TECHNICAL FIELD
[0001] The present invention relates to packaging performed by sandwiching an item to be
packaged, such as a commodity to be shipped, between vertically disposed paper members;
and pressure-bonding the periphery of the paper members.
BACKGROUND ART
[0002] In recent years, mail order through the Internet has widely become common. When shipping
a commodity ordered by mail order, the commodity is often packaged in a corrugated
paperboard box after wrapped in a bubble wrap made of plastic film, or after wrapped
with a plastic film together with a corrugated paperboard.
[0003] If such a packaging method is used, even when the commodity is a relatively flat
one such as a book, since an angular corrugated paperboard box is used, an unnecessary
space is generated in the box, thus deteriorating the transport efficiency.
[0004] In order to overcome such a problem, use of a package as disclosed in the below-identified
Patent Document 1 is considered. As shown in Fig. 9A and Fig. 9B, this package is
formed by, with a commodity G that is an item to be packaged, such as a book, sandwiched
between two paper members 51, pressure-bonding the paper members 51 together at the
edges 52 of the package along the peripheral sides thereof by flat bars with an adhesive
layer interposed therebetween so as to minimize the height of the package portion
sandwiching the commodity G, and to thin the edges.
[0005] However, the paper members 51 are not stretched to a large degree compared to a plastic
film. Therefore, in this package, the edges 52 wrinkle, so that gaps are generated
between the two paper members 51.
[0006] On the other hand, the below-identified Patent Document 2 discloses a technique in
which, as shown in Fig. 10, when superposed portions of a paper member 61 that are
folded into a bag-like shape so as to be superposed on each other are pressure-bonded
together successively at edges 62 of the paper member 61 along two opposed sides thereof,
and at an edge 63 of the paper member 61 along one side thereof, thereby forming a
package, the edges 62 and 63 of the superposed portions of the paper member 61 are
compressed by a fine-toothed processing tool such that pulp fibers are entangled together,
and the superposed portions of the paper member 61 are jointed together without using
an adhesive layer therebetween. However, even if a wave shape having a high wave or
a small pitch is formed by such a fine-toothed processing tool, the gaps between the
(two) superposed portions of the paper member 61 cannot be eliminated.
PRIOR ART DOCUMENTS
PATENT DOCUMENTS
SUMMARY OF THE INVENTION
PROBLEMS TO BE SOLVED BY THE INVENTION
[0008] As described above, there is no known technique for eliminating the gaps between
two paper members at their edges when the two paper members are pressure-bonded together
at their edges with an item to be packaged sandwiched therebetween. When an item to
be packaged, such as a commodity ordered by mail order, is transported with gaps generated
at the edges of the package, dust or foreign matter could enter the package, which
causes the shipping company to receive a complaint from its customer.
[0009] It is therefore an object of the present invention to prevent a phenomenon in which
when a pressure-bonded package is formed, gaps are generated between the edges of
vertically disposed paper members, thereby preventing entry of dust or foreign matter
in a packaged state.
MEANS FOR SOLVING THE PROBLEMS
[0010] In order to achieve the above object, the present invention provides a waveform pressure-bonded
package comprising a paper member or paper members, and formed by: with an item to
be packaged sandwiched between vertically disposed portions of the paper member that
are vertically disposed, or sandwiched between the paper members that are vertically
disposed, pressure-bonding together the vertically disposed portions of the paper
member or the paper members at edges of the paper member or the paper members along
peripheral sides thereof, characterized in that edges of the paper member or the paper
members along at least two opposed sides thereof are subjected to waveform bonding
by pressure bonding such that a wave shape is formed in a thickness direction of the
paper member or the paper members, wherein a dimensional difference between (i) a
length of each of deflected portions of the paper member or the paper members deflected
by sandwiching an item to be packaged, and (ii) a flat-bonding length (imaginary linear
distance) of a respective one of parallel-extending edges of the paper member or the
paper members extending parallel to a direction of the length of the each of the deflected
portions, and each imaginarily bonded flat by flat-bonding is absorbed by the waveform
bonding, so that, at the parallel-extending edges, vertical gaps between the vertically
disposed portions of the paper member, or between the paper members are eliminated.
