Technical Field
[0001] The present disclosure relates to a steel suitable for an automotive material, and
particularly, to a high-strength thick steel sheet having excellent hole expandability
and ductility, and a method for manufacturing the same.
Background Art
[0002] In recent years, the use of a high-strength steel has been demanded for improving
fuel efficiency or durability due to various environmental regulations related to
CO
2 emissions and energy use regulations.
[0003] In particular, as regulations for impact stability of automobiles have expanded,
a high-strength steel having excellent strength is being adopted as a material of
structural members such as a member, seat rail, and a pillar for improving impact
resistance of a car body.
[0004] Since automotive parts have a complicated shape depending on stability and design
thereof, and are manufactured by forming with a press mold, the automotive parts require
to have a high level of formability together with high strength.
[0005] As the strength of steel is high, the steel is favorable to energy absorption, but
generally, when the strength is increased, elongation is decreased to reduce forming
processability. Besides, when yield strength is excessively high, introduction of
a material into a mold during forming is decreased to deteriorate formability and
increase manufacturing costs.
[0006] In addition, as automotive parts have a plurality of forming areas in which a hole
is processed and then expands, hole expandability is required for smooth forming,
but high-strength steel sheet has low hole expandability (HER) to cause defects such
as cracks during forming. As such, when hole expandability is poor, cracks may occur
in a component formed portion upon automobile collision to easily break the components,
so that the safety of passengers may be endangered. In addition, as the standards
for the safety of passengers are increasing, the adoption of thick materials to ensure
rigidity is steadily increasing, especially among some automobile companies.
[0007] Meanwhile, high-strength steel used as an automotive material includes, representatively,
a dual phase steel (DP steel), a transformation induced plasticity steel (TRIP steel),
a complex phase steel (CP steel), a ferrite-bainite steel (FB steel), and the like.
[0008] Since a DP steel which is an ultra-high tensile steel has a low yield ratio of about
0.5 to 0.6, the DP steel has an advantage in that it is easy to process, and has a
second highest elongation after a TRIP steel. Thus, it is mainly applied to a door
outer, a seat rail, a seat belt, a suspension, an arm, a wheel disc, and the like.
[0009] Since TRIP steel has a yield ratio in a range of 0.57 to 0.67, it is characterized
by having excellent formability (high ductility), and is suitable for components requiring
high formability such as a member, a roof, a seat belt, a bumper rail, and the like.
[0010] A CP steel is applied to a side panel, an underbody reinforcing material, and the
like by a high elongation and bending processability together with a low yield ratio,
and a FB steel has excellent hole expandability and is mainly applied to a suspension
lower arm, a wheel disc, and the like.
[0011] Thereamong, a DP steel is mainly formed of ferrite having excellent ductility and
a hard phase having high strength (martensite phase, bainite phase), and a trace amount
of residual austenite may exist therein. The DP steel as such has low yield strength
and high tensile strength to have a low yield ratio (YR), and has excellent characteristics
such as a high processing hardening rate, high ductility, continuous yield behavior,
aging resistance at room temperature, bake hardenability, and the like. In addition,
when a fraction, a degree of recrystallization, distribution uniformity, and the like,
of each phase are controlled, the steel may be manufactured as a high-strength steel
having high hole expandability.
[0012] However, in order to secure ultra-high strength of a tensile strength of 980 MPa
or more, the fraction of a hard phase such as a martensite phase which is favorable
to strength improvement should be increased, and in this case, yield strength is increased
to cause defects such as cracks during press forming.
[0013] In general, a DP steel for an automobile is manufactured into a final product by
manufacturing a slab by steelmaking and continuous casting processes, subjecting the
slab to [heating - rough rolling - finish hot rolling] to obtain a hot-rolled coil,
and then performing an annealing process.
[0014] Here, an annealing process is a process performed mainly in the manufacture of a
cold-rolled steel sheet, and the cold-rolled steel sheet is manufactured by pickling
a hot-rolled coil to remove a surface scale, performing cold rolling to a certain
reduction rate at room temperature, and then performing an annealing process, and,
if necessary, an additional temper rolling process.
[0015] Since a cold-rolled steel sheet (cold-rolled material) obtained by cold rolling is
in a very hardened state itself and is unsuitable for manufacturing components requiring
processability, it may be softened by a heat treatment in a continuous annealing furnace
as a subsequent process to improve processability.
[0016] As an example, in the annealing process, a steel sheet (cold-rolled material) is
heated to about 650 to 850°C in a heating furnace and the temperature thereof is maintained
for a certain amount of time, thereby lowering hardness and improving processability
through recrystallization and phase transformation phenomena.
[0017] A steel sheet which is not subjected to the annealing process has a high hardness,
in particular, a high surface hardness and lacks processability, while a steel sheet
subjected to an annealing process has a recrystallization structure, thereby having
lowered hardness, yield point, and tensile strength to promote improvement of processability.
[0018] As a representative method of lowering the yield strength of a DP steel, ferrite
is completely recrystallized in a heating process during continuous annealing to be
manufactured into an equiaxed crystal form, so that austenite is produced and grows
in a subsequent process to be the equiaxed crystal form, and thus, it is favorable
for forming a small-sized and uniform austenite phase.
[0019] In the case of thick materials, a thickness of a hot-rolled steel sheet should be
secured to be relatively thick in order to secure a certain reduction rate, so there
is a problem in that a load during subsequent cold rolling is large and operability
is lowered. If the reduction rate is low when manufacturing thick materials, structural
nonuniformity due to non-recrystallization of ferrite during annealing increases and
yield strength increases, and there is a problem in that yield strength increases,
and processability deteriorates as directionality of cold rolling is maintained in
the microstructure. Therefore, in the case of thick materials, material deviation
in a thickness direction is bound to be large due to nature of dimensional characteristics,
so a technology for homogenizing a material as much as possible is required to improve
processability and usable properties.
[0020] Meanwhile, Patent Document 1 discloses that it is possible to secure hole expandability
and elongation by forming fine precipitates using Ti, Mo, and the like, and including
ferrite, bainite, and martensite phases as a microstructure.
