Technical Field
[0001] The present invention relates to a battery pack.
Background Art
[0002] Conventionally, a battery pack provided with a bus bar has been known (see, for example,
Patent Literature 1).
Citation List
Patent Literature
Summary of Invention
Technical Problem
[0004] In a battery pack, it is required to easily handle a bus bar connected to a terminal
of an external device.
Solution to Problem
[0005] A battery pack of the present invention includes: a plurality of batteries that are
stacked; a bus bar that electrically connects the batteries and a terminal of an external
device; and a holding member which has an insulating property and holds the bus bar
and to which the terminal is attached with the bus bar interposed between the holding
member and the terminal. The bus bar extends in an elongated shape from the batteries
toward a side of the holding member, and includes a protrusion on a side of a distal
end in a longitudinal direction of the bus bar, the protrusion extending in a lateral
direction of the bus bar and projecting toward the side of the holding member. The
holding member includes an attachment portion to which the protrusion is attached
with a gap at least partially provided.
Advantageous Effects of Invention
[0006] According to the battery pack of the present invention, the bus bar connected to
the terminal of the external device can be easily handled.
Brief Description of Drawings
[0007]
Fig. 1 is a perspective view illustrating a battery pack 1 of an embodiment.
Fig. 2 is a perspective view illustrating the battery pack 1 of Fig. 1 in a different
orientation along a horizontal direction.
Fig. 3 is a perspective view illustrating the battery pack 1 of Fig. 1 from below.
Fig. 4 is a top view illustrating the battery pack 1 of Fig. 1 in a state where there
is no bus bar holder 321.
Fig. 5 is a top view illustrating constituent members of a region F5 of Fig. 4.
Fig. 6 is a top view illustrating a partial cross section of constituent members of
a region F6 of Fig. 5.
Fig. 7 is a perspective view illustrating a partial cross section of constituent members
of a region F7 of Fig. 4.
Fig. 8 is a perspective view illustrating a state where some of constituent members
of the battery pack 1 of Fig. 7 are exploded in a height direction Z.
Fig. 9 is a side view illustrating constituent members in a cross section taken along
line 9-9 of Fig. 7.
Fig. 10 is a perspective view illustrating a case 721 and an insert nut 722 of a junction
unit 700.
Fig. 11 is a top view illustrating a third accommodating portion 721f of the case
721 and a negative-electrode-side connection terminal 709.
Fig. 12 is a top view illustrating a third accommodating portion 731f of a case 731
according to a first modification of the case 721 and the negative-electrode-side
connection terminal 709.
Fig. 13 is a top view illustrating a third accommodating portion 741f of a case 741
according to a second modification of the case 721 and the negative-electrode-side
connection terminal 709.
Fig. 14 is a perspective view illustrating a state where batteries 100, a cell spacer
202, and a second side plate 232 are exploded in a stacking direction X.
Fig. 15 is a side view illustrating constituent members of Fig. 14.
Fig. 16 is a perspective view illustrating the battery pack 1 of Fig. 4 in a state
where some of constituent members of the junction unit 700 are exploded in a width
direction Y.
Fig. 17 is a perspective view illustrating the batteries 100 and a holding unit 200
of the battery pack 1 in a state where some of constituent members of the holding
unit 200 are exploded in the width direction Y.
Fig. 18 is a perspective view illustrating a state where a first side plate 231 and
the second side plate 232 are removed from Fig. 17 and constituent members of the
batteries 100 and the holding unit 200 are exploded in the stacking direction X.
Fig. 19 is a perspective view illustrating the battery pack 1 of Fig. 4 in a state
where some of the constituent members of a controller unit 400 are exploded in the
width direction Y.
Fig. 20 is a perspective view illustrating a part of a temperature measurement unit
600 and a part of the junction unit 700.
Fig. 21 is a perspective view illustrating a voltage detection unit 500.
Fig. 22 is a schematic view illustrating a layout of the battery pack 1.
Fig. 23 is a schematic view illustrating a layout of a battery pack 2 according to
a first modification of the battery pack 1.
Fig. 24 is a schematic view illustrating a layout of a battery pack 3 according to
a second modification of the battery pack 1.
Description of Embodiments
[0008] Embodiments for carrying out the present invention will be described with reference
to the drawings. In order to facilitate understanding of the respective embodiments,
sizes and ratios of constituent members are sometimes exaggerated in the respective
drawings. In the respective drawings, the same configuration is denoted by the same
reference sign. In the respective drawings, a stacking direction X, a width direction
Y, and a height direction Z of a battery pack 1 are indicated by arrows. In the respective
drawings, however, the stacking direction X, the width direction Y, and the height
direction Z of the battery pack 1 indicate a relative positional relationship in the
same drawing. That is, the stacking direction X, the width direction Y, and the height
direction Z of the battery pack 1 change in a case where the battery pack 1 is rotated
by 180 degrees and arranged with an upper surface and a lower surface being inverted,
and in a case where the battery pack 1 is rotated by 90 degrees and arranged with
the upper surface being a side surface. In the respective drawings, a screw thread
of an outer peripheral surface of a fastening bolt and a groove of an inner peripheral
surface of an insert nut are not illustrated.
(Configuration of Battery Pack 1 of Embodiment)
[0009] A configuration of a battery pack 1 of an embodiment will be described with reference
to Figs. 1 to 24.
[0010] The battery pack 1 is configured as, for example, a power source for operating an
electric device 1000 mounted on a vehicle. Alternatively, the battery pack 1 may be
configured as, for example, a power source for operating a motor for causing a vehicle
to travel.
[0011] The battery pack 1 includes a plurality of batteries 100, a holding unit 200 that
holds the plurality of batteries 100, a bus bar unit 300 that electrically connects
the plurality of batteries 100, and a controller unit 400 that controls input and
output of power of the plurality of batteries 100. In addition, the battery pack 1
includes, as units controlled by the controller unit 400, a voltage detection unit
500 that detects a voltage of the battery 100, a temperature measurement unit 600
that measures a temperature of the battery 100, and a junction unit 700 that electrically
connects the electric device 1000, for example, on the vehicle side and the plurality
of batteries 100. Constituent members of the battery pack 1 may be included in any
unit among the holding unit 200 to the junction unit 700 without being limited.
(Configuration of Battery 100)
[0012] As illustrated in Fig. 4, the batteries 100 are stacked in the stacking direction
X via the holding unit 200. For example, twelve batteries 100 are stacked. The battery
100 is configured using, for example, a lithium ion battery. The battery 100 illustrated
in Figs. 1 to 5, 7, 8, and 14 to 19 includes a current collector, a container 101,
a lid 102, a positive electrode terminal 103 (an electrode terminal), and a negative
electrode terminal 104 (an electrode terminal). Hereinafter, constituent members included
in the battery 100 will be described.
[0013] The current collector of the battery 100 is configured by winding or stacking a positive
electrode and a negative electrode with an insulating member (separator) interposed
therebetween. That is, the current collector corresponds to a charger/discharger where
power is charged or discharged. The current collector is accommodated in the container
101. The container 101 is filled with an electrolytic solution. The lid 102 is joined
to an opening of the container 101 to seal the current collector. The positive electrode
terminal 103 and the negative electrode terminal 104 relay the input and output of
power between the current collector and the electric device 1000.
[0014] As illustrated in Fig. 18, battery 100 is formed in a square shape (rectangular parallelepiped
shape). The positive electrode terminal 103 and the negative electrode terminal 104
are provided on one surface 100a of the battery 100 along the stacking direction X.
The one surface 100a of the battery 100 corresponds to a part of the lid 102. The
one surface 100a has a rectangular shape, and a length along the stacking direction
X of the battery 100 is shorter than a length along the width direction Y (an intersecting
direction) intersecting the stacking direction X of the battery 100. A control board
401 of the controller unit 400 faces another surface 100b, which is adjacent to and
intersects the one surface 100a, of the battery 100.
(Configuration of Holding Unit 200)
[0015] The holding unit 200 holds the plurality of batteries 100. In one battery 100 and
the other battery 100 adjacent to each other along the stacking direction X, the positive
electrode terminal 103 of the one battery 100 and the negative electrode terminal
104 of the other battery 100 are aligned in the stacking direction X. The holding
unit 200 illustrated in Figs. 1 to 5, 7 to 9, and 14 to 19 includes a first end spacer
201, a cell spacer 202, a first intermediate spacer 203, a second intermediate spacer
204, and a second end spacer 205. In addition, the holding unit 200 includes a first
end block 211, an intermediate block 212, and a second end block 213. In addition,
the holding unit 200 includes an insulating member 221 and an insert nut 222. In addition,
the holding unit 200 includes a first side plate 231, a second side plate 232, and
fastening bolts 241. Hereinafter, constituent members included in the holding unit
200 will be described.
[0016] As illustrated in Fig. 18, the first end spacer 201 is provided between the first
end block 211 and the battery 100. This battery 100 corresponds to the first battery
100 located on one end side (corresponding to the left end in Fig. 4) among the twelve
stacked batteries 100. The first end spacer 201 insulates the first end block 211
and the battery 100 from each other. The first end spacer 201 covers a side surface
along the width direction Y of each of the first end block 211 and the battery 100
and partially covers side surfaces along the stacking direction X of the battery 100.
A thickness of the first end spacer 201 along the stacking direction X is sufficiently
smaller than a thickness of the battery 100 along the stacking direction X. The first
end spacer 201 is made of an insulating material.
[0017] As illustrated in Fig. 18, the cell spacer 202 is provided between the adjacent batteries
100. The cell spacer 202 holds the adjacent batteries 100 to be insulated from each
other. The cell spacer 202 covers a side surface along the width direction Y of each
of the adjacent batteries 100 and partially covers side surfaces along the stacking
direction X of each of the adjacent batteries 100. A thickness of the cell spacer
202 along the stacking direction X is sufficiently smaller than the thickness of the
battery 100 along the stacking direction X. The cell spacer 202 is made of an insulating
material.
[0018] The cell spacer 202 is provided with a pair of rigid portions 202P formed in an upper
portion along the stacking direction X as illustrated in Figs. 14, 15, 17, and 18.
As illustrated in Fig. 18, the pair of rigid portions 202P is formed on both sides
of the cell spacer 202 in the width direction Y. As illustrated in Fig. 15, the rigid
portion 202P includes a protrusion 202a, a first rigid portion 202b, a second rigid
portion 202c, a third rigid portion 202d, and an attachment portion 202e.