[0011] The paper members that are vertically disposed comprise two paper members having
a first pair of opposed sides and a second pair of opposed sides.
[0012] In this package, edges of the two paper members along one pair of the first pair
of opposed sides and the second pair of opposed sides are subjected to the waveform
bonding, and edges of the two paper members along the other pair of the first pair
of opposed sides and the second pair of opposed sides are subjected to the flat-bonding.
[0013] Alternatively, edges of the two paper members along all of four peripheral sides
thereof are subjected to the waveform bonding.
[0014] The vertically disposed portions of the paper member comprise portions of one paper
member folded into two along a fold line, edges of the one paper member along two
sides thereof that are orthogonal to the fold line and that are opposed to each other
are subjected to the waveform bonding, and an edge of the one paper member along one
side thereof that is opposed to the fold line is pressure-bonded by the flat-bonding.
[0015] The paper member or each of the paper members is a single-faced corrugated paperboard
comprising a corrugated medium forming a corrugated flute, and a linerboard bonded
to one surface of the corrugated medium, and with portions of the corrugated medium
of the single-faced corrugated paperboard constituting the paper member opposed to
each other, the single-faced corrugated paperboard is pressure bonded, or with the
corrugated media of the single-faced corrugated paperboards constituting the paper
members opposed to each other, the single-faced corrugated paperboards are pressure
bonded together.
[0016] The present invention also provides a corrugated pressing member having a corrugated
pressing surface configured such that when the above waveform pressure-bonded package
is formed, the corrugated pressing surface compresses the paper member or paper members
so that an edge of the vertically disposed portions of the paper member, or an edge
of the paper members that are vertically disposed is subjected to waveform bonding.
[0017] In view of a case where the variation range of height of the item to be packaged
is small, this corrugated pressing member comprises a rigid die body having a corrugated
top surface; and a low-friction layer disposed on the top surface of the die body,
and the low-friction layer is used as the pressing surface.
[0018] Alternatively, in view of a case where the variation range of height of the item
to be packaged is large, this corrugated pressing member comprises a rigid die body
having a corrugated top surface; a cushion layer disposed on the top surface of the
die body; and a low-friction layer disposed on a surface of the cushion layer, and
the low-friction layer is used as the pressing surface.
[0019] The present invention also provides a pressure-bonding device comprising an upper
die and a lower die that are configured to move up and down; and opposed corrugated
pressing members disposed, respectively on the upper die and the lower die so as to
be opposed to each other, and each comprising the above corrugated pressing member,
and the pressure-bonding device is configured such that with the upper die and the
lower die separated from each other, the vertically disposed portions of the paper
member or the paper members that are vertically disposed are fed between the pressing
surfaces of the opposed corrugated pressing members, an item to be packaged is sandwiched
between the vertically disposed portions of the paper member or between the paper
members, and the upper die and the lower die are moved toward each other until an
edge of the paper member or the paper members is compressed by the pressing surfaces
of the opposed corrugated pressing members, and is subjected to waveform bonding.
EFFECTS OF THE INVENTION
[0020] In the waveform pressure-bonded package of the present invention, which comprises
paper members, when the paper members which are vertically disposed and between which
an item to be packed is sandwiched are pressure-bonded together at the edges of the
package along the peripheral respective sides thereof, even if the paper members are
paper members that are not stretched to a large degree, a dimensional excess of the
edges caused by deflection of the paper members is absorbed by the waveform bonding,
and thus gaps are eliminated.
[0021] Therefore, it is possible to protect the packaged item from entry of dust or foreign
matter, improve the appearance of the bonded portions, reliably improve the package
quality, and prevent a situation where the shipping company that deliver the commodity
receives a complaint from its customer.
BRIEF DESCRIPTION OF THE DRAWINGS
[0022]
Fig. 1A is a perspective view of a waveform pressure-bonded package comprising single-faced
corrugated paperboards according to a first embodiment of the present invention.
Fig. 1B is a side view of the package of Fig. 1A, when seen from its pressure-bonded
edge.
Fig. 2 is a perspective view of a waveform pressure-bonded package comprising single-faced
corrugated paperboards according to a second embodiment of the present invention.
Fig. 3 is a perspective view of a waveform pressure-bonded package comprising a single-faced
corrugated paperboard according to a third embodiment of the present invention.