[0021] However, the present document has problems with weldability and liquid metal embrittlement
(LME) due to silicon excessively added to introduce carbon and bainite to form fine
precipitates. In addition, there may still be a problem due to a difference in hardness
between a soft phase and a hard phase, and as the bainite phase is formed in an excessive
fraction for high hole expandability, resulting in a disadvantage in that it may be
difficult to process due to high yield strength and elongation may be poor.
[0022] Considering the prior art described above, in order to simultaneously improve formability
such as elongation, hole expandability, and the like, of thick high-strength steel,
development of a plan which may lower yield strength and improve processability is
required.
Summary of Invention
Technical Problem
[0024] An aspect of the present disclosure is to provide, as a material suitable for an
automotive structural member, or the like, a high-strength thick steel sheet having
a low yield ratio and high strength, and excellent formability such as hole expandability
through improved ductility, and a method for manufacturing the same.
[0025] An object of the present disclosure is not limited to the above description. The
object of the present disclosure will be understood from the entire content of the
present specification, and a person skilled in the art to which the present disclosure
pertains will understand an additional object of the present disclosure without difficulty.
Solution to Problem
[0026] According to an aspect of the present disclosure, provided is a high-strength thick
steel sheet having excellent hole expandability and ductility, the high-strength thick
steel sheet including, by weight: 0.05 to 0.12% of carbon (C), 2.0 to 3.0% of manganese
(Mn), 0.5% or less (excluding 0%) of silicon (Si), 1.0% or less (excluding 0%) of
chromium (Cr), 0.1% or less (excluding 0%) of niobium (Nb), 0.1% or less (excluding
0%) of titanium (Ti), 0.003% or less (excluding 0%) of boron (B), 0.02 to 0.05% of
aluminum (sol.Al), 0.05% or less (excluding 0%) of phosphorus (P), 0.01% or less (excluding
0%) of sulfur (S), and 0.01% or less (excluding 0%) of nitrogen (N), with a remainder
of Fe and other unavoidable impurities,
[0027] wherein a steel sheet includes, by area fraction, 10 to 30% of ferrite, 10 to 25%
of recrystallized ferrite bridge, and 20 to 30% of bainite, and residual martensite
as a microstructure.
[0028] According to another aspect of the present disclosure, provided is a method for manufacturing
a high-strength thick steel sheet having excellent hole expandability and ductility,
the method for manufacturing a high-strength thick steel sheet having excellent hole
expandability and ductility including: preparing a steel slab; heating the steel slab
at a temperature within a range of 1100 to 1300°C; hot rolling the heated steel slab
to manufacture a hot-rolled steel sheet; coiling the hot-rolled steel sheet at a temperature
within a range of 400 to 700°C; cooling the hot-rolled steel sheet to room temperature
after the coiling; cold rolling the cooled hot-rolled steel sheet at a cold reduction
rate of 55 to 80% to manufacture a cold-rolled steel sheet; continuously annealing
the cold-rolled steel sheet; performing primary cooling to a temperature within a
range of 650 to 700°C at an average cooling rate of 1 to 10°C/s after the continuous
annealing; and performing secondary cooling to a temperature within a range of 450
to 500°C at an average cooling rate of 5 to 50°C/s after the primary cooling,
[0029] wherein the continuous annealing is performed in an equipment equipped with a heating
zone, a soaking zone, and a cooling zone, and the cold-rolled steel sheet passes through
a recrystallization zone in which the cold-rolled steel sheet is maintained at a temperature
within a range of 600 to 700°C for 1 to 3 minutes when the temperature of the cold-rolled
steel sheet is raised to a temperature within a range of the heating zone.
Advantageous Effects of Invention
[0030] As set forth above, according to the present disclosure, a thick steel sheet having
improved formability and collision resistance due to excellent hole expandability
despite having high strength may be provided.
[0031] As described above, the steel sheet of the present disclosure having improved formability
may prevent processing defects such as cracks, wrinkles, or the like, during processing
forming, and is thus suitable for being applied to structural parts requiring being
processed into a complex shape. Furthermore, it is also effective in manufacturing
a material having improved collision resistance to prevent defects such as cracks,
or the like, from being formed when a car to which such components are applied inevitably
collides.
Brief description of the Drawings
[0032]
FIG. 1 illustrates a heat history and phase transformation history during continuous
annealing according to an embodiment of the present disclosure. In FIG. 1, it should
be noted that a dotted line represents a heat history during conventional continuous
annealing, and a solid line represents a heat history during continuous annealing
according to the present disclosure.
FIG. 2 (a) illustrates a mechanism for forming a void in a structure, and FIG. 2(b)
illustrates a mechanism for strengthening an interface in a structure according to
an embodiment of the present disclosure.
FIGS. 3 and 4 illustrate images of microstructures of Comparative Example (FIG. 3)
and Inventive Example (FIG. 4) according to an embodiment of the present disclosure
(an arrow in FIG. 4 indicates a recrystallized ferrite bridge structure).
Best Mode for Invention
[0033] The inventors of the present disclosure conducted intensive research in order to
develop a material having a formability level which may be suitably used in components
and the like requiring processing to a complicated shape among automotive materials.
[0034] In particular, in thick steel sheets for automobiles, which inevitably have a relatively
low cold rolling reduction rate, the present inventors confirmed that the goal may
be achieved by deriving a composition of a structure that can increase crack resistance
between hard phases and refining a hard phase favorable to preventing formation and
propagation of voids and controlling a crystal grain shape, thereby completing the
present disclosure.
[0035] In particular, the present disclosure introduces a recrystallized ferrite bridge
having a structure connecting the hard phases to each other so that unidirectionality
of the hard phases is removed, and has technical significance in optimizing an alloy
composition and manufacturing conditions forming the structure.
[0036] Hereinafter, the present disclosure will be described in detail.
