Technical Field
[0001] The present application relates to the field of battery manufacturing technology,
and in particular to a cylindrical cell, a battery, and a power consuming device.
Background Art
[0002] With the continued prosperity of the new energy vehicle market, the industry of traction
batteries is rapidly expanding and growing, the lithium battery technology is advancing,
and increasingly higher demands are being placed on the safety performance of battery
cells.
[0003] At present, for cylindrical cells, there are issues with the welding quality of the
cell housings and end caps, which not only results in a poor assembly qualification
rate, but also poses certain safety risks for the assembled cylindrical cells.
Summary of the Invention
[0004] To this end, the present application provides a cylindrical cell, a battery, and
a power consuming device. A housing and an end cap of the cylindrical cell are welded
with good quality, thereby ensuring enhanced safety performance.
[0005] In a first aspect, an embodiment of the present application provides a cylindrical
cell, including: a housing, the housing having an opening at an end in a first direction;
and an end cap, covering the opening; wherein the housing comprises a side wall, the
side wall comprises a first wall portion and a second wall portion disposed in the
first direction, the second wall portion is located on a side of the first wall portion
close to the opening, the second wall portion has a thickness greater than the thickness
of the first wall portion, and the second wall portion is welded to the end cap.
[0006] In the cylindrical cell according to the embodiment of the present application, when
the second wall portion is welded to the end cap, since the thickness of the second
wall portion is greater than the thickness of the first wall portion, a surface of
the second wall portion facing toward the end cap has a larger area facing the end
cap, and the housing has a sufficient area to be welded to the end cap, thereby improving
the quality of welding between the housing and the end cap, and improving the assembly
qualification rate and safety performance of the cylindrical cell.
[0007] According to some embodiments of the present application, the second wall portion
has a first surface, the first surface is welded to the end cap, and the first surface
is an end face of the housing in the first direction.
[0008] In the above solution, the area of the first surface directly facing the end cap
is large, so that there is a sufficient area to be welded to the end cap, which improves
the quality of welding between the housing and the end cap.
[0009] According to some embodiments of the present application, the end cap includes a
body portion and an edge portion, the edge portion is disposed around the body portion,
the edge portion has a thickness less than the thickness of the body portion, the
edge portion is welded to the first surface, and a projection of an outer edge of
the edge portion falls onto the first surface in the first direction.
[0010] In the above solution, the projection of the outer edge of the edge portion falls
onto the first surface in the first direction, that is, a surface of the edge portion
facing toward the first surface is disposed at least partially directly facing the
first surface, so that a reliable welding between the first surface and the edge portion
is realized, and the quality of welding between the housing and the end cap is improved.
[0011] According to some embodiments of the present application, the second wall portion
protrudes from an inner surface of the first wall portion.
[0012] In the above solution, the second wall portion protrudes from the inner surface of
the first wall portion, which can not only increase the thickness of the second wall
portion, but also reduce the extent to which the second wall portion protrudes from
an outer surface of the first wall portion with the same thickness, reduce the extent
to which the outer volume of the cylindrical cell increases due to an increase in
the thickness of the second wall portion, thereby increasing the energy density of
the cylindrical cell.
[0013] According to some embodiments of the present application, an outer surface of the
first wall portion is flush with an outer surface of the second wall portion.
[0014] In the above solution, since the outer surface of the first wall portion is flush
with the outer surface of the second wall portion, the thickness of the second wall
portion is greater than the thickness of the first wall portion while the increase
of the outer volume of the cylindrical cell is avoided, thereby increasing the energy
density of the cylindrical cell.
[0015] According to some embodiments of the present application, the second wall portion
protrudes from the outer surface of the first wall portion.
[0016] In the above solution, the second wall portion protrudes from the outer surface of
the first wall portion, which can not only increase the thickness of the second wall
portion, but also reduce the extent to which the second wall portion protrudes from
an inner surface of the first wall portion with the same thickness, and reduce the
extent to which the opening of the cylindrical cell is narrowed due to an increase
in the thickness of the second wall portion, making it easy for the electrode assembly
to be placed into the interior of the housing, and facilitating the assembling process
of the cylindrical cell.
[0017] According to some embodiments of the present application, an inner surface of the
first wall portion is flush with an inner surface of the second wall portion.
[0018] In the above solution, since the inner surface of the first wall portion is flush
with the inner surface of the second wall portion, the thickness of the second wall
portion is greater than the thickness of the first wall portion while the original
outer volume of the opening of the cylindrical cell is maintained, making it easy
for the electrode assembly to be placed into the interior of the housing and facilitating
the assembling process of the cylindrical cell.
[0019] According to some embodiments of the present application, the second wall portion
includes a base portion and a transitional portion, the transitional portion is connected
between the base portion and the first wall portion, and the transitional portion
has a thickness gradually decreases in a direction facing away from the base portion.
[0020] In the above solution, the thickness of the transitional portion gradually decreases
in a direction from the base portion toward the first wall portion to realize a smooth
and gradual transition of the thickness of the housing from the base portion to the
first wall portion, so that the outer surface and/or inner surface of the housing
extend in a round and smooth manner and the possibility of the housing scratching
the electrode assembly or causing harm to workers is reduced, and further, a reduction
of the structural strength at a joint between the base portion and the first wall
portion due to a sudden decrease of the thickness can be avoided, thereby making the
structural strength of the housing substantially uniform and improving safety performance
of the cylindrical cell.
[0021] According to some embodiments of the present application, an outer surface of the
base portion is flush with an outer surface of the transitional portion, and an inner
surface of the transitional portion is disposed at an angle relative to an inner surface
of the base portion.
[0022] In the above solution, since the outer surface of the base body portion is flush
with the outer surface of the transitional portion, an increase of the outer volume
of the cylindrical cell is avoided, and energy density of the cylindrical cell can
be increased. The inner surface of the transitional portion is disposed at an angle
relative to the inner surface of the base body portion, so that the inner surface
of the housing extends in a round and smooth manner, thereby reducing the possibility
of the housing scratching the electrode assembly and improving safety performance
of the cylindrical cell.
[0023] According to some embodiments of the present application, the second wall portion
extends in a circle in a circumferential direction of the housing.
[0024] In the above solution, since the thickness of the second wall portion is greater
than the thickness of the second wall portion in the circumferential direction of
the housing, it is possible to make the surface of the second wall portion facing
toward the end cap have a large area directly facing the end cap in the circumferential
direction of the housing, so that the quality of welding between the housing and the
end cap in the circumferential direction of the housing is good.
[0025] According to some embodiments of the present application, the first wall portion
has a thickness of H1 and the second wall portion has a thickness of H2, where 0.01
mm ≤ H2 - H1 ≤ 1 mm.
[0026] In the above solution, the relationship between the thickness H1 of the first wall
portion and the thickness H2 of the second wall portion satisfies the range mentioned
above, so that the thickness of the second wall portion relative to the first wall
portion can be increased, enabling a reliable welding between the second wall portion
and the end cap, and further, the variation range of the thicknesses at the joint
between the first wall portion and the second wall portion can be smaller, making
the structural strength of the housing uniform.
[0027] According to some embodiments of the present application, the second wall portion
has a length of L in the first direction, where 1 mm ≤ L ≤ 10 mm.