Fig. 4 is a perspective view of a pressure-bonding device for forming the waveform
pressure-bonded package of the first embodiment, the pressure bonding device including
corrugated pressing members having a cushion layer.
Fig. 5 is a side view of the pressure-bonding device of Fig. 4, the side view showing
a state during pressure-bonding by the corrugated pressing members having a cushion
layer.
Fig. 6 is a side view of the pressure-bonding device of Fig. 4, the side view showing
a state after pressure-bonding by waveform bonding.
Fig. 7 is a side view of a pressure-bonding device for forming the package of the
first embodiment, the side view showing a state during pressure-bonding by corrugated
pressing members having no cushion layer.
Fig. 8 is a side view of the pressure-bonding device Fig. 7, the side view showing
a state after pressure-bonding by waveform bonding.
Fig. 9A is a perspective view of a package disclosed in Patent Document 1.
Fig. 9B is a vertical sectional view of the package shown in Fig. 9A.
Fig. 10 is a perspective view of a package disclosed in Patent Document 2.
Fig. 11 is a side view showing specific names for dimensions relating to waveform
bonding.
BEST MODE FOR CARRYING OUT THE INVENTION
<Embodiments of package>
(First embodiment)
[0023] Fig. 1A and Fig. 1B show a waveform pressure-bonded package according to a first
embodiment of the present invention.
[0024] This package is an envelope-shaped package (i) in which, as paper members, two single-faced
corrugated paperboards 1 are used that are each constituted by a corrugated medium
forming a corrugated flute and a linerboard bonded to one surface of the corrugated
medium, and (ii) which is formed by:
allowing the corrugated media of the two single-faced corrugated paperboards 1 to
be opposed to each other; and
with a commodity G that is an item to be packaged, such as a book, sandwiched between
the two single-faced corrugated paperboards 1,
pressure-bonding together the two single-faced corrugated paperboards 1 at the edges
2 of the package along two opposed sides of the peripheral sides thereof (these two
opposed sides are hereinafter referred to as "the first two opposed sides"), and at
the edges 3 of the package along the other two opposed sides of the peripheral sides
thereof (these two opposed sides are hereinafter referred to as "the second two opposed
sides").
[0025] The edges 2 of the package along the first two opposed sides extend in a conveyance
direction defined in a production process of the single-faced corrugated paperboards
1. At the edges 2, the two single-faced corrugated paperboards 1 are subjected to
waveform bonding by pressure bonding with an adhesive such that a wave shape is formed
in a thickness direction. The adhesive used is not limited if it allows for bonding
of paper, and is preferably a vinyl acetate-based emulsion adhesive. The waveform
bonding will be described later in detail in the section <pressure-bonding processing>.
[0026] The edges 3 of the package along the second two opposed sides extend in a width
direction orthogonal to the conveyance direction of the single-faced corrugated paperboards
1. At the edges 3, the two single-faced corrugated paperboards 1 are subjected to
flat-bonding so as to be bonded together flat by normal pressure bonding, that is,
by pressing them with flat bars while using an adhesive. The flat-bonding may be performed
without using an adhesive by compressing the corrugated paperboards 1 at binding portions
so as to be bound together.
(Second embodiment)
[0027] Fig. 2 shows a waveform pressure-bonded package according to a second embodiment
of the present invention.
[0028] This package is also an envelope-shaped package (i) in which, as paper members, two
single-faced corrugated paperboards 1 are used that are each constituted by a corrugated
medium forming a corrugated flute and a linerboard bonded to one surface of the corrugated
medium, and (ii) which is formed by:
allowing the corrugated media of the two single-faced corrugated paperboards 1 to
be opposed to each other; and
with a commodity G that is an item to be packaged, such as a book, sandwiched between
the two single-faced corrugated paperboards 1,
pressure-bonding together the two single-faced corrugated paperboards 1 at the edges
2 of the package along two opposed sides (first two opposed sides) of the peripheral
sides thereof, and at the edges 3 of the package along the other two opposed sides
(second two opposed sides) of the peripheral sides thereof. However, the edges 2 along
the first two opposed sides and the edges 3 along the second two opposed sides are
both subjected to the waveform bonding.
