Technical Field
[0001] The present invention relates to an ultra-high strength cold-rolled steel sheet having
excellent expandability and a method for manufacturing the same and, more specifically,
to an ultra-high strength cold-rolled steel sheet having excellent hole expandability
which can mainly be used for automobile collision and structural members, and to a
method for manufacturing the same.
Background Art
[0002] A steel sheet for automobiles should be lighter to preserve the global environment,
while the steel sheet for automobiles needs to meet the conflicting goal of securing
collision safety for the safety of passengers. To this end, various steel sheets for
automobiles such as dual phase (DP) steel, transformation induced plasticity (TRIP)
steel, complex (CP) steel, and the like, are being developed. However, tensile strength
that can be realized in advanced high strength steel (AHSS) is limited to about 1200Mpa.
Accordingly, when manufacturing structural members to secure collision safety, a hot
press forming method securing final strength through rapid cooling (water cooling)
through direct contact with a die after being formed at high temperature, is in the
spotlight, but expansion of application thereof is not significant due to high facility
investment costs and high heat treatment and processing costs.
[0003] Meanwhile, a roll forming method, which is more productive than general press forming
and hot press forming, is a method of producing complex shapes through multi-stage
roll forming, which is generally applied to forming parts of ultra-high strength materials
with low elongation, and the application thereof is also expanding. A steel sheet
applied to such a roll forming method is mainly manufactured in a continuous annealing
facility equipped with a water cooling facility. However, there is a disadvantage
in that shape quality is deteriorated due to deviation in temperatures thereof in
a width direction and a length direction during water cooling, so that there is a
disadvantage in that workability is deteriorated and material deviation for each location
occurs when the roll forming method is applied. Therefore, there is a need to devise
an alternative to a rapid cooling method through water cooling.
Summary of Invention
Technical Problem
[0004] An aspect of the present disclosure is to provide an ultra-high strength cold-rolled
steel sheet having excellent hole expandability and a method for manufacturing the
same.
Solution to Problem
[0005] According to an aspect of the present disclosure, provided is an ultra-high strength
cold-rolled steel sheet having excellent hole expandability, the ultra-high strength
cold-rolled steel sheet having excellent hole expandability including by weight: C:
0.2-0.4%, Si: 0.5% or less (excluding 0%), Mn: 1.0-2.0%, P: 0.03% or less (excluding
0%), S: 0.015% or less (excluding 0%), Al: 0.1% or less (excluding 0%), Cr: 0.5% or
less (excluding 0%), Mo: less than 0.2% (excluding 0%), Ti: 0.1% or less (excluding
0%), Nb: 0.1% or less (excluding 0%), B: 0.005% or less (excluding 0%), N: 0.01% or
less (excluding 0%), with a remainder of Fe and other unavoidable impurities, wherein
a microstructure includes a single-phase structure of tempered martensite structure
or a mixed structure of martensite and tempered martensite, wherein the microstructure
has an F
HAGB of 60% or more by area and L
HAGB of 8 mm or more, per unit area of 45 µm×45 µm.
[0006] where F
HAGB is a fraction of grains with high-hardness angle grain boundaries, and L
HAGB is a total length of grain boundaries with high-hardness angle grain boundaries,
wherein the high-hardness grain boundaries refer to grain boundaries with a mismatch
angle between adjacent grains of 15° or more.
[0007] According to another aspect of the present disclosure, provided is a method for manufacturing
an ultra-high cold-rolled steel sheet having excellent hole expandability, the method
for manufacturing an ultra-high cold-rolled steel sheet having excellent hole expandability
including operations of: heating a steel slab including by weight: C: 0.2-0.4%, Si:
0.5% or less (excluding 0%), Mn: 1.0-2.0%, P: 0.03% or less (excluding 0%), S: 0.015%
or less (excluding 0%), Al: 0.1% or less (excluding 0%), Cr: 0.5% or less (excluding
0%), Mo: less than 0.2% (excluding 0%), Ti: 0.1% or less (excluding 0%), Nb: 0.1%
or less (excluding 0%), B: 0.005% or less (excluding 0%), N: 0.01% or less (excluding
0%), with a remainder of Fe and other unavoidable impurities, to a temperature in
a range of 1100 to 1300°C; finish hot rolling the heated steel slab at a temperature
of Ar3 or higher; coiling the hot-rolled steel sheet at a temperature of 720°C or
lower; cold rolling the coiled hot-rolled steel sheet to obtain a cold-rolled steel
sheet; performing an annealing heat treatment on the cold-rolled steel sheet at a
temperature in a range of 780 to 900°C; slowly cooling the annealed heat-treated cold-rolled
steel sheet to a temperature in a range of 650 to 750°C at a cooling rate of 5°C/s
or less; rapidly cooling the slowly-cooled cold-rolled steel sheet to a temperature
of 150°C or lower at a cooling rate of 40 °C/s or more; and reheating and performing
an overaging heat treatment on the rapidly-cooled cold-rolled steel sheet at a temperature
in a range of 180 to 240°C.