[0028] In the above solution, the length L of the second wall portion in the first direction
satisfies the range mentioned above, so that a sufficient length is provided in the
first direction, the possibility of softening deformation due to heat generated during
welding between the second wall portion and the end cap is reduced, and the length
ratio of the second wall portion to the first wall portion in the first direction
can also be reduced, making the total weight of the housing smaller to satisfy the
light weight requirement for the cylindrical cell.
[0029] According to some embodiments of the present application, the cylindrical cell further
includes: an electrode assembly, accommodated in the housing, a winding axis of the
electrode assembly extends in the first direction, the second wall portion has an
inner diameter of D1, and the electrode assembly has an outer diameter of D2, where
D1 - D2 ≥ 0.1 mm.
[0030] In the above solution, the relationship between the inner diameter D1 of the second
wall portion and the outer diameter D2 of the electrode assembly satisfies the range
mentioned above. This is beneficial to placing the electrode assembly into the interior
of the housing from the opening and facilitates the assembling process of the cylindrical
cell.
[0031] According to some embodiments of the present application, the opening is formed at
each of the two opposite ends of the housing in the first direction, two of the second
wall portions are provided, the two second wall portions are located on two sides
of the first wall portion, respectively, two of the end caps are provided, and the
two end caps are in one-to-one correspondence with the openings.
[0032] In the above solution, each of two ends of the housing in the first direction is
welded to one end cap, and each of two ends of the housing in the first direction
is provided with one second wall portion, thus improving the quality of welding between
each end cap and the housing.
[0033] In a second aspect, an embodiment of the present application provides a battery,
including a cylindrical cell according to the embodiment in the first aspect of the
present application.
[0034] Due to characteristics of the cylindrical cell according to the embodiment in the
first aspect of the present application, the battery according to the embodiment in
the second aspect of the present application also has good safety performance.
[0035] In a third aspect, an embodiment of the present application provides a power consuming
device, including a battery according to the embodiment in the second aspect of the
present application, the battery being configured to provide electric energy.
[0036] Due to characteristics of the battery according to the embodiment in the second aspect
of the present application, the power consuming device according to the embodiment
in the third aspect of the present application also has good safety performance.
[0037] Some of the additional aspects and advantages of the present application will be
set forth in the following description, and some will become apparent from the following
description, or be learned by practice of the present application.
Brief Description of the Drawings
[0038] In order to more clearly describe the technical solutions of embodiments of the present
application, the accompanying drawings required in the embodiments will be described
briefly below. It should be understood that the following accompanying drawings illustrate
only some embodiments of the present application and therefore should not be construed
as a limitation on the scope thereof. For those of ordinary skill in the art, other
relevant accompanying drawings can also be obtained from these accompanying drawings
without any creative effort.
FIG. 1 is a simplified schematic diagram of a vehicle according to an embodiment of
the present application;
FIG. 2 is a schematic structural diagram of a battery of the vehicle in FIG. 1;
FIG. 3 is a schematic structural diagram of a cylindrical cell in a first form according
to some embodiments of the present application;
FIG. 4 is an internal structure diagram of the cylindrical cell shown in FIG. 3 (an
electric energy output component and a current collector are not shown);
FIG. 5 is an internal structural diagram of a cylindrical cell in a second form according
to some embodiments of the present application (an electric energy output component
and a current collector are not shown);
FIG. 6 is a partially enlarged view of part A in FIG. 5 (an electrode assembly is
not shown);
FIG. 7 is a schematic structural diagram of a housing of the cylindrical cell shown
in FIG. 5;
FIG. 8 is a partially schematic structural diagram of a housing of a cylindrical cell
in a third form according to some embodiments of the present application;
FIG. 9 is a partially schematic structural diagram of a cylindrical cell in a fourth
form according to some embodiments of the present application;
FIG. 10 is a schematic diagram embodying a relationship between the inner diameter
of a second wall portion and the outer diameter of an electrode assembly in a cylindrical
cell according to some embodiments of the present application;
FIG. 11 is a schematic diagram embodying a connection between an end cap with a poor
roundness and a housing in a cylindrical cell according to some embodiments of the
present application; and
FIG. 12 is a schematic diagram showing a connection between an end cap with a poor
roundness and a housing in the prior art.
[0039] The foregoing drawings are not drawn to scale.
List of reference signs: 1000 - vehicle; 100 - battery; 10 - cylindrical cell; 11
- housing; 111 - side wall; 112 - opening; 1121 - first opening; 1122 - second opening;
113 - bottom wall; 114 - first wall portion; 1141 - first inner surface; 1142 - first
outer surface; 115 - second wall portion; 1151 - first surface; 1152 - second inner
surface; 1153 - second outer surface; 1154 - base portion; 1155 - transitional portion;
11551 - third inner surface; 11552 - third outer surface; 1156 - first gap; 116 -
welding region; 12 - end cap; 121 - body portion; 122 - edge portion; 1221 - second
surface; 123 - first end cap; 124 - second end cap; 13 - electrode assembly; 131 -
main body; 132 - first tab; 133 - second tab; 14 - first electric energy output component;
15 - current collector; 20 - enclosure; 21 - first sub-enclosure; 22 - second sub-enclosure;
200 - controller; 300 - motor; P - first direction; R - second direction; Q - third
direction.
Detailed Description of Embodiments
[0040] In order to make the objectives, technical solutions and advantages of embodiments
of the present application clearer, the technical solutions in the embodiments of
the present application will be described clearly below with reference to the accompanying
drawings in the embodiments of the present application. Obviously, the embodiments
described are some of, rather than all of, the embodiments of the present application.
All other embodiments obtained by those of ordinary skill in the art based on the
embodiments of the present application without any creative effort shall fall within
the scope of protection of the present application.
[0041] Unless otherwise defined, all technical and scientific terms used in the present
application have the same meanings as those commonly understood by those skilled in
the art to which the present application belongs. The terms used in the description
of the present application are merely for the purpose of describing specific embodiments,
but are not intended to limit the present application. The terms "comprising/including",
"provided with", and any variations thereof in the description and claims, as well
as the brief description of the drawings described above of the present application
are intended to cover non-exclusive inclusions. The terms "first", "second", etc.
in the description and the claims of the present application as well as the foregoing
accompanying drawings are used to distinguish between different objects, rather than
describing a specific order or a primary-secondary relationship.
[0042] In the present application, the phrase "embodiment" mentioned means that the specific
features, structures, or characteristics described with reference to the embodiments
can be encompassed in at least one embodiment of the present application. The phrase
at various locations in the description does not necessarily refer to the same embodiment,
or an independent or alternative embodiment exclusive of another embodiment. Those
skilled in the art should understand, in explicit and implicit manners, that an embodiment
described in the present application can be combined with another embodiment.
[0043] In the description of the present application, it should be noted that, the terms
"mount", "connected", "connect", or "attach" should be interpreted in a broad sense
unless explicitly defined and limited otherwise. For example, they may be a fixed
connection, a detachable connection, or an integral connection; or may be a direct
connection, an indirect connection by means of an intermediate medium, or internal
communication between two elements. For those of ordinary skill in the art, the specific
meanings of the foregoing terms in the present application may be understood according
to specific circumstances.
[0044] The phrase "a plurality of' appearing in the present application means two or more
(including two).
[0045] In the present application, a battery cell may include a lithium ion secondary battery,
a lithium ion primary battery, a lithium-sulfur battery, a sodium-lithium ion battery,
a sodium ion battery or a magnesium ion battery, etc., which is not limited in the
embodiments of the present application.