(Third embodiment)
[0029] Fig. 3 shows a waveform pressure-bonded package according to a third embodiment of
the present invention.
[0030] This package is also an envelope-shaped package (i) in which, as a paper member,
one single-faced corrugated paperboard 1 is used that is constituted by a corrugated
medium forming a corrugated flute and a linerboard bonded to one surface of the corrugated
medium, but (ii) which is formed by:
folding the one single-faced corrugated paperboard 1 into two along a fold line 4
such that portions of the corrugated medium of the paperboard 1 are opposed to each
other; and
with a commodity G that is an item to be packaged, such as a book, sandwiched between
the opposed portions of the single-faced corrugated paperboard 1,
pressure-bonding together the opposed portions of the single-faced corrugated paperboard
1 at the edges 2 of the package along two opposed sides thereof orthogonal to the
fold line 4, and pressure-bonding together the opposed portions at the edge 3 of the
package along one side thereof opposed to the fold line 4 by the flat-bonding.
<Pressure-bonding processing>
(Pressure-bonding device)
[0031] Fig. 4 exemplifies a pressure-bonding device for forming, of the above-described
packages, the package of the first embodiment. This pressure-bonding device includes
a lower die 11 and an upper die 12 that are configured to move toward and away from
each other by their upward and downward movements. Two single-faced corrugated paperboards
1 disposed vertically are fed between the lower die 11 and the upper die 12, and a
commodity G that is an item to be packaged is fed between the lower die 11 and the
upper die 12 by a conveyer.
[0032] The lower die 11 and the upper die 12 are each provided with pressing members 13
for waveform bonding; and a pair of pressing members 14 for flat-bonding which is
disposed to be orthogonal to the pressing members 13. The pressing members 13 on the
lower die 11 are vertically opposed to the respective pressing members 13 on the upper
die 12, and the pair of pressing members 14 on the lower die 11 is vertically opposed
to the pair of pressing members 14 on the upper die 12. As the lower and upper dies
11 and 12 approach each other, the pressing members 13 and 14 pressure-bond the paperboards
1 together.
[0033] In view of a case where the variation range of height of the commodity G is large,
as shown in Figs. 5 and 6, each pressing member 13 comprises a rigid die body 13a
having a corrugated top surface; a cushion layer 13b disposed on the top surface of
the die body 13a; and a low-friction layer 13c disposed on the surface of the cushion
layer 13b, and used as a pressing surface. The cushion layers 13b of the pressing
members 13 prevent cracks in the surface layers of the single-faced corrugated paperboards
1 due to excessive tensile forces.
[0034] As for the material of each pressing member 13, the die body 13a may be made of,
e.g., monomer cast nylon or metal, and the cushion layer 13b may be formed of, e.g.,
a sponge or a rubber. Also, the low-friction layer 13c may be formed of, e.g., (i)
a fluorine resin adhesive tape comprising a fluorine resin-impregnated glass cloth
in which a silicone-based adhesive has been applied onto the back surface of the glass
cloth, or (ii) a polyethylene acrylic adhesive tape having a surface formed with ridges
extending in a sliding direction.
[0035] When the static friction coefficient and dynamic friction coefficient of each of
these tapes were measured, the fluorine resin adhesive tape had an average static
friction coefficient of 0.06 and an average dynamic friction coefficient of 0.02,
and the polyethylene acrylic adhesive tape had an average static friction coefficient
of 0.08 and an average dynamic friction coefficient of 0.03. Therefore, the static
friction coefficient of the surface of the low-friction layer 13c is set to 0.1 or
less.
[0036] If the variation range of height of the commodity G is small, as shown in Fig. 7
and Fig. 8, the cushion layer 13b may be omitted from each pressing member 13 such
that the pressing member 13 comprises a rigid die body 13a having a corrugated top
surface; and a low-friction layer 13c disposed on the top surface of the die body
13a, and used as a pressing surface. In this case/arrangement, too, the low-friction
layer 13c is an essential element. If the cushion layers 13b of the pressing members
13 are omitted, the device is designed such that even when the lower die 11 and the
upper die 12 come closest to each other, a gap is ensured/defined between the opposed
pressing surfaces of each pressing member 13 on the upper die 12 and the corresponding
pressing member 13 on the lower die 11 so as to prevent the pressing surfaces of the
low-friction layers 13c from interfering with each other.
