[Technical Field]
[0001] Various embodiments of the present specification relate to a light control film,
a backlight unit including the light control film, and a display device including
the light control film.
[Background Art]
[0002] Various of light control films are developed for the purpose of preventing the content
displayed on the display from being seen to others. For example, as the automotive
display market grows, the use of automotive displays is increasing, and for the safety
of drivers and passengers, optical devices that can control the viewing angle are
used to prevent the drivers from seeing the image displayed on the display while driving.
Thus, various light control films are developed.
[0003] Typically, the light control film has the purpose of protecting privacy and/or limiting
viewing angles, and thus, it may include a louver film. Additionally, the light control
film may include a film configured to vary light transmittance depending on the angle.
Accordingly, a light control film that can improve viewing angle and brightness is
required.
[Detailed Description of the Invention]
[Technical Problem]
[0004] To reduce the viewing angle of the light control film, a plurality of optical sheets(e.g.,
two optical sheets) may be stacked. However, when an optical film including a plurality
of stacked optical sheets is used, the thickness of the optical film may be increased,
and the brightness may be decreased due to a decrease in transmittance due to the
absorption layer of the optical film. Additionally, battery power consumption may
be increased to compensate for the lowered brightness. Additionally, the assembling
time of the backlight module can be increased by stacking the plurality of optical
sheets. The present invention can provide a light control film with high transparency
using an optical film with improved light recycling of a reflective polarizing film
and improved total reflection of a louver film. The present invention can provide
a light control film that adjusts the viewing angle and improves brightness by using
an asymmetrically formed light-shielding pattern of a louver film.
[Technical Solution]
[0005] According to an embodiment of the invention, there is provided that a light control
film comprises a louver film including a plurality of light absorption patterns arranged
in parallel and a light transmitting portion surrounding at least a portion of the
plurality of light absorption patterns; a reflective polarizing film adjusting an
angle of a light transmitted to the louver film; and a first adhesive layer disposed
between the louver film and the reflective polarizing film. An difference between
a first refractive index of the light transmitting portion and a second refractive
index of the plurality of light absorption patterns is 0.05 or more. The plurality
of light absorption patterns include a first side and a second side formed asymmetrically
with each other.
[0006] In an embodiment, the first side is inclined by a first angle with respect to the
reflective polarizing film and the second side is substantially perpendicular to the
reflective polarizing film for the light control film in the present invention.
[0007] In an embodiment, the first angle is 3.5° to 5° for the light control film in the
present invention.
[0008] In an embodiment, the reflective polarizing film is configured to transmit the light
in a specified angle range and reflect the light exceeding the specified angle for
the light control film in the present invention.
[0009] In an embodiment, the plurality of light absorption patterns are arranged along a
first direction and the reflective polarizing film includes a transmission axis formed
along the first direction for the light control film in the present invention.
[0010] In an embodiment, the light control film further comprises a first base film disposed
on the louver film; and a matte layer including a plurality of protrusions disposed
on the first base film in the present invention.
[0011] In an embodiment, at least some of the plurality of protrusions are formed in an
irregular shape with a curved surface for the light control film in the present invention.
[0012] In an embodiment, the plurality of light absorption patterns include a lower surface
facing the first adhesive layer and an upper surface facing opposite to the lower
surface and being spaced apart from the first base film for the light control film
in the present invention.
[0013] In an embodiment, the light control film further comprises a second base film disposed
below a second adhesive layer. The second adhesive layer is disposed between the reflective
polarizing film and the second base film in the present invention.
[0014] In an embodiment, the light control film further comprises a coating layer disposed
below the second base film in the present invention.
[0015] In an embodiment, a third refractive index of the reflective polarizing film is different
from a fourth refractive index of the first adhesive layer for the light control film
in the present invention.
[0016] In an embodiment, the first adhesive layer is attached to the lower surface of the
plurality of light absorption patterns and a back surface of the transmission layer
for the light control film in the present invention.
[0017] According to another embodiment of the invention, there is provided that a display
device comprises a liquid crystal panel; and a back light unit. The backlight unit
comprises a light source; a light control film comprising a louver film including
a plurality of light absorption patterns arranged in parallel and a light transmitting
portion surrounding at least a portion of the plurality of light absorption patterns;
a reflective polarizing film adjusting an angle of a light transmitted to the louver
film; and a first adhesive layer disposed between the louver film and the reflective
polarizing film wherein a difference between a first refractive index of the light
transmitting portion and a second refractive index of the plurality of light absorption
patterns is 0.05 or more, The plurality of light absorption patterns include a first
side and a second side formed asymmetrically with each other; and a light guide plate
for transmitting a light incident from the light source to the light control film.
