OBJECT OF THE INVENTION
[0001] The invention, a reinforcement device for the casing of an awning box and reinforcement
system, relates to a device or piece for an awning box, particularly those in which
the box of the awning is inclined at an almost vertical angle and intended to serve
as a reinforcement to improve the closure of the load bar when it approaches the casing
to close the box. The reinforcement device prevents the deformation sustained by the
upper and lower profiles of said casing mainly in the center portion thereof, and
especially in very long awning boxes, therefore facilitating the correct incorporation
of the arms therein and the complete protection of the awning inside the box. To this
end, the reinforcement device comprises at least one body with a U-shaped or C-shaped
cross-section which is preferably attached externally on the rear portion of the casing
of the box, opposite that of the bar thereof, and preferably in the central area of
said casing. The inner surface of said reinforcement device is preferably complementary
to the external surface of the casing where it is coupled, being coupled to the casing
of the box by pressure and/or through additional fastening means.
[0002] The reinforcement device can be factory built into the casing of the box itself,
or it can be added to casings of existing awning boxes already installed, either on
a wall, between two side walls or on a ceiling, without requiring disassembly of the
casing of the awning box for placing the reinforcement device therein. The device
of the present invention therefore allows to be installed in casings of boxes that
do not have a rear wall close to the center portion of the box and that do not allow
the use of a traditional support anchored to the rear wall close to the box to limit
the fall of the casing of the box due to the weight of said casing.
[0003] Likewise, the invention relates to a reinforcement system for an awning box comprising
a reinforcement device and a casing of an awning box.
[0004] The field of application of the present invention falls within the sector of the
industry dedicated to the manufacture of accessories for awnings, focusing particularly
on the field of boxes with roll-up awnings.
BACKGROUND OF THE INVENTION
[0005] As is known, the box of an awning of the type concerned in this case usually comprises
a casing or portion that is fixed to the wall or ceiling on which the awning is installed,
inside which it houses the tube on which the canvas is rolled, and which can be formed
by a single profile having a U-shaped section or by two profiles, for example, two
J-shaped profiles, one upper profile and one lower profile, attached to one another
by the curved portion forming a U shape, the lower one being close to the fastening
partition of the box, if there is one, and the upper one closing the upper open area
of the box to leave only a slot for passage of the canvas, and a load profile that
is fastened to the distal edge of the canvas and to the ends of the arms of the awning.
[0006] In almost vertical awning boxes, there is the problem that the roll of canvas, where
the canvas comes out through the top portion of the rolling shaft or upper portion
of the roll, tends to push the front partition of the lower profile of the casing,
and since the casing is normally U-shaped, when pushing that partition which is in
the mouth of the U shape, the U shape tends to open. This occurs regardless of whether
the casing of the box consists of one profile or two profiles attached to one another.
Since the lower profile is usually stiffer than the upper profile, the upper profile
tends to lift up. In boxes where the lower profile is weaker than the upper profile
or where the pushing sustained by the lower profile is diagonal, the lower profile
may tend to open. The upper profile may also lift up while at the same time the box
sustains downward bending. Requiring stiffer profiles means that they are heavier
and more expensive.
[0007] In any of these cases, the mouth of the casing of the box becomes larger in the center
portion thereof than the load profile that approaches when the awning is closed, which
causes the profiles to collide at the time of closing, preventing the efficient closing
movement of the box from occurring, which is what protects the canvas (which is the
pure essence of the box's existence). This is magnified because at the time when the
closing of the load profile against the casing is going to occur, it is precisely
when the entire canvas is rolled around the tube and reaches the maximum diameter
and weight, and that is when the maximum pressure of said canvas is exerted on the
partition that protects same.
[0008] Two-arm awning boxes generally have caps at both ends of the profiles of the casing
that stiffen the profiles at their ends, but in the central area the profiles have
the capacity to deform, acting as a beam supported at both ends. This deformation
in the central area is what generally causes the box to sometimes not close correctly,
regardless of the inclination of the box.
