Object of the invention
[0001] The present invention relates to an axial piston pump for supplying a fluid, wherein
the pump is volumetric with regulation of the flow rate and with regulation of the
maximum pressure that it is capable of giving during the discharge at the outlet of
the pump; and wherein the pump is applicable to chemical product fluids, and also
to oil-hydraulic plants, without ruling out the application thereof to other fluids.
Moreover, the pump includes a characteristic regulable movement transmission system
through which it is possible to vary the flow rate of the fluid at the outlet of the
pump; wherein the fluid can be a liquid such as hydraulic oil, or a gaseous fluid.
Technical problem to be resolved and background of the invention
[0002] Currently, pumps with several membranes or pistons are known, wherein the flow rate
or the pressure of the liquid fluid they supply cannot be mechanically regulated (it
could be electrically regulated with a frequency variator to the motor).
[0003] Radial piston and axial piston pumps are also known, wherein at least the latter
have the drawback that they do not enable the flow rate of liquid fluid to be regulated.
[0004] Single axial piston pumps have the drawbacks of supplying a liquid fluid flow with
pulsations and a very low efficiency.
[0005] Vane pumps and gear pumps are also known, wherein none of them enables the flow rate
of liquid fluid that they provide to be regulated.
[0006] Moreover, axial piston oil-hydraulic pumps can be swash-plate or bent-axis. They
are multi-piston pumps that provide a flow rate of liquid fluid without pulsations,
while they can be regulated in flow rate and pressure, but they are not volumetric,
they do not work with check valves and unlike the pump of the invention, the axial
pistons, in addition to having a reciprocating movement (axial movement in both directions),
rotate as a grouped assembly by way of a rotating revolver mechanism.
[0007] Volumetric piston pumps (excluding oil-hydraulic ones) are known: on the one hand,
pumps with a single axial piston with flow rate and pressure regulation; and on the
other hand, the pumps with several axial pistons, but without mechanical regulation
of flow rate and pressure.
[0008] The theoretical flow generated in the pumps with a different number of pistons with
respect to the rotation of the shaft thereof, generates pulsations, so that as the
number of pistons increases, said pulsations decrease; noting that there is a marked
loss of efficiency in a single piston pump.
Description of the invention
[0009] In order to achieve the objectives and avoid the drawbacks in the previous sections,
the invention proposes an axial piston pump comprising a static head with parallel
cavities in which the pistons are housed, which are configured to move axially in
both directions within said cavities to supply a flow rate of fluid at the outlet
of said cavities that are distributed in a circumferential path.
[0010] The invention causes the multi-piston, volumetric and regulable flow rate and pressure
concepts to be simultaneously fulfilled for the first time.
[0011] The pump of the invention comprises a regulable movement transmission system that
includes at least a first rotary plate, a second rotary plate that can be tilted with
respect to the first rotary plate, a third rotary plate, a mobile runner with linear
movement and a ball joint support in which ends of the pistons are coupled by means
of end heads with double joints.
[0012] Each double joint of the end heads that link the pistons with the ball joint support
comprises a ball joint coupled between pairs of fins that form part of the ball joint
support by means of a shaft, and an intermediate joint that attaches each end head
to the piston by means of another shaft.
[0013] The third plate is coupled to the mobile runner by means of an idle rotation coupling
perpendicularly to the linear movement of the mobile runner; wherein the first plate
drags in the rotation thereof the second plate and the third plate; and wherein the
first, second and third plates, as well as the mobile runner, together with a tensioning
device of the transmission system are located inside a main casing, which may contain
an oil bath for lubrication.
[0014] The second plate is linked to the third plate by means of a crank mechanism that
hinges at a first end on the third plate by means of a first hinged connection, while
a second end of the crank mechanism, opposite the first end, hinges on the second
plate by means of a second hinged connection.
[0015] The first plate includes curved-concave female front seats on which complementary
curved-convex male front seats of the second tiltable plate rest; wherein the curvature
of the first and the second front seats are equidistant from a shared centre located
inside the main casing and coinciding with the centre of the crosshead on which the
ball joint support also rotates.
[0016] The ball joint support rests frontally on a second axial bearing coupled to an extension
of the second plate; wherein said ball joint support adopts the tilt of said second
plate at all times, without rotational movement of the ball joint support.
