[TECHNICAL FIELD]
[0001] The present disclosure relates to a heat medium circulation system.
[BACKGROUND TECHNIQUE]
[0002] Patent Document 1 discloses an outdoor unit using a flammable refrigerant. In this
outdoor unit, an electric heating device is provided on an upper surface of a bottom
plate. The electric heating device is energized when an outdoor blower is rotating.
[PRIOR ART DOCUMENT]
[PATENT DOCUMENT]
[SUMMARY OF THE INVENTION]
[PROBLEM TO BE SOLVED BY THE INVENTION]
[0004] The present disclosure provides a heat medium circulation system in which safety
is further improved by controlling power consumption while ventilating an atmospheric
gas of an electric heating device.
[MEANS FOR SOLVING THE PROBLEM]
[0005] A heat medium circulation system in this disclosure comprises a refrigerant circuit
in which a compressor, use-side heat exchanger, an expander, and a heat source-side
heat exchanger are connected annularly using a flammable refrigerant; a blower for
flowing air to the heat source-side heat exchanger; at least a casing for accommodating
the refrigerant circuit and the blower; an electric heating device provided on the
surface of the bottom plate of the casing; a control device, wherein the control device
simultaneously starts operation of the blower and energization of the electric heating
device, and controls such that such that power consumption of the electric heating
device is lower than power consumption in a stable state for a predetermined time
from start of energization of the electric heating device.
[EFFECT OF THE INVENTION]
[0006] In the heat medium circulation system in the present disclosure, surface temperature
of the electric heating device is kept low until the atmospheric gas of the electric
heating device is ventilated, so that safety is further improved. In addition, freezing
of the bottom plate is prevented.
[BRIEF DESCRIPTION OF THE DRAWINGS]
[0007]
Fig. 1 is a block diagram of a heat medium circulation system in an embodiment of
the present invention;
Fig. 2 is a pressure-enthalpy diagram (P-h diagram) of the heat medium circulation
system in the embodiment;
Fig. 3 is a schematic diagram of an installation configuration of an electric heating
device in the embodiment;
Fig. 4 is a block diagram of a control system of the heat medium circulation system
in the embodiment;
Fig. 5 is a correlation diagram of a power density and heater surface temperature
of the electric heating device of the heat medium circulation system in the embodiment;
and
Fig. 6 is a flowchart for explaining a control operation of a blower and the electric
heating device of the heat medium circulation system in the embodiment.
[MODE FOR CARRYING OUT THE INVENTION]
(Perception which becomes a basis of present disclosure)
[0008] When an electric heating device is not energized until flammable refrigerant is ventilated
by an outdoor blower, temperature of a bottom plate may drop and moisture on a surface
of the bottom plate freezes. As a result, damage to a drainpipe may occur.
[0009] Therefore, in the present disclosure, the operation of the blower device and the
energization of the electric heating device are simultaneously started, and power
consumption of the electric heating device is controlled to be lower than power consumption
in a stable state for a predetermined time from start of energization of the electric
heating device. As a result, even if the flammable refrigerant leaks, an amount of
heat that does not ignite the flammable refrigerant is suppressed. By doing so, the
electric heating device can be ventilated to exhaust the leaked refrigerant while
suppressing the temperature drop of the bottom plate. This provides a heat medium
circulation system that further improves reliability and safety of device.
[0010] The embodiment will be described below in detail with reference to the drawings.
Excessively detailed description will be omitted in some cases. For example, detailed
description of already well-known matters, or redundant description of substantially
the same configuration will be omitted in some cases. This is for preventing the following
description becoming redundant more than necessary, and for making it easy for a person
skilled in the art to understand.
[0011] The accompanying drawing and the following description are provided so that the person
skilled in the art can sufficiently understand the present disclosure, and it is not
intended that they limit the subject matter described in claims.
[0012] An embodiment of the present invention will be described below using Figs. 1 to 5.
[1-1. Configuration]
[1-1-1. Configuration of heat medium circulation system]
[0013] In Fig. 1, a heat medium circulation system 100 includes a refrigerant circuit 110,
a heat medium circuit 120 and a control device 130.
[0014] The refrigerant circuit 110 is a vapor compression type refrigeration cycle. The
refrigerant circuit 110 is configured by sequentially connecting a compressor 111,
a use-side heat exchanger 112, an expander 113 and a heat source-side heat exchanger
114 to one another through a pipe 116. As refrigerant, propane which is flammable
refrigerant is used.