[0019] As illustrated in Fig. 15, the protrusion 202a of the cell spacer 202 projects from
the battery 100 toward the first side plate 231 or the second side plate 232. The
first rigid portion 202b extends along the width direction Y so as to approach the
battery 100. Among the protrusions 202a of the pair of rigid portions 202P, one protrusion
202a located on the first side plate 231 side projects toward the first side plate
231. As illustrated in Fig. 15, the other protrusion 202a located on the second side
plate 232 side projects toward the second side plate 232.
[0020] As illustrated in Fig. 15, the first rigid portion 202b of the cell spacer 202 is
in contact with the lid 102 of the battery 100. The first rigid portion 202b is continuous
with the protrusion 202a along the width direction Y. As illustrated in Fig. 15, the
second rigid portion 202c extends from a distal end of the first rigid portion 202b
along the height direction Z. The distal end of the first rigid portion 202b is a
part of the first rigid portion 202b extending in the width direction Y, the part
being relatively close to the center of the battery 100. As illustrated in Fig. 15,
the third rigid portion 202d extends from a distal end of the second rigid portion
202c along the width direction Y similarly to the protrusion 202a. The distal end
of the second rigid portion 202c is a part of the second rigid portion 202c extending
in the height direction Z, the part being relatively far from the battery 100.
[0021] As illustrated in Fig. 15, the attachment portion 202e of the cell spacer 202 is
configured by a part surrounded by the first rigid portion 202b, the second rigid
portion 202c, and the third rigid portion 202d. An accommodating portion 232e is formed
in a recessed shape. Of the pair of rigid portions 202P formed on the cell spacer
202, the attachment portion 202e of the rigid portion 202P located on the first side
plate 231 side is opened toward the first side plate 231 as illustrated in Fig. 17.
As illustrated in Fig. 17, the attachment portion 202e of the rigid portion 202P located
on the second side plate 232 side is opened toward the second side plate 232. The
attachment portion 202e is configured by a recessed recess to which a third rigid
portion 232c of the second side plate 232 is attached. The attachment portion 202e
is formed in a U shape.
[0022] As illustrated in Fig. 18, the first intermediate spacer 203 is provided between
the intermediate block 212 and the battery 100 on a side relatively close to the first
end block 211. This battery 100 corresponds to the sixth battery 100 from one the
end side among the twelve stacked batteries 100. The first intermediate spacer 203
insulates the intermediate block 212 and the battery 100 from each other. The first
intermediate spacer 203 covers a side surface along the width direction Y of each
of the battery 100 and intermediate block 212 and partially covers side surfaces along
the stacking direction X of the battery 100. A thickness of the first intermediate
spacer 203 along the stacking direction X is sufficiently smaller than the thickness
of the battery 100 along the stacking direction X. As illustrated in Fig. 18, a pair
of rigid portions 203P is formed on both sides of the first intermediate spacer 203
in the width direction Y. A configuration of the rigid portion 203P of the first intermediate
spacer 203 is similar to a configuration of the rigid portion 202P of the cell spacer
202. The first intermediate spacer 203 is made of an insulating material.
[0023] As illustrated in Fig. 18, the second intermediate spacer 204 is provided between
the intermediate block 212 and the battery 100 on a side relatively close to the second
end block 213. This battery 100 corresponds to the seventh battery 100 from one the
end side among the twelve stacked batteries 100. The second intermediate spacer 204
insulates the intermediate block 212 and the battery 100 from each other. The second
intermediate spacer 204 covers a side surface along the width direction Y of each
of the intermediate block 212 and the battery 100 and partially covers side surfaces
along the stacking direction X of the intermediate block 212 and the battery 100.
A thickness of the second intermediate spacer 204 along the stacking direction X is
sufficiently smaller than the thickness of the battery 100 along the stacking direction
X. As illustrated in Fig. 18, a pair of rigid portions 204P is formed on both sides
of the second intermediate spacer 204 in the width direction Y. A configuration of
the rigid portion 204P of the second intermediate spacer 204 is similar to a configuration
of the rigid portion 202P of the cell spacer 202. The second intermediate spacer 204
is made of an insulating material.
[0024] As illustrated in Fig. 18, the second end spacer 205 is provided between the battery
100 and the second end block 213. This battery 100 corresponds to the twelfth battery
100 located on another end side (corresponding to the right end in Fig. 4) among the
twelve stacked batteries 100. The second end spacer 205 insulates the battery 100
and the second end block 213 from each other. The second end spacer 205 covers a side
surface along the width direction Y of each of the battery 100 and the second end
block 213 and partially covers side surface along the stacking direction X of the
battery 100. A thickness of the second end spacer 205 along the stacking direction
X is sufficiently smaller than a thickness of the battery 100 along the stacking direction
X. The second end spacer 205 is made of an insulating material.
[0025] As illustrated in Figs. 4 and 18, the first end block 211 is stacked on the first
battery 100 located on the one end side among the twelve stacked batteries 100 with
the first end spacer 201 interposed therebetween. The first end block 211 extends
along the width direction Y (intersecting direction) intersecting the stacking direction
X of the battery 100. The first end block 211 is a support member that is adjacent
to the battery 100 located at an end portion along the stacking direction X and supports
the battery 100. The first end block 211 is formed in a rectangular parallelepiped
shape extending in the width direction Y. In the first end block 211, the fastening
bolts 241 are screwed into a plurality of insertion holes 211m formed in side surfaces
along the stacking direction X illustrated in Fig. 18 and a plurality of insertion
holes 211n formed in a side surface along the width direction Y. The first end block
211 is fixed to the first side plate 231 by the fastening bolts 241 as illustrated
in Figs. 4 and 19. Similarly, the first end block 211 is fixed to the second side
plate 232 by the fastening bolts 241 as illustrated in Figs. 4 and 16. The first end
block 211 is made of metal, for example, and has sufficient rigidity. Here, the first
end block 211 has particularly a magnetic shielding property when being made of a
conductor such as metal. In addition, the first end block 211 has particularly an
electrical shielding property when being made of resin or plastic. The electrical
shielding property refers to, for example, a characteristic of blocking or attenuating
an influence of an electric field or a magnetic field on a communication line from
the outside by a conductor arranged in the vicinity of the communication line.
[0026] As illustrated in Figs. 4 and 18, the intermediate block 212 is stacked between the
first intermediate spacer 203 and the second intermediate spacer 204. That is, the
intermediate block 212 is located, for example, between the sixth battery 100 and
the seventh battery 100 among the twelve stacked batteries 100. The intermediate block
212 is a support member that is adjacent to the battery 100 along the width direction
Y of the battery 100 and supports the battery 100. The intermediate block 212 is formed
in a rectangular parallelepiped shape extending in the width direction Y. In the intermediate
block 212, the fastening bolts 241 are screwed into a plurality of insertion holes
212m formed in side surfaces along the stacking direction X illustrated in Fig. 18.
The intermediate block 212 is fixed to the first side plate 231 by the fastening bolts
241 as illustrated in Fig. 19. Similarly, the intermediate block 212 is fixed to the
second side plate 232 by the fastening bolts 241 as illustrated in Fig. 16. The intermediate
block 212 is made of metal or resin, for example, and has sufficient rigidity. Here,
the intermediate block 212 has particularly a magnetic shielding property when being
made of a conductor such as metal. In addition, the intermediate block 212 has particularly
an electrical shielding property when being made of resin or plastic.
[0027] As illustrated in Figs. 4 and 18, the second end block 213 is stacked on the twelfth
battery 100 located on the another end side among the twelve stacked batteries 100
with the second end spacer 205 interposed therebetween. The second end block 213 extends
along the width direction Y of the battery 100. The second end block 213 is a support
member that is adjacent to the battery 100 located at an end portion along the stacking
direction X and supports the battery 100. The second end block 213 is formed in a
rectangular parallelepiped shape extending in the width direction Y. In the second
end block 213, the fastening bolts 241 are screwed into a plurality of insertion holes
213m formed in side surfaces along the stacking direction X illustrated in Fig. 18
and a plurality of insertion holes formed in a side surface along the width direction
Y. The second end block 213 is fixed to the first side plate 231 by the fastening
bolts 241 as illustrated in Figs. 4 and 19. Similarly, the second end block 213 is
fixed to the second side plate 232 by the fastening bolts 241 as illustrated in Figs.
4 and 16. The second end block 213 is made of metal, for example, and has sufficient
rigidity. Here, the second end block 213 has particularly a magnetic shielding property
when being made of a conductor such as metal. In addition, the second end block 213
has particularly an electrical shielding property when being made of resin or plastic.
[0028] The insulating member 221 is inserted into a recess located in the vicinity of the
junction unit 700 on an upper surface of the first end block 211 as illustrated in
Fig. 18. In addition, the insulating member 221 is inserted into a recess located
in the vicinity of the junction unit 700 on an upper surface of the second end block
213 as illustrated in Figs. 7 to 9 and 18. The insulating member 221 inserted into
the second end block 213 corresponds to another holding member that holds a negative-electrode-side
connection terminal 709. The insulating member 221 is formed in, for example, a rectangular
parallelepiped shape. The insulating member 221 is made of an insulating material.
[0029] The insulating member 221 may have the following configuration. That is, the insulating
member 221 may be molded integrally with the first end spacer 201, or may be molded
separately from the first end spacer 201 and then joined to the first end spacer 201.
In such a case, the first end block 211 has the recess for accommodating the insulating
member 221 along the stacking direction X on a surface facing the first end spacer
201. Similarly, the insulating member 221 may be molded integrally with the second
end spacer 205, or may be molded separately from the second end spacer 205 and then
joined to the second end spacer 205. In such a case, the second end block 213 has
the recess for accommodating the insulating member 221 along the stacking direction
X on a surface facing the second end spacer 205.
[0030] The insert nut 222 is an engagement member and is embedded in the recess formed in
the upper surface of the insulating member 221 as illustrated in Figs. 8, 9, and 18.
In the insert nut 222, for example, a fastening bolt 311 which is a first fixing member
is engaged with the negative-electrode-side connection terminal 709 interposed therebetween.
