TECHNICAL FIELD
[0001] The present disclosure relates to the technical field of solar cells, and in particular
to a heterojunction cell and a manufacturing method thereof, a photovoltaic module,
and a photovoltaic system.
BACKGROUND
[0002] In recent years, with the rapid development of the photovoltaic industry, domestic
and foreign markets have put forward increasingly higher requirements for the conversion
efficiency and product performance of solar cells and photovoltaic modules. This has
also prompted industry manufacturers to actively research and develop new cells, module
structures and related processes. Heterojunction (HJT) cells have the advantages of
low light attenuation, low temperature coefficient and etc., they can reduce energy
consumption while reducing thermal damage to silicon substrates, and thus have become
an important direction for the development of high-efficiency cells in the future.
In the related art, the HJT cell is formed mainly by depositing intrinsic amorphous
silicon films and then depositing P-type amorphous or microcrystalline silicon films
and N-type amorphous or microcrystalline silicon films respectively on both sides
of the silicon substrate to form HJTs, and then preparing respective transparent conductive
oxide (TCO) layers on surfaces of the amorphous or microcrystalline silicon films
on the both sides of the silicon substrate, then performing screen printing with a
low-temperature silver paste and solidifying to form surface metal electrodes. However,
the heterojunction cells in the related art have a problem of low efficiency.
SUMMARY
[0003] Based on the forgoing, it is necessary to provide a heterojunction cell and a manufacturing
method thereof, a photovoltaic module and a photovoltaic system, to improve the efficiency
of the heterojunction cell.
[0004] A first aspect of embodiments of the present disclosure provides a heterojunction
cell. The heterojunction cell includes: a substrate including a first surface, a second
surface opposite the first surface and a plurality of lateral surfaces adjacent to
and located between the first surface and the second surface; a first intrinsic silicon
layer, a first doped layer, and a first transparent conductive layer that are sequentially
stacked on the first surface; and a second intrinsic silicon layer, a second doped
layer, and a second transparent conductive layer that are sequentially stacked on
the second surface, and wherein a doping type of the first doped layer is opposite
to a doping type of the second doped layer are opposite. The first transparent conductive
layer covers at least part of the first surface, and the second transparent conductive
layer covers the second surface and at least part of the plurality of lateral surfaces.
An edge of the first transparent conductive layer is spaced apart from an edge of
the second transparent conductive layer, such that an isolation region is defined
between the edge of the first transparent conductive layer and the edge of the second
transparent conductive layer.
[0005] In an embodiment, the edge of the second transparent conductive layer is located
at the lateral surfaces.
[0006] In an embodiment, the edge of the first transparent conductive layer is located at
an inner side of an outer boundary of the first surface. A minimum distance D1 between
the edge of the first transparent conductive layer and the boundary of the first surface
is 100 µm.
[0007] In an embodiment, a maximum distance D2 between the edge of the second transparent
conductive layer and the first surface is 100 µm.
[0008] In an embodiment, the second transparent conductive layer completely covers each
of the lateral surfaces, and the second transparent conductive layer further covers
part of the first surface. The edge of the second transparent conductive layer is
located at an outer side of the edge of the first transparent conductive layer.
[0009] In an embodiment, a minimum distance D3 between the edge of the first transparent
conductive layer and the edge of the second transparent conductive layer is 50 µm.
[0010] In an embodiment, a maximum distance D4 between the edge of the second transparent
conductive layer and the boundary of the first surface is 1000 µm.
[0011] In an embodiment, the first doped layer covers the first surface and at least part
of the plurality of lateral surfaces; and the edge of the second transparent conductive
layer is stacked onto a side of the first doped layer that is away from the substrate.
[0012] In an embodiment, the heterojunction cell further includes an insulating isolation
layer stacked at the isolation region and covers at least the isolation region.
[0013] In an embodiment, the insulating isolation layer completely coves the first doped
layer, such that the insulating isolation layer covers the isolation region, and that
at least part of the insulating isolation layer is isolated between the first doped
layer and the second transparent conductive layer.
[0014] In an embodiment, a thickness of the insulating isolation layer is greater than or
equal to 1.8 nm.
[0015] In an embodiment, the second intrinsic silicon layer and the second doped layer both
cover the second surface and at least part of the plurality of lateral surfaces. The
first intrinsic silicon layer covers the first surface and at least part of the plurality
of lateral surfaces. Part of the second intrinsic silicon layer is stacked onto a
side of the first intrinsic silicon layer that is away from the substrate. Part of
the second doped layer is stacked onto the side of the first intrinsic silicon layer
that is away from the substrate. Part of the first doped layer is stacked onto a side
of the second doped layer that is away from the substrate.
[0016] In an embodiment, the insulating isolation layer covers the isolation region; and
an edge of the insulating isolation layer is adjacent to the edge of the first transparent
conductive layer and the edge of the second transparent conductive layer respectively.
[0017] In an embodiment, the insulating isolation layer is made of a material comprising
SiOx. The insulating isolation layer is further doped with carbon element and nitrogen
element, and/or, the insulating isolation layer is further doped with a first doping
element, and the first doping element is the same as a doping element in the first
doped layer.
[0018] In an embodiment, the first doped layer covers the first surface; and the edge of
the second transparent conductive layer is located on each of the lateral surfaces
of the substrate.
[0019] In an embodiment, a layer thickness of a first region of the first transparent conductive
layer adjacent to the edge thereof gradually decreases in a first direction. The first
direction is from a center of the first transparent conductive layer towards the edge
of the first transparent conductive layer and is parallel to the first surface.
[0020] In an embodiment, a minimum width D5 of the first region in the first direction is
100 µm.
[0021] In an embodiment, the heterojunction cell further includes a first electrode and
a second electrode. The first electrode is arranged on the first transparent conductive
layer, and the second electrode is arranged on the second transparent conductive layer.
A projection of the first electrode on a first plane and a projection of the second
electrode on the first plane are staggered from each other, and the first plane is
perpendicular to a thickness direction of the substrate.
[0022] In an embodiment, at least one of the first transparent conductive layer and the
second transparent conductive layer includes one or more silver nanowire layers, and
at least two transparent conductive film layers stacked on each other. The at least
two transparent conductive film layers are made of different materials. At least two
of the transparent conductive film layers is sandwiched with one of the silver nanowire
layers.
[0023] In an embodiment, the heterojunction cell further includes one or more dielectric
layers. At least one of the dielectric layers is arranged on a surface of the first
transparent conductive layer that is away from the substrate, and/or, at least one
of the dielectric layers is arranged on a surface of the second transparent conductive
layer that is away from the substrate.
[0024] In an embodiment, at least one of the first transparent conductive layer and the
second transparent conductive layer includes a transparent conductive film layer and
a silver nanowire layer arranged on a surface of the transparent conductive film layer
that facing the substrate.
