Field of invention
[0001] The invention relates to a blank configured to be folded into a protection structure.
The invention also relates to a protection structure having buffer sections, the protection
structure being folded from a blank.
Technical Background
[0002] When designing a protection structure, it is often desirous to take into account
a number of different design criteria. The protection structure should e.g., often
be designed such that it makes efficient use of the material, is easy to prepare for
use with a minimum use of adhesive, provides a strong structure and good protection.
It is often desirable that it is convenient to handle at point of use. Moreover, it
is often desirable that the protection structure is able to retain its shape and is
easy to position correctly.
[0003] Goods often need protection against external forces during transportation. Goods
may be protected in several ways. Goods may e.g., often be transported in cardboard
boxes having a cushioning material. The cardboard boxes may also be provided with
a protection structure such as edge protectors of a suitable material; often cardboard
or plastic. Alternatively, protection structures may be directly arranged on fragile
and exposed areas of the goods.
[0004] However, when designing a protection structure, it is often difficult to make the
protection structure capable of providing good protection and retaining its shape
over a sufficient time period, especially during transport.
[0005] There exist numerous attempts to address the above design criteria in connection
to designing a protection structure of cardboard material.
[0006] JP4452250B2 discloses a cushioning material. The cushioning material is formed by folding a flat
corrugated cardboard to protect edges and corners of various goods.
[0007] However, it may be noted that the prior art document does not adequately address
the set of design criteria that the protection structure should make efficient use
of the material, is easy to transport to the point of use, is easy to prepare for
use with a minimum use of adhesive, and provides a strong structure and good protection.
Moreover, the prior art document does not adequately address the set of design criteria
that the protection structure should be convenient to handle at point of use, and
be able to retain its shape.
Summary of invention
[0008] It is an object of the invention to provide a solution addressing at least some of
the design criteria that the protection structure should make efficient use of the
material, is easy to transport to the point of use, is easy to prepare for use with
a minimum use of adhesive, and provides a strong structure and good protection. It
is especially an object of the invention to provide a protection structure being convenient
to handle at point of use, and being able to retain its shape.
[0009] This object has been achieved by a blank configured to be folded into a protection
structure having buffer sections, the blank comprising:
a longitudinally extending central main panel,
a first longitudinally extending side panel being, along at least parts of its longitudinal
extension, foldably connected to a first longitudinal side of the central main panel
along a first longitudinally extending main fold line, and wherein the first side
panel or at least a base portion of the first side panel is along parts of its longitudinal
extension separated from the central main panel by one or more longitudinally extending
first cut-lines,
a second longitudinally extending side panel being foldably connected to a second
longitudinal side of the central main panel along a second longitudinally extending
main fold line,
wherein the first side panel is provided with a first, a second, and a third internal
transversally separated and longitudinally extending fold line, wherein the internal
fold lines together with the first longitudinally extending main fold line form a
first, a second, and a third intermediate portion between the main panel and a base
portion of the first side panel, wherein the first, second and third internal fold
lines are longitudinally broken and positioned such that there, along a longitudinal
direction, is formed a plurality of longitudinally extending and longitudinally separated
buffer sections where there is an overlap between the first, second, and third internal
fold lines and the respective one of those parts where the first longitudinally extending
side is foldably connected to the central main panel such that, as the first longitudinally
extending side panel is folded relative to the central main panel about the first
main fold line and onto the central main panel, the buffer sections provided with
the first, second, and third internal fold lines are configured to be folded about
said internal fold lines whereby the first, second, and third intermediate portions
are configured to be wrapped around at least one longitudinally extending separately
formed reinforcement beam being transversally positioned at the first side of the
central main panel and being longitudinally positioned such that there, along a longitudinal
direction, is an overlap between the reinforcement beam and those parts where the
first side panel is foldably connected to the central main panel and thereby form
the respective buffer section, and,
wherein the second side panel is configured to be folded relative to the central main
panel onto the first side panel after the first side panel has been folded onto the
central main panel such that at least a portion of the first side panel becomes sandwiched
between the central main panel and the second side panel.
[0010] An advantage with this design is that the by the blank being configured to be folded
into a protection structure having buffer sections, there is provided a protection
structure capable of providing goods protection, especially during transportation.
The protection structure may be arranged along an edge or on a corner of a good.
[0011] Another advantage with this design is that there is provided a blank capable of making
efficient use of material, is easy to prepare for use and is convenient to fold and
handle. By the overlap between the first, second, and third internal fold lines and
the respective one of those parts where the first longitudinally extending side is
foldably connected to the central main panel, it is provided a blank whereupon folding
the blank into a protection structure, the configuration of the blank allows for parts
of the blank itself to form part of the buffer sections. By parts of the blank forming
part of the buffer sections, there is provided a blank having, at least partly, integrally
formed buffer sections. By this design, it is possible to make efficient use of material.
As the protection structure having buffer sections being, at least partly, formed
from a single blank, the blank is also easy to prepare for use. Furthermore, this
makes the blank easy to transport to the point of use, considering that it is often
easier to transport lesser separate components configured to be assembled to form
a single unit. Moreover, by providing the first cut-lines, along the first main fold
line and/or transversally offset thereof, there is provided longitudinally extending
sections or gaps between the buffer sections along which the first side panel may
be distinctly flat-laid onto the central main panel.
[0012] Yet another advantage with this design is that by the second side panel being configured
to folded relative to the central main panel onto the first side panel after the first
side panel has been folded onto the central main panel, it is provided a blank being
configured to be folded into a triple-walled protection structure. The triple-walled
protection structure provides a thickness capable of withstanding mechanical deformation.
Further, the triple-walled protection structure is strong, resilient and able to retain
its shape after and during use.
[0013] The first side panel is provided with at least one locking tab being formed by a
cut which has end portions connecting with the third internal fold line, and which
has a longitudinally extending central portion being transversally offset relative
the third internal fold line in a direction towards the base portion of the first
side panel, wherein the locking tab is longitudinally positioned such that there,
along a longitudinal direction, is an overlap between the locking tab, the first,
second, and third internal fold lines, and those parts where the first longitudinally
extending side is foldably connected to the central main panel, and wherein the locking
tabs are configured to interact with the central main panel and thereby keep the intermediate
panels folded around the reinforcement beams in the folded position.
[0014] An advantage with this design is that by the locking tabs providing the intermediate
panels the capability of being kept in the folded position there is provided a protection
structure capable of being mechanically strong over a sufficient time period and retaining
its shape during handling. The locking tabs may interact with the central main panel
or any other panel being configured to be arranged on the central main panel. Furthermore,
the locking tabs may be integrally formed with the first side panel. By the locking
tabs being a part of a single blank forming the protection structure, it is possible
to make efficient use of material. As the protection structure having locking tabs
that may be formed from a single blank, the blank is also easy to prepare for use,
as opposed to attaching external locking tabs to the first side panel or the protection
structure. Furthermore, this makes the blank easy to transport to the point of use,
considering that it is most often easier to transport a single unit rather than to
transport several separate components configured to be assembled to form a single
unit.
[0015] The central main panel may be provided with at least one longitudinally extending
opening being transversally positioned at a distance from the first longitudinally
extending main fold line corresponding to a transversal distance between the first
and second internal fold lines, and being longitudinally positioned such that, along
the longitudinal direction, the respective opening at least overlaps with the respective
locking tab such that the respective opening is configured to receive the respective
locking tab and thereby keep those parts of the first side panel being folded around
the reinforcement beams in the folded position.