As a modification of the embodiment, instead of the insert nut 222, an engagement
portion corresponding to a screw groove for engagement the fastening bolt 311 may
be formed in the insulating member 221 provided in the second end block 213.
[0031] As illustrated in Fig. 1, the first side plate 231 is arranged at one end portion
in the width direction Y of the plurality of batteries 100 along the stacking direction
X of the plurality of stacked batteries 100. As illustrated in Fig. 1, the first side
plate 231 is located on the controller unit 400 side.
[0032] The first side plate 231 is a holding member that holds the plurality of batteries
100 along the stacking direction X. As illustrated in Fig. 17, in the first side plate
231, the fastening bolts 241 are inserted into a plurality of insertion holes 231m
formed in a side surface along the stacking direction X and a plurality of insertion
holes 231n formed in side surfaces along the width direction Y. As illustrated in
Figs. 1 and 19, the first side plate 231 is fixed to the first end block 211, the
intermediate block 212, and the second end block 213 by the fastening bolts 241. As
illustrated in Fig. 1, the controller unit 400 is attached to the first side plate
231.
[0033] As illustrated in Fig. 17, a rigid portion 231P is formed in an upper portion of
the first side plate 231 along the stacking direction X. As illustrated in Fig. 17,
the rigid portion 231P includes a first rigid portion 231a, a second rigid portion
231b, a third rigid portion 231c, and an accommodating portion 231d.
[0034] The first rigid portion 231a of the first side plate 231 extends along the width
direction Y so as to be separated from the battery 100. The second rigid portion 231b
extends along the height direction Z from a distal end of the first rigid portion
231a. The distal end of the first rigid portion 231a is a part of the first rigid
portion 231a extending in the width direction Y, the part being relatively far from
the battery 100. The third rigid portion 231c is a projection, and projects along
the width direction Y so as to approach the battery 100 from a distal end of the second
rigid portion 231b. The distal end of the second rigid portion 231b is a part of the
second rigid portion 231b extending in the height direction Z, the part being relatively
far from the battery 100. The third rigid portion 231c of the first side plate 231
is in contact with the protrusion 202a of the cell spacer 202 along a direction intersecting
the stacking direction X, that is, the height direction Z. A distal end of the third
rigid portion 231c protrudes inward of the battery 100 from an outer edge 100c of
the battery 100.
[0035] The accommodating portion 231d of the first side plate 231 is configured by a part
surrounded by the first rigid portion 231a, the second rigid portion 231b, and the
third rigid portion 231c. The accommodating portion 231d is opened toward the battery
100 along the stacking direction X. The accommodating portion 231d is configured by
a recessed recess that accommodates the protrusion 202a of the cell spacer 202. The
accommodating portion 231d is formed in a U shape.
[0036] As illustrated in Fig. 1, the second side plate 232 is arranged at the other end
portion in the width direction Y of the plurality of batteries 100 along the stacking
direction X of the plurality of stacked batteries 100. As illustrated in Fig. 1, the
second side plate 232 is located on the junction unit 700 side.
[0037] The second side plate 232 is a holding member that holds the plurality of batteries
100 along the stacking direction X. As illustrated in Fig. 17, in the second side
plate 232, the fastening bolts 241 are inserted into a plurality of insertion holes
232m formed in a side surface along the stacking direction X and a plurality of insertion
holes 232n formed in side surfaces along the width direction Y. As illustrated in
Figs. 1 and 16, the second side plate 232 is fixed to the first end block 211, the
intermediate block 212, and the second end block 213 by the fastening bolts 241. As
illustrated in Fig. 1, the junction unit 700 is attached to the second side plate
232.
[0038] As illustrated in Fig. 17, a rigid portion 232P is formed in an upper portion of
the second side plate 232 along the stacking direction X. As illustrated in Fig. 15,
the rigid portion 232P includes a first rigid portion 232a, a second rigid portion
232b, a third rigid portion 232c, and an accommodating portion 232d.
[0039] As illustrated in Fig. 15, the first rigid portion 232a of the second side plate
232 extends along the width direction Y so as to be separated from the battery 100.
The second rigid portion 232b extends along the height direction Z from a distal end
of the first rigid portion 232a. The distal end of the first rigid portion 232a is
a part of the first rigid portion 232a extending in the width direction Y, the part
being relatively far from the battery 100. The third rigid portion 232c is a projection,
and projects along the width direction Y so as to approach the battery 100 from a
distal end of the second rigid portion 232b. The distal end of the second rigid portion
232b is a part of the second rigid portion 232b extending in the height direction
Z, the part being relatively far from the battery 100. As illustrated in Fig. 15,
the third rigid portion 232c of the second side plate 232 is in contact with the protrusion
202a of the cell spacer 202. As illustrated in Fig. 15, a distal end 232c1 of the
third rigid portion 232c projects inward of the battery 100 from the outer edge 100c
of the battery 100.
[0040] The accommodating portion 232d of the second side plate 232 is configured by a part
surrounded by the first rigid portion 232a, the second rigid portion 232b, and the
third rigid portion 232c. The accommodating portion 232d is opened toward the battery
100 along the stacking direction X. The accommodating portion 232d is configured by
a recessed recess that accommodates the protrusion 202a of the cell spacer 202. The
accommodating portion 232d is formed in a U shape. In Fig. 15, the accommodating portion
232d is illustrated in a state where the U shape is rotated by 180 degrees.
[0041] The fastening bolt 241 is a fastening member. The first end block 211 and the case
721 of the junction unit 700 are directly fastened by the fastening bolts 241 along
the width direction Y and the stacking direction X of the battery 100. The second
end block 213 and the case 721 of the junction unit 700 are directly fastened by the
fastening bolts 241 along the width direction Y and the stacking direction X of the
battery 100. As illustrated in Figs. 4 and 19, the fastening bolts 241 fasten the
first side plate 231 to the first end block 211, fasten the first side plate 231 to
the intermediate block 212, and fasten the first side plate 231 to the second end
block 213. In addition, as illustrated in Figs. 4 and 16, the fastening bolts 241
further fasten the second side plate 232 to the first end block 211, fasten the second
side plate 232 to the intermediate block 212, and fasten the second side plate 232
to the second end block 213.
(Configuration of Bus Bar Unit 300)
[0042] The bus bar unit 300 electrically connects the plurality of batteries 100. The bus
bar unit 300 illustrated in Figs. 1, 2, 4, 5, 7 to 9, 16, 19, and 21 includes a first
end bus bar 301, a plurality of bus bars 302, an intermediate bus bar 303, a second
end bus bar 304, the fastening bolts 311, and a bus bar holder 321. Hereinafter, constituent
members included in the bus bar unit 300 will be described.
[0043] As illustrated in Figs. 4 and 21, the first end bus bar 301 is joined to a first
relay bus bar 701 of the junction unit 700 and the positive electrode terminal 103
of the first battery 100 among the twelve stacked batteries 100. As illustrated in
Fig. 21, the first end bus bar 301 includes a first joining portion 301a having a
plate shape, a second joining portion 301b having a plate shape, a coupling portion
301c having a curved shape, and an insertion hole 301d. The first joining portion
301a is joined to the first relay bus bar 701 of the junction unit 700. The second
joining portion 301b is joined to the positive electrode terminal 103 of the first
battery 100 among the twelve stacked batteries 100. The coupling portion 301c connects
the first joining portion 301a and the second joining portion 301b. The insertion
hole 301d is formed in the first joining portion 301a. The fastening bolt 311 is inserted
into the insertion hole 301d. The first end bus bar 301 is made of a clad material
formed by joining copper and aluminum, copper, or aluminum. In a case where the first
end bus bar 301 is made of the clad material, for example, the first joining portion
301a is made of copper, and the second joining portion 301b is made of aluminum.
[0044] As illustrated in Fig. 4, the bus bar 302 electrically connects one battery 100 and
another battery 100. As illustrated in Fig. 4, the bus bar 302 is joined to the positive
electrode terminal 103 of one of the batteries 100 adjacent along the stacking direction
X and the negative electrode terminal 104 of the other of the batteries 100 adjacent
along the stacking direction X, except for the sixth and seventh batteries 100 among
the twelve stacked batteries 100. As illustrated in Fig. 21, the bus bar 302 includes
a first joining portion 302a having a plate shape, a second joining portion 302b having
a plate shape, and a coupling portion 302c having a curved shape. The first joining
portion 302a is joined to the negative electrode terminal 104 of one of the adjacent
batteries 100. The second joining portion 302b is joined to the positive electrode
terminal 103 of the other adjacent battery 100. The coupling portion 302c couples
the first joining portion 302a and the second joining portion 302b. The bus bar 302
is made of, for example, a clad material obtained by joining copper and aluminum,
copper, or aluminum. In a case where the bus bar 302 is made of the clad material,
for example, the first joining portion 302a is made of copper, and the second joining
portion 302b is made of aluminum.
[0045] As illustrated in Fig. 4, the intermediate bus bar 303 electrically connects one
battery 100 and another battery 100. As illustrated in Fig. 4, the intermediate bus
bar 303 is joined to the sixth and seventh batteries 100 located at the center along
the stacking direction X among the twelve stacked batteries 100. As illustrated in
Fig. 21, the intermediate bus bar 303 includes a first joining portion 303a having
a plate shape, a second joining portion 303b having a plate shape, and a coupling
portion 303c having a curved shape. The first joining portion 303a is joined to the
negative electrode terminal 104 of the sixth battery 100. The second joining portion
303b is joined to the positive electrode terminal 103 of the seventh battery 100.
The coupling portion 303c connects the first joining portion 303a and the second joining
portion 303b. Here, the intermediate bus bar 303 electrically joins the sixth and
seventh batteries 100 with the intermediate block 212 interposed therebetween. Thus,
the intermediate bus bar 303 is formed to have a longer overall length along the stacking
direction X than that of the bus bar 302. The intermediate bus bar 303 is made of,
for example, a clad material obtained by joining copper and aluminum, copper, or aluminum.
In a case where the intermediate bus bar 303 is made of the clad material, for example,
the first joining portion 303a is made of copper, and the second joining portion 303b
is made of aluminum.