Advantageous Effects of Invention
[0008] As set forth above, according to an aspect of the present disclosure, an ultra-high
cold-rolled steel sheet having excellent hole expandability and a tensile strength
of 1470 MPa or more and a method for manufacturing the same may be provided.
Brief description of drawings
[0009]
FIG. 1 is a photograph of Inventive Example 5 and Comparative Example 5 according
to an embodiment of the present disclosure observed with an optical microscope.
FIG. 2 is a photograph of Inventive Example 5 and Comparative Example 5 according
to an embodiment of the present disclosure obtained by measuring a microstructure
using electron backscattering diffraction attached a scanning electron microscope,
and then analyzing high-hardness angle grain boundaries and low-hardness angle grain
boundaries.
Best Mode for Invention
[0010] Hereinafter, an ultra-high strength cold-rolled steel sheet having excellent hole
expandability according to an embodiment of the present disclosure will be described.
First, an alloy composition of the present disclosure will be described. A content
of the alloy composition described below refers to by weight unless otherwise stated.
Carbon (C): 0.2 to 0.4%
[0011] Carbon (C) is an element added to secure strength of martensite, and it is preferable
that C is preferably added in an amount of 0.2% or more for the above effect. However,
if the C content exceeds 0.4%, weldability may be poor. Therefore, it is preferable
that the C content is in a range of 0.2 to 0.4%. A lower limit of the C content is
more preferably 0.21%, and even more preferably 0.22%. An upper limit of the C content
is more preferably 0.3%, even more preferably 0.29%, and most preferably 0.28%.
Silicon (Si): 0.5% or less (excluding 0%)
[0012] Silicon (Si), a ferrite stabilizing element, has a disadvantage of weakening strength
by promoting formation of ferrite during slow cooling after annealing in a continuous
annealing furnace with a slow cooling section. In addition, there is a risk of causing
dent defects due to surface thickening and oxidation due to Si during annealing. Therefore,
it is preferable that the Si content is in a range of 0.5% or less. The Si content
is more preferably 0.4% or less, and even more preferably 0.3% or less.
Manganese (Mn): 1.0 to 2.0%
[0013] Manganese (Mn) is an element which suppresses ferrite formation and facilitates austenite
formation. When the Mn content is less than 1.0%, ferrite is easily formed during
slow cooling, while when the Mn content exceeds 2.0%, bending workability, delayed
fracture resistance, and weldability may be reduced. Therefore, the Mn content is
preferably in a range of 1.0 to 2.0%. A lower limit of the Mn content is more preferably
1.3%, and even more preferably 1.5%.
Phosphorus (P): 0.03% or less (excluding 0%)
[0014] Phosphorus (P) is an impurity element, and if a P content exceeds 0.03%, weldability
decreases and a risk of steel brittleness increases, and a possibility of causing
dent defects increases, so an upper limit of the P content is limited to be 0.03%.
The P content is more preferably 0.025% or less, and even more preferably 0.02% or
less.
Sulfur (S): 0.015% or less (excluding 0%)
[0015] Sulfur (S), like P, is an impurity element that impairs ductility and weldability
of a steel sheet. If the S content exceeds 0.015%, a possibility of impairing the
ductility and weldability of the steel sheet is high, so an upper limit of the S content
is preferably limited to be 0.015%. The S content is more preferably 0.01% or less,
and even more preferably 0.005% or less.
Aluminum (Al): 0.1% or less (excluding 0%)
[0016] Aluminum (Al) is an element that expands a ferrite transformation section, and when
using a continuous annealing process with a slow cooling section as in the present
disclosure, there is a disadvantage of promoting ferrite formation, and high-temperature
hot rolling properties may be reduced due to AlN formation. Therefore, an upper limit
thereof is limited to 0.1%. The Al content is more preferably 0.07% or less, and even
more preferably 0.05% or less.
Chromium (Cr): 0.5% or less (excluding 0%)
[0017] Chromium (Cr) is an alloy element that facilitates securing a low-temperature transformation
structure by suppressing ferrite transformation, and when using a continuous annealing
process with slow cooling as in the present disclosure, there is an advantage of suppressing
ferrite formation. However, when the Cr content exceeds 0.5%, delayed fracture resistance
may deteriorate, carbides such as CrC, or the like may be formed, to impair hole expandability
and bending workability, and costs may increase due to excessive alloy input. Therefore,
the Cr content is preferably in a range of 0.5% or less. The Cr content is more preferably
0.4% or less, and even more preferably 0.3% or less.
Molybdenum (Mo): less than 0.2% (excluding 0%)
[0018] Molybdenum (Mo) has an effect of improving quenchability of steel, an effect of generating
fine carbides containing Mo, serving as a hydrogen trap site, and an effect of improving
delayed fracture resistance by refining martensite. However, when the Mo content is
0.2% or more, phosphatability may be deteriorated, and there is a problem of increased
cost, so it is preferable to limit the range. Therefore, the Mo content is preferably
in a range of less than 0.2%. A lower limit of the Mo content is more preferably 0.03%,
even more preferably 0.05%, and most preferably 0.1%.