[0016] An advantage with this design is that the locking tabs may be connected to central
main panel without use of any adhesive and allows for the buffer sections to be quickly
formed upon folding the blank into a protection structure. By using adhesive to connect
the locking tabs with the central main panel, or for that matter using adhesive to
connect any parts of the protection structure together, the locking tabs and the central
main panel may run the risk of being tarnished. Any adhesive used on the locking tabs
or the central main panel may damage the surface of the locking tabs and the central
main panel during disassembling of the protection structure in that the surface of
the locking tabs and the central main panel might be ripped off during disassembling
of the protection structure, and consequently might even lead to deformation of the
blank if the adhesive is adhered to the any surface too strongly. The use of adhesive
may also make the protection structure difficult to disassemble and recycle at time
of disposal. However, with this design, the locking tabs are attached to the central
main panel without use of adhesive hence the risk of damaging the locking tabs and
the central main panel during disassembling of the protection structure is reduced
and allows for multiple uses of the blank, thereby making efficient use of material
and providing a protection structure capable of being reusable.
[0017] Another advantage with this design is that by the at least one longitudinally extending
opening being transversally positioned at a distance from the first longitudinally
extending main fold line corresponding to a transversal distance between the first
and second internal fold lines, the intermediate portions may form buffer section
side walls being substantially perpendicular to the underlying panel. This design
facilitates forming of the buffer sections and keeping the reinforcement beams in
their intended position, which buffer sections would otherwise wobble had the buffer
section side walls formed e.g., an obtuse angle relative the underlying panel.
[0018] The second side panel may be provided with at least one securing tab having a longitudinal
extension and extending transversely outwardly from a side of the second side panel
being opposite the central main panel as seen in a flat-laid state of the blank, the
securing tab being longitudinally positioned such that there along a longitudinal
direction, is an overlap between the securing tab and those parts where the first
longitudinally extending side is separated from the central main panel thereby allowing
the securing tab to extend into a longitudinal gap between neighbouring buffer sections.
[0019] The securing tab may further be configured to engage with the underlying panel and/or
neighbouring buffer sections. For instance, the respective securing tab may be dimensioned
to have a substantially equal longitudinal extension to that of the respective longitudinal
gap between neighbouring buffer sections. Alternatively, the respective securing tab
may be dimensioned to have a slightly longer longitudinal extension, hence requiring
a slight force to allow the respective securing tab to extend into a respective longitudinal
gap between neighbouring buffer sections. An advantage with this design is that the
securing tab facilitates in keeping the second side panel in its folded position.
[0020] Said at least one securing tab may be provided with at least one securing tongue
being foldably connected to the securing tab about a transversally extending fold
line, the securing tab and securing tongue being longitudinally positioned such that
there along a longitudinal direction, is an overlap between the securing tongue and
a buffer section adjoining with the longitudinal gap between neighbouring buffer sections
into which the securing tab extends whereby the securing tongue is configured to engage
with the respective buffer section and thereby keep the second side panel in the position
folded onto the first side panel.
[0021] An advantage with this design is that by the securing tab keeping the second side
panel in the folded position where the second side panel is folded onto the central
main panel, it is facilitated to keep the protection structure in its triple-walled
folded position. When the protection structure is e.g., being handled by a user or
being transported, any external impacts, disturbances and displacements of the protection
structure or the product to which the protection structure is attached will not compromise
the folded position of the second side panel by the second side panel accidently unfolding
from its folded position. Thus, the protection structure is able to retain its shape.
[0022] Another advantage with this design is that the securing tab may be configured to
engage with the buffer sections without use of any adhesive and allows for the secuing
tab to assume an intended position quickly and conveniently.
[0023] The central main panel and the first side panel, respectively, may be provided with
at least one internal through-going opening being longitudinally positioned such that
there, along a longitudinal direction, is an overlap between the openings of the central
main panel and the first side panel, respectively, such that a respective through-going
opening is formed when the first side panel is folded relative the central main panel
and onto the central main panel,
wherein the second side panel is provided with at least one internal attachment tab
being foldable relative to the second side panel,
whereby when the second side panel is folded relative to the central main panel about
a second main fold line and onto the first side panel, the respective attachment tab
is configured to be folded relative to the second side panel towards the central main
panel at least partly through the respective through-going opening and thereby keep
the second side panel in the folded position.
[0024] An advantage with this design is that the second side panel is provided with the
capability of being connected to the central main panel by use of internally formed
structures, in this case at least one internal through-going opening and at least
one internal attachment tab, as opposed to providing the protection structure externally
formed structures. This design allows for the blank to be more compactly formed and
is thus more convenient to transport.
[0025] When the second side panel is folded relative to the central main panel about the
second main fold line and onto the first side panel, the respective attachment tab
may be configured to be folded relative to the second side panel towards the central
main panel at least partly through the respective through-going opening and thereby
keep the second side panel in the folded position. By partly it is meant that the
respective attachment tab is not necessarily folded such that the respective attachment
tab has completely passed the respective through-going opening. On the contrary, the
respective attachment tab may be folded such that the respective attachment tab may
be configured to be positioned inside the respective through-going opening. Hence,
another advantage with this design is that at least a portion of a free outer edge
of the respective attachment tab may abut a perimeter of the respective through-going
opening and may be kept in the folded position by e.g., friction. Another advantage
with this design is that the second side panel may be connected to central main panel
without use of any adhesive and allows for the second side panel to be quickly and
conveniently connected to the central main panel by use of the at least one internal
through-going opening and at least one internal attachment tab upon folding the blank
into a protection structure.
[0026] Further, by the second side panel being kept in its folded position, it is facilitated
to keep the protection structure in its triple-walled folded position. When the protection
structure is e.g., being handled by a user or being transported, any external impacts,
disturbances and displacements of the protection structure or the product to which
the protection structure is attached will not compromise the folded position of the
second side panel by the second side panel accidently unfolding from its folded position.
Thus, the protection structure is able to retain its shape during use.
[0027] The respective opening of the central main panel may comprise a first portion being
transversally and longitudinally positioned such that there, is an overlap between
the first portions, the openings of the first side panel, and the attachment tabs
of the second side panel, wherein the respective opening of the central main panel
further comprises a second portion being longitudinally offset said first portion,
and wherein the respective attachment tab is configured to be folded through the first
portion of the respective opening of the central main panel around an edge of the
respective opening of the first side panel and back into the respective second portion.
[0028] An advantage with this design is that the respective attachment tab may assume a
position where it is essentially co-planar with the central main panel. Since the
attachment tab is positioned within the material thickness of the central main panel,
there is minimal risk that the attachment tab is unintentionally moved from this locked
position. The shape of the attachment tabs may match the shape of the second portions
of the openings of the central main panel. The attachment tabs may be slightly bigger
than the second portions of the openings of the central main panel. The attachment
tabs may slightly deform in order to fit into the second portions. The friction therebetween
facilitates in keeping the attachment tabs in their intended position inside the second
portions. Hence, the second side panel is kept in its folded position, thereby facilitating
to keep the protection structure in its triple-walled folded position.
[0029] The blank, excluding the reinforcement beams, may have a material thickness and wherein
the reinforcement beams have a thickness being at least two times the material thickness.