[0046] As illustrated in Fig. 4, the second end bus bar 304 is joined to the negative electrode
terminal 104 of the twelfth battery 100 among the twelve stacked batteries 100 and
the negative-electrode-side connection terminal 709 of the junction unit 700. As illustrated
in Fig. 21, the second end bus bar 304 includes a first joining portion 304a having
a plate shape, a second joining portion 304b having a plate shape, a coupling portion
304c having a curved shape, and an insertion hole 304d. The first joining portion
304a is joined to the negative electrode terminal 104 of the twelfth battery 100.
The second joining portion 304b is joined to the negative-electrode-side connection
terminal 709 of the junction unit 700. The coupling portion 304c couples the first
joining portion 304a and the second joining portion 304b. The insertion hole 304d
is formed in the second joining portion 304b. The fastening bolt 311 is inserted into
the insertion hole 304d. The second end bus bar 304 is made of, for example, copper.
[0047] The fastening bolt 311 is the first fixing member, and fastens the first relay bus
bar 701 of the junction unit 700 and the first end bus bar 301 to be electrically
conducted as illustrated in Figs. 4 and 21. This fastening bolt 311 is fixed to the
insert nut 222 provided in the first end block 211 illustrated in Fig. 18. In addition,
the fastening bolt 311 causes the second end bus bar 304 and the negative-electrode-side
connection terminal 709 of the junction unit 700 to be electrically conducted as illustrated
in Figs. 4 and 21. This fastening bolt 311 is fixed to the insert nut 222 provided
in the second end block 213 illustrated in Fig. 18.
[0048] As illustrated in Fig. 1, the bus bar holder 321 integrally holds the first end bus
bar 301, the plurality of bus bars 302, the intermediate bus bar 303, and the second
end bus bar 304. In addition, the bus bar holder 321 covers and insulates the plurality
of stacked batteries 100. As illustrated in Fig. 21, the bus bar holder 321 is formed
in a plate shape. A plurality of opening portions 321a are formed in the bus bar holder
321. Each of the opening portions 321a exposes the first joining portion or the second
joining portion of the first end bus bar 301, the plurality of bus bars 302, the intermediate
bus bar 303, or the second end bus bar 304 toward the battery 100 side. Each of the
opening portions 321a is larger than the first joining portion or the second joining
portion of the corresponding bus bar. A plurality of holding portions 321b are formed
in the bus bar holder 321. Each of the holding portions 321b holds an end portion
of the first joining portion or the second joining portion of the first end bus bar
301, the plurality of bus bars 302, the intermediate bus bar 303, and the second end
bus bar 304. Each of the holding portions 321b is formed at an edge of the opening
portion 321a. Each of the holding portions 321b includes a linear groove along a surface
of the bus bar holder 321. The end portion of the first joining portion or the second
joining portion of the corresponding bus bar is inserted into the groove provided
in each of the holding portions 321b.
(Configuration of Controller Unit 400)
[0049] The controller unit 400 is a control unit. The controller unit 400 controls input
and output of power of the plurality of batteries 100. In general, the controller
unit 400 is referred to as a battery energy control module (BECM). The controller
unit 400 illustrated in Figs. 1 to 6, 16, 19, and 20 includes the control board 401,
a first socket 402, a second socket 403, a first connector 404, electric wires 405,
a harness 406, and an external connection connector 407. In addition, the controller
unit 400 includes a case 411 and a cover 412. In addition, the controller unit 400
includes a fastening member 421, a covering member 422, and a protective member 423.
[0050] The controller unit 400 is arranged on side surfaces of the plurality of batteries
100 along stacking direction X in which the plurality of batteries 100 are stacked.
The controller unit 400 faces the junction unit 700 along the width direction Y with
the plurality of stacked batteries 100 interposed therebetween. That is, the controller
unit 400 is arranged so as to sandwich a pair of side surfaces of each of the plurality
of stacked batteries 100 together with the junction unit 700. Hereinafter, constituent
members included in the controller unit 400 will be described.
[0051] The control board 401 is a control member that controls the plurality of batteries
100. The control board 401 is provided on the controller unit 400 side in the width
direction Y of the battery 100. The control board 401 includes a ROM in which a program
related to the control of the batteries 100 is recorded, a CPU that controls the batteries
100, a RAM that temporarily stores control states of the batteries 100, and the like.
As illustrated in Fig. 19, the control board 401 extends in the stacking direction
X.
[0052] As illustrated in Fig. 19, the first socket 402 is attached to one end portion of
the control board 401 along the stacking direction X in a part of the holding unit
200 adjacent to the first end block 211. The first connector 404 is inserted into
the first socket 402.
[0053] As illustrated in Fig. 19, the second socket 403 is attached to the other end portion
of the control board 401 along the stacking direction X in a part of the holding unit
200 adjacent to the second end block 213. A second connector 504 of the voltage detection
unit 500 is inserted into the second socket 403.
[0054] The first connector 404 electrically connects the first socket 402 and the electric
wire 405. The first connector 404 is configured to be attachable to and detachable
from the first socket 402.
[0055] The electric wire 405 is a communication line and is conducted to the control board
401. The electric wire 405 includes one or more conductors and an insulator covering
the conductors. The electric wire 405 transmits a signal related to control of the
batteries 100 or the like between the control board 401 and the electric device 1000
on the vehicle side. One end of the electric wire 405 is connected to the first connector
404. The other end of the electric wire 405 is connected to the external connection
connector 407. As illustrated in Fig. 4, the electric wire 405 extends from the controller
unit 400 side (one end side) toward the junction unit 700 side (another end side)
facing the controller unit 400 side along the width direction Y of the battery 100.
The electric wire 405 is covered with the harness 406. The electric wire 405 covered
with the harness 406 is arranged to face the intermediate block 212 between the controller
unit 400 and the junction unit 700. As illustrated in Fig. 4, the electric wire 405
faces the intermediate block 212 across the bus bar holder 321 covering the plurality
of stacked batteries 100. That is, the electric wire 405 indirectly faces the intermediate
block 212 with the harness 406 and the bus bar holder 321 interposed therebetween
in a region from the controller unit 400 side to the junction unit 700 side.
[0056] As illustrated in Fig. 20, the harness 406 covers a plurality of the electric wires
405 in a bundle. As illustrated in Figs. 1 and 2, the harness 406 covering the plurality
of electric wires 405 extends from the first connector 404 toward an upper surface
of the cover 412. As illustrated in Fig. 4, the harness 406 extending to the upper
surface of the cover 412 extends toward the intermediate block 212 of the holding
unit 200 along the upper surface of the cover 412. As illustrated in Fig. 4, the harness
406 extending to an end portion of the intermediate block 212 extends from the controller
unit 400 toward the junction unit 700 along an upper surface of the intermediate block
212. That is, the harness 406 covering the plurality of electric wires 405 is arranged
to face the intermediate block 212 across the bus bar holder 321 illustrated in Fig.
1 between the controller unit 400 and the junction unit 700.
[0057] The external connection connector 407 is a connector that is provided at a distal
end of the electric wire 405 and is electrically connected to an external device.
As illustrated in Fig. 20, the external connection connector 407 is connected to the
distal end of each of the electric wires 405. The external connection connector 407
is connected to, for example, a socket of the electric device 1000 provided in the
vehicle.
[0058] As illustrated in Fig. 19, the case 411 is formed in a box shape and includes an
opening. The case 411 extends in the stacking direction X. The case 411 accommodates
the control board 401. The case 411 exposes the first socket 402 to the outside on
one end side along the stacking direction X. The case 411 exposes the second socket
403 to the outside on the another end side along the stacking direction X. The case
411 has a recess (not illustrated) formed on a side surface facing the first side
plate 231. The recess formed in the case 411 prevents interference of the fastening
bolt 241 fastening the first side plate 231 to the intermediate block 212, and interference
of a projecting portion formed linearly along the stacking direction X in the first
side plate 231. As illustrated in Fig. 19, the fastening bolts 241 are inserted into
a plurality of insertion holes 411m formed in a side surface of the case 411 along
the stacking direction X. As illustrated in Figs. 2 and 19, the case 411 is fixed
to the first side plate 231 by the fastening bolts 241.
[0059] As illustrated in Fig. 2, the cover 412 is attached to the case 411. As illustrated
in Figs. 2 and 19, the cover 412 seals the control board 401 together with the case
411.
[0060] As illustrated in Figs. 1, 5, and 6, the fastening member 421 fastens the electric
wire 405 with the covering member 422 interposed therebetween. The fastening member
421 fixes the electric wire 405 to the case 721. As illustrated in Fig. 1, the fastening
member 421 is attached to a side surface of the case 721. As illustrated in Fig. 6,
the fastening member 421 includes a body portion 421a joined to the case 721 and a
fastening portion 421b fastening the electric wire 405 covered with the covering member
422. The body portion 421a is formed in a plate shape and is bonded to the case 721.
The fastening portion 421b surrounds and fastens a portion to be fastened 422c of
the covering member 422. The fastening portion 421b is formed in an annular shape
and is attached to the body portion 421a. The fastening portion 421b includes a binding
band. The electric wire 405 is fastened by the binding band with the covering member
422 interposed therebetween. For example, an insulator lock (registered trademark)
is used for the binding band. The fastening portion 421b fastens the electric wire
405 by annularly binding the electric wire 405 with the covering member 422 interposed
therebetween. An inner diameter (an outer diameter D2) of the fastening portion 421b
is smaller than an outer diameter D1 of a first covering portion 422a. The fastening
portion 421b restricts movement of the electric wire 405 with the covering member
422 interposed therebetween. Specifically, the fastening portion 421b restricts the
movement of the electric wire 405, for example, in a case where the electric wire
405 is pulled.
[0061] As illustrated in Fig. 6, the covering member 422 covers the electric wire 405. The
covering member 422 includes the first covering portion 422a, a second covering portion
422b, and the portion to be fastened 422c. The first covering portion 422a is a covering
portion, and is exposed from the fastening portion 421b of the fastening member 421
to the control board 401 side while covering the electric wire 405. The first covering
portion 422a is located between the fastening portion 421b of the fastening member
421 and the control board 401. The second covering portion 422b is exposed from the
fastening portion 421b of the fastening member 421 to the external connection connector
407 side. The second covering portion 422b is located between the fastening portion
421b of the fastening member 421 and the external connection connector 407. The portion
to be fastened 422c is surrounded and fastened by the fastening portion 421b of the
fastening member 421 while covering the electric wire 405. The first covering portion
422a and the portion to be fastened 422c are continuous. The portion to be fastened
422c and the second covering portion 422b are continuous. That is, the first covering
portion 422a, the portion to be fastened 422c, and the second covering portion 422b
are integrally formed. The outer diameter D1 of the first covering portion 422a is
larger than the outer diameter D2 of the portion to be fastened 422c.