[0009] Moreover, different central support solutions that fasten the profile from below
to contain the deformation of the casing under its own weight are commonly available
on the market. They usually consist of two pieces, one rotating piece attached to
the casing and that rotates integrally with same, and another piece anchored to the
wall or ceiling, which are attached to one another to allow the adjustment of the
box and to fasten or hold the box from below to prevent the bending thereof due to
its own weight, which could hinder closing.
[0010] This type of central support is usually suitable for awnings that have inclinations
from horizontal to about 45°, which is when the bending of the casing in the central
area due to its own weight is important when supporting the canvas on the bottom of
the casing. It is important to highlight that in boxes with inclinations from horizontal
to 45°, the two upper and lower profiles bend downwards at the same time, maintaining
the measurement of the opening of the mouth of the casing in the central area of the
box. However, when the box is in an almost vertical position (from, for example, 45°
to 75° from the horizontal), the behaviour of the box is usually such that the lower
profile bends downwards while the upper one lifts up, substantially increasing the
measurement of the mouth of the box in the central area. The pushing of the canvas
on the front partition of the upper profile by opening the casing occurs in awnings
that are generally inclined more than 45° to almost vertical, an arrangement which,
on the other hand, is a recent trend on the market due to the emergence of glass railings
that prevent other models of almost vertical awnings from being placed to cover balconies
in more recent constructions.
[0011] The objective of the present invention is, therefore, to provide the market with
a simple, economical and effective practical solution to overcome said problem by
means of the development of a reinforcement device specifically designed for this
purpose. The device object of the present invention avoids having to use additional
supports other than those of the box which, in addition to the economic cost, imply
that the box is dismantled from its installation in order to install said support.
Likewise, the use of the reinforcement device object of the invention allows the weight
of the profiles of the casing to be lightened, therefore reducing their cost, since
the reinforcement device provides the necessary resistance to the casing of the box
having a much lower weight than that which would be necessary to obtain the same resistance
by adding material to the profiles of the casing along the entire length thereof.
DESCRIPTION OF THE INVENTION
[0012] The present invention, a reinforcement device for the casing of an awning box, to
improve the closing of the casing, has as its first object a reinforcement device
according to claim 1. Specifically, claim 1 refers to a reinforcement device for the
casing of an awning box, said box comprising at least one casing with an external
surface, a load profile or bar that fits in the casing, a canvas and at least two
extendable arms, said reinforcement device having a body with a C-shaped or U-shaped
cross-section, with an inner surface, an outer surface and two free ends, said device
being couplable to the external surface of the casing of the box. The longitudinal
section of the body of the device is preferably rectangular.
[0013] Thus, the reinforcement device is especially applicable to casings of roll-up awning
boxes, and particularly to those of an awning box that are very inclined or inclined
at an almost vertical angle. Said reinforcement device has the purpose of serving
as a reinforcement to improve the closure of the load profile or bar when it approaches
the casing to close the box, preventing the deformation sustained by the partitions
of the profile or profiles of said casing in the center portion thereof, especially
in very long awning boxes, especially greater than 4 or 5 metres, depending on the
design and thickness of the profiles, and thus facilitating the correct incorporation
of the arms therein.
[0014] The width of the longitudinal section of the body may vary depending on the length
of the box, but will preferably vary between 7 and 15 mm for a length of the casing
of the box of between 5.5 and 6.5 m. Likewise, more than one reinforcement device
can be used for each casing, depending on the length of the casing and the width of
the reinforcement device. Thus, with these dimensions of the reinforcement device,
it is possible to reduce the weight of the assembly compared to providing the profile
itself of the casing with greater material and weight to increase the stiffness thereof.
[0015] Specifically, the geometry of the different surfaces that enable the closure of the
casing has ramps that provide tolerance to certain deformation of the casing. The
deformation of the casing depends on several factors, mainly:
- the canvas rolled up on the tube causes a bending thereof that causes the canvas to
rest and press on the lower inner portion of the profile of the casing,
- the profile itself of the casing, due to its own weight and length, in turn sustains
certain bending, and said deformation in the lower portion of the profile is in turn
transmitted to the upper portion of the profile, or "register", in turn deforming
it, and
- the above factors are aggravated by the length of the profile, since these are tubes
and profiles supported at both ends and subjected to loads distributed along the length
thereof.