[0030] In order for the protection structure to provide sufficient product protection the
reinforcement beams should ideally have a certain minimum thickness. The material
thickness and material grade of the material of the blank is chosen to provide a sufficient
strength and still an easy folding. This design is advantageous in that by ensuring
that the thickness of the reinforcement beams is at least two times the material thickness,
the buffer sections provide sufficient product protection in combination with a sufficiently
strong and easily foldable blank. It may in this context be noted that the reinforcement
beams having a thickness refers to the height or thickness in the same direction as
the material thickness of the central main panel. The reinforcement beam may in turn
be formed by folding a material similar to, or even the same as, the blank. In such
a case the respective reinforcement beam is folded such that the height is the specified
one.
[0031] The reinforcement beams are configured to provide additional properties, such as
thermal insulation, to the protection structure, and being compressible, preferably
resiliently compressible, allowing the reinforcement beams to be locally compressed.
[0032] The forming of the buffer sections is such that those parts folded around the reinforcement
beams locally compress the reinforcement beams. Hence, the folded parts abut the locally
compressed reinforcement beams. It is preferable that the reinforcement beams at least
partly regain their shape even after being locally compressed during the folding of
said parts. An advantage with this design is that the reinforcement beams will, due
to the act of at least partly regaining their shape, exert an outwardly directed force
towards the abutting folded parts. The friction therebetween facilitates in keeping
the reinforcement beams in their intended position. Thus, the risk of a at least one
reinforcement beam of a buffer section being accidently removed from its intended
position is reduced. Further, the reinforcement beams are, at least partly, prevented
from being displaced e.g., during transportation or when the protection structure
is being handled, thereby preventing the buffer sections from being jeopardized.
[0033] Another advantage with this design is that by the reinforcement beams being able
to at least partly return to its unaffected state, the ability to optimally provide
other properties such as thermal insulation to the protection structure is at least
partly regained.
[0034] Yet another advantage with this design is that by the reinforcement beams being resiliently
compressible they may be used multiple times with the reinforcement beams having an
at least partly maintained unaffected state. This is cost-efficient and the environmental
impact may be reduced. It is preferable that the reinforcement beams regain a material
thickness of at least 50% of its original material thickness after it has been locally
compressed by the folded parts.
[0035] The reinforcement beams may be formed of a paper-based material, the paper-based
material preferably being folded into a shape including a stack of a plurality of
layers, the stack preferably being arranged such that the layers are oriented in the
same plane as the central main panel.
[0036] An advantage with the reinforcement beams being paper-based is that paper-based materials
are recyclable hence making efficient use of the material. Paper-based materials are
also renewable and sustainable. The reinforcement beams may be formed of the same
material as the blank. This is advantageous in that e.g., by-products of manufacturing
processes pertinent to the production of the blank may be utilized and not go to waste.
This is cost-efficient and facilitates the production of the reinforcement beams.
Further, it is provided efficient use of material.
[0037] The blank may be formed of a paper-based material.
[0038] The blank is preferably made of a paper-based material. An advantage with the blank
being paper-based is that paper-based materials are recyclable hence making efficient
use of the material. Paper-based materials are also renewable and sustainable. It
is also comparably easy to cut a sheet of paper-based material into the desired shape
of the blank. It is also comparably easy to fold a paper-based blank into the desired
protection structure. The paper-based material may comprise a corrugated layer with
flutes. The flutes of the corrugated layer may extend along the longitudinal direction.
However, the flutes of the corrugated layer may alternatively extend along the transversal
direction. The blank may be made of any material normally used in the art for packaging.
By way of example, the blank may be made of plastic or wood-based.
[0039] The second longitudinally extending side panel may be along parts of its longitudinal
extension foldably connected to the second longitudinal side of the central main panel
along the second longitudinally extending main fold line, and is along parts of its
longitudinal extension separated from the central main panel by one or more longitudinally
extending second cut-lines.
[0040] An advantage with this design is the provision of a pronounced folding of the protection
structure hence facilitating handling of the protection structure.
[0041] There may be a longitudinal overlap between the second cut-lines separating the second
side panel from the central main panel and the first cut-lines separating the first
side panel from the central main panel.
[0042] Those parts of the second side panel being along parts of its longitudinal extension
foldably connected to the second longitudinal side of the central main panel along
the second main fold line may be slightly compressed when folding the second side
panel onto the underlying panel. Hence, those parts of the second side panel overlapping
with the buffer sections exert a slight restoring force towards a direction being
opposite to a folding direction of the second side panel. Hence, there may be a slight
gap between those parts of the second side panel overlapping with the buffer sections
and the underlying panel. On the contrary, by having a longitudinal overlap between
the second cut-lines separating the second side panel from the central main panel
and the first cut-lines separating the first side panel from the central main panel
it is allowed for those parts of the second side panel extending into a respective
longitudinal gap between neighbouring buffer sections to lie flat against the underlying
panel when the second side panel has been folded onto the underlying panel. Hence,
an advantage with this design is that there is provided a protection structure having
buffer sections adjoining with a planar bridge extending into the longitudinal gap
between said buffer sections. Thus, the protection structure is made compact and easy
to handle.
[0043] By the term bridge it is meant those parts of the second side panel extending into
a respective longitudinal gap between neighbouring buffer sections. By the term planar
it is meant that the bridge lies flat against the underlying panel. By allowing parts
of the panels to lie flat against each other, it is made possible to provide a distinct
transversal extension of those sections formed between the buffer sections. It is
e.g., possible to have the distances between the different overlapping cut-lines chosen
such that there is formed three layers of material where all three layers are cut
at both opposing longitudinally extending sides at corresponding positions such that
there locally is formed three coinciding planar layers. This will provide a distinct
shape which in turn may be used to provide a distinct positioning of the protection
structure.
[0044] There may be a longitudinal overlap between the second cut-lines separating the second
side panel from the central main panel and the securing tabs.
[0045] By the provision of a protection structure having buffer sections adjoining with
a planar bridge extending into the longitudinal gap between said buffer sections it
is made possible that those parts of the second side panel extending into a respective
longitudinal gap between neighbouring buffer sections may lie flat against the underlying
panel. Hence, by having a longitudinal overlap between the second cut-lines separating
the second side panel from the central main panel and the securing tabs it is made
possible that the securing tabs may lie flat against the underlying panel. An advantage
with this design is that there are provided securing tabs capable of assuming their
intended position and thus facilitating in keeping the triple-walled protection structure
in its folded position.
[0046] The above-mentioned object may also be achieved by a protection structure having
buffer sections, the protection structure being folded from a blank comprising:
a longitudinally extending central main panel,
a first longitudinally extending side panel being, along parts of its longitudinal
extension, foldably connected to a first longitudinal side of the central main panel
along a first longitudinally extending main fold line, and being along parts of its
longitudinal extension separated from the central main panel by one or more longitudinally
extending first cut-lines,
a second longitudinally extending side panel being foldably connected to a second
longitudinal side of the central main panel along a second longitudinally extending
main fold line,
wherein the first side panel is provided with a first, a second, and a third internal
transversally separated and longitudinally extending fold line, wherein the internal
fold lines together with the first longitudinally extending main fold line form a
first, a second, and a third intermediate portion between the main panel and a base
portion of the first side panel, wherein the first, second and third internal fold
lines are longitudinally broken and positioned such that there, along a longitudinal
direction, is formed a plurality of longitudinally extending and longitudinally separated
buffer sections where there is an overlap between the first, second, and third internal
fold lines and the respective one of those parts where the first longitudinally extending
side is foldably connected to the central main panel and wherein the first longitudinally
extending side panel is folded relative to the central main panel about the first
main fold line and onto the central main panel such that the buffer sections provided
with the first, second, and third internal fold lines are folded about said internal
fold lines whereby the first, second, and third intermediate portions are wrapped
around at least one longitudinally extending separately formed reinforcement beam
being transversally positioned at the first side of the central main panel and being
longitudinally positioned such that there, along a longitudinal direction, is an overlap
between the reinforcement beam and those parts where the first side panel is foldably
connected to the central main panel and thereby forming the respective buffer section,
and,
wherein the second side panel is folded relative to the central main panel onto the
first side panel after the first side panel has been folded onto the central main
panel such that at least a portion of the first side panel is sandwiched between the
central main panel and the second side panel.