[Advantageous Effects]
[0018] The present invention, the light control film with improved light transmittance shall
be provided by using the reflective polarizing film configured to improve total reflection
of the louver film. By improving the transmittance of the optical film, energy efficiency
can be increased, and the brightness of the display device can be improved. Moreover,
the light control film shall adjust the screen to an angle required by the user. For
example, the display device including the light control film of the present invention
shall be mounted on a vehicle display and adjust the viewing angle to suit the driver
and passenger's viewing area. Consequently, the user's privacy function may be strengthened.
[Brief Description of Drawings]
[0019]
FIG. 1 is a schematic illustrating a display device according to an embodiment of
the present invention.
FIG. 2 is a cross-sectional view of a light control film according to an embodiment
of the present invention.
FIG. 3 is a cross-sectional perspective view of a backlight unit including a light
control film according to an embodiment of the present invention.
FIG. 4 is a cross-sectional view showing the cut-off viewing angle for the refractive
index of the light-shielding pattern layer and the adhesive layer according to an
embodiment of the present invention.
FIG. 5 is a table comparing the characteristics of a display device including a light
control film including a louver film and a reflective polarizing film, according to
an embodiment of the present invention, with the characteristics of a conventional
display.
[Mode for Carrying out the Invention]
[0020] Various embodiments and terms used in the specification are not intended to limit
the technical features described in the specification to specific embodiments, but
it should be understood to include various modifications, equivalents, or substitutions
of the embodiments. In connection with the description of the drawings, similar reference
numerals may be used for similar or related components. The singular form of the noun
corresponding to the item may include one or more of the elements unless the relevant
context clearly dictates otherwise.
[0021] According to various embodiments, each component (e.g., module or program) of the
above-described components may include a single or plural entity, and some of the
plurality of entities may be separately placed in other components. According to various
embodiments, one or more of the components or operations described above may be omitted,
or one or more other components or operations may be added. Multiple components (e.g.,
modules or programs) may be alternatively or additionally integrated into a single
component. In this case, the integrated component may perform one or more functions
of each component of the plurality of components in the same or similar manner as
those performed by the corresponding component of the plurality of components prior
to the integration. According to various embodiments, operations performed by a module,
program, or other component may be executed sequentially, in parallel, iteratively,
or heuristically, or one or more of the operations may be executed in a different
order or omitted. Alternatively, one or more other operations may be added.
[0022] Embodiments will be described with reference to the associating drawings. In describing
the present embodiment, the same names and the same reference numerals are used for
the same components, and an additional description thereof will be omitted. In addition,
in describing the embodiment of the present invention, the same names and reference
numerals are used for components having the same functions, and it is substantially
not completely the same as in the prior art.
[0023] According to various embodiments, terms such as "comprise" or "have" are intended
to designate the presence of a feature, number, step, operation, component, part,
or combination described in the specification. It should be understood, however, that
the above does not preclude the possibility of addition or existence of one or more
of other features, or numbers, steps, operations, components, parts, or combinations.
[0024] FIG. 1 is a schematic illustrating a display device according to an embodiment of
the present disclosure.
[0025] Referring to FIG. 1, a display device (or liquid crystal display device) 1 according
to an embodiment of the present invention includes a backlight unit 10 and a liquid
crystal panel 20. The backlight unit 10 may include a substrate 11 including a light
source, a color conversion sheet 13, prism sheets 15 and 16, and a diffusion sheet
14 and 17. According to an embodiment, a reflective sheet 12 may be disposed on one
side of the light source 11a. According to an embodiment, at least one of the components
of FIG. 1 (e.g., diffusion sheet 17) may be omitted, or one or more other components
(e.g., reflective polarizing sheet (not shown )) can be added for the backlight unit
10.
[0026] According to an embodiment, the light source 11a is configured to emit light to the
back of the liquid crystal panel 20 and may be disposed on one side of the substrate
11. The light source 11a may be a light emitting diode (LED, referred to as LED).
The light source 11a may include, for example, a plurality of LED chips that emit
light. Depending on the size of the LED chip, LEDs are classified into large LED (chip
size: 1,000 ,urn or more), middle LED (chip size: 300 - 500 µm), and small LED (chip
size: 200 µm). - 300 µm), mini LED (chip size: 100 - 200 µm), and micro LED (chip
size: 100 µm or less). Here, the LED may include materials such as InGaN and GaN.
Light emitted from the light source 11a may be emitted toward the liquid crystal panel
20 (+Z-direction). Light emitted from the light source 11a may pass through the color
conversion sheet 13 and enter the diffusion sheet 14.
[0027] According to an embodiment, a reflective sheet 12 may be positioned on the surface
of the substrate 11. The reflective sheet 12 may include material such as BaSO
4, TiO
2, CaCO
3, SiO
2, Ca
3(SO
4)
2, or may include material such as Ag. It may be deposited or coated on a substrate
11 positioned between the light source 11a and the light source 11a. The reflective
sheet 12 allows light emitted from the light source 11a to pass through the color
conversion sheet 13, the diffusion sheets 14 and 17, and prism sheets 15 and 16. Then,
it reflects the reflected light which was reflected to the substrate 11 following
the interface reflection back in the direction in which the light is diverged. Through
this, loss of light can be minimized. In other words, the reflective sheet 12 can
perform light recycling.