[0062] The covering member 422 is configured by, for example, winding an elongated tape
around the electric wire 405. The tape has adhesiveness on a surface facing the electric
wire 405. As the adhesive tape, for example, a vinyl tape is used. The covering member
422 is fastened by the fastening portion 421b of the fastening member 421. The vinyl
tape wound around the electric wire 405 is continuously provided in the entire region
from the first covering portion 422a to the second covering portion 422b illustrated
in Fig. 6. That is, in the electric wire 405, the vinyl tape is also provided on the
portion to be fastened 422c fastened by the fastening portion 421b of the fastening
member 421.
[0063] As illustrated in Fig. 6, the covering member 422 has different outer diameters with
the fastening portion 421b of the fastening member 421 as a boundary. In the covering
member 422, the outer diameter of the first covering portion 422a located on the harness
406 side with the fastening portion 421b as the boundary is referred to as the outer
diameter D1. In the covering member 422, the outer diameter of the second covering
portion 422b located on the external connection connector 407 side with the fastening
portion 421b as the boundary is referred to as D2. The outer diameter D1 is set to
be larger than the outer diameter D2. That is, the inner diameter of the fastening
portion 421b corresponding to the outer diameter D2 is set to be smaller than the
outer diameter D1. The outer diameter D1 and the outer diameter D2 of the covering
member 422 are set by the amount of the vinyl tape wound around the electric wire
405. As the amount of the vinyl tape wound around the electric wire 405 is increased,
the outer diameters become larger.
[0064] The covering member 422 may have the following configuration. That is, the covering
member 422 is configured using, for example, heat shrinkable tubes. Specifically,
first, a heat shrinkable tube is inserted into a region of the electric wire 405 where
the second covering portion 422b is to be provided from the first covering portion
422a illustrated in Fig. 6 and then is thermally shrunk. Next, in the electric wire
405 covered with the heat shrinkable tube, a heat shrinkable tube is newly inserted
and thermally shrunk in a region where the first covering portion 422a illustrated
in Fig. 6 is to be provided. That is, the covering member 422 is configured using
a cylindrical tube having a step. The electric wire 405 covered with the heat shrinkable
tubes is fastened by the fastening portion 421b of the fastening member 421.
[0065] As illustrated in Fig. 6, the protective member 423 protects the electric wire 405.
The protective member 423 is made of, for example, a cylindrical vinyl tube. The protective
member 423 covers the outer periphery of the second covering portion 422b of the electric
wire 405 facing the first covering portion 422a with the portion to be fastened 422c
interposed therebetween, and is joined to the covering member 422. The protective
member 423 covers the outer periphery of the electric wire 405 on a side farther from
the control board 401 than the portion to be fastened 422c. The protective member
423 is provided along the electric wire 405 up to the vicinity of the external connection
connector 407 provided at the distal end of the electric wire 405. A portion of the
protective member 423 is covered with the second covering portion 422b of the covering
member 422 and is joined to the second covering portion 422b. As illustrated in Fig.
6, an inner peripheral surface 423a of the protective member 423 faces an outer peripheral
surface 405a of the electric wire 405 with a gap interposed therebetween. In Fig.
6, an outer diameter of the protective member 423 is illustrated to be smaller than
the outer diameter of the first covering portion 422a of the covering member 422.
In the embodiment, the outer diameter of the protective member 423 may be larger than
the outer diameter of the first covering portion 422a of the covering member 422.
(Configuration of Voltage Detection Unit 500)
[0066] The voltage detection unit 500 detects a voltage of the battery 100 under the control
of the controller unit 400. The voltage detection unit 500 illustrated in Figs. 1,
2, 4, 5, 7, 8, 16, 19, and 21 includes voltage detection terminals 501, electric wires
502, a harness 503, and a second connector 504. Hereinafter, constituent members included
in the voltage detection unit 500 will be described.
[0067] The voltage detection terminal 501 has sufficient conductivity and is formed in a
plate shape. As illustrated in Figs. 4 and 21, the voltage detection terminal 501
is joined to each of the first end bus bar 301, the plurality of bus bars 302, the
intermediate bus bar 303, and the second end bus bar 304 of the bus bar unit 300.
[0068] The electric wire 502 is a second communication line that is joined to the voltage
detection terminal 501 and conducted to the control board 401. As illustrated in Figs.
4 and 21, the electric wire 502 is joined to each of the voltage detection terminals
501.
[0069] The electric wire 502 is provided on the same surface, formed by the plurality of
stacked batteries 100, with the electric wire 405 of the controller unit 400, and
the same surface corresponds to an upper surface of the battery 100 to which the positive
electrode terminal 103 and the negative electrode terminal 104 are attached. As illustrated
in Fig. 4, each of the electric wires 502 extends in the stacking direction X toward
end portions of the plurality of stacked batteries 100, that is, toward the second
end block 213. That is, the electric wire 502 is orthogonal to the electric wire 405
extending in the width direction Y while facing the intermediate block 212. Each of
the electric wires 502 reaching the second end block 213 extends in the width direction
Y toward the control board 401 of the controller unit 400.
[0070] As illustrated in Fig. 21, the harness 503 covers the respective electric wires 502
in a bundle at an end portion of the bus bar holder 321 of the bus bar unit 300. As
illustrated in Fig. 19, the harness 503 covering the respective electric wires 502
extends to the second socket 403 of the controller unit 400.
[0071] The second connector 504 is joined to the respective electric wires 502 covered with
the harness 503. The second connector 504 is inserted into the second socket 403 of
the controller unit 400.
(Configuration of Temperature Measurement Unit 600)
[0072] The temperature measurement unit 600 measures a temperature of the battery 100 under
the control of the controller unit 400. The temperature measurement unit 600 illustrated
in Figs. 1, 2, 4, 16, 19, and 20 includes temperature sensors 601 and electric wires
602. Hereinafter, constituent members included in the temperature measurement unit
600 will be described.
[0073] As illustrated in Fig. 4, the temperature sensor 601 is joined to any battery 100
of the six batteries 100 stacked between the first end block 211 and the intermediate
block 212. As an example, this temperature sensor 601 is joined to the lid 102 of
the battery 100 located at the fourth position from the first end block 211 toward
the intermediate block 212 in Fig. 4. In addition, the temperature sensor 601 is joined
to any one battery 100 of the six batteries 100 stacked between the intermediate block
212 and the second end block 213 as illustrated in Fig. 4. As an example, this temperature
sensor 601 is joined to the lid 102 of the battery 100 located at the third position
from the intermediate block 212 toward the second end block 213 in Fig. 4.
[0074] The electric wire 602 is a third communication line that is joined to the temperature
sensor 601 and conducted to the control board 401. As illustrated in Figs. 4 and 20,
the electric wire 602 is joined to each of the temperature sensors 601. The electric
wire 602 is provided on the same surface, formed by the plurality of stacked batteries
100, with the electric wire 405 of the controller unit 400, and the same surface corresponds
to an upper surface of the battery 100 to which the positive electrode terminal 103
and the negative electrode terminal 104 are attached. Each of the electric wires 602
extends in the stacking direction X from the temperature sensor 601 toward the intermediate
block 212. Each of the electric wires 602 is orthogonal to the electric wire 405 of
the controller unit 400 in a region from the temperature sensor 601 to the intermediate
block 212, and each of the electric wires 602 is attached to the harness 406 of the
controller unit 400. Each of the electric wires 602 extends to the first connector
404 of the controller unit 400 along the width direction Y of the intermediate block
212 and the battery 100. Each of the electric wires 602 is joined to the first connector
404.
(Configuration of Junction Unit 700)
[0075] The junction unit 700 is an input/output unit to and from which power of the plurality
of batteries 100 is input and output. The junction unit 700 electrically connects
the plurality of batteries 100 and the electric device 1000 under the control of the
controller unit 400. In general, the junction unit 700 is referred to as a junction
box. The junction unit 700 illustrated in Figs. 1 to 10, 16, 19, and 20 includes the
first relay bus bar 701, a second relay bus bar 702, a fuse 703, a third relay bus
bar 704, a relay 705, a fourth relay bus bar 706, a current sensor 707, a positive-electrode-side
connection terminal 708, and the negative-electrode-side connection terminal 709.
In addition, the junction unit 700 includes an electric wire 711 and an electric wire
712. In addition, the junction unit 700 includes a case 721, insert nuts 722, and
fastening bolts 723. Hereinafter, constituent members included in the junction unit
700 will be described.
[0076] As illustrated in Fig. 4, the first relay bus bar 701 is joined to the first end
bus bar 301. As illustrated in Fig. 20, the first relay bus bar 701 includes a first
joining portion 701a having a plate shape, a second joining portion 701b having a
plate shape, and a coupling portion 701c having a curved shape. A first insertion
hole 701d into which the fastening bolt 311 of the bus bar unit 300 is inserted is
formed in the first joining portion 701a. A second insertion hole 701e into which
the fastening bolt 723 is inserted is formed in the second joining portion 701b. A
protrusion 701f having a plate shape and projecting toward the case 721 side is formed
at an end portion of the second joining portion 701b. The first joining portion 701a
is joined to the first end bus bar 301 via the fastening bolt 311. The second joining
portion 701b is connected to the second relay bus bar 702 via the fastening bolt 723.
The coupling portion 701c couples the first joining portion 701a and the second joining
portion 701b. The coupling portion 701c projects toward the battery 100 side. The
first relay bus bar 701 is made of, for example, copper.
[0077] As illustrated in Figs. 16 and 20, the second relay bus bar 702 brings the first
relay bus bar 701 and the fuse 703 into conduction. The second relay bus bar 702 is
formed by bending both ends of a long plate shape. A rectangular connection portion
702a is formed at an upper end of the second relay bus bar 702. The second joining
portion 701b of the first relay bus bar 701 is connected to the connection portion
702a. An insertion hole 702b into which the fastening bolt 723 is inserted is formed
in the connection portion 702a. The second relay bus bar 702 is made of, for example,
copper.