[0015] The refrigerant circuit 110 is provided with a four-way valve 115. The four-way valve
115 switches between a heating operation to produce warm water and a cooling operation
to produce cold water.
[0016] The refrigerant circuit 110 is housed in an outdoor casing 140. The casing 140 includes
an air blower 117 that flows outdoor air to the heat source-side heat exchanger 114.
[0017] The heat medium circuit 120 is configured by sequentially connecting the use-side
heat exchanger 112, a use-side terminal 122, switching valves 124a, 124b, and a conveyance
pump 121 with a heat medium pipe 126. The switching valves 124a, 124b selectively
switch the circuit of heat medium. The conveyance pump 121 is a conveyance device
for the heat medium. Water or antifreeze is used as the heat medium.
[0018] Further, the heat medium circuit 120 includes a hot water storage tank 123 in parallel
with the use-side terminal 122. The hot water storage tank 123 is connected through
the heat medium pipe 126 that branches from the switching valve 124b and joins the
switching valve 124a.
[0019] In the heat medium circuit 120, a water heating device 127 having a heater element
is provided on the downstream side of the use-side heat exchanger 112. At the highest
position of the water heating device 127, a deaerating device 128 which is capable
of discharging gases flowing in the heat medium circuit 120 to the outside is provided.
A discharge port of the deaerating device 128 is open to the outdoor atmosphere.
[0020] Further, in the heat medium circuit 120, a shut-off valve 129a for stopping a flow
of the heat medium is provided between the conveying device 121 and the use-side heat
exchanger 112. In addition, a shut-off valve 129b is provided between the use-side
heat exchanger 112 and the water heating device 127.
[0021] In Fig. 1, a flow direction of the refrigerant during the heating operation is indicated
by a solid arrow, and a flow direction of the refrigerant during the cooling operation
is indicated by a broken arrow.
[0022] A state change of refrigerant in the heating operation and the cooling operation
will be described using Fig. 2.
[0023] At the time of the heating operation, high pressure refrigerant (point a) discharged
from the compressor 111 flows into the use-side heat exchanger 112 through the four-way
valve 115, and radiates heat to heat medium which flows through the use-side heat
exchanger 112. The high pressure refrigerant (point b) after it radiates heat in the
use-side heat exchanger 112 is decompressed and expanded by the expander 113 and then,
the refrigerant flows into the heat source-side heat exchanger 114. The low pressure
refrigerant (point c) which flows into the heat source-side heat exchanger 114 absorbs
heat from outside air and evaporates, and again returns to a suction side (point d)
of the compressor 111 through the four-way valve 115.
[0024] On the other hand, at the time of the cooling operation, high pressure refrigerant
(point a) discharged from the compressor 111 flows into the heat source-side heat
exchanger 114 through the four-way valve 115, and radiates heat to the outside air
in the heat source-side heat exchanger 114. The high pressure refrigerant (point b)
after it radiates heat in the heat source-side heat exchanger 114 is decompressed
and expanded by the expander 113 and then, the refrigerant flows into the use-side
heat exchanger 112. The low pressure refrigerant (point c) which flows into the use-side
heat exchanger 112 absorbs heat from the heat medium which flows through the use-side
heat exchanger 112 and evaporates, and again returns to the suction side (point d)
of the compressor 111 through the four-way valve 115.
[0025] Next, change of a state of heat medium in the heat medium circuit 120 will be described.
[0026] First, at the time of the heating operation, heat medium is heated by high temperature
refrigerant in the use-side heat exchanger 112, and the heat medium is circulated
by the conveying device 121. The heat medium radiates heat, in the use-side terminal
122, for example, to the air in the living space. The heat medium is utilized for
heating a use-side load. The heat medium which radiates heat in the use-side terminal
122 and whose temperature is lowered is again heated by the use-side heat exchanger
112.
[0027] Here, if an amount of heating in the use-side heat exchanger 112 is less than an
amount of heat that can sufficiently heat the use-side load, the heater element of
the water heating device 127 is energized, and the heat medium flowing into the water
heating device 127 is directly heated.
[0028] High temperature heat medium heated by the use-side heat exchanger 112 circulates
through the hot water tank 123 by switching operations of the switching valve 124a
and the switching valve 124b. The high temperature heat medium is introduced from
an upper portion of the hot water tank 123 into the hot water tank 123, and lower
temperature heat medium is derived from a lower portion of the hot water tank 123,
and is heated by the use-side heat exchanger 112.