[0025] A second aspect of the embodiments of the present disclosure provides a manufacturing
method of a heterojunction cell. The manufacturing method includes: providing a base
plate, where the base plate includes a substrate, the substrate includes a first surface,
a second surface opposite the first surface, and a plurality of lateral surfaces adjacent
to and located between the first surface and the second surface, where the base plate
further includes a first intrinsic silicon layer and a first doped layer sequentially
stacked on the first surface, and a second intrinsic silicon layer and a second doped
layer sequentially stacked on the second surface, and wherein a doping type of the
second doped layer is opposite to a doping type of the first doped layer; forming
a first transparent conductive layer on the first doped layer, where the first transparent
conductive layer covers at least part of the first surface; and forming a second transparent
conductive layer on the second doped layer, where the second transparent conductive
layer covers the second surface and at least part of the plurality of lateral surfaces,
and an edge of the first transparent conductive layer is spaced apart from an edge
of the second transparent conductive layer, such that an isolation region is defined
between the edge of the first transparent conductive layer and the edge of the second
transparent conductive layer.
[0026] In an embodiment, the forming the first transparent conductive layer on the first
doped layer and the forming the second transparent conductive layer on the second
doped layer include: forming the first transparent conductive layer on the first doped
layer, forming the second transparent conductive layer on the second doped layer,
and forming an insulating isolation layer on the isolation region, where the insulating
isolation layer covers at least the isolation region.
[0027] In an embodiment, the forming the first transparent conductive layer on the first
doped layer, the forming the second transparent conductive layer on the second doped
layer, and the forming the insulating isolation layer at the isolation region include:
placing a carrier plate having a hollow in a middle into a reaction chamber; placing
the base plate on the carrier plate such that the first doped layer faces the carrier
plate, and that a second region of the first doped layer is exposed to outside through
the hollow, where the first doped layer further includes a third region, the third
region is a portion other than the second region, of a surface of the first doped
layer that is away from the substrate; forming the first transparent conductive layer
in the second region of the first doped layer, while forming the insulating isolation
layer in the third region; and forming the second transparent conductive layer on
the second doped layer.
[0028] In an embodiment, in the forming the first transparent conductive layer in the second
region of the first doped layer and the forming the insulating isolation layer in
the third region, a water vapor pressure in the reaction chamber is in a range of
3e
-3Pa to 9.5e
-3Pa.
[0029] In an embodiment, the providing the base plate includes: forming the first intrinsic
silicon layer on the first surface of the substrate, where the first intrinsic silicon
layer covers the first surface and at least part of the plurality of lateral surfaces;
forming the second intrinsic silicon layer on the second surface of the substrate,
where the second intrinsic silicon layer covers the second surface and at least part
of the plurality of lateral surfaces, and part of the second intrinsic silicon layer
is stacked onto a side of the first intrinsic silicon layer that is away from the
substrate; forming the second doped layer on a surface of the second intrinsic silicon
layer away from the substrate, where the second doped layer covers the second surface
and at least part of the plurality of lateral surfaces, and part of the second doped
layer is stacked onto the side of the first intrinsic silicon layer that is away from
the substrate; and forming the first doped layer on a surface of the first intrinsic
silicon layer that is away from the substrate, where the first doped layer covers
the first surface and at least part of the plurality of lateral surfaces, and part
of the first doped layer is stacked onto a side of the second doped layer that is
away from the substrate.
[0030] In an embodiment, the manufacturing method further includes, after forming the second
transparent conductive layer on the second doped layer, forming a first electrode
on the first transparent conductive layer; forming a second electrode on the second
transparent conductive layer, where a projection of the first electrode on a first
plane and a projection of the second electrode on the first plane are staggered from
each other, and the first plane is perpendicular to a thickness direction of the substrate.
[0031] A third aspect of the embodiments of the present disclosure provides a photovoltaic
module. The photovoltaic module includes at least one cell string. Each cell string
includes at least two heterojunction cells as described above.
[0032] A fourth aspect of the embodiments of the present disclosure provides a photovoltaic
system. The photovoltaic system includes the photovoltaic module as described above.
[0033] The above heterojunction cell and the manufacturing method thereof, a photovoltaic
module and a photovoltaic system can achieve beneficial effect as follows.
[0034] The edge of the first transparent conductive layer and the edge of the second transparent
conductive layer are spaced apart, so as to define the isolation region between the
edge of the first transparent conductive layer and the edge of the second transparent
conductive layer. As such, the first transparent conductive layer and the second transparent
conductive layer can be effectively isolated from each other, contact and thus short
circuit between the first transparent conductive layer and the second transparent
conductive layer can be avoided, thereby reducing efficiency loss. In addition, the
second transparent conductive layer covering at least part of the lateral surfaces
can ensure high current density and minimize the loss of fill factor, thereby further
improving the efficiency of the heterojunction cell.
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] In order to illustrate embodiments of the present disclosure more clearly, the drawings
used in the embodiments will be described briefly. Apparently, the following described
drawings are merely for the embodiments of the present disclosure, and other drawings
can be derived by those of ordinary skill in the art without any creative effort.
FIG. 1 is a schematic view of a heterojunction cell according to an embodiment of
the present disclosure.
FIG. 2 is a schematic view of a structure of layers on a lateral surface of a heterojunction
cell according to an embodiment of the present disclosure.
FIG. 3 is a schematic view of a heterojunction cell according to another embodiment
of the present disclosure.
FIG. 4 is a schematic view of a heterojunction cell according to yet another embodiment
of the present disclosure.
FIG. 5 is a schematic view of a heterojunction cell according to yet another embodiment
of the present disclosure.
FIG. 6 is a schematic view of a heterojunction cell according to yet another embodiment
of the present disclosure.
FIG. 7 is a schematic view of a structure of layers on a lateral surface of the heterojunction
cell of FIG. 6.
FIG. 8 is a schematic view of a heterojunction cell according to yet another embodiment
of the present disclosure.
FIG. 9 is a schematic view of a structure of layers at a corner on a side of a first
surface of the heterojunction cell of FIG. 8.
FIG. 10 is a schematic view of a heterojunction cell according to yet another embodiment
of the present disclosure.
FIG. 11 is a schematic flowchart of a manufacturing method of a heterojunction cell
according to the embodiment of the present disclosure.
FIG. 12 is a schematic view of a structure of a base plate in the manufacturing method
of a heterojunction cell according to an embodiment of the present disclosure.
FIG. 13 is a schematic view of forming a first transparent conductive layer and an
insulating isolation layer on the base plate in the manufacturing method of a heterojunction
cell according to an embodiment of the present disclosure.
FIG. 14 is a schematic view of a heterojunction cell formed by the manufacturing method
of a heterojunction cell according to an embodiment of the present disclosure.
Illustration for reference numerals:
[0036]
100. Heterojunction cell; 110. Base plate;
10. Substrate; 20. First intrinsic silicon layer; 30. First doped layer; 40. First
transparent conductive layer; 41. Edge of the first transparent conductive layer;
50. Second intrinsic silicon layer; 60. Second doped layer; 70. Second transparent
conductive layer;
71. Edge of the second transparent conductive layer; 780. Insulating isolation layer;
81. Isolation region; 91. First electrode; 92. Second electrode;
120. Carrier plate; 121. Hollow;
F. First surface; S. Second surface; C. Lateral surface; Z1. First region; Y. First
direction.