[0037] According to an aspect of the present disclosure, a high-strength thick steel sheet
having excellent hole expandability and ductility may be provided, the high-strength
thick steel sheet including, by weight: 0.05 to 0.12% of carbon (C), 2.0 to 3.0% of
manganese (Mn), 0.5% or less (excluding 0%) of silicon (Si), 1.0% or less (excluding
0%) of chromium (Cr), 0.1% or less (excluding 0%) of niobium (Nb), 0.1% or less (excluding
0%) of titanium (Ti), 0.003% or less (excluding 0%) of boron (B), 0.02 to 0.05% of
aluminum (sol.Al), 0.05% or less (excluding 0%) of phosphorus (P), 0.01% or less (excluding
0%) of sulfur (S), and 0.01% or less (excluding 0%) of nitrogen (N), with a remainder
of Fe and other unavoidable impurities.
[0038] Hereinafter, a reason for limiting the alloy composition of the high-strength thick
steel sheet provided in the present disclosure as described above will be described
in detail.
[0039] Meanwhile, in the present disclosure, unless otherwise specified, a content of each
element is based on weight, and a ratio of structure is based on area.
Carbon (C): 0.05 to 0.12%
[0040] Carbon (C) is an important element which is added for solid solution strengthening,
and is bonded to a precipitation element to form a fine precipitate, thereby contributing
to improving strength of steel.
[0041] When the content of C exceeds 0.12%, hardenability increases and strength increases
excessively as martensite is formed during cooling in the manufacture of steel, thereby
excessively increasing strength, while causing a decrease in elongation. In addition,
weldability may be poor, so that weld defects may occur in processing into components.
Meanwhile, when the content of C is less than 0.05%, it is difficult to secure a target
level of strength.
[0042] Therefore, C may be included in an amount of 0.05 to 0.12%. More favorably, C may
be included in an amount of 0.06% or more and 0.10% or less.
Manganese (Mn): 2.0 to 3.0%
[0043] Manganese (Mn) is an element which precipitates sulfur (S) in steel as MnS to prevent
hot brittleness by production of FeS, and is favorable to solid solution strengthening
of steel.
[0044] When a content of Mn is less than 2.0%, the effects described above may not be obtained,
and it is difficult to secure a target level of strength. However, when the Mn content
exceeds 3.0%, problems in weldability, hot rolling, and the like are likely to occur,
and at the same time, there is a risk that ductility may decrease as martensite is
more easily formed by an increase in hardenability. In addition, a Mn-band (Mn oxide
band) may be excessively formed in the structure to increase the risk of defects such
as processing cracks. Further, a Mn oxide is eluted on the surface during annealing
to greatly deteriorate plating properties.
[0045] Therefore, Mn may be included in an amount of 2.0 to 3.0%, and more favorably, Mn
may be included in an amount of 2.2% or more and 2.8% or less.
Silicon (Si): 0.5% or less (excluding 0%)
[0046] Silicon (Si) is a ferrite stabilizing element, and promotes ferrite transformation
to be favorable to securing a target level of ferrite fraction. In addition, it has
good solid solution strengthening ability to be effective to increase strength of
ferrite, and is an element useful for securing strength while not decreasing ductility.
[0047] When a content of Si exceeds 0.5%, the solid solution strengthening effect is excessive
so that ductility is rather decreased, and surface scale defects are caused to adversely
affect plating surface quality. In addition, phosphatability is deteriorated.
[0048] Therefore, Si may be included in an amount of 0.5% or less, and 0% may be excluded.
More favorably, Si may be included in an amount of 0.1% or more.
Chromium (Cr): 1.0% or less (excluding 0%)
[0049] Chromium (Cr) is an element facilitating formation of a bainite phase by exerting
a hardenability effect during cooling, and is an element which forms a fine carbide
while suppressing formation of a martensite phase during an annealing heat treatment,
thereby contributing to strength improvement.
[0050] In addition, in the present disclosure, by containing Cr at an appropriate level,
Cr acts as a ferrite stabilizing element during heating to delay of a reaction of
austenite phase transformation and phase transformation begins at a higher temperature,
Cr stays for a long time in a region (Trex~A1) where only recrystallization occurs
during heating. As a result thereof, a recrystallized ferrite bridge structure may
be secured.
[0051] When the Cr content exceeds 1.0%, the recrystallized ferrite bridge, which is intended
may not be formed, thereby reducing ductility and hole expandability of steel, and
when a carbide is formed at a grain boundary, strength and an elongation may be deteriorated.
In addition, manufacturing costs may be increased.
[0052] Therefore, Cr may be included in an amount of 1.0% or less, and 0% may be excluded.
More favorably, Cr may be included in an amount of 0.01% or more.
Niobium (Nb): 0.1% or less (excluding 0%)
[0053] Niobium (Nb) is an element which is segregated at an austenite grain boundary, and
suppresses coarsening of austenite crystal grains during an annealing heat treatment,
and forms a fine carbide to contribute to strength improvement.
[0054] When a content of Nb exceeds 0.1%, a coarse carbide is precipitated, strength and
an elongation may be decreased by a reduced carbon amount in steel, and manufacturing
costs may be increased.
[0055] Therefore, Nb may be included in an amount of 0.1% or less, and 0% may be excluded.
Titanium (Ti): 0.1% or less (excluding 0%)
[0056] Titanium (Ti) is an element forming a microcarbide, and contributes to securing yield
strength and tensile strength. In addition, Ti precipitates N in steel as TiN to suppress
the formation of AlN by Al which is unavoidably present in steel, and thus, reduces
the possibility of cracks during continuous casting.
[0057] When a content of Ti exceeds 0.1%, a coarse carbide is precipitated, and strength
and an elongation may be decreased by a reduced carbon amount in steel. In addition,
nozzle clogging may occur during continuous casting, and manufacturing costs may be
increased.
[0058] Therefore, Ti may be included in an amount of 0.1% or less, and 0% may be excluded.
Boron (B): 0.003% or less (excluding 0%)
[0059] Boron (B) is an element which delays transformation of austenite into pearlite during
a cooling process after an annealing heat treatment, but when a content of B exceeds
0.003%, B may excessively concentrate on the surface, resulting in deterioration of
plating adhesion.
[0060] Therefore, B may be included in an amount of 0.003% or less, and 0% may be excluded
considering an avoidably added level.