[0017] With this arrangement described, the regulable movement transmission system is configured
to be able to vary the stroke of the pistons in order to vary the flow rate of the
fluid at the outlet of the cavities; wherein said variation is carried out by means
of the linear movement of the mobile runner that modifies the tilt of the second plate
and the ball joint support through the third plate and the crank mechanism.
[0018] A crosshead mechanism that includes two pairs of axes hinges on the ball joint support;
wherein a first pair of axes hinges on two aligned holes of two tabs solidly attached
to the ball joint support, while the tensioning device that includes a longitudinal
axis in parallel with the cavities in which the axial pistons are guided and run hinges
on the second pair of axes of the crosshead mechanism; wherein the longitudinal axis
is guided inside the head.
[0019] The rotary motion transmission to the first plate is carried out by means of a planetary
gear device that is coupled to a shaft connected to the first plate; wherein said
planetary gear receives the rotary movement from an output shaft of an external motor
element.
[0020] The planetary gear device comprises a fixed support with an internal toothed gear
and a planetary assembly that rotates coupled to the internal toothed gear. Said planetary
assembly includes a cross-shaped mobile support and several radial pinions that rotate
idly coupled to said mobile support; and wherein said radial pinions mesh on the one
hand with the internal toothed crown, and on the other hand they mesh with a central
pinion embedded in the output shaft of the motor element.
[0021] The mobile runner includes threaded rods that are coupled to pinions that mesh with
an external toothing of a toothed ring; wherein one of said pinions meshes with an
intermediate pinion and this one with a drive pinion solidly attached to a shaft to
which a control wheel is attached, which is configured to carry out the movement of
the mobile runner in one or another direction, depending on the direction of rotation
of said control wheel. A reduction gear may or may not be necessary to reduce the
manual force required for actuation. All these toothed elements configure a regulation
mechanism that is housed inside a front casing that is closed by means of a cover;
wherein the front casing and the cover include centered and facing through hollows.
[0022] The front casing includes an annular recess around the centered through hollow thereof
wherein a first axial bearing sits frontally on which a portion of the first plate
is embedded with interposition of an internal bearing embedded in one of the two tracks
of said first axial bearing, while another portion of the first plate fits directly
into the other paired track of said first axial bearing.
[0023] The second plate comprises parallel walls that include the male front seats, while
the first plate includes parallel hollows which the complementary parallel walls of
the second plate fit in; wherein front bottoms of said parallel hollows constitute
the curved-concave female front seats; and wherein the two hinged connections of the
crank mechanism are perpendicular to the planes in which the parallel walls of the
second plate are contained.
[0024] The second axial bearing comprises two opposing tracks, one of which is coupled on
a second internal bearing and this is embedded in one portion of the extension, while
the other paired track of the second axial bearing is embedded directly in another
portion of the extension abutting against a front seat of the second plate itself;
wherein the ball joint support rests frontally on the track that is coupled on the
second internal bearing.
[0025] Each one of the cavities of the head opens leads into an outlet area that includes
a first passageway and a second passageway in which a first check valve and a second
check valve have been inserted; wherein the first and second passageways lead separately
into a first fluid outlet slot during the propulsion thereof and into a second fluid
inlet slot during the aspiration/suction thereof to fill the cavities.
[0026] The main casing includes a side opening that is closed by a cover; wherein the main
casing has two opposing end bases: first and second. The head is fixed outside the
main casing and on the second base. However, inside the main casing the entire regulable
movement transmission system is housed, as well as the rest of the elements related
to said transmission system.
[0027] The shared centre of the curved-concave male front seats of the second plate and
the curved-convex female front seats of the first plate is located at the centre of
the crosshead mechanism. The crosshead moves when the tensioning device is actuated,
and reaches its final position in which its centre is equidistant from the first male
front seat and the second female front seat, once the tensioning device has been fully
actuated.
[0028] The tensioning device comprises a support structure in which two parallel collateral
wings are guided with curved recesses in which the crosshead mechanism hinges through
the second shafts thereof. The tensioning device further comprises a longitudinal
axis solidly attached to a central pinion that meshes with two lateral pinions coupled
by means of threading on two immobilised screws in parallel to the two collateral
wings by means of the heads thereof; wherein said pinions are axially retained; and
wherein the longitudinal axis includes a hexagonal end section for being able to comfortably
rotate said longitudinal shaft to axially adjust said tensioning device in order to
axially adjust the transmission system assembly inside the main casing.