[0047] Advantages of the associated various features of the blank and protection structure
have been discussed above with reference to the blank, and those advantages are equally
applicable to the protection structure. Moreover, the various preferred embodiments
which have been discussed with reference to the blank, and associated advantages of
those preferred embodiments, are equally applicable to the protection structure.
[0048] It may be noted that the use of first, second, etc., are mainly to be seen as labels
facilitating reading and that it does not necessarily mean that there need to be all
the intervening numbers of portions present. It may also be noted that the labels
first and second does not necessarily mean that the portions or panels are arranged
in a specific order based on the labels from first to second. The labels first, and
second are introduced in an order facilitating reading of the disclosure. It may e.g.,
be noted that in the preferred embodiment, the main panels are arranged as seen in
a flat-laid state of the blank along the transversal direction in the order, the second
side panel, the central main panel, and the first side panel.
[0049] Generally, all terms used in the claims are to be interpreted according to their
ordinary meaning in the technical field, unless explicitly defined otherwise herein.
All references to "a/an/the [element, device, component, means, step, etc]" are to
be interpreted openly as referring to at least one instance of said element, device,
component, means, step, etc., unless explicitly stated otherwise. The steps of any
method disclosed herein do not have to be performed in the exact order disclosed,
unless explicitly stated.
[0050] The invention may also in short be said to relate to a blank, and a protection structure
formed by such a blank, wherein the blank is configured to be folded into a protection
structure having buffer sections, the blank comprising a longitudinally extending
central main panel, a first longitudinally extending side panel being foldably connected
to a first longitudinal side of the central main panel along a first longitudinally
extending main fold line, a second longitudinally extending side panel, wherein the
first side panel is provided with a first, a second, and a third internal transversally
separated and longitudinally extending fold line, wherein the internal fold lines
together with the first longitudinally extending main fold line form a first, a second,
and a third intermediate portion whereby the first, second, and third intermediate
portions are configured to be wrapped around at least one longitudinally extending
separately formed reinforcement beam, wherein the second side panel is configured
to be folded relative to the central main panel onto the first side panel.
Brief description of the drawings
[0051] The invention will by way of example be described in more detail with reference to
the appended schematic drawings, which shows a presently preferred embodiment of the
invention.
Fig. 1 discloses a flat-laid blank configured to form a protection structure according
to a first embodiment.
Fig. 2 discloses a perspective view of a partly assembled protection structure according
to a first embodiment.
Fig. 3 discloses a perspective view of a partly assembled protection structure according
to a first embodiment.
Fig. 4 discloses a perspective view of a partly assembled protection structure according
to a first embodiment.
Fig. 5 discloses a perspective view of an assembled protection structure according
to a first embodiment.
Detailed description of preferred embodiments
[0052] The present invention will now be described more fully hereinafter with reference
to the accompanying drawings, in which currently preferred embodiments of the invention
are shown. This invention may, however, be embodied in many different forms and should
not be construed as limited to the embodiments set forth herein.
[0053] In the following, the blank 1 configured to be erected into a protection structure
having buffer sections 28 will be described in detail.
[0054] As illustrated in Fig. 1, the blank 1 comprises a longitudinally extending central
main panel 10, a first longitudinally extending side panel 20 and a second longitudinally
extending side panel 30.
[0055] The first longitudinally extending side panel 20 is along parts of its longitudinal
extension, foldably connected to a first longitudinal side of the central main panel
10 along a first longitudinally extending main fold line 10mfl1, and being along parts
of its longitudinal extension separated from the central main panel 10 by one or more
longitudinally extending first cut-lines 10c11. It may be noted that this separation
may be formed by cuts extending along the first main fold line 10mfl1 or may be formed
by cuts being transversely offset from the first main fold line 10mfl1. It may further
be noted that the respective one or more longitudinally extending first cut-lines
10cl1 may each be positioned at different transversal positions on the central main
panel 10. In the preferred embodiment shown in Fig. 1, there are double first cut-lines
10cl1 and there is a piece of material cut-out between the first cut-lines 10cl1 extending
along the first main fold line 10mfl1 and the first cut-lines 10cl1 being transversally
positioned between the first and second internal fold lines 20ifl1, 20ifl2.
[0056] The second longitudinally side panel 30 is foldably connected to a second longitudinal
side of the central main panel 10 along a second longitudinally extending main fold
line 10mfl2.
[0057] The first side panel 20 is provided with a first, a second, and a third internal
transversally separated and longitudinally extending fold line 20ifl1-3. The first
side panel 20 may be provided with a plurality of first, second, and third internal
fold line 20ifl1-3. The respective first, second, and third internal fold line 20ifl1-3
may overlap with each other along a longitudinal direction L.
[0058] The internal fold lines 20ifl1-3 together with the first longitudinally extending
main fold line 10mfl1 may form a first, a second, and a third intermediate portion
20ip1-3. The respective first, a second, and a third intermediate portion 20ip1-3
may overlap with each other along a longitudinal direction L.
[0059] As best seen in Fig. 1, the first side panel 20 of the blank 1 is provided with two
buffer sections 28 at a respective one of transversally extending edge portions. The
first side panel 20 is further provided with two buffer sections 28 centrally arranged
on a central portion of the first side panel 20 in the vicinity of the connection
between the first side panel 20 and the central main panel. The two buffer sections
28 at a respective one of transversally extending edge portions of the first side
panel are each longitudinally separated from a respective adjacent centrally arranged
buffer section 28. However, the centrally arranged buffer sections 28 are connected
to each other. Each of the centrally arranged buffer sections 28 may be provided with
a respective set of internal fold lines 20ifl1-3. The internal fold lines 20ifl1-3
of the respective set of internal fold lines 20ifl1-3 may be transversally separated.
However, a respective at least one of the internal fold lines 20ifl1-3 of the respective
set of internal fold lines 20ifl1-3 may connect with a respective at least one of
the internal fold lines 20ifl1-3 of the adjacent respective set of internal fold lines
20ifl1-3. Fig. 1 shows that the first internal fold line 20ifl1 of the respective
set of internal fold lines 20ifl1-3 of the centrally arranged buffer sections 28 are
connected to each other. Hence, the respective first and second intermediate portions
20ip1-2 are connected to each other It may be noted that in some embodiments, the
respective third intermediate portions 20ip3 may connect to each other as well. As
best seen in Figs. 4-5, the protection structure 200 is provided with two centrally
arranged buffer sections 28 adjoining with each other by the respective first and
second intermediate portions 20ip1-2 adjoining with each other. It may alternatively
be said that the centrally arranged buffer sections 28 form a single centrally arranged
buffer section 28. It may be conceivable that the protection structure 200 may be
provided with more, or less, than four buffer sections 28. For instance, the protection
structure 200 may be provided with five, six, seven, eight, or more buffer sections
28. Said buffer sections 28 may be separately formed. Alternatively, said buffer sections
28 may adjoin with each other in a similar manner as disclosed above and may hence
be said to form a single buffer section 28 extending between two transversally extending
edge portions of the first side panel 20. It may be conceivable that in some embodiments
the first panel 20 may along its whole longitudinal extension be foldably connected
to the first longitudinal side of the central main panel 10 along the first main fold
line 10mfl1. In that case, the base portion of the first side panel 20 is separated
from the central main panel 10 by the first cut-lines 10cl1 being positioned at a
transversal distance from the first main fold line 10mfl1. This transversal distance
may e.g., be like the first cut-lines 10cl1 discussed above as being transversally
positioned between the first and second internal fold lines 20ifl1, 20ifl2. This will
produce a continuous rear wall of a kind as the intermittent one formed by the first
intermediate panels 20ip1.