Aluminum (Sol.Al): 0.02 to 0.05%
[0061] Aluminum (sol.Al) is an element added for an effect of refining a grain size of steel
and for deoxidation. When a content of aluminum (sol.Al) is less than 0.02%, aluminum
killed steel may not be manufactured in a stable state. On the other hand, when the
aluminum content exceeds 0.05%, crystal grains are refined and the strength is improved,
but a risk of surface defects in a plated steel sheet increases due to excessive formation
of inclusions during steelmaking.
[0062] Therefore, aluminum (sol.Al) may be included in an amount of 0.02 to 0.05%.
Phosphorus (P): 0.05% or less (excluding 0%)
[0063] Phosphorus (P) is a substitutional element having the greatest solid solution strengthening
effect, and is an element which improves in-plane anisotropy and is favorable for
securing strength without significantly reducing formability. However, when P is excessively
added, a possibility of brittle fraction occurrence is greatly increased, so that
a possibility of sheet fracture of a slab during hot rolling is increased and plating
surface properties are deteriorated.
[0064] Therefore, in the present disclosure, the P content may be controlled to be 0.05%
or less, and 0% may be excluded considering an avoidably added level.
Sulfur (S): 0.01% or less (excluding 0%)
[0065] Sulfur (S) is an element which is unavoidably added as an impurity element in steel,
and deteriorates ductility, and thus, it is preferred to manage the content as low
as possible. In particular, S has a problem of increasing a possibility of red brittleness
occurrence, it is preferred to control the content to be 0.01% or less. However, considering
the unavoidably added level during the manufacturing process, 0% may be excluded.
Nitrogen (N): 0.01% or less (excluding 0%)
[0066] Nitrogen (N) is a solid solution strengthening element, but a content of nitrogen
(N) exceeds 0.01%, a risk of brittleness occurrence increases, and is bonded to Al
in steel and precipitates as TiN to deteriorate casting quality.
[0067] Therefore, N may be included in an amount of 0.01 or less, and considering the unavoidably
added level during the manufacturing process, 0% may be excluded.
[0068] The remaining component of the present disclosure is iron (Fe). However, since in
the common manufacturing process, unintended impurities may be inevitably incorporated
from raw materials or the surrounding environment, the component may not be excluded.
Since these impurities are known to any person skilled in the common manufacturing
process, the entire contents thereof are not particularly mentioned in the present
specification.
[0069] The steel sheet of the present disclosure having the above-described alloy composition
may have a microstructure including ferrite, which is a soft phase, and bainite and
martensite phases, which are hard phases, and a recrystallized ferrite bridge structure
formed by connecting the hard phases.
[0070] In the present disclosure, the biggest change in microstructure due to formation
of the recrystallized ferrite bridge is a loss of rolling directionality of existing
ferrite and a degree of connection around the hard phases is large. In addition, a
formation location of reverse transformation austenite is reduced during formation
of a recrystallized ferrite bridge during heating and formation of austenite at high
temperatures is delayed, a secondary phase having a smaller size after cooling may
be generated. A non-recrystallized ferrite region is an elongated structure with rolling
directionality and remains as an irregular rough interface, and a recrystallized ferrite
bridge grain boundary has a smooth interface having a polygonal shape. A method of
determining the recrystallized ferrite bridge may be divided into, for example, an
electron backscatter diffraction orientation (EBSD), or may be optically divided by
etching with an aqueous hydrogen peroxide solution (ex. 140 ml of distilled water,
100 ml of hydrogen peroxide, 4 g of oxalic acid, 2 ml of sulfuric acid, 1.5 ml of
hydrofluoric acid).
[0071] Specifically, the steel sheet of the present disclosure may include a ferrite phase
in an area fraction of 10 to 30%, a recrystallized ferrite bridge phase in an area
fraction of 10 to 25%, and 20 to 30% of bainite, which is a hard phase, and a remainder
of martensite phase. In addition, the steel sheet may include a trace amount of residual
austenite phase.
[0072] In the present disclosure, the recrystallized ferrite bridge phase is a structure
that is advantageous in suppressing propagation of voids generated along a grain boundary
of the hard phase by resolving the unidirectionality of the hard phase, and is a structure
that is separated from existing polygonal ferrite.
[0073] In addition, the recrystallized ferrite bridge is a structure that is separated from
general recrystallized ferrite, and is relatively coarse, preferably having an average
size of 1 to 6 µm based on an equivalent circular diameter. When the size of the recrystallized
ferrite bridge phase is less than 1 pm, it is difficult to resolve directionality
of the hard phase, so the desired effect may not be obtained. On the other hand, when
the size thereof exceeds 6 pm, the recrystallized ferrite bridge phase becomes an
excessively coarse structure, so that there is a concern that physical properties
such as strength, or the like, may be impaired.
[0074] As shown in FIG. 2, when the hard phase is formed to have directionality (a), connection
of voids formed along the grain boundaries becomes easier, thereby facilitating the
propagation of cracks. On the other hand, when the structure (b) intended in the present
disclosure, especially, the recrystallized ferrite bridge phase is formed as a structure
connecting he hard phases to each other while removing the unidirectionality of the
hard phases, it becomes difficult for voids to coalesce along the grain boundaries,
which has an effect of greatly suppressing occurrence and propagation of cracks.
[0075] When a fraction of this recrystallized ferrite bridge phase is excessively high,
the fraction of the hard phase becomes relatively low, making it impossible to secure
the target level of strength. Considering this, the recrystallized ferrite bridge
phase may be included in an amount of 25% or less. On the other hand, when the fraction
is less than 10%, the above-described effects (removal of hard phase unidirectionality,
suppression of void propagation, and the like) cannot be sufficiently obtained, resulting
in inferior hole expandability.
[0076] In other words, the present invention has technical significance in that formability
may be further improved by introducing a recrystallized ferrite bridge phase in addition
to the soft ferrite phase and the hard phase bainite phase and martensite phase and
controlling the shape and distribution of the recrystallized ferrite bridge phase.
[0077] When a fraction of the ferrite phase is less than 10%, it is disadvantageous to secure
the ductility of the steel. On the other hand, when the fraction exceeds 30%, the
fraction of the hard phase is relatively low, making it difficult to secure the target
level of strength.