[0028] Although the light source 11a located on the substrate 11 is shown in FIG. 1, the
structure of the backlight unit 10 of the present invention is not limited to. For
example, the light control film of the present invention (e.g., a light control film
400 of FIG. 2) may also be applied to a backlight unit (e.g., FIG. 3) using a light
guide plate (e.g., a light guide plate 19a of FIG. 3). For the backlight unit including
the light guide plate 19a, the light source 11a is located on the side of the light
guide plate 19a, and the light guide plate 19a can convert the light incident from
the light source 11a into the form of a surface light source.
[0029] According to an embodiment, the color conversion sheet 13 can convert the color of
light emitted from the light source 11a. For example, the light from a mini-LED or
micro-LED may be blue light (450 nm). In this case, blue light needs to be converted
to white light. The color conversion sheet 13 can transmit the blue light emitted
from the light source 11a and simultaneously convert the blue light into white light.
[0030] According to an embodiment, the diffusion sheets 14 and 17 may uniformly disperse
light incident from the color conversion sheet 13. The diffusion sheets 14 and 17
can cause diffusion of light by light diffuser beads and a curable resin solution
(e.g., at least one of urethane acrylate, epoxy acrylate, ester acrylate, and radical
generating monomer selected alone or mixed) to which the light diffuser beads are
added. Additionally, the diffusion sheets 14, 17 may promote the diffusion of light
by having uniform or non-uniform size of shape (for example, a sphere) of a protrusion
pattern (or protrusions).
[0031] According to an embodiment, the diffusion sheets 14 and 17 may include a lower diffusion
sheet 14 and an upper diffusion sheet 17. The lower diffusion sheet 14 may be disposed
between the color conversion sheet 13 and the prism sheet 15. The upper diffusion
sheet 17 may be disposed between the prism sheet 16 and the liquid crystal panel 20.
If the backlight unit 10 further includes a reflective polarizing sheet, the upper
diffusion sheet 17 may be disposed between the prism sheet 16 and the reflective polarizing
sheet.
[0032] According to an embodiment, the prism sheets 15 and 16 can collect incident light
using an optical pattern formed on the surface and then emit it to the liquid crystal
panel 20. The prism sheets 15 and 16 may include a light-transmitting base portion
and a prism pattern layer formed on an upper surface (a surface facing the +Z-direction)
of the base portion. The prism pattern layer may be formed as an optical pattern layer
in the form of a triangular array with an inclined plane at a specified angle (for
example, an inclined plane of 45°) to improve brightness in a direction parallel to
the plane(e.g., X-Y plane). The prism patterns of the prism pattern layer may be in
the shape of a triangular pillar and may be arranged so that one side of the triangular
pillar faces the base portion.
[0033] According to an embodiment, the prism sheets 15 and 16 may include a first prism
sheet 15 and a second prism sheet 16. According to an embodiment, the first prism
sheet 15 and the second prism sheet 16 may be formed as a laminated prism sheet structure.
The second prism sheet 16 may be disposed to overlap the upper surface of the first
prism sheet 15. For the first prism sheet 15, a plurality of first prism patterns
may be arranged side by side with each other. Each first prism pattern may have a
structure extending in one direction. For example, the vertex lines 15a of each of
the first prism pattern may be formed to extend toward the +X-direction. Similarly,
for the second prism sheet 16, a plurality of second prism patterns may also be arranged
side by side with each other. Each second prism pattern may have a structure extending
in one direction. For example, the vertex lines 16a of each of the second prism pattern
may be formed to extend in a direction perpendicular (referred to as the 'Y-direction')
to the X-direction and Z-direction. Here, the extension direction of the first prism
pattern and the extension direction of the second prism pattern are shown as facing
the X-direction and Y-direction for the convenience of explanation. However, it is
not limited to the illustrated embodiment, and may be oriented in a direction other
than the X-direction or Y-direction.
[0034] According to an embodiment, a reflective polarizing sheet (not shown) is provided
on the prism sheets 15, 16 and the upper diffusion sheet 17 to collect light from
the prism sheets 15, 16 and diffused by the upper diffusion sheet. It can transmit
some polarized light and reflect other polarized light downward.
[0035] According to an embodiment, the liquid crystal panel 20 may refract light emitted
from the light source 11a into a predetermined pattern according to an electrical
signal. The refracted light may pass through a color filter and a polarizing filter
disposed on the front of the liquid crystal panel 20 to construct an image on a screen.