[0016] In accordance with the above, and from a certain length, as mentioned, greater than
about 4 or 5 metres, and mainly when the awning is almost completely rolled up, and
only a few centimetres are missing for the closure of the box to be completed, the
deformation sustained at the edges of the profiles of the casing is greater than the
tolerance allowed by the closing ramps, so that the profiles collide (in the upper
portion or in the lower portion, or both), and the inner canvas of the box is left
unprotected from the elements.
[0017] Likewise, when in the present invention reference is made to the C-shaped or U-shaped
shape, whether in reference to the profile of the casing or to the body of the reinforcement
device, it should be understood not as a strict C shape or U shape, but rather as
an approximate C shape or U shape. Thus, the inside of said C shape or U shape can
be formed by a curved surface or by a series of flat surfaces, so that the cross-section
of the profile of the casing or of the reinforcement device has a curved inner side
or an inner side formed by a series of straight lines. In the event that the inner
surface of the profile of the casing or of the reinforcement device has a series of
flat surfaces, these will be present on at least three consecutive flat surfaces,
determining an angle between two adjacent surfaces. This angle can be a right angle
or an obtuse angle.
[0018] The shape of the inner surface of the reinforcement device is preferably complementary
to the outer surface of the profile of the casing. The width of the body is preferably
between 5 and 20 mm.
[0019] Although reference is made to the casing comprising a single profile with a C-shaped
or U-shaped cross-section, the casing will preferably be formed by two profiles, an
upper or register profile and a lower or casing profile, each with a J-shaped cross-section
and attached to one another by the curved portion of the J shape, thus forming the
profile with a U-shaped or C-shaped cross-section. The casings are frequently formed
by two profiles, mainly due to the fact that the extrusion of a profile with an almost
closed C-shaped or U-shaped section in aluminium presents technical and economic problems.
For example, a casing with a single profile requires a greater thickness than two
half profiles and the manufacturing tooling for a single profile is much more complex
and requires a greater investment. In any case, the casing can also be manufactured
with three or more profiles, but these are rare since the assembly of the casing is
complicated and the resistance and watertightness thereof are reduced.
[0020] The upper or register profile can be removed to access the inside of the casing,
thus being able, for example, to access the roll of canvas during the installation
or maintenance of the awning. Likewise, the lower profile or casing profile is the
profile that remains below when the box is adjusted horizontally. As the canvas usually
comes out above the rolling tube, the lower profile usually has a front partition
that hides the roll of canvas and limits the bending thereof, ensuring that the canvas
is taut in its central area. For this reason, the lower profile usually has a shape
that makes it more resistant to bending than the shape of the upper or register profile.
[0021] The material of the body of the reinforcement device is preferably made of the same
material as the rest of the components of the box, with the exception of the canvas.
These, specifically the profile or profiles of the casing, the load bar, the wall
or ceiling supports of the casing and the arms are usually made of aluminium, so that
the reinforcement device is also made of aluminium to be able to use in the body of
the reinforcement device the same finishing process, preferably lacquering, as in
the components of the box, thus achieving the same texture and colour as the rest
of the components of the box of the awning. Plastic materials could also be used,
although it must be taken into account that they tend to lose tension over time and
due to being exposed to the elements, so that in the latter the pressure of the casing
would open the plastic reinforcement device over time, thus losing effectiveness.
[0022] As mentioned, the reinforcement device preferably has an inner surface complementary
to the outer surface of the casing to enable coupling between the two, preferably
in the central area of the casing. Thus, the reinforcement device is externally coupled
to the central area of the casing, without the reinforcement device being attached
to the wall or ceiling to which the box is anchored, and in such a way that it embraces
the profile or profiles of the casing on three of its four sides, being fastened on
the external surface of the profile simply by pressure or through additional fastening
means provided for this purpose, preferably mechanical elements or by means of an
adhesive.
[0023] To carry out said coupling between both portions, the distance between the free ends
of the body of the reinforcement device is about the same, preferably slightly smaller,
than the distance between the ends of the C-shaped or U-shaped cross-section of the
longitudinal profile of the casing.