Titanium (Ti): 0.1% or less (excluding 0%)
[0019] Titanium (Ti) is a nitride forming element, and is an element scavenging by precipitating
N in steel into TiN. When Ti is not added, there is a possibility that cracks may
occur during continuous casting due to AlN formation. However, if the Ti content exceeds
0.1%, the strength of martensite may be reduced by additional carbide precipitation
in addition to removal of dissolved N, and hole expandability and bending workability
may be impaired by the formation of carbides and nitrides such as TiC and TiN. Therefore,
the Ti content is preferably in a range of 0.1% or less. The Ti content is more preferably
0.07% or less, and even more preferably 0.05% or less. Meanwhile, for the scavenging
effect and suppression of AlN formation, Ti may be added in a chemical equivalent
amount of 48/14*[N] or more.
Niobium (Ni): 0.1% or less (excluding 0%)
[0020] Niobium (Ni) is an element that segregates at austenite grain boundaries and suppresses
coarsening of austenite grains during annealing heat treatment. However, when the
Nb content exceeds 0.1%, precipitation of carbides and nitrides increases, which reduces
workability of a base material, and the cost increases as an alloy input amount becomes
excessive. Therefore, the Nb content is preferably in a range of 0.1% or less. The
Nb content is more preferably 0.08% or less, and even more preferably 0.06% or less.
Boron (B): 0.005% or less (excluding 0%)
[0021] Boron (B) is an element that suppresses formation of ferrite, and accordingly, in
the present disclosure, B has an advantage of suppressing the formation of ferrite
during cooling after annealing. However, if the B content exceeds 0.005%, ductility
may decrease. Therefore, the B content is preferably in a range of 0.005% or less.
The B content is more preferably 0.004% or less, and most preferably 0.003% or less.
Nitrogen (N): 0.01% or less (excluding 0%)
[0022] Nitrogen (N)is an element which is an impurity element, and if a N content exceeds
0.01%, it greatly increases a risk of cracks occurring during continuous casting due
to AlN formation, or the like, so it is preferable to limit an upper limit thereof
to 0.01%. The N content is more preferably 0.008% or less, and most preferably 0.006%
or less.
[0023] The remaining component of the present disclosure is iron (Fe). However, since in
the common manufacturing process, unintended impurities may be inevitably incorporated
from raw materials or the surrounding environment, the component may not be excluded.
Since these impurities are known to any person skilled in the common manufacturing
process, the entire contents thereof are not particularly mentioned in the present
specification.
[0024] Meanwhile, the cold-rolled steel sheet of the present disclosure may further include
one or more of Cu: 0.5% or less and Ni: 0.5% or less.
Copper (Cu): 0.5% or less
[0025] Copper (Cu)improves corrosion resistance, and has an effect of suppressing hydrogen
intrusion by being coated on a surface of the steel sheet. However, if the Cu content
exceeds 0.5%, it may cause surface defects. Therefore, the Cu content is preferably
in a range of 0.5% or less. The Cu content is more preferably 0.4% or less, and even
more preferably 0.3% or less.
Nickel (Ni): 0.5% or less
[0026] Nickel (Ni), like Cu, also improves corrosion resistance, and serves to reduce surface
defects that tend to occur due to addition of Cu. However, when the Ni content exceeds
0.5%, scale generation within a heating furnace may become uneven, which may cause
surface defects. Therefore, the Ni content is preferably in a range of 0.5% or less.
The Ni content is more preferably 0.4% or less, and even more preferably 0.3% or less.
[0027] In addition, the cold-rolled steel sheet of the present disclosure may further include
Sb: 0.05% or less.
Sb: 0.05% or less
[0028] Sb is an element that contributes to high strength and improved delayed fracture
resistance by suppressing oxidation and nitridation of a surface layer. However, if
the Sb content exceeds 0.05%, castability may deteriorate and delayed fracture resistance
may deteriorate. Therefore, the Sb content is preferably in a range of 0.05% or less.
The Sb content is more preferably 0.04% or less, and even more preferably 0.03% or
less.
[0029] Hereinafter, a microstructure of an ultra-high-strength cold-rolled steel sheet with
excellent hole expandability according to an embodiment of the present disclosure
will be described.
[0030] The microstructure of the cold-rolled steel sheet of the present disclosure preferably
includes a single-phase structure of tempered martensite or a mixed structure of martensite
and tempered martensite. As described above, since the microstructure includes a tempered
martensite a single-phase structure of tempered martensite or a mixed structure of
martensite and tempered martensite, an effect of high yield strength and excellent
hole expandability may be obtained. It is more preferable that the microstructure
of the present disclosure is a single-phase structure of tempered martensite, but
since tempering does not occur completely during the manufacturing process, the microstructure
of the present disclosure may include a mixed structure of martensite and tempered
martensite. In the present disclosure, a fraction of the mixed structure of martensite
and tempered martensite is not particularly limited, but for example, the mixed structure
may have a fraction of tempered martensite of 80% or more by area, and more preferably
90% or more by area.