[0078] When a fraction of the bainite phase is less than 20%, not only is it difficult to
secure strength, but there is also a problem in that a difference in hardness between
a soft phase and a martensite phase increases. On the other hand, when the fraction
exceeds 30%, a fraction of the soft phase decreases, making it difficult to secure
ductility.
[0079] Among the structures, excluding the ferrite phase, recrystallized ferrite bridge
phase, and bainite phase, a fraction of the martensite phase is not specifically limited,
but in order to secure ultra-high strength of 980 MPa or more, the martensite phase
may be included in an area fraction of 15% or more. However, when the fraction of
the martensite phase exceeds 60%, ductility decreases, making it difficult to secure
the target level of formability.
[0080] Meanwhile, it is favorable that the fraction of the residual austenite phase does
not exceed 3%, and even if it is 0%, it should be noted that there is no problem in
securing the intended physical properties.
[0081] The high-strength thick steel sheet of the present disclosure having the above-described
microstructure may have high strength and high ductility having a tensile strength
of 980 MPa or more, a yield strength of 550 to 700 MPa, and an elongation (total elongation)
of 14% or more.
[0082] In addition, the steel plate has a hole expansion ratio (HER) of 30% or more, thereby
providing excellent resistance to cracks that may occur during processing and resistance
to impact fracture.
[0083] The high-strength thick steel sheet of the present disclosure may have a thickness
of 1 to 3 mm, and more preferably 1.5 to 2.5 mm.
[0084] Hereinafter, a method for manufacturing a high-strength and thick steel sheet having
excellent hole expandability and ductility according to another aspect of the present
disclosure will be described in detail.
[0085] In brief, in the present disclosure, a target steel sheet may be manufactured by
performing processes of [steel slab heating - hot rolling - coiling - cold rolling
- continuous annealing], and each process will be described in detail.
[Steel slab heating]
[0086] First, a steel slab satisfying the alloy composition described above may be prepared,
and then heated.
[0087] The present process is performed to smoothly perform a subsequent hot rolling process,
and is performed to sufficiently obtain physical properties of the target steel sheet.
In the present disclosure, conditions of the heating process are not particularly
limited, and may be common conditions. As an example, the heating process may be performed
at a temperature within a range of 1100 to 1300°C.
[Hot rolling process]
[0088] The steel slab heated as described above may be hot rolled to manufacture a hot-rolled
steel sheet, and herein, finish hot rolling may be performed at an outlet temperature
of Ar3 or higher to 1000°C or lower.
[0089] When an outlet temperature is lower than Ar3 in the finish hot rolling, hot deformation
resistance is rapidly increased, and top, tail, and edge portions of a hot-rolled
coil become a single-phase region to increase in-plane anisotropy, so that formability
may be deteriorated. Meanwhile, when the temperature is higher than 1000°C, a rolling
load is relatively decreased, so that it is favorable to productivity, but a thick
oxide scale may occur.
[0090] More specifically, the finish hot rolling may be performed at a temperature within
a range of 760 to 940°C.
[Coiling]
[0091] The hot-rolled steel sheet manufactured as described above may be coiled to a coil
shape.
[0092] The coiling may be performed at a temperature within a range of 400 to 700°C. When
a coiling temperature is lower than 400°C, an increase in excessive strength of the
hot-rolled steel sheet is caused due to excessive formation of martensite or recrystallized
ferrite bridge phases, and problems such as poor shape due to a load during subsequent
cold rolling may be caused. However, when the coiling temperature is higher than 700°C,
a surface scale is increased to deteriorate pickling properties.
[Cooling]
[0093] It is preferred that the coiled hot-rolled steel sheet is cooled to room temperature
at an average cooling rate of 0.1°C/s or less (excluding 0°C/s). In this case, the
coiled hot-rolled steel sheet may be cooled after being subjected to processes such
as transfer and stacking, and it should be noted that the process before cooling is
not limited thereto.
[0094] As such, the coiled hot-rolled steel sheet is cooled at a constant speed, thereby
obtaining a hot-rolled steel sheet in which a carbide which is a nucleation site of
austenite is finely dispersed.
[Cold rolling]
[0095] The hot-rolled steel sheet coiled as described above may be cold rolled to manufacture
a cold-rolled steel sheet, and in the present disclosure, the cold rolling may be
performed at a cold reduction rate of 55 to 80%.
[0096] In the present disclosure, recrystallization of ferrite may be further promoted in
a heating section during a subsequent continuous annealing process while applying
an appropriate level of cold reduction rate during cold rolling, and therefrom, formation
of fine ferrite may be induced so that austenite formed at a ferrite grain boundary
may also be formed to be small and uniform.
[0097] When the cold reduction rate in the cold rolling is less than 55%, ferrite recrystallization
is delayed, so that it is difficult to obtain a fine and uniform austenite phase,
but when the cold reduction rate exceeds 80%, yield strength is excessively reduced
due to excessive recrystallization so that a target level of strength may not be secured.
More favorably, the cold rolling may be performed at a cold reduction rate of 78%
or less.
[0098] In the present disclosure, the cold reduction rate may be realized not only with
a high rolling capacity of ZRM equipment (e.g., at a level of 5000KN/mm) from a hot-rolled
thick material having a certain thickness, but also include a process of achieving
a target reduction rate by repeated rolling by using a reversing mill. As a non-limiting
example, the hot-rolled thick material may have a thickness of 4 to 8 mm, and when
the hot-rolled thick material has a thickness of 6 mm or more, it should be noted
that a cold rolling process using a reversing mill may be performed.
[0099] The reversing mill is a type of rolling mill generally used for rolling thin materials,
and refers to a rolling mill that rolls while reciprocating a material between a pair
of rolls, and when reciprocating the material, one way may be set 1 pass.
[0100] In the present disclosure, the hot-rolled steel sheet may be picked before the cold
rolling, and it should be noted that the pickling treatment process may be performed
by a conventional method.
[Continuous annealing]
[0101] It is preferred that the cold-rolled steel sheet manufactured as described above
is continuously annealed. The continuous annealing treatment may be performed in a
continuous annealing line (CAL), as an example.