[0024] Additionally or complementarily, the reinforcement device has, preferably close to
at least one of its free ends, at least one through hole to receive additional fastening
means going through the body of the reinforcement device. Said additional fastening
means are preferably a screw which, after going through the reinforcement device,
is at least partially introduced into the outer surface of the profile of the casing
of the box of the awning.
[0025] Likewise, additionally or complementarily to the above fastening means, the reinforcement
device comprises at least one projection on its inner surface and which is intended
to fit into at least one housing arranged on the external surface of the casing.
[0026] The body of the reinforcement device can be formed by two pieces, which can be articulated
with one another and/or can move with respect to one another to facilitate, if necessary,
assembly on the casing of the box.
[0027] A second object of the invention is a reinforcement system for an awning box according
to claim 12. Said reinforcement system comprises a reinforcement device with the features
of the device described above and a casing of the box. Specifically, the casing of
an awning box that is formed by at least one longitudinal profile with an opening
and C-shaped or U-shaped cross-section, with an outer surface and an inner surface,
defining an inner space housing the at least one rolling tube, a canvas and at least
two extendable arms coupled at one end to a load profile or bar that is partially
introduced into the aforementioned opening of the casing to protect the awning from
the elements when the awning is closed and the canvas thereof is drawn in. Preferably,
the profile of the casing is formed by two profiles, as mentioned above, a lower profile
or casing profile and an upper profile or register profile.
[0028] As mentioned, the reinforcement device, specifically the inner surface thereof, is
coupled to the outer surface of the profile of the casing since both surfaces are
preferably complementary. As mentioned above, the profile of the casing can be formed
by two profiles, an upper profile and a lower profile. Likewise, the profile or profiles
of the casing preferably comprise an upper partition, a rear partition and a lower
partition.
[0029] Preferably, the U-shaped body of the reinforcement device is screwed to the casing
with two sheet metal screws, one arranged at each free end of the body of the reinforcement
device (one at the top and one at the bottom). However, and as mentioned, the reinforcement
device can also be fixed by means of only one screw, either at any of the two free
ends thereof, and/or without any screw since the pressure itself of the casing tends
to expand it under the U-shaped body of the reinforcement device being fastened by
friction and/or by means of an adhesive.
[0030] Likewise, when the U-shaped or C-shaped body that constitutes the reinforcement device
object of the invention comprises at least one projection on the inner surface thereof
for fixing thereof to the casing of the box with one or more interior projections,
the outer surface of the casing having at least one housing complementary to the projection
of the reinforcement device. Said housing is preferably in the form of channels provided
for this purpose on the external surface of the casing.
[0031] These projections and housings, together with screws and/or adhesives, if used, prevent
the movement of the reinforcement device along the casing of the box.
[0032] Finally, it should be noted that the reinforcement device object of the invention
can consist of both a device that is factory built into the awning, coupled to the
casing thereof, and an element that can be added to existing and installed wall and
ceiling awnings. This is because the reinforcement device object of the present invention
allows it to be assembled later even if the U-shaped or C-shaped body is somewhat
closed since, by taking advantage of the flexibility of the profiles, it will be possible
for the reinforcement device to somewhat deform the profile of the casing so that
the latter enters the reinforcement device and, therefore, without requiring the disassembly
of the box to place the reinforcement device.
[0033] With all this, for boxes of this type with large lines and strong inclinations, the
U-shaped or C-shaped body of the reinforcement device provides means embracing the
upper, lower and rear portions of the casing of the box, preferably in the center
portion thereof, strongly reducing the deformation of the profiles that form said
casing, whether due to expansion or shrinkage, so that in the central area of the
casing and box of the awning, the mouth of the casing neither opens nor closes, but
rather maintains its measurement with respect to the load profile or bar and, therefore,
makes it easier for the box to close.
DESCRIPTION OF THE DRAWINGS
[0034] To complete the description of the present invention and to facilitate the understanding
of its features, a set of figures is attached as an integral portion thereof for illustrative
and non-limiting purposes.
Figure 1 shows a perspective view of an example of a very inclined box awning supported
on a wall, with the box forming an angle of about 75° with the perpendicular to the
wall and depicted in the closed position, which includes an example of the reinforcement
device to improve the closure of the casing object of the invention, where the arrangement
thereof can be seen.