[0060] The first, second and third internal fold lines 20ifl1-3 are longitudinally broken
and positioned such that there, along a longitudinal direction L, is a plurality of
longitudinally extending and longitudinally separated buffer sections 28 where there
is an overlap between the first, second, and third internal fold lines 20ifl1-3. A
respective set of first, second, and third internal fold lines 20ifl1-3 may overlap
with each other along a transversal direction T. Hence, a respective set of first,
a second, and a third intermediate portion 20ip1-3 may overlap with each other along
a transversal direction T. Each intermediate portion of the respective set of first,
a second, and a third intermediate portion 20ip1-3 may have a longitudinal extension
being substantially equal.
[0061] The respective one of those parts where the first longitudinally extending side is
foldably connected to the central main panel 10 such that, as the first longitudinally
extending side panel 20 is folded relative to the central main panel 10 about the
first main fold line 10mfl1 and onto the central main panel 10, the buffer sections
28 provided with the first, second, and third internal fold lines 20ifl1-3 are configured
to be folded about said internal fold lines 20ifl1-3.
[0062] The first, second, and third intermediate portions 20ip1-3 are configured to be wrapped
around at least one longitudinally extending separately formed reinforcement beam
40 being transversally positioned at the first side of the central main panel 10 and
being longitudinally positioned such that there, along a longitudinal direction L,
is an overlap between the reinforcement beam 40 and those parts where the first side
panel 20 is foldably connected to the central main panel 10 and thereby form a buffer
section 28. Preferably, each buffer section 28 has an equal thickness as measured
along the direction of a material thickness of the central main panel 10.
[0063] The second side panel 30 is configured to be folded relative to the central main
panel 10 onto the first side panel 20 after the first side panel 20 has been folded
onto the central main panel 10 such that at least a portion of the first side panel
20 becomes sandwiched between the central main panel 10 and the second side panel
30.
[0064] Continuing with Fig.1, the first side panel 20 may be provided with at least one
locking tab 22. The locking tab 22 may be formed by a cut. Alternatively, the locking
tab 22 may be formed by a perforation. The locking tab 22 may have end portions connecting
with the third internal fold line 20ifl3. The locking tab 22 may form part of the
third intermediate portion 20ip3. The locking tab 22 may be foldably connected to
the third intermediate panel 20ip3 along the third internal fold line 20ifl3. The
locking tab 22 may have a longitudinally extending central portion being transversally
offset relative the third internal fold line 20ifl3 in a direction towards the base
portion of the first side panel 20. Hence, the locking tab 22 may form a protrusion
extending outwardly relative the third internal fold line 20ifl3. The locking tab
22 may be longitudinally positioned such that there, along a longitudinal direction,
is an overlap between the first, second, and third internal fold lines 20ifl1-3, and
those parts where the first longitudinally extending side is foldably connected to
the central main panel 10. It may in this context be noted that the term overlap does
not necessarily imply that the longitudinal extension of each of the respective first,
second, and third internal fold lines 20ifl1-3, and those parts where the first longitudinally
extending side is foldably connected to the central main panel 10 is the same. On
the contrary, each of the respective first, second, and third internal fold lines
20ifl1-3, and those parts where the first longitudinally extending side is foldably
connected to the central main panel 10 may have a different longitudinal extension.
Preferably, there is at least provided an overlap of said components such that there
is provided a set of intermediate potions 20ip1-3 capable of being wrapped around
at least one longitudinally extending separately formed reinforcement beam 40. Preferably,
the locking tabs 22 may be configured to interact with the central main panel 10 and
thereby keep the intermediate panels 20ip1-3 folded around the reinforcement beams
40 in the folded position. The locking tabs 22 may interact with the central main
panel 10 by means of adhesive. Alternatively, the locking tabs 22 may interact with
the central main panel 10 by being arranged on an upwardly facing major surface of
the central main panel 10 and thereby be kept in their intended position by friction
therebetween. By upwardly facing major surface it is meant that surface on which the
reinforcement beams 40 are configured to be formed.
[0065] The central main panel 10 may be provided with at least one longitudinally extending
opening 14. The opening 14 may be a through-going opening. Alternatively, the opening
14 may be a slit. Alternatively, the material in the opening 14 may still be present,
but may be easily pushed inwardly or outwardly relative the central main panel 10
by a portion of the opening 14 being defined by a perforation or a cut forming a loop
around said opening 14.
[0066] The opening 14 may be being transversally positioned at a distance from the first
longitudinally extending main fold line 10mfl1 corresponding to a transversal distance
between the first and second internal fold lines 20ifl1-2. Hence, the respective intermediate
panel 20ip2 of the buffer sections 28 may be configured to be in parallel with the
central main panel 10. The opening 14 may be longitudinally positioned such that,
along the longitudinal direction L, the respective opening 14 at least overlaps with
the respective locking tab 22 such that the respective opening 14 is configured to
receive the respective locking tab 22 and thereby keep those parts of the first side
panel 20 being folded around the reinforcement beams 40 in the folded position. The
respective locking tab 22 may be dimensioned slightly larger than the respective opening
14, hence requiring a slight force to allow the respective locking tab 22 to be inserted
into the respective opening 14. This would ensure that those parts of the first side
panel 20 being folded around the reinforcement beams 40 would be kept in their folded
position. Alternatively, it may be conceivable that the respective locking tab 22
may be dimensioned equal to, or slightly smaller than the respective opening 14. The
respective locking tab 22 may be inserted into the respective opening 14 and be kept
in its intended position by not being able to pass a perimeter of the respective opening
14 unless the respective locking tab 22 and/or the intermediate portion 20ip3 to which
the respective locking tab 22 is connected is bent.
[0067] Continuing with Fig. 1, the second side panel 30 may be provided with at least one
securing tab 32. The securing tab 32 may be formed by a cut. The securing tab 32 may
have a longitudinal extension. The securing tab 32 may extend transversely outwardly
from a side of the second side panel 30 being opposite the central main panel 10 as
seen in a flat-laid state of the blank 1. The securing tab 32 may form part of the
second side panel 30. The securing tab 32 may be foldably connected to the second
side panel 30 along a longitudinally extending edge of the second side panel 30.
[0068] The securing tab 32 may be longitudinally positioned such that there along a longitudinal
direction L, is an overlap between the respective securing tab 32 and those parts
where the first longitudinally extending side is separated from the central main panel
10 thereby allow the respective securing tab 32 to extend into a longitudinal gap
between neighbouring buffer sections 28. It may in this context be noted that the
term overlap does not necessarily imply that the longitudinal extension of the respective
securing tab 32 and those parts where the first longitudinally extending side is separated
from the central main panel 10 is the same. On the contrary, the respective securing
tab 32 and those parts where the first longitudinally extending side is separated
from the central main panel 10 may have a different longitudinal extension. The respective
securing tab 32 and those parts where the first longitudinally extending side is separated
from the central main panel 10 may be dimensioned to have a substantially equal longitudinal
extension. Alternatively, the respective securing tab 32 may be dimensioned to have
a slightly longer longitudinal extension, hence requiring a slight force to allow
the respective securing tab 32 to extend into a respective longitudinal gap between
neighbouring buffer sections 28. This facilitates in keeping the second side panel
30 in its folded position.