[0036] FIG. 2 is a cross-sectional view of a light control film according to an embodiment
of the present invention. FIG. 3 shows a cross-sectional perspective view of the backlight
unit comprising a light control film according to an embodiment of the present invention.
[0037] Referring to FIGs. 2 and/or 3, the light control film 400 may include a louver film
410, a reflective polarizing film 420, an adhesive layer 430, a base film 440, a matte
layer 450, and/or a coating layer 460. According to an embodiment, the configuration
of the light source 11a and the diffusion sheet 19b in FIG. 3 may be replaced in whole
or in part as the configuration of the light source 11a and the diffusion sheet 14
in FIG. 1.
[0038] According to an embodiment, Referring to FIG. 3 the light source 11a may emit light
from a side (e.g., Y-direction) of the light guide plate 19a and transmit light to
the light guide plate 19a. An identifiable image can be implemented by irradiating
the light emitted from the light source 11a onto the back of the liquid crystal panel.
According to an embodiment, the light source 11a may include one of a cold cathode
fluorescent lamp (CCFL), an external electrode fluorescent lamp, and a light emitting
diode (LED).
[0039] According to an embodiment, the reflector 18 may be disposed behind the light guide
plate 19a (e.g., -Z-direction) to reduce light loss by reflecting the light emitted
behind the light guide plate 19a and making it incident on the light guide plate 19a.
According to an embodiment, the light guide plate 19a can convert light incident from
the light source 11a into the form of a surface light source.
[0040] According to an embodiment, the diffusion sheet 19b can uniformly disperse the light
incident from the light guide plate 19a. As an example, the diffusion sheet 19b. The
diffusion sheets 19b on which a curable resin solution (e.g., at least one of urethane
acrylate, epoxy acrylate, ester acrylate, and radical generating monomer selected
alone or mixed) including the light diffuser beads was coated can cause diffusion
of light by light diffuser beads. As another example, the diffusion sheet 19b may
be formed with a protrusion pattern (or protrusions) of a uniform or non-uniform size
(for example, a sphere) to promote the diffusion of light.
[0041] According to an embodiment, the light control film 400 is disposed on the upper part
(e.g., +Z-direction) of the diffusion sheet 19b and can condense the light transmitted
from the diffusion sheet 19b and move it upward.
[0042] According to an embodiment, the light control film 400 may be positioned above a
diffusion sheet (+Z-direction) (e.g., a lower diffusion sheet 14 in FIG. 1). The light
control film 400 can focus the light transmitted from the diffusion sheet 14 and move
it upward. As an example, the light control film 400 includes a louver film 410 for
concentrating light and can completely reflect the light transmitted from the diffusion
sheet 14 internally and refract it upward. According to an embodiment, the light control
film 400 may be referred to as an optical film.
[0043] According to an embodiment, the light control film 400 may concentrate at least a
portion of the light generated from the light source 11a. For example, the light control
film 400 may reduce and/or limit the viewing angle of the display device 1 by concentrating
light directed in the left and right directions (e.g., X direction) in the center
direction (e.g., +Z-direction). According to an embodiment, the light control film
400 may be referred to as an optical film.
[0044] According to an embodiment, the louver film 410 may include a plurality of light
absorption patterns 411. According to an embodiment, the light absorption pattern
411 may have material capable of absorbing at least a portion of light. For example,
the light absorption pattern 411 may include at least one material that can absorb
light, such as carbon nanotubes (CNTs), graphene, or carbon black. According to an
embodiment, the louver film may be referred to as a microlouver film or a light-shielding
pattern layer. According to an embodiment, the louver film 410 may include a light
transmitting portion 412 disposed among the plurality of light absorption patterns
411. The light absorption pattern 411 and the light transmitting portion 412 may be
substantially alternately arranged along the left and right directions (e.g., X-direction).
According to an embodiment, the light absorption pattern 411 may be referred to as
a first pattern or a reflection pattern. The light transmitting portion 412 may be
referred to as a light transmitting area or a transmission layer and may be distinguished
from the base film 440 which is another component that transmits light.
[0045] According to an embodiment, the louver film 410 may be disposed between the first
base film 441 and the first adhesive layer 431. For example, the louver film 410 has
a first surface 410a (e.g., top surface) facing the first base film 441. It may also
include a second surface 410b (e.g., a bottom surface) opposite to the first surface
410a and facing the reflective polarizing film 420.
[0046] According to an embodiment, the plurality of light absorption patterns 411 may be
designed to have a shape side by side that corresponds to each other. For example,
one light absorption pattern 411 may extend along a first direction (e.g., Y-direction).
The plurality of light absorption patterns 411 may be arranged to be spaced apart
along the left and right directions(hereinafter 'second direction') (e.g., X-direction).
A structure that the light absorption pattern 411 extends along the first direction
may be referred to as a structure that one light absorption pattern 411 is arranged
substantially parallel to the first direction.