DETAILED DESCRIPTION
[0037] In order to make the above objects, features and advantages of the present disclosure
more obvious and easy to understand, the specific embodiments of the present disclosure
will be described in detail below with reference to the accompanying drawings. In
the following description, numerous specific details are set forth in order to provide
a thorough understanding of the present disclosure. However, the present disclosure
can be implemented in many other ways different from those described herein. Those
skilled in the art can make similar improvements without departing from the connotation
of the present disclosure. Therefore, the present disclosure is not limited to the
specific embodiments disclosed below.
[0038] In the description of the present disclosure, it should be understood that orientations
or positional relationships indicated by terms "center", "longitudinal", "transverse",
"length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right",
"vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise",
"axial", "radial", "circumferential" and etc. are based on the orientations or positional
relationships shown in the drawings, only for the convenience of describing the present
disclosure and simplifying the description, and not indicating or implying the device
or element indicated must have a specific orientation, be constructed and operate
in a specific orientation, and therefore which are not to be construed as limitations
of the present disclosure.
[0039] In addition, the terms "first" and "second" are used for descriptive purposes only
and cannot be understood as indicating or implying relative importance or implicitly
indicating the quantity of indicated technical features. Therefore, features defined
by "first" or "second" may explicitly or implicitly include at least one of these
features. In the description of the present disclosure, "plurality" means at least
two, such as two, three, etc., unless otherwise expressly and specifically limited.
[0040] In the present disclosure, unless otherwise clearly defined and limited, the terms
"mounting", "coupling", "connection", "fixation" and others should be understood in
a broad sense, for example, which can be a fixed connection or a detachable connection,
or integrally formed; or can be a mechanical connection or an electrical connection;
or can be a direct connection or an indirect connection through an intermediate medium;
or can be an internal connection between two elements or an interaction between two
elements, unless otherwise specified defined. For those of ordinary skill in the art,
the specific meanings of the above terms in the present disclosure can be understood
according to specific circumstances.
[0041] In the present disclosure, unless otherwise expressly stated and limited, a first
feature being "on" or "below" a second feature may mean that the first feature is
in direct contact with the second feature, or the first feature is in undirect contact
with the second feature through an intermediate medium. Furthermore, a first feature
being "over", "above" and "on" a second feature may mean that the first feature is
directly above or diagonally above the second feature, or simply means that the first
feature is higher in level than the second feature. A first feature being "below",
"under" and "beneath" a second feature may mean that the first feature is directly
below or diagonally below the second feature, or simply means that the first feature
is lower in level than the second feature.
[0042] It should be noted that when an element is referred to as being "fixed to" or "disposed
on" another element, it can be directly on the other element or an intermediate element
may also be present. When an element is referred to as being "connected" to another
element, it can be directly connected to the other element or there may also be an
intermediate element. The terms "vertical", "horizontal", "upper", "lower", "left",
"right" and similar expressions used herein are for illustrative purposes only and
do not represent the unique implementations.
[0043] A heterojunction cell and a manufacturing method thereof, a photovoltaic module and
a photovoltaic system according to embodiments of the present disclosure will be described
below with reference to the accompanying drawings.
[0044] FIG. 1 is a schematic view of a heterojunction cell according to an embodiment of
the present disclosure, and FIG. 2 is a schematic view of a structure of layers on
a lateral surface of a heterojunction cell according to an embodiment of the present
disclosure.
[0045] It should be noted that in the figures of the present disclosure, only a structure
of one corner is shown in the longitudinal cross-sectional view taken along a thickness
direction of a heterojunction cell 100, however other parts of the heterojunction
cell 100 not shown in the cross-sectional view can be similar to these parts shown,
thus they will not be repeatedly described herein. In addition, in these figures,
a schematic view of a structure of layers on only one lateral surface of the heterojunction
cell 100 is provided, however the structures on other lateral surfaces of the heterojunction
cell 100 can be the same with the structure of layers shown, thus they will not be
repeatedly described herein.
[0046] Referring to FIGS. 1 and 2, a first aspect of the embodiments of the present disclosure
provides a heterojunction cell 100, including a substrate 10, a first intrinsic silicon
layer 20, a first doped layer 30, a first transparent conductive layer 40, a second
intrinsic silicon layer 50, a second doped layer 60, and a second transparent conductive
layer 70.
[0047] The substrate 10 includes a first surface F, a second surface S opposite the first
surface F, and a plurality of lateral surfaces C adjacent to and located between the
first surface F and the second surface S. The first intrinsic silicon layer 20, the
first doped layer 30, and the first transparent conductive layer 40 are sequentially
stacked on the first surface F. The second intrinsic silicon layer 50, the second
doped layer 60, and the second transparent conductive layer 70 are sequentially stacked
on the second surface S. A doping type of the first doped layer 30 is opposite to
a doping type of the second doped layer 60.
[0048] The first transparent conductive layer 40 covers at least part of the first surface
F. The second transparent conductive layer 70 covers the second surface S and at least
part of the plurality of lateral surfaces C. An edge 41 of the first transparent conductive
layer is spaced apart from an edge 71 of the second transparent conductive layer 71,
such that an isolation region 81 is defined between the edge 41 of the first transparent
conductive layer and the edge 71 of the second transparent conductive layer.
[0049] The edge 41 of the first transparent conductive layer is spaced apart from the edge
71 of the second transparent conductive layer, so as to define an isolation region
81 between the edge 41 of the first transparent conductive layer and the edge 71 of
the second transparent conductive layer. As such, the first transparent conductive
layer 40 can be effectively isolated from the second transparent conductive layer
70, contact and thus short circuit between the first transparent conductive layer
40 and the second transparent conductive layer 70 can be avoided, thereby reducing
efficiency loss. In addition, the second transparent conductive layer 70 covering
at least part of the lateral surfaces C can ensure high current density and minimize
the loss of fill factor, thereby further improving the efficiency of the heterojunction
cell 100.
[0050] The first transparent conductive layer 40 covering at least part of the first surface
F means that the first transparent conductive layer 40 covers a partial area of the
first surface F, or the first transparent conductive layer 40 covers the entire area
of the first surface F.
[0051] The isolation region 81 herein means a region through which the edge 41 of the first
transparent conductive layer is electrically isolated from the edge 71 of the second
transparent conductive layer. In addition, in the embodiments of the present disclosure,
one covering the other one means that the arranging range of the one is large enough
to cover the arranging range of the other one, but does not constitute a limitation
on whether the two are in direct contact with each other. For example, the first transparent
conductive layer 40 covering the entire area of the first surface F means that a projection
of the first transparent conductive layer 40 on the first surface F can completely
cover the first surface F, so that the arranging range of the first transparent conductive
layer 40 is larger than the arranging range of the first surface F, but it does not
constitute a limitation on whether the first transparent conductive layer 40 and the
first surface F are in direct contact with each other.
[0052] In an embodiment of the present disclosure, the first intrinsic silicon layer 20
and the second intrinsic silicon layer 50 are in an amorphous or microcrystalline
state, mainly in amorphous state, and each includes oxygen, carbon, nitrogen and other
elements. The first intrinsic silicon layer 20 and the second intrinsic silicon layer
50 may both be intrinsic amorphous silicon, for example.
