Technical Field
[0001] The present invention relates to an elevator apparatus provided with an emergency
stop device which is electrically actuated.
Background Art
[0002] An elevator apparatus is provided with a governor and an emergency stop device for
the sake of emergency stop of an elevator car which gets into a given overspeed state,
by constant monitoring of an ascending-and-descending speed of the elevator car. Generally,
the elevator car and the governor are coupled to each other by a governor rope, and
when an overspeed state is detected, the governor binds the governor rope to cause
the emergency stop device at the elevator car side to operate, and thus the elevator
car is stopped emergently.
[0003] In such an elevator apparatus, since the governor rope which is an elongated object
is laid in a hoistway, space saving and cost reduction are difficult. Moreover, when
the governor rope swings, interference between a structure and the governor rope inside
the hoistway easily occurs.
[0004] In this respect, an emergency stop device which does not utilize a governor rope
is proposed.
[0005] As a background art related to the emergency stop device which does not utilize the
governor rope, a technology described in PTL 1 is known.
[0006] In this background art, a drive shaft which drives an emergency stop device, and
an actuation mechanism which actuates the drive shaft are provided on top of an elevator
car. The actuation mechanism includes a movable iron core mechanically connected to
the drive shaft with a connection piece interposed therebetween, and an electromagnet
which attracts the movable iron core. Although the drive shaft is biased by a drive
spring, the electromagnet is energized and the movable iron core is attracted thereto
in an ordinary time, and thus motion of the drive shaft is bound by the actuation
mechanism.
[0007] In an emergency, the electromagnet is demagnetized and the binding of the drive shaft
is cancelled, and thus the drive shaft is driven by biasing force of the drive spring.
As a result, since a pulling-up rod of the emergency stop device is lifted, the emergency
stop device operates and the elevator car stops emergently.
[0008] Moreover, when the emergency stop device is returned to the ordinary state, the electromagnet
is shifted to approach the movable iron core which was shifted in the emergency. When
the electromagnet contacts the movable iron core, the electromagnet is energized,
and the movable iron core is attracted to the electromagnet. Furthermore, the electromagnet
is driven in the state in which the movable iron core is attracted to the electromagnet,
and thus the movable iron core and the electromagnet are returned to a waiting position
for the ordinary time. Note that a shifting mechanism of the electromagnet includes
a feed screw shaft with which the electromagnet is screwed, and a motor which rotates
the feed screw shaft.
Citation List
Patent Literature
Summary of Invention
Technical Problem
[0010] In the background art, the actuation mechanism is configured to lift the pulling-up
rod of the emergency stop device, and thus flexibility in installation of the actuation
mechanism is limited, and an installation space of the actuation mechanism becomes
large.
[0011] In the background art, a space occupied by a driving mechanism including the drive
shaft and the actuation mechanism is large. Therefore, flexibility of the elevator
car in installation of the driving mechanism and the actuation mechanism is limited.
[0012] Therefore, the present invention provides an elevator apparatus provided with an
electric emergency stop device, and capable of reducing an occupied space and suitable
for space saving.
Solution to Problem
[0013] In order to solve the above problem, an elevator apparatus according to the present
invention includes an elevator car, an emergency stop device provided to the elevator
car, a driving mechanism provided to the elevator car and which causes the emergency
stop device to operate, and an electric actuator which actuates the driving mechanism.
The driving mechanism includes a driving rod connected to the emergency stop device
and which causes the emergency stop device to operate. The driving rod includes a
torsion spring part. When the electric actuator operates, the driving rod rotates
by biasing force of the torsion spring part. The rotation of the driving rod causes
the emergency stop device to operate.
Advantageous Effects of Invention
[0014] According to the present invention, a space occupied by the driving mechanism of
the emergency stop device can be reduced.
[0015] A problem other than the above problem, a configuration, and an effect will be revealed
by the following description of an embodiment.
Brief Description of Drawings
[0016]
[FIG. 1] FIG. 1 is a schematic configuration diagram of an elevator apparatus of one
example.
[FIG. 2] FIG. 2 is a view seen from an arrow A in FIG. 1, and illustrates an emergency
stop device in the example.
[FIG. 3] FIG. 3 is a configuration diagram showing a mechanical structure of an electric
actuator 10 (FIG. 1) in a case in which the emergency stop device 2 is in a non-operating
state.
[FIG. 4] FIG. 4 is a plan view showing the mechanical structure of the electric actuator
illustrated in FIG. 3.