[0047] According to an embodiment, the light absorption pattern 411 may be disposed on the
second surface 410b of the louver film 410. For example, the light absorption pattern
411 has an upper surface 411d facing the first surface 410a, a lower surface 411c
disposed on the second surface 410b, and an upper surface 411d extending from the
lower surface 411c to the upper surface 411d. The lower surface 411c may be disposed
on a first plane(parallel to the X-Y plane) with the second surface 410b. It may include
sides 411a, 411b. According to an embodiment, the sides 411a, 411b may include a first
side 411a and a second side 411b.
[0048] According to an embodiment, the light absorption pattern 411 may be formed asymmetrically.
For example, the inclined angles of the first side 411a and the second side 411b may
be different. According to an embodiment, the first side 411a may be inclined at a
first angle (X1) with respect to the reflective polarizing film 420 and/or the second
surface 410b. The second side 411b may be inclined at a second angle (X2) that is
different from the first angle (X1) with respect to the reflective polarizing film
420 and/or the second surface 410b. For example, the first angle (X1) formed by the
first side 411a with the normal line of the reflective polarizing film 420 and/or
the normal line of the second surface 410b may be 3.5° to 5°. For example, the second
angle (X2) formed by the second side 411b with the normal line of the reflective polarizing
film 420 and/or the normal line of the second surface 410b may be 0°. In other words,
the second side 411b may be substantially perpendicular to the reflective polarizing
film 420 and/or the second surface 410b according to an embodiment. As the light absorption
pattern 411 is formed asymmetrically, the path of light passing through the louver
film 410 may be changed. For example, the angle of the screen output (e.g., viewing
angle) from the display device (e.g., display device 1 of FIG. 1) including the light
control film 400 may be changed. As the light absorption pattern 411 is formed asymmetrically,
the intensity of light totally reflected in the louver film 410 is increased, and
the brightness of the display device including the light control film 400 (e.g., display
device 1 in FIG. 1) can be increased.
[0049] According to an embodiment, the light absorption pattern 411 may have a substantially
asymmetric trapezoidal shape, for example, a wedge shape. According to an embodiment,
the cross-sectional area of the light absorption pattern 411 in the second direction
(e.g., X-direction) may have a shape that becomes smaller as it goes toward a third
direction(e.g., +Z-direction). For example, the area of the lower surface 411c of
the light absorption pattern 411 may be larger than the area of the upper surface
411d. As the area of the lower surface 411c of the light absorption pattern 411 is
larger than the area of the upper surface 411d, moiré effect and light interference
can be reduced.
[0050] According to an embodiment, the upper surface 411d of the light absorption pattern
411 may be spaced apart from the first surface 410a of the louver film 410. As the
light absorption pattern 411 is spaced apart from the first surface 410a of the louver
film 410, the cut-off viewing angle brightness can be controlled. Thus, an improved
light control film 400 can be provided. According to an embodiment, the distance between
the upper surface 411d of the light absorption pattern 411 and the first surface 410a
of the louver film 410 can be designed to consider the amount of bubbles generated
during the manufacturing process of the light control film 400 and the consumption
of UV resin.
[0051] According to an embodiment, the plurality of light absorption patterns 411 may change
the viewing angle of the light incident on the plurality of light absorption patterns
411. For example the direction of the light incident on the plurality of light absorption
patterns 411 can be changed. For example, the louver film 410 may concentrate at least
a portion of the light incident from below (e.g., -Z-direction) to above (e.g., +Z-direction)
the louver film 410, or may change the path of light using the light absorption patterns
411. In the present specification, focusing of light can be interpreted as condensing.
[0052] According to an embodiment, the louver film 410 may have a refractive index to improve
total reflection. For example, the second refractive index of the light absorption
pattern 411 may be different from the first refractive index of the light transmission
area 412. According to an embodiment, the difference in the first refractive index
and light absorption of the light transmitting area 412 with respect to the second
refractive index of the pattern 411 may be 0.05 or more. The transmission axis of
the louver film 410 may be arranged parallel to the width direction or horizontal
direction (parallel to the first plane or X-Y plane) of the light control film 400.
[0053] According to an embodiment, the brightness of the backlight unit 10 and/or the display
device 1 may be increased by using polarization recycling. For example, the reflective
polarizing film 420 may pass some of the light generated by the light source 11a and
reflect the others. According to an embodiment, the reflective polarizing film 420
may have a structure where a plurality of layers with different refractive indices
are alternately arranged. For example, the reflective polarizing film 420 may be an
assembly of a stack of a high refractive index layer and a low refractive index layer.
According to an embodiment, the reflective polarizing film 420 may be referred to
as a reflective polarizing sheet.