[0037] The pressing members 14 on each of the lower and upper dies 11 and 12 are flat bars
having a flat pressing surface, and comprise two pressing members extending parallel
to each other so as to correspond to positions in front of and behind each boundary
of a continuous package continuously extending in the conveyance direction. A cutting
blade member 15 is disposed between the pressing members 14 on the lower die 11 so
as to cut and separate the continuous package into individual packages.
[0038] On the upstream side of the lower die 11 and the upper die 12 in the conveyance direction
of single-faced corrugated paperboards 1 and commodities G, glue guns 16 are disposed
to spray and apply an adhesive onto bonding surfaces of single-faced corrugated paperboards
1. The adhesive used here may be, for example, a vinyl acetate-based emulsion adhesive.
(Pressure-bonding step)
[0039] In order to form the package of the first embodiment using the above-described pressure-bonding
device, as shown in Fig. 4, the corrugated media of two single-faced corrugated paperboards
1 disposed vertically are made opposed to each other, an adhesive is sprayed and applied
from the glue guns 16 onto the corrugated medium of one of the two single-faced corrugated
paperboards 1 at the edges 2, and, with the lower die 11 and the upper die 12 separated
from each other, the two single-faced corrugated paperboards 1 are fed between the
corrugated pressing surfaces of the pressing members 13 after passing between the
pressing surfaces of the pairs of pressing members 14, which are vertically opposed
to each other, and a commodity G is sandwiched between the two single-faced corrugated
paperboards 1.
[0040] Then, as shown in Fig. 5 or Fig. 7, when the two single-faced corrugated paperboards
1 are conveyed and the lower die 11 and the upper die 12 are moved toward each other,
the edges 2 on both sides of the two single-faced corrugated paperboards 1 are each
subjected to the waveform bonding by being compressed by the corresponding opposed
pressing members 13, and concurrently with this, the edges 3 on the other sides are
subjected to the flat-bonding by being compressed by the opposed pairs of pressing
members 14.
[0041] The cutting blade member 15, which is configured to move up and down, cuts the superposed
single-faced corrugated paperboards 1 so as to be separated from the package continuously
extending in the conveyance direction.
[0042] Then, as shown in Fig. 6 or Fig. 8, the lower die 11 and the upper die 12 are separated
from each other, and the thus-formed package is taken out of the pressure-bonding
device. In the package taken out of the pressure-bonding device, as shown in Fig.
1A, the edges 2 along the first two opposed sides of the single-faced corrugated paperboards
1 have been subjected to the waveform bonding, and the edges 3 along the second two
opposed sides thereof have been subjected to the flat-bonding. The method for closing
the edges 3 is not limited to flat-bonding using an adhesive if the openings can be
sealed, and examples thereof include using an adhesive tape or staples and binding
by compression at binding portions.
[0043] In this package, as shown in Fig. 1B, the dimensional difference between (i) the
length L
1 of the portion of each single-faced corrugated paperboard 1 deflected by sandwiching
the commodity G, and excluding bonding margins a for bonding on both sides of the
paperboards 1, and (ii) the flat-bonding length (imaginary linear distance) L
2 of a respective one of the edges 2 extending parallel to the direction of the length
L
1, and each imaginarily bonded flat is absorbed by the waveform bonding, so that the
gaps between the two single-faced corrugated paperboards 1 at the edges 2 are eliminated.
<Effect obtained by waveform bonding>
[0044] In a waveform pressure-bonded package as described above, when two single-faced corrugated
paperboards 1 between which a commodity that is an item to be packaged has now been
sandwiched are pressure-bonded together at the edges along the peripheral respective
sides, even if the single-faced corrugated paperboards 1 are paper members that do
not stretch to a large degree, a dimensional excess of the edges caused by deflection
of the single-faced corrugated paperboards 1 is absorbed by the waveform bonding,
and thus gaps due to wrinkles are eliminated. Therefore, it is possible to protect
the commodity from entry of dust or foreign matter, improve the appearance of the
bonded portions, and reliably improve the package quality.