[0029] The third plate comprises an outer portion formed by an annular body that is punctually
coupled by tangential contact on bearings of the mobile runner with idle rotation,
and an internal portion which comprises a central structure with hollows in which
the first front fins of the first plate fit in.
[0030] In one embodiment of the invention, the support structure of the tensioning device
is screwed to an intermediate sheet that forms part of the main casing, while it is
located parallel to and close to the second end base.
[0031] An annular body arranged around the support structure is fixed on the intermediate
sheet; wherein said annular body includes quadrangular holes in which the parts solidly
attached to the pistons are fitted and guided; wherein the cross section of said parts
coincides with the passageway cross section of the quadrangular holes; all this to
prevent the rotation of the pistons.
[0032] The pistons are axially guided and adjusted in holes located in a front plate that
is screwed to a front area of the head opposite to a rear area wherein the outlet
of the cavities is found; wherein said holes serve as a guide for the pistons.
[0033] The inner bearings are to support the radial loads or forces, while the axial bearings
are to support the axial loads or forces. However, in substitution for each pair of
axial and radial bearings, a single bearing could be mounted that would support both
axial as radial loads.
[0034] In a conventional oil-hydraulic pump such as the swash-plate, the plate tilts but
does not rotate and it is the pistons that rotate, while in the pump of the invention
it is the other way around, i.e., the pistons do not rotate and the tilted plate is
the one that rotates. Unlike the swash-plate pump wherein the suction and discharge
of the fluid is done by the pistons facing one or another outlet slot (chamber), in
the pump of the invention there is a check valve for each piston, which makes it a
volumetric one.
[0035] When the pump of the invention is applicable to chemical products, two important
requirements must preferably be fulfilled:
- That the pump is volumetric, i.e., that regardless of the pressure it has to overcome,
it always pumps the same volume of fluid in each revolution.
- That the portions of the pump in contact with the fluid are made of chemically resistant
materials.
[0036] Obviously, the pump of the invention perfectly fulfils these two conditions, for
which reason it is a dosing pump for chemical products.
[0037] When the pump is applicable to an oil-hydraulic power plant, it is perfectly capable
of giving high pressures, so it could also work as a pump in hydraulic circuits. In
this application of the invention, the head would be inside the main casing and the
lubricating fluid would be the same as the driven fluid.
[0038] Instead, when the pump of the invention is applicable to a gaseous fluid, this gaseous
fluid provided by the pump accumulates in a tank that forms part of a compressor,
just like the pump itself.
[0039] In case of oleohydraulic or compressor application, the head would be inside the
main housing.
[0040] The technical advantages of the pump of the invention with respect to single piston
pumps are that it is much more efficient, that it gives a flow rate without pulsations,
it has a much lower and constant decibel level, and it is mechanically balanced, i.e.,
the inertial and centrifugal forces of the mobile elements are very low.
[0041] The technical advantage over multi-piston volumetric pumps is that it has flow rate
and pressure regulation, and the technical advantage over oil-hydraulic pumps is that
it is volumetric.
[0042] Next, to help better understand this specification and as an integral part thereof,
a series of figures is attached in which the object of the invention is depicted in
an illustrative and non-limiting manner.
Brief description of the figures
[0043]
Figure 1 shows an exploded perspective view of the axial piston pump, object of the invention.
Figure 2 shows an elevation view of the pump of the invention.
Figure 3 shows a plan view of the pump of the invention.
Figure 4 shows a cross sectioned elevation view according to the A-A section of figure 3,
wherein a regulable movement transmission system is located in a position of low or
null flow rate of the pump.
Figure 5 shows another plan view of the pump.
Figure 6 shows another cross-sectional elevation view according to the B-B section of Figure
5, wherein the transmission system is located in an active position in which the pump
provides a high fluid flow rate.
Figure 7 shows a cross-sectional view according to the C-C section of Figure 3.
Figure 8 shows a cross-sectional view according to the D-D section of Figure 3.
Figure 9 shows another plan view of the pump of the invention.
Figure 10 shows a cross section profile view according to the F-F section of Figure 9.
Figure 11 shows a cross section profile view according to the G-G section of Figure 9.
Figure 12 shows a cross section profile view according to the section H-H of Figure 9.
Figure 13 shows a cross section profile view according to the section J-J of Figure 9.
Figure 14 shows a perspective view of a tensioning device that forms part of the pump of the
invention.
Figure 15 shows a perspective view of a third plate coupled with idle rotation on a mobile
runner.