[0053] The first doped layer 30 or the second doped layer 60 is N-type or P-type doped,
including oxygen, carbon, nitrogen and other elements. The doping type of one of the
first doped layer 30 and the second doped layer 60 is N-typed doped, and the doping
type of the other of the first doped layer 30 and the second doped layer 60 is P-type
doped. In addition, the first doped layer 30 and the second doped layer 60 are in
an amorphous or microcrystalline state, mainly in microcrystalline state. For example,
one of the first doped layer 30 and the second doped layer 60 is P-type doped microcrystalline
silicon, and the other of the first doped layer 30 and the second doped layer 60 is
N-type doped microcrystalline silicon.
[0054] At least one of the first transparent conductive layer 40 and the second transparent
conductive layer 70 includes one or more silver nanowire layers, and at least two
transparent conductive film layers (not shown) stacked with each other. The transparent
conductive film layers are made of different or the same materials. At least two of
the transparent conductive film layers is sandwiched with one of the silver nanowire
layers. It can be that between every two adjacent transparent conductive film layers
is arranged with a silver nanowire layer, or that between only some of the transparent
conductive film layers is arranged with a silver nanowire layer. Herein, through the
arrangement of silver nanowires, the thickness of the transparent conductive film
layers can be reduced while ensuring the conductivity, so that the thicknesses of
the first transparent conductive layer 40 and the second transparent conductive layer
70 are reduced, thereby reducing the amount of usage of transparent conductive oxide
(TCO) in the transparent conductive film layers.
[0055] In some other embodiments, it is also possible that at least one of the first transparent
conductive layer 40 and the second transparent conductive layer 70 includes a transparent
conductive film layer and a silver nanowire layer arranged on a surface of the transparent
conductive film layer that facing the substrate 10. Through such arrangement, the
thicknesses of the first transparent conductive layer 40 and the second transparent
conductive layer 70 can also be reduced.
[0056] Herein, the transparent conductive film layer may be made of, for example, indium
tin oxide (ITO), indium tungsten oxide (IWO), indium cadmium oxide (ICO), aluminum
zinc oxide (AZO), etc.
[0057] In an embodiment of the present disclosure, the heterojunction cell 100 further includes
one or more dielectric layers (not shown). At least one dielectric layer is arranged
on a surface of the first transparent conductive layer 40 that is away from the substrate
10.
[0058] Furthermore, at least one dielectric layer is arranged on a surface of the second
transparent conductive layer 70 that is away from the substrate 10. Herein, the dielectric
layer may include at least one of an anti-reflection layer and a passivation layer.
The dielectric layer may be made of materials including at least one of SiO
2, SiNx, and SiON.
[0059] In an embodiment of the present disclosure, continuing to refer to FIG. 1, the heterojunction
cell 100 may further include a first electrode 91 and a second electrode 92. The first
electrode 91 is arranged on the first transparent conductive layer 40, and the second
electrode 92 is arranged on the second transparent conductive layer 70. In a specific
arrangement, a projection of the first electrode 91 on a first plane and a projection
of the second electrode 92 on the first plane can be staggered from each other, and
the first plane is perpendicular to the thickness direction of the substrate 10. In
this way, metal grid lines in the electrodes on both sides of the heterojunction cell
100 are not aligned with each other. In this way, the first electrode 91 located on
a side (back side) of the first surface F can reflect the light incident on the first
electrode 91 and the first transparent conductive layer 40, thereby increasing the
current density of the heterojunction cell 100.
[0060] In an embodiment of the present disclosure, in terms of the arrangement of each layer,
referring to FIGS. 1 and 2, the second doped layer 60 covers the second intrinsic
silicon layer 50, and the second transparent conductive layer 70 covers the second
doped layer 60. That is, the arranging range of the second intrinsic silicon layer
50 is smaller than the arranging range of the second doped layer 60, and cannot extend
beyond the coverage range of the second doped layer 60. The arranging range of the
second doped layer 60 is smaller than the arranging range of the second transparent
conductive layer 70, and cannot extend beyond the coverage range of the second transparent
conductive layer 70. The arranging range of the first intrinsic silicon layer 20 may
be larger than the arranging range of the first doped layer 30, and may extend beyond
the coverage range of the first doped layer 30.
[0061] The first intrinsic silicon layer 20 and the first doped layer 30 may overlap the
second intrinsic silicon layer 50 and the second doped layer 60 on the lateral surfaces
C of the substrate 10, or may not be in contact with and be spaced apart from the
second intrinsic silicon layer 50 and the second doped layer 60. Herein, descriptions
will be given with an example in which the first intrinsic silicon layer 20 and the
first doped layer 30 may partially overlap the second intrinsic silicon layer 50 and
the second doped layer 60 on the lateral surfaces C of the substrate 10.
[0062] In an embodiment of the present disclosure, the first doped layer 30 covers the first
surface F and at least part of the plurality of lateral surfaces C, alternatively,
the first doped layer 30 can also be arranged only on the side of the first surface
F without extending to the lateral surfaces C.
[0063] In the case where the first doped layer 30 covers the first surface F and at least
part of the plurality of lateral surfaces C, both the second intrinsic silicon layer
50 and the second doped layer 60 cover the second surface S and at least part of the
plurality of lateral surfaces C. The first intrinsic silicon layer 20 covers the first
surface F and at least part of the plurality of lateral surfaces C. Part of the second
intrinsic silicon layer 50 is stacked onto a side of the first intrinsic silicon layer
20 that is away from the substrate 10. Part of the second doped layer 60 is stacked
onto a side of the first intrinsic silicon layer 20 that is away from the substrate
10. Part of the first doped layer 30 is stacked onto a side of the second doped layer
60 that is away from the substrate 10. With such arrangements, the current density
can be increased and the loss of fill factor can be minimized, thereby further improving
the efficiency of the heterojunction cell 100. Certainly, the stacking relationship
between the first intrinsic silicon layer 20 and the first doped layer 30, and the
second intrinsic silicon layer 50 and the second doped layer 60 is not limited to
this, and can also be arranged in other ways, which mainly relates to the formation
order of these layers. Part of a latter-formed layer in the preparation process is
stacked onto an adjacent former-formed layer in the preparation process.
[0064] In an embodiment of the present disclosure, the first transparent conductive layer
40 may be arranged only on the side of the first surface F, that is, the first transparent
conductive layer 40 does not extend to the lateral surfaces C. In order to ensure
to be isolated from the second transparent conductive layer 70 as much as possible,
the first transparent conductive layer 40 may only cover part of the first surface
F. For example, the edge 41 of the first transparent conductive layer may be located
at the inner side of an outer boundary of the first surface F. The present disclosure
contains this example, but is not limited to this. In other embodiments, the arranging
range of the first transparent conductive layer 40 may also extend to the lateral
surfaces C of the substrate 10.
[0065] FIG. 5 is a schematic view of a heterojunction cell 100 according to yet another
embodiment of the present disclosure. FIG. 6 is a schematic view of a heterojunction
cell 100 according to yet another embodiment of the present disclosure. FIG. 7 is
a schematic view of a heterojunction cell 100 according to yet another embodiment
of the present disclosure.