[0078] The fuse 703 is illustrated in Figs. 16 and 20, and is blown to cut off the conduction
between the electric device 1000 and the plurality of batteries 100 when a current
exceeding a predetermined value is input for more than a predetermined time. The fuse
703 is connected between the second relay bus bar 702 and the third relay bus bar
704.
[0079] As illustrated in Figs. 16 and 20, the third relay bus bar 704 brings the fuse 703
and the relay 705 into conduction. The third relay bus bar 704 is formed in a plate
shape. The third relay bus bar 704 is made of, for example, copper.
[0080] The relay 705 is illustrated in Figs. 16 and 20, and electrically connects or disconnects
the electric device 1000 to or from the plurality of batteries 100 under the control
of the controller unit 400. The relay 705 is connected between the third relay bus
bar 704 and the fourth relay bus bar 706. That is, the relay 705 is indirectly connected
to the plurality of batteries 100.
[0081] As illustrated in Figs. 16 and 20, the fourth relay bus bar 706 brings the relay
705 and the current sensor 707 into conduction. The fourth relay bus bar 706 is formed
in a plate shape. The fourth relay bus bar 706 is made of, for example, copper.
[0082] The current sensor 707 is illustrated in Figs. 16 and 20, and measures a current
value of power output from the plurality of batteries 100 under the control of the
controller unit 400. The current sensor 707 is connected between the fourth relay
bus bar 706 and the positive-electrode-side connection terminal 708. That is, the
current sensor 707 is indirectly connected to the plurality of batteries 100.
[0083] As illustrated in Fig. 1, a power cable of the electric device 1000 is connected
to the positive-electrode-side connection terminal 708. That is, the positive-electrode-side
connection terminal 708 corresponds to an input/output terminal of power on a positive
electrode side in the battery pack 1. As illustrated in Figs. 16 and 20, the positive-electrode-side
connection terminal 708 is formed by bending both ends of a long plate shape. A rectangular
connection portion 708a is formed at an upper end of the positive-electrode-side connection
terminal 708. The power cable of the electric device 1000 is connected to the connection
portion 708a. An insertion hole 708b into which the fastening bolt 723 is inserted
is formed in the connection portion 708a. The positive-electrode-side connection terminal
708 is conducted to the power cable of the electric device 1000 via the fastening
bolt 723. The positive-electrode-side connection terminal 708 is made of, for example,
copper.
[0084] The negative-electrode-side connection terminal 709 is a bus bar. The negative-electrode-side
connection terminal 709 electrically connects an external device (the power cable
of the electric device 1000) and the plurality of batteries 100 electrically connected
by the bus bar 302, the intermediate bus bar 303, and the like. As illustrated in
Fig. 1, the power cable of the electric device 1000 is connected to the negative-electrode-side
connection terminal 709. That is, the negative-electrode-side connection terminal
709 corresponds to an input/output terminal of power on a negative electrode side
in the battery pack 1. As illustrated in Fig. 4, the negative-electrode-side connection
terminal 709 is joined to the second end bus bar 304. As illustrated in Figs. 8, 9,
and 20, an outer shape of the negative-electrode-side connection terminal 709 is the
same as an outer shape of the first relay bus bar 701. As illustrated in Fig. 4, the
negative-electrode-side connection terminal 709 extends from the battery 100 toward
the case 721 and is formed into an elongated shape. That is, the negative-electrode-side
connection terminal 709 extends in the elongated shape in the width direction Y (the
intersecting direction) intersecting the stacking direction X of the battery 100.
As illustrated in Fig. 9, the negative-electrode-side connection terminal 709 includes
a first joining portion 709a having a plate shape, a second joining portion 709b having
a plate shape, and a coupling portion 709c having a curved shape.
[0085] A first insertion hole 709d (a first insertion hole) into which the fastening bolt
311 is inserted is formed in the first joining portion 709a of the negative-electrode-side
connection terminal 709. The first joining portion 709a is joined to the second end
bus bar 304 via the fastening bolt 311 or the like inserted into the first insertion
hole 709d. A second insertion hole 709e (a second insertion hole) into which the fastening
bolt 723 is inserted is formed in the second joining portion 709b. The second joining
portion 709b is connected to the power cable on the electric device 1000 side via
the fastening bolt 723 or the like inserted into the second insertion hole 709e. The
coupling portion 709c of the negative-electrode-side connection terminal 709 couples
the first joining portion 709a and the second joining portion 709b. The coupling portion
709c projects toward the battery 100 side.
[0086] As illustrated in Fig. 8, a protrusion 709f having a rode shape and projecting toward
the case 721 side is formed at an end portion of the second joining portion 709b.
The protrusion 709f extends in the lateral direction of the negative-electrode-side
connection terminal 709 on a distal end side in the longitudinal direction of the
negative-electrode-side connection terminal 709, and projects toward the case 721
side. As an example, the protrusion 709f has a relatively longer length projecting
toward the case 721 side (the lower side in the height direction Z) than a length
in the lateral direction of the negative-electrode-side connection terminal 709 (the
stacking direction X). The protrusion 709f is formed on a side edge 709b1 of the distal
end of the negative-electrode-side connection terminal 709, which is most distant
from the battery 100. As illustrated in Fig. 8, the protrusion 709f partially projects
from the side edge 709b1 toward the case 721 side. The protrusion 709f is formed at
the center of the side edge 709b1. The negative-electrode-side connection terminal
709 is made of, for example, copper.
[0087] The electric wire 711 is a fourth communication line that is joined to the relay
705 and conducted to the control board 401. The electric wire 711 is illustrated in
Fig. 20, and transmits a signal from the control board 401 to the relay 705. One end
of the electric wire 711 is connected to the first connector 404. The other end of
the electric wire 711 is connected to the relay 705. The electric wire 711 is arranged
to face the intermediate block 212 in a state of being bundled in the harness 406
between the controller unit 400 and the junction unit 700.
[0088] The electric wire 712 is a fifth communication line that is joined to the current
sensor 707 and conducted to the control board 401. The electric wire 712 is illustrated
in Fig. 20, and transmits a signal from the current sensor 707 to the control board
401. One end of the electric wire 712 is connected to the first connector 404. The
other end of the electric wire 712 is connected to the current sensor 707. The electric
wire 712 is arranged to face the intermediate block 212 in a state of being bundled
in the harness 406 between the controller unit 400 and the junction unit 700.
[0089] As illustrated in Fig. 16, the case 721 accommodates the second relay bus bar 702,
the fuse 703, the third relay bus bar 704, the relay 705, the fourth relay bus bar
706, the current sensor 707, and the positive-electrode-side connection terminal 708.
The case 721 is a holding member that holds the negative-electrode-side connection
terminal 709 and the like. The case 721 is made of an insulating material and has
an insulating property. A terminal (a terminal of the power cable of the electric
device 1000) is attached to the case 721 via the negative-electrode-side connection
terminal 709. The terminal of the power cable is, for example, a bus bar including
a metal plate.
[0090] As illustrated in Fig. 4, the case 721 is provided along the stacking direction X
of the plurality of batteries 100. As illustrated in Fig. 10, in the case 721, a first
projecting portion 721a having a rectangular parallelepiped shape is formed on an
upper surface adjacent to the first end block 211. The first projecting portion 721a
projects from the upper surface of the case 721 along the height direction Z. A first
accommodating portion 721b recessed in a rectangular shape is formed on an upper surface
of the first projecting portion 721a. The first accommodating portion 721b is formed
by cutting out a portion of the first projecting portion 721a facing the second side
plate 232 to the endmost portion of the first projecting portion 721a. As illustrated
in Fig. 10, the first accommodating portion 721b has a first inner side surface 721b1
and a second inner side surface 721b2 located on both sides in the stacking direction
X. Similarly, as illustrated in Fig. 10, the first accommodating portion 721b has
a third inner side surface 721b3 in a portion located outside the battery pack 1 in
the width direction Y. On the other hand, the first accommodating portion 721b does
not have an inner side surface at a portion located inside the battery pack 1. That
is, the first accommodating portion 721b has the inner side surfaces on three sides
of the first projecting portion 721a except for the portion facing the second side
plate 232.
[0091] As illustrated in Figs. 4, 10, and 20, the second joining portion 701b of the first
relay bus bar 701 is attached to the first accommodating portion 721b of the case
721. As illustrated in Fig. 10, an insertion portion 721c is formed in the first accommodating
portion 721b. The insertion portion 721c is located in the vicinity of the third inner
side surface 721b3 in the first accommodating portion 721b. The protrusion 701f of
the first relay bus bar 701 is inserted into the insertion portion 721c. The insert
nut 722 is embedded in a central portion of the first accommodating portion 721b.
[0092] As illustrated in Fig. 10, in the case 721, a second projecting portion 721d having
a rectangular parallelepiped shape is formed on an upper surface adjacent to the second
end block 213. The second projecting portion 721d projects from the upper surface
of the case 721 along the height direction Z. On the upper surface of the second projecting
portion 721d, a second accommodating portion 721e and a third accommodating portion
721f each of which is recessed in a rectangular shape are formed side by side along
the stacking direction X.
[0093] As illustrated in Fig. 4, Figs. 10 and 20, the connection portion 708a of the positive-electrode-side
connection terminal 708 is attached to the second accommodating portion 721e of the
case 721. As illustrated in Fig. 10, the insert nut 722 is embedded in a central portion
of the second accommodating portion 721e.
[0094] The third accommodating portion 721f is an accommodating portion that accommodates
the negative-electrode-side connection terminal 709. As illustrated in Fig. 10, the
third accommodating portion 721f is located on a side closer to the second end block
213 than the second accommodating portion 721e in the second projecting portion 721d.
The third accommodating portion 721f is formed by cutting out a portion of the second
projecting portion 721d facing the second side plate 232 to the endmost portion of
the second projecting portion 721d. As illustrated in Fig. 10, the third accommodating
portion 721f has a first inner side surface 721f1 and a second inner side surface
721f2 located on both sides in the stacking direction X. Similarly, the third accommodating
portion 721f has a third inner side surface 721f3 in a portion located outside the
battery pack 1 in the width direction Y. The first inner side surface 721f1, the second
inner side surface 721f2, and the third inner side surface 721f3 face a side surface
(thickness portion) of the second joining portion 709b of the negative-electrode-side
connection terminal 709 with a gap. On the other hand, the third accommodating portion
721f does not have an inner side surface at a portion located inside the battery pack
1. That is, the third accommodating portion 721f has the inner side surfaces on three
sides of the second projecting portion 721d except for the portion facing the second
side plate 232.