Description of an exemplary embodiment of the invention
[0044] Considering the numbering adopted in the figures, the axial piston pump for supplying
fluid comprises a regulable movement transmission system that enables the flow rate
of the fluid at the pump outlet to be varied; wherein by means of said transmission
system the stroke of the pistons 3 that move axially within respective cavities 16
without rotational mobility can be varied; and wherein the variation of the flow rate
of fluid is carried out by means of the linear movement of a mobile runner 9 that
can move in both directions in a direction parallel to the direction of the movement
of the pistons 3.
[0045] The regulable movement transmission system comprises a first rotary plate 15 associated
with a second rotary plate 17 that can be tilted with respect to the first plate 15,
and a third intermediate plate 11 that is also rotary; wherein the second plate 17
is linked to the third plate 11 by means of a crank mechanism 10, while the third
plate 11 externally comprises an annular configuration and is coupled to the mobile
runner 9 by means of an idle rotation coupling.
[0046] The third plate 11, as shown more clearly in figure 15, comprises an outer portion
formed by an annular body 11a that is punctually coupled by tangential contact on
several bearings 54 of the mobile runner 9, and an internal portion which comprises
a central structure 11b with hollows in which first front fins 32 fit in parallel
with the first plate 15, the rotation of which drags both the second plate 17 and
the third plate 11.
[0047] This third plate 11 includes two opposing annular stops 45 that delimit the width
of a circular surface of the annular body 11a of the third plate 11 in which the bearings
54 of the mobile runner 9 fit, so that by means of said annular stops 45 the second
plate 17 is mobilised axially and relative to the first plate 15 when the mobile runner
9 is axially moved; wherein said movement causes the variation of the tilt of the
second plate 17.
[0048] The crank mechanism 10 that links both plates 15 and 17, hinges at a first end on
the third plate 11 by means of a first hinged connection 10a, while a second end of
the crank mechanism 10, opposite to the first end, hinges on the second plate 17 by
means of a second hinged connection 10b.
[0049] The mobile runner 9 includes threaded rods 23 that are coupled to pinions 24 that
mesh with an external toothing of a toothed ring 25; wherein one of said pinions 24
meshes with an intermediate pinion 26 and this one with a driving pinion 27 solidly
attached to a shaft to which a control wheel 28 is attached, by means of which the
movement of the mobile runner 9 is carried out in one or the other direction, depending
on the direction of rotation of said control wheel 28.
[0050] As shown more clearly in figure 15, the bearings 54 on which the third plate 11 rotates
freely, are coupled on opposing screws as an axial continuation of the threaded rods
23, while the mobile runner 9 includes a wide centered opening 9a.
[0051] All these toothed elements described in the preceding paragraph configure a regulation
mechanism 6 (to mobilise the mobile runner 9) that is housed inside a front casing
21 that is closed by means of a cover 20; wherein the front casing 21 and the cover
20 include centered and facing through hollows.
[0052] The front casing 21 includes an annular recess around the centered through hollow
thereof wherein a first axial bearing 7 frontally sits on which a portion of the first
plate 15 is embedded with interposition of an internal bearing 33 embedded in one
of the two tracks of said first axial bearing 7, while another portion of the first
plate 15 fits directly into the other paired track of said first axial bearing 7.
[0053] The transmission of rotary movement to the first plate 15 is carried out by means
of a planetary gear device 1 which is connected on one side to an output shaft 12a
of a motor 12 (it could be electric or of any other type, also hydraulic), and on
the other side, said planetary gear device 1 is connected to a shaft 14 connected
to the first plate 15.
[0054] The planetary gear device 1 comprises a fixed support 22 with an internal toothed
gear 22a and a planetary assembly 29 that rotates coupled to the internal toothed
gear 22a; wherein said planetary assembly 29 includes a mobile support 29a in the
shape of a cross and several radial pinions 29b that rotate coupled to said mobile
support 29a. In turn, said radial pinions 29b mesh on the one hand with the internal
toothed gear 22a, and on the other hand mesh with a central pinion 30 embedded in
the output shaft 12a of the motor 12; wherein said central pinion 30 also forms part
of the planetary assembly 29.