[0102] Usually, the continuous annealing line (CAL) may be formed of [heating zone -soaking
zone - cooling zone (slow cooling zone and rapid cooling zone) - overaging zone],
and after the cold-rolled steel sheet is charged into the continuous annealing line
as such, the steel sheet is heated to a certain temperature in the heating section,
and after a target temperature is reached, the steel sheet is maintained in the soaking
zone for a certain period of time.
[0103] In the present disclosure, a temperature of the heating zone and the soaking zone
may be controlled to be the same during the continuous annealing, which means that
an end temperature of the heating zone and a starting temperature of the soaking zone
are controlled to be the same (FIG. 1).
[0104] Specifically, the temperature of the heating zone and the soaking zone can be controlled
to be 790 to 850°C.
[0105] In addition, when the temperature of the soaking zone is lower than 790°C, it is
economically disadvantageous because excessive cooling is required at the end temperature
of the heating zone, and there is a risk that an amount of heat for recrystallization
may be insufficient. On the other hand, when the temperature is higher than 850°C,
a fraction of austenite may be excessive and there is a risk that formability may
decrease due to an increase in the hard phase during cooling.
[0106] When the temperature of the soaking zone within the above-described temperature range
is increased, the fraction of the hard phase in the final structure is increased to
increase a yield strength, and the same time, a difference in hardness between the
phases is lowered by introducing bainite to improve a hole expansion ratio.
[0107] Meanwhile, in the present disclosure, by causing sufficient recrystallization in
the annealing process, generation of recrystallized ferrite bridge is induced.
[0108] Specifically, in the present disclosure, a recrystallization zone in which the cold-rolled
steel sheet is maintained at an intermediate temperature for a certain period of time
when the temperature is raised to a temperature within a range of the heating zone,
and more preferably, a process in which the cold-rolled steel sheet is maintained
at a temperature within a range of 600 to 700 °C for 1 to 3 minutes is preferably
performed (dotted line graph in FIG. 2).
[0109] When the temperature of the recrystallization zone is lower than 600°C or a holding
time is less than 1 minute, recrystallization of ferrite is not sufficient, so a recrystallized
ferrite bridge phase may not be formed at the target fraction. On the other hand,
when the temperature is higher than 700°C or the holding time exceeds 3 minutes, there
is a risk of decreasing strength due to excessive recrystallization and decreasing
physical properties due to grain coarsening.
[0110] In the present disclosure, by introducing a recrystallize ferrite bridge phase along
with an appropriate fraction of hard and soft phases into a final microstructure through
the recrystallization zone process, an effect of improving processability may be obtained
by strengthening crack toughness, that is crack resistance, while maintaining the
strength.
[Stepwise cooling]
[0111] The cold-rolled steel sheet subjected to continuous annealing as described above,
may be cooled, thereby forming a target structure, and in this case, it is preferred
to perform cooling stepwise.
[0112] In the present disclosure, the stepwise cooling may be formed of primary cooling
- secondary cooling, and specifically, primary cooling may be performed at a temperature
within a range of 650 to 700°C at an average cooling rate of 1 to 10°C/s after the
continuous annealing, and then secondary cooling may be performed at a temperature
within a range of 400 to 500°C at an average cooling rate of 5 to 50°C/s.
[0113] In this case, the primary cooling may be performed more slowly than the secondary
cooling, thereby suppressing plate shape defects due to a rapid temperature drop during
the secondary cooling, which is a relatively rapid cooling section.
[0114] When the end temperature in the primary cooling is lower than 650°C, the diffusion
activity of carbon is low due to the too low temperature, so that a carbon centration
in ferrite is increased, but as the carbon temperature in austenite is decreased,
so that a fraction of a hard phase is excessive to increase a yield ratio, resulting
in a higher tendency to crack occurrence during processing. In addition, the cooling
rates between the soaking zone and the cooling zone (slow cooling zone) are excessively
high, so that there is a problem in that the shape of the sheet is non-uniform. When
the end temperature is higher than 700°C, there is a disadvantage in that an excessively
high cooling rate is required in the subsequent cooling (secondary cooling).
[0115] In addition, when the average cooling rate in the primary cooling exceeds 10°C/s,
carbon diffusion may not sufficiently occur. Meanwhile, considering the productivity,
the primary cooling may be performed at an average cooling rate of 1°C/s or more.
[0116] As described above, after completing the primary cooling, rapid cooling (secondary
cooling) may be performed at a cooling rate at or above a certain level. In this case,
when the secondary cooling end temperature is lower than 450°C, a cooling deviation
in a width direction and a length direction of the steel sheet occur, so that a plate
shape may be deteriorated. On the other hand, when the temperature is higher than
500°C, a hard phase may not be sufficiently secured, so that the strength may be lowered.
[0117] In addition, the average cooling rate in the secondary cooling is less than 5°C/s,
a fraction of a soft phase may be excessive, but when the average cooling rate exceeds
50°C/s, the hard phase may be rather insufficient.
[0118] Meanwhile, if necessary, when the stepwise cooling is completed, an overaging treatment
may be performed.
[0119] The overaging treatment is a process of maintaining for a certain period of time
after the secondary cooling end temperature, and a uniform heat treatment in a width
direction and a length direction of the coil is performed, thereby improving shape
quality. To this end, the overaging treatment may be performed for 200 to 800 seconds.
[0120] Since the overaging treatment may be performed immediately after the end of the secondary
cooling, the temperature may be the same as the secondary cooling end temperature,
may be performed within the secondary cooling end temperature range, or may be performed
at a lower temperature thereof. More favorably, it should be noted that the overaging
treatment may be performed at a temperature within a range of 300 to 450 °C.
[0121] The high-strength thick steel sheet of the present disclosure manufactured as described
above is formed of a hard phase and a soft phase as a microstructure, and in particular,
ferrite recrystallization is excessively increased by an optimized cold rolling and
annealing process, thereby having a structure in which a martensite phase, which is
a hard phase is uniformly distributed in a finally recrystallized ferrite matrix.
In addition, by introducing a relatively coarse recrystallized ferrite bridge phase
to connect the hard phase, crack resistance during processing may be increased.