[0069] Said at least one securing tab 32 may be provided with at least one securing tongue
32a, b being foldably connected to the securing tab 32 about a transversally extending
fold line. As illustrated in Fig. 1, a respective securing tab 32 of the second side
panel 30 may be provided with two securing tongues 32a, b being foldably connected
to the respective securing tab 32 along a respective one of two transversally extending
fold lines of the respective securing tab 32. It may in this context be noted that
all of the securing tabs 32 may not necessarily be provided with a securing tongue
32a, b. For instance, Fig. 1 discloses a securing tab 32 being connected to a central
portion of the second side panel 30, the securing tab 32 not being provided with any
securing tongues 32a, b.
[0070] The securing tab 32 and securing tongue 32a, b may be longitudinally positioned such
that there along a longitudinal direction L, is an overlap between the securing tongue
32a, b and a buffer section 28 adjoining with the longitudinal gap between neighbouring
buffer sections 28 into which the securing tab 32 extends whereby the securing tongue
32a, b is configured to engage with the respective buffer section 28 and thereby keep
the second side panel 30 in the position folded onto the central main panel 10. Preferably
there is a longitudinal overlap between the respective securing tongue 32a, b and
the respective third intermediate portion 20ip3 such that the respective securing
tongue 32a, b may be inserted into the respective buffer section 28 and be kept in
position by not being able to pass the overlap with the respective third intermediate
portion 20ip3 unless the respective securing tongue 32a, b is first folded relative
to the respective securing tab 32 about a respective transversally extending fold
line of the respective securing tab 32.
[0071] The central main panel 10 and the first side panel 20, respectively, may be provided
with at least one internal through-going opening 16, 26. The respective opening 16,
26 may be longitudinally positioned such that there, along a longitudinal direction
L, is an overlap between the openings 16, 26 of the central main panel 10 and the
first side panel 20, respectively, such that a respective through-going opening 36
is formed when the first side panel 20 is folded relative the central main panel 10
and onto the central main panel 10. The respective through-going opening 36 is best
seen in Fig. 4.
[0072] The second side panel 30 may be provided with at least one internal attachment tab
35 being foldable relative to the second side panel 30. The attachment tab 35 may
be foldably connected to the second side panel 30 along a transversally extending
fold line.
[0073] When the second side panel 30 is folded relative to the central main panel 10 about
the second main fold line 10mfl2 and onto the first side panel 20, the respective
attachment tab 35 may be configured to be folded relative to the second side panel
30 towards the central main panel 10 at least partly through the respective through-going
opening 36 and thereby keep the second side panel 30 in the folded position. By partly
it is meant that the respective attachment tab 35 is not necessarily folded such that
the respective attachment tab 35 has completely passed the respective through-going
opening 36. On the contrary, the respective attachment tab 35 may be folded such that
the respective attachment tab 35 may be configured to be positioned inside the respective
through-going opening 36. At least a portion of a free outer edge of the respective
attachment tab 35 may abut a perimeter of the respective through-going opening 36
and may be kept in the folded position by e.g., friction.
[0074] Continuing with Fig. 1, the respective opening 16 of the central main panel 10 may
comprise a first portion 16a being transversally and longitudinally positioned such
that there, is an overlap between the first portions 16a, the openings 26 of the first
side panel 20, and the attachment tabs 35 of the second side panel 30.
[0075] The respective opening 16 of the central main panel 10 may further comprise a second
portion 16b being longitudinally offset said first portion 16a. The respective attachment
tab 35 may be configured to be folded through the first portion 16a of the respective
opening 16 of the central main panel 10 around an edge of the respective opening 26
of the first side panel 20 and back into the respective second portions 16b.
[0076] The skilled person realizes that respective opening 16, 26 may be dimensioned in
a number of different ways with remained function. Preferably, the shape of the attachment
tabs 35 may match the shape of the second portions 16b of the openings 16 of the central
main panel 10. Hence, when the respective attachment tab 35 is folded back into the
respective second portions 16b, the respective attachment tab 35 may assume a position
where it is essentially co-planar with the central main panel 10.
[0077] As best seen in Fig. 5, the protection structure 200 is in an assembled state. The
attachment tabs 35 have yet to be folded back into the respective second portions
16b of the central main panel. Preferably, the shape of the attachment tabs 35 may
match the shape of the first portions 16a and the openings 26 of the first side panel
10. This allows the attachment tabs 35 to be folded through the respective though-going
opening 36. Alternatively, the first portions 16a and the openings 26 may be dimensioned
slightly larger than the attachment tabs 35. It may be noted that the shape of the
attachment tabs 35 may not necessarily match the shape of the of the first portions
16a and the openings 26 of the first side panel 10. Preferably, the first portions
16a and the openings 26 may be dimensioned to allow the respective attachment tab
35 to be folded through the respective through-going opening 36. Hence, the shape
of the first portions 16a and the openings 26 may both be e.g., circular, square or
hexagonal while still allowing the respective attachment tab 35 to be folded through
the respective through-going opening 36.
[0078] Since the attachment tab 35 is configured to be positioned within the material thickness
of the central main panel 10, there is minimal risk that the attachment tab 35 is
unintentionally moved from this locked position. The attachment tabs 35 may be slightly
bigger than the second portions 16b of the openings 16 of the central main panel 10.
The attachment tabs 35 may slightly deform in order to fit into the second portions
16b. The friction therebetween facilitates in keeping the attachment tabs 35 in their
intended position inside the second portions 16b. Hence, the second side panel 30
is kept in its folded position, thereby facilitating to keep the protection structure
200 in its triple-walled folded position.
[0079] The blank 1, excluding the reinforcement beams 40, may have a material thickness.
The reinforcement beams 40 may have a thickness being at least two times the material
thickness. It may in this context be noted that the reinforcement beams 40 having
a thickness refers to the height or thickness in the same direction as the material
thickness of the central main panel 10. The reinforcement beam 40 may in turn be formed
by folding a material similar to, or even the same as, the blank 1. In such a case
the respective reinforcement beam 40 is folded such that the height is the specified
one.
[0080] The reinforcement beams 40 may be configured to provide additional properties, such
as thermal insulation, to the protection structure 200. The reinforcement beams 40
may be compressible, preferably resiliently compressible, allowing the reinforcement
beams 40 to be locally compressed.
[0081] This local compressibility may be used to facilitate those parts provided with the
internal fold lines 20ifl1-3 to be folded around the reinforcement beams 40 into a
folded position. However, the reinforcement beams 40 being locally compressible is
advantageous when it comes to the capability of providing a buffer against mechanical
impacts even though some parts of the reinforcement beam 40 might already be compressed
by the goods.
[0082] A respective reinforcement beam 40 may extend into a portion of an adjacent longitudinal
gap between neighbouring buffer sections 28. A respective securing tab 32 may extend
under said respective reinforcement beam 40 and be locked in position. Preferably,
a respective reinforcement beam 40 may have a longitudinal extension being substantially
equal to that buffer section 28 in which the respective reinforcement beam 40 is positioned.
In some embodiments, the protection structure 200 may be provided with a single reinforcement
beam 40 extending between two opposing transversally extending free outer edge portions
of the central main panel 10. Hence, there may be provided a buffer section 28 having
a longitudinal extension being substantially equal to the longitudinal extension of
the central main panel 10.