[0095] As illustrated in Fig. 4, Figs. 10 and 11, the second joining portion 709b of the
negative-electrode-side connection terminal 709 is attached to the third accommodating
portion 721f of the case 721. That is, the negative-electrode-side connection terminal
709 is accommodated in the third accommodating portion 721f. As illustrated in Fig.
10, an insertion portion 721g is formed in the third accommodating portion 721f. The
insertion portion 721g is an attachment portion, and is configured by a hole formed
in the third accommodating portion 721f of the case 721. The attachment portion functions
as a restricting portion that restricts displacement of the negative-electrode-side
connection terminal 709 by restricting movement of the protrusion 709f. The insertion
portion 721g is located in the vicinity of the third inner side surface 721f3 in the
third accommodating portion 721f. The protrusion 709f of the negative-electrode-side
connection terminal 709 is inserted and attached to the insertion portion 721g. A
gap is formed between the insertion portion 721g and the protrusion 709f of the negative-electrode-side
connection terminal 709. That is, the inside of the insertion portion 721g is sufficiently
larger than an outer shape of the protrusion 709f of the negative-electrode-side connection
terminal 709. Thus, the protrusion 709f of the negative-electrode-side connection
terminal 709 is attached to the insertion portion 721g with the at least partially
provided gap. The insert nut 722 is embedded in a central portion of the third accommodating
portion 721f.
[0096] As illustrated in Fig. 16, the fastening bolts 241 are inserted into a plurality
of insertion holes 721m formed in a side surface of the case 721 along the stacking
direction X. As illustrated in Fig. 1, the case 721 is fixed to the second side plate
232 by the fastening bolts 241.
[0097] Fig. 12 illustrates a third accommodating portion 731f of a case 731 according to
a first modification of the case 721 and the negative-electrode-side connection terminal
709. The second joining portion 709b of the negative-electrode-side connection terminal
709 is attached to the third accommodating portion 731f formed on a second projecting
portion 731d of the case 731. That is, the negative-electrode-side connection terminal
709 is accommodated in the third accommodating portion 731f. A convex portion 731h
is formed on one side surface of the third accommodating portion 731f of the case
731 along the width direction Y of the battery 100. The convex portion 731h projects
in the stacking direction X of the battery 100 from the side surface of the third
accommodating portion 731f toward the second joining portion 709b of the negative-electrode-side
connection terminal 709. A convex portion 731i is formed on another side surface of
the third accommodating portion 731f of the case 731 along the width direction Y of
the battery 100. The convex portion 731i projects in the stacking direction X of the
battery 100 from the side surface of the third accommodating portion 731f toward the
second joining portion 709b of the negative-electrode-side connection terminal 709.
The convex portion 731h and the convex portion 731i face each other along the stacking
direction X of the battery 100.
[0098] As illustrated in Fig. 12, an insertion portion 731g is formed in the third accommodating
portion 731f of the case 731. The insertion portion 731g is an attachment portion,
and is configured by a hole formed in the third accommodating portion 731f of the
case 731. The protrusion 709f of the negative-electrode-side connection terminal 709
is inserted and attached to the insertion portion 731g as indicated by a broken line
in Fig. 12. A gap is formed between the insertion portion 731g and the protrusion
709f of the negative-electrode-side connection terminal 709. The insertion portion
731g is sufficiently separated from the convex portion 731h and the convex portion
731i in the width direction Y of the battery 100. The fastening bolt 723 is located
between the insertion portion 731g, and the convex portions 731h and 731i.
[0099] In the third accommodating portion 731f of the case 731, the second joining portion
709b of the negative-electrode-side connection terminal 709 is positioned by the convex
portion 731h, the convex portion 731i, and the insertion portion 731g as illustrated
in Fig. 12.
[0100] Fig. 13 illustrates a third accommodating portion 741f of a case 741 according to
a second modification of the case 721 and the negative-electrode-side connection terminal
709. The second joining portion 709b of the negative-electrode-side connection terminal
709 is attached to the third accommodating portion 741f formed on a second projecting
portion 741d of the case 741. That is, the negative-electrode-side connection terminal
709 is accommodated in the third accommodating portion 741f. As indicated by a broken
line in Fig. 13, the protrusion 709f of the negative-electrode-side connection terminal
709 is in contact with a side surface of the third accommodating portion 741f of the
case 741 along the stacking direction X of the battery 100. That is, the third accommodating
portion 741f of the case 741 positions the negative-electrode-side connection terminal
709 by bringing the protrusion 709f of the negative-electrode-side connection terminal
709 into contact with the side surface along the stacking direction X of the battery
100 without providing an insertion portion for insertion of the protrusion 709f of
the negative-electrode-side connection terminal 709.
[0101] The insert nut 722 is another engagement member, and is embedded in each of the first
accommodating portion 721b, the second accommodating portion 721e, and the third accommodating
portion 721f. The fastening bolt 723, which is a second fixing member, is engaged
with the insert nut 722 embedded in the third accommodating portion 721f with the
negative-electrode-side connection terminal 709 interposed therebetween. Instead of
the insert nut 722, another engagement portion corresponding to a screw groove for
engagement of the fastening bolt 723 may be formed in the third accommodating portion
721f as a modification of the embodiment.
[0102] As illustrated in Figs. 16 and 20, the fastening bolt 723 is the second fixing member,
and is configured to be capable of bringing the first relay bus bar 701 and the second
relay bus bar 702 into conduction by fastening the first relay bus bar 701 and the
second relay bus bar 702 together with the insert nut 722. In addition, the fastening
bolt 723 is configured to be capable of bringing the positive-electrode-side connection
terminal 708 and the power cable of the electric device 1000 into conduction by fastening
the positive-electrode-side connection terminal 708 and the power cable of the electric
device 1000 together with the insert nut 722. Similarly, the fastening bolt 723 is
configured to be capable of bringing the negative-electrode-side connection terminal
709 and the power cable of the electric device 1000 into conduction by fastening the
negative-electrode-side connection terminal 709 and the power cable of the electric
device 1000 together with the insert nut 722.
[0103] In the battery pack 1 illustrated in Fig. 22, the controller unit 400 and the junction
unit 700 are provided along the stacking direction X of the plurality of stacked batteries
100. The controller unit 400 and the junction unit 700 face each other in the width
direction Y of the battery 100 with the plurality of stacked batteries 100 interposed
therebetween.
[0104] A battery pack 2 illustrated in Fig. 23 is a first modification related to the layout
of the constituent members of the battery pack 1 illustrated in Fig. 22. That is,
the battery pack 2 illustrated in Fig. 23 is configured by differently arranging the
constituent members of the battery pack 1 illustrated in Fig. 22. In the battery pack
2 illustrated in Fig. 23, the controller unit 400 and the junction unit 700 are arranged
to be adjacent to each other in the width direction Y of the battery 100.
[0105] A battery pack 3 illustrated in Fig. 24 is a second modification related to the layout
of the constituent members of the battery pack 1 illustrated in Fig. 22. That is,
the battery pack 3 illustrated in Fig. 24 is configured by differently arranging the
constituent members of the battery pack 1 illustrated in Fig. 22. In the battery pack
3 illustrated in Fig. 24, the controller unit 400 and the junction unit 700 are arranged
to be adjacent to each other along the stacking direction X of the battery 100.
(Effects of Battery Pack 1 of Embodiment)
[0106] Effects of the battery pack 1 of the embodiment will be described.
[0107] The negative-electrode-side connection terminal 709 (an example of a bus bar) extends
in an elongated shape toward the case 721 (an example of a holding member) having
an insulating property. The negative-electrode-side connection terminal 709 includes
the protrusion 709f projecting toward the case 721. The protrusion 709f extends in
the lateral direction of the negative-electrode-side connection terminal 709 on a
distal end side in the longitudinal direction of the negative-electrode-side connection
terminal 709. The case 721 that holds the negative-electrode-side connection terminal
709 includes the insertion portion 721g (an example of an attachment portion) to which
the protrusion 709f is attached with a gap at least partially provided. The negative-electrode-side
connection terminal 709 is connected to the terminal of the power cable of the electric
device 1000 (an example of an external device) in the case 721. According to such
a configuration, the negative-electrode-side connection terminal 709 can be positioned
and fixed to the case 721 by attaching the protrusion 709f of the negative-electrode-side
connection terminal 709 to the insertion portion 721g of the case 721. Here, the protrusion
709f extends in the lateral direction of the negative-electrode-side connection terminal
709, and is formed such that the width of the negative-electrode-side connection terminal
709 in the lateral direction is smaller than the width of the negative-electrode-side
connection terminal 709 in the longitudinal direction. That is, the protrusion 709f
is less likely to interfere with the periphery of the insertion portion 721g (such
as an inner edge of the insertion portion 721g) in the lateral direction than in the
longitudinal direction of the negative-electrode-side connection terminal 709, and
is easily inserted into the insertion portion 721g. Thus, in particular, even if the
elongated negative-electrode-side connection terminal 709 is displaced so as to rotate
like a clock hand, the protrusion 709f of the negative-electrode-side connection terminal
709 can be easily inserted into the insertion portion 721g without interfering with
the periphery of the insertion portion 721g (such as the inner edge of the insertion
portion 721g). Therefore, the negative-electrode-side connection terminal 709 connected
to the terminal of the power cable of electric device 1000 can be easily handled.
[0108] For example, as illustrated in Figs. 10 and 11, a gap is formed between an inner
side surface (the first inner side surface 721f1, the second inner side surface 721f2,
and the third inner side surface 721f3) of the third accommodating portion 721f of
the case 721 and the negative-electrode-side connection terminal 709. According to
such a configuration, when the negative-electrode-side connection terminal 709 is
attached to the third accommodating portion 721f, it is unnecessary to precisely align
the negative-electrode-side connection terminal 709 with the third accommodating portion
721f. In addition, it is possible to alleviate manufacturing errors of the negative-electrode-side
connection terminal 709 and the third accommodating portion 721f of the case 721.