[0122] Thus, the thick steel sheet of the present disclosure may secure excellent formability
such as hole expandability, or the like, by securing a low yield ratio and high ductility,
even with a high strength of a tensile strength of 980 MPa or more.
Best Mode for Invention
[0123] Hereinafter, the present disclosure will be specifically described through the following
Examples. However, it should be noted that the following Examples are only for describing
the present disclosure in detail by illustration, and are not intended to limit the
right scope of the present disclosure. The reason is that the right scope of the present
disclosure is determined by the matters described in the claims and reasonably inferred
therefrom.
(Example)
[0124] After manufacturing a steel slab having the alloy composition shown in the following
Table 1, each steel slab was heated at 1200°C for 1 hour and then subjected to finish
hot rolling at a finish rolling temperature of 880 to 920°C to manufacture a hot-rolled
steel sheet. Thereafter, each hot-rolled steel sheet was coiled at 650°C, and then
cooled to room temperature at a cooling rate of 0.1°C/s. Thereafter, the coiled hot-rolled
steel sheet was subjected to cold rolling and continuous annealing under the conditions
shown in the following Table 2, was then subjected to stepwise cooling (first - second),
and was then subjected to an overaging treatment at 360°C for 520 seconds to manufacture
a final steel sheet having a thickness of 1.8mm.
[0125] In this case, first cooling was performed at an average cooling rate of 3°C/s, and
second cooling was performed at an average cooling rate of 20°C/s, in the stepwise
cooling.
[0126] The microstructure of each steel sheet manufactured as described above was observed,
and processing process utilization properties indices such as tensile and processing
characteristics and hole expansion ratio were evaluated were evaluated, and the results
thereof were shown in the following Table 3.
[0127] In this case, a tensile test for each specimen was performed at a strain rate of
0.01/s after collecting a tensile specimen of a JIS No. 5 size in a vertical direction
to a rolling direction.
[0128] Meanwhile, a test of measuring a hole expansion ratio (HER) was performed in accordance
with an ISO 16630 standard. Specifically, when a circular hole was punched in a test
specimen and then expanded using a conical punch, an amount of hole expansion until
cracks occurring at an edge of the hole penetrated in a thickness direction was expressed
as a ratio to an initial hole. In this case, a specimen dimension was 120 mm × 120
mm, a clearance was 12%, a diameter of a punched hole was 10 mm, a load of a punched
hole was 20 tons, and a test speed was 12 mm/min.
[0129] Further, among structural phases, a bainite phase, corresponding to a hard phase,
was observed through pircral etching, and a martensite phase was observed at 2000X
magnification and 5000X magnification by SEM after nital etching.
[0130] In addition, each fraction of a ferrite phase and a recrystallized ferrite bridge
phase were measured by SEM and using an image analyzer program after nital etching.
[Table 1]
Ste el No. |
Alloy composition (weight %) |
C |
Si |
Mn |
P |
S |
Sol. Al |
Nb |
Ti |
Cr |
N* |
B* |
1 |
0.071 8 |
0.404 |
2.303 |
0.0079 |
0.002 1 |
0.038 |
0.051 |
0.0203 |
0.814 |
39 |
26 |
2 |
0.0997 |
1.095 |
2.759 |
0.0089 |
0.0008 |
0.031 |
0.003 |
0.0025 |
0.015 |
39 |
3 |
N*, B* is represented in weight ppm. |
[Table 2]
Ste el No. |
Cold rolling |
Continuous annealing |
Division |
Cold reduction rate(%) |
Recrystallizati on zone temperature(°C) /time (min. ) |
Soaking zone temperatur e(°C) |
Primary cooling end temperature (°C) |
secondary cooling end temperature ( °C) |
1 |
38 |
- |
790 |
650 |
450 |
Comparati ve Example 1 |
1 |
55 |
- |
790 |
650 |
450 |
Comparati ve Example 2 |
1 |
64 |
- |
790 |
650 |
450 |
Comparati ve Example 3 |
1 |
78 |
- |
790 |
650 |
450 |
Comparati ve Example 4 |
1 |
38 |
700/1min. |
790 |
650 |
450 |
Comparati ve Example 5 |
1 |
55 |
700/1min. |
790 |
650 |
450 |
Inventive Example 1 |
1 |
64 |
700/1min. |
790 |
650 |
450 |
Inventive Example 2 |
1 |
78 |
700/1min. |
790 |
650 |
450 |
Inventive Example 3 |
1 |
38 |
- |
850 |
650 |
450 |
Comparati ve Example 6 |
1 |
55 |
- |
850 |
650 |
450 |
Comparati ve Example 7 |
1 |
64 |
- |
850 |
650 |
450 |
Comparative Example 8 |
1 |
78 |
- |
850 |
650 |
450 |
Comparati ve Example 9 |
1 |
38 |
700/1min. |
850 |
650 |
450 |
Comparati ve Example 10 |
1 |
55 |
700/1min. |
850 |
650 |
450 |
Inventive Example 4 |
1 |
64 |
700/1min. |
850 |
650 |
450 |
Inventive Example 5 |
1 |
78 |
700/1min. |
850 |
650 |
450 |
Inventive Example 6 |
2 |
38 |
- |
790 |
650 |
300 |
Comparati ve Example 11 |
2 |
55 |
- |
790 |
650 |
300 |
Comparati ve Example 12 |
2 |
64 |
- |
790 |
650 |
300 |
Comparati ve Example 13 |
2 |
78 |
- |
790 |
650 |
300 |
Comparati ve Example 14 |
[Table 3]
Division |
Microstructure |
Mechanical properties |
Ferrite (area %) |
Recrystallized ferrite bridge |
Bainite (area %) |
Marten site (area %) |
YS (MPa) |
TS (MPa) |
YR (YS/T S) |
El (%) |
HER (%) |
fraction (area % ) |
size (µm) |
Compara tive Example 1 |
