FIELD
[0001] Embodiments described herein relate generally to a refrigeration cycle device.
BACKGROUND
[0002] A refrigeration cycle capable of liquid injection is widely used in, for example,
refrigerating devices to be firstly named, water heaters, air-conditioning devices
of cold-districts specifications and the like in which R32 is used as the refrigerant.
In a refrigeration cycle such as a variable refrigerant flow (VRF) or the like, the
load variation is great, refrigerant is retained inside the indoor unit, accumulator
and the like, and operation characteristics, particularly, liquid pipe pressure (pressure
of the refrigerant flowing through the liquid pipe) largely varies. When a refrigerant
R32 is used in such a refrigeration cycle described above, the liquid pipe pressure
largely varies due to operations and shutdowns of a plurality of indoor units, and
hence excessive injection or insufficient injection into the compressor is liable
to occur.
[0003] When the injection is insufficient, by lowering the compression ratio by means of,
for example, frequency constraint or the like of the compressor, it is possible to
lower the discharge temperature of the refrigerant, stabilize the refrigeration cycle,
and make the compressor continue to appropriately operate. Conversely, when the injection
is excessively carried out, depending on the degree of the excessive injection, there
is a possibility of dilution of the refrigeration machine oil, stoppage of the compressor
and liquid compression or the like both resulting from an abrupt load change being
caused.
[0004] The present invention has been contrived on the basis of the aforementioned circumstances
and an object thereof is to provide a refrigeration cycle device capable of appropriately
stabilizing a refrigeration cycle in which liquid injection is executed.
BRIEF DESCRIPTION OF THE DRAWINGS
[0005]
FIG. 1 is a circuit diagram schematically showing a refrigeration cycle of a refrigeration
cycle device (air-conditioning device) according to a first embodiment.
FIG. 2 is a view showing an effect of cooling control of a compressor based on injection
in the refrigeration cycle device (air-conditioning device) according to the first
embodiment by means of an example of time transition of the refrigerant discharge
temperature and degree of opening of an expansion valve.
FIG. 3 is a view showing an example of time transition of the refrigerant discharge
temperature and degree of opening of an expansion valve in a case where the liquid
pipe pressure lowers in a comparative example in which upper limit degree-of-opening
control of the expansion valve is not executed.
FIG. 4 is a view showing an example of time transition of the refrigerant discharge
temperature and degree of opening of an expansion valve in a case where the liquid
pipe pressure lowers in the first embodiment in which upper limit degree-of-opening
control of the expansion valve is executed.
FIG. 5 is a circuit diagram schematically showing a refrigeration cycle of a refrigeration
cycle device (air-conditioning device) according to a second embodiment.
DETAILED DESCRIPTION
[0006] In general, a refrigeration cycle device comprises a compressor, a condenser, an
evaporator, a main flow path, a first branch path, a first expansion valve, a discharge
temperature detector, a suction pressure detector, a discharge pressure detector,
and a controller. The compressor sucks a refrigerant from a suction pipe, compresses
the sucked refrigerant, and discharges the compressed refrigerant into a discharge
pipe. The condenser condenses the refrigerant. The evaporator evaporates the refrigerant.
The main flow path includes the suction pipe and the discharge pipe, and through which
the refrigerant circulates by way of the compressor, the condenser, and the evaporator.
The first branch path diverts part of the refrigerant flowing from the condenser to
the evaporator from the main flow path at a position downstream from the condenser
and guides the diverted refrigerant to the compressor. The first expansion valve is
controlled a degree of opening between a lower limit degree of opening and an upper
limit degree of opening, regulates a flow rate of the refrigerant flowing through
the first branch path according to the degree of opening. The discharge temperature
detector detects a discharge temperature of the refrigerant discharged from the compressor
into the discharge pipe. The suction pressure detector detects a suction pressure
of the refrigerant sucked from the suction pipe into the compressor. The discharge
pressure detector detects a discharge pressure of the refrigerant discharged from
the compressor into the discharge pipe. The controller controls operations of the
compressor, the first expansion valve, the discharge temperature detector, the suction
pressure detector, and the discharge pressure detector. The controller sets the upper
limit degree of opening of the first expansion valve on the basis of at least one
of the suction pressure detected by the suction pressure detector and the discharge
pressure detected by the discharge pressure detector and a rotational speed of the
compressor. The controller corrects the set upper limit degree of opening of the first
expansion valve on the basis of the discharge temperature detected by the discharge
temperature detector.
[0007] Embodiments of the present invention will be described hereinafter with reference
to the accompanying drawings.
(First Embodiment)
[0008] FIG. 1 is a circuit diagram schematically showing a refrigeration cycle of a refrigeration
cycle device 1 according to this embodiment. The refrigeration cycle device 1 is capable
of operating in each of a cooling mode, heating mode or in both the modes and is applicable
to various purposes. In FIG. 1, a circuit diagram of an air-conditioning device (hereinafter
referred to as the air-conditioning device 1) is shown as an example of the refrigeration
cycle device 1. Besides, the refrigeration cycle device 1 is applicable as, for example,
a water-cooled heat source device, air-cooled heat-pump chilling unit, condensing
unit, and the like.
[0009] As shown in FIG. 1, the air-conditioning device 1 includes an outdoor unit 2 and
indoor unit 4 connected to each other by a flow path (hereinafter referred to as a
main flow path) 8 through which a refrigerant circulates, and controller 6 configured
to control the operations of the outdoor unit 2 and indoor unit 4. In FIG. 1, a configuration
example including one outdoor unit 2 and one indoor unit 4 is shown. Irrespective
of the example shown in FIG. 1, the air-conditioning device 1 may include a plurality
of indoor units 4. The main flow path 8 is configured by connecting a plurality of
piping members to each other. These piping members include piping (hereinafter referred
to as the outdoor side piping) 201 constituting the flow path on the outdoor unit
2 side and piping (hereinafter referred to as the indoor side piping) 401 constituting
the flow path of the indoor unit 4. The outdoor side piping 201 and indoor side piping
401 are coupled to each other by means of a connection liquid pipe 53 through couplings
51 and 52 and, at the same time, are coupled to each other by means of a connection
gas pipe 56 through couplings 54 and 55. The couplings 51, 52, 54, and 55 are, for
example, packed valves. Each of the connection liquid pipe 53 and connection gas pipe
56 constitutes a part of the main flow path 8.
[0010] The outdoor unit 2 includes, as main constituents, a compressor 202, outdoor heat
exchanger 203, outdoor air blower 204, outdoor expansion valve 205, accumulator 206,
four-way valve 207, discharge temperature detector 208, suction pressure detector
209, discharge pressure detector 210, refrigerant pressure detector 211, and the like.
In addition to these, the outdoor unit 2 may include, for example, an oil separator
and the like.