[0054] According to an embodiment, the reflective polarizing film 420 can adjust the angle
of light transmitted to the louver film 410. For example, at least a portion of the
light generated from the light source 11a may be refracted while passing through the
reflective polarizing film 420 and/or the first adhesive layer 431. The reflective
polarizing film 420 may refract light at an angle to increase the intensity and/or
amount of light incident on the light path for total reflection of the louver film
410.
[0055] According to an embodiment, the reflective polarizing film 420 may transmit light
within a specified angle range and reflect at least a portion of the light exceeding
the specified angle. Light in the specified angle range may be referred to as an angle
range that induces total reflection of the louver film 410. As the reflective polarizing
film 420 transmits light in a designated angle range, the total reflection efficiency
in the louver film 410 can be increased. The specified angle range is determined by
the design of the light control film 400 (e.g., the thickness of the reflective polarizing
film 420, material of the reflective polarizing film 420, the thickness of the first
adhesive layer 431, material of the first adhesive layer 431 and/or the configuration
of the louver film 410 (e.g., pitch of light absorption pattern 411, material of light
transmission area 412)).
[0056] According to an embodiment, the reflective polarizing film 420 may include a transmission
axis arranged parallel to the width direction or the horizontal direction (e.g., X-Y
plane) of the light control film 400. Light passing through the reflective polarizing
film 420 may be transmitted to the louver film 410. According to an embodiment, the
transmission axis of the reflective polarizing film 420 may be arranged substantially
parallel to the polarizing film of the display device 1. For example, the reflective
polarizing film 420 may include a transmission axis formed along the first direction
(e.g., Y-direction).
[0057] According to an embodiment, the transmission axis of the components of the light
control film 400 may be substantially parallel. For example, the light absorption
pattern 411, the light transmission area 412, and the reflective polarizing film 420
may extend along a horizontal transmission axis (e.g., Y-direction). According to
an embodiment, the transmission axis of the liquid crystal panel 20 may also be arranged
substantially parallel to the transmission axis of the light control film 400. According
to an embodiment, the plurality of light sources 11a may be arranged along the transmission
axis (e.g., Y-direction). For example, the plurality of light sources 11a may emit
light in a direction perpendicular to the transmission axis.
[0058] According to an embodiment, the reflective polarizing film 420 may be located below
the louver film 410 (-Z-direction). For example, the reflective polarizing film 420
may be positioned between the first adhesive layer 431 and the second adhesive layer
432.
[0059] According to an embodiment, the adhesive layer 430 may be attached to at least some
of the components of light control film 400. According to an embodiment, the adhesive
layer 430 may include a first adhesive layer 431 disposed between the louver film
410 and the reflective polarizing film 420 and a second adhesive layer 432 disposed
between the reflective polarizing film 420 and a second base film 442. According to
an embodiment, the first adhesive layer 431 may reduce the air gap between the louver
film 410 and the reflective polarizing film 420 thereby reducing light loss due to
interfacial reflection. The second adhesive layer 432 may reduce an air gap between
the reflective polarizing film 420 and the second base film 442 thereby reducing light
loss due to interfacial reflection. According to an embodiment, the adhesive layer
430 may be referred to as an adhesive. According to an embodiment, the louver film
410 and the reflective polarizing film 420 may have a structure where they are laminated
by using the adhesive layer (e.g., the first adhesive layer 431).
[0060] According to an embodiment, the base film 440 may support at least some of the components
of the light control film 400. According to an embodiment, the base film 440 may include
a first base film 441 supporting the matte layer 450 and the second base film 442
supporting the second adhesive layer 432. According to an embodiment, the first base
film 441 may be disposed between the matte layer 450 and the louver film 410. According
to an embodiment, the second base film 442 may be disposed between the second adhesive
layer 432 and the coating layer 460. The second base film 442 may be positioned between
the reflective polarizing film 420 and the coating layer 460.
[0061] According to an embodiment, the base film 440 (e.g., the first base film 441 and
the second base film 442) may be formed of material that can transmit at least a portion
of visible light. According to an embodiment, the base film 440 may include at least
one of polymer resins such as polycarbonate (PC), acrylate, and polyethylene terephthalate
(PET). According to an embodiment, the first base film 441 may be referred to as a
first light transmitting layer. The second base film 442 may be referred to as a second
light transmitting layer.
[0062] According to an embodiment, the matte layer 450 may be provided to reduce moiré visibility.
For example, the matte layer 450 may include a plurality of protrusions facing the
third direction (+Z-direction) to form a narrow viewing angle. According to an embodiment,
the matte layer 450 may be disposed on the first base film 441. According to an embodiment,
the plurality of protrusions of the matte layer 450 may enhance external shielding
of the light control film 400 and reduce moiré visibility.
[0063] According to an embodiment, the matte layer 450 can implement a scattering effect
with non-bead type surface irregularities. For example, the matte layer 450 can be
implemented by designing a plurality of uneven shapes on the surface to form the matte
layer through a mold process and then replicating the uneven shapes using UV resin.