[0066] Referring to FIG. 5, when the first transparent conductive layer 40 is arranged on
the side of the first surface F, the layer thickness of a first region Z1 of the first
transparent conductive layer 40 that is adjacent to the edge thereof gradually decreases
in a first direction Y. The first direction Y is from the center of the first transparent
conductive layer 40 towards the edge 41 of the first transparent conductive layer
and is parallel to the first surface F. Further, the minimum width D5 of the first
region Z1 in the first direction Y is 100 µm.
[0067] In an embodiment of the present disclosure, the arrangement areas of the second transparent
conductive layer 70 may be as shown in FIGS. 1 and 5, and the edge 71 of the second
transparent conductive layer is located at the lateral surfaces C. Alternatively,
as shown in FIGS. 6 and 7, the second transparent conductive layer 70 completely covers
each of the lateral surfaces C, and the second transparent conductive layer 70 further
covers part of the first surface F.
[0068] Referring to FIGS. 1 and 5, in the case where the edge 71 of the second transparent
conductive layer is located at the lateral surfaces C, the minimum distance D1 between
the edge 41 of the first transparent conductive layer and the boundary of the first
surface F is 100 µm. Since the edge 41 of the first transparent conductive layer may
have an irregular shape, the distance between the edge 41 of the first transparent
conductive layer and the boundary of the first surface F may refer to any of distances
from any point on the edge 41 of the first transparent conductive layer to a corresponding
point on the line of the boundary of the first surface F, and amongst these distances,
the minimum distance D1 is 100 µm. In this case, the spacing from the edge 41 of the
first transparent conductive layer to the lateral surfaces C of the substrate 10,
and thus to the edge 71 of the second transparent conductive layer, is sufficient
to be able to effectively isolate the first transparent conductive layer 40 from the
second transparent conductive layer 70 to avoid short circuit.
[0069] Furthermore, the maximum distance D2 between the edge 71 of the second transparent
conductive layer and the first surface F is 100 µm. This allows the second transparent
conductive layer 70 to have a sufficiently large coverage area on the lateral surfaces
C of the substrate 10, so as to maximize the current density, and minimize the loss
of fill factor, thereby improving the efficiency of the heterojunction cell 100.
[0070] As shown in FIGS. 4 and 5, in the case where the second transparent conductive layer
70 completely covers each of the lateral surfaces C, and the second transparent conductive
layer 70 further covers part of the first surface F, the edge 71 of the second transparent
conductive layer is located at the outer side of the edge 41 of the first transparent
conductive layer.
[0071] Further, the minimum distance D3 between the edge 41 of the first transparent conductive
layer and the edge 71 of the second transparent conductive layer is 50 µm. With such
configuration, when the edge 41 of the first transparent conductive layer and the
edge 71 of the second transparent conductive layer are both located on the side of
the first surface F, a spacing from the edge 41 of the first transparent conductive
layer to the edge 71 of the second transparent conductive layer is sufficient to be
able to effectively isolate the first transparent conductive layer 40 from the second
transparent conductive layer 70 to avoid short circuit.
[0072] In addition, the maximum distance D4 between the edge 71 of the second transparent
conductive layer and the boundary of the first surface F is 1000 µm. Such configuration
is to control the arranging range of the second transparent conductive layer 70 on
the side of the first surface F. The smaller the distance between the edge 71 of the
second transparent conductive layer and the boundary of the first surface F, the better,
because the plating of the second transparent conductive layer 70 around the first
surface F will reduce the parallel resistance of the cell and thus affect the fill
factor of the heterojunction cell 100. Such a situation can be avoided by limiting
the maximum distance D4 to 1000 µm.
[0073] Further, regardless of whether the edge 71 of the second transparent conductive layer
is positioned corresponding to the lateral surfaces C or the first surface F, the
edge 71 of the second transparent conductive layer can be stacked onto a side of the
first doped layer 30 that is away from the substrate 10.
[0074] FIG. 6 is a schematic view of a heterojunction cell 100 according to yet another
embodiment of the present disclosure, FIG. 7 is a schematic view of a structure of
layers on lateral surfaces C of the heterojunction cell 100 of FIG. 6, FIG. 8 is a
schematic view of a heterojunction cell 100 according to yet another embodiment of
the present disclosure, FIG. 9 is a schematic view of a structure of layers near the
corner region of the cell on the side of the first surface of the heterojunction cell
100 of FIG. 8.
[0075] In an embodiment of the present disclosure, in order to improve the isolation effect
of the isolation region 81, it may also be considered to provide an insulating isolation
layer 80 at the isolation region 81.
[0076] For specific implementation, referring to FIGS. 1, 4, 6 and 8, the heterojunction
cell 100 further includes an insulating isolation layer 80. The insulating isolation
layer 80 is stacked on the surface of the isolation region 81 and at least covers
the isolation region 81. The arrangement of the insulating isolation layer 80 can
provide insulation protection for the isolation region 81, thereby further reducing
the occurrence of short circuit.
[0077] For example, the insulating isolation layer 80 may be made of a material including
SiOx, and the insulating isolation layer 80 is further doped with carbon element and
nitrogen element.
[0078] Further, the insulating isolation layer 80 is further doped with a first doping element.
The first doping element is the same as the doping element in the first doped layer
30.
[0079] For example, the thickness of the insulating isolation layer 80 is greater than or
equal to 1.8 nm. As such, the insulating isolation layer 80 has sufficient thickness
to provide insulation protection for the isolation region 81.
[0080] In an embodiment of the present disclosure, the arranging range of the insulating
isolation layer 80 may cover only the isolation region 81, or may cover a region slightly
larger than the isolation region 81.
[0081] Referring to FIGS. 1 and 4, as a possible implementation, the insulating isolation
layer 80 covers the isolation region 81, and the edge of the insulating isolation
layer 80 are adjacent to the edge 41 of the first transparent conductive layer and
the edge 71 of the second transparent conductive layer respectively.
[0082] Continuing to refer to FIGS. 6, 7, 8 and 9, FIGS. 6 and 7 illustrate the case where
the edge 71 of the second transparent conductive layer is located at the lateral surfaces
C, and FIGS. 8 and 9 illustrate the case where the edge 71 of the second transparent
conductive layer extends to the side of the first surface F. In the above two cases,
the insulating isolation layer 80 completely covers the first doped layer 30, such
that the insulating isolation layer 80 covers the isolation region 81, and at least
part of the insulating isolation layer 80 is isolated between the first doped layer
30 and the second transparent conductive layer 70. With this arrangement, the thickness
of the portion of the insulating isolation layer 80 located between the first doped
layer 30 and the second transparent conductive layer 70 is relatively thick, making
it difficult to occur the tunneling effect of carriers, thereby isolating the first
doped layer 30 from the second transparent conductive layer 70. Certainly, in the
above two cases, the insulating isolation layer 80 at least completely covers the
first doped layer 30 to achieve optimal isolation purposes.
[0083] FIG. 10 is a schematic view of a heterojunction cell 100 according to yet another
embodiment of the present disclosure.
[0084] In an embodiment of the present disclosure, the first doped layer 30 and the second
transparent conductive layer 70 may not be in direct contact with each other. In a
specific implementation, referring to FIG. 10, the first doped layer 30 may also be
disposed only on the side of the first surface F, and may not extend to the lateral
surfaces C. For example, the first doped layer 30 covers the first surface F, and
the edge of the second transparent conductive layer 70 is located at each of the lateral
surfaces C of the substrate 10. In this way, contact between the second transparent
conductive layer 70 and the first doped layer 30 can be avoided as much as possible.