[0011] The compressor 202 sucks the refrigerant from a suction pipe 201a, compresses the
sucked refrigerant, and discharges the compressed refrigerant into a discharge pipe
201b. The compressor 202 is configured to include, for example, a compression mechanism,
housing (well-closed container) accommodating therein the aforementioned compression
mechanism and retaining therein a refrigeration machine oil configured to lubricate
the compression mechanism, rotating shaft, motor-driven mechanism, and the like. The
compressor 202 provides a value of the rotational speed at the time of an operation
thereof to the controller 6 by wire or wirelessly. Each of the suction pipe 201a and
discharge pipe 201b is included in the main flow path 8 and constitutes a part of
the outdoor side piping 201. The suction pipe 201a is connected to the accumulator
206 at one end thereof and is connected to a suction port of the compressor 202 at
the other end thereof. The discharge pipe 201b is connected to a discharge port of
the compressor 202 at one end thereof and is connected to the four-way valve 207 at
the other end thereof. The four-way valve 207 guides the refrigerant discharged from
the compressor 202 to a condenser and guides the refrigerant evaporated by an evaporator
to the accumulator 206.
[0012] The outdoor heat exchanger 203 carries out heat exchange between the outdoor air
and refrigerant. The outdoor heat exchanger 203 functions as a condenser configured
to condense the refrigerant when the air-conditioning device 1 carries out a cooling
operation, and functions as an evaporator configured to evaporate the refrigerant
when the air-conditioning device 1 carries out a heating operation. At the time of,
for example, a cooling operation, the refrigerant flows through the compressor 202,
four-way valve 207, outdoor heat exchanger 203, outdoor expansion valve 205, and indoor
unit 4 in the order mentioned, whereby the space of the air-conditioning object is
cooled. On the other hand, at the time of a heating operation, the refrigerant flows
through compressor 202, four-way valve 207, indoor unit 4, outdoor expansion valve
205, and outdoor heat exchanger 203 in the order mentioned, whereby the space of the
air-conditioning object is heated. In the four-way valve 207, port switching is appropriately
carried out in such a manner that the refrigerant flows through the main flow path
8 (outdoor side piping 201, indoor side piping 401, connection liquid pipe 53, and
connection gas pipe 56) as described above at the time of a cooling operation and
at the time of a heating operation. It should be noted that the outdoor heat exchanger
203 may have, for example, a block construction divided into a plurality of blocks
so that the flow of the refrigerant may include a plurality of lines. In that case,
it is also possible to appropriately add and arrange four-way valves.
[0013] The outdoor air blower 204 is arranged in the vicinity of the outdoor heat exchanger
203, sucks the air on the outside of the room (hereinafter referred to as the outdoor
air), and blows the air subjected to heat exchange in the outdoor heat exchanger 203
out of the room. The outdoor air sucked in by the outdoor air blower 204 is blown
onto the outdoor heat exchanger 203. Thereby, heat exchange is carried out between
the aforementioned outdoor air and refrigerant flowing through the outdoor heat exchanger
203 and the refrigerant is condensed or is evaporated.
[0014] The outdoor expansion valve 205 decompresses the refrigerant (high-pressure liquid-phase
refrigerant) flowing out of, for example, the outdoor heat exchanger 203 according
to the degree of opening thereof to thereby change the refrigerant into a low-pressure
gas-liquid two-phase refrigerant or liquid-phase refrigerant. The outdoor expansion
valve 205 has a valve structure in which a narrowing-down amount of the refrigerant
is adjusted by controlling the degree of opening of the valve between, for example,
the lower limit degree of opening and upper limit degree of opening and is configured
as a pulse motor valve (PMV) in which the degree of opening is continuously changed
according to the number of supplied drive pulses. The outdoor expansion valve 205
is subjected to degree-of-opening adjustment by the controller 6 and provides a value
of the current degree of opening (actual degree of opening) to the controller 6 by
wire or wirelessly.
[0015] The accumulator 206 subjects the refrigerant evaporated by the evaporator to gas-liquid
separation. The refrigerant which has been subjected to gas-liquid separation by the
accumulator 206 is supplied to the compressor 202. Thereby, the compressor 202 is
restrained from compressing a liquid-phase refrigerant. The evaporator is the outdoor
heat exchanger 203 at the time of the heating operation and is the indoor heat exchanger
402 to be described later at the time of the cooling operation.
[0016] The discharge temperature detector 208 detects the temperature (hereinafter referred
to as the discharge temperature) of the refrigerant discharged from the compressor
202, i.e., the discharge temperature of the high-temperature/high-pressure gas-phase
refrigerant flowing through the discharge pipe 201b. The discharge temperature detector
208 is, for example, a temperature sensor (thermistor) or the like a temperature-sensitive
element of which is arranged inside the housing (well-closed container) or inside
the piping or the like of the discharge pipe 201b and which is configured to detect
the discharge temperature. The discharge temperature detector 208 provides a value
of the detected discharge temperature to the controller 6 by wire or wirelessly.
[0017] The suction pressure detector 209 detects the pressure (hereinafter referred to as
the suction pressure) of the refrigerant to be sucked into the compressor 202, i.e.,
the pressure (suction pressure) of the low-temperature/low-pressure gas-phase refrigerant
subjected to gas-liquid separation by the accumulator 206 and flowing through the
suction pipe 201a. The suction pressure detector 209 is, for example, a pressure sensor
or the like a pressure-sensitive element of which is arranged inside the piping of
the suction pipe 201a and which is configured to detect the suction pressure. The
suction pressure detector 209 provides a value of the detected suction pressure to
the controller 6 by wire or wirelessly.
[0018] The discharge pressure detector 210 detects the pressure (hereinafter referred to
as the discharge pressure) of the refrigerant discharged from the compressor 202,
i.e., the pressure (discharge pressure) of the high-temperature/high-pressure gas-phase
refrigerant flowing through the discharge pipe 201b. The discharge pressure detector
210 is, for example, a pressure sensor or the like a pressure-sensitive element of
which is arranged inside the piping of the discharge pipe 201b and which is configured
to detect the discharge pressure. The discharge pressure detector 210 provides a value
of the detected discharge pressure to the controller 6 by wire or wirelessly.
[0019] The refrigerant pressure detector 211 detects the pressure of the refrigerant flowing
from the condenser into the evaporator. For example, the refrigerant pressure detector
211 detects the pressure of the refrigerant flowing out of the outdoor heat exchanger
203 at the time of a cooling operation of the air-conditioning device 1, and detects
the pressure of the refrigerant flowing out of the indoor heat exchanger 402 at the
time of a heating operation. The refrigerant pressure detector 211 is, for example,
a pressure sensor or the like a pressure-sensitive element of which is arranged inside
the piping and which is configured to detect the pressure of the refrigerant flowing
through the aforementioned piping.
[0020] In the example shown in FIG. 1, regarding the refrigerant pressure detector 211,
the pressure-sensitive element thereof is arranged inside the piping (hereinafter
referred to as a liquid pipe) 80 serving as a part of the main flow path 8 between
the outdoor expansion valve 205 and indoor expansion valve 404. More specifically,
the refrigerant pressure detector 211 is arranged at a position closer to the outdoor
expansion valve 205 than a bifurcation point P1 at which the first branch path 81
branches off from the liquid pipe 80 serving as a part of the main flow path 8. The
refrigerant pressure detector 211 detects the pressure (hereinafter referred to as
the liquid-pipe pressure) of the low-pressure gas-liquid two-phase refrigerant decompressed
in the outdoor expansion valve 205 or liquid-phase refrigerant at the time of, for
example, a cooling operation of the air-conditioning device 1, and detects the liquid
pipe pressure of the low-pressure gas-liquid two-phase refrigerant decompressed in
the indoor expansion valve 404 or liquid-phase refrigerant at the time of a heating
operation. The refrigerant pressure detector 211 provides a value of the detected
liquid pipe pressure to the controller 6 by wire or wirelessly.