[0029] On the other hand, at the time of the cooling operation, heat medium is cooled by
the use-side heat exchanger 112, and the heat medium is circulated by the conveying
device 121. According to this, the heat medium absorbs heat in the use-side terminal
122, and is utilized for cooling a use-side load. The heat medium which absorbs heat
in the use-side terminal 122 and whose temperature rises is again cooled by the use-side
heat exchanger 112.
[0030] The control device 130 is provided in the casing 140 of the heat medium circulation
system 100. The control device 130 controls a rotation speed of the compressor 111,
a rotation speed of the conveying device 121, a throttle amount of the expander 113,
and applied voltage of the water heating device 127. The control device 130 also switches
the four-way valve 115 and the switching valves 124a and 124b. By doing this, the
efficiency of the vapor compression refrigeration cycle is increased.
[0031] In addition, when heating operation is performed, moisture in the air, etc., freezes
and forms frost on the heat source-side heat exchanger 114. As a result, the heating
capacity and coefficient of performance decrease due to the deterioration of the heat
transfer performance of the heat source-side heat exchanger 114. In such cases, the
degree of frosting is determined from external temperature, operating time, or the
temperature of the heat source-side heat exchanger 114, and the frost is melted and
removed by the heat of the refrigerant. This is called defrosting operation.
[0032] Typical defrosting methods include reverse cycle defrosting and hot gas defrosting.
Reverse cycle defrosting is a method of reversing the direction of refrigerant circulation
by switching the four-way valve 115, introducing the high-temperature and high-pressure
gas refrigerant discharged from the compressor 111 into the heat source-side heat
exchanger 114, and melting the frost with the condensation heat of the gas refrigerant.
Hot gas defrosting is a method of increasing the opening of the expander 113 without
switching the four-way valve 115, introducing the high-temperature and high-pressure
gas refrigerant discharged from the compressor 111 into the heat source-side heat
exchanger 114 without reducing the pressure, and melting the frost with the heat of
the gas refrigerant.
[0033] Next, the flow of drain water during defrosting operation will be described, using
Fig. 3.
[0034] First, frost adheres to the surface of the heat transfer tubes and fins of the heat
source-side heat exchanger 114 during heating operation. In defrosting operation,
the frost on the heat source-side heat exchanger 114 is heated and melted. The melted
drain water flows down the fin surface of the heat source-side heat exchanger 114
from the lower side of the heat source-side heat exchanger 114 to a bottom plate 141
of the outdoor casing 140. The drain water flows out of the casing 140 to the outside
through a drain hole 142 provided in the bottom plate 141.
[0035] During defrosting operation, certain amount of the drain water that falls onto the
bottom plate 141 flows out through the drain hole 142, but due to installation variations
of the casing 140 and structural constraints of the bottom plate 141, some of the
drain water may stagnate in areas with a small slope to the drain hole 142. Therefore,
there is a possibility that the stagnant drain water will freeze during heating operation
under environmental conditions below freezing.
[0036] If defrosting operation and heating operation are repeated in this state, ice will
accumulate on the bottom plate 141. In the worst case, the accumulated ice may come
into contact with the fan blade of the air blower 117, causing the air blower 117
to malfunction. In addition, it may be occurred a problem such that ice may come into
contact with a refrigerant pipe and cause damage to the refrigerant pipe. Therefore,
there is a risk that reliability and safety will not be ensured.
[0037] Therefore, it is generally common practice to install an electric heating device
143 on the surface of the bottom plate 141 to heat the bottom plate 141 and prevent
the drain water from freezing.
[0038] The electric heating device 143 can be composed of, for example, a sheathed heater,
a silicone rubber heater, or a PTC heater. It is desirable to position the electric
heating device 143 in a suitable location with a heater length corresponding to the
area of the bottom plate 141 so that the temperature of the bottom plate 141 can rise
sufficiently.
[0039] In this embodiment, a heater with a power density of 2 W/cm
2 is used for the electric heating device 143 when the rated voltage is applied.
[1-1-2. Configuration of control device]
[0040] Next, configuration of the control device 130 will be described using Fig. 4.