[0085] FIG. 11 is a schematic flowchart of a manufacturing method of a heterojunction cell
according to an embodiment of the present disclosure, FIG. 12 is a schematic view
of a base plate 110 in the manufacturing method of a heterojunction cell according
to an embodiment of the present disclosure. FIG. 13 is a schematic view of forming
a first transparent conductive layer 40 and an insulating isolation layer 80 on the
base plate 110 in the manufacturing method of a heterojunction cell according to an
embodiment of the present disclosure. FIG. 14 is a schematic view of a heterojunction
cell 100 formed by the manufacturing method of a heterojunction cell according to
an embodiment of the present disclosure.
[0086] Referring to FIGS. 1, 11, and 12, a second aspect of the embodiments of the present
disclosure provides a manufacturing method of a heterojunction cell. The method includes
steps of S10 to S30 as follows.
[0087] At S10, a base plate 110 is provided. The base plate 110 includes a substrate 10.
The substrate 10 includes a first surface F, a second surface S opposite the first
surface F, and a plurality of lateral surfaces C adjacent to and located between the
first surface F and the second surface S. The base plate 110 further includes: a first
intrinsic silicon layer 20 and a first doped layer 30, sequentially stacked on the
first surface F; and a second intrinsic silicon layer 50 and a second doped layer
60, sequentially stacked on the second surface S. A doping type of the second doped
layer 60 is opposite to a doping type of the first doped layer 30.
[0088] At S20, a first transparent conductive layer 40 is formed on the first doped layer
30, such that the first transparent conductive layer 40 covers at least part of the
first surface F.
[0089] At S30, a second transparent conductive layer 70 is formed on the second doped layer
60, such that the second transparent conductive layer 70 covers the second surface
S and at least part of the plurality of lateral surfaces C; and an edge 41 of the
first transparent conductive layer is spaced apart from an edge 71 of the second transparent
conductive layer, such that an isolation region 81 is defined between the edge 41
of the first transparent conductive layer and the edge 71 of the second transparent
conductive layer.
[0090] In the embodiment of the present disclosure, the edge 41 of the first transparent
conductive layer and the edge 71 of the second transparent conductive layer are spaced
apart, so as to define the isolation region 81 between the edge 41 of the first transparent
conductive layer and the edge 71 of the second transparent conductive layer. As such,
the first transparent conductive layer 40 and the second transparent conductive layer
70 can be effectively isolated from each other, contact and thus short circuit between
the first transparent conductive layer 40 and the second transparent conductive layer
70 can be avoided, thereby reducing efficiency loss. In addition, the second transparent
conductive layer 70 covering at least part of the lateral surfaces C can ensure high
current density and minimize the loss of fill factor, thereby further improving the
efficiency of the heterojunction cell 100.
[0091] Referring to FIG. 12, in the above step S10, the providing the base plate 110 specifically
includes: forming the first intrinsic silicon layer 20 on the first surface F of the
substrate 10, such that the first intrinsic silicon layer 20 covers the first surface
F and at least part of the plurality of lateral surfaces C; forming the second intrinsic
silicon layer 50 on the second surface S of the substrate 10, such that the second
intrinsic silicon layer 50 covers the second surface S and at least part of the plurality
of lateral surfaces C, and part of the second intrinsic silicon layer 50 is stacked
onto the side of the first intrinsic silicon layer 20 that is away from the substrate
10; forming the second doped layer 60 formed on the surface of the second intrinsic
silicon layer 50 that is away from the substrate 10, such that the second doped layer
60 covers the second surface S and at least part of the plurality of lateral surfaces
C, and part of the second doped layer 60 is stacked onto the side of the first intrinsic
silicon layer 20 that is away from the substrate 10; and forming the first doped layer
30 on the surface of the first intrinsic silicon layer 20 that is away from the substrate
10, such that the first doped layer 30 covers the first surface F and at least part
of the plurality of lateral surfaces C, and part of the first doped layer 30 is stacked
onto the side of the second doped layer 60 that is away from the substrate 10.
[0092] In the embodiment of the present disclosure, in steps S20 and S30, the forming the
first transparent conductive layer 40 on the first doped layer 30 and the forming
the second transparent conductive layer 70 on the second doped layer 60 include: forming
the first transparent conductive layer 40 on the first doped layer 30, forming the
second transparent conductive layer 70 on the second doped layer 60, and forming an
insulating isolation layer 80 on the isolation region 81 such that the insulating
isolation layer 80 covers at least the isolation region 81.
[0093] The insulating isolation layer 80 herein may be formed simultaneously while forming
the first transparent conductive layer 40 and the second transparent conductive layer
70. For example, the insulating isolation layer 80 may be formed during the formation
of the first transparent conductive layer 40.
[0094] For example, referring to FIGS. 13, 6 and 14, the forming the first transparent conductive
layer 40 on the first doped layer 30, the forming the second transparent conductive
layer 70 on the second doped layer 60, and the forming the insulating isolation layer
80 on the isolation region 81 include: placing a carrier plate 120 having a hollow
121 in the middle into a reaction chamber (not shown); placing the base plate 110
on the carrier plate 120 such that the first doped layer 30 faces the carrier plate
120, and that a second region of the first doped layer 30 is exposed to the outside
through the hollow 121, where the second region refers to a region of the first doped
layer 30 corresponding to the hollow 121; the first doped layer 30 further includes
a third region, and the third region refers to a portion other than the second region,
of the surface of the first doped layer 30 that is away from the substrate 10; forming
the first transparent conductive layer 40 in the second region of the first doped
layer 30, while forming the insulating isolation layer 80 in the third region of the
first doped layer 30; and forming the second transparent conductive layer 70 on the
second doped layer 60.
[0095] Part of the second transparent conductive layer at the edge 71 thereof can be stacked
onto the side of the insulating isolation layer 80 that is away from the substrate
10, so that the portion of the third region that is not covered by the edge 71 of
the second transparent conductive layer forms the isolation region 81. In this way,
the insulating isolation layer 80 covers the isolation region 81 on the one hand,
and on the other hand, the portion of the insulating isolation layer 80 that is located
between the second transparent conductive layer 70 and the first doped layer 30 plays
an insulating isolation role.
[0096] In addition, as previously described in FIG. 3, due to the influence on the edge
portion by the hollow 121 of the carrier plate 120, in the first transparent conductive
layer 40 formed at this time, the layer thickness of the first region Z1 of the first
transparent conductive layer 40 adjacent to the edge thereof gradually decreases in
the first direction.
[0097] For example, in the forming the first transparent conductive layer 40 in the second
region of the first doped layer 30 and the forming the insulating isolation layer
80 in the third region of the first doped layer 30, the water vapor pressure in the
reaction chamber is in a range of 3e
-3Pa to 9.5e
-3Pa, preferably, in a range of 5e
-3Pa to 8e
-3Pa. The temperature of the carrier plate 120 can be set greater than 85°C. The formation
of the insulating isolation layer 80 is achieved by controlling the water vapor pressure
in the reaction chamber.