[0021] Next, the configuration of the indoor unit 4 will be described below. The indoor
unit 4 includes, as main constituents, the indoor heat exchanger 402, indoor air blower
403, indoor expansion valve 404, and the like.
[0022] The indoor heat exchanger 402 carries out heat exchange between the indoor air and
refrigerant, functions as an evaporator configured to evaporate the refrigerant when
the air-conditioning device 1 carries out a cooling operation and functions as a condenser
configured to condense the refrigerant when the air-conditioning device 1 carries
out a heating operation. For example, at the time of a cooling operation, the refrigerant
flows through the compressor 202, four-way valve 207, outdoor heat exchanger 203,
outdoor expansion valve 205, indoor expansion valve 404, and indoor heat exchanger
402 in the order mentioned, whereby the space of the air-conditioning object is cooled.
On the other hand, at the time of a heating operation, the refrigerant flows through
the compressor 202, four-way valve 207, indoor heat exchanger 402, indoor expansion
valve 404, outdoor expansion valve 205, and outdoor heat exchanger 203 in the order
mentioned, whereby the space of the air-conditioning object is heated.
[0023] The indoor air blower 403 is arranged in the vicinity of the indoor heat exchanger
402, sucks therein the air (hereinafter referred to as the inner air) in the room
of the air-conditioning object and blows the air subjected to heat exchange by the
indoor heat exchanger 402 into the room. The inner air sucked in by the indoor air
blower 403 is blown onto the indoor heat exchanger 402. Thereby, heat exchange is
carried out between the aforementioned inner air and refrigerant flowing through the
indoor heat exchanger 402.
[0024] The indoor expansion valve 404 is a regulating valve capable of regulating the flow
rate of the refrigerant according to the degree of opening thereof. For example, the
indoor expansion valve 404 regulates the flow rate of the refrigerant flowing into
the indoor heat exchanger 402 at the time of a cooling operation of the air-conditioning
device 1 and regulates the flow rate of the refrigerant flowing out of the indoor
heat exchanger 402 at the time of a heating operation. That is, the indoor expansion
valve 404 regulates the flow rate of the liquid-phase refrigerant condensed by the
condenser and guided to the evaporator. The indoor expansion valve 404 has a valve
structure in which a narrowing-down amount of the refrigerant is adjusted by controlling
the degree of opening of the valve between, for example, the lower limit degree of
opening and upper limit degree of opening and is configured as a pulse motor valve
(PMV) in which the degree of opening is continuously changed according to the number
of supplied drive pulses. The indoor expansion valve 404 is subjected to degree-of-opening
adjustment by the controller 6 and provides a value of the current degree of opening
(actual degree of opening) to the controller 6 by wire or wirelessly.
[0025] As shown in FIG. 1, the main flow path 8 is bifurcated by the branch path (hereinafter
referred to as the first branch path) 81 configured to divert part of the refrigerant
flowing from the condenser into the evaporator at a position downstream from the condenser
and the first branch path 81 is made a bypass leading to the compressor 202. Accordingly,
when the air-conditioning device 1 carries out a cooling operation, part of the liquid-phase
refrigerant or gas-liquid two-phase refrigerant condensed by the outdoor heat exchanger
203 is diverted from the main flow path 8 by the first branch path 81 and is injected
into the compressor 202. Further, when the air-conditioning device 1 carries out a
heating operation, part of the liquid-phase refrigerant or gas-liquid two-phase refrigerant
condensed by the indoor heat exchanger 402 is diverted from the main flow path 8 by
the first branch path 81 and is injected into the compressor 202. Thereby, the compressor
202 is cooled and discharge temperature of the refrigerant discharged from the compressor
202 is lowered. That is, the first branch path 81 functions as an injection flow path.
In the example shown in FIG. 1, the first branch path 81 is configured as the piping
branching off from the outdoor side piping 201 and leading to the compressor 202.
[0026] Along the first branch path 81, an on-off valve 811 and expansion valve (hereinafter
referred to as a first expansion valve) 812 are arranged.
[0027] The on-off valve 811 blocks or releases the flow of the refrigerant in the first
branch path 81. Accordingly, when the on-off valve 811 is in the opened state, the
refrigerant diverted from the main flow path 8 flows through the first branch path
81. On the other hand, when the on-off valve 811 is in the closed state, the refrigerant
is not diverted from the main flow path 8 and the flow of the refrigerant in the first
branch path 81 is brought to a standstill. It should be noted that a configuration
in which the on-off valve 811 is omitted and only the first expansion valve 812 is
arranged on the first branch path 81 may also be employed.
[0028] The first expansion valve 812 is a regulating valve capable of regulating the flow
rate of the refrigerant according to the degree of opening thereof. Accordingly, the
first expansion valve 812 regulates the flow rate of the refrigerant diverted from
the main flow path 8, in other words, the flow rate of the refrigerant diverted from
the main flow path 8 and flowing through the first branch path 81. That is, the first
expansion valve 812 regulates an injection amount (injection refrigerant amount) of
the liquid-phase refrigerant or gas-liquid two-phase refrigerant condensed by the
outdoor heat exchanger 203 or by the indoor heat exchanger 402 to be injected into
the compressor 202. The first expansion valve 812 has a valve structure in which a
narrowing-down amount of the refrigerant is adjusted by controlling the degree of
opening of the valve between, for example, the lower limit degree of opening and upper
limit degree of opening and is configured as s a pulse motor valve (PMV) in which
the degree of opening is continuously changed according to the number of supplied
drive pulses. The first expansion valve 812 is subjected to degree-of-opening adjustment
by the controller 6 and provides a value of the current degree of opening (actual
degree of opening) to the controller 6 by wire or wirelessly.
[0029] The controller 6 controls the operation of each of the outdoor unit 2 and indoor
unit 4. The controller 6 includes a CPU, memory, storage device (nonvolatile memory),
input/output circuit, timer, and the like and executes predetermined arithmetic processing.
For example, the controller 6 reads various data items by means of the input/output
circuit, executes the arithmetic processing by using programs read from the storage
device into the memory and by means of the CPU, and carries out motion control of
the compressor 202, outdoor air blower 204, outdoor expansion valve 205, four-way
valve 207, discharge temperature detector 208, suction pressure detector 209, discharge
pressure detector 210, refrigerant pressure detector 211, indoor air blower 403, indoor
expansion valve 404, and the like on the basis of the processing result.
[0030] The controller 6 includes a motion controller 61 configured to carry out the aforementioned
motion control. The motion controller 61 is configured as a program (motion control
program) used to make the CPU execute the predetermined arithmetic processing configured
to control the motion of each of the aforementioned constituents (motion control objects),
for example, startup (start of operation), shutoff, and the like. The motion controller
61 is stored in, for example, the storage device (nonvolatile memory) of the controller
6 and is read into the memory at the time of the execution. The motion controller
61 transmits/ receives control signals and data signals to/from the motion control
objects by wire or wirelessly. That is, the motion controller 61 and each of motion
control objects are electrically connected to each other by wire or wirelessly.