[0045] Also, since the pressing members 13 of the pressure-bonding device each includes
the low-friction layer as its pressing surface, this prevents cracks in the surface
layers of the single-faced corrugated paperboards 1 due to the waveform bonding, thus
improving the package quality.
<Others>
[0046] While, as an example, the above-described pressure-bonding processing is directed
to formation of the package of the first embodiment, the pressure-bonding device can
also form the package of the second or third embodiment by appropriately changing
the arrangement of the pressing members 13 and 14 and/or the method for supplying
a single-faced corrugated paperboard or paperboards 1.
[0047] Also, while, in each of the above embodiments, the package in which a single-faced
corrugated paperboard or paperboards are used as a paper member or members, and the
pressure-bonding device for pressure-bonding the paperboard(s) were described, the
present invention is also applicable to paper members other than the single-faced
corrugated paperboard(s). For example, by using the present invention, in a package
in which an item to be packaged is sandwiched between two paper members each comprising
a single layer, too, it is possible to prevent gaps at the edges.
Examples
<Specific examples and evaluation of waveform bonding>
[0048] For evaluation of specific examples of the waveform bonding, specific names relating
to dimensions of portions of a package are shown in Fig. 11. Here, the length of a
single-faced corrugated paperboard deflected by sandwiching a commodity is denoted
by a thick solid line. The actual or imaginary flat-bonding length of an edge is denoted
by a thin broken line, and the waveform bonding length of an edge is denoted by a
thick broken line. Corresponding to Fig. 1B, the width dimensions of bonding margins
for bonding that are orthogonal to the edge subjected to the flat-bonding or the waveform
bonding are denoted by "a".
(Effect of parameters of wave shape on bondability and appearance)
[0049] Various packages were actually formed to confirm the effect of parameters (length,
number of waves, etc.) of a wave shape on bondability and appearance. The results
are shown in Table 1.
[0050] Here, single-faced corrugated paperboards were used that are each constituted by
a front linerboard of class LC, 120 g/m
2 and a corrugated medium of E flute of class MC, 115 g/m
2, and that have a size of width 300 mm × conveyance direction 250 mm. The bonding
margins a for bonding were set to 8 mm.
[0051] Items to be packaged were used that have a size of width 197 mm × conveyance direction
160 mm × height 25 mm.
[0052] Wave shapes were selected from those shown in Table 2 and Table 3, and used.
[0053] The flat-bonding length (imaginary linear distance) and the waveform bonding length
shown in tables inserted below are calculated values, and evaluation was performed
using jigs manufactured based on these values.
[Table 1]
■ Effects of parameters of corrugated shape on bondability and appearance |
Length of single-faced corrugated paperboard [mm] |
250 |
Flat-bonding length [mm] (Imaginary linear distance) |
229.6 |
Corrugation bonding length [mm] |
231.6 |
233.6 |
239.6 |
Number of waves |
2 |
3 |
5 |
10 |
2 |
3 |
5 |
10 |
2 |
3 |
5 |
10 |
Bondability |
○ |
○ |
○ |
○ |
○ |
○ |
○ |
○ |
○ |
○ |
○ |
○ |
Appearance |
○- |
○- |
○- |
○- |
⊚ |
⊚ |
⊚ |
⊚ |
○ |
○ |
○ |
○ |
[Evaluation criteria]
[Bondability] ○: No problem
⊚: No problem
[Appearance] ○: No problem (Vertical displacement of the material was outstanding)
○-: No problem (Wrinkles were slightly outstanding) |
[Table 2]
■ Corrugated shape specification |
Corrugation bonding length [mm] |
Number of waves |
Pitch of wave [mm] |
Height of wave [mm] |
231.6 |
2 |
75 |
5.4 |
231.6 |
3 |
50 |
3.6 |
231.6 |
5 |
30 |
2.2 |
231.6 |
10 |
15 |
1.0 |
233.6 |
2 |
75 |
7.6 |
233.6 |
3 |
50 |
5.0 |
233.6 |
5 |
30 |
3.0 |
233.6 |
10 |
15 |
1.6 |
239.6 |
2 |
75 |
12.0 |
239.6 |
3 |
50 |
8.0 |
239.6 |
5 |
30 |
4.8 |
239.6 |
10 |
15 |
2.4 |
* The size of the single-faced corrugated paperboard in the conveyance direction is
fixed to 250 mm. |
[0054] In the cases shown in Table 1, the bondability was excellent irrespective of the
waveform bonding length and the number of waves.