According to an embodiment, the matte layer 450 may be formed in an irregular shape,
at least a portion of which has a curved surface.
[0064] According to an embodiment, the coating layer 460 may be deposited underneath the
second base film 442. The coating layer 460 may protect a portion of the light control
film 400 (e.g., the second base film 442) from external impact. The coating layer
460 may be referred to as a hard coating layer.
[0065] FIG. 4 is a cross-sectional view showing the cut-off viewing angle for the refractive
index of the light-shielding pattern layer and the adhesive layer according to an
embodiment of the present invention. Referring to FIG. 4, the light control film 400
may include a louver film 410, a reflective polarizing film 420, and an adhesive layer
430. The configuration of the light control film 400, the louver film 410, the reflective
polarizing film 420, and the adhesive layer 430 of FIG. 4 may be the same as the configuration
of the light control film 400, the louver film 410, the reflective polarizing film
420, and the first adhesive layer 431 of FIG. 2 and/or FIG. 3 in whole or in part.
For example, the louver film 410 may include a first side 411a inclined at a first
angle (X1) with respect to the reflective polarizing film 420 and/or the adhesive
layer 430, a second side 411b that is substantially perpendicular to the reflective
polarizing film 420 and/or the adhesive layer 430, and a lower surface 411c disposed
on the adhesive layer 430 and an upper surface 411d opposite to the lower surface
411c.
[0066] According to an embodiment, the louver film 410 may receive light passing through
the reflective polarizing film 420 and the adhesive layer 430. The adhesive layer
430 may be disposed beneath the louver film 410. The reflective polarizing film 420
may be disposed below the adhesive layer 430.
[0067] According to an embodiment, each of a second refractive index of the light absorption
pattern 411, a first refractive index of the light transmitting portion 412, a third
refractive index of the reflective polarizing film 420, and a fourth refractive index
of the adhesive layer 430 may be different. As the refractive indices of the light
transmitting portion 412, the reflective polarizing film 420, and the adhesive layer
430 are different, the refraction angle of light that is determined based on the thickness
of the reflective polarizing film 420 and/or the thickness of the adhesive layer 430
may be changed.
[0068] According to an embodiment, light passing through the louver film 410 may be changed
based on the thickness of the reflective polarizing film 420. When the thickness of
the reflective polarizing film 420 is increased, the path of light passing through
the reflective polarizing film 420 is extended, and the refraction angle of light
passing through the light-transmitting portion 412 of the louver film 410 may be changed.
For example, light passing through the light transmitting portion 412 may be reflected
at a third angle (X3) from the second side 411b of the light absorption pattern 411.
The third angle (X3) may be referred to an angle that a screen output from a display
device (e.g., display device 1 in FIG. 1) is tilted or moved. When the refraction
angle of the light is increased, the brightness of the cut-off viewing angle may be
increased along with the cut-off viewing angle increased.
[0069] According to an embodiment, based on the thickness of the adhesive layer 430, the
refraction angle of light passing through the louver film 410 may be changed. For
example, as the thickness of the adhesive layer 430 is increased, the cut-off viewing
angle may be increased. When the thickness of the adhesive layer 430 is increased,
the path of light passing through the adhesive layer 430 is extended, and the refraction
angle of light passing through the light transmitting portion 412 of the louver film
410 may be changed. When the refraction angle of the light is increased, the brightness
of the cut-off viewing angle may be increased along with the cut-off viewing angle
increased. According to an embodiment, the adhesive layer 430 is disposed between
the louver film 410 and the reflective polarizing film 420 and may support the plurality
of light absorption patterns 411 of the louver film 410.
[0070] FIG. 5 is a table comparing the characteristics of a light control film including
a louver film and a reflective polarizing film according to an embodiment of the present
invention and a conventional light control film. As prior arts, a first comparative
example (A) shows the optical properties of a display device without a light control
film and a second comparative example (B) shows the optical properties of a display
device including a louver film but not including a light control film. The brightness
of the second comparative example (B) was 65.1% of that of the first comparative example
(A), and thus it is difficult to use.
[0071] A first embodiment (C) and a second embodiment (D) disclose optical properties of
a display device including the light control film 400 of the present invention. The
first embodiment (C) and the second embodiment (D) may include the same louver film
410 and reflective polarizing films 420 with different values. For example, the thickness
and/or refractive index of the reflective polarizing film 420 of the first embodiment
(C) and the reflective polarizing film 420 of the second embodiment (D) may be different.
Referring to the first embodiment (C) and the second embodiment (D), due to the reflective
polarizing film (e.g., the reflective polarizing film 420 in FIG. 2), the viewing
angle of the light control film 400 may be increased and the brightness may also be
increased.