Figure 2 shows a front elevational view of the closed box shown in Figure 1.
Figures 3, 4 and 5 show respective section views of the box according to the corresponding
sections A-A, B-B and C-C indicated in Figure 2, Figure 4 especially showing the arrangement
of the reinforcement device on the casing of the box. Figure 4 shows how the roll
of canvas descends with respect to its ends until it rests on the partition of the
lower profile of the casing, so that said roll pushes on the partition of the lower
profile in the central area of the casing due to the bending of the rolling tube,
but due to the action of the reinforcement device the upper profile of the casing
is not deformed, enabling a perfect coupling of the profile of the load bar inside
the casing, below the upper profile thereof.
Figures 6 and 7 show front and side elevational views, respectively, of the example
of a very inclined box awning, forming about 75° with the perpendicular of the fastening
wall for the box, shown in Figures 1 and 2 with the built-in reinforcement device,
in this case the awning being depicted in the open position.
Figures 8, 9 and 10 show respective section views of the box according to the corresponding
sections D-D, E-E and F-F indicated in Figure 6.
Figures 11 and 12 show perspective and front elevational views, respectively, of an
example of a very inclined box awning, similar to that of Figure 1, depicted in the
closed position, according to the prior art, that is, it does not include the reinforcement
device to improve the closure of the casing of the invention. It can be seen in Figure
11 how the profile of the load bar is not perfectly coupled to the upper profile of
the casing. This difference becomes more noticeable if Figure 11 is compared with
Figure 1.
Figures 13, 14 and 15 show respective section views of the box according to the corresponding
sections G-G, H-H and I-I indicated in Figure 12. Figures 13 and 15 show how the load
bar is arranged inside the casing, specifically the ends of the profile of said bar
are located inside the casing, below the upper profile. However, Figure 14 shows how
the profile of the load bar is not coupled inside the casing due to the deformation
of the upper profile as a result of the bending of the rolling shaft of the canvas
of the awning. Said Figure 14 also shows, as in Figure 4, how the roll of canvas descends
with respect to its ends until it rests on the partition of the lower profile of the
casing, so that said roll pushes on the partition of said lower profile in the central
area of the casing due to the bending of the rolling tube.
Figure 16 shows a perspective view of an exemplary embodiment of the reinforcement
device of the invention, depicted independently.
Figures 17 and 18 show respective enlarged views of Figures 4 and 14, corresponding
to section B-B of Figure 2 and section H-H of Figure 12, allowing to compare the difference
in the arrangement of the profiles of the casing when the awning incorporates the
reinforcement device (Figure 4) and when it does not incorporate it (Figure 12) according
to the prior art. Figures 17 and 18 show how the roll of canvas descends with respect
to its ends until it rests on the partition of the lower profile of the casing, so
that said roll pushes on the partition in the central area of the lower profile of
the casing due to bending of the rolling tube. This causes, as seen in Figure 18,
the center portion of the upper profile to deform, widening the opening of the casing,
that is, widening the distance, mainly in the central area of the casing, between
the upper profile and the lower profile. On the contrary, in Figure 17, the reinforcement
device prevents the opening of the casing from widening, maintaining the distance
between the upper profile and lower profile.
Figure 19 shows a perspective view of an alternative example of a reinforcement device
object of the invention formed by five sides angled with respect to one another, determining
a portion of an octagon, coupled to a casing with a complementary profile.
PREFERRED EMBODIMENT OF THE INVENTION
[0035] In view of the aforementioned figures, and in accordance with the numbering used,
an exemplary embodiment of the reinforcement device and reinforcement system for casings
of awning boxes according to the invention is described below.
[0036] According to the figures, the reinforcement device (1) of the invention is preferably
incorporated in a roll-up awning (2) box (3), which is very inclined, that is, with
an angle of between 45 to 75° with respect to the horizontal.