[0031] Further, the controller 6 controls the degree of opening of the first expansion valve
812. As such degree-of-opening control, the controller 6 sets an upper limit degree
of opening of the first expansion valve 812 and corrects the set upper limit degree
of opening. The upper limit degree of opening is less than, for example, the maximum
value of the degree of opening that can be taken by the first expansion valve 812
and is an operational upper limit value of the degree of opening having a margin relative
to the aforementioned maximum value. In order to carry out control (hereinafter referred
to as the upper limit degree-of-opening control processing) of the aforementioned
upper limit degree of opening of the first expansion valve 812, the controller 6 includes
an upper limit degree-of-opening controller 62. The upper limit degree-of-opening
controller 62 is configured as a program (upper limit degree-of-opening control program)
used to make the CPU execute the predetermined arithmetic processing configured to
carry out, for example, setting and correction of the upper limit degree of opening
of the first expansion valve 812. The upper limit degree-of-opening controller 62
is stored in, for example, the storage device (nonvolatile memory) of the controller
6 and is read into the memory at the time of the execution.
[0032] In the upper limit degree-of-opening control processing, the upper limit degree-of-opening
controller 62 sets the upper limit degree of opening of the first expansion valve
812 by means of a predetermined parameter. In this embodiment, the rotational speed
of the compressor 202 and at least one of the suction pressure of the refrigerant
and discharge pressure of the refrigerant are used as the parameters. When setting
the upper limit degree of opening of the first expansion valve 812, the upper limit
degree-of-opening controller 62 acquires the rotational speed from the compressor
202 in operation, acquires the suction pressure of the refrigerant detected by the
suction pressure detector 209, and acquires the discharge pressure of the refrigerant
detected by the discharge pressure detector 210. The acquired rotational speed, suction
pressure, and discharge pressure are retained in the memory of the controller 6 and
are read as the parameters to be used at the time of setting of the upper limit degree
of opening of the first expansion valve 812. It should be noted that as such parameters,
in addition to the rotational speed of the compressor 202, suction pressure and discharge
pressure of the refrigerant described above, for example, the discharge degree of
superheat (dSH) which is a difference between the discharge temperature of the refrigerant
and discharge pressure thereof may also be used.
[0033] As described above, although the upper limit degree of opening of the first expansion
valve 812 is set by using the predetermined parameters, the set value thereof is set
in such a manner that it becomes possible to hold down the discharge temperature of
the refrigerant to a predetermined temperature lower than, for example, a target value
(hereinafter referred to as the target discharge temperature) of the discharge temperature
of the refrigerant. For example, when the target discharge temperature is 100°C, it
is sufficient if the upper limit degree of opening of the first expansion valve 812
is set in such a manner that the discharge temperature of the refrigerant can be held
down to about 90°C. By arranging such setting, under a condition of the normal operation,
degree-of-opening restriction attributable to the upper limit degree of opening of
the first expansion valve 812 hardly occurs, and it is possible to appropriately operation-control
the air-conditioning device 1.
[0034] The discharge temperature of the refrigerant is basically proportional to the magnitude
of the compression ration of the compressor 202, and hence in order to make the upper
limit degree of opening of the first expansion valve 812 the desired degree of opening,
it desirable that the aforementioned upper limit degree of opening be set according
to the discharge pressure of the refrigerant. Further, the injection amount required
to cool the compressor 202 in such a manner that the discharge temperature of the
refrigerant becomes the target discharge temperature varies according to, for example,
the circulation volume of the refrigerant in the main flow path 8, in other words,
the rotational speed of the compressor 202. The injection amount is the amount of
the refrigerant (liquid-phase refrigerant or gas-liquid two-phase refrigerant) to
be injected into the compressor 202 by the injection. For this reason, in this embodiment,
as the setting parameters of the upper limit degree of opening of the first expansion
valve 812, at least the discharge pressure of the refrigerant and rotational speed
of the compressor 202 are used.
[0035] Further, the injection amount is also dependent on the liquid density of the refrigerant.
For this reason, it is possible to further enhance the setting accuracy by using,
for example, the liquid pipe pressure detected by the refrigerant pressure detector
211 as the setting parameter of the upper limit degree of opening of the first expansion
valve 812 to thereby set the upper limit degree of opening of the first expansion
valve 812. At that time, in place of or in addition to the liquid pipe pressure, the
temperature of the gas-liquid two-phase refrigerant or liquid-phase refrigerant flowing
through the liquid pipe 80 may also be made the setting parameter of the upper limit
degree of opening of the first expansion valve 812.
[0036] It should be noted that when the condition of the outdoor air is liable to largely
vary in the environment in which the air-conditioning device 1 is operated or when
the environment is an operation environment in which the cooling capability or heating
capability of the air-conditioning device 1 is liable to largely vary, it is desirable
that the upper limit degree of opening of the first expansion valve 812 be set by
using both the suction pressure and discharge pressure of the refrigerant. However,
it is also possible to set the desired upper limit degree of opening by using only
one of the suction temperature and discharge temperature of the refrigerant as the
parameter.
[0037] Upon completion of setting of the upper limit degree of opening of the first expansion
valve 812, the upper limit degree-of-opening controller 62 corrects the set upper
limit degree of opening on the basis of the discharge temperature of the refrigerant.
When carrying out such correction, the upper limit degree-of-opening controller 62
acquires the discharge temperature of the refrigerant detected by the discharge temperature
detector 208. The acquired discharge temperature is retained in the memory of the
controller 6 and is read as the parameter to be used at the time of correction of
the set upper limit degree of opening of the first expansion valve 812.
[0038] The upper limit degree-of-opening controller 62 corrects the set upper limit degree
of opening of the first expansion valve 812 in such a manner that the higher the discharge
temperature of the refrigerant, the greater the upper limit degree of opening of the
first expansion valve 812 becomes and, the lower the aforementioned discharge temperature,
the less the upper limit degree of opening of the first expansion valve 812 becomes.
For example, the upper limit degree-of-opening controller 62 sets the target discharge
temperature as the criterion, corrects, when the discharge temperature of the refrigerant
is higher than the target discharge temperature, the upper limit degree of opening
of the first expansion valve 812 in the positive direction (so as to increase the
upper limit degree of opening), and corrects, when the discharge temperature of the
refrigerant is lower than the target discharge temperature, the upper limit degree
of opening of the first expansion valve 812 in the negative direction (so as to decrease
the upper limit degree of opening). Further, for example, the upper limit degree-of-opening
controller 62 may correct the upper limit degree of opening of the first expansion
valve 812 in such a manner that the higher the discharge temperature of the refrigerant,
the greater the correction value to be used is and, the lower the aforementioned discharge
temperature, the less the correction value to be used is.
[0039] The target discharge temperature is stored in, for example, the storage device (nonvolatile
memory) of the controller 6 and is read into the memory as the parameter to be used
at the time of correction of the upper limit degree of opening of the first expansion
valve 812. In this case, when correcting the set upper limit degree of opening of
the first expansion valve 812, the upper limit degree-of-opening controller 62 acquires
the discharge temperature of the refrigerant detected by the discharge temperature
detector 208. The acquired discharge temperature is retained in the memory of the
controller 6, is read as the parameter to be used at the time of correction of the
set upper limit degree of opening of the first expansion valve 812, and is compared
with the target discharge temperature.