[0046] A battery mentioned in embodiments of the present application refers to a single
physical module including one or more battery cells to provide a higher voltage and
capacity. For example, the battery mentioned in the present application may include
a battery module, a battery pack, etc. The battery generally includes an enclosure
for packaging one or more battery cells, the enclosure being capable of preventing
liquid or other foreign matters from affecting the charging or discharging of the
battery cells.
[0047] The battery cell comprises an electrode assembly and an electrolyte solution. The
electrode assembly is composed of a positive electrode sheet, a negative electrode
sheet, and a separator. The battery cell works primarily by moving metal ions between
the positive electrode sheet and the negative electrode sheet. The positive electrode
sheet includes a positive electrode current collector and a positive electrode active
material layer. A surface of the positive electrode current collector is coated with
the positive electrode active material layer, the positive electrode current collector
not coated with the positive electrode active material layer protrudes from the positive
electrode current collector coated with the positive electrode active material layer,
and the positive electrode current collector not coated with the positive electrode
active material layer serves as a positive electrode tab. Taking a lithium ion battery
as an example, the positive electrode current collector may be made of aluminum, and
the positive electrode active material may be lithium cobalt oxide, lithium iron phosphate,
ternary lithium, lithium manganate, etc. The negative electrode sheet comprises a
negative electrode current collector and a negative electrode active material layer.
A surface of the negative electrode current collector is coated with the negative
electrode active material layer, the negative electrode current collector that is
not coated with the negative electrode active material layer protrudes from the negative
electrode current collector coated with the negative electrode active material layer,
and the negative electrode current collector that is not coated with the negative
electrode active material layer is used as a negative electrode tab. The negative
electrode current collector may be made of copper, and the negative electrode active
material may be carbon, silicon, etc. In order to ensure that no fusing occurs when
a large current passes, a plurality of positive electrode tabs are provided and are
stacked together, and a plurality of negative electrode tabs are provided and are
stacked together. The separator may be made of polypropylene (PP), polyethylene (PE),
etc.
[0048] The battery cell further comprises a current collector and an electric energy output
component. The current collector is used for electrically connecting a tab of the
battery cell to the electric energy output component of the same polarity so as to
transmit electric energy from the electrode assembly to the electric energy output
component and to the outside of the battery cell via the electric energy output component.
The electric energy output component may be an electrode terminal or an end cap or
a bottom wall of a housing of the battery cell. The plurality of battery cells are
electrically connected to one another through a busbar component, so that the plurality
of battery cells are connected in series, in parallel or in both series and parallel.
[0049] In the related art, in the assembling process of the battery cell, the housing is
welded to the end cap. Due to the inevitable manufacturing tolerances of the housing
and the end cap, the contour of an edge of an opening of the housing and an edge of
the end cap may deviate, resulting in that the end cap cannot completely cover the
opening, and leading to a poorer quality of welding between the housing and the end
cap. In the process of laser moving in a circumferential direction of the housing,
the laser is likely to be emitted into the interior of the housing and burn the electrode
assembly inside the housing, which may damage the electrode assembly and degrade safety
performance of the battery cell. Particularly for a cylindrical cell, as the roundness
of the opening of the housing and the roundness of the end cap are parameters difficult
to control, the probability of defective welding between the housing and the end cap
of the cylindrical cell is high, resulting in low assembly qualification rate and
low safety performance of the cylindrical cell.
[0050] The inventors have found upon research that during welding between the housing and
the end cap, a sufficient overlap area is needed for the housing and the end cap to
realize a good welding between the two. At present, in an axial direction of the cylindrical
cell, there is a gap between an edge portion of the end cap and the opening of the
housing, and the laser is emitted into the gap to realize the welding between the
end cap and the housing. If it is possible to expand the overlap area of the housing
and the end cap in the axial direction of the cylindrical cell or to optimize the
roundness of the opening, the welding quality of the housing and the end cap can be
improved significantly, thus improving the assembly qualification rate and safety
performance of the cylindrical cell.
[0051] Based on the above ideas, the present application provides a new technical solution,
in which the housing includes a first wall portion and a second wall portion disposed
in the axial direction thereof, the second wall portion is located on a side of the
first wall portion close to the opening, the second wall portion has a thickness greater
than the thickness of the first wall portion, and the second wall portion is welded
to the end cap. As the thickness of the part of the housing close to the opening is
increased, on the one hand, it is possible to expand the overlap area of the second
wall portion and the end cap, providing a larger error range for assembling and manufacturing,
and on the other hand, it is possible to increase the strength at the opening of the
housing and to improve the roundness superiority at the opening of the housing of
the cylindrical cell, and accordingly, while improving the welding quality of the
housing and the end cap and improving the safety performance of the cylindrical cell,
the internal space for accommodating the electrode assembly of the battery will not
be occupied, and there is almost no effect on the energy density of the battery.
[0052] It is to be understood that the cylindrical cells described in the embodiments of
the present application may directly supply power to a power consuming device, or
are connected in parallel or in series to form a battery, so as to supply power to
various power consuming devices in the form of the battery.
[0053] It is to be understood that the power consuming device described in the embodiments
of the present application, using the cylindrical cells, battery modules, or applicable
to batteries may be in various forms, for example, a mobile phone, a portable apparatus,
a laptop, an electric motorcycle, an electric vehicle, a ship, a spacecraft, an electric
toy, an electric tool, etc. For example, the spacecraft includes an airplane, a rocket,
a space shuttle, a spaceship, etc. The electric toy includes a fixed or mobile electric
toy, such as a game console, an electric vehicle toy, an electric ship toy, an electric
airplane toy, etc. The electric tool includes an electric tool for metal cutting,
an electric tool for grinding, an electric tool for assembling, an electric tool for
railways, etc., such as an electric drill, an electric grinder, an electric wrench,
an electric screwdriver, an electric hammer, an electric impact drill, a concrete
vibrator, and an electric planer.
[0054] The cylindrical cells and the batteries described in the embodiments of the present
application are not only applicable to the power consuming device described above,
but also applicable to all power consuming devices using cylindrical cells and batteries.
However, in order to make the description concise, all the following embodiments will
be described with an electric vehicle as an example.
[0055] FIG. 1 is a simplified schematic diagram of a vehicle according to an embodiment
of the present application; and FIG. 2 is a schematic structural diagram of a battery
of the vehicle in FIG. 1.
[0056] As shown in FIG. 1, a vehicle 1000 is internally provided with a battery 100, a controller
200, and a motor 300. For example, the battery 100 may be arranged at the bottom,
the front, or the rear of the vehicle 1000. The vehicle 1000 may be a fuel vehicle,
a gas vehicle, or a new energy vehicle. The new energy vehicle may be a battery electric
vehicle, a hybrid electric vehicle, or an extended-range vehicle, etc.
[0057] In some embodiments of the present application, the battery 100 may be configured
for supplying electric energy to the vehicle 1000. For example, the battery 100 may
be used as a power source for operating the vehicle 1000. The controller 200 is configured
for controlling the battery 100 to supply electric energy to the motor 300, for example,
for meeting the working power requirements during starting, navigating, and traveling
of the vehicle 1000.