[0109] In addition, in the third accommodating portion 731f of the case 731, the second
joining portion 709b of the negative-electrode-side connection terminal 709 can be
positioned by the convex portion 731h and the convex portion 731i as illustrated in
Fig. 12. According to such a configuration, the third accommodating portion 731f of
the case 731 and the negative-electrode-side connection terminal 709 have a sufficient
gap from the third accommodating portion 731f in a portion other than the convex portion
731h and the convex portion 731i of the third accommodating portion 731f. Therefore,
when the negative-electrode-side connection terminal 709 is attached to the third
accommodating portion 731f, it is unnecessary to precisely align the negative-electrode-side
connection terminal 709 with the third accommodating portion 731f. In addition, it
is possible to alleviate manufacturing errors of the negative-electrode-side connection
terminal 709 and the third accommodating portion 731f of the case 731.
[0110] The negative-electrode-side connection terminal 709 extends in the elongated shape
in the width direction Y (the intersecting direction) intersecting the stacking direction
X of the battery 100. Even with such a configuration, the negative-electrode-side
connection terminal 709 can be positioned and fixed to the case 721 by attaching the
protrusion 709f of the negative-electrode-side connection terminal 709 to the insertion
portion 721g of the case 721. That is, the negative-electrode-side connection terminal
709 can be positioned and fixed to the case 721 by a highly versatile configuration
that does not depend on an extending direction of negative-electrode-side connection
terminal 709.
[0111] The protrusion 709f of the negative-electrode-side connection terminal 709 is formed
at the side edge 709b1 of the distal end most distant from the battery 100 in the
negative-electrode-side connection terminal 709. According to such a configuration,
the elongated negative-electrode-side connection terminal 709 is rotated clockwise
and counterclockwise like a clock hand with the first joining portion 709a as a rotation
axis so that the protrusion 709f of the negative-electrode-side connection terminal
709 can be dropped and attached into the insertion portion 721g of the case 721. That
is, when the negative-electrode-side connection terminal 709 is displaced with respect
to the case 721, the negative-electrode-side connection terminal 709 can be attached
to the case 721 by rotating the negative-electrode-side connection terminal 709.
[0112] The protrusion 709f partially projects from the side edge 709b1 toward the case 721
side. According to such a configuration, it is easier to avoid interference with the
case 721 as compared with a case where the protrusion 709f projects from the entire
region of the side edge 709b1 (the entire one side forming the side edge 709b1). Therefore,
the negative-electrode-side connection terminal 709 can be easily positioned and fixed
to the case 721.
[0113] The protrusion 709f is formed at the center of the side edge 709b1. According to
such a configuration, the protrusion 709f can easily avoid interference with the case
721 as compared with a case where the protrusion partially projects from an end portion
of the side edge 709b1 (any end portion on one side forming the side edge 709b1).
Therefore, the negative-electrode-side connection terminal 709 can be easily positioned
and fixed to the case 721.
[0114] As illustrated in Figs. 8 and 9, the insertion portion 721g is configured by the
hole formed in the case 721. According to such a configuration, the insertion portion
721g can be embodied by a simple configuration. The insertion portion 721g is an example
of an attachment portion. Therefore, the attachment portion may be configured as,
for example, a wall surface provided on the case 721. In such a case, the negative-electrode-side
connection terminal 709 can be positioned and fixed to the case 721 by attaching the
protrusion 709f of the negative-electrode-side connection terminal 709 along the wall
surface of the case 721.
[0115] A gap is provided between the insertion portion 721g of the case 721 and the protrusion
709f of the negative-electrode-side connection terminal 709. According to such a configuration,
when the protrusion 709f of the negative-electrode-side connection terminal 709 is
attached to the insertion portion 721g of the case 721, the negative-electrode-side
connection terminal 709 does not need to be precisely aligned with the case 721. In
addition, it is possible to alleviate the manufacturing errors of the protrusion 709f
of the negative-electrode-side connection terminal 709 and the insertion portion 721g
of the case 721.
[0116] As illustrated in Figs. 8 and 9, the case 721 includes the third accommodating portion
721f (an example of an accommodating portion) that accommodates the negative-electrode-side
connection terminal 709. According to such a configuration, the negative-electrode-side
connection terminal 709 can be held by in case 721 by the third accommodating portion
721f.
[0117] As illustrated in Figs. 8 to 10, the insertion portion 721g is formed in the third
accommodating portion 721f of the case 721. According to such a configuration, the
negative-electrode-side connection terminal 709 can be held while positioning the
negative-electrode-side connection terminal 709 with respect to the case 721 by the
third accommodating portion 721f.
[0118] As illustrated in Fig. 10, an inner side surface (the first inner side surface 721f1,
the second inner side surface 721f2, and the third inner side surface 721f3) facing
the negative-electrode-side connection terminal 709 is formed in the third accommodating
portion 721f of the case 721. At least one inner side surface may be formed in the
third accommodating portion 721f. The inner side surface of the third accommodating
portion 721f and a side surface (thickness portion) of the negative-electrode-side
connection terminal 709 face each other. According to such a configuration, the negative-electrode-side
connection terminal 709 can be positioned and held with respect to the third accommodating
portion 721f by the inner side surface (the first inner side surface 721f1, the second
inner side surface 721f2, and the third inner side surface 721f3) of the third accommodating
portion 721f.
[0119] As illustrated in Figs. 7 and 9, the insulating member 221 (an example of another
holding member) provided on the second end block 213 holds the negative-electrode-side
connection terminal 709. As illustrated in Figs. 8 and 9, the negative-electrode-side
connection terminal 709 has the first insertion hole 709d (an example of a first insertion
hole) into which the fastening bolt 311 (an example of a first fixing member) is inserted.
The insert nut 222 (an example of an engagement member) with which the fastening bolt
311 is engaged with the negative-electrode-side connection terminal 709 interposed
therebetween is attached to the insulating member 221 provided in the second end block
213. According to such a configuration, the battery pack 1 can be transported by shipment
or the like in a state where the negative-electrode-side connection terminal 709 is
fixed to the insulating member 221 provided on the second end block 213 and is not
fixed to the case 721. That is, the battery pack 1 can be transported by shipment
or the like in a state where the negative-electrode-side connection terminal 709 is
not fixed to the case 721 and only the protrusion 709f of the negative-electrode-side
connection terminal 709 is attached to the insertion portion 721g of the case 721.
As a modification of the embodiment, an engagement portion with which the fastening
bolt 311 is engaged may be directly formed in the insulating member 221 provided in
the second end block 213. In such a modification of the embodiment, the engagement
portion is configured by, for example, a screw groove formed in the insulating member
221.
[0120] As illustrated in Figs. 8 and 9, the negative-electrode-side connection terminal
709 has the second insertion hole 709e (an example of a second insertion hole) into
which the fastening bolt 723 (an example of a second fixing member) is inserted. The
insert nut 722 (an example of another engagement member) with which the fastening
bolt 723 is engaged with the negative-electrode-side connection terminal 709 interposed
therebetween is attached to the case 721. According to such a configuration, the negative-electrode-side
connection terminal 709 can be fixed to the case 721 in a state where the protrusion
709f of the negative-electrode-side connection terminal 709 is attached to the insertion
portion 721g of the case 721. When the negative-electrode-side connection terminal
709 is screwed to the case 721 with the fastening bolt 723, detent of the negative-electrode-side
connection terminal 709 is unnecessary since the protrusion 709f of the negative-electrode-side
connection terminal 709 is attached to the insertion portion 721g of the case 721.
In addition, the battery pack 1 may be transported by shipment or the like in a state
where only the protrusion 709f of the negative-electrode-side connection terminal
709 is attached to the insertion portion 721g of the case 721, that is, in a state
where the fastening bolt 723 is not used. That is, the negative-electrode-side connection
terminal 709 can be temporarily fixed to the case 721 by attaching the protrusion
709f to the insertion portion 721g. In such a case, the negative-electrode-side connection
terminal 709 and a terminal (for example, a bus bar) of the power cable of the electric
device 1000 can be fastened by the fastening bolt 723 at a transport destination of
the battery pack 1. That is, when the negative-electrode-side connection terminal
709 and the terminal (for example, the bus bar) of the power cable of the electric
device 1000 are fastened by the fastening bolt 723 at the transport destination of
the battery pack 1, it is unnecessary to detach the fastening bolt 723 temporarily
attached to the negative-electrode-side connection terminal 709 and then fasten the
negative-electrode-side connection terminal 709 and the bus bar by the fastening bolt
723. As a modification of the embodiment, an engagement portion with which the fastening
bolt 723 is engaged with the negative-electrode-side connection terminal 709 interposed
therebetween may be directly formed in the case 721. In such a modification of the
embodiment, the engagement portion is configured by, for example, a screw groove formed
in the case 721.
(Battery Pack of Another Embodiment)
[0121] A battery pack of the present invention is not limited to the configurations of the
battery pack 1, the battery pack 2, and the battery pack 3 described in the embodiment,
and can be appropriately configured on the basis of the contents described in the
claims.
[0122] The battery 100 included in the battery pack 1 is not limited to a lithium ion battery.
The battery 100 can be applied to, for example, a nickel hydrogen battery or a lead
battery. The battery 100 is not limited to a secondary battery. The battery 100 can
be applied to, for example, a primary battery. The current collector of the battery
100 may be either a wound type or a stacked type.
[0123] The embodiments have been described in detail or in a simplified manner in order
to describe the present invention in an easily understandable manner, and do not need
to have all the described configurations, or may have a configuration not illustrated
in the drawings. In addition, a part of a configuration of an embodiment may be deleted,
replaced with a configuration of another embodiment, or combined with a configuration
of another embodiment.
Reference Signs List
[0124]
1 battery pack
100 battery
221 insulating member (another holding member) provided on second end block 213
222 insert nut (engagement member)
311 fastening bolt (first fixing member)
709 negative-electrode-side connection terminal (bus bar)
709d first insertion hole (first insertion hole)
709e second insertion hole (second insertion hole)
709f protrusion
721, 731, 741case (holding member)
721f, 731f, 741f third accommodating portion (accommodating portion)
721f1 first inner side surface (inner side surface)
721f2 second inner side surface (inner side surface)
721f3 third inner side surface (inner side surface)
721g, 731g insertion portion (attachment portion)
731h convex portion
731i convex portion
722 insert nut (another engagement member)
723 fastening bolt (second fixing member)
X stacking direction of battery 100