[0072] Referring to the first embodiment (C) according to the present invention, the brightness
may be 90.6% of the brightness of the first comparative example (A). The viewing angle
at full width at half maximum (FWHM) may be approximately 47°/105°. A peak value may
be 1. The transmittance for the cut-off viewing angle based on +45° may be approximately
1.4%. The transmittance for the cut-off viewing angle based on -45° may be approximately
1.3%. The confirmed values based on EU Zone standards may be approximately 73% and
40.2%. It can be seen that the brightness of the first embodiment (C) and the value
confirmed by the EU Zone standard are higher than the brightness and the value confirmed
by the EU Zone standard of the second comparative example (B) which is without a reflective
polarizing film.
[0073] Referring to the second example (D) according to the present invention, the brightness
may be 91.2% of the brightness of the first comparative example (A). A peak value
may be 2. The viewing angle at full width at half maximum (FWHM) may be approximately
48°/105°. The transmittance for the cut-off viewing angle based on +45° may be approximately
1.4%. The transmittance for the cut-off viewing angle based on -45° may be approximately
1.4%. The confirmed values based on EU Zone standards may be approximately 74% and
39.6%. It can be seen that the brightness of the second embodiment (D) and the value
confirmed by the EU Zone standard are higher than the brightness and the value confirmed
by the EU Zone standard of the second comparative example (B) which is without a reflective
polarizing film.
[0074] In sum, due to the difference between the refractive index of the transmission layer
and the light absorption pattern, the total reflection efficiency of the louver film
can be increased. By forming the first side and the second side asymmetrically with
respect to each other, the total reflection efficiency of the louver film can be increased
in the present invention. The light control film of the various embodiments of the
present invention described above is not limited to the above-described embodiments
and drawings, and various substitutions, modifications, and changes are possible within
the technical scope of the present disclosure. It will be clear to a person with ordinary
knowledge. Moreover, the problems to be solved by the present specification are not
limited to the above-mentioned problems and may be expanded in various ways without
departing from the spirit and scope of the present invention. Furthermore, the effects
that can be obtained from the present invention are not limited to the effects mentioned
above, and other effects not mentioned can be clearly understood by those skilled
in the art from the specification.
1. A light control film(400) comprising:
a louver film(410) including a plurality of light absorption patterns arranged in
parallel and a light transmitting portion surrounding at least a portion of the plurality
of light absorption patterns;
a reflective polarizing film(420) adjusting an angle of a light transmitted to the
louver film; and
a first adhesive layer(43 1) disposed between the louver film and the reflective polarizing
film,
wherein a difference between a first refractive index of the light transmitting portion
and a second refractive index of the plurality of light absorption patterns is 0.05
or more, and
wherein the plurality of light absorption patterns(411) include a first side(411a)
and a second side(411b) formed asymmetrically with each other.
2. The light control film of claim 1, wherein the first side is inclined by a first angle
with respect to the reflective polarizing film and the second side is substantially
perpendicular to the reflective polarizing film.
3. The light control film of claim 2, wherein the first angle is 3.5° to 5°.
4. The light control film according to any one of of claims 1 to 3, wherein the reflective
polarizing film is configured to transmit the light in a specified angle range and
reflect the light exceeding the specified angle.
5. The light control film according to any one of claims 1 to 4, wherein the plurality
of light absorption patterns are arranged along a first direction(Y direction), and
wherein the reflective polarizing film includes a transmission axis formed along the
first direction(Y direction).
6. The light control film according to any one of claims 1 to 5, further comprising:
a first base film(441) disposed on the louver film; and
a matte layer(450) including a plurality of protrusions disposed on the first base
film.
7. The light control film of claim 6, wherein at least some of the plurality of protrusions
are
formed in an irregular shape with a curved surface.
8. The light control film of claim 6, wherein the plurality of light absorption patterns
include a lower surface(411c) facing the first adhesive layer and an upper surface(411d)
facing opposite to the lower surface and
wherein the upper surface is spaced apart from the first base film.
9. The light control film according to any one of claims 1 to 8, further comprising:
a second base film(442) disposed below the reflective polarizing film; and
a second adhesive layer being disposed between the reflective polarizing film and
the second base film.
10. The light control film of claim 9 further comprising a coating layer(460) disposed
below the second base film.
11. The light control film according to any one of claims 1 to 10, wherein a third refractive
index of the reflective polarizing film is different from a fourth refractive index
of the first adhesive layer.
12. The light control film according to any one of claims 1 to 11, wherein the first adhesive
layer is attached to the lower surface(411c) of the plurality of light absorption
patterns and a back surface(410b) of the transmission layer.
13. A backlight unit(10) comprising:
a light source(11a);
a light control film(400) according to any one of claims 1 to 12; and
a light guide plate(19a) for transmitting a light incident from the light source to
the light control film.
14. A display device(1) comprising:
a liquid crystal panel(20); and
a back light unit(10) of claim 13.