[0041] The control device 130 is composed of a controller 131, a user interface 132, a high
pressure-side pressure sensor 133, a discharge temperature sensor 134, a heat source-side
heat exchange temperature sensor 135, an outside air temperature sensor 136, a water-entering
temperature sensor 137, a water-going temperature sensor 138 and a gas sensor 139.
The controller 131 is provided with a microcomputer and a memory. The user interface
132 allows users to input information such as starting or stopping the operation of
the device and setting the temperature of the heat medium to be generated. The high
pressure-side pressure sensor 133 is provided in a discharge-side pipe of the compressor
111, and detects discharge-side pressure. The discharge temperature sensor 134 detects
discharged refrigerant temperature. The heat source-side heat exchange temperature
sensor 135 is provided in a refrigerant pipe of the heat source-side heat exchanger
114, and detects saturation temperature of refrigerant which flows through the heat
source-side heat exchanger 114. The outside air temperature sensor 136 is provided
on an outer surface of the casing 140 of the heat medium circulation system 100, and
detects outside air temperature. The water-entering temperature sensor 137 detects
temperature of heat medium which flows into the use-side heat exchanger 112 provided
in the heat medium circuit 120. The water-going temperature sensor 138 detects temperature
of heat medium which flows out from the use-side heat exchanger 112. The gas sensor
139 is provided at the bottom of the casing 140, and detects the concentration of
flammable gas.
[1-2. Action]
[0042] Action of the heat medium circulation system 100 configured as described above will
be described below.
[1-2-1. Cooling and heating operation actions]
[0043] The controller 131 carries out the heating operation or the cooling operation based
on input information from the user interface 132. During operation, the controller
131 controls the compressor 111 based on the detection value of the outside air temperature
sensor 136, the detection value of the water-going temperature sensor 138, and the
rotation speed of the compressor 11 based on the water-going temperature setting value
of the user interface 132. Further, the controller 131 controls the throttling amount
of the expander 113 while comparing it with the detection value of the discharge temperature
sensor 134 so that the discharge refrigerant temperature becomes the discharge temperature
target value. The discharge temperature target value is determined based on the detection
value of the high pressure-side pressure sensor 133 and the detection value of the
heat source-side heat exchange temperature sensor 135.
[0044] In addition, during operation, the controller 131 controls the rotation speed of
the conveyance pump 121 so that the difference between the detection value of the
water-going temperature sensor 138 and the detection value of the water-entering temperature
sensor 137 becomes a predetermined temperature difference.
[0045] Furthermore, during the heating operation, the controller 131 controls the applied
voltage of the heater element of the water heating device 127 so that the detection
value of the water-going temperature sensor 138 becomes the water-going temperature
setting value.
[1-2-2. Operation of the electric heating device]
[0046] Operation of the electric heating device 143 in heating and defrosting operations
will be described.
[0047] When the heating operation is input to the user interface 132, the opening of the
expander 113 is set to an initial value, the conveyance pump 121 is operated, and
the heat medium in the heat medium circuit 120 is circulated. Thereafter, the air
blower 117 is operated, and the air that has passed through the heat source-side heat
exchanger 114 passes through the casing 140 and is discharged to the outside. Further,
at the same time as the operation of the air blower 117, energization of the electric
heating device 143 is started, and the bottom plate 141 is heated. However, the applied
voltage is controlled lower than the rated voltage so that the power density is 1
W/cm
2, and the surface temperature of the electric heating device 143 is kept lower than
normal, and the electric heating device 143 is operated.
[0048] Then, when the rotation speed of the air blower 117 becomes a rotation speed that
becomes a preset air volume, the applied voltage is raised to the rated voltage to
further raise the temperature of the bottom plate 141.
[0049] Further, when frosting is deposited on the heat source-side heat exchanger 114 by
heating operation, defrosting operation is started, but when reverse cycle defrosting
is executed, the air blower 117 is stopped.
[0050] At this time, the applied voltage of the electric heating device 143 is lowered so
that the power density is 2 W/cm
2 to 1 W/cm
2, and the surface temperature is kept low. Then, the defrosting operation is completed
and the heating operation is started. When the rotation speed of the air blower 117
becomes a rotation speed that becomes a preset air volume, the applied voltage is
raised to the rated voltage to keep the surface temperature of the electric heating
device 143 high.
[0051] Furthermore, when the detection concentration of the gas sensor 139 becomes higher
than a predetermined concentration during heating operation, the energization of the
electric heating device 143 is stopped and the surface temperature of the electric
heating device 143 is lowered.