[0098] The first transparent conductive layer 40 can be formed, for example, by using a
physical vapor deposition (PVD) method. The plasma (containing water vapor and oxygen-containing
ions) of the target for the first transparent conductive layer 40 passes through the
hollow 121 area shown in FIG. 13, and is formed into the first transparent conductive
layer 40 on the surface of the second region. At the same time, the free oxygen-containing
ions are also formed into the insulating isolation layer 80 on the portion of the
first doped layer 30 other than the second region.
[0099] Specifically, under the actions of high water vapor pressure, the temperature of
the carrier plate 120 being higher than 85 °C, and the oxygen-containing plasma, the
region of the surface of the first doped layer 30 away from the substrate 10 that
is covered by the carrier plate 120, and the portion of this surface other than the
second region will be oxidized by free oxygen-containing ions to form the insulating
isolation layer 80. The oxygen-containing ions include, for example, O
- ions and HO
- ions. The formed insulating isolation layer 80 is partially located on the side of
the first surface F, and partially extends to the side of the lateral surfaces C of
the substrate 10.
[0100] The second transparent conductive layer 70 is prepared after the insulating isolation
layer 80 is formed. Therefore, the insulating isolation layer 80 is isolated between
the second transparent conductive layer 70 and the first doped layer 30. The thickness
of the insulating isolation layer 80 is greater than or equal to 1.8 nm. The silicon
oxide with this thickness can no longer be regarded as a tunneling layer, and has
a high resistance, so that the transparent conductive layer 70 and the first doped
layer 30 are electrically insulated from each other in an overlapping region between
the second transparent conductive layer 70 and the first doped layer 30. The insulating
isolation layer 80 is formed on the surface of the first doped layer 30, so the doped
element in the insulating isolation layer 80 may be partially the same as the doped
element of the first doped layer 30, for example, the element may be boron.
[0101] In an embodiment of the present disclosure, in step S30, the method further includes,
after forming the second transparent conductive layer 70 on the second doped layer
60: forming a first electrode 91 on the first transparent conductive layer 40; and
forming a second electrode 92 on the second transparent conductive layer 70, where
a projection of the first electrode 91 on the first plane and the projection of the
second electrode 92 on the first plane are staggered from each other, and the first
plane is perpendicular to the thickness direction of the substrate 10.
[0102] A specific example will be given below in conjunction with FIGS. 12, 13 and 14 to
illustrate the manufacturing method of the heterojunction cell of the present disclosure.
The manufacturing method includes step 1 to step 5 as follows.
[0103] At step 1, the substrate 10 is cleaned through a cleaning and texturizing process,
and a pyramid-shaped texturized surface is prepared on the surface of the substrate
10.
[0104] At step 2, the first intrinsic silicon layer 20, the second intrinsic silicon layer
50, the second doped layer 60, and the first doped layer 30 are deposited in sequence
by using a plasma enhanced chemical vapor deposition (PECVD). Specifically, the first
intrinsic silicon layer 20 is formed on the first surface F of the base plate 110.
The second intrinsic silicon layer 50 is formed on the second surface S of the base
plate 110. The second doped layer 60 is formed on the surface of the second intrinsic
silicon layer 50 that is away from the substrate 10. The first doped layer 30 is formed
on the surface of the first intrinsic silicon layer 20 that is away from the substrate
10.
[0105] At Step 3, the first transparent conductive layer 40, the insulating isolation layer
80 and the second transparent conductive layer 70 are sequentially prepared by using
a PVD device or reactive plasma deposition (RPD) device. Specifically, the substrate
10 on which the first doped layer 30 is formed is placed on the carrier plate 120,
such that the first doped layer 30 faces the carrier plate 120, and the second region
of the first doped layer 30 is exposed to the outside through the hollow 121. The
water vapor pressure in the reaction chamber is set to 3e
-3Pa to 9.5e
-3Pa. Under the condition that the temperature of the carrier plate 120 is higher than
85 °C, while the first transparent conductive layer 40 is formed on the second region
of the first doped layer 30, the insulating isolation layer 80 is formed on the remaining
region of the first doped layer 30, that is, the third region. Then, the second transparent
conductive layer 70 is formed on the second doped layer 60.
[0106] At Step 4, a metal paste is printed on the first transparent conductive layer 40
and the second transparent conductive layer 70 by screen printing, and is solidified
at a certain temperature to form the first electrode 91 and the second electrode 92
respectively.
[0107] Step 5: the heterojunction cell 100 is formed by using a light injection device to
perform light injection and annealing.
[0108] A third aspect of the present disclosure further provides a photovoltaic module.
The photovoltaic module includes at least one cell string. Each cell string includes
at least two heterojunction cells 100 as described above.
[0109] The heterojunction cells 100 can be connected together through series welding, so
that the electric energy generated by a single heterojunction cell 100 is collected
for subsequent transmission. In an embodiment, the heterojunction cells 100 can be
arranged at intervals or stacked together one on the top of another.
[0110] For example, the photovoltaic module further includes an encapsulation layer and
a cover plate. The encapsulation layer is used to cover a surface of the at least
one cell string. The cover plate is used to cover a surface of the encapsulation layer
that is away from the cell string.
[0111] A fourth aspect of the present disclosure further provides a photovoltaic system.
The photovoltaic system includes the above-mentioned photovoltaic module.
[0112] The Photovoltaic system can be applied in photovoltaic power stations, such as ground
power stations, rooftop power stations, water surface power stations, etc., or in
equipment or devices that use solar energy to generate electricity, such as user solar
power supplies, solar street lights, solar cars, solar buildings, etc. Certainly,
it is appreciated that the application scenarios of the photovoltaic system are not
limited to this, that is, the photovoltaic system can be applied in all fields that
require solar energy to generate electricity. Taking the photovoltaic power generation
system network as an example, the photovoltaic system can include photovoltaic arrays,
combiner boxes and inverters. The photovoltaic array can be an array combination of
multiple photovoltaic modules. For example, the multiple photovoltaic modules can
form multiple photovoltaic arrays; the photovoltaic arrays are connected to form the
combiner boxes; the combiner boxes can combine the current generated by the photovoltaic
arrays. The combined current flows through the inverters and is converted into the
alternating current required by the mains grid and then connected to the mains network
to realize solar power supply.
[0113] The technical features of the above-mentioned embodiments can be combined arbitrarily.
In order to make the description concise, not all possible combinations of the technical
features are described in the embodiments. However, as long as there is no contradiction
in the combination of these technical features, the combinations should be considered
as in the scope of the present disclosure.
[0114] The above-described embodiments are only several implementations of the present disclosure,
and the descriptions are relatively specific and detailed, but they should not be
construed as limiting the scope of the present disclosure. It should be understood
by those of ordinary skill in the art that various modifications and improvements
can be made without departing from the concept of the present disclosure, and all
fall within the protection scope of the present disclosure. Therefore, the patent
protection of the present disclosure shall be subjected to the appended claims.