[0055] The first platform 15 includes curved-concave female front seats 15a by way of a
cradle on which complementary curved-convex male front seats 17a of the second tiltable
platform 17 rest; wherein the curvature of the first and the second front seats are
equidistant from a shared geometric centre 46 of a crosshead mechanism 4 that will
be described later. The linear movement of the runner 9 drags the second plate 17
by means of the connecting rod mechanism 10, so that said second plate 17 can adopt
different inclinations guided in the front seats 15a of the first plate 15.
[0056] The first plate 15 includes a centered central extension 47 on which the first axial
bearing 7 is mounted with the interposition of the second internal bearing 33.
[0057] The second plate 17 comprises second front fins 31 in parallel that include the male
front seats 17a that rest on the female front seats 15a that are located in the first
front fins 32 of the first plate 15; wherein the two hinged connections 10a and 10b
of the crank mechanism 10 are perpendicular to the planes in which the second front
fins 31 of the second plate 17 and the first front fins 32 of the first plate 15 are
contained.
[0058] The second plate 17 includes a centered extension 34 in which a second axial bearing
35 is mounted with the interposition of a second internal bearing 8, such that one
of the tracks of said second axial bearing 35 is coupled on said second internal bearing
8 and this is embedded in one portion of the extension 34, while the other paired
track of the second axial bearing 35 is embedded directly in another portion of the
extension 34, abutting against a front seat of the second plate 17 itself.
[0059] On a front surface (track with the second internal bearing 8) of the second axial
bearing 35 rests a first front face of a ball joint support 5 which includes, on the
second front face thereof (opposite the first front face), pairs of fins 5a distributed
in a circumferential contour, such that said pairs of fins 5a are coupled to end heads
3a with double joint that connect with the axial pistons 3.
[0060] Each double joint of the end heads 3a that link the pistons 3 with the ball joint
support 5 comprises a ball joint 36 coupled between pairs of fins 5a that form part
of the ball joint support 5; and an intermediate joint 43 that attaches each end head
3a to the piston 3; wherein due to this intermediate joint 43 the piston 3 can rotate
with respect to the respective end head 3a. The ball joints 36 are coupled to the
pairs of fins 5a by means of shafts.
[0061] As shown more clearly in figures 4 and 6, a part 44 is attached to the piston 3,
part on which the end head 3a is in turn attached by means of the intermediate joint
43 which includes a shaft. Said part 44 is that which enables the ball joint 36 to
go up and down, but without the piston 3 being affected, i.e., this part 44 is totally
guided and only has one degree of freedom, being able to move only axially accompanying
the piston 3.
[0062] The crosshead mechanism 4 hinges on this second front face of the ball joint support
5, crosshead mechanism which includes two pairs of shafts; wherein a first pair of
shafts 4a hinge on two aligned holes of two tabs 5b solidly attached to the ball joint
support 5, while a tensioning device 13 hinges on the second pair of axes 4b of the
crosshead mechanism 4.
[0063] The tensioning device 13 comprises a support structure 48 in which two mobile collateral
wings 48a are guided in parallel with curved recesses 49 in which the crosshead mechanism
4 fits/hinges by means of the second shafts 4b thereof. The tensioning device 13 further
comprises a longitudinal axis 50 solidly attached to a central pinion 51 that meshes
with two lateral pinions 52 solidly attached to two coaxial nuts coupled on two screws
53 immobilised in parallel to the two collateral wings 48a by means of the heads thereof;
wherein said pinions 51, 52 are axially retained to the support structure 48. The
longitudinal axis 50 includes a hexagonal end section 50a for being able to comfortably
rotate said longitudinal shaft 50 to axially adjust said tensioning device 13 in order
to axially adjust the transmission system assembly inside a prismatic main casing
19, so that during the rotation of said longitudinal axis 50 the two collateral wings
48a move axially backwards or forwards.
[0064] In one embodiment of the invention, the support structure 48 is screwed to an intermediate
sheet 55 that forms part of the main casing 14, while it is located in parallel to
and in proximity to the second end base 19b.
[0065] An annular body 56 arranged around the support structure 48 is also fixed on said
intermediate sheet 55; wherein said annular body 56 includes quadrangular holes 56a
in which the parts 44 solidly attached to the pistons 3 are fitted and guided in order
to prevent them from rotating. Obviously the cross section of said parts 44 coincides
with the cross section of the quadrangular holes 56a, wherein said cross sections
could have any configuration other than circular to prevent the pistons 3 from rotating.
[0066] An end part of the longitudinal axis 50 in which the hexagonal end section 50a is
found is located in a hollow inside the head 2.