[0052] Here, Fig. 5 is a graph showing the relationship between the power density and the
surface temperature of the heater (electric heating device). Until the air volume
passing through the electric heating device 143 is sufficiently secured, the heater
applied voltage is 1 W/cm
2 at a heater surface temperature well below the propane flash point of 432 °C. Then,
after the air volume is sufficiently secured, the heater applied voltage is lower
than the flash point of propane and the electric heating device 143 is operated at
a surface temperature of 2 W/cm
2, which is sufficient to heat the bottom plate 141. In this way, the voltage applied
to the heater is controlled.
[0053] The operation at this time will be described in more detail using the flowchart shown
in Fig. 6. First, the user instructs to start the heating operation by the operation
of the user interface 132 (step S1). Then, according to the instruction, the control
device 130 operates the air blower 117 and at the same time applies a voltage having
a power density of 1 W/cm
2 to the electric heating device 143 (step S2). Then, the compressor 111 and the conveyance
pump 121 are operated, their rotation speed is controlled, and the opening degree
of the expander 113 is adjusted (step S3). Next, the control device 130 detects the
refrigerant concentration Cr in the casing 140 by the gas sensor 139 (step S4). Then,
preset refrigerant concentration Ca and the refrigerant concentration Cr are compared
in advance, and it is determined whether or not the refrigerant concentration Cr is
equal to or higher than the refrigerant concentration Ca (step S5).
[0054] If the refrigerant concentration Cr is equal to or higher than the refrigerant concentration
Ca (YES in step S5), it is determined that a refrigerant leak has occurred in the
refrigerant circuit 110. Then, the power supply to the electric heating device 143
is interrupted while the air blower 117 continues to operate (step S6). At the same
time, the compressor 111 and the conveyance pump 121 are stopped (step S7). Next,
the shut-off valves 129a and 129b are energized to actuate them in the closing direction,
thereby stopping the flow of the heat medium (step S8).
[0055] If the refrigerant concentration Cr is less than the refrigerant concentration Ca
(NO in step S5), it is determined that the flammable refrigerant has not leaked from
the refrigerant circuit 110, and the operation is continued. Then, it is determined
whether the air blower 117 has operated for a predetermined time (step S9). If it
is determined that the blower has operated for a predetermined time and a sufficient
air flow has been secured (YES in step S9), the voltage is increased so that the power
density of the electric heating device 143 becomes 2 W/cm
2 (step S10).
[0056] Then, preset defrost start temperature Tds and detection temperature Te of the heat
source-side heat exchange temperature sensor 135 are compared, and it is determined
whether the detection temperature Te, which is the heat exchange temperature, is lower
than the defrost start temperature Tds (step S11).
[0057] If the heat exchange temperature Te is equal to or higher than the defrost start
temperature Tds (NO in step S11), it is determined that the frost amount on the heat
source side heat exchanger 114 is small and defrosting operation is not necessary,
and the heating operation is continued.
[0058] On the other hand, if the heat exchange temperature Te is lower than the defrost
start temperature Tds (YES in step S11), it is determined that the amount of frost
on the heat source-side heat exchanger 114 is large due to the heating operation and
defrosting operation is necessary. Then, the four-way valve 115 is switched to the
cooling position and the air blower 117 is stopped to start the defrost operation
(step S12).
[0059] At this time, the applied voltage is lowered so that the power density of the electric
heating device 143 is lowered to 1 W/cm
2, at the same time as the air blower 117 is stopped (step S13).
[0060] Then, the preset defrost end temperature Tde and the detected temperature Te of the
heat source-side heat exchange temperature sensor 135 are compared, and it is determined
whether the heat exchange temperature Te is equal to or higher than the defrost end
temperature Tde (step S14). If the heat exchange temperature Te is lower than the
defrost end temperature Tde (NO in step S14), it is judged that frost remains on the
heat source side heat exchanger 114, and the defrosting operation is continued.
[0061] On the other hand, if the heat exchange temperature Te is equal to or higher than
the defrost end temperature Tde (YES in step S14), it is determined that the frost
on the heat source-side heat exchanger 114 has completely melted and defrosting is
complete. Then, the four-way valve 115 is switched to the heating position and the
air blower 117 is operated to start the heating operation (step S15).