[0055] In the case of waveform bonding length < length of single-faced corrugated paperboard
- 2a, wrinkles are likely to occur, but the degree of the wrinkles is small, and thus
it is considered that there is no problem.
[0056] Even when a different material and/or a different flute was used with respect to
the single-faced corrugated paperboards, a similar tendency was seen. For example,
a similar tendency was seen also when using kraft paper of 50 g/m
2 × 50 m
2; and using, as constituent parts, a front linerboard of class LC, 120 g/m
2 and a corrugated medium of B flute of class MC, 115 g/m
2.
(Effect of difference between flat-bonding and waveform bonding on formable range)
[0057] The effect of the difference in pressure-bonded shape between adhesive-using flat-bonding
and waveform bonding on a formable range was confirmed. The results are shown in Table
4.
[0058] Here, single-faced corrugated paperboards were used which are each constituted by
a front linerboard of class LC, 120 g/m
2 and a corrugated medium of E flute of class MC, 115 g/m
2, and which have a size of width 300 mm × conveyance direction 250 mm.
[0059] Verification was conducted by using items to be packaged of which the widths were
all fixed to 197 mm, and of which the heights and the sizes in the conveyance direction
were set to various values as shown in Table 4.
[0060] As for a typical wave shape, the number of waves was set to 3, and d (waveform bonding
length - flat-bonding length) was set to 4 mm.
[Table 4]
■ Formable ranges of flat-bonding and corrugation bonding |
Size of commodity in conveyance direction [mm] |
180 |
180 |
160 |
160 |
160 |
160 |
140 |
Height of commodity [mm] |
5 |
10 |
15 |
20 |
25 |
30 |
35 |
Flat-bonding length [mm] |
233.8 |
233.1 |
232.5 |
231.2 |
229.6 |
227.6 |
227.2 |
Corrugation bonding length [mm] |
237.8 |
237.1 |
236.5 |
235.2 |
233.6 |
231.6 |
231.2 |
Δ [mm] |
0.2 |
0.9 |
1.5 |
2.8 |
4.4 |
6.4 |
6.8 |
d [mm] |
4.0 |
Bondability |
Flat-bonding |
○ |
○ |
○ |
× |
× |
× |
× |
Corrugation bonding |
○ |
○ |
○ |
○ |
○ |
○ |
× |
* Δ = Length of single-faced corrugated paperboard - Flat-bonding length - 2a [Evaluation
criteria]
d = Corrugation bonding length - Flat-bonding length = 4.0 mm ○: No problem [Bondability]
* Length of single-faced corrugated paperboard: 250 mm ×: Not formable
* Bonding margin for bonding: a = 8 mm |
[0061] In case of use of pressing members of flat type, if the height of the commodity is
15 mm or less (Δ is 1.5 mm or less), sufficient bondability is obtained, whereas if
the height of the commodity is 20 mm or more (Δ is 2.8 mm or more), gaps are generated.
[0062] In case of use of pressing members of waveform type, bonding is impossible under
the condition of Δ - d ≥ 2.8 mm, but the formable range is wider than in the flat
type.
(Conceivable ranges of parameters)
[0063] The above shows that under the conditions of the sizes and material of the packages
actually formed, if the lower limit and the upper limit of the number of waves of
waveform bonding are 2 and 10, respectively, and the lower limit and the upper limit
of the waveform bonding length are, respectively, the length of the single-faced corrugated
paperboard - 2a - 2.4 mm and the length of the single-faced corrugated paperboard
- 2a + 5.6 mm, the gaps at the edges due to wrinkling are eliminated.