[0067] The pump of the invention further includes the main casing 19 with a lateral opening
that is closed by a cover 18, so that the main casing 19 has two opposing end bases:
first 19a and second 19b.
[0068] Outside the main casing 19, the motor 12 is fixed on the first base 19a thereof by
means of first screws 38 and nuts not shown in the figures, while on the second base
19b and also outside the casing 12, a head 2 is fixed by means of second screws 39a
and nuts 39b; wherein the head 2 that includes the cavities 16 in which the axial
pistons 3 are guided and run.
[0069] Instead, the entire regulable movement transmission system is housed inside the main
casing 19, as well as the ball joint support 5, the transmission mechanism for moving
the mobile runner 9 and the end heads 3a of the pistons 3, the tensioning device 13,
as well as the rest of the elements related thereto; wherein said adjustable movement
transmission system comprises the planetary gear device 1, the first plate 15, the
second plate 17, as well as the other elements related thereto.
[0070] Both the second base 19b and the intermediate sheet 55 of the main casing 19 include
holes through which the pistons 3 pass to the outside, and centered holes through
which the longitudinal shaft 50 of the tensioning device 13 passes.
[0071] Likewise, the first base 19a of the main casing 19 includes a centered through hole
through which the output shaft 12a of the motor 12 passes inside the casing 12 to
connect to the planetary gear device 1.
[0072] Furthermore, each one of the cavities 16 of the pump head 2 leads into an output
area that includes a first passageway 41a and a second passageway 41b in which a first
check valve 40a and a second check valve 40b have been inserted; wherein the first
and second passageways lead separately into a first slot 37a and into a second slot
37b.
[0073] In the propulsion phase of the liquid fluid with the advance of the pistons 3 during
the operation of the pump, said fluid comes out through the first passageways in which
the first check valves 40a are, these being open, while the second check valves 40b
will be closed.
[0074] Furthermore, in the aspiration or suction phase of the fluid with the return of the
pistons 3, said fluid is sucked through the second passageways in which the second
check valves 40b are open, while the first check valves 40a will be closed.
[0075] Thus, the pistons 3 move axially inside the cavities 16 in the forward direction
to supply the fluid and in the return direction (opposite to the forward direction)
to suck the fluid at least partially filling the cavities 16, to then go back to push
said fluid towards the outlet and so on.
[0076] The pistons 3 are axially guided and adjusted in holes 57a located in a front plate
57 that is screwed to a front area of the head 2 opposite to a rear area wherein the
check valves 40a, 40b are found; wherein said holes 57a serve as a guide for the pistons
3, so that the movement of the pistons 3 in any other direction than the axial one,
would be limited by said front plate 57 and by the annular body 56 with its quadrangular
holes 56a.
[0077] With this described arrangement, the variation of the flow rate provided by the pump
of the invention at the outlet of the head 2 thereof through its first slot 37a, is
achieved by varying the tilt of the second plate 17, and therefore an angle β that
the imaginary axis 41 of said second plate 17 forms with respect to the horizontal
supports 42 of the end bases 19a, 19b of the casing 19, as shown more clearly in figure
5.
[0078] The variation of the tilt of the second plate 17 is achieved by moving the mobile
runner 9 which is linked to said second plate 17 by means of the crank mechanism 10
and the third plate 11 coupled to the mobile runner 9 by means of an idle rotation
coupling.
[0079] In line with what was said in the two preceding paragraphs, the greater the inclination
of the second plate 17, the greater the angle β and therefore the greater the flow
rate of fluid provided by the pump of the invention. Proportionally, the longer the
strokes of the pistons 3 within their cavities 16, the higher the flow rates of fluid
and the shorter the strokes of the pistons 3, the lower the flow rates.
[0080] When the angle β is zero degrees, the pump will provide a minimum flow rate, although
depending on the specific design of the pump, said flow rate could be zero, so that
in this case the ball joint support 5 would be arranged in a plane perpendicular to
the direction of the imaginary axis 41 of the second plate 17 and the pistons 3 would
remain static without any mobility.