[FIG. 5] FIG. 5 is a configuration diagram showing a mechanical structure of the electric
actuator 10 (FIG. 1) in a case in which the emergency stop device 2 is in an operating
state.
[FIG. 6] FIG. 6 is a plan view showing the mechanical structure of the electric actuator
illustrated in FIG. 5.
Description of Embodiments
[0017] Hereinafter, an elevator apparatus of one embodiment of the present invention is
described by an example with reference to the drawings. Note that, in the drawings,
ones with the same reference characters indicate the same components or components
with similar functions.
[0018] FIG. 1 is a schematic configuration diagram of an elevator apparatus of one example
of the invention.
[0019] As illustrated in FIG. 1, the elevator apparatus includes an elevator car 1, an
emergency stop device 2, a driving mechanism (12 to 17) which causes the emergency
stop device 2 to operate, and an electric actuator 10 which actuates the driving mechanism.
[0020] The elevator car 1 is hung, by a main rope 3, inside a hoistway provided to a building,
by the main rope 3 wound onto a car-beneath pulley 5 which is provided to a beneath
part of the elevator car 1. Moreover, the elevator car 1 is slidably engaged with
a guide rail 4 with a guide device (not illustrated) interposed therebetween. When
the main rope 3 is friction-driven by a driving device (hoisting machine: not illustrated),
the elevator car 1 ascends or descends in the hoistway. Note that the elevator apparatus
of this example is so called a machine-room-less elevator in which the driving device
(hoisting machine: not illustrated) and an elevator controller (not illustrated) are
installed inside the hoistway.
[0021] A speed detector (not illustrated) is provided to the elevator car 1, and an ascending-and-descending
speed of the elevator car 1 inside the hoistway is constantly detected. Therefore,
the speed detector can detect that the ascending or descending speed of the elevator
car 1 exceeds a given overspeed.
[0022] In this example, the speed detector includes an image sensor, and detects a speed
of the elevator car 1 based on image information on a surface condition of the guide
rail 4, which is acquired by the image sensor. For example, the speed detector calculates
the speed based on a shift distance of an image feature in a given time.
[0023] Note that the speed detector may calculate the speed of the elevator car based on
an output signal of a rotary encoder which rotates together with the transfer of the
elevator car.
[0024] The electric actuator 10 is an electromagnetic actuator in this example, and is positioned
at the beneath part of the elevator car 1. Moreover, the driving mechanism (12 to
17) is also positioned at the beneath part of the elevator car 1.
[0025] When the electric actuator 10 operates, a driving rod 12 which drives the emergency
stop device 2 rotates about a longitudinal-direction center axis by biasing force
of a spring part 13. When the driving rod 12 rotates, a brake element (described later)
of the emergency stop device 2 is pushed up. Therefore, the emergency stop device
2 operates.
[0026] As illustrated in FIG. 1, the driving rod 12 is disposed below the elevator car 1.
The driving rod 12 is rotatably supported by a first support part 16 and a second
support part 17 below of the elevator car 1.
[0027] In this example, the spring part 13 includes a torsion coil spring. The driving rod
12 is inserted into the spring part 13. One end of the spring part 13 (that is, the
torsion coil spring) is fixed to a latch part 14 on a surface of the driving rod 12.
Moreover, the other end of the spring part 13 (that is, the torsion coil spring) is
fixed to a fixing part 15 located at the beneath part of the elevator car 1.
[0028] Therefore, when the electric actuator 10 operates and the driving rod 12 rotates
as will be described later, the spring part 13 receives a torsional moment, and stores
bending elastic energy about a center axis of the spring part 13. In this example,
since the driving rod 12 is inserted into the spring part 13, the center axis of the
spring part 13 substantially matches the rotational center axis of the driving rod
12. Therefore, when bending elastic energy of the spring part 13 is released, as described
above, the driving rod 12 rotates by biasing force of the spring part 13.
[0029] Note that details of the configuration and operation of the electric actuator 10
will be described later.
[0030] The emergency stop device 2 is provided to each of left and right sides of the elevator
car 1. A pair of brake elements provided to each emergency stop device 2 are movable
between a braking position and a non-braking position, and sandwich the guide rail
4 therebetween at the braking position. Moreover, when the emergency stop device 2
ascends relatively to the elevator car 1 as a result of descent of the elevator car
1, friction force which acts between the brake element and the guide rail 4 generates
braking force. Thereby, when the elevator car 1 gets into an overspeed state, the
emergency stop device 2 is actuated to emergently stop the elevator car 1.