[0040] The set upper limit degree of opening of the first expansion valve 812 is corrected
in the manner described above, whereby when the discharge temperature of the refrigerant
is higher than the target discharge temperature, the aforementioned upper limit degree
of opening is relaxed (is made greater), and it becomes possible to appropriately
maintain the discharge temperature of the refrigerant. Conversely, when the discharge
temperature of the refrigerant is lower than the target discharge temperature, the
set upper limit degree of opening of the first expansion valve 812 is restrained (is
made less). Thereby, even in a situation where the degree-of-opening control of the
first expansion valve 812 is behind expectation (insufficient), it is possible to
lower the upper limit degree of opening. That is, it is possible to control the degree
of opening of the first expansion valve 812 within a range less than or equal to the
lowered upper limit degree of opening, and hence it is possible to prevent the compressor
202 from being undercooled, i.e., it is possible to prevent excessive injection from
being carried out.
[0041] In FIG. 2, an effect of the cooling control of the compressor 202 based on the injection
in this embodiment is shown by means of an example of time transition of each of the
discharge temperature of the refrigerant and degree of opening of the first expansion
valve 812. In FIG. 2, the transverse axis indicates time, vertical axis on the left
side indicates the discharge temperature (refrigerant discharge temperature) of the
refrigerant, and vertical axis on the right side indicates a value of each degree
of opening (expansion valve degree of opening) of the first expansion valve 812. Further,
in FIG. 2, L21, L22, and L23 respectively indicate examples of time transition (loci)
with respect to the discharge temperature of the refrigerant, degree of opening of
the first expansion valve 812, and upper limit degree of opening of the first expansion
valve 812. Further, a broken line L24 indicates the value of the target discharge
temperature of the refrigerant.
[0042] In the example shown in FIG. 2, within the time range shown in FIG. 2, the discharge
temperature (L21) of the refrigerant transitions approximately in accordance with
the target discharge temperature (L24). Further, the degree of opening (L22) of the
first expansion valve 812 transitions at all times as a value less than the upper
limit degree of opening (L23). That is, FIG. 2 exemplifies an appropriate relationship
between the time transitions of the degree of opening of the first expansion valve
812 and upper limit degree of opening thereof in a state where the air-conditioning
device 1 is in operation in an adequate situation, e.g., in a situation where the
compressor 202 operates without being undercooled. For example, the degree of opening
of the first expansion valve 812 is set at any time on the basis of the rotational
speed of the compressor 202 and discharge pressure of the refrigerant, and the aforementioned
set degree of opening is corrected at any time on the basis of the discharge temperature
of the refrigerant. Accordingly, the relationship between the degree of opening of
the first expansion valve 812 and upper limit degree of opening thereof becomes the
relationship shown in FIG. 2.
[0043] The upper limit degree of opening of the first expansion valve 812 is calculated
by, for example, the following formula (1).

[0044] In the formula (1), the upper limit degree of opening is the value of the upper limit
degree of opening of the first expansion valve 812 controlled by the upper limit degree-of-opening
control processing, upper limit degree-of-opening calculation term is the set value
of the degree of opening of the first expansion valve 812, and discharge temperature
correction term is the correction value of the set value of the degree of opening
of the first expansion valve 812. The upper limit degree-of-opening calculation term
is calculated by the following formula (2).

[0045] Further, in the formula (2), PMVc is calculated by the following formula (3).

[0046] In the formula (3), the compressor rotational speed is the value of the rotational
speed of the compressor 202, compression ratio is the value of the compression ratio
of the compressor 202, and discharge pressure is the value of the discharge pressure
of the refrigerant. Further, in the formula (2) and formula (3), the coefficients
A to E are, for example, predetermined coefficients calculated by tests.
[0047] The discharge temperature correction term is set in advance to a value, for example,
in such a manner that the higher the discharge temperature of the refrigerant, the
greater the set value is and, the lower the aforementioned discharge temperature,
the less the set value is.
[0048] It should be noted that the calculation formula of the upper limit degree of opening
of the first expansion valve 812 is not limited to the formula (1). That is, the upper
limit degree of opening of the first expansion valve 812 may also be calculated by
using a calculation formula different from the formula (1). For example, in place
of the compression ratio of the compressor 202, a compression difference between the
discharge pressure and suction pressure of the refrigerant may be used, and a coefficient
F may further be added.
[0049] When the refrigeration cycle device 1 includes an outdoor unit and a plurality of
indoor units, and is capable of operating in the cooling operation mode, heating operation
mode, and simultaneous heating and cooling operation mode, it is possible to set the
upper limit degree of opening of the first expansion valve 812 to values different
from each other in these operation modes. The cooling operation mode is an operational
state where each of the plurality of indoor units carries out a cooling operation.
The heating operation mode is an operational state where each of the plurality of
indoor units carries out a heating operation. The simultaneous heating and cooling
operation mode is an operational state where indoor units carrying out cooling operations
and indoor units carrying out heating operations are mixed together in the plurality
of indoor units. For example, in the heating operation mode, the liquid pipe pressure
is liable to lower due to retention of the refrigerant in the indoor units 4. Further,
in the simultaneous heating and cooling operation mode, the liquid pipe pressure is
liable to lower due to retention of the refrigerant in the yet-to-be-used high-pressure
gas pipes and the like. Accordingly, by setting the upper limit degree of opening
of the first expansion valve 812 to different values according to the operation modes,
it is possible to suppress such lowering of the liquid pipe pressure.
[0050] In each of FIG. 3 and FIG. 4, an example of time transition of each of the discharge
temperature of the refrigerant and degree of opening of the first expansion valve
812 in the case where the liquid pipe pressure lowers is shown. FIG. 3 is a view showing
an example of a case of a comparative example where control of the upper limit degree
of opening of the first expansion valve 812 is not carried out unlike this embodiment.
FIG. 4 is a view showing an example of a case of this embodiment where control of
the upper limit degree of opening of the first expansion valve 812 is carried out.
In FIG. 3 and FIG. 4, the transverse axis indicates time, vertical axis on the left
side indicates the discharge temperature (refrigerant discharge temperature) of the
refrigerant, and vertical axis on the right side indicates a value of each degree
of opening (expansion valve degree of opening) of the first expansion valve 812. Further,
in FIG. 3 and FIG. 4, L31 and L41 each indicate examples of time transitions (loci)
with respect to the discharge temperature of the refrigerant, L32 and L42 each indicate
examples of time transitions (loci) with respect to the degree of opening of the expansion
valve, and L43 indicates an example of time transition (locus) with respect to the
upper limit degree of opening of the expansion valve. Further, the broken lines L34
and L44 each indicate the values of the target discharge temperature of the refrigerant.