[0083] The reinforcement beams 40 may be formed of a paper-based material. Alternatively,
the reinforcement beams 40 may be formed of any material suitable as a buffer material.
For instance, the reinforcement beams 40 may be formed of plastic, plastic foam, wood,
metal foam, or cloth. Preferably, the reinforcement beams 40 may be formed of paper
or cardboard. The paper-based material may have a longitudinal extension. The skilled
person realizes that the paper-based material may be formed in a number of different
ways in order to form a reinforcement beam 40. The paper-based material may be folded
back and forth along a transversal direction T into e.g., a hollow shape or a more
or less solid stack of material. The paper-based material may preferably be folded
into a shape including a stack of a plurality of layers. The stack may preferably
be arranged such that the layers are oriented in the same plane as the central main
panel 10. The protection structure 200 may be provided with a plurality of reinforcement
beams 40. Each of the buffer sections 28 may be provided with a plurality of reinforcement
beams 40. It may in this context be noted that the term reinforcement beam may refer
to a single layer of material. Alternatively, the term reinforcement beam may refer
to a stack of a plurality of single layers of material. Alternatively, the term reinforcement
beam may refer to a single layer of material being folded into a shape including a
stack of a plurality of layers. Preferably, the reinforcement beams 40 are formed
of the same material. The reinforcement beams 40 may be formed of the same material
as the blank 1. This is advantageous in that e.g., by-products of manufacturing processes
pertinent to the production of the blank 1 may be utilized and not go to waste. This
is cost-efficient and facilitates the production of the reinforcement beams 40.
[0084] The blank 1 may be formed of a paper-based material. An advantage with the blank
being paper-based is that paper-based materials are recyclable hence making efficient
use of the material. Paper-based materials are also renewable and sustainable. It
is also comparably easy to cut a sheet of paper-based material into the desired shape
of the blank. It is also comparably easy to fold a paper-based blank into the desired
protection structure. The paper-based material may comprise a corrugated layer with
flutes. The flutes of the corrugated layer may extend along the longitudinal direction.
However, the flutes of the corrugated layer may alternatively extend along the transversal
direction. The blank may be made of any material normally used in the art for packaging.
By way of example, the blank may be made of plastic or wood-based.
[0085] The second longitudinally extending side panel 30 may be along parts of its longitudinal
extension foldably connected to the second longitudinal side of the central main panel
10 along the second longitudinally extending main fold line 10mfl2. The second side
panel 30 may be along parts of its longitudinal extension separated from the central
main panel 10 by one or more longitudinally extending second cut-lines 10cl2. It may
be noted that this separation may be formed by cuts extending along the second main
fold line 10mfl2 or may be formed by cuts being transversely offset from the second
main fold line. It may further be noted that the respective one or more longitudinally
extending second cut-lines 10cl2 may each be positioned at different transversal positions
on the central main panel 10. The second main fold line 10mfl2 may be formed of a
double fold line between the central main panel 10 and the second side panel 30. Hence,
the double fold line may define at least one intermediate panel. The intermediate
panel may have a transversal extension which is, as seen in a flat-laid state of the
blank 1, being substantially equal to an accumulated material thickness of the central
main panel 10, first side panel 20 and the second side panel 30. This is advantageous
since it allows for the second side panel 30 to be easily folded onto the first side
panel 20 after the first side panel 20 has been folded onto the central main panel
10. The double fold line may provide a pronounced folding of the protection structure
200 since the intermediate panel may form a pronounced planar edge of the protection
structure 200.
[0086] There may be a longitudinal overlap between the second cut-lines 10cl2 separating
the second side panel 30 from the central main panel 10 and the first cut-lines 10cl1
separating the first side panel 20 from the central main panel 10.
[0087] There may be a longitudinal overlap between the second cut-lines 10cl2 separating
the second side panel 30 from the central main panel 10 and the securing tabs 32.
[0088] The person skilled in the art realizes that the present invention by no means is
limited to the preferred embodiments described above. On the contrary, many modifications
and variations are possible within the scope of the appended claims.
[0089] Additionally, variations to the disclosed embodiments can be understood and effected
by the skilled person in practicing the claimed invention, from a study of the drawings,
the disclosure, and the appended claims. In the claims, the word "comprising" does
not exclude other elements or steps, and the indefinite article "a" or "an" does not
exclude a plurality. The mere fact that certain measures are recited in mutually different
dependent claims does not indicate that a combination of these measured cannot be
used to advantage.
1. A blank (1) configured to be folded into a protection structure (200) having buffer
sections (28), the blank (1) comprising:
a longitudinally extending central main panel (10),
a first longitudinally extending side panel (20) being, along at least parts of its
longitudinal extension, foldably connected to a first longitudinal side of the central
main panel (10) along a first longitudinally extending main fold line (1 0mfl1), wherein
the first side panel (20) or at least a base portion of the first side panel (20)
is along parts of its longitudinal extension separated from the central main panel
(10) by one or more longitudinally extending first cut-lines (1 0cl1),
a second longitudinally extending side panel (30) being foldably connected to a second
longitudinal side of the central main panel (10) along a second longitudinally extending
main fold line (10mfl2),
wherein the first side panel (20) is provided with a first, a second, and a third
internal transversally separated and longitudinally extending fold line (20ifl1-3),
wherein the internal fold lines (20ifl1-3) together with the first longitudinally
extending main fold line (10mfl1) form a first, a second, and a third intermediate
portion (20ip1-3) between the main panel (10) and a base portion of the first side
panel (20), wherein the first, second and third internal fold lines (20ifl1-3) are
longitudinally broken and positioned such that there, along a longitudinal direction
(L), is formed a plurality of longitudinally extending and longitudinally separated
buffer sections (28) where there is an overlap between the first, second, and third
internal fold lines (20ifl1-3) and the respective one of those parts where the first
longitudinally extending side is foldably connected to the central main panel (10)
such that, as the first longitudinally extending side panel (20) is folded relative
to the central main panel (10) about the first main fold line (10mfl1) and onto the
central main panel (10), the buffer sections (28) provided with the first, second,
and third internal fold lines (20ifl1-3) are configured to be folded about said internal
fold lines (20ifl1-3) whereby the first, second, and third intermediate portions (20ip1-3)
are configured to be wrapped around at least one longitudinally extending separately
formed reinforcement beam (40) being transversally positioned at the first side of
the central main panel (10) and being longitudinally positioned such that there, along
a longitudinal direction (L), is an overlap between the reinforcement beam (40) and
those parts where the first side panel (20) is foldably connected to the central main
panel (10) and thereby form the respective buffer section (28), and,
wherein the second side panel (30) is configured to be folded relative to the central
main panel (10) onto the first side panel (20) after the first side panel (20) has
been folded onto the central main panel (10) such that at least a portion of the first
side panel (20) becomes sandwiched between the central main panel (10) and the second
side panel (30).
2. The blank (1) according to claim 1, wherein the first side panel (20) is provided
with at least one locking tab (22) being formed by a cut which has end portions connecting
with the third internal fold line (20ifl3), and which has a longitudinally extending
central portion being transversally offset relative the third internal fold line (20ifl3)
in a direction towards the base portion of the first side panel (20), wherein the
locking tab (22) is longitudinally positioned such that there, along a longitudinal
direction, is an overlap between the first, second, and third internal fold lines
(20ifl1-3), and those parts where the first longitudinally extending side is foldably
connected to the central main panel (10), and wherein the locking tabs (22) are configured
to interact with the central main panel (10) and thereby keep the intermediate panels
(20ip1-3) folded around the reinforcement beams (40) in the folded position.