1. A heterojunction cell, comprising:
a substrate comprising a first surface, a second surface opposite the first surface,
and a plurality of lateral surfaces adjacent to and located between the first surface
and the second surface;
a first intrinsic silicon layer, a first doped layer, and a first transparent conductive
layer that are sequentially stacked on the first surface; and
a second intrinsic silicon layer, a second doped layer, and a second transparent conductive
layer that are sequentially stacked on the second surface, and wherein a doping type
of the first doped layer is opposite to a doping type of the second doped layer; and
wherein the first transparent conductive layer covers at least part of the first surface;
the second transparent conductive layer covers the second surface and at least part
of the plurality of lateral surfaces; an edge of the first transparent conductive
layer is spaced apart from an edge of the second transparent conductive layer, such
that an isolation region is defined between the edge of the first transparent conductive
layer and the edge of the second transparent conductive layer;
wherein the first doped layer covers a part of the plurality of lateral surfaces;
part of the second transparent conductive layer is located on a side of the first
doped layer that is away from the substrate; and the second transparent conductive
layer has a layer region opposite to a layer region of the first doped layer;
wherein the heterojunction cell further comprises an insulating isolation layer stacked
on a surface of the isolation region and fully covers the isolation region; and
wherein part of the insulating isolation layer is in direct contact with the layer
region of the second transparent conductive layer and the layer region of the first
doped layer that are opposite to each other respectively, and is isolated between
the layer region of the second transparent conductive layer and the layer region of
the first doped layer that are opposite to each other.
2. The heterojunction cell according to claim 1, wherein the edge of the second transparent
conductive layer is located on the lateral surfaces; and
preferably, a maximum distance D2 between the edge of the second transparent conductive
layer and the first surface is 100 µm.
3. The heterojunction cell according to claim 2, wherein the edge of the first transparent
conductive layer is located at an inner side of an outer boundary of the first surface;
and
preferably, a minimum distance D1 between the edge of the first transparent conductive
layer and a boundary of the first surface is 100 µm.
4. The heterojunction cell according to claim 1, wherein the second transparent conductive
layer completely covers each of the lateral surfaces, and the second transparent conductive
layer further covers part of the first surface; and the edge of the second transparent
conductive layer is located at an outer side of the edge of the first transparent
conductive layer; and
preferably, a minimum distance D3 between the edge of the first transparent conductive
layer and the edge of the second transparent conductive layer is 50 µm; and/or
preferably, a maximum distance D4 between the edge of the second transparent conductive
layer and a boundary of the first surface is 1000 µm.
5. The heterojunction cell according to any one of claims 1 to 4, wherein the edge of
the second transparent conductive layer is stacked onto a side of the first doped
layer that is away from the substrate;
and/or
wherein a thickness of the insulating isolation layer is greater than or equal to
1.8 nm.
6. The heterojunction cell according to claim 1, wherein the second intrinsic silicon
layer and the second doped layer both cover the second surface and at least part of
the plurality of lateral surfaces;
the first intrinsic silicon layer covers the first surface and at least part of the
plurality of lateral surfaces; and
part of the second intrinsic silicon layer is stacked onto a side of the first intrinsic
silicon layer that is away from the substrate; part of the second doped layer is stacked
onto the side of the first intrinsic silicon layer that is away from the substrate;
and part of the first doped layer is stacked onto a side of the second doped layer
that is away from the substrate.
7. The heterojunction cell according to claim 1, wherein an edge of the insulating isolation
layer is adjacent to the edge of the first transparent conductive layer.
8. The heterojunction cell according to claim 1, wherein the insulating isolation layer
is made of a material comprising SiOx;
the insulating isolation layer is further doped with carbon element and nitrogen element;
and/or
the insulating isolation layer is further doped with a first doping element, and the
first doping element is the same as a doping element in the first doped layer.
9. The heterojunction cell according to any one of claims 1 to 4, wherein the edge of
the second transparent conductive layer is located on each of the lateral surfaces
of the substrate.
10. The heterojunction cell according to any one of claims 1 to 4, wherein a layer thickness
of a first region of the first transparent conductive layer adjacent to the edge thereof
gradually decreases in a first direction; wherein the first direction is from a center
of the first transparent conductive layer towards the edge of the first transparent
conductive layer and is parallel to the first surface; and/or
wherein a minimum width D5 of the first region in the first direction is 100 µm.
11. The heterojunction cell according to any one of claims 1 to 4, further comprising
a first electrode and a second electrode;
wherein the first electrode is arranged on the first transparent conductive layer,
and the second electrode is arranged on the second transparent conductive layer; and
a projection of the first electrode on a first plane and a projection of the second
electrode on the first plane are staggered from each other, and the first plane is
perpendicular to a thickness direction of the substrate.
12. The heterojunction cell according to any one of claims 1 to 4, wherein at least one
of the first transparent conductive layer and the second transparent conductive layer
comprises one or more silver nanowire layers, and at least two transparent conductive
film layers stacked with each other; the at least two transparent conductive film
layers are made of different materials; and at least two of the transparent conductive
film layers is sandwiched with one of the silver nanowire layers,
or
wherein at least one of the first transparent conductive layer and the second transparent
conductive layer comprises a transparent conductive film layer and a silver nanowire
layer arranged on a surface of the transparent conductive film layer that facing the
substrate.
13. The heterojunction cell according to claim 12, further comprising one or more dielectric
layers; wherein at least one of the dielectric layers is arranged on a surface of
the first transparent conductive layer that is away from the substrate; and/or
at least one of the dielectric layers is arranged on a surface of the second transparent
conductive layer that is away from the substrate.
14. A manufacturing method of a heterojunction cell, comprising:
providing a base plate, wherein the base plate comprises a substrate, the substrate
comprises a first surface, a second surface opposite the first surface, and a plurality
of lateral surfaces adjacent to and located between the first surface and the second
surface, wherein the base plate further comprises a first intrinsic silicon layer
and a first doped layer sequentially stacked on the first surface, and a second intrinsic
silicon layer and a second doped layer sequentially stacked on the second surface,
wherein a doping type of the second doped layer is opposite to a doping type of the
first doped layer, and wherein the first doped layer covers a part of the plurality
of lateral surfaces;
forming a first transparent conductive layer on the first doped layer, wherein the
first transparent conductive layer covers at least part of the first surface;
forming a second transparent conductive layer on the second doped layer, wherein the
second transparent conductive layer covers the second surface and at least part of
the plurality of lateral surfaces, and an edge of the first transparent conductive
layer is spaced apart from an edge of the second transparent conductive layer, such
that an isolation region is defined between the edge of the first transparent conductive
layer and the edge of the second transparent conductive layer, and forming an insulating
isolation layer on the isolation region, wherein the insulating isolation layer fully
covers the isolation region, wherein the second transparent conductive layer covers
a part of the plurality of lateral surfaces, part of the second transparent conductive
layer is located on a side of the first doped layer that is away from the substrate,
and the second transparent conductive layer has a layer region opposite to a layer
region of the first doped layer; and
wherein part of the insulating isolation layer is in direct contact with the layer
region of the second transparent conductive layer and the layer region of the first
doped layer that are opposite to each other respectively, and is isolated between
the layer region of the second transparent conductive layer and the layer region of
the first doped layer that are opposite to each other.
15. A photovoltaic module, comprising at least one cell string, wherein each cell string
comprises at least two heterojunction cells according to any one of claims 1 to 13.