[0051] As in the case of the comparative example shown in FIG. 3, in the transient state
shortly after the operation startup of the air-conditioning device, the air-conditioning
device is in a state where the discharge temperature (L31) of the refrigerant does
not become lower than or equal to the target discharge temperature (L34) for the reason
or the like that the refrigerant is retained in, for example, the accumulator and
the like, and liquid pipe pressure lowers. Thereafter, when the operation is continued
and liquid pipe pressure is restored to a certain degree, the degree of opening (L32)
of the expansion valve (corresponding to the first expansion valve 812 in this embodiment)
of the injection flow path becomes larger. Thereby, the refrigerant abruptly begins
to flow through the aforementioned expansion valve. As a result, there is sometimes
a case where the discharge temperature (L31) is abruptly made lower than the target
discharge temperature (L34) by excessive cooling as indicated in FIG. 3 by DT3.
[0052] Conversely, according to this embodiment, as indicated by the formula (1), it is
possible to apply the discharge temperature correction term in calculating the upper
limit degree of opening of the first expansion valve 812, i.e., it is possible to
correct the set upper limit degree of opening on the basis of the discharge temperature
of the refrigerant. Accordingly, as shown in FIG. 4, it is possible to largely lower
the upper limit degree of opening (L43) of the first expansion valve 812 in conjunction
with the lowering of the discharge temperature (L41) of the refrigerant. Accordingly,
the degree of opening (L42) of the first expansion valve 812 never becomes greater
than the lowered, i.e., corrected upper limit degree of opening. That is, the degree
of opening (L42) of the first expansion valve 812 peaks out at the upper limit degree
of opening (L43), and transitions as a value less than or equal to the lowered (corrected)
upper limit degree of opening without transitioning as a large value shown by, for
example, the broken line L421. Accordingly, the discharge temperature (L41) of the
refrigerant does not abruptly lower unlike the broken line L31, and it is possible
to suppress lowering of the aforementioned discharge temperature (L41) (DT4<DT3) in
comparison with the comparative example shown in FIG. 3. Thereby, it is possible to
prevent the discharge temperature (L41) from being abruptly made lower than the target
discharge temperature (L44) by excessive cooling.
[0053] For example, even when the load variation is great as in the case of a refrigeration
cycle such as variable refrigeration flow (VRF) or the like, refrigerant is retained
in the indoor unit, accumulator, and the like, and liquid pipe pressure largely varies
to thereby make the phase state (dryness fraction) of the liquid pipe 80 liable to
change, it is possible, according to this embodiment, to carry out the following control.
When the discharge temperature of the refrigerant is higher than the target discharge
temperature, it is possible to make the upper limit degree of opening of the first
expansion valve 812 large on the basis of a determination that the liquid-phase refrigerant
is flashing. Conversely, when the discharge temperature of the refrigerant is lower
than the target temperature, it is possible to make the upper limit degree of opening
of the first expansion valve 812 small on the basis of a determination that excessive
injection is occurring. Thereby, it is possible to control the upper limit degree
of opening of the first expansion valve 812 by a feed-forward-wise operation, and
suppress temperature enhancement of the compressor 202 due to injection deficiency
or excessive cooling of the compressor 202 due to an excess of injection.
[0054] The parameter to be used at the time of correction of the upper limit degree of opening
of the first expansion valve 812 is not limited to the discharge temperature of the
refrigerant. The upper limit degree-of-opening controller 62 may use, in place of
or in addition to, for example, the discharge temperature of the refrigerant, another
parameter to correct the upper limit degree of opening of the first expansion valve
812. As another parameter, at least one of, for example, the surface temperature of
the housing of the compressor 202 and temperature of the refrigeration machine oil
can be used. The surface temperature of the housing of the compressor 202 and temperature
of the refrigeration machine oil exhibit values correlating with the discharge temperature
of the refrigerant, and hence these temperatures can be used as parameters substituting
for the aforementioned discharge temperature. In this case, it is sufficient if a
temperature sensor (thermistor) or the like configured to detect the surface temperature
of the housing of the compressor 202 or temperature of the refrigeration machine oil
is provided in the compressor 202.
[0055] Further, the upper limit degree-of-opening controller 62 may use, as still another
parameter, the liquid pipe pressure detected by the refrigerant pressure detector
211 to correct the set upper limit degree of opening of the first expansion valve
812. For example, when the liquid pipe pressure lowers, the flash gas is temporarily
created inside the liquid pipe 80, whereby the injection amount is made deficient
in some cases. By correcting the set upper limit degree of opening of the first expansion
valve 812 on the basis of the liquid pipe pressure, it is possible to suppress deficiency
of the injection amount due to occurrence of such flash gas.
[0056] As described above, in this embodiment, the upper limit degree of opening of the
first expansion valve 812 is controlled according to the discharge temperature of
the refrigerant and, at the same time, cooling control of the compressor 202 based
on injection is carried out. In the cooling control of the compressor 202, for example,
at least three temperature indices including the temperature (hereinafter referred
to as the cooling start temperature) at which cooling of the compressor 202 is started,
discharge temperature (hereinafter referred to as the target discharge temperature)
of the refrigerant made the target, and temperature (hereinafter referred to as the
cooling end temperature) at which cooling is terminated are used. In other words,
the cooling start temperature corresponds to the temperature at which control of the
upper limit degree of opening of the first expansion valve 812 is started, and cooling
end temperature corresponds to the temperature at which control of the aforementioned
upper limit degree of opening is terminated. Each of the cooling start temperature,
target temperature, and cooling end temperature can arbitrarily be set within, for
example, a range not adversely affecting the reliability of the compressor 202. However,
the cooling end temperature is set to a temperature lower than the cooling start temperature.
[0057] Here, the configuration of the refrigeration cycle device capable of carrying out
injection by the aforementioned upper limit degree-of-opening control processing is
not limited to the refrigeration cycle device 1 shown in FIG. 1. For example, even
a refrigeration cycle device 11 including a refrigeration cycle shown in FIG. 5 is
also capable of carrying out injection by the upper limit degree-of-opening control
processing in the same manner, and is capable of exhibiting the same function/advantageous
effect as the refrigeration cycle device 1. Hereinafter, the refrigeration cycle device
11 including the refrigeration cycle shown in FIG. 5 will be described as a second
embodiment. It should be noted that the fundamental configuration of the refrigeration
cycle device 11 in the second embodiment is identical to the refrigeration cycle device
1 of the first embodiment shown in FIG. 1. Accordingly, hereinafter configurations
different from the refrigeration cycle device 1 will be described in detail. Configurations
identical to or similar to the refrigeration cycle device 1 are denoted by reference
symbols identical to the refrigeration cycle device 1 on the drawings, and descriptions
of these configurations are omitted or simplified.
(Second Embodiment)
[0058] FIG. 5 is a circuit diagram schematically showing a refrigeration cycle of an air-conditioning
device (hereinafter referred to as the air-conditioning device 11) which is an example
of a refrigeration cycle device 11 according to this embodiment. As shown in FIG.
5, the air-conditioning device 11 includes an outdoor unit 21 and indoor unit 41 connected
to each other by a main flow path 8, and controller 6 configured to control operations
of the outdoor unit 21 and indoor unit 41.
