid, wherein the refrigerating units (22) of said first
section of refrigerating units are supplied in parallel with said coolant fluid, and
one or more further sections, each of which comprises a further plurality of refrigerating
units, wherein the refrigerating units of each further section of said one or more
further sections of refrigerating units are configured to operate at a respective
evaporation temperature of the coolant fluid, different from said first evaporation
temperature, wherein the refrigerating units of said one or more further sections
of refrigerating units are supplied in parallel with said coolant fluid.
12. Plant according to one of the preceding claims, wherein the central control unit (24)
and the central management unit are integrated into a single unit.