[0031] In addition, the microstructure of the present disclosure preferably has an F
HAGB of 60% or more by area and an L
HAGB of 8 mm or more per unit area of 45 µm×45 µm. In this case, the F
HAGB is a fraction of grains with high-hardness angle grain boundaries, the L
HAGB is a total length of grain boundaries with high-hardness angle grain boundaries,
and the high-hardness grain boundaries refer to grain boundaries having a mismatch
angle between adjacent grains of 15° or more. When the F
HAGB is less than 60% by area or the L
HAGB is less than 8mm, there is a disadvantage in that hole expandability is inferior.
[0032] Meanwhile, the cold-rolled steel sheet of the present disclosure may have an average
particle size of prior austenite of 6 µm or less. When the average particle size of
the prior austenite exceeds 6 µm, there may be a disadvantage in that hole expandability
and bending workability are inferior.
[0033] The cold-rolled steel sheet of the present disclosure provided as described above
may have a tensile strength (TS) of 1470 MPa or more, and a value of a tensile strength
(TS) (MPa) × a hole expansion ratio (HER) (%) of 73,500 MPa·% or more, so that ultra-high
strength and excellent hole expandability may be secured at the same time.
[0034] Hereinafter, a method for manufacturing an ultra-high-strength cold-rolled steel
sheet with excellent hole expandability according to an embodiment of the present
disclosure will be described.
[0035] First, a slab satisfying the above-described alloy composition is heated to a temperature
in a range of 1100 to 1300°C. When the heating temperature is less than 1100°C, a
problem in that a hot rolling load increases rapidly may occur, and when the heating
temperature exceeds 1300°C, an amount of surface scales increases, which may result
in material loss. Therefore, the heating temperature of the steel slab is preferably
in a range of 1100 to 1300°C.
[0036] Thereafter, the heated steel slab is subjected to finish hot rolling at a temperature
of Ar3 or higher to obtain a hot-rolled steel sheet. The Ar3 temperature is a temperature
at which ferrite begins to appear when austenite is cooled. When the finish rolling
temperature is less than Ar3, rolling in a dual phase of ferrite and austenite or
ferrite region is performed to create a mixed structure, and there may be concerns
about malfunction of a hot rolling equipment due to fluctuations in the hot rolling
load. The finish hot rolling temperature is more preferably 800°C or higher, even
more preferably 850°C or higher, and most preferably 900°C or higher.
[0037] Thereafter, the hot rolled steel sheet is coiled at a temperature of 720°C or lower.
When the coiling temperature exceeds 720°C, an oxide film may be excessively generated
on a surface of the steel sheet, which may cause defects. As the coiling temperature
is lowered, the strength of the hot-rolled steel sheet increases, which may cause
a disadvantage of increasing a rolling load of cold rolling, which is a post-process,
but since this is not a factor that makes actual production impossible, in the present
disclosure, a lower limit of the coiling temperature is not specifically limited.
The coiling temperature is more preferably 700°C or lower, even more preferably 680°C
or lower, and most preferably 650°C or lower.
[0038] Thereafter, the coiled hot-rolled steel sheet is cold-rolled to obtain a cold-rolled
steel sheet. In the present disclosure, there is no particular limitation on the cold
rolling process, and all processes commonly used in the technical field may be used.
Meanwhile, a pickling process may be further performed prior to the cold rolling process.
[0039] Thereafter, the cold-rolled steel sheet is subjected to an annealing heat treatment
at a temperature in a range of 780 to 900°C. When the annealing heat treatment temperature
is less than 780°C, the strength may be reduced due to formation of a large amount
of ferrite. In addition, when connected with other steel materials annealed at a temperature
of 800°C or higher, material deviation may occur due to temperature gradients at the
top and end of the steel material of the present disclosure. On the other hand, when
the annealing heat treatment temperature exceeds 900°C, durability of a continuous
annealing furnace may deteriorate, resulting in a difficulty in product production.
Therefore, the annealing heat treatment temperature is preferably in a range of 780
to 900°C. A lower limit of the annealing heat treatment temperature is more preferably
800°C, even more preferably 820°C, and most preferably 840°C. An upper limit of the
annealing heat treatment temperature is more preferably 880°C, and even more preferably
860°C.
[0040] Thereafter, the annealed heat-treated cold-rolled steel sheet is slowly cooled to
a temperature in a range of 650 to 750°C at a cooling rate of 5°C/s or less. In general,
a continuous annealing furnace has a slow cooling section after annealing heat treatment.
That is, after the annealing heat treatment process described above, slow cooling
is performed for a certain period. Typically, in the case of a continuous annealing
furnace including a slow cooling section, there is a slow cooling section of 100 to
200 m after annealing, and a soft phase such as ferrite is formed by slow cooling
after annealing at a high temperature, resulting in a disadvantage in that it is difficult
to manufacture ultra-high steel. For example, when there is a slow cooling section
of 160 m, when a sheet-passing speed of steel sheet is 160 m per minute, a time maintained
in the slow cooling section is 60 seconds, and when an annealing temperature is 830°C
and a final temperature of the slow cooling section is 60 seconds. When the temperature
is 650°C, a cooling rate in the slow cooling section is very low at 3°C/s. Thereby,
a possibility of generating a soft phase such as ferrite is very high. Meanwhile,
in order to increase the cooling rate to be higher than 5°C/sec. during slow cooling
after the annealing, an additional cooling device should be introduced, which may
cause problems such as manufacturing costs, equipment replacement, or the like.