29.0 |
4.3 |
1.72 |
28.1 |
38.6 |
758.7 |
1136.7 |
0.67 |
9.2 |
22.5 |
Compara tive Example 2 |
31.8 |
4.7 |
1.86 |
26.3 |
37.2 |
684.6 |
1085.6 |
0.63 |
10.8 |
24.3 |
Compara tive Example 3 |
32.5 |
5.3 |
1.91 |
25.7 |
36.5 |
687.7 |
1103.2 |
0.62 |
12.2 |
25.7 |
Compara tive Example 4 |
39.3 |
6.1 |
2.05 |
24.6 |
30.0 |
568.0 |
1022.7 |
0.56 |
15.0 |
29.5 |
Compara tive Example 5 |
35.6 |
7.2 |
2.42 |
23.8 |
33.4 |
687.4 |
1057.3 |
0.65 |
13.0 |
30.7 |
Inventi ve Example 1 |
29.8 |
10.7 |
2.10 |
20.1 |
39.4 |
597.3 |
992.7 |
0.60 |
15.1 |
34.5 |
Inventi ve Example 2 |
27.4 |
14.1 |
2.62 |
24.9 |
33.6 |
582.5 |
985.6 |
0.59 |
16.6 |
40.0 |
Inventi ve Example 3 |
25.8 |
17.6 |
2.91 |
24.3 |
32.3 |
559.6 |
980.9 |
0.57 |
16.0 |
42.1 |
Compara tive Example 6 |
20.4 |
5.9 |
3.03 |
38.1 |
35.6 |
723.1 |
1053.7 |
0.69 |
11.5 |
43.4 |
Compara tive Example 7 |
23.9 |
6.5 |
3.11 |
36.2 |
33.4 |
713.4 |
1053.7 |
0.68 |
11.8 |
43.4 |
Compara tive Example 8 |
21.3 |
7.2 |
3.28 |
37.3 |
34.2 |
716.0 |
1060.4 |
0.68 |
11.0 |
44.3 |
Compara tive Example 9 |
23.5 |
9.1 |
3.34 |
34.6 |
32.8 |
710.6 |
1048.9 |
0.68 |
11.0 |
37.0 |
Compara tive Example 10 |
26.6 |
9.7 |
3.52 |
31.4 |
32.3 |
658.7 |
1017.4 |
0.65 |
13.4 |
48.5 |
Inventi ve Example 4 |
18.2 |
23.3 |
3.65 |
27.1 |
31.4 |
645.3 |
1000.4 |
0.65 |
14.5 |
40.1 |
Inventi ve Example 5 |
16.4 |
23.8 |
4.02 |
28.2 |
31.6 |
658.1 |
1012.8 |
0.65 |
14.2 |
50.8 |
Inventi ve Example 6 |
15.5 |
24.7 |
4.33 |
29.1 |
30.7 |
642.3 |
992.5 |
0.65 |
14.1 |
52.4 |
Compara tive Example 11 |
22.6 |
2.1 |
2.61 |
30.7 |
44.8 |
786.4 |
1089.2 |
0.72 |
11.5 |
34.8 |
Compara tive Example 12 |
20.1 |
3.5 |
2.79 |
33.2 |
43.2 |
790.3 |
1077.6 |
0.73 |
11.4 |
40.9 |
Comparative Example 13 |
26.5 |
5.9 |
2.90 |
26.7 |
40.9 |
710.5 |
1057.4 |
0.67 |
12.2 |
27.0 |
Compara tive Example 14 |
24.5 |
6.6 |
2.98 |
27.8 |
41.1 |
705.7 |
1049.2 |
0.67 |
12.4 |
38.1 |
YS: Yield Strength, TS: Tensile Strength, YR: Yield Ratio, El: total Elongation |
[0131] As shown in Tables 1 to 3, in Inventive Examples 1 to 6 in which the steel alloy
composition and the manufacturing conditions, in particular, a cold rolling and a
continuous annealing process satisfied all of the suggestions in the present disclosure,
a hard phase was formed by being connected thereto by a recrystallized ferrite bridge
phase due to sufficient recrystallization of ferrite in an annealing process after
cold rolling. Accordingly, it had high strength, yield strength appropriate for plate
processing, and excellent elongation. In addition, it could be confirmed that the
hole expandability was excellent due to homogeneous distribution of the hard phase,
so that a target level of formability may be secured.
[0132] On the other hand, in Comparative Examples 1 to 4 and Comparative Examples 6 to 9,
not passing through a recrystallization zone in the heating process during continuous
annealing during the steel sheet manufacturing process, a recrystallized ferrite bridge
phase was insufficient as recrystallization did not occur sufficiently. Thereamong,
in Comparative Examples 1 to 4 in which a continuous annealing temperature was relatively
low, and at least one physical property of elongation and hole expandability was inferior,
and in Comparative Examples 6 to 9 in which a continuous annealing temperature was
relatively high, yield strength was excessively high and elongation was inferior due
to excessive formation of a bainite phase.
[0133] In Comparative Examples 5 and 10, sufficient austenite stability was illustrated
to secure an annealing temperature and strength for recrystallization driving, but
recrystallization did not occur sufficiently due to an insufficient reduction rate
and a uniform structure was not formed, resulting in inferior elongation and relatively
high yield strength.
[0134] In addition, Comparative Examples 11 to 14, in which a second cooling temperature
was very low, had an excessively high yield strength, resulting in a high risk of
cracks occurring during processing, and the elongation was inferior due to the absence
of a recrystallized ferrite bridge phase.
[0135] FIG. 3 illustrates images of the microstructure of Comparative Examples 1, 4 to 5,
and 9, and FIG. 4 illustrates images of the microstructure of Inventive Examples 1,
3 to 4, and 6.
[0136] As illustrated in FIG. 3, in Comparative Examples 1, 4, and 9, a recrystallization
zone process was not introduced during a temperature increase process during continuous
annealing, so a hard phase connection structure by the recrystallized ferrite bridge
could hardly be confirmed. In addition, in Comparative Example 5, a fraction of the
recrystallization zone was low due to an insufficient reduction rate, and as recrystallization
was insufficient due to low driving force, a structure in which hard phases gathered
together was formed, and a structure having with low crack propagation resistance
was formed.
[0137] On the other hand, as illustrated in FIG. 4, in Invention Examples, a relatively
coarse recrystallized ferrite bridge phase was observed through the recrystallization
zone process, and it can be seen that unidirectionality of the hard phase is removed
by this phase.