[0058] In other embodiments, the battery 100 may not only serve as the power source for
operating the vehicle 1000, but may also serve as a power source for driving the vehicle
1000, replacing or partially replacing fuel or natural gas, to provide driving power
for the vehicle 1000.
[0059] The battery 100 mentioned in this embodiment of the present application is a single
physical module that includes one or more cylindrical cells 10 for providing a higher
voltage and capacity. The plurality of cylindrical cells 10 may be connected in series,
parallel, or series-parallel to directly form the battery 100, where connection in
series-parallel means that the plurality of cylindrical cells 10 are connected both
in series and in parallel. The plurality of cylindrical cells 10 may be connected
in series, parallel, or series-parallel to form a battery module first, and then a
plurality of battery modules are connected in series, parallel, or series-parallel
to form the battery 100.
[0060] As shown in FIG. 2, the battery 100 includes a plurality of cylindrical cells 10
and an enclosure 20. The plurality of cylindrical cells 10 are placed inside the enclosure
20. The enclosure 20 includes a first sub-enclosure 21 and a second sub-enclosure
22. The first sub-enclosure 21 and the second sub-enclosure 22 are fitted to each
other in a covered manner form a battery cavity, and a plurality of cylindrical cells
10 are placed in the battery cavity. The first sub-enclosure 21 and the second sub-enclosure
22 may be shaped depending on the shape of a combination of the plurality of cylindrical
cells 10, and each of the first sub-enclosure 21 and the second sub-enclosure 22 has
an opening. For example, each of the first sub-enclosure 21 and the second sub-enclosure
22 may be a hollow cuboid and has only one side with an opening, the opening of the
first sub-enclosure 21 and the opening of the second sub-enclosure 22 are provided
opposite each other, and the first sub-enclosure 21 and the second sub-enclosure 22
are snap-fitted to each other to form the enclosure 20 having a closed cavity. The
plurality of cylindrical cells 10 are connected to each other in parallel or in series
or in series-parallel before being placed in the enclosure 20 formed by snap-fitting
the first sub-enclosure 21 and the second sub-enclosure 22.
[0061] FIG. 3 is a schematic structural diagram of a cylindrical cell in a first form according
to some embodiments of the present application; FIG. 4 is an internal structure diagram
of the cylindrical cell shown in FIG. 3 (an electric energy output component and a
current collector are not shown); and FIG. 5 is an internal structural diagram of
a cylindrical cell in a second form according to some embodiments of the present application
(an electric energy output component and a current collector are not shown)
[0062] As shown in FIGS. 3, 4, and 5, the cylindrical cell 10 includes a housing 11, an
end cap, an electrode assembly 13, electric energy output components, and a current
collector. There are two electric energy output components, including a first electric
energy output component 14 and a second electric energy output component (not shown
in the figures).
[0063] The housing 11 may be cylindrical or elliptical. The housing 11 may be made of a
metal material, such as aluminum, an aluminum alloy, or nickel-plated steel. The end
cap is of plate-like structure. The end cap matches one opening of the housing 11
in shape and size, and the end cap is fastened to the opening of the housing 11, so
as to enclose the electrode assembly 13 and an electrolyte solution in an accommodating
cavity of the housing 11. The end cap is made of a metal material, for example, aluminum,
steel, or the like.
[0064] The housing 11 is in the form of a cylinder extending axially in a first direction
P. In the first direction P, one or both ends of the housing 11 have openings. The
number of the end caps corresponds to the number of the openings. The end caps cover
the corresponding openings to enclose the electrode assembly 13 in the interior of
the housing 11.
[0065] As shown in FIGS. 3 and 4, in some embodiments of the present application, in the
first direction P, the housing 11 includes only a side wall 111, and the side wall
111 has a first opening 1121 and a second opening 1122 at two ends respectively. There
are two end caps, including a first end cap 123 and a second end cap 124. The first
end cap 123 covers the first opening 1121 and the second end cap 124 covers the second
opening 1122.
[0066] As shown in FIG. 5, in some other embodiments of the present application, the housing
11 includes a side wall 111 and a bottom wall 113, and the side wall 111 extends in
an axial direction (i.e., the first direction P) of the housing 11. In the first direction
P, one end of the side wall 111 has an opening 112 and the other end is closed by
a bottom wall 113. One end cap is provided, and the end cap 12 covers the opening
112. The end cap 12 matches the opening 112 in shape.
[0067] As shown in FIGS. 3 and 4, the electrode assembly 13 is disposed in the housing 11,
and the electrode assembly 13 includes a main body 131, a first tab 132, and a second
tab 133. The main body 131 includes a positive electrode sheet, a negative electrode
sheet, and a separator, where the separator is located between the positive electrode
sheet and the negative electrode sheet to separate the positive electrode sheet from
the negative electrode sheet. The electrode assembly 13 is formed by winding. The
electrode assembly 13 has a winding center hole running through the electrode assembly
13 in the first direction P. Of the first tab 132 and the second tab 133, the first
tab 132 is a positive electrode tab and the second tab 133 is a negative electrode
tab. The first tab 132 is arranged corresponding to one current collector 15, and
the second tab 133 is arranged corresponding to the other current collector 15. The
current collector 15 corresponding to the first tab 132 is made of aluminum, and the
current collector 15 corresponding to the second tab 133 is made of copper. A thickness
direction of the current collector 15 extends in the first direction P. The size and
shape of the current collector 15 may match those of the electrode assembly 13 or
may not match the size and shape of the electrode assembly 13.
[0068] As shown in FIG. 3, in some embodiments of the present application, in the first
direction P, the first tab 132 and the second tab 133 are located on two sides of
the body 131, respectively. In some other embodiments of the present application,
in the first direction P, both the first tab 132 and the second tab 133 may also be
disposed on the same side.
[0069] In the first direction P, a first electric energy output component 14 and a second
electric energy output component (not shown in the figures) are arranged on two opposite
sides of the cylindrical cell 10 respectively. The first tab 132 is electrically connected
to the first electric energy output component 14 and the second tab 133 is electrically
connected to the second electric energy output component. The first electric energy
output component 14 and the second electric energy output component may both be electrode
terminals, or one of them may be an electrode terminal. Based on the foregoing implementation
in which the first end cap 123 covers the first opening 1121 and the second end cap
124 covers the second opening 1122, the first electric energy output component 14
is an electrode terminal and disposed on the first end cap 123, and the second electric
energy output component is the second end cap 124. Based on the foregoing implementation
in which one end cap is provided and the end cap 12 covers the opening 112, the first
electric energy output component 14 is an electrode terminal and disposed on the end
cap 12, and the second electric energy output component is the bottom wall 113 of
the housing 11.
[0070] In some embodiments of the present application, both the first tab 132 and the second
tab 133 are electrically connected to the electric energy output components of the
same polarity via the corresponding current collectors 15.
[0071] In some other embodiments, the cylindrical cell 10 may also be provided without the
current collector 15, with the first tab 132 being directly connected to the first
electric energy output component 14 and the second tab 133 being directly connected
to the second electric energy output component.
[0072] FIG. 6 is a partially enlarged view of part A in FIG. 5 (an electrode assembly is
not shown).
[0073] As shown in FIGS. 4, 5 and 6, some embodiments of the present application provide
a cylindrical cell 10, including a housing 11 and an end cap 12. The housing 11 has
an opening at an end in the first direction P, and the end cap covers the opening.