1. An
axial piston pump, comprising a static head (2) with parallel cavities (16) in which the pistons (3)
are housed, which are configured to move axially in both directions within said cavities
(16) to supply a flow rate of fluid at the outlet of said cavities (16) that are distributed
in a circumferential path;
characterised in that:
- it comprises a regulable movement transmission system that includes at least a first
rotary plate (15), a second rotary plate (17) that can be tilted with respect to the
first plate (15), a third rotary plate (11), a mobile runner (9) with linear movement
and a ball joint support (5) wherein ends of the pistons (3) are coupled by means
of end heads (3a) with double joints; wherein the third plate (11) is coupled to the
mobile runner (9) by means of an idle rotation coupling in a plane perpendicular to
the linear movement of the mobile runner (9); wherein the first plate (15) drags the
second plate (17) and the third plate (11) with its rotation; and wherein the first
(15), second (17) and third (11) plates, as well as the mobile runner (9) together
with a tensioning device (13) of the transmission system are located inside a main
casing (19);
- the second plate (17) is linked to the third plate (11) by means of a crank mechanism
(10) that hinges at a first end on the third plate (11) by means of a first hinged
connection (10a), while a second end of the crank mechanism (10), opposite the first
end, hinges on the second plate (17) by means of a second hinged connection (10b);
- the first plate (15) includes curved-concave female front seats (15a) on which complementary
curved-convex male front seats (17a) of the second tiltable plate (17) rest; wherein
the curvature of the first and the second front seats are equidistant from a shared
centre (46) located inside the main casing (19);
- the ball joint support (5) rests frontally on a second axial bearing (35) coupled
to an extension (34) of the second plate (17); wherein said ball joint support (5)
adopts the tilt of said second plate (17) at all times, without rotational movement
of the ball joint support (5);
wherein the regulable movement transmission system is configured to be able to vary
the stroke of the pistons (3) in order to vary the flow rate of the fluid at the outlet
of the cavities (16); and wherein said variation is carried out by means of the linear
movement of the mobile runner (9) that modifies the tilt of the second plate (17)
and of the ball joint support (5) through the third plate (11) and the crank mechanism
(10).
2. The axial piston pump, according to claim 1, characterised in that a crosshead mechanism (4) that includes two pairs of axes hinges on the ball joint
support (5); wherein a first pair of axes (4a) hinge on two aligned holes of two tabs
(5b) solidly attached to the ball joint support (5), while the tensioning device (13)
that includes a longitudinal axis (50) in parallel with the cavities (16) in which
the axial pistons (3) are guided and run hinges on the second pair of axes (4b) of
the crosshead mechanism (4); wherein the longitudinal axis (50) is guided inside the
head (2).
3. The axial piston pump, according to any one of the preceding claims, characterised in that the transmission of rotary movement to the first plate (15) is carried out by means
of a planetary gear device (1) that is coupled to a shaft (14) connected to the first
plate (15).
4. The axial piston pump, according to claim 3, characterised in that the planetary gear device (1) comprises a fixed support (22) with an internal toothed
gear (22a) and a planetary assembly (29) that rotates coupled to the internal toothed
gear (22a); wherein said planetary assembly (29) includes a mobile support (29a) in
the shape of a cross and several radial pinions (29b) that rotate idly coupled to
said mobile support (29a); and wherein said radial pinions (29b) mesh on the one hand
with the internal toothed gear (22a), and on the other hand they mesh with a central
pinion (30) configured to receive a transmission of rotational movement from the outside.
5. The axial piston pump, according to any one of the preceding claims, characterised in that the mobile runner (9) includes threaded rods (23) that are coupled to pinions (24)
that mesh externally with the external toothing of a toothed ring (25); wherein one
of said pinions (24) meshes with an intermediate pinion (26) and this with a driving
pinion (27) solidly attached to a shaft to which a control wheel (28) is attached,
which is configured to carry out the movement of the mobile runner (9) in one or another
direction, depending on the direction of rotation of said control wheel (28); wherein
all these toothed elements configure a regulation mechanism (6) that is housed inside
a front casing (21) that is closed by means of a cover (20); wherein the front casing
(21) and the cover (20) include centered and facing through hollows.
6. The axial piston pump, according to claim 5, characterised in that the front casing (21) includes an annular recess around the centered through hollow
thereof wherein a first axial bearing (7) sits frontally on which a portion of the
first plate (15) is embedded with interposition of an internal bearing (33) embedded
in one of the two tracks of said first axial bearing (7), while another portion of
the first plate (15) fits directly into the other matching track of said first axial
bearing (7).