[0041] Accordingly, in the present disclosure, the slowly-cooled cold-rolled steel sheet
is rapidly cooled to a temperature of 150°C or lower at a cooling rate of 40°C/s or
more. Through the rapid cooling process, the microstructure may be transformed into
martensite. When the rapid cooling rate is less than 40°C/s or a rapid cooling end
temperature exceeds 150°C, martensite transformation may not be sufficiently achieved,
and it may be difficult to secure the microstructure to be intended to be obtained
in the present disclosure. The rapid cooling rate is more preferably 50°C/s or more,
more preferably 60°C/s or more, and most preferably 70°C/s or more. The rapid cooling
end temperature is more preferably 140°C or lower, and even more preferably 130°C
or lower.
[0042] Thereafter, the rapidly-cooled cold-rolled steel sheet is reheated and is subjected
to an overaging heat treatment at a temperature in a range of 180 to 240°C. Through
the reheating and overaging heat treatment, martensite obtained through the above-described
rapid cooling process may be transformed into tempered martensite. When the reheating
and overaging heat treatment temperature is less than 180°C, tempering is not sufficiently
performed, resulting in a disadvantage in that low yield strength is low and insufficient
toughness may not be achieved, and when the reheating and overaging heat treatment
temperature exceeds 240°C, a large amount of carbides are precipitated and coarsened,
resulting in a disadvantage in that bending workability may be inferior. A lower limit
of the reheating and overaging heat treatment temperature is more preferably 190°C,
and even more preferably 200°C. An upper limit of the reheating and overaging heat
treatment temperature is more preferably 230°C, and even more preferably 220°C. Meanwhile,
the overaging heat treatment may be performed for more than 400 seconds. When the
overaging heat treatment time is less than 400 seconds, there is a disadvantage in
that the yield strength is low because tempering is not sufficiently achieved. Meanwhile,
in the present disclosure, the overaging heat treatment time is not specifically limited,
but it is difficult to exceed 1000 seconds due to the characteristics of continuous
annealing equipment. The lower limit of the overaging heat treatment time is more
preferably 500 seconds, and even more preferably 600 seconds.
Mode for Invention
[0043] Hereinafter, the present disclosure will be specifically described through the following
Examples. However, it should be noted that the following examples are only for describing
the present disclosure by illustration, and not intended to limit the right scope
of the present disclosure. The reason is that the right scope of the present disclosure
is determined by the matters described in the claims and reasonably inferred therefrom.
(Example 1)
[0044] Molten steel having the alloy composition shown in Table 1 below was cast into an
ingot and then sized and rolled to prepare a steel slab. The steel slab was heated
to a temperature of 1200°C, maintained for 1 hour, and then was subjected to finish
hot rolling at a temperature of 900°C, charged into a furnace, which is pre-heated
to a temperature of 550°C, maintained for 1 hour, and then furnace-cooled to simulate
hot rolling. After pickling the hot-rolled steel sheet prepared as described above,
cold rolling was performed at a cold rolling reduction rate of 50%, and then was subjected
to an annealing heat treatment, slow cooling, rapid cooling, reheating, and overaging
heat treatment under the conditions shown in Table 2 below to form a cold-rolled steel
sheet.
[0045] A microstructure and mechanical properties of the cold-rolled steel sheet prepared
as described above were measured, which were shown in Table 3 below.
[0046] In this case, the microstructure was measured using an optical microscope, and an
average grain size of prior austenite was measured using [Relational Expression 1]
Fm = (Fk × 10
6) / ( (0.67n + z) × V
2). In Relational Expression 1, Fm is an average grain size of prior austenite, Fk
is a total area of an image of the microstructure, Z is the number of grains inside
a circle, n is the number of grains spanning the circle, and V is magnification when
measuring the microstructure. When measuring the average grain size of prior austenite,
a circle with a diameter of 140 µm was drawn on the image of the microstructure measured
with an optical microscope at 1000× magnification.
[0047] In addition, F
HAGB and L
HAGB were obtained by measuring a microstructure within a measurement area of 45 µm ×45
µm and a measurement interval of 0.75 um using electron backscattering diffraction
(EBSD), and then analyzing the same based on a threshold of 15° using TSL-OIM software.
[0048] A tensile strength (TS) and yield strength (YS) were measured by collecting a JIS
No. 5 tensile test sample in a direction perpendicular to a rolling direction and
then performing a tensile test at a strain rate of 0.01/s.
[0049] A hole expansion ratio (HER) was measured according to ISO 16630 standards. A sample
dimension was 120mm × 120mm, and an initial hole diameter was 10mm based on a clearance
standard of 12%. A punching holding load was 20 tons, and a test speed was 12 mm/min.
[0050] For R/t (bending characteristics), the cold-rolled steel sheet was processed into
a sample having a width of 100mm * a length of 30 mm, then was subjected to a 90°
bending test, and then a minimum bending radius R at which no cracks occur was divided
by a thickness (t) of a test sample by checking cracks in a bending portion using
a microscope, to obtain an R/t value.