The housing 11 includes a side wall 111, the side wall 111 includes a first wall portion
114 and a second wall portion 115 disposed in the first direction P, the second wall
portion 115 is located on a side of the first wall portion 114 close to the opening,
the second wall portion 115 has a thickness H2 greater than the thickness H1 of the
first wall portion 114, and the second wall portion 115 is welded to the end cap.
[0074] As shown in FIG. 4, openings may be formed at two opposite ends of the housing 11
in the first direction P respectively. The number of end caps and second wall portions
115 are both two, the two second wall portions 115 are located on two sides of the
first wall portion 114 respectively, the two openings include the first opening 1121
and the second opening 1122, and the two end caps include the first end cap 123 and
the second end cap 124, the first end cap 123 covers the first opening 1121 and is
welded to the corresponding second wall portion 115, and the second end cap 124 covers
the second opening 1122 and is welded to the corresponding second wall portion 115.
As shown in FIG. 5, in the first direction P, the housing 11 may have an opening 112
at only one end. One end cap is provided, and the end cap 12 covers the opening 112.
One second wall portion 115 is provided, the second wall portion 115 is disposed on
a side of the first wall portion 114 close to the opening 112, and the end cap 12
is welded to the second wall portion 115. For ease of description, the following are
all illustrated with the cylindrical cell shown in FIG. 5 as an example to specify
the structure related to the second wall portion 115.
[0075] As shown in FIG. 6, the second wall portion 115 has a thickness of H2 and the first
wall portion 114 has a thickness of H1, where H2 > H1. The thickness of a joint between
the first wall portion 114 and the second wall portion 115 can be varied gently or
directly by forming a step.
[0076] FIG. 7 is a schematic structural diagram of a housing of the cylindrical cell shown
in FIG. 5.
[0077] As shown in FIGS. 5, 6, and 7, the housing 11 extends radially in a second direction
R and circumferentially in a third direction Q. In the second direction R, the second
wall portion 115 may achieve an increase in the thickness thereof by the ways that
an inner surface of the second wall portion protrudes toward the interior of the housing
11 and/or an outer surface of the second wall portion protrudes toward the exterior
of the housing 11. In the third direction Q, the second wall portion 115 may be provided
in a full circle around the housing 11. The second wall portion 115 may also be provided
in a half circle or a greater than half circle around the housing 11. In the third
direction Q, the length L of the second wall portion 115 in the first direction P
may or may not be the same.
[0078] In the cylindrical cell 10 of the embodiment of the present application, when the
second wall portion 115 is welded to the end cap 12, a surface of the second wall
portion 115 facing toward the end cap 12 has a large area directly facing the end
cap 12 due to H2 > H1, making the housing 11 have a large welding area to the end
cap 12, improving the quality of welding between the housing 11 and the end cap 12,
and improving the assembly qualification rate and safety performance of the cylindrical
cell 10.
[0079] As shown in FIG. 6, in some embodiments of the present application, the second wall
portion 115 has a first surface 1151, the first surface 1151 is welded to the end
cap 12, and the first surface 1151 is an end face of the housing 11 in the first direction
P.
[0080] Specifically, a surface of the second wall portion 115 facing the end cap 12 in the
first direction P is the first surface 1151, and the first surface 1151 is substantially
parallel to the end cap 12. In the first direction P, a contour projection of an outer
edge of the end cap 12 may fall entirely onto the first surface 1151, may fall partially
onto the first surface 1151, or may not fall onto the first surface 1151.
[0081] The area of the first surface 1151 directly facing the end cap 12 refers to the area
in which the projections of the first surface 1151 and the end cap 12 in the first
direction P overlap with each other. By increasing the thickness of the second wall
portion 115 relative to the first wall portion 114, it is possible to expand the area
of the first surface 1151, thereby increasing the area of the first surface 1151 directly
facing the end cap 12.
[0082] In the above solution, the area of the first surface 1151 directly facing the end
cap 12 is large, so that there is a sufficient area to be welded to the end cap 12,
which improves the quality of welding between the housing 11 and the end cap 12.
[0083] As shown in FIG. 6, in some embodiments of the present application, the end cap 12
includes a body portion 121 and an edge portion 122, the edge portion 122 is disposed
around the body portion 121, the edge portion 122 has a thickness H4 less than the
thickness H3 of the body portion 121, the edge portion 122 is welded to the first
surface 1151, and in the first direction P, a projection of an outer edge of the edge
portion 122 falls onto the first surface 1151.
[0084] The body portion 121 is used for mounting of the first electric energy output component
14 and arrangement of a fluid filling hole and the like, and the edge portion 122
is used to be welded to the housing 11. The edge portion 122 has a second surface
1221 facing toward the first surface 1151 in the first direction P. A gap between
the first surface 1151 and the second surface 1221 in the first direction P is a welding
region 116, and laser is emitted into the gap to weld the first surface 1151 to the
second surface 1221 by means of a solder.
[0085] The outer edge of the edge portion 122 refers to an outer contour of the second surface
1221 in the third direction Q, hereinafter referred to as an outer edge of the second
surface 1221. An inner edge of the edge portion 122 refers to an inner contour of
the second surface 1221 in the third direction Q, hereinafter referred to as an inner
edge of the second surface 1221.
[0086] In the first direction P, the projection of the outer edge of the edge portion 122
falling onto the first surface 1151 refers to the projection of the outer edge of
the second surface 1221 falling onto the first surface 1151. That is, the outer edge
of the second surface 1221 falls onto the first surface 1151, and the inner edge of
the second surface 1221 may fall onto the first surface 1151 or may be located on
the inner side of the inner edge of the first surface 1151.
[0087] It is to be understood that in the first direction P, the projection of the second
surface 1221 may fall entirely onto the first surface 1151 or fall partially onto
the first surface 1151. For example, in some embodiments of the present application,
the projections of both the outer and inner edges of the second surface 1221 fall
onto the first surface 1151, an outer peripheral surface of the body portion 121 is
tapered, and the outer peripheral surface of the body portion 121 is snap-fit to the
inner edge of the opening 112 so that the first surface 1151 has a gap with the second
surface 1221 in the first direction P. In some other embodiments of the present application,
the first surface 1151 and the second surface 1221 have poor flatness due to manufacturing
tolerances. When the first surface 1151 abuts against the second surface 1221, the
first surface 1151 may have a gap with the second surface 1221 partially, only the
outer edge of the second surface 1221 falls onto the first surface 1151, and the projection
of the inner edge of the second surface 1221 may also be located outside the first
surface 1151.
[0088] In some embodiments of the present application, the body portion 121 protrudes in
the first direction P from a surface of the housing 11 facing toward the end cap 12,
the surface of the end cap 12 facing away from the housing 11 is flat, and an outer
peripheral side of the body portion 121 abuts against the inner edge of the opening
112, so that the end cap 12 covers the opening 112 while there is a gap between the
first surface 1151 and the second surface 1221. In other embodiments, the body portion
121 may also protrude from a surface of the end cap 12 facing away from the housing
11, or a recess is provided in the interior of a side of the body portion 121 facing
toward the housing 11, thereby increasing the energy density of the cylindrical cell
10.
[0089] In the above solution, in the first direction P, the projection of the outer edge
of the edge portion 122 falls onto the first surface 1151, that is, a surface of the
edge portion 122 facing toward the first surface 1151 is disposed at least partially
directly facing the first surface 1151, so that a reliable welding between the first
surface 1151 and the edge portion 122 is realized, and the quality of welding between
the housing 11 and the end cap 12 is improved.