7. The axial piston pump, according to any one of the preceding claims, characterised in that the second plate (17) comprises second parallel fins (31) that include the male front
seats (17a), while the first plate (15) includes first parallel fins (32) that include
the female front seats (15a); wherein the two hinged connections (10a) and (10b) of
the crank mechanism (10) are perpendicular to the planes in which the second front
wings (31) of the second plate (17) and the first front wings (32) of the first plate
(15) are contained.
8. The axial piston pump, according to any one of the preceding claims, characterised in that the second axial bearing (35) comprises two opposing tracks, one of which is coupled
on a second internal bearing (8) and this is embedded in a portion of the extension
(34), while the other paired track of the second axial bearing (35) is embedded directly
in another portion of the extension (34) abutting against a front seat of the second
plate (17) itself; wherein the ball joint support (5) rests frontally on the track
that is coupled on the second internal bearing (8).
9. The axial piston pump, according to any one of the preceding claims, characterised in that each one of the cavities (16) of the head (2) leads into an outlet area that includes
a first passageway and a second passageway in which a first check valve (40a) and
a second check valve (40b) have been inserted; wherein the first and second passageways
lead separately into a first fluid outlet slot (37a) during the propulsion thereof
and into a second fluid inlet slot (37b) during the aspiration/suction thereof to
fill the cavities (16).
10. The
axial piston pump, according to any one of the preceding claims,
characterised in that:
- the main casing (19) includes a lateral opening that is closed by means of a cover
(18); wherein the main casing (19) has two opposing end bases: first (19a) and second
(19b);
- the head (2) is fixed outside the main casing (19) and on the second base (19b).
11. The
axial piston pump, according to any one of the preceding claims,
characterised in that each double joint of the end heads (3a) that link the pistons (3) with the ball joint
support (5) comprises:
- a ball joint (36) coupled between pairs of fins (5a) that form part of the ball
joint support (5) by means of a shaft;
- an intermediate joint (43) that attaches each end head (3a) to the piston (3) by
means of another shaft.
12. The axial piston pump, according to claim 2, characterised in that the shared centre (46) of the curved-concave male front seats (17a) of the second
plate (17) and the curved-convex female front seats (15a) of the first plate (15)
is located at the centre of the crosshead mechanism (4); wherein said shared centre
(46) is equidistant from said front seats (15a, 17a) after the crosshead mechanism
(4) is fully positioned and axially tightened by the tensioning mechanism (13).
13. The
axial piston pump, according to any one of the preceding claims 2 or 12,
characterised in that the tensioning device (13) comprises:
- a support structure (48) wherein two parallel collateral wings (48a) are guided
with curved recesses (49) in which the second pair of axes (4b) of the crosshead mechanism
(4b) hinges;
- a longitudinal axis (50) solidly attached to a central pinion (51) that meshes with
two lateral pinions (52) coupled by threading on two screws (53) that are immobilised
in parallel to the two collateral wings (48a) by means of the heads thereof; wherein
said pinions (51, 52) are axially retained to the support structure (48); and wherein
the longitudinal axis (50) includes a hexagonal end section (50a) to rotate said longitudinal
axis (50) to axially adjust said tensioning device (13) in order to axially adjust
the transmission system assembly inside the main casing (19).
14. The axial piston pump, according to claim 13, characterised in that the support structure (48) of the tensioning device (13) is screwed to an intermediate
sheet (55) that forms part of the main casing (14), while it is located in parallel
and in proximity to the second end base (19b).
15. The axial piston pump, according to claim 14, characterised in that an annular body (56) arranged around the support structure (48) is fixed on the intermediate
sheet (55); wherein said annular body (56) includes quadrangular holes (56a) in which
the parts (44) solidly attached to the pistons (3) are fitted and guided; wherein
the cross section of said parts (44) coincides with the passageway cross section of
the quadrangular holes (56a).
16. The axial piston pump, according to the preceding claims 1 and 7, characterised in that the third plate (11) comprises an outer portion formed by an annular body (11a) that
is punctually coupled by tangential contact on bearings (54) of the mobile runner
(9) with idle rotation, and an internal portion comprising a central structure (11b)
with hollows in which the first front fins (32) of the first plate (15) fit.
17. The axial piston pump, according to any one of the preceding claims, characterised the pistons (3) are guided
and adjusted axially in holes (57a) located in a front plate (57) that is screwed
in a front area of the head (2) opposite to a rear area wherein the outlet of the
cavities (16) is found; wherein said holes (57a) serve as a guide for the pistons
(3).