[0031] The elevator apparatus of this example is provided with so called a rope-less governor
system which does not utilize a governor rope. When the ascending-and-descending speed
of the elevator car 1 reaches a first overspeed exceeding a rated speed (for example,
a speed not exceeding 1.3 times the rated speed), power supply of the driving device
(hoisting machine) and power supply of a control device which controls the driving
device are interrupted. Moreover, when the descending speed of the elevator car 1
reaches a second overspeed (for example, a speed not exceeding 1.4 times the rated
speed), the electric actuator 10 provided to the elevator car 1 actuates the emergency
stop device 2 to emergently stop the elevator car 1.
[0032] In this example, the rope-less governor system includes the speed detector, and a
safety control device which determines the overspeed state of the elevator car 1 based
on an output signal of the speed detector. This safety control device measures the
speed of the elevator car 1 based on the output signal of the speed detector, and
when the safety control device determines that the measured speed reaches the first
overspeed, the safety control device outputs a command signal to interrupt the power
supply of the driving device (hoisting machine), and the power supply of the control
device which controls the driving device. Moreover, when the safety control device
determines that the measured speed reaches the second overspeed, the safety control
device outputs a command signal to cause the electric actuator 10 to operate.
[0033] FIG. 2 is a view seen from an arrow A in FIG. 1, and illustrates the emergency stop
device 2 in this example.
[0034] As illustrated in FIG. 2, a pair of brake elements 201 are placed on a base part
202. When a pushing-up rod 203 fixed to the base part 202 is driven upward in the
drawing, the base part 202 pushes up the brake elements 201 to the braking position.
Rotational force of the driving rod 12 is converted into the driving force to move
the pushing-up rod 203 upward, by a first link part 101, a second link part 102, and
a third link part which are mutually rotatably connected to each other.
[0035] An end part of the driving rod 12 is connected to a longitudinal-direction middle
part of the first link part 101. Longitudinal-direction one end part of the first
link part 101 and longitudinal-direction one end part of the second link part 102
are mutually rotatably connected to each other at a connection part 110. Longitudinal-direction
the other end part of the second link part 102 and longitudinal-direction one end
part of the third link part 103 are mutually rotatably connected to each other at
a connection part 111. A longitudinal-direction middle part of the third link part
103 is rotatably supported by a fixing shaft 115. An end part of the driving rod 12
is connected. Longitudinal-direction the other end part of the third link part 103
and longitudinal-direction one end part of the pushing-up rod 203 are mutually rotatably
connected to each other at a connection part 112.
[0036] By such first to third link parts (101, 102, 103), when the driving rod 12 rotates
in a direction indicated by an arrow in the drawing, the pushing-up rod 203 is driven
upward. Therefore, the brake elements 201 placed on the base fixed to the pushing-up
rod 203 are pushed up to the braking position.
[0037] Below the configuration and operation of the electric actuator 10 are described.
[0038] FIG. 3 is a configuration diagram showing a mechanical structure of the electric
actuator 10 (FIG. 1) in a case in which the emergency stop device 2 is in a non-operating
state. Moreover, FIG. 4 is a plan view showing the mechanical structure of the electric
actuator illustrated in FIG. 3. Note that since the emergency stop device 2 is in
the non-operating state, the electric actuator is in a non-actuating state (waiting
state). That is, the elevator apparatus is in an ordinary operating state.
[0039] As illustrated in FIGS. 3 and 4, an electric actuation part includes an operation
lever 11 connected to the driving rod 12, a movable member 34 which rotatably engaged
with the operation lever 11, and an electromagnet part 35 which attracts the movable
member 34 by electromagnetic force. The electromagnet part 35 includes two electromagnet
core parts 35A whose pole faces are facing to the movable member 34, and an electromagnet
support plate 35B to which the two electromagnet core parts 35A are fixed. Note that,
in the movable member 34, at least a portion attracted to the electromagnet part 35
is made of magnetic material.
[0040] The electric actuation part includes a feed screw 36 (for example, a trapezoidal
thread) which is rotatably supported by a first support member 41 and a second support
member 42 fixed to a base part 50 provided to the beneath part of the elevator car
1, and a motor 37 which rotary drives the feed screw 36. The feed screw 36 is screwed
with a feed nut 35C provided to the electromagnet part 35. When the motor 37 rotates
the feed screw 36, the rotating feed screw 36 and the feed nut 35C provided to the
electromagnet part 35 convert the rotation of the motor 37 into linear motion of the
electromagnet part 35 along an axial direction of the feed screw 36.