[0037] In any case, the reinforcement device (1) is applicable for incorporation in boxes
(3) which comprise, in a known manner, a casing (4), which is fixed, for example,
to the surface (S) of a wall or ceiling, and can also be fixed to two facing walls,
using anchors (14), said casing preferably being formed by at least two side caps
(4a), a profile having a U-shaped or C-shaped configuration, which can be divided,
as shown in the figures, into two J-shaped profiles so that the attachment of both
profiles through the curved portion of the J shape forms the U-shaped or C-shaped
profile, with an upper profile or register profile (4b) and a closing lower profile
or casing closing (4c). Said casing (4) internally houses, in addition to other possible
drive elements (not depicted), a rolling tube (5) and the canvas (6) that is wound
on said tube (5), incorporating at the distal edge of said canvas (6) a load profile
or bar (7), which is attached at the ends to extendable arms (8) in turn fixed to
the casing (4), and which, in the rolled position of the canvas (6), defines the closing
cap of the box (3) of the awning when it fits into the front portion of the casing
(4).
[0038] In turn, the reinforcement device (1) comprises at least one body (10) with a U-shaped
or C-shaped cross-section (see Figure 16), with an inner surface, an outer surface
and two free ends, said device being couplable to the external surface of the casing
of the box. The longitudinal section of the body of the device is preferably rectangular.
[0039] The reinforcement device (1) is preferably attached to the central area of the casing
(4), without being fastened to the wall or ceiling to which the box (3) is anchored,
in such a way that it embraces the upper profile (4b) of said casing (4) at the upper
partition (4b1) and rear partition (4b2) thereof and embraces the lower profile (4c)
at the rear partition (4b2) and lower partition (4b3) of the lower profile (4c). In
the example in the figures, the lower profile (4c) and the upper profile (4b) are
attached at about the middle of the rear portion of the casing (3). Specifically,
and by way of example, the figures show said attachment between the upper profile
(4b) and lower profile (4c) following the housing or channel (13) (see Figure 17)
located in the lower profile (4c). The reinforcement device makes the assembly stiffer
than the profile itself of the casing (4), so that it prevents eventual deformation
of said upper profile (4b) and lower profile (4c), at least in the upper partition
(4b1) thereof, especially in very long boxes (3), from 4 or 5 metres, making it easier
to correctly incorporate the arms (8) therein and mainly close the loading profile
(7), fitting perfectly into the mouth or front face of the casing (4).
[0040] In one embodiment, the body (10) of the reinforcement device (1) is fixed to the
partitions of the upper profile (4b) and lower profile (4c) of the casing (4), being
fastened on the external surface thereof simply by pressure.
[0041] In another embodiment, the U-shaped body (10) forming the reinforcement device (1)
is fixed to the partitions of the upper profile (4b) and lower profile (4c) of the
casing (4), being fastened on the external surface thereof through additional fastening
means (11, 12, 13). Preferably, the additional fastening means of the body (10) of
the reinforcement device (1) are one or two sheet metal screws (11), preferably located
one above and one below, close to the free ends of the body (10) of the reinforcement
device (1).
[0042] Optionally, the additional fastening means of the body (10) of the reinforcement
device (1) consist of a layer of appropriate adhesive or glue (not shown in the figures),
although said option does not allow the disassembly of the reinforcement device (1)
if necessary.
[0043] Optionally, the additional fastening means of the body (10) of the reinforcement
device (1) comprise one or more inner projections (12), arranged on the inner surface
of the reinforcement device (1), and which fit into one or more complementary housings,
preferably in the form of channels (13), provided for this purpose on the external
surface of the casing (4).
[0044] Preferably, said fastening by means of inner projections (12) in the channels (13)
is complemented with the aforementioned support screws (11) to prevent the body (10)
of the reinforcement device from being able to come out of place or move along the
casing (4) of the box (3).
[0045] In any case, in a preferred embodiment, the U-shaped or C-shaped body (10) of the
reinforcement device (1) is made up of a single piece. In an alternative embodiment,
not depicted in the figures, the U-shaped or C-shaped body (10) of the reinforcement
device (1) is formed by two pieces articulated with one another or movable with respect
to one another, to facilitate assembly on the casing (4).
[0046] Finally, it should be noted that the reinforcement device (1) is either an element
that is factory built into in the awning (2) or it is an element that can be coupled
later to the box of an awning already installed on a wall, on walls, or a ceiling,
and that can be assembled without requiring the disassembly of the box (3) for the
placement thereof.