[0059] In this embodiment, as shown in FIG. 5, the main flow path 8 is bifurcated by a first
branch path 81, and is further bifurcated by a second branch path 82. The second branch
path 82 is a refrigerant flow path diverting part of the refrigerant flowing from
the condenser into the evaporator from the main flow path 8 at a position further
downstream from the first branch path 81, and leading to the accumulator 206. In the
example shown in FIG. 5, the bifurcation point P2 of the second branch path 82 at
the liquid pipe 80 serving as a part of the main flow path 8 is positioned on the
further downstream side of the bifurcation point P1 of the first branch path 81 along
the flow of the refrigerant. Thereby, the refrigerant flowing from the condenser into
the evaporator is diverted into the compressor 202 by the first branch path 81 and
is further diverted into the accumulator 206 by the second branch path 82.
[0060] Accordingly, when the air-conditioning device 11 carries out a cooling operation,
part of the liquid-phase refrigerant condensed by the outdoor heat exchanger 203 is
diverted from the main flow path 8 by the second branch path 82 and flows into the
accumulator 206. Further, when the air-conditioning device 11 carries out a heating
operation, part of the liquid-phase refrigerant or gas-liquid two-phase refrigerant
condensed by the indoor heat exchanger 402 is diverted from the main flow path 8 by
the second branch path 82 and flows into the accumulator 206. In the example shown
in FIG. 5, the second branch path 82 is configured as the piping branching off from
the outdoor side piping 201 (liquid pipe 80) and leading to the accumulator 206.
[0061] Along the second branch path 82, an expansion valve (hereinafter referred to as the
second expansion valve) 821 and undercooling heat exchanger 822 are arranged.
[0062] The second expansion valve 821 is a regulating valve capable of regulating the flow
rate of the refrigerant according to the degree of opening thereof. Accordingly, the
second expansion valve 821 regulates the flow rate of the refrigerant diverted from
the main flow path 8, in other words, the flow rate of the refrigerant diverted from
the main flow path 8 and flowing through the second branch path 82. That is, the second
expansion valve 821 regulates the inflow rate of the liquid-phase refrigerant or gas-liquid
two-phase refrigerant condensed by the outdoor heat exchanger 203 or indoor heat exchanger
402 flowing into the accumulator 206. The second expansion valve 821 has a valve structure
in which a narrowing-down amount of the refrigerant is adjusted by controlling the
degree of opening of the valve between, for example, the lower limit degree of opening
and upper limit degree of opening and is configured as pulse motor valve (PMV) in
which the degree of opening is continuously changed according to the number of supplied
drive pulses. The second expansion valve 821 is subjected to degree-of-opening adjustment
by the controller 6 and provides a value of the current degree of opening (actual
degree of opening) to the controller 6 by wire or wirelessly.
[0063] The undercooling heat exchanger 822 carries out heat exchange between the refrigerant
passing through the second expansion valve 821 and flowing through the second branch
path 82 and refrigerant flowing through the liquid pipe 80 of the main flow path 8
from the condenser toward the evaporator. The undercooling heat exchanger 822 includes
a main flow side flow path 823 and branch flow side flow path 824. The main flow side
flow path 823 is connected to the liquid pipe 80 of the main flow path 8 at both ends
thereof and constitutes a part of the main flow path 8. The branch flow side flow
path 824 is connected to the second branch path 82 at both ends thereof and constitutes
a part of the second branch path 82. Thereby, heat exchange is carried out between
the refrigerant flowing through the main flow side flow path 823 and refrigerant flowing
through the branch flow side flow path 824.
[0064] Further, the outdoor unit 21 of the air-conditioning device 11 includes a first refrigerant
temperature detector 212 and second refrigerant temperature detector 213. The first
refrigerant temperature detector 212 detects a first temperature (hereinafter referred
to as the first liquid pipe temperature) of the refrigerant flowing through the liquid
pipe 80 on one side of the undercooling heat exchanger 822 interposed between the
detectors 212 and 213 along the flow direction of the refrigerant. The second refrigerant
temperature detector 213 detects a second temperature (hereinafter referred to as
the second liquid pipe temperature) of the refrigerant flowing through the liquid
pipe 80 on the other side of the undercooling heat exchanger 822 interposed between
the detectors 212 and 213 along the flow direction of the refrigerant, i.e., on the
opposite side of the first refrigerant temperature detector 212. The refrigerant flowing
through the liquid pipe 80 is the refrigerant (gas-liquid two-phase or liquid-phase
refrigerant) flowing from the condenser to the evaporator and, in short, is the refrigerant
flowing into the second branch path 82. That is, the first refrigerant temperature
detector 212 and second refrigerant temperature detector 213 each detect the temperature
of the refrigerant flowing into the second branch path 82 on the mutually opposite
sides with the undercooling heat exchanger 822 interposed between them. Each of the
first refrigerant temperature detector 212 and second refrigerant temperature detector
213 is, for example, a temperature sensor (thermistor) or the like a temperature-sensitive
element of which is arranged inside the liquid pipe 80 or the like and which is configured
to detect the temperature of the refrigerant flowing through the liquid pipe 80. Each
of the first refrigerant temperature detector 212 and second refrigerant temperature
detector 213 provides a value of each detected liquid pipe temperature to the controller
6 by wire or wirelessly.
[0065] In this embodiment, the upper limit degree-of-opening controller 62 corrects the
set upper limit degree of opening of the first expansion valve 812 according to the
degree of opening of the second expansion valve 821. The degree of opening of the
second expansion valve 821 is retained in the memory of the controller 6 and is read
as the parameter to be used at the time of correction of the set upper limit degree
of opening of the first expansion valve 812.
[0066] Further, the upper limit degree-of-opening controller 62 may also correct the set
upper limit degree of opening of the first expansion valve 812 according to the first
liquid pipe temperature and second liquid pipe temperature of the refrigerant, in
other words, according to the liquid pipe temperatures before and behind the undercooling
heat exchanger 822. The first liquid pipe temperature of the refrigerant is detected
by the first refrigerant temperature detector 212, second liquid pipe temperature
of the refrigerant is detected by the second refrigerant temperature detector 213,
and the detected temperature values are each retained in the memory of the controller
6. The retained first liquid pipe temperature and second liquid pipe temperature are
each read by the upper limit degree-of-opening controller 62 as the parameters to
be used at the time of correction of the set upper limit degree of opening of the
first expansion valve 812. The temperature difference between the liquid pipe temperatures
before and behind the undercooling heat exchanger 822 is the difference between the
first liquid pipe temperature and second liquid pipe temperature.
[0067] By providing the undercooling heat exchanger 822 as in the case of this embodiment,
a state where the refrigerant flowing through the liquid pipe 80 is liquefied and
refrigerant passing through the first expansion valve 812 is undercooled is brought
about. Accordingly, even when the refrigerant flowing through the liquid pipe 80 is
somewhat in the gas-liquid two-phase, it is possible to appropriately carry out injection
to thereby cool the compressor 202. At the time, the entrance liquid density of the
first expansion valve 812 varies depending on whether or not the undercooling heat
exchanger 822 is used. Accordingly, it is possible to determine whether or not the
undercooling heat exchanger 822 is used on the basis of the degree of opening of the
second expansion valve 821 or on the basis of the liquid pipe temperatures before
and behind the undercooling heat exchanger 822. When the undercooling heat exchanger
822 is used, in such a manner that the set upper limit degree of opening of the first
expansion valve 812 becomes smaller, the aforementioned upper limit degree of opening
is corrected. Conversely, when the undercooling heat exchanger 822 is not used, in
such a manner that the set upper limit degree of opening of the first expansion valve
812 becomes larger, the aforementioned upper limit degree of opening is corrected.