[0041] The base part 50 is configured with a plate-like member being bent, and includes
a fixed part fixed to the elevator car 1, and a convex part projecting downward of
the elevator car 1. The feed screw 36, the movable member 34, the electromagnet part
35, and the motor 37 are located below the convex part of the base part 50. The driving
rod 12 is located in a space between the beneath part of the elevator car 1 and the
convex part of the base part 50. Longitudinal-direction one end part of the operation
lever 11 is connected to the driving rod 12. The operation lever 11 passes an opening
part 50C at the convex part of the base part 50. Longitudinal-direction the other
end part of the operation lever 11 is connected to the movable member 34.
[0042] As illustrated in FIGS. 3 and 4, in the waiting state, the movable member 34 is attracted
to the excited electromagnet part 35. The electromagnet part 35 is located at a given
position for the waiting state. At this time, biasing force of the spring part 13
(FIG. 1) is acting on the driving rod 12 to be rotated in the direction indicated
by the arrow in FIG. 3. Here, since the movable member 34 is attracted by the electromagnet
part 35, the motion of the movable member 34 and the operation lever 11, and rotation
of the driving rod 12 are bound, against the biasing force of the spring part 13.
[0043] FIG. 5 is a configuration diagram showing a mechanical structure of the electric
actuator 10 (FIG. 1) in a case in which the emergency stop device 2 is in the operating
state. Moreover, FIG. 6 is a plan view showing the mechanical structure of the electric
actuator illustrated in FIG. 5. Note that since the emergency stop device 2 is in
the operating state, the electric actuator is in an actuating state. That is, the
elevator apparatus is in a stopped state.
[0044] In the waiting sate described above, when excitation of the electromagnet part 35
is stopped in accordance with command from the safety control device (not illustrated),
the attractive force acting on the movable member 34 is lost. Therefore, by the biasing
force of the spring part 13 (FIG. 1), the driving rod 12 rotates in the direction
indicated by the arrow in FIG. 3. At this time, since the operation lever 11 rotates
together with the driving rod 12, the movable member 34 connected to the operation
lever 11 shifts in a direction to separate from the electromagnet part 35 along the
longitudinal direction of the feed screw 36. Note that the electromagnet part 35 stays
at the given position for the waiting state.
[0045] When the driving rod 12 rotates, the pushing-up rod 203 (FIG. 2) of the emergency
stop device 2 is driven upward. Therefore, the emergency stop device 2 operates.
[0046] Here, operation of the electric actuator in a case of returning from the actuating
state illustrated in FIGS. 5 and 6, to the waiting state illustrated in FIGS. 3 and
4 is described.
[0047] In order to return the electric actuator to the waiting state, first, the motor 37
is driven to rotate the feed screw 36. The rotating feed screw 36, and the feed nut
35C provided to the electromagnet part 35 convert rotation of the motor 37 into linear
motion of the electromagnet part 35 along the axial direction of the feed screw 36.
Therefore, the electromagnet part 35 approaches and contacts the movable member 34
located at an operating position as illustrated in FIGS. 5 and 6.
[0048] When the contact between the electromagnet part 35 and the movable member 34 is detected
by a switch or a sensor (not illustrated), or load current of the motor 37, the electromagnet
part 35 is excited and also the motor 37 is stopped. The movable member 34 is attracted
to the electromagnet part 35 by action of electromagnetic force. When the electromagnet
part 35 attracts the movable member 34, while excitation of the electromagnet part
35 is continued, the feed screw 36 is counter-rotated by rotation of the motor 37
in a reverse direction. Therefore, the movable member 34 shifts, together with the
electromagnet part 35, to a given position for the waiting state as illustrated in
FIG. 3.
[0049] When a switch, a sensor, or the like (not illustrated) detects that the electromagnet
part 35 or the movable member 34 reaches the given position for the waiting state,
the motor 37 is stopped. Excitation of the electromagnet part 35 continues.