[Table 1]
Steel type |
Alloy composition (weight %) |
C |
Si |
Mn |
P |
S |
Al |
Cr |
Mo |
Ti |
Nb |
Cu |
Ni |
B |
Sb |
N |
No. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Compa rativ e Steel 1 |
0.1 5 |
0.5 |
2.5 |
0.0 1 |
0.00 2 |
0.01 2 |
0.1 |
0.01 |
0.02 5 |
0.0 1 |
0.0 1 |
0.0 1 |
0.00 1 |
0.0 1 |
0.0 04 |
Compa rativ e Steel 2 |
0.1 8 |
0.1 |
3.5 |
0.0 1 |
0.00 2 |
0.02 5 |
0.1 |
0.01 |
0.02 5 |
0.0 4 |
0.0 1 |
0.0 1 |
0.00 2 |
0.0 1 |
0.0 04 |
Compa rativ e Steel 3 |
0.2 2 |
0.0 1 |
0.9 |
0.0 1 |
0.00 2 |
0.02 5 |
0.1 |
0.01 |
0.02 5 |
0.0 1 |
0.0 1 |
0.0 1 |
0.00 2 |
0.0 1 |
0.0 04 |
Compa rativ e Steel 4 |
0.2 3 |
0.5 |
2.5 |
0.0 1 |
0.00 2 |
0.02 5 |
0.0 1 |
0.05 |
0.02 5 |
0.0 4 |
0.0 1 |
0.0 1 |
0.00 2 |
0.0 1 |
0.0 04 |
Inven tive Steel 1 |
0.2 4 |
0.5 |
2.0 |
0.0 1 |
0.00 2 |
0.02 5 |
0.3 |
0.05 |
0.02 5 |
0.0 4 |
0.0 1 |
0.0 1 |
0.00 2 |
0.0 1 |
0.0 04 |
Inven tive Steel 2 |
0.2 4 |
0.1 |
1.9 |
0.0 1 |
0.00 2 |
0.02 5 |
0.3 |
0.05 |
0.02 5 |
0.0 4 |
0.0 1 |
0.0 1 |
0.00 2 |
0.0 2 |
0.0 04 |
Inven tive Steel 3 |
0.2 5 |
0.1 |
1.7 |
0.0 1 |
0.00 2 |
0.02 5 |
0.1 |
0.10 |
0.02 5 |
0.0 1 |
0.0 1 |
0.0 1 |
0.00 2 |
0.0 2 |
0.0 04 |
Inven tive Steel 4 |
0.2 4 |
0.2 |
1.9 |
0.0 1 |
0.00 2 |
0.02 5 |
0.1 |
0.05 |
0.02 5 |
0.0 2 |
0.0 1 |
0.0 1 |
0.00 2 |
0.0 2 |
0.0 04 |
[Table 2]
Division |
Steel type No. |
Anneali ng temperature (°C) |
Slowcooling rate (°C/s) |
Slowcooling end tempera ture(°C) |
Rapidcooling rate (°C/s) |
Rapidcooling end tempera ture(°C) |
Reheati ng temperature (°C) |
Overagi ng heat treatment tempera ture (°C) |
Overagi ng heat treatment time (sec.) |
Compara tive Example 1 |
Compar ative Steel 1 |
850 |
2.1 |
700 |
39 |
200 |
230 |
230 |
649 |
Compara tive Example 2 |
Compar ative Steel 1 |
870 |
2.4 |
700 |
43 |
150 |
230 |
230 |
649 |
Compara tive Example 3 |
Compar ative Steel 1 |
870 |
2.4 |
700 |
47 |
100 |
230 |
230 |
649 |
Compara tive Example 4 |
Compar ative Steel 2 |
850 |
2.9 |
650 |
39 |
150 |
230 |
230 |
649 |
Compara tive Example 5 |
Compar ative Steel 3 |
850 |
2.1 |
700 |
43 |
150 |
230 |
230 |
649 |
Compara tive Example 6 |
Compar ative Steel 4 |
850 |
2.1 |
700 |
39 |
200 |
230 |
230 |
649 |
Compara tive Example 7 |
Compar ative Steel 4 |
850 |
2.1 |
700 |
43 |
150 |
230 |
230 |
649 |
Compara tive Example 8 |
Compar ative Steel 4 |
850 |
2.1 |
700 |
47 |
100 |
230 |
230 |
649 |
Compara tive Example 9 |
Invent ive Steel 1 |
850 |
2.1 |
700 |
39 |
200 |
230 |
230 |
649 |
Inventi ve Example 1 |
Invent ive Steel 1 |
850 |
2.1 |
700 |
43 |
150 |
230 |
230 |
649 |
Inventi ve Example 2 |
Invent ive Steel 1 |
850 |
2.1 |
700 |
47 |
100 |
230 |
230 |
649 |
Compara tive Example 10 |
Invent ive Steel 2 |
850 |
2.1 |
700 |
39 |
200 |
230 |
230 |
649 |
Inventi ve Example 3 |
Invent ive Steel 2 |
850 |
2.1 |
700 |
43 |
150 |
230 |
230 |
649 |
Inventi ve Example 4 |
Invent ive Steel 2 |
850 |
2.1 |
700 |
47 |
100 |
230 |
230 |
649 |
Compara tive Example 11 |
Invent ive Steel 3 |
850 |
2.1 |