[1-3. Effect and the like]
[0062] As described above, in the embodiment of the present invention, the heat medium circulation
system 100 comprises a refrigerant circuit 110, a heat medium circuit 120, a control
device 130, an air blower 117, a bottom plate 141, and an electric heating device
143. The refrigerant circuit 110 is a vapor compression refrigeration cycle using
a flammable refrigerant. The refrigerant circuit 110 formed by annularly connecting
a compressor 111, a use-side heat exchanger 112, an expander 113, and a heat source-side
heat exchanger 114. The heat medium circuit 120 flows a liquid heat medium that heats
and cools the use-side load. The air blower 117 circulates outdoor air to the heat
source-side heat exchanger 114. The electric heating device 143 is provided on the
surface of the bottom plate 141 and electrically heats the bottom plate 141.
[0063] The electric heating device 143 is energized at the same time as the air blower 117
is started, and is controlled to be lower than the power consumption in the stable
state for a predetermined time after the start of energization.
[0064] As a result, the electric heating device 143 is energized at the same time as the
air blower 117 is started. Therefore, the temperature drop of the bottom plate 141
due to air blow is prevented, and the temperature of the base plate 141 rises rapidly.
[0065] In addition, in the event that gas leaks and stagnates on the bottom plate 141 while
the operation is stopped, the wind speed is low immediately after the air blower 117
starts, and the stagnant gas is difficult to diffuse. However, the power consumption
of the electric heating device 143 is controlled to be lower than the power consumption
in the stable state. Therefore, the power density of the electric heating device 143
is low for a predetermined time after the air blower 117 starts, and the surface temperature
of the electric heating device 143 is kept low until the atmosphere gas of the electric
heating device 143 is ventilated.
[0066] Therefore, it is possible to simultaneously prevent ignition of the leaked refrigerant
by the heat of the electric heating device 143 and prevent freezing of the bottom
plate 141. As a result, the safety against leakage of flammable refrigerant is further
improved.
[0067] As in the embodiment of the present invention, the power density of the electric
heating device 143 is 2 W/cm
2 or less, and the power density may be controlled to be less than 1 W/cm
2 for a predetermined time after energization.
[0068] As a result, the power density of the electric heating device 143 is low during the
period when the wind speed is low after the air blower 117 starts, and the surface
temperature is kept at a temperature sufficiently lower than the ignition temperature
of propane. Therefore, even if flammable gas is stagnant, it will not ignite.
[0069] Therefore, it is possible to simultaneously prevent ignition of the leaked refrigerant
by the heat of the electric heating device 143 and prevent freezing of the bottom
plate 141. As a result, the safety against leakage of flammable refrigerant is further
improved.
[0070] In the embodiment of the present invention, the predetermined time period for controlling
the power consumption of the electric heating device 143 to be low may be set to the
time until the wind speed of the air blower 117 reaches a predetermined wind speed
that can sufficiently exhaust the stagnant gas.
[0071] As a result, the flammable gas that has leaked from the refrigerant circuit 110 and
is stagnant near the electric heating device 143 is diffused by the wind generated
by the air blower 117. Until the flammable gas is exhausted outside the casing 140,
the surface temperature of the electric heating device 143 is kept at a temperature
sufficiently lower than the ignition temperature of propane, so that the flammable
gas will not ignite even if it stagnates.
[0072] In the embodiment of the present invention, if the gas concentration detected by
the gas sensor 139 exceeds a predetermined gas concentration, the air blower 117 may
be kept operating and the power supply to the electric heating device 143 may be shut
off.
[0073] This allows for a reliable determination that a flammable refrigerant has leaked.
In the event of a gas leak, the air blower 117 will exhaust the flammable gas and
the surface temperature will drop rapidly due to the interruption of the power supply
to the electric heating device 143. This further enhances safety.
[0074] In the embodiment of the present invention, the flammable refrigerant may be propane
or a mixed refrigerant containing propane. This can lower the global warming potential
(GWP) and suppress the adverse effects on the environment in the event of a refrigerant
leak. Therefore, the environmental impact is improved.
(Other Embodiments)
[0075] The foregoing embodiments have been described by way of example of the technology
disclosed in the present application. However, the technology disclosed herein is
not limited thereto, and can be applied to embodiments with modifications, replacements,
additions, and omissions. It is also possible to combine the various components described
in the above embodiments to create new embodiments.
[0076] Therefore, other embodiments are exemplified below.