[0090] In other embodiments, by increasing the length of the edge portion 122 in the second
direction R, the area of the second surface 1221 may be expanded, and the area of
the second surface 1221 directly facing the first surface 1151 may be expanded, thus
improving the quality of welding between the edge portion 122 and the second wall
portion 115.
[0091] In some embodiments of the present application, the second wall portion 115 protrudes
from an inner surface of the first wall portion 114.
[0092] As shown in FIGS. 5 and 6, in the second direction R, the surface of the first wall
portion 114 facing toward the interior of the housing 11 is a first inner surface
1141, the surface facing toward the exterior of the housing 11 is a first outer surface
1142, the surface of the second wall portion 115 facing toward the interior of the
housing 11 is a second inner surface 1152, and the surface facing toward the exterior
of the housing 11 is a second outer surface 1153.
[0093] The second inner surface 1152 protrudes from the first inner surface 1141, that is,
the inner diameter of the second wall portion 115 is smaller than the inner diameter
of the first wall portion 114. The first outer surface 1142 may be or may not be flush
with the second outer surface 1153.
[0094] The second inner surface 1152 may protrude from the first inner surface 1141 at each
position in the third direction Q, or may partially protrude from the first inner
surface 1141.
[0095] In the above solution, the second inner surface 1152 protrudes from the first inner
surface 1141, which can not only increase the thickness of the second wall portion
115, but also reduce the extent to which the second outer surface 1153 of the second
wall portion 115 protrudes from the first outer surface 1142 with the same thickness,
reduce the extent to which the outer volume of the cylindrical cell 10 increases due
to an increase in the thickness of the second wall portion 115, thereby increasing
the energy density of the cylindrical cell 10.
[0096] In some embodiments of the present application, an outer surface of the first wall
portion 114 is flush with an outer surface of the second wall portion 115.
[0097] As shown in FIG. 6, specifically, the first outer surface 1142 is flush with the
second outer surface 1153, that is, the outer diameter of the first wall portion 114
is the same as the outer diameter of the second wall portion 115.
[0098] In the above solution, since the first outer surface 1142 is flush with the second
outer surface 1153, the thickness of the second wall portion 115 is greater than the
thickness of the first wall portion 114 while the increase of the outer volume of
the cylindrical cell 10 is avoided, thereby increasing the energy density of the cylindrical
cell 10.
[0099] FIG. 8 is a partially schematic structural diagram of a housing of a cylindrical
cell in a third form according to some embodiments of the present application.
[0100] In some embodiments of the present application, the second wall portion 115 protrudes
from an outer surface of the first wall portion 114.
[0101] As shown in FIG. 8, specifically, the second outer surface 1153 protrudes from the
first outer surface 1142, that is, the outer diameter of the second wall portion 115
is greater than the outer diameter of the first wall portion 114. The first inner
surface 1141 may be or may not be flush with the second inner surface 1152.
[0102] In the above solution, the second outer surface 1153 protrudes from the first outer
surface 1142, which can not only increase the thickness of the second wall portion
115, but also reduce the extent to which the second wall portion 115 protrudes from
the inner surface of the first wall portion 114 with the same thickness, and reduce
the extent to which the opening 112 of the cylindrical cell 10 is narrowed due to
an increase in the thickness of the second wall portion 115, making it easy for the
electrode assembly 13 to be placed into the interior of the housing 11, and facilitating
the assembling process of the cylindrical cell 10.
[0103] In some embodiments of the present application, an inner surface of the first wall
portion 114 is flush with an inner surface of the second wall portion 115.
[0104] As shown in FIG. 8, specifically, the first inner surface 1141 is flush with the
second inner surface 1152, that is, the inner diameter of the first wall portion 114
is the same as the inner diameter of the second wall portion 115.
[0105] In the above solution, since the first inner surface 1141 is flush with the second
inner surface 1152, the thickness of the second wall portion 115 is greater than the
thickness of the first wall portion 114 while the original outer volume of the opening
112 of the cylindrical cell 10 is maintained, making it easy for the electrode assembly
13 to be placed into the interior of the housing 11, and facilitating the assembling
process of the cylindrical cell 10.
[0106] FIG. 9 is a partially schematic structural diagram of a cylindrical cell in a fourth
form according to some embodiments of the present application.
[0107] As shown in FIG. 9, in some embodiments of the present application, the second wall
portion 115 includes a base portion 1154 and a transition portion 1155, the transitional
portion 1155 is connected between the base portion 1154 and the first wall portion
114, and the thickness of the transitional portion 1155 gradually decreases in a direction
facing away from the base portion 1154.
[0108] That is, in the first direction P, the transitional portion 1155 has a first end
and a second end, respectively, the first end is connected to the base portion 1154
and the second end is connected to the first wall portion 114, the first end has a
thickness of H5 = H2 and the second end has a thickness of H5 = H1. In a direction
of the first end pointing to the second end, H5 varies from H2 to H1.
[0109] It is to be understood that the thickness H2 of the second wall portion 115 described
above refers to the thickness of the base portion 1154, and the second inner surface
1152 and the second outer surface 1153 also refer to the surface of the base portion
1154 facing toward the interior of the housing 11 and the surface of the base portion
facing toward the exterior of the housing 11.
[0110] The surface of the transitional portion 1155 facing toward the interior of the housing
11 is a third inner surface 11551 and the surface facing toward the exterior of the
housing 11 is a third outer surface 11552. Thickness variation of the transitional
portion 1155 in the first direction P may be realized by providing the third inner
surface 11551 at an angle relative to the second inner surface 1152 and/or providing
the third outer surface 11552 at an angle relative to the second outer surface 1153.
[0111] In the above solution, the thickness of the transitional portion 1155 gradually decreases
in a direction from the base portion 1154 toward the first wall portion 114 to realize
a smooth and gradual transition of the thickness of the housing 11 from the base portion
1154 to the first wall portion 114, so that the outer surface and/or inner surface
of the housing 11 is allowed to extend in a round and smooth manner and the possibility
of the housing 11 scratching the electrode assembly 13 or causing harm to workers
is reduced, and further, a reduction of the structural strength at a joint between
the base portion 1154 and the first wall portion 114 due to a sudden reduction of
the thickness can be avoided, thereby making the structural strength of the housing
11 substantially uniform and improving safety performance of the cylindrical cell
10.
[0112] As shown in FIG. 9, in some embodiments of the present application, an outer surface
of the base portion 1154 is flush with an outer surface of the transitional portion
1155, and an inner surface of the transitional portion 1155 is disposed at an angle
relative to an inner surface of the base portion 1154.
[0113] Specifically, the second outer surface 1153 is flush with the third outer surface
11552, and the third inner surface 11551 is disposed at an angle relative to the second
inner surface 1152, that is, the outer diameter of the transitional portion 1155 is
the same as the outer diameter of the base portion 1154, and the inner diameter of
the transitional portion 1155 is greater than the inner diameter of the base portion
1154.