3. The blank (1) according to claim 2, wherein the central main panel (10) is provided
with at least one longitudinally extending opening (14) being transversally positioned
at a distance from the first longitudinally extending main fold line (10mfl1) corresponding
to a transversal distance between the first and second internal fold lines (20ifl1-2),
and being longitudinally positioned such that, along the longitudinal direction (L),
the respective opening (14) at least overlaps with the respective locking tab (22)
such that the respective opening (14) is configured to receive the respective locking
tab (22) and thereby keep those parts of the first side panel (20) being folded around
the reinforcement beams (40) in the folded position.
4. The blank (1) according to any one of the preceding claims, wherein the second side
panel (30) is provided with at least one securing tab (32) having a longitudinal extension
and extending transversely outwardly from a side of the second side panel (30) being
opposite the central main panel (10) as seen in a flat-laid state of the blank (1),
the securing tab (32) being longitudinally positioned such that there along a longitudinal
direction (L), is an overlap between the securing tab (32) and those parts where the
first longitudinally extending side is separated from the central main panel (10)
thereby allowing the securing tab (32) to extend into a longitudinal gap between neighbouring
buffer sections (28).
5. The blank (1) according to claim 4, wherein said at least one securing tab (32) is
provided with at least one securing tongue (32a-b) being foldably connected to the
securing tab (32) about a transversally extending fold line, the securing tab (32)
and securing tongue (32a-b) being longitudinally positioned such that there along
a longitudinal direction (L), is an overlap between the securing tongue (32a-b) and
a buffer section (28) adjoining with the longitudinal gap between neighbouring buffer
sections (28) into which the securing tab (32) extends whereby the securing tongue
(32a-b) is configured to engage with the respective buffer section (28) and thereby
keep the second side panel (30) in the position folded onto the first side panel (10).
6. The blank (1) according to any one of the preceding claims, wherein the central main
panel (10) and the first side panel (20), respectively, are provided with at least
one internal through-going opening (16, 26) being longitudinally positioned such that
there, along a longitudinal direction (L), is an overlap between the openings (16,
26) of the central main panel (10) and the first side panel (20), respectively, such
that a respective through-going opening (36) is formed when the first side panel (20)
is folded relative the central main panel (10) and onto the central main panel (10),
wherein the second side panel (30) is provided with at least one internal attachment
tab (35) being foldable relative to the second side panel (30),
whereby when the second side panel (30) is folded relative to the central main panel
(10) about a second main fold line (10mfl2) and onto the first side panel (20), the
respective attachment tab (35) is configured to be folded relative to the second side
panel (30) towards the central main panel (10) at least partly through the respective
through-going opening and thereby keep the second side panel (30) in the folded position.
7. The blank (1) according to claim 6, wherein the respective opening (16) of the central
main panel (10) comprises a first portion (16a) being transversally and longitudinally
positioned such that there, is an overlap between the first portions (16a), the openings
(26) of the first side panel (20), and the attachment tabs (35) of the second side
panel (30), wherein the respective opening (16) of the central main panel (10) further
comprises a second portion (16b) being longitudinally offset said first portion (16a),
and wherein the respective attachment tab (35) is configured to be folded through
the first portion (16a) of the respective opening (16) of the central main panel (10)
around an edge of the respective opening (26) of the first side panel (20) and back
into the respective second portion (16b).
8. The blank (1) according to any one of the preceding claims, wherein the blank (1),
excluding the reinforcement beams (40), has a material thickness and wherein the reinforcement
beams (40) have a thickness being at least two times the material thickness.
9. The blank (1) according to any one of the preceding claims, wherein the reinforcement
beams (40) are configured to provide additional properties, such as thermal insulation,
to the protection structure (200), and being compressible, preferably resiliently
compressible, allowing the reinforcement beams (40) to be locally compressed.
10. The blank (1) according to any one of the preceding claims,
wherein the reinforcement beams (40) are formed of a paper-based material, the paper-based
material preferably being folded into a shape including a stack of a plurality of
layers, the stack preferably being arranged such that the layers are oriented in the
same plane as the central main panel (10).
11. The blank (1) according to any one of the preceding claims,
wherein the blank (1) is formed of a paper-based material.
12. The blank (1) according to any one of the preceding claims,
wherein the second longitudinally extending side panel (30) is along parts of its
longitudinal extension foldably connected to the second longitudinal side of the central
main panel (10) along the second longitudinally extending main fold line (10mfl2),
and is along parts of its longitudinal extension separated from the central main panel
(10) by one or more longitudinally extending second cut-lines (10cI2).
13. The blank (1) according to claim 12, wherein there is a longitudinal overlap between
the second cut-lines (10cl2) separating the second side panel (30) from the central
main panel (10) and the first cut-lines (10cl1) separating the first side panel (20)
from the central main panel (10).
14. The blank according to claim 12 or 13, wherein there is a longitudinal overlap between
the second cut-lines (10cl2) separating the second side panel (30) from the central
main panel (10) and the securing tabs (32).
15. Protection structure (200) having buffer sections (28), the protection structure (200)
being folded from a blank (1) a longitudinally extending central main panel (10),
a first longitudinally extending side panel (20) being, along parts of its longitudinal
extension, foldably connected to a first longitudinal side of the central main panel
(10) along a first longitudinally extending main fold line (10mfl1), and being along
parts of its longitudinal extension separated from the central main panel (10) by
one or more longitudinally extending first cut-lines (10cl1),
a second longitudinally extending side panel (30) being foldably connected to a second
longitudinal side of the central main panel (10) along a second longitudinally extending
main fold line (10mfl2),
wherein the first side panel (20) is provided with a first (20ifl1), a second (20ifl2),
and a third internal (20ifl3) transversally separated and longitudinally extending
fold line, wherein the internal fold lines (20ifl1-3) together with the first longitudinally
extending main fold line (10mfl1) form a first (20ip1), a second (20ip2), and a third
(20ip3) intermediate portion between the main panel (10) and a base portion of the
first side panel (20), wherein the first, second and third internal fold lines (20ifl1-3)
are longitudinally broken and positioned such that there, along a longitudinal direction
(L), is formed a plurality of longitudinally extending and longitudinally separated
buffer sections (28) where there is an overlap between the first, second, and third
internal fold lines (20ifl1-3) and the respective one of those parts where the first
longitudinally extending side is foldably connected to the central main panel (10)
and wherein the first longitudinally extending side panel (20) is folded relative
to the central main panel (10) about the first main fold line (1 0mfl1) and onto the
central main panel (10) such that the buffer sections (28) provided with the first,
second, and third internal fold lines (20ifl1-3) are folded about said internal fold
lines (20ift1-3) whereby the first, second, and third intermediate portions (20ip1-3)
are wrapped around at least one longitudinally extending separately formed reinforcement
beam (40) being transversally positioned at the first side of the central main panel
(10) and being longitudinally positioned such that there, along a longitudinal direction
(L), is an overlap between the reinforcement beam (40) and those parts where the first
side panel (20) is foldably connected to the central main panel (10) and thereby forming
the respective buffer section (28), and,
wherein the second side panel (30) is folded relative to the central main panel (10)
onto the first side panel (20) after the first side panel (20) has been folded onto
the central main panel (10) such that at least a portion of the first side panel (20)
is sandwiched between the central main panel (10) and the second side panel (30).