[0077] In this embodiment, a cooling and heating water heater is described as an example
of the heat medium circulation system 100. The heat medium circulation system 100
may be any system that can cool or heat a liquid. Therefore, the heat medium circulation
system 100 is not limited to cooling and heating water heaters. However, if a cooling
and heating water heater is used as the heat medium circulation system 100, it can
meet the annual heat demand of a house. A chiller may also be used as the heat medium
circulation system 100. If a chiller is used as the heat medium circulation system
100, it can meet the heating and cooling load used in factories, etc. Therefore, the
energy efficiency of factories can be improved.
[0078] In this embodiment, a refrigerant concentration sensor is described as an example
of a leak sensor. The leak sensor may be any sensor that can detect the leakage of
refrigerant from the refrigerant circuit 110 to the heat medium circuit 120. Therefore,
the leak sensor is not limited to a refrigerant concentration sensor. However, if
a refrigerant concentration sensor is used as a leak sensor, it can be realized with
a simple configuration. A pressure sensor that detects the pressure of the refrigerant
circuit 110 or a thermistor that detects the operating temperature of the refrigerant
can also be used as a leak sensor. If the pressure or temperature of the refrigerant
circuit 110 is detected, the sensor for operating control can be shared. Therefore,
it can be manufactured inexpensively.
[0079] In this embodiment, an example of the installation position of the electric heating
device 143 is described, in which it is installed on the surface of the bottom plate
141 of the casing 140. The installation position of the electric heating device 143
may be any position where the temperature of the bottom plate 141 rises when the electric
heating device 143 is energized, and the drain water does not freeze. Therefore, the
installation position of the electric heating device 143 is not limited to the surface
of the bottom plate 141.
[0080] However, if the electric heating device 143 is installed on the surface of the bottom
plate 141, the bottom plate 141 and the drain water can be directly heated, so that
the heat exchange efficiency can be improved. Further, the electric heating device
143 may also be installed on the back surface of the bottom plate 141. If the electric
heating device 143 is installed on the back surface of the bottom plate 141, the refrigerant
gas will not come into direct contact with it in case of a short circuit and sparking
of the electric heating device 143. Therefore, it has the effect of more reliably
preventing ignition, such as in the event of sparking.
[0081] In this embodiment, a circuit is described as an example of the installation position
of shut-off valves 129a and 129b, which is installed between the conveying device
121 and the user-side heat exchanger 112 or between the user-side heat exchanger 112
and the water heating device 127. The shut-off valves 129a and 129b should be installed
in a position where the refrigerant does not flow into the living space when the refrigerant
leaks into the heat medium circuit 120. Therefore, the installation position of the
shut-off valves 129a and 129b is not limited to between the conveying device 121 and
the user-side heat exchanger 112 or between the user-side heat exchanger 112 and the
water heating device 127. However, by installing the shut-off valves 129a and 129b
downstream of the discharge device, the leaked refrigerant that exists in the heat
medium circuit 120 between the shut-off valves 129a and 129b can be discharged into
the atmosphere even after the shut-off. Therefore, safety is further improved.
[INDUSTRIAL APPLICABILITY]
[0082] The present disclosure is applicable to a heat medium circulation system using a
flammable refrigerant in a refrigerant circuit. Specifically, the present disclosure
is applicable to hot water heaters, commercial chillers, and the like.
[EXPLANATION OF SYMBOLS]
[0083]
- 100
- heat medium circulation system
- 110
- refrigerant circuit
- 111
- compressor
- 112
- use-side heat exchanger
- 113
- expander
- 114
- heat source-side heat exchanger
- 115
- four-way valve
- 116
- pipe
- 117
- air blower
- 120
- heat medium circuit
- 121
- conveying pump
- 122
- use-side terminal
- 123
- hot water tank
- 124a
- switching valve
- 124b
- switching valve B
- 126
- heat medium pipe
- 127
- water heating device
- 128
- deaerating device
- 129a
- shut-off valve
- 129b
- switching valve
- 130
- control device
- 131
- controller
- 132
- user interface
- 133
- high pressure-side pressure sensor
- 134
- discharge temperature sensor
- 135
- heat source-side heat exchange temperature sensor
- 136
- outside air temperature sensor
- 137
- water-entering temperature sensor
- 138
- water-going temperature sensor
- 139
- gas sensor
- 140
- casing
- 141
- bottom plate
- 142
- drain hole
- 143
- electric heating device