[0047] In particular, Figures 1 and 2 show an example of a very inclined awning (2) box
(3), about 75° between the awning casing and the perpendicular to the fastening wall
of the box, in the closed position, with the canvas (6) drawn in and with the body
(10) of the reinforcement device (1) coupled to the central area of the casing (4),
on the external surface thereof. Sections A-A and C-C of Figures 3 and 5 show the
ends of the upper profile (4b) and lower profile (4c) of the casing (4) of the box
(3), the point of minimum bending of the rolling tube (5) and of said upper profile
(4b) and lower profile (4c), while section B-B of Figure 4 (as well as in the enlargement
of figure 17) shows the central area of the box (3), the point of maximum bending
of the rolling tube (5) and the upper and lower profiles (4b, 4c) of the casing (4)
resting on the lower profile (4c) of the casing (4). However, thanks to the existence
of the body (10) of the reinforcement device (1) and despite the support on the lower
profile (4c) of the rolling tube, the casing (4), mainly the upper profile (4b), does
not sustain any deformation.
[0048] The support of the rolling tube (5) of the canvas on the lower profile (4c) causes
the upper profile (4b) to deform, causing the distance between the upper profile (4b)
and the lower profile (4c) to increase in the central area of the casing, that is,
increasing the size of the opening or mouth of the casing. This circumstance occurs
in the central area of the casing and not at the ends thereof. The deformation of
the upper profile (4b) occurs when the canvas is drawn in or is being drawn in since
it is the weight of the canvas that causes the bending of the rolling shaft and the
subsequent deformation of the upper profile (4b). When installing the casing, the
profile of the load bar (7) is perfectly coupled inside the casing (4), thus protecting
the canvas of the awning, however, after deploying the canvas of the awning, when
it is drawn in again the weight of the rolling tube (5) increases and causes it to
be supported on the partition of the lower profile (4c), causing the deformation of
the upper profile (4b). As mentioned, this deformation of the upper profile (4c) widens
the mouth or opening of the casing (distance between the upper profile (4b) and lower
profile (4c)) in its central area, preventing the profile of the load bar (7) from
fitting inside the casing (4).
[0049] Figures 8, 9 and 10 show the situation of the box (3) of the awning when the canvas
(6) is unrolled, so that since the rolling shaft (5) weighs less because it does not
incorporate the entire canvas (6) rolled on same, the lower profile (4c) of the casing
(4) does not deform. This deformation occurs mainly when the canvas of the awning
is being rolled up or, in other words, when the box (3) is being closed when the load
bar (7) thereof moves towards the casing (4).
[0050] In turn, Figures 11 to 15 show the behaviour of a very inclined box (3) awning (2),
about 75° between the casing of the awning and the perpendicular to the fastening
wall of the box, according to the prior art, that is, without including the reinforcement
device (1) of the invention. Specifically, Figure 14 (as well as the enlargement thereof
in Figure 18) shows how both the upper profile (4b) and the lower profile (4c) of
the casing (4), as well as the rolling tube (5) itself, are slightly deformed in the
central area of the casing (4) of the box (3), giving rise, when the canvas (6) is
in the rolled position, to unwanted friction between said canvas and the partition
of the lower profile (4c). Furthermore, at the same time, the upper partition (4b1)
of the upper profile (4b) of the casing (4) is deformed, being lifted up and the mouth
of the casing (4) opening in its central area, so that the load profile (7) does not
fit correctly in the mouth or front face of the casing (4), since it has been deformed
and widened, inadequately fulfilling its protective function of the canvas (6).
[0051] Figure 16 shows an example of a preferred reinforcement device (1) object of the
invention. This example with a curved surface has the projection (12) as well as the
holes (11) at its ends for coupling and fixing to the profile or profiles of a casing
(4) of an awning box (3). In any case, it is possible for said reinforcement device
(1) not to have projections (12) or holes (11) at the ends thereof, or for it to only
incorporate one of the two, at least one projection (12) or at least one hole (11).
Figure 19 shows an alternative to the reinforcement device object of the invention,
in which it is not curved, but rather is formed by five sides angled with respect
to one another, specifically with an obtuse angle between adjacent sides.