[0114] that the third inner surface 11551 is disposed at an angle relative to the second
inner surface 1152 refers to that the second inner surface 1152 protrudes from the
first inner surface 1141, and in the first direction P, one end of the third inner
surface 11551 is connected to the second inner surface 1152, and the other end extends
in a direction pointing toward the exterior of the housing 11 in the second direction
R until it is connected to the first inner surface 1141, that is, in a direction from
the first end 11553 pointing to the second end 11554, the inner diameter of the transitional
portion 1155 gradually increases.
[0115] In the above solution, since the outer surface of the base portion 1154 is flush
with the outer surface of the transitional portion 1155, an increase of the outer
volume of the cylindrical cell 10 is avoided, and the energy density of the cylindrical
cell 10 can be increased. The inner surface of the transitional portion 1155 is disposed
at an angle relative to the inner surface of the base body portion 1154, so that the
inner surface of the housing 11 extends in a round and smooth manner, thereby reducing
the possibility of the housing 11 scratching the electrode assembly 13, and improving
safety performance of the cylindrical cell 10.
[0116] As shown in FIGS. 5 and 7, in some embodiments of the present application, the second
wall portion 115 extends in a circle in a circumferential direction (i.e., the third
direction Q) of the housing 11.
[0117] That is, the second wall portion 115 is a closed loop about the axial direction (i.e.,
the first direction P) of the housing 11.
[0118] In the third direction Q, the thickness of the second wall portion 115 may or may
not be the same.
[0119] In the above solution, since the thickness of the second wall portion 115 is greater
than the thickness of the second wall portion 115 in the circumferential direction
of the housing 11, it is possible to make the surface of the second wall portion 115
facing toward the end cap 12 have a large area directly facing the end cap 12 in the
circumferential direction of the housing 11, so that the quality of welding between
the housing 11 and the end cap 12 in the circumferential direction of the housing
11 is good.
[0120] As shown in FIG. 9, in some embodiments of the present application, the first wall
portion 114 has a thickness of H1 and the second wall portion 115 has a thickness
of H2, where 0.01 mm ≤ H2 - H1 ≤ 1 mm.
[0121] That is, the thickness H2 of the second wall portion 115 is 0.01-1 mm thicker than
the thickness H1 of the first wall portion 114.
[0122] Based on the foregoing implementation in which the second wall portion 115 includes
the base portion 1154 and the transitional portion 1155, the thickness of the base
portion 1154 is used as the thickness of the second wall portion 115.
[0123] The minimum value of H2 - H1 is 0.1 mm and the maximum value is 1 mm, for example,
the value of H2 - H1 may be 0.1 mm, 0.2 mm, 0.4 mm, 0.6 mm, 0.8 mm, 0.9 mm, etc. For
a certain value of H2 - H1, the thickness of the second wall portion 115 and the thickness
of the first wall portion 114 may have a plurality of sets of values.
[0124] For example, H1 = 0.5 mm, H2 = 0.7 mm, H2 - H1 = 0.2 mm; for another example, H1
= 0.3 mm, H2 = 0.4 mm, H2 - H1 = 0.1 mm; for a further example, H1 = 0.8 mm, H2 =
0.9 mm, H2 - H1 = 0.1 mm; for a still further example, H1 = 0.3 mm, H2 = 0.31 mm,
H2 - H1 = 0.01 mm; and for another example, H1 = 0.3 mm, H2 = 1.3 mm, H2 - H1 = 1
mm, etc.
[0125] In the above solution, the relationship between the thickness H1 of the first wall
portion 114 and the thickness H2 of the second wall portion 115 satisfies the range
mentioned above, so that the thickness of the second wall portion 115 relative to
the first wall portion 114 can be increased, enabling a reliable welding between the
second wall portion 115 and the end cap 12, and further, the variation range of the
thicknesses at the joint between the first wall portion 114 and the second wall portion
115 can be smaller, making the structural strength of the housing 11 uniform.
[0126] As shown in FIG. 9, in some embodiments of the present application, in the first
direction P, the second wall portion 115 has a length of L, where 1 mm ≤ L ≤ 10 mm.
[0127] Based on the foregoing implementation in which the second wall portion 115 includes
the base portion 1154 and the transitional portion 1155, the length of the base portion
1154 is used as the length of the second wall portion 115.
[0128] For example, L = 1 mm, 3 mm, 5 mm, 6 mm, 7 mm, 9 mm, 10 mm, etc.
[0129] In the above solution, the length L of the second wall portion 115 in the first direction
P satisfies the range mentioned above, so that a sufficient length is provided in
the first direction P, the possibility of softening deformation due to heat generated
during welding between the second wall portion 115 and the end cap 12 is reduced,
and the length ratio of the second wall portion 115 to the first wall portion 114
in the first direction P can also be reduced, making the total weight of the housing
11 smaller to satisfy the light weight requirement for the cylindrical cell 10.
[0130] FIG. 10 is a schematic diagram embodying a relationship between the inner diameter
of a second wall portion and the outer diameter of an electrode assembly in a cylindrical
cell according to some embodiments of the present application.
[0131] As shown in FIGS. 5 and 10, in some embodiments of the present application, the cylindrical
cell 10 further includes an electrode assembly 13 accommodated in the interior of
the housing 11. A winding axis of the electrode assembly 13 extends in the first direction
P, the second wall portion 115 has an inner diameter of D1 and the electrode assembly
13 has an outer diameter of D2, where D1 - D2 ≥ 0.1 mm.
[0132] Based on the foregoing implementation in which the second wall portion 115 includes
the base portion 1154 and the transitional portion 1155, the inner diameter of the
base portion 1154 is used as the inner diameter of the second wall portion 115 (shown
in FIG. 9).
[0133] The outer diameter of the electrode assembly 13 being D2 refers to the value of the
outer diameter that the electrode assembly 13 has in a deficit state, that is, the
value of the outer diameter that the electrode assembly has when it is not charged
and expanded.
[0134] For example, the value of D1 - D2 may be 0.1 mm, 0.3 mm, 0.5 mm, 0.7 mm, 0.9 mm,
1.2 mm, 1.5 mm, 2.5 mm, 4 mm, 6 mm, etc.
[0135] As a preferred embodiment, 0.1 mm ≤ D1 - D2 ≤ 4 mm, which is not only easy for the
electrode assembly 13 to be smoothly placed into the interior of the housing 11 from
the opening 112, but also enables a small gap between the electrode assembly 13 and
the inner surface of the side wall 111, and reduces the shaking amplitude of the electrode
assembly 13 in the second direction R, thereby compacting the internal structure of
the cylindrical cell 10 and achieving a high energy density. It is to be noted that
in a plane perpendicular to the first direction P, a projection of the current collector
15 should fall onto a projection of the electrode assembly 13 to ensure the safety
performance of the cylindrical cell 10.
[0136] In the above solution, the relationship between the inner diameter D1 of the second
wall portion 115 and the outer diameter D2 of the electrode assembly 13 satisfies
the range described above. This is beneficial to placing the electrode assembly 13
into the interior of the housing 11 from the opening 112 and facilitates the assembling
process of the cylindrical cell 10.
[0137] In some embodiments of the present application, the opening is formed at each of
the two opposite ends of the housing 11 in the first direction P, two of the second
wall portions 115 are provided, the two second wall portions 115 are located on two
sides of the first wall portion 114, respectively, two of the end caps are provided,
and the end caps are in one-to-one correspondence with the openings.