[0050] While the movable member 34 shifts from the operating position (FIGS. 5 and 6) to
the given position for the waiting state (FIGS. 5 and 6), the operation lever 11 rotates
the driving rod 12 in a direction opposite from the direction indicated by the arrow
in FIG. 3. Therefore, the spring part 13 (FIG. 1) including the torsion coil spring
receives a torsional moment, and stores bending elastic energy about the center axis
of the spring part 13. Therefore, the spring part 13 releases the elastic energy during
operation of the electric actuator 10, and then, the spring part 13 stores the elastic
energy when the electric actuator retunes to the waiting state.
[0051] According to the example, a space occupied by the driving mechanism and the electric
actuator 10 of the emergency stop device 2 can be reduced. Therefore, the driving
mechanism and the electric actuator 10 can be installed within a narrow space such
as the beneath part of the elevator car 1.
[0052] In this example, each of the longitudinal direction of the driving rod 12 of the
driving mechanism, and the longitudinal direction of the feed screw 36 (that is, the
longitudinal direction of the electric actuator) is arranged to be parallel to a lower
surface of the elevator car 1 (for example, an elevator car floor surface). Therefore,
the space occupied by the driving mechanism and the electric actuator 10 of the emergency
stop device 2 can certainly be reduced.
[0053] Note that, alternative to the torsion coil spring, a torsion bar spring (torsion
bar) may be used. In this case, for example, at least part of the driving rod 12 is
configured with the torsion bar spring.
[0054] Note that the present invention is not limited to the embodiment, but includes various
modifications. For example, the embodiment provides detailed description such that
the description of the invention is easy to understand, and the invention is not limited
to include all the described configurations. Moreover, in terms of a partial configuration
of the example, addition of another configuration, deletion, and replacement are possible.
[0055] For example, in a case in which the emergency stop device is provided above the elevator
car 1, the electric actuator 10 may be provided on top of the elevator car.
[0056] Furthermore, the elevator apparatus may be one with a machine room.
Reference Signs List
[0057]
1: elevator car
2: emergency stop device
3: main rope
4: guide rail
5: car-beneath pulley
10: electric actuator
11: operation lever
12: driving rod
13: spring part
14: latch part
15: fixing part
16: first support part
17: second support part
34: movable member
35: electromagnet part
35A: electromagnet core part
35B: electromagnet support plate
35C: feed nut
36: feed screw
37: motor
41: first support member
42: second support member
50: base part
50C: opening part
101: first link part
102: second link part
103: third link part
110 :
111: connection part
112: connection part
115: fixing shaft
201: brake element
202: base part
203: pushing-up rod
1. An elevator apparatus,
characterized by comprising:
an elevator car;
an emergency stop device provided to the elevator car;
a driving mechanism provided to the elevator car and configured to cause the emergency
stop device to operate; and
an electric actuator configured to actuate the driving mechanism, wherein
the driving mechanism includes a driving rod connected to the emergency stop device
and configured to cause the emergency stop device to operate,
the driving rod includes a torsion spring part,
when the electric actuator operates, the driving rod rotates by biasing force of the
torsion spring part, and
the rotation of the driving rod causes the emergency stop device to operate.
2. The elevator apparatus according to Claim 1,
characterized in that the electric actuator includes:
a lever part connected to the driving rod;
a movable member rotatably connected to the lever part; and
an electromagnet part configured to attract the movable member in a waiting state,
and
in the waiting state, when the electric actuator operates and excitation of the electromagnet
part is stopped, the driving rod rotates by the biasing force of the torsion spring
part.
3. The elevator apparatus according to Claim 2,
characterized in that the electric actuator includes:
a feed screw configured to be screwed with the electromagnet part; and
a motor configured to rotary drive the feed screw.
4. The elevator apparatus according to Claim 3, characterized in that, when the motor rotates the feed screw, the electromagnet part shifts along an axial
direction of the feed screw.
5. The elevator apparatus according to Claim 4, characterized in that the movable member shifts together with the electromagnet part by being attracted
to the electromagnet part.
6. The elevator apparatus according to Claim 5, characterized in that, when the movable member attracted to the electromagnet part shifts together with
the electromagnet part, a torsional moment is applied to the torsion spring part by
the lever part.
7. The elevator apparatus according to Claim 1, characterized in that the torsion spring part includes a torsion coil spring.
8. The elevator apparatus according to Claim 1, characterized in that the torsion spring part is a torsion bar spring included in the driving rod.
9. The elevator apparatus according to Claim 1, characterized in that the driving mechanism and the electric actuator are provided to a beneath part of
the elevator car.