DESCRIPTION OF REFERENCE NUMERALS
[0064]
1: Single-faced corrugated paperboard
2, 3: Edge
4: Fold line
11: Lower die
12: Upper die
13: Pressing member
13a: Die body
13b: Cushion layer
13c: Low-friction layer
14: Pressing member
15: Cutting blade member
16: Glue gun
1. A waveform pressure-bonded package comprising a paper member or paper members, and
formed by:
with an item to be packaged sandwiched between vertically disposed portions of the
paper member that are vertically disposed, or sandwiched between the paper members
that are vertically disposed,
pressure-bonding together the vertically disposed portions of the paper member or
the paper members at edges of the paper member or the paper members along peripheral
sides thereof,
characterized in that edges of the paper member or the paper members along at least two opposed sides thereof
are subjected to waveform bonding by pressure bonding such that a wave shape is formed
in a thickness direction of the paper member or the paper members,
wherein a dimensional difference between (i) a length of each of deflected portions
of the paper member or the paper members deflected by sandwiching an item to be packaged,
and (ii) a flat-bonding length (imaginary linear distance) of a respective one of
parallel-extending edges of the paper member or the paper members extending parallel
to a direction of the length of the each of the deflected portions, and each imaginarily
bonded flat by flat-bonding is absorbed by the waveform bonding, so that, at the parallel-extending
edges, vertical gaps between the vertically disposed portions of the paper member,
or between the paper members are eliminated.
2. The waveform pressure-bonded package according to claim 1, wherein the paper members
that are vertically disposed comprise two paper members having a first pair of opposed
sides and a second pair of opposed sides.
3. The waveform pressure-bonded package according to claim 2, wherein edges of the two
paper members along one pair of the first pair of opposed sides and the second pair
of opposed sides are subjected to the waveform bonding, and edges of the two paper
members along the other pair of the first pair of opposed sides and the second pair
of opposed sides are subjected to the flat-bonding.
4. The waveform pressure-bonded package according to claim 2, wherein edges of the two
paper members along all of four peripheral sides thereof are subjected to the waveform
bonding.
5. The waveform pressure-bonded package according to claim 1, wherein the vertically
disposed portions of the paper member comprise portions of one paper member folded
into two along a fold line, and
wherein edges of the one paper member along two sides thereof that are orthogonal
to the fold line and that are opposed to each other are subjected to the waveform
bonding, and an edge of the one paper member along one side thereof that is opposed
to the fold line is pressure-bonded by the flat-bonding.
6. The waveform pressure-bonded package according to claim 1, wherein the paper member
or each of the paper members is a single-faced corrugated paperboard comprising a
corrugated medium forming a corrugated flute, and a linerboard bonded to one surface
of the corrugated medium, and
wherein with portions of the corrugated medium of the single-faced corrugated paperboard
constituting the paper member opposed to each other, the single-faced corrugated paperboard
is pressure bonded, or with the corrugated media of the single-faced corrugated paperboards
constituting the paper members opposed to each other, the single-faced corrugated
paperboards are pressure bonded together.
7. A corrugated pressing member having a corrugated pressing surface configured such
that when the waveform pressure-bonded package according to claim 1 is formed, the
corrugated pressing surface compresses the paper member or paper members so that an
edge of the vertically disposed portions of the paper member, or an edge of the paper
members that are vertically disposed is subjected to waveform bonding.
8. The corrugated pressing member according to claim 7, comprising a rigid die body having
a corrugated top surface; and
a low-friction layer disposed on the top surface of the die body, wherein the low-friction
layer is used as the pressing surface.
9. The corrugated pressing member according to claim 7, comprising a rigid die body having
a corrugated top surface;
a cushion layer disposed on the top surface of the die body; and
a low-friction layer disposed on a surface of the cushion layer, wherein the low-friction
layer is used as the pressing surface.
10. A pressure-bonding device comprising an upper die and a lower die that are configured
to move up and down; and
opposed corrugated pressing members disposed, respectively on the upper die and the
lower die so as to be opposed to each other, and each comprising the corrugated pressing
member according to claim 8 or 9,
wherein the pressure-bonding device is configured such that with the upper die and
the lower die separated from each other, the vertically disposed portions of the paper
member or the paper members that are vertically disposed are fed between the pressing
surfaces of the opposed corrugated pressing members, an item to be packaged is sandwiched
between the vertically disposed portions of the paper member or between the paper
members, and the upper die and the lower die are moved toward each other until an
edge of the paper member or the paper members is compressed by the pressing surfaces
of the opposed corrugated pressing members, and is subjected to waveform bonding.