Thereby, it becomes possible to further enhance the accuracy of correction of the
set upper limit degree of opening of the first expansion valve 812.
[0068] As described above, according to the air-conditioning devices 1 and 11 according
to the aforementioned first embodiment and second embodiment, it is possible to appropriately
stabilize the refrigeration cycle in which liquid injection is carried out.
[0069] While certain embodiments have been described, these embodiments have been presented
by way of example only, and are not intended to limit the scope of the inventions.
Indeed, the novel embodiments described herein may be embodied in a variety of other
forms; furthermore, various omissions, substitutions and changes in the form of the
embodiments described herein may be made without departing from the spirit of the
inventions. The accompanying claims and their equivalents are intended to cover such
forms or modifications as would fall within the scope and spirit of the inventions.
1. A refrigeration cycle device (1, 11)
characterized by comprising:
a compressor (202) which sucks a refrigerant from a suction pipe (201a), compresses
the sucked refrigerant, and discharges the compressed refrigerant into a discharge
pipe (201b);
a condenser (203, 402) which condenses the refrigerant;
an evaporator (203, 402) which evaporates the refrigerant;
a main flow path (8) which includes the suction pipe (201a) and the discharge pipe
(201b) and through which the refrigerant circulates by way of the compressor (202),
the condenser (203, 402), and the evaporator (203, 402);
a first branch path (81) which diverts part of the refrigerant flowing from the condenser
(203, 402) to the evaporator (203, 402) from the main flow path (8) at a position
downstream from the condenser (203, 402) and guides the diverted refrigerant to the
compressor (202);
a first expansion valve (812) a degree of opening of which is controlled between a
lower limit degree of opening and an upper limit degree of opening and which regulates
a flow rate of the refrigerant flowing through the first branch path (81) according
to the degree of opening;
a discharge temperature detector (208) which detects a discharge temperature of the
refrigerant discharged from the compressor (202) into the discharge pipe (201b);
a suction pressure detector (209) which detects a suction pressure of the refrigerant
sucked from the suction pipe (201a) into the compressor (202);
a discharge pressure detector (210) which detects a discharge pressure of the refrigerant
discharged from the compressor (202) into the discharge pipe (201b); and
a controller (6) which controls operations of the compressor (202), the first expansion
valve (812), the discharge temperature detector (208), the suction pressure detector
(209), and the discharge pressure detector (210), wherein
the controller (6) sets the upper limit degree of opening of the first expansion valve
on the basis of at least one of the suction pressure detected by the suction pressure
detector (209) and the discharge pressure detected by the discharge pressure detector
(210) and a rotational speed of the compressor (202), and corrects the set upper limit
degree of opening of the first expansion valve on the basis of the discharge temperature
detected by the discharge temperature detector (208).
2. The refrigeration cycle device (1, 11) of claim 1, characterized in that
the controller (6) corrects the upper limit degree of opening of the first expansion
valve (812) in such a manner that the higher the discharge temperature detected by
the discharge temperature detector (208), the greater the upper limit degree of opening
of the first expansion valve (812) becomes and, the lower the discharge temperature,
the less the upper limit degree of opening of the first expansion (812) becomes.
3. The refrigeration cycle device (1, 11) of claim 1,
characterized by comprising:
an outdoor unit (2, 21); and
a plurality of indoor units (4, 41), wherein
the refrigeration cycle device (1, 11) is capable of operating in a cooling operation
mode in which each of the plurality of indoor units (4, 41) carries out a cooling
operation, a heating operation mode in which each of the plurality of indoor units
(4, 41) carries out a heating operation, and a simultaneous heating and cooling operation
mode in which indoor units carrying out cooling operations and indoor units carrying
out heating operations are mixed together in the plurality of indoor units (4, 41),
and
the controller (6) sets the upper limit degree of opening of the first expansion valve
(812) to values different from each other in the cooling operation mode, the heating
operation mode, and the simultaneous heating and cooling operation mode.
4. The refrigeration cycle device (1, 11) of claim 1, characterized by further comprising a refrigerant pressure detector (211) which is operation-controlled
by the controller (6) and detects a pressure of the refrigerant flowing from the condenser
(203, 402) to the evaporator (203, 402), wherein
the controller (6) corrects the set upper limit degree of opening of the first expansion
valve (812) on the basis of the pressure of the refrigerant detected by the refrigerant
pressure detector (211).
5. The refrigeration cycle device (11) of claim 1,
characterized by further comprising:
an accumulator (206) which subjects the refrigerant evaporated by the evaporator (203,
402) to gas-liquid separation;
a second branch path (82) which diverts part of the refrigerant flowing from the condenser
(203, 402) into the evaporator (203, 402) from the main flow path (8) at a position
further downstream from the condenser (203, 402) than the first branch path (81) and
guides the diverted refrigerant to the accumulator (206);
an undercooling heat exchanger (822) which carries out heat exchange between the refrigerant
flowing through the second branch path (82) and the refrigerant flowing through the
main flow path (8) from the condenser (203, 402) toward the evaporator (203, 402);
and
a second expansion valve (821) a degree of opening of which is controlled between
a lower limit degree of opening and an upper limit degree of opening and which regulates
a flow rate of the refrigerant flowing through the second branch path (82) according
to the degree of opening,
wherein the controller (6) corrects the set upper limit degree of opening of the first
expansion valve (812) according to the degree of opening of the second expansion valve
(821).
6. The refrigeration cycle device (11) of claim 1,
characterized by further comprising:
an accumulator (206) which subjects the refrigerant evaporated by the evaporator (203,
402) to gas-liquid separation;
a second branch path (82) which diverts part of the refrigerant flowing from the condenser
(203, 402) into the evaporator (203, 402) from the main flow path (8) at a position
further downstream from the condenser (203, 402) than the first branch path (81) and
guides the diverted refrigerant to the accumulator (206);
an undercooling heat exchanger (822) which carries out heat exchange between the refrigerant
flowing through the second branch path (82) and the refrigerant flowing through the
main flow path (8) from the condenser (203, 402) toward the evaporator (203, 402);
a first refrigerant temperature detector (212) which detects a temperature of the
refrigerant flowing from the condenser (203, 402) to the evaporator (203, 402) on
one side of the undercooling heat exchanger (822) interposed between two refrigerant
temperature detectors including the first refrigerant temperature detector (212) along
the flow direction of the refrigerant; and
a second refrigerant temperature detector (213) which detects a temperature of the
refrigerant flowing from the condenser (203, 402) to the evaporator (203, 402) on
the other side of the undercooling heat exchanger (822) interposed between the first
refrigerant temperature detector (212) and the second refrigerant temperature detector
(213) along the flow direction of the refrigerant, wherein
the controller (6) corrects the set upper limit degree of opening of the first expansion
valve (812) according to the temperature of the refrigerant detected by the first
refrigerant temperature detector (212) and the temperature of the refrigerant detected
by the second refrigerant temperature detector (213).