700 |
39 |
200 |
230 |
230 |
649 |
Inventi ve Example 5 |
Invent ive Steel 3 |
850 |
2.1 |
700 |
43 |
150 |
230 |
230 |
649 |
Inventi ve Example 6 |
Invent ive Steel 3 |
850 |
2.1 |
700 |
47 |
100 |
230 |
230 |
649 |
Compara tive Example 12 |
Invent ive Steel 4 |
850 |
2.1 |
700 |
39 |
200 |
230 |
230 |
649 |
Inventi ve Example 7 |
Invent ive Steel 4 |
850 |
2.1 |
700 |
43 |
150 |
230 |
230 |
649 |
Inventi ve Example 8 |
Invent ive Steel 4 |
850 |
2.1 |
700 |
47 |
100 |
230 |
230 |
649 |
[Table 3]
Divisio n |
Microst ructure |
FHAGB (area % ) |
LHAGB (mm) |
Fm (µm) |
YS (MPa) |
TS (MPa) |
Yield ratio (YS/TS ) |
HER (%) |
R/t |
TS -HER (MPa ·% ) |
Compara tive Example 1 |
TM+FM+B |
62 |
8.6 |
5.3 |
1065 |
1270 |
0.84 |
49 |
3.8 |
62230 |
Compara tive Example 2 |
TM |
65 |
8.2 |
5.9 |
1168 |
1324 |
0.88 |
52 |
4.2 |
68848 |
Compara tive Example 3 |
TM |
61 |
9.0 |
5.7 |
1175 |
1357 |
0.87 |
51 |
4.2 |
69207 |
Compara tive Example 4 |
TM+F+B |
63 |
5.4 |
5.3 |
1153 |
1598 |
0.72 |
42 |
4.5 |
67116 |
Compara tive Example 5 |
TM |
65 |
6.5 |
6.8 |
1032 |
1426 |
0.72 |
28 |
3.5 |
39928 |
Compara tive Example 6 |
TM+FM+B |
60 |
8.9 |
5.3 |
1016 |
1553 |
0.65 |
38 |
3.7 |
59014 |
Compara tive Example 7 |
TM |
64 |
9.4 |
5.4 |
1236 |
1587 |
0.78 |
32 |
4.5 |
50784 |
Compara tive Example 8 |
TM |
61 |
9.3 |
5.8 |
1247 |
1579 |
0.79 |
35 |
4.3 |
55265 |
Compara tive Example 9 |
TM+FM+B |
63 |
8.9 |
5.2 |
1105 |
1549 |
0.71 |
47 |
3.4 |
72803 |
Inventi veExamp le 1 |
TM |
64 |
9.4 |
4.9 |
1223 |
1543 |
0.79 |
55 |
3.8 |
84865 |
Inventi veExamp le2 |
TM |
62 |
9.3 |
5.5 |
1246 |
1538 |
0.81 |
58 |
3.8 |
89204 |
Compara tive Example 10 |
TM+FM+B |
63 |
9.1 |
5.2 |
1095 |
1524 |
0.72 |
48 |
4.0 |
73152 |
Inventi veExamp le3 |
TM+FM |
65 |
9.2 |
5.3 |
1245 |
1543 |
0.81 |
53 |
4.0 |
81779 |
Inventi veExamp le4 |
TM+FM |
62 |
9.4 |
5.1 |
1256 |
1552 |
0.81 |
59 |
4.0 |
91568 |
Compara tive Example 11 |
TM+FM+B |
61 |
7.6 |
7.2 |
1125 |
1554 |
0.72 |
46 |
3.5 |
71484 |
Inventi veExamp le5 |
TM |
64 |
9.1 |
5.6 |
1255 |
1543 |
0.81 |
53 |
4.0 |
81779 |
Inventi veExamp le6 |
TM |
63 |
9.4 |
5.4 |
1261 |
1552 |
0.81 |
59 |
4.0 |
91568 |
Compara tive Example 12 |
TM+FM+B |
61 |
9.2 |
5.4 |
1145 |
1561 |
0.73 |
42 |
3.5 |
65562 |
Inventi veExamp le7 |
TM |
68 |
9.3 |
5.2 |
1255 |
1545 |
0.81 |
57 |
4.0 |
88065 |
Inventi veExamp le8 |
TM |
63 |
8.9 |
5.2 |
1263 |
1552 |
0.81 |
61 |
3.5 |
94672 |
TM: tempered martensite, FM: fresh martensite, B: bainite, F: ferrite |
[0051] As can be seen from Tables 1 to 3, in Inventive Examples 1 to 8 satisfying the conditions
of the present disclosure, it can be seen that an excellent tensile strength and a
value of tensile strength × hole expansion ratio are illustrated. On the other hand,
in Comparative Examples 1 to 12 not satisfying the conditions of the present disclosure,
it can be seen that the tensile strength or the value of tensile strength × hole expansion
ratio desired by the present disclosure may not be secured.