[0138] As shown in FIGS. 3 and 4, specifically, the two openings include a first opening
1121 and a second opening 1122, the first opening 1121 and the second opening 1122
are provided on two opposite sides of the side wall 111 in the first direction P respectively,
the two end caps include a first end cap 123 and a second end cap 124, the first end
cap 123 covers the first opening 1121 and is welded to the second wall portion 115
on the same side, and the second end cap 124 covers the second opening 1122 and is
welded to the second wall portion 115 on the same side. It is to be understood that
the connection between the first end cap 123 and the second wall portion 115 on the
same side, the connection between the second end cap 124 and the second wall portion
115 on the same side, as well as the connection between the end cap 12 and the second
wall portion 115 in the foregoing implementation in which one end cap is provided
are in the same manner, which will not be further described herein.
[0139] In the above solution, both ends of the housing 11 in the first direction P are welded
to the first end cap 123 and the second end cap 124, respectively, and the housing
11 is provided with one second wall portion 115 at each of two ends in the first direction
P, so that the quality of welding between the first end cap 123 and the second end
cap 124 and the housing 11 is improved.
[0140] Some embodiments of the present application provide a battery 100, including the
cylindrical cell 10 of the embodiments of the present application.
[0141] Due to characteristics of the cylindrical cell 10, the battery 100 of the embodiments
of the present application also has good safety performance.
[0142] Some embodiments of the present application further provide a power consuming device,
including the battery 100 of the embodiments of the present application, the battery
100 being configured to provide electric energy.
[0143] Due to characteristics of the battery 100, the power consuming device in some embodiments
of the present application also has good safety performance.
[0144] FIG. 11 is a schematic diagram embodying a connection between an end cap with a poor
roundness and a housing in a cylindrical cell according to some embodiments of the
present application; and FIG. 12 is a schematic diagram embodying a connection between
an end with a poor roundness and a housing in the prior art.
[0145] As shown in FIGS. 1 to 12, some embodiments of the present application provide a
cylindrical cell 10, including a housing 11, an end cap 12, and an electrode assembly
13. The housing 11 includes a side wall 111 and a bottom wall 113, with one side of
the side wall 111 having an opening 112 in the first direction P, and the other side
being closed by the bottom wall 113. Further, the side wall 111 has a first wall portion
114 and a second wall portion 115 in the first direction P. The second wall portion
115 is disposed close to the opening 112, and the second wall portion 115 is welded
to the end cap 12 when the end cap 12 covers the opening 112. Specifically, the end
cap 12 includes a body portion 121 and an edge portion 122 extending circumferentially
around the body portion 121, the second wall portion 115 has a first surface 1151
on a side facing toward the end cap 12, the edge portion 122 has a second surface
1221 on a side facing toward the second wall portion 115, and the first surface 1151
and the second surface 1221 are disposed substantially parallel in the first direction
P and have a gap between them. When the end cap 12 is welded to the housing 11, laser
is emitted into the gap to weld the end cap 12 to the housing 11.
[0146] The thickness H2 of the second wall portion 115 is greater than the thickness H1
of the first wall portion 114 so that the second surface 1221 and the first surface
1151 have a large overlap area in the first direction P. In other words, in the case
of poor roundness of the end cap 12 and the opening 112 of the housing 11, the first
surface 1151 and the second surface 1221 have an overlap portion in the first direction
P. The end cap 12 can completely cover the opening 112 without exposing the internal
space of the housing 11 in the first direction P. In the process of welding the housing
11 to the end cap 12, it is possible to effectively prevent the laser from being emitted
into the interior of the housing 11 to burn the electrode assembly 13.
[0147] In contrast, in the prior art, the thickness at the opening 112 of the housing 11
is still H1, and in the case of poor roundness of the end cap 12, the end cap 12 cannot
completely cover the opening 112 of the housing 11, and the edge of the end cap 12
has a first gap 1156 with the opening 112, exposing the internal space of the housing
11.
[0148] As shown in FIG. 5, in some embodiments of the present application, one side of the
housing 11 has an opening 112, one end cap 12 is provided, one second wall portion
115 is provided, and one second wall portion 115 is welded to the end cap 12. As shown
in FIG. 4, in some other embodiments of the present application, the housing 11 has
a first opening 1121 and a second opening 1122 on two sides respectively, two end
caps are provided, including a first end cap 123 and a second end cap 124, two second
wall portions 115 are provided correspondingly, and two second wall portions 115 are
disposed on two sides of the first wall portion 114, respectively.
[0149] As shown in FIGS. 6, 8, and 9, in some embodiments of the present application, the
second wall portion 115 may have a thickness greater than the thickness of the first
wall portion 114 by protruding inwardly and/or protruding outwardly.
[0150] As shown in FIG. 9, in some embodiments of the present application, the second wall
portion 115 includes a base portion 1154 and a transitional portion 1155 disposed
in the first direction P. The base portion 1154 and the first wall portion 114 are
connected by the transitional portion 1155, and the base portion 1154 is welded to
the end cap 12. The transition portion 1155 achieves a smooth and gradual transition
of thickness variation between the base portion 1154 and the first wall portion 114,
to allow for a round and smooth transition of the inner and/or outer surfaces of the
housing 11 and a uniform structural strength of the housing 11. Based on this implementation,
the dimensional parameters of the second wall portion 115 refer to the dimensional
parameters of the base portion 1154.
[0151] In some embodiments of the present application, 0.3 mm ≤ H1 ≤ 2 mm, 0.01 mm ≤ H2
- H1 ≤ 1 mm, 1 mm ≤ L ≤ 10 mm, and D1 - D2 ≥ 0.1 mm.
[0152] As an exemplary embodiment, the housing 11 is made of aluminum, and in the first
direction P, the housing 11 has a first opening 1121 and a second opening 1122 at
two ends respectively, and two second wall portions 115 are located on two sides of
the first wall portion 114 respectively, where H1 = 0.3 mm, H2 = 0.4 mm, and L = 5
mm.
[0153] As another exemplary embodiment, the housing 11 is made of aluminum, and in the first
direction P, the housing 11 has a first opening 1121 and a second opening 1122 at
two ends respectively, and two second wall portions 115 are located on two sides of
the first wall portion 114 respectively, where H1 = 0.5 mm, H2 = 0.7 mm, and L = 6
mm.
[0154] As another exemplary embodiment, the housing 11 is made of steel, and in the first
direction P, the housing 11 has a first opening 1121 and a second opening 1122 at
two ends respectively, and two second wall portions 115 are located on two sides of
the first wall portion 114 respectively, where H1 = 0.8 mm, H2 = 0.9 mm, and L = 10
mm.
[0155] In the cylindrical cell 10 of the embodiment of the present application, since the
thickness H2 of the second wall portion 115 is greater than the thickness H1 of the
first wall portion 114, it is possible to effectively reduce the welding step, enhance
the welding efficiency and the strength of the weld seam, ameliorate the problems
such as laser leakage during welding, bias welding, weld breakage, bursting and the
like due to the problem of roundness of the cylindrical cell 10, and improve safety
performance of the cylindrical cell 10.
[0156] It should be noted that the features in the embodiments of the present application
may be combined with one another without conflict.
[0157] The foregoing descriptions are merely preferred embodiments of the present application,
but are not intended to limit the present application. For those skilled in the art,
the present application may have various modifications and variations. Any modifications,
equivalent substitutions, improvements, and the like made within the spirit and principle
of the present application should fall within the scope of protection of the present
application.