[0052] Figures 4, 14, 17 and 18 show the central bulging of the upper profile (4b) of the
casing (4) when the rolling tube of the canvas rests on the lower profile (4c), which
prevents the load profile (7) from fitting with the upper profile (4b). The lower
profile (4c) also deforms, although due to the geometry of the profiles, the upper
profile (4b) is usually weaker, hence its greater deformation. Likewise, said bulging
is observed in the upper profile (4b) of Figure 11 since it shows how the profile
of the load bar (7) is not perfectly coupled to the upper profile (4b) of the casing
(4). This difference becomes more noticeable when comparing Figure 11 to Figure 1,
where the profile of the load bar (7) is perfectly coupled in the opening of the casing
(4) formed by the upper profile (4b) and lower profile (4c) thereof.
[0053] Figure 19 shows a perspective view of an alternative example of a reinforcement device
object of the invention formed by five sides angled with respect to one another, determining
a portion of an octagon, coupled to a casing with a complementary profile.
1. A reinforcement device for the casing of an awning (2) box (3), said box (3) of the
type comprising at least one casing (4) with an external surface, a load profile or
bar (7) that fits in the casing (4), a canvas (6) and at least two extendable arms
(8), characterised in that said reinforcement device comprises a body with a C-shaped or U-shaped cross-section
(10), with an inner surface, an outer surface and two free ends, said device (1) being
couplable to the external surface of the casing (4) of the box (3).
2. The device according to claim 1, characterised in that it comprises, on its outer surface, at least one hole to receive additional fastening
means (11).
3. The device according to any of the preceding claims, characterised in that it comprises at least one projection (12) on the inner surface that fits into at
least one housing arranged on the external surface of the casing (4).
4. The device according to any of the preceding claims, characterised in that the body (10) thereof comprises two pieces articulated with one another or movable
with respect to one another.
5. The device according to any of the preceding claims, characterised in that the inner surface of the body (10) is curved.
6. The device according to any of claims 1 to 4, characterised in that the inner surface of the body (10) comprises at least three consecutive flat surfaces
that determine an angle at the attachment between two adjacent flat surfaces.
7. The device according to any of the preceding claims, characterised in that the longitudinal section of the body (10) is rectangular.
8. A reinforcement system for an awning (2) box (3),
characterised in that it comprises:
- a reinforcement device (1) according to any of claims 1 to 10, and
- a casing (4) of an awning (2) box (3), said casing (4) being formed by at least
one longitudinal profile with an opening and C-shaped or U-shaped cross-section, with
an outer surface and an inner surface, defining an inner space housing at least one
rolling tube (5), a canvas (6) and at least two extendable arms (6) coupled at one
end to a load profile or bar (7) that is partially introduced into the aforementioned
opening of the casing (4),
the body (10) of said reinforcement device (1) being coupled to the outer surface
of the casing (4).
9. The system according to claim 8, characterised in that the inner surface of the reinforcement device (1) is complementary to the outer section
of the casing (4).
10. The system according to any of claims 8 or 9, characterised in that the distance between the free ends of the body (10) of the reinforcement device (1)
is about the same as the distance between the ends of the C-shaped or U-shaped cross-section
of the longitudinal profile of the casing (4).
11. The system according to any of claims 8 to 10, characterised in that the reinforcement device (1) is fixed to the profile of the casing (4) through at
least one screw introduced in the at least one hole arranged at one of the ends of
the body (10).
12. The system according to any of claims 8 to 11, characterised in that the reinforcement device (1) is fixed to the profile of the casing (4) through an
adhesive.
13. The system according to any of claims 8 to 11, characterised in that the casing comprises at least one housing arranged on the external surface of the
profile of the casing (4) in which a projection (12) arranged on the inner side of
the body (10) of the device (1) is introduced.
14. The system according to any of claims 8 to 13, characterised in that the profile of the casing (4) comprises an upper partition (4b1), a rear partition
(4b2) and a lower partition (4b3).
15. The system according to any of claims 8 to 14, characterised in that the profile of the casing (4) is formed by at least two profiles, an upper profile
(4b) and a lower profile (4c).