[0052] FIG. 1 is a photograph of Inventive Example 5 and Comparative Example 5 observed
with an optical microscope. As can be seen from FIG. 1, in Inventive Example 5, an
average grain size of prior austenite is fine, while in Comparative Example 5, an
average grain size of prior austenite is relatively large.
[0053] FIG. 2 is a photograph illustrating a microstructure of Inventive Example 5 and Comparative
Example 5 using electron backscattering diffraction attached to a scanning electron
microscope and then analyzing high-hardness angle grain boundaries and low-hardness
angle grain boundaries. As can be seen from FIG. 2, in Inventive Example 5, it can
be seen that F
HAGB and L
HAGB had high values, while in Comparative Example 5, F
HAGB and L
HAGB had low values.
[0054] While example embodiments have been illustrated and described above, it will be apparent
to those skilled in the art that modifications and variations could be made without
departing from the scope of the present disclosure as defined by the appended claims.
1. An ultra-high strength cold-rolled steel sheet having excellent hole expandability,
comprising by weight:
C: 0.2-0.4%, Si: 0.5% or less (excluding 0%), Mn: 1.0-2.0%, P: 0.03% or less (excluding
0%), S: 0.015% or less (excluding 0%), Al: 0.1% or less (excluding 0%), Cr: 0.5% or
less (excluding 0%), Mo: less than 0.2% (excluding 0%), Ti: 0.1% or less (excluding
0%), Nb: 0.1% or less (excluding 0%), B: 0.005% or less (excluding 0%), N: 0.01% or
less (excluding 0%), with a remainder of Fe and other unavoidable impurities,
wherein a microstructure comprises a single-phase structure of tempered martensite
or a mixed structure of martensite and tempered martensite,
wherein the microstructure has an FHAGB of 60% or more by area and LHAGB of 8 mm or more, per unit area of 45 µm×45 µm.
where FHAGB is a fraction of grains with high-hardness angle grain boundaries, and LHAGB is a total length of grain boundaries with high-hardness angle grain boundaries,
wherein the high-hardness grain boundaries refer to grain boundaries with a mismatch
angle between adjacent grains of 15° or more.
2. The ultra-high strength cold-rolled steel sheet having excellent hole expandability
of claim 1, wherein the cold-rolled steel sheet further comprises one or more of Cu:
0.5% or less and Ni: 0.5% or less.
3. The ultra-high strength cold-rolled steel sheet having excellent hole expandability
of claim 1, wherein the cold-rolled steel sheet further comprises Sb: 0.05% or less.
4. The ultra-high strength cold-rolled steel sheet having excellent hole expandability
of claim 1, wherein the cold-rolled steel sheet has an average particle size of prior
austenite of 6 µm or less.
5. The ultra-high strength cold-rolled steel sheet having excellent hole expandability
of claim 1, wherein the cold-rolled steel sheet has a tensile strength (TS) of 1470MPa
or more and a value of tensile strength (TS) (MPa) and hole expansion rate (HER)(%)
of 73500MPa% or more.
6. A method for manufacturing an ultra-high cold-rolled steel sheet having excellent
hole expandability, comprising operations of:
heating a steel slab including by weight: C: 0.2-0.4%, Si: 0.5% or less (excluding
0%), Mn: 1.0-2.0%, P: 0.03% or less (excluding 0%), S: 0.015% or less (0%) (excluding
0%), Al: 0.1% or less (excluding 0%), Cr: 0.5% or less (excluding 0%), Mo: less than
0.2% (excluding 0%), Ti: 0.1% or less (excluding 0%), Nb: 0.1% or less (excluding
0%), B: 0.005% or less (excluding 0%), N: 0.01% or less (excluding 0%), with a remainder
of Fe and other unavoidable impurities, to a temperature in a range of 1100 to 1300°C;
finish hot rolling the heated steel slab at a temperature of Ar3 or higher;
coiling the hot-rolled steel sheet at a temperature of 720°C or lower;
cold rolling the coiled hot-rolled steel sheet to obtain a cold-rolled steel sheet;
performing an annealing heat treatment on the cold-rolled steel sheet at a temperature
in a range of 780 to 900°C;
slowly cooling the annealed heat-treated cold-rolled steel sheet to a temperature
in a range of 650 to 750°C at a cooling rate of 5°C/s or less;
rapidly cooling the slowly-cooled cold-rolled steel sheet to a temperature of 150°C
or lower at a cooling rate of 40 °C/s or more; and
reheating and performing an overaging heat treatment on the rapidly-cooled cold-rolled
steel sheet at a temperature in a range of 180 to 240°C.
7. The method for manufacturing an ultra-high cold-rolled steel sheet having excellent
hole expandability of claim 6, wherein the steel slab further comprises one or more
of Cu: 0.5% or less and Ni: 0.5% or less.
8. The method for manufacturing an ultra-high cold-rolled steel sheet having excellent
hole expandability of claim 6, wherein the steel slab further comprises, Sb: 0.05%
or less.
9. The method for manufacturing an ultra-high cold-rolled steel sheet having excellent
hole expandability of claim 6, wherein the overaging heat treatment is